TeSys(R) U-Line Motor Starters Catalog File 8502 2004 CONTENTS Description Page General Information and Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Power Base Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Control Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Communication and Function Modules . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Altistart Soft Starts for TeSys U-Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Dimensions, Mounting, and Schematics . . . . . . . . . . . . . . . . . . . . . . . . . 40 Application Examples. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Terms and Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 Catalog Number Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 TeSys(R) U-Line Motor Starters GENERAL INFORMATION AND SELECTION 10 6 2 TeSys(R) U-Line motor starters provide motor control for choices ranging from a basic motor starter with solid-state thermal overload protection to a sophisticated motor controller which communicates on networks and includes programmable motor protection. Using a plug-in modular design, the U-line starters allow maximum flexibility in motor control. Simply select the 45 mm Power Base, and mount either on a panel or on a 35 mm DIN rail. Then select and install the various plug-in components for the application. Plug-in design allows wiring to be prepared in advance of final installation or to assist in any maintenance work without unwiring. 9 3 1 3 -- Self-protected starter base (shown), 12 or 32 A (approved for group motor installations or UL508 Type E self-protected combination motor controller). -- Starter base, 12 or 32 A (approved for group motor installations). 4 8 1. Power Base--provides the main contacts (power poles) for the device. 5 2. Interchangeable Control Units--provide the control and thermal overload functions for the power bases. Interchangeable, wide-range control units provide motor protection from 0.15 A to 32 A. The low consumption (low heat dissipation) control units include built-in surge protection. -- Standard Control Unit--provides basic Class 10 trip characteristics, no communications capabilities, manual reset only. 5 Examples of Various U-Line Components -- Advanced Control Unit--provides a choice of Class 10 or Class 20 trip characteristics and allows for network communications, and manual/auto reset when used with appropriate function modules. -- Multifunction Control Unit--provides a wider range of programmable protection with built-in Modbus(R) communication capabilities. 3. Function Modules--each power base includes a blanking cover which can be replaced by one of the following function modules: -- Parallel wiring module allows for connection to PLC I/O modules without need for tools and powers the power base control circuit without need for hard wiring. -- Communication modules allow either parallel or serial communication via Modbus or AS-i networks. Other communications protocols are possible via gateways. -- Auxiliary contact function modules provide a hard contact to monitor status of the power poles. Modules are available in three configurations (2 N.O., 1 N.O/1 N.C., and 2 N.C). This contacts indicate the status of the power poles and provide a fault signal as traditional hard-wired contacts. -- Other function modules provide alarm indications, fault indication (overload or short circuit) manual or automatic reset on overload trip and indication of motor load (Amps). Door Interlock Mounting Kit 4. Auxiliary Contact Blocks--provides indication of power pole status, "ready" position of the control handle and fault signalling. 5. Control Circuit Pre-Wiring Connectors--allows simple, plug-on connection to be made to other units (such as the reversing block). 6. Current Limiter/Isolator Module--mounts directly to the self-protected power bases and provides increased short circuit breaking capacity (up to 130 kA at 480 V and 65 kA at 600 V). Also, provides visible circuit isolation from the main power with provisions for padlocking. Other options include a reversing block (8), control circuit contact block (9), incoming line phase barrier "required for UL 508 Type E self-protected combination motor controller applications" (10), and door interlock mounting kit for through-the-door operation of the self-protected (LUB) power base. 3 09/2004 (c) 2004 Schneider Electric All Rights Reserved TeSys(R) U-Line Motor Starters General Information and Selection Current Limiter / Isolator Module LUALB1 Incoming Line Phase Barrier LU9SP0 (required for UL508 Type E compliance) 1. Power Bases (required; select one) 2. Control Units 5. Accessories (required; select one) (optional) Standard unit LUCA Class 10, 3-phase Control circuit contact block For use only with self-protected starter LUB. Advanced unit LUCB, LUCC, LUCD Class 10, 1-phase Class 10, 3-phase Class 20, 3-phase Self-protected base LUB12, LUB32 Multifunction, programmable unit LUCM 3. Function Modules (optional; select one) Starter base LUS12, LUS32 Parallel wiring, communication, and auxiliary contact modules Can be used with any control unit. Available modules are: LUFC00, ASILUFC5, LULC031, and LUFNt (shown). Steps for Configuring a U-Line Motor Starter Overload / short circuit fault indication and manual / auto reset modules Can be used with advanced control unit only. Available modules are: LUFDH20 and LUFDA10 (shown). 1. Select a power base (required) from the tables on pages 14 - 15. Blanking covers are supplied with each power base to cover the control unit, function module, and auxiliary contact block cavities. 2. Select a control unit (required) from the tables on pages 20 - 21. 3. Select a function module or communication module (optional) from the tables on pages 27 - 33. Load Indication modules Can be used with either advanced or multifunction control units. Available modules are: LUFV1 and LUFV2. 4. Select an auxiliary contact block (optional) from the table on page 26. 5. Select one or more accessories (optional) from the table on pages 36 & 39. Accessories include: 4. Auxiliary Contact Blocks (optional) -- Current limiter/isolator module -- Incoming line phase barrier for UL 508 Type E compliance (Self-Protected Combination Motor Controller). Auxiliary contact block LUA1t -- Control circuit contact block for NEC 430-74 compliance (disconnection of motor control circuits). -- Reversing blocks -- Plug-in terminal blocks -- Control circuit pre-wiring blocks -- Soft Start modules 4 (c) 2004 Schneider Electric All Rights Reserved 09/2004 TeSys(R) U-Line Motor Starters General Information and Selection * * * * Power Bases Protection against thermal overload and short circuit 1 Protection against phase failure and phase imbalance Protection against ground fault (equipment protection only) Manual reset 3-phase motors Class 10 overload protection Starter LUS Standard Control Unit LUCA Selfprotected starter LUB Status of power poles Status and commands transmitted by the bus Parallel Bus Blanking Cover LU9C1 Serial Bus Auxiliary Contact Module Parallel Wiring Module LUFN** 2 LUFC00 AS-i Communication Module ASILUFC5 Modbus(R) Communication Module LULC031 Status of power poles, handle position and fault signaling 1 2 Short circuit protection provided by LUB self-protected starter only. LUS starter requires customer provided short circuit protection per national and local electric codes. See page 27 for complete catalog number. Blanking Cover LU9C2 Auxiliary Contact Block LUA1 5 09/2004 (c) 2004 Schneider Electric All Rights Reserved TeSys(R) U-Line Motor Starters General Information and Selection * * * * Power Bases Protection against thermal overload and short circuit 1 Protection against phase failure and phase imbalance Protection against ground fault (equipment protection only) Manual reset 3-phase motors 3-phase motors Single-phase motors Class 10 overload protection Class 20 overload protection Class 10 overload protection Starter LUS Advanced control unit LUCB Self-protected starter LUB Status of power poles Blanking Cover LU9C1 Auxiliary Contact Module LUFN** 2 Overload fault indication and automatic reset Overload / short circuit fault indication and manual reset Fault Diff. Manual Reset Module LUFDH20 Fault Diff. Auto Reset Module LUFDA10 Thermal overload pre-alarm Advanced control unit LUCD Analog indication of motor load Advanced control unit LUCC Status and commands transmitted by the bus Parallel Bus Serial Bus 4-20 mA Thermal Overload PreAlarm Module LUFW10 Motor Load Indication Module LUFV2 Parallel Wiring Module LUFC00 * Fault differentiation and manual, remote or automatic reset * * Alarm Indication of motor load AS-i Modbus(R) Communication Communication Module Module ASILUFC5 LULC031 Status of power poles, handle position and fault signaling 1 2 Short circuit protection provided by LUB self-protected starter only. LUS starter requires customer provided short circuit protection per national and local electric codes. See page 27 for complete catalog number. Blanking Cover LU9C2 Auxiliary Contact Block LUA1 6 (c) 2004 Schneider Electric All Rights Reserved 09/2004 TeSys(R) U-Line Motor Starters General Information and Selection * * Protection against thermal overloads and short circuit 1 Programming of trip level and trip times, alarm levels and reset times for the following: -- Phase loss and phase imbalance -- Thermal overload and thermal overload pre-alarm -- Ground fault detection (equipment protection only) -- Overtorque (jam), underload, long-start Power Bases * * Manual, automatic or remote reset Indication, programming and monitoring of all run, trip and alarm parameters via: -- Built-in LCD and keypad Modbus(R) RS-485 port to remote terminal or personal computer and Pocket PC * * "Log" function of last 5 faults Fault differentiation Single or 3-phase motors Class 5 to 30 overload protection Starter LUS MagelisTM remote terminal XBTNU400 VW3A8104 Multifunction Control Unit PowerSuiteTM software for personal computer and Pocket PC LUCM Self-Protected Starter LUB Status of power poles Analog indication of motor load 4-20 mA Status and commands transmitted by the bus Parallel Bus Serial Bus Remote programming and monitoring of all functions Blanking Cover LU9C1 Auxiliary Contact Module LUFN** 2 Motor Load Indication Module LUFV2 Parallel Wiring Module LUFVC00 AS-i Communication Module ASILUFC5 Modbus Communication Module LULC031 Status of power poles, handle position and fault signaling 1 Short circuit protection provided by LUB self-protected starter only. LUS starter requires customer provided short circuit protection per national and local electric codes. 2 See page 27 for complete catalog number. Blanking Cover LU9C2 Auxiliary Contact Block LUA1 7 09/2004 (c) 2004 Schneider Electric All Rights Reserved TeSys(R) U-Line Motor Starters CHARACTERISTICS Environment E164871 NKJH E164862 NLDX, NLDX2 E164862 NLDX Approvals meets the essential requirements of the LV and EMC directives. Conforming to standards Rated insulation voltage (Ui) LU*B12, LU*B32 LU*S12, LU*S32 and Accessories LUALB1 Conforming to IEC/EN 60947-1, over voltage category III, degree of pollution: 3 LR43364 3211-08 LR43364 3211-04 LR43364 3211-08 LU*B12, LU*B32 and Accessories LU*S12, LU*S32 LUALB1 IEC/EN 60947-6-2, CSA C22-2 no. 14, Type E UL 508 Type E: (LUtB12, LUtB32 with LU9SP0 incoming line phase barrier) 690 V UL508, CSA C22-2 no. 14 600 V Rated impulse withstand voltage (Uimp) Conforming to IEC/EN 60947-6-2 6 kV Safety separation of circuits SELV Conforming to IEC/EN 60947-1 appendix N Between the control or auxiliary circuit and the main circuit: 400 V Degree of protection: Conforming to IEC/EN 60947-1 (protection against direct finger contact) Protective treatment Between the control and auxiliary circuits: 400 V Front panel outside connection zone IP 40 (Protection against direct contact with a 1 mm diameter wire) Front panel and wired terminals IP 20 (Protection against direct finger contact) Other faces IP 20 (Protection against direct finger contact) Conforming to IEC/EN 60068 "TH" (fungus resistant) Conforming to IEC/EN 60068-2-30 12 cycles Conforming to IEC/EN 60068-2-11 48 h Storage -40 to +185 F (-40 to +85 C) Power bases with standard and advanced control units: -13 to +158 F (-25 to +70 C) Ambient air temperature around the device Operation Maximum operating altitude Power bases with multifunction control units: At temperatures from -13 to +113 F (-25 to +45 C), gap not required between products. At temperatures from 113 F (45 C) to 131 F (55 C), allow a minimum gap of 9 mm between products. At temperatures from 131 F (55 C) up to 140 F (60 C), allow a minimum gap of 0.79" (20 mm) between products. 6560 ft (2000 m) 30 90 Operating positions 90 In relation to normal vertical mounting plane (Vac and Vdc control) 30 Conforming to UL 94 Flame resistance Conforming to IEC/EN 60695-2-12 Environmental restrictions Conforming to IEC/EN 60068-2-27 Vibration resistance 5 to 300 Hz Conforming to IEC/EN 60068-2-6 Immunity to electrostatic discharge Conforming to IEC/EN 61000-4-2 Immunity to radiated high-frequency disturbance Conforming to IEC/EN 61000-4-3 Immunity to fast transient currents Conforming to IEC/EN 61000-4-4 Immunity to conducted high-frequency disturbance 1760 F (960 C) (parts supporting live components) 1200 F (650 C) Cadmium-free and silicone-free, recyclable Shock resistance 1/2 sine wave = 11 ms Immunity to dissipated shock waves V2 Power poles open: 10 gn Power poles closed: 15 gn Power poles open: 2 gn Power poles closed: 4 gn In open air: 8 kV--Level 3 On contact: 8 kv--Level 4 10 V/m--Level 3 All circuits except for serial link: 4 kV--Level 4 Serial link: 2 kV--Level 3 Conforming to IEC/EN 61000-4-5 Common mode Serial mode Uc > 200 V 4 kV 2 kV Uc < 200 V 2 kV 1 kV Uc = 24 Vdc 2 kV 0.5 kV Conforming to IEC/EN 61000-4-6 10 kV 8 (c) 2004 Schneider Electric All Rights Reserved 09/2004 TeSys(R) U-Line Motor Starters Characteristics LUB12, LUS12 + LUCA or LUCB or LUCC or LUCD Power Base and Control Unit Type LUB32, LUS32 + LUCA or LUCB or LUCC or LUCD LUB12, LUS12 + LUCM LUB32, LUS32 + LUCM LU2M LU6M - - Power Circuit Connection Characteristics 16-8 AWG (1-6 mm2) one or two conductors Screw Clamp Terminals - AWG Conductor Size Stranded cable without cable end Stranded cable with cable end Solid cable without cable end 1 conductor 14-6 AWG (1.5-10 mm2) 2 conductors 14-8 AWG (1.5-6 mm2) 1 conductor 16-8 AWG (1-6 mm2) 2 conductors 16-8 AWG (1-6 mm2) 1 conductor 16-6 AWG (1-10 mm2) 2 conductors 16-8 AWG (1-6 mm2) Screwdriver Phillips no. 2 or 1/4" slotted screwdriver Tightening torque 15 lb-in (1.7 N*m) Control Circuit Connection Characteristics 18-14 AWG (0.75-1.5 mm2) one or two conductors) Screw Clamp Terminals - AWG Conductor Size Stranded cable without cable end 1 conductor 18-14 AWG (0.75-1.5 mm2) 2 conductors 18-14 AWG (0.75-1.5 mm2) Stranded cable with cable end 1 conductor 22-14 AWG (0.34-1.5 mm2) 2 conductors 22-14 AWG (0.34-1.5 mm2) Solid cable without cable end 1 conductor 18-14 AWG (0.75-1.5 mm2) 2 conductors 18-14 AWG (0.75-1.5 mm2) Screwdriver Phillips no. 1 or 3/16" slotted screwdriver Tightening torque 7 lb-in (0.8 N*m) Control Circuit Characteristics Rated voltage of control circuit 50/60 Hz 24-240 Vac - - 24-240 Vdc 24 Vdc - 24 Vdc 20-27 Vdc 20-28 Vdc - 24 Vac 20-26.5 Vac - - - 48-72 Vac/dc 38.5-72 Vac / 38.5-93 Vdc - - - 110-240 Vac/dc 88-264 Vac/dc - - 24 Vdc 14.5 Vdc 24 Vac 14.5 Vac - - 48-72 Vac/dc 29 Vac/dc - - - 110-240 Vac/dc 55 Vac/dc - - - 24 Vdc 130 mA 220 mA 150 mA 200 mA - 24 Vac 140 mA 220 mA - - - 48-72 Vac/dc 280 mA - - - 110-240 Vac/dc 280 mA - - - 24 Vdc 55 mA 70 mA 70 mA 75 mA - 24 Vac 70 mA 90 mA - - - 48-72 Vac/dc 35 mA 45 mA - - - 110-240 Vac/dc 30 mA 20 mA - - - 2W 3W 1.7 W 1.8 W - 75 ms 65 ms - Operation Voltage limits Drop-out I max Inrush Typical consumption I rms sealed Heat dissipation Operating time - Closing 24 V: 70 ms / 48 V: 60 ms / 72 V: 50 ms Opening 35 ms - 3 ms - Resistance to micro-breaks Resistance to voltage drops - - IEC/EN 61000-4-11 At least 70% of Uc for 500 ms - Mechanical durability In millions of operating cycles 15 - Maximum operating rate In operating cycles per hour 3600 - Main Pole Characteristics Number of poles Isolation function to IEC/EN 60947-1 3 - Possible Yes - Padlocking 1 padlock with O 1/4" (7 mm) shank Rated thermal current Rated operating current (Ue 440V) 12 A To IEC/ EN 60947-6-2 12 A 32 A - In cat. AC-41 158 F (70 C): 12 A 158 F (70 C): 32 A 131 F (55 C): 12 A 131 F (55 C): 32 A - In cat. AC-43 158 F (70 C): 12 A 158 F (70 C): 32 A 131 F (55 C): 12 A 131 F (55 C): 32 A - Rated operating voltage 690 V - Frequency limits Of the operating current 40-60 Hz Power dissipated in the power circuits Operating current 3A Power dissipated in all three poles Rated breaking capacity on short-circuit--60 Hz Total breaking time Thermal stress limit - 32 A With Isc max on 440 V - 6A 9A 12 A 18 A 25 A 32 A - 4.6 W 7.5 W - 0.1 W 0.3 W 0.6 W 1.1 W 2.4 W 230 V 440 V 480 V 500 V 690 V 50 kA 50 kA 42 kA 15kA 4 2 ms 2 ms 2 ms 90 kA2s - - - 120 kA2s 90 kA2s 120 kA2s - 9 09/2004 (c) 2004 Schneider Electric All Rights Reserved TeSys(R) U-Line Motor Starters Characteristics Specific Characteristics of Power Bases LU2B or LU2S and Reverser Blocks LU2M or LU6M Maximum operating time Without change of direction 75 ms With change of direction 150 ms General Characteristics of all Auxiliary Contacts Conventional rated thermal current (Ith) For ambient temperature < 158 F (70 C) 5A Frequency of the operating current Up to 400 Hz Minimum switching capacity = 10-8 Short-circuit protection U min 17 V I min 5 mA 1s 30 A 500 ms 40 A 100 ms 50 A Conforming to IEC/EN 60947-5-1 Short-time rating Permissible for gL fuse: 4 A Insulation resistance 10 m Non-overlap time Guaranteed between N.C. and N.O. contacts 2 ms (on energization and on de-energization) Specific Characteristics of Auxiliary Contact Built into the Power Base LU9BN Linked contacts Conforming to IEC/EN 60947-4-1 Each power base has 1 N.O. contact and 1 N.C. contact which are mechanically linked Mirror contact Conforming to draft standard IEC/EN 60947-1 The N.C. contact in each power base reliably represents the state of the power contacts (safety scheme) Conforming to IEC/EN 60947-5-1 690 V Conforming to UL, CSA 600 V Rated operating voltage (Ue) Up to 690 Vac; 250 Vdc Rated insulation voltage (Ui) Specific Characteristics of Auxiliary Contacts in Modules LUFN, Auxiliary Contacts LUA1 and Reverser Blocks LU2M and LU6M Rated operating voltage (Ue) Up to 250 Vac; 250 Vdc Rated insulation voltage (Ui) Conforming to IEC/EN 60947-5-1 250 V Conforming to UL, CSA 250 V Operational power of contacts LUFN, LUA1, LU2M, LU6M Conforming to IEC/EN 60947-5-1 AC supply, categories AC-14 and AC-15 Electrical durability up to 3600 operating cycles/hour on an inductive load such as the coil of an electromagnet: making power (cos 0.7) = 10 times the power broken (cos = 0.4) DC supply, category DC-13 Electrical durability (up to 1200 operating cycles/hour) on an inductive load such as the coil of an electromagnet, without economy resistor, the time constant increasing with the load. 48 V 115 V 230 V 400 V 440 V 600 V 24 V 48 V 125 V 250 V 60 VA 120 VA 280 VA 560 VA 960 VA 1050 VA 1440 VA 120 W 90 W 75 W 68 W 3 million operating cycles 16 VA 32 VA 80 VA 160 VA 280 VA 300 VA 420 VA 70 W 50 W 38 W 33 W 10 million operating cycles 4 VA 8 VA 20 VA 40 VA 70 VA 80 VA 100 VA 25 W 18 W 14 W 12 W 1 8 7 6 5 4 3 Millions of operating cycles Millions of operating cycles 24 V 1 million operating cycles 2 1 0.8 0.7 0.6 0.5 0.4 0.3 2 1 0.8 0.7 0.6 0.5 0.4 0.3 24 V 48 V 125 V 250 V 440 V (1) 0.2 0.2 0.1 0.1 1 8 7 6 5 4 3 0.2 0.3 0.4 0.6 0.8 1 0.5 0.7 0.9 2 3 4 6 5 7 8 10 9 Current broken in A 0.1 0.1 0.2 0.3 0.4 0.6 0.8 1 0.5 0.7 0.9 2 3 4 6 5 7 8 10 9 Current broken in A 10 (c) 2004 Schneider Electric All Rights Reserved 09/2004 TeSys(R) U-Line Motor Starters Characteristics Characteristics of Standard Control Units LUCA Protection Overload protection Short-circuit protection Motor type 3-phase Conforming to standard IEC/EN 60947-6-2, UL 508, CSA C22-2 no. 14 Tripping class conforming to UL 508, IEC/EN 60947-6-2 10 Frequency limits of the operating current 40-60 Hz Ambient temperature range -13 to +158 F (- 25 to + 70 C) Protection against phase imbalance 30 % Tripping threshold 14.2 x the setting current Tripping tolerance 20 % Characteristics of Advanced Control Units LUCB, LUCC and LUCD Control unit type Protection Overload protection Short-circuit protection LUCB LUCC LUCD Motor type 3-phase Single-phase 3-phase Conforming to standard IEC/EN 60947-6-2, UL 508, CSA C22-2 no. 14 Tripping class conforming to UL 508, IEC/EN 60947-6-2 10 Frequency limits of the operating current 40-60 Hz Ambient temperature range -13 to +158 F (- 25 to + 70 C) 20 Protection against phase imbalance 30 % Tripping threshold 14.2 x the setting current - Tripping tolerance 20 % 30 % Characteristics of Multifunction Control Units LUCM Protection Motor type Selectable: single-phase or 3-phase Conforming to standard IEC/EN 60947-6-2, UL 508 Tripping class conforming to UL 508, IEC/EN 60947-6-2 5, 10, 15, 20, 25, 30 (selectable) Frequency limits of the operating current 40-60 Hz Ambient temperature range Power bases with multifunction control units: At temperatures from -13 to +113 F (-25 to +45 C), gap not required between products. At temperatures from 113 F (45 C) to 131 F (55 C), allow a minimum gap of 9 mm between products. At temperatures from 131 F (55 C) up to 140 F (60 C), allow a minimum gap of 0.79" (20 mm) between products. Overload protection Communication interface for terminal on enclosure door Display Auxiliary supply Physical interface RS-485 multi-drop Connector RJ45 on front panel Protocol Modbus(R) RTU Maximum transmission speed 19,200 bit/s (self-configuration up to this value) Maximum return time 200 ms (from PLC to LULC031 communication module to LUCM control unit back to LULC031 and back to PLC) Type LCD, 2 lines of 12 characters Language version Multilanguage (English, French, German, Italian, Spanish) Accuracy 5% Resolution 1 % of Ir External type 24 Vdc (maximum range of 0.90 to 1.10 of nominal voltage) Heat dissipation 0.8 W Configuration Table for Protection Devices and Alarms on Multifunction Control Units LUCM Overcurrent Tripping Alarm Adjustment of tripping threshold Adjustment of time before tripping Factory setting Factory setting Range Default value Range Default value Adjustment of alarm threshold Range Default value Activated 1 - 3-17 Ir 14.2 - - - - Overload Activated 1 Activated 0.15-32 A 2 Ir min Class: 5-30 5 10-100 % thermal state 85 % Ground fault Activated Activated 0.2-5 Ir min 0.3 Ir min 0.1-1.2 s 0.1 s 0.2-5 Ir min 0.3 Ir min Phase imbalance Activated Activated 10-30 % 10 % 0.2-20 s 5s 10-30 % 10 % Over torque (Jam) Deactivated Deactivated 1-8 Ir 2 Ir 1-30 s 5s 1-8 Ir 2 Ir Underload Deactivated Deactivated 0.3-1 Ir 0.5 Ir 1-200 s 10 s 0.3-1 Ir 0.5 Ir Long starting times Deactivated Deactivated 1-8 Ir Ir 1-200 s 10 s 1-8 Ir Ir 1 This function cannot be deactivated. 2 The setting range depends on the rating of the control unit used. Configuration of additional functions on Multifunction Control Units LUCM Factory setting Setting range Reset Manual Manual, automatic or remote Time before reset 120 s 1-1000 s Motor type 3-phase motor, single-phase motor Type of load Self-cooled Self-cooled, auxiliary cooling fan Language English English, French, German, Italian, Spanish Display Average current Average current, thermal state of motor, current in phase 1 / 2 / 3, ground fault current, phase imbalance, cause of last 5 faults 11 09/2004 (c) 2004 Schneider Electric All Rights Reserved TeSys(R) U-Line Motor Starters Characteristics Characteristics of Limiter Isolator Module LUALB1 Rated insulation voltage (Ui) conforming to standard IEC/EN 60947-1 690 V Conventional rated thermal current (Ith) conforming to standard IEC/EN 60947-1 32 A Operating threshold I rms Breaking capacity Mounting Stranded cable with cable end Solid cable 440/480 wye 600 wye 130 kA 65 kA Directly on the upstream terminals of the LUB, LU2B power base 16-8 AWG (1-6 mm2) one or two conductors Screw Clamp Terminals - AWG conductor size Stranded cable without cable end 50 kA 1 conductor 16-6 AWG (1-10 mm2) 2 conductors 16-8 AWG (1-6 mm2) 1 conductor 16-8 AWG (1-6 mm2) 2 conductors 16-8 AWG (1-6 mm2) 1 conductor 14-8 AWG (1.5-10 mm2) 2 conductors 14-8 AWG (1.5-6 mm2) Screwdriver Phillips no. 2 or 1/4" slotted screwdriver Tightening torque 15 lb-in (1.7 N*m) Characteristics of Control Circuit Contact Block LUA8E20 Rated operating voltage (Ue) Up to 600 Vac, 125 Vdc Rated insulation voltage (Ui) conforming to standard IEC/EN 60947-5-1 conforming to UL and CSA 690 V 600 V Conventional thermal current (Ith) Minimum switching capacity Ambient temperature 70 C 5A 2 Watts (83 mA at 24 Vdc) 12 (c) 2004 Schneider Electric All Rights Reserved 09/2004 TeSys(R) U-Line Motor Starters Characteristics Characteristics of Thermal Overload Pre-alarm Function Module LUFW10 Activation threshold Fixed at 88% of the thermal tripping state Hysteresis between activation and switching off 5% Display By LED on front panel Supply Powered by the control unit Digital output characteristics Type N.O. contact AC-15 230 V max; 400 VA 100,000 operating cycles DC-13 24 V; 50 W 100,000 operating cycles Characteristics of Motor Load Indication Function Module LUFV2 Analog output 4-20 mA Signal delivered Value of I average/Ir ratio within the range of 0 to 2 Minimum - Maximum 500 Typical 100 Signal characteristics with advanced control unit Accuracy 6% Signal characteristics with multifunction control unit Accuracy 10 % Resolution 1 % of Ir Load impedance Supply External 24 Vdc Characteristics of AS-i Communication Module ASILUFC5 Approval AS-i V2.1 no. (pending) AS-i profile 7.D.F.0 Ambient air temperature Operation -13 to + 158 F (- 25 to + 70 C) AS-i supply 29.5-31.5 V Current consumption Normal operation: 25 mA By the AS-i system Fault condition: 30 mA Auxiliary supply 24 Vdc 30 % Current consumption On 24 V supply for the outputs 200 mA Number of outputs 2 dedicated to power base coil operation Switching capacity of the solid state outputs 0.5 A/24 V (outputs protected against short-circuits) Indication/diagnostics By 2 LEDs on front panel Characteristics of Modbus(R) Communication Module LULC031 Physical interface RS-485 multi-drop Connector RJ45 on front panel Protocol Modbus RTU Maximum transmission speed 19,200 bit/s (self-configuration up to this value) Maximum return time 30 ms (from LULC031 to PLC and back to LULC031) Addressing (Modbus drop numbers) By switches: from 0-31 Ambient air temperature Operation -13 to +131 F (- 25 to +55 C) Supply for the outputs 24 Vdc Current consumption On 24 V supply for the outputs 200 mA Number of outputs 3, of which 2 are dedicated to power base coil operation Switching capacity of the solid state outputs 0.5 A/24 V Indication/diagnostics Connection Characteristics of Function and Communication Modules ASILUFC5 Module type LUFW10 LUFV2 Inputs and 24 V auxiliary Outputs Pitch 5.08 mm 3.81 mm 5.08 mm 1 conductor 0.2-1.5 mm 0.14-1 mm 0.2-1.5 mm 2 identical conductors 0.2-1 mm 0.14-0.75 mm Without insulated ferrule 1 conductor 0.25-1.5 mm 0.25-1 mm 2 identical conductors 0.25-1 mm 0.25-0.34 mm 0.25-1 mm 0.25-0.34 mm 0.25-0.34 mm 0.25-0.34 mm With insulated ferrule 1 conductor 0.25-1.5 mm 0.25-0.5 mm 0.25-1.5 mm 0.25-0.5 mm 0.25-0.5 mm 0.25-0.5 mm 2 identical conductors 1 0.5-1.5 mm 0.5 mm 0.5-1.5 mm 0.5 mm 0.5 mm 0.5 mm 1 conductor 0.2-1.5 mm 0.14-1 mm 0.2-1.5 mm 0.14-1 mm 0.14-1 mm 0.14-1 mm 2 identical conductors 0.2-1 mm 0.14-0.5 mm 0.2-1 mm 0.14-0.5 mm 0.14-0.5 mm 0.14-0.5 mm AWG conductor size (one or two conductors) 12-24 AWG 16-28 AWG 12-24 AWG 16-28 AWG 16-28 AWG 16-28 AWG Tightening torque 5 lb-in (0.5-0.6 N*m) 2 lb-in (0.22-0.25 N*m) 5 lb-in (0.5-0.6 N*m) 2 lb-in (0.22-0.25 N*m) 2 lb-in (0.22-0.25 N*m) 2 lb-in (0.22-0.25 N*m) Slotted screwdriver 1/8 in 3/32 in 1/8 in 3/32 in 3/32 in 1/8 in Connectors Flexible cable without cable end Flexible cable with cable end Solid cable without cable end 1 LULC031 LUFC00 3.81 mm 3.81 mm 3.81 mm 0.14-1 mm 0.14-1 mm 0.14-1 mm 0.2-1 mm 0.14-0.75 mm 0.14-0.75 mm 0.14-0.75 mm 0.25-1.5 mm 0.25-1 mm 0.25-1 mm 0.25-1 mm Use a double cable end. 13 09/2004 (c) 2004 Schneider Electric All Rights Reserved TeSys(R) U-Line Motor Starters POWER BASE SELECTION The U-Line motor starter consists of one power base (selected from this page) and one control unit (select from page 20 or 21) as a minimum. The power bases are available in two control circuit methods: * * With screw clamp terminals Without screw clamp terminals Each power base with control circuit screw clamp terminals includes one N.O. and one N.C. auxiliary contact to indicate the open or closed position of the power contacts. When ordering power bases without control circuit screw clamp terminals (i.e., when building a reversing unit or pre-wiring the low voltage control), the terminal assemblies must be ordered separately. Full Voltage, Non-Reversing for Standard Applications LUB* 2 Control Connection With screw terminations Without 1 terminations 1 Max. Current (Amps) Three Phase (hp max.) 200/208 V 220/240 V 460 V Single Phase (hp max.) 575/600 V 120 V 240 V SelfProtected Starter Base Starter Base Catalog Number Catalog Number Weight lb (kg) 12 3 3 7.5 10 1/2 2 LUB12 LUS12 1.98 (0.900) 32 10 10 20 25 2 5 LUB32 LUS32 1.98 (0.900) 12 3 3 7.5 10 1 1/2 2 LUB120 LUS120 1.90 (0.865) 32 10 10 20 25 2 5 LUB320 LUS320 1.90 (0.865) Must order LU9BN11, LU9BN11C, LU9MRC or LU9MR1C. Terminal Blocks for Non-Reversing Power Bases LUB**0, LUS**0 without Terminations Control Connection With screw terminations LUB*20 For Use On LUB120/LUB320 LUS120/LUS320 Item 1+2 Catalog Number LU9BN11 Weight lb (kg) 0.10 (0.45) 2 1 14 (c) 2004 Schneider Electric All Rights Reserved 09/2004 TeSys(R) U-Line Motor Starters Power Base Selection Full Voltage, Reversing for Standard Applications 1 Three Phase (hp max.) Single Phase (hp max.) Self-Protected Starter Base 1 Starter Base Catalog Number Catalog No. Max. Current (Amps) 200/208 V 220/240 V 460 V 575/600 V 120 V 240 V With screw terminations 12 3 3 7.5 10 1/2 2 LU2B12** LU2S12** 2.80 (1.270) 32 10 10 20 25 2 5 LU2B32** LU2S32** 2.80 (1.270) Without terminations 12 3 3 7.5 10 1 1/2 2 LU2BA0** LU2SA0** 2.75 (1.250) 32 10 10 20 25 2 5 LU2BB0** LU2SB0** 2.75 (1.250) Control Connection Weight lb (kg) Complete the catalog number by selecting the proper voltage code from the table below. ( Voltage Codes LU2B* 2 Volts 24 48-72 110-240 DC BL1 2 - - AC B - - DC or AC - ES 3 FU 1 Voltage code to use for a power base with a communication module. 2 DC voltage with range of 0.90 to 1.10 of nominal. 3 48-72 Vdc; 48 Vac Reversing blocks for assembly by the customer 1 5 Reversing blocks can be mounted directly to the power bases (LUB** or LUS**) using LU2MB0** or mounted separately using LU6MB0** to provide the reversing function. The design and operation of the reversing blocks provide mechanical interlocking internally. The reversing blocks latch in one direction or the other and remain latched in position even after a loss of power. The reversing block will not change state until given a control signal to change direction. When directly mounted to the power base, control wiring and electrical interlocking is provided by the pre-wired connector (LU9MR1C) which uses the standard auxiliary contacts of the power base. When using the pre-wired connector, the power base auxiliary contacts at terminals 13-14 and 21-22 are not available for customer use. Customers can provide the electrical control and interlock functions themselves with the control terminal blocks LU9M1 and LU9MR1. The reversing blocks have additional contacts (2 N.O. Form C contacts) at terminals 81-82-84, which signal the direction of the motor. These contacts maintain their status (even after loss of power) and change condition only when the reversing block changes direction. Refer to the connection diagrams on page 42 and the application examples on pages 54 - 56 for more details. Reversing block 32 A 4 Connection Item Catalog Number 1 Weight lb (kg) Without connections 12 LU2MB0** 0.88 (0.400) Without connections 23 LU6MB0** 0.94 (0.425) Power Control For mounting directly beneath the power base LUB, LUS Screw clamps For mounting separately from the power base LUB, LUS (screw or 35 mm DIN rail mounting) Screw clamps 1 Complete the catalog number by selecting the proper voltage code from the table above. 2 Must order reversing pre-wiring connector LU9MR1C. Must order control terminal block LU9M1 or pre-wired coil connector LU9MRC. 3 Must order control terminal block LU9MR1. Must order control terminal block LU9M1 or pre-wired coil connector LU9MRC. Control Terminal Blocks 2 Application Item Catalog Number Weight lb (kg) Reversing power base, without connections LU2BA0** or B0** 4 LU9M1 0.05 (0.025) Reversing block LU2MB0** for direct mounting beneath power base 4 LU9M1 0.05 (0.025) Reversing block LU6MB0** for mounting separately from power base 4 LU9M1 0.05 (0.025) Reversing block LU6MB0** for mounting separately from power base 3 LU9MR1 0.06 (0.030) Description Item Catalog Number Weight lb (kg) Reversing prewiring connector 5 LU9MR1C 0.08 (0.035) Description 3 Coil terminal 4 Control block Pre-wired Control Connection Accessories For control connections between a power base and a direct mount reversing block. 15 09/2004 (c) 2004 Schneider Electric All Rights Reserved TeSys(R) U-Line Motor Starters Power Base Selection Millions of operating cycles LUB32 LUS32 LUB12 LUS12 Use in Category AC-41 per IEC 60947 (previously IEC 947 AC-1) 10 8 6 5 4 3 2 1 0.8 0.6 0.5 1 2 3 4 5 6 7 8 9 10 12 32 40 Current broken in A Use in Category AC-43 per IEC 60947 (previously IEC 947 AC-3) Ue 440 V 6 5 4 3 2 LUB32 LUS32 LUB12 LUS12 LUB32 LUS32 10 8 Millions of operating cycles Millions of operating cycles LUB12 LUS12 Ue = 690 V 10 8 6 5 4 3 2 1 0.8 1 0.8 0.6 0.6 0.5 0.5 1 2 3 5 4 32 40 6 7 8 9 10 12 7.5 5.5 2.2 1.5 0.75 0.55 Current broken in A 15 7.5 11 5.5 4 2.2 1.5 0.75 0.55 230 V 440 V 15 11 7.5 5.5 4 2.2 1.5 0.75 0.55 400 V 1 2 3 4 5 6 7 8 9 10 12 21 32 40 Current broken in A kW kW kW 16 (c) 2004 Schneider Electric All Rights Reserved 09/2004 TeSys(R) U-Line Motor Starters Power Base Selection Use in Category AC-44 per IEC 60947 (previously IEC 947 AC-4) Ue 440 V LUB12 LUS12 LUB32 LUS32 1 0.8 1 0.8 0.6 0.5 0.4 0.6 0.5 0.4 Millions of operating cycles Millions of operating cycles LUB12 LUS12 LUB32 LUS32 Ue = 690 V 0.3 0.2 0.1 0.08 0.06 0.05 0.04 0.3 0.2 0.1 0.08 0.06 0.05 0.04 0.03 0.03 0.02 0.02 0.01 1 2 3 5 10 20 30 50 66 100 40 60 80 200 170 Current broken in A 0.01 1 2 3 5 10 20 30 50 60 100 40 54 80 126 200 Current broken in A 17 09/2004 (c) 2004 Schneider Electric All Rights Reserved TeSys(R) U-Line Motor Starters Power Base Selection Short-Circuit Ratings for Power Base LUB Maximum peak current (kA) Ue = 460 V 100 1 2 10 3 1 0.1 1 2 0.4 0.6 0.8 1 2 3 4 6 8 10 20 30 40 60 80 100 Prospective Isc (kA) 1. Maximum peak current 2. 32 A power base LUB32 3. 12 A power base LUB12 Thermal Limit on Short-Circuit for Power Base LUB Ue = 460 V Sum of Idt (As) 103 1000 1 100 2 10 1 1 2 0.4 0.6 0.8 1 2 3 4 6 8 10 20 30 40 60 80 100 Prospective Isc (kA) 1. 32 A power base LUB32 2. 12 A power base LUB12 18 (c) 2004 Schneider Electric All Rights Reserved 09/2004 TeSys(R) U-Line Motor Starters CONTROL UNITS Function Characteristics Control Units Advanced LUCA LUCB Multifunction LUCC LUCD LUCM 1 Overload Protection 14.2 x the FLA setting 1 Magnetic Trip Overcurrent Protection Short-Circuit Protection Standard 2 3 to 17 x the FLA setting 1 14.2 x maximum rated current of the control unit 1 Phase Loss Protection 1 - 1 Phase Imbalance Protection 1 - 1 Ground Fault Detection (equipment protection only) - Overload Trip Class 10 1 Motor Type (AC only) 3-phase 1 Test Function - Overtorque (Jam) - 1 Underload - 1 Long Starting Times - Reset Modes Manual 1 Automatic or Remote - Alarm - 1 10 1 20 1 5 to 30 1 Single-phase 1 Single-phase and 3-phase 1 1 1 1 Parameters can be set via integrated LCD and keypad, communication module 1 With function module LUFDA10 or LULC031 LUFDA10 or LULC031, network , or PowerSuiteTM Software. With function module LUFW10, or communication module LULC031 Possible for each type of fault. Indication via integrated LCD and keypad, via remote terminal, via PowerSuite Software. 1 With function module LUFW10, or communication module LULC031 "Log" Function - Log of the last 5 trips includes number of starts, number of trips, number of operating hours. 1 "Monitoring" Function - Indication on integrated LCD and keypad, via remote terminal or PowerSuite Software. 1 With Function Modules 3 Thermal Overload Pre-alarm - With function module LUFW 1 - Fault Differentiation and Manual Reset - With function module LUFDH20 1 - Fault Differentiation and Automatic or Remote Reset - With function module LUFDA10 1 - Indication of Motor Load (analog signal) 0-10 V or 4-20 mA - With function module LUFV 1 With Communication Module or via RS-485 Modbus(R) port on LUCM control unit 3 Starter Status (ready, run, trip) With communication module ASILUFC5 or LULC031 Reset Mode - Alarm - Remote Reset via the Bus - Indication of Motor Load - Fault Differentiation - Remote Programming and Monitoring of all Functions - With Modbus communication module LULC031and RS-485 Modbus port on the LUCM control unit 1 "Log" Function - With Modbus communication module LULC031and RS-485 Modbus(R) port on the LUCM control unit 1 "Monitoring" Function - With Modbus communication module LULC031and RS-485 Modbus port on the LUCM control unit 1 Parameters can be set via the bus. With Modbus communication module LULC031 (thermal overload alarm only) 1 With Modbus communication module LULC031 and RS-485 Modbus port on the LUCM control unit (alarm possible for all types of fault) 1 1 Built-in function 2 LUS and LU2S require customer provided supplemental short circuit protection (fuses or circuit breaker) per national and local electric codes. 3 Mounting possibilities:1 function module or 1 communication module. 19 09/2004 (c) 2004 Schneider Electric All Rights Reserved TeSys(R) U-Line Motor Starters Control Units Standard and Advanced Control Units Description 1 5 2 1 Extraction and locking handle 2 Test button (on advanced control unit only) 3 Adjustable Full Load Amps (FLA) dial 4 Locking of settings by sealing the transparent cover 5 Sealing of locking handle Standard, 3-Phase, Class 10 Overload Protection Setting Range (Amps) 0.15-0.6 4 3 1 Used with power bases Catalog Number Weight lb (kg) LU*B12, LU*B32, LU*S12, LU*S32 LUCAX6 1 0.30 (0.135) 0.3-1.4 LU*B12, LU*B32, LU*S12, LU*S32 LUCA1X 1 0.30 (0.135) 1.25-5.0 LU*B12, LU*B32, LU*S12, LU*S32 LUCA05 1 0.30 (0.135) 3-12 LU*B12, LU*B32, LU*S12, LU*S32 LUCA12 1 0.30 (0.135) 4.5-18 LU*B32, LU*S32 LUCA18 1 0.30 (0.135) 8-32 LU*B32, LU*S32 LUCA32 1 0.30 (0.135) Complete the catalog number by selecting the proper voltage code from the table below. Advanced, 3-Phase, Class 10 Overload Protection Setting Range (Amps) 1 Used with power bases Catalog Number Weight lb (kg) 0.15-0.6 LU*B12, LU*B32, LU*S12, LU*S32 LUCBX6 1 0.31 (0.140) 0.3-1.4 LU*B12, LU*B32, LU*S12, LU*S32 LUCB1X 1 0.31 (0.140) 1.25-5.0 LU*B12, LU*B32, LU*S12, LU*S32 LUCB05 1 0.31 (0.140) 3-12 LU*B12, LU*B32, LU*S12, LU*S32 LUCB12 1 0.31 (0.140) 4.5-18 LU*B32, LU*S32 LUCB18 1 0.31 (0.140) 8-32 LU*B32, LU*S32 LUCB32 1 0.31 (0.140) Complete the catalog number by selecting the proper voltage code from the table below. Advanced, Single Phase, Class 10 Overload Protection Setting Range (Amps) 0.15-0.6 LUCAkkkk 1 Used with power bases Catalog Number Weight lb (kg) LU*B12, LU*B32, LU*S12, LU*S32 LUCCX6 1 0.31 (0.140) 0.3-1.4 LU*B12, LU*B32, LU*S12, LU*S32 LUCC1X 1 0.31 (0.140) 1.25-5.0 LU*B12, LU*B32, LU*S12, LU*S32 LUCC05 1 0.31 (0.140) 3-12 LU*B12, LU*B32, LU*S12, LU*S32 LUCC12 1 0.31 (0.140) 4.5-18 LU*B32, LU*S32 LUCC18 1 0.31 (0.140) 8-32 LU*B32, LU*S32 LUCC32 1 0.31 (0.140) Complete the catalog number by selecting the proper voltage code from the table below. Advanced, 3-Phase, Class 20 Overload Protection Setting Range (Amps) 1 Used with power bases Catalog Number Weight lb (kg) 0.15-0.6 LU*B12, LU*B32, LU*S12, LU*S32 LUCDX6 1 0.31 (0.140) 0.3-1.4 LU*B12, LU*B32, LU*S12, LU*S32 LUCD1X 1 0.31 (0.140) 1.25-5.0 LU*B12, LU*B32, LU*S12, LU*S32 LUCD05 1 0.31 (0.140) 3-12 LU*B12, LU*B32, LU*S12, LU*S32 LUCD12 1 0.31 (0.140) 4.5-18 LU*B32, LU*S32 LUCD18 1 0.31 (0.140) 8-32 LU*B32, LU*S32 LUCD32 1 0.31 (0.140) Complete the catalog number by selecting the proper voltage code from the table below. Voltage Codes LUCB**** LUCC**** LUCD**** Volts 24 48-72 110-240 DC BL1 2 - - AC B - - DC or AC - ES 3 FU 1 Voltage code to use for a power base with a communication module. 2 DC voltage with range of 0.90 to 1.10 of nominal. 3 48-72 Vdc; 48 Vac 20 (c) 2004 Schneider Electric All Rights Reserved 09/2004 TeSys(R) U-Line Motor Starters Control Units Multifunction 6 Description 1 1 Extraction and locking handle 2 Built in display window (2 lines, 12 characters) 3 4-button keypad 2 3 5 4 24 Vdc auxiliary power input 5 RS-485 external communication port. Connection by RJ45 connector. 6 Sealing of locking handle The display window and keypad allow: * In configuration mode: local configuration of protection functions and alarms * In run mode: display of parameter values and events 4 The RS-485 Modbus(R) communication port is used to connect: * An operator terminal XBTNU400 on an enclosure door * Personal computer with WindowsTM 95 or higher and with PowerSuiteTM V2.0 software * Pocket PC (PPC) with an Intel XscaleTM processor and WindowsTM 2003 for PPC and PowerSuiteTM V2.0 software. Multifunction Control Units Programming of motor protection parameters, monitoring of motor load values and consultation of faults/statistics by: * * * * Front panel using the integrated LCD and keypad Remote terminal XBTNU400 via Modbus communication bus Personal computer or Pocket PC with PowerSuiteTM software VW3A8104. Remotely via a Modbus communication bus to a PLC Multifunction control units must be connected to a 24 Vdc auxiliary power supply for programming. Multifunction Programmable Units Built-in Modbus communication port, 24 Vdc only LUCM**BL Setting Range (Amps) Used with power bases Catalog Number 1 Weight lb (kg) 0.15-0.6 LU*B12, LU*B32, LU*S12, LU*S32 LUCMX6BL 0.38 (0.175) 0.3-1.4 LU*B12, LU*B32, LU*S12, LU*S32 LUCM1XBL 0.38 (0.175) 1.25-5.0 LU*B12, LU*B32, LU*S12, LU*S32 LUCM05BL 0.38 (0.175) 3-12 LU*B12, LU*B32, LU*S12, LU*S32 LUCM12BL 0.38 (0.175) 4.5-18 LU*B32, LU*S32 LUCM18BL 0.38 (0.175) 8-32 LU*B32, LU*S32 LUCM32BL 0.38 (0.175) 1 Standard voltages. These control units can operate only on 24 Vdc supply. DC voltage with a range of 0.90 to 1.10 of nominal. User's Manual Application Languages Catalog Number Weight lb (kg) LU9CD1 0.05 (0.022) (R) TeSys U-Line User's Multi-language 2 manual on CD-ROM 1 1 The CD-ROM contains user manuals for the AS-i and Modbus communication modules, multifunction control units and gateway modules, and ABC Configurator gateway programming software. 2 English, French, German, Spanish, Italian. Operator Terminal This compact MagelisTM terminal enables the parameters of multifunction control unit LUCM to be read and modified. Requires XBTZ938 connector cable. It is supplied pre-configured to provide dialogue with a quantity of 8 LUCM control units (Modbus protocol, application pages and alarm pages loaded). Power base alarm and fault management takes priority. XBTNU400 Language Display Window Supply Voltage Catalog Number Weight lb (kg) Multi-language 1 4 lines of 20 characters 24 Vdc XBTNU400 0.32 (0.150) 1 English, French, German, Spanish, Italian. Connecting Cable 1 Function Length Type Catalog Number Weight lb (kg) Connects terminal XBTNU400 to LUCM multifunction control unit. 8.20 ft. (2.5 m) SUB-D 25-way female--RJ45 XBTZ938 0.43 (0.200) 1 If a terminal is used with several control units, this cable can be connected to a Modbus hub LU9GC3 or to T-junctions VW3A8306TF. 21 09/2004 (c) 2004 Schneider Electric All Rights Reserved TeSys(R) U-Line Motor Starters Control Units Tripping Curves for Control Units LUCA, LUCB, LUCD Average operating times at 70 F (20 C) according to multiples of the setting current, tolerance: 20 %. Time (s) 1000 1 100 2 3 10 1 0.1 1 2 3 4 5 6 7 8 10 12 14 20 30 x the setting current (Ir) 1. LUCD, 3 poles from cold state, class 20. 2. LUCA, LUCB, 3 poles from cold state, class 10. 3. LUCA, LUCB, LUCD, 3 poles from hot state. Tripping Curves for Control Unit LUCC Average operating times at 70 F (20 C) according to multiples of the setting current, tolerance: 20 %. Time (s) 1000 1 100 2 10 1 0.1 1 2 3 4 5 6 7 8 10 12 14 20 30 x the setting current (Ir) 1. LUCC, single-phase, cold state. 2. LUCC, single-phase, hot state. 22 (c) 2004 Schneider Electric All Rights Reserved 09/2004 TeSys(R) U-Line Motor Starters Control Units Tripping curves for control unit LUCM Time (s) Cold state curves Average operating times at 70 F (20 C) according to multiples of the setting current, tolerance: 20 %. 10000 1000 100 10 Class 30 Class 25 Class 20 Class 15 Class 10 Class 5 1 0.1 1 2 3 4 5 6 7 8 9 10 12 11 13 14 16 18 20 15 17 19 30 x the setting current (Ir) 23 09/2004 (c) 2004 Schneider Electric All Rights Reserved TeSys(R) U-Line Motor Starters Control Units Tripping Curves for Control Unit LUCM Time (s) Hot state curves Average operating times at 70 F (20 C) according to multiples of the setting current, tolerance: 20 % 10000 1000 100 10 Class 30 Class 25 Class 20 Class 15 Class 10 Class 5 1 0.1 1 2 3 4 5 6 7 8 9 10 12 11 13 14 16 18 20 15 17 19 30 x the setting current (Ir) 24 (c) 2004 Schneider Electric All Rights Reserved 09/2004 TeSys(R) U-Line Motor Starters COMMUNICATION AND FUNCTION MODULES PowerSuiteTM Software PowerSuiteTM software is a WindowsTM -based program providing an intuitive, graphical user interface for the TeSys(R) U-Line LUCM multifunction control units, Altivar(R) 11 (ATV11), Altivar(R) 28 (ATV28), and Altivar(R) 58 (ATV58) drive controllers, and Altistart(R) 48 (ATS48) soft start controllers. The software is designed to run on: * Any PC using the Microsoft(R) WindowsTM 95, WindowsTM 98, Windows NT(R) V4.0, or Windows XP(R) operating system * Pocket PC (PPC) with an Intel XscaleTM processor and WindowsTM 2003 for PPC and PowerSuiteTM V2.0 software. The PowerSuiteTM commission software allows you to: * * * * * * Create, modify and store multi-function control unit configurations Transfer data to and from the multi-function control unit Print a hard copy of the multi-function control unit configuration for reference Operate the multi-function control unit to verify proper commissioning Display and view run time data Display and view faults and fault history Catalog Number Description VW3A8104 PowerSuite2TM commissioning software on CD PC connection kit. Includes the following to connect a PC to a TeSys U-line LUCM control unit, ATV11, ATV28, ATV31, ATV58 or ATS48 controller: VW3A8106 * * 1 m cable with RJ45 connectors RS-232 to RS-485 adapter with RJ45 and DB9 female connectors * * RJ45 to DB9 adapter for use with an ATV58 controller Cable adapter for use with an ATV11 controller, VW3A11301 Pocket PC connection kit. Includes the following to connect a Jornada or iPAQ PPC to a TeSys U-line LUCM control unit, ATV11, ATV28, ATV31, ATV58 or ATS48 controller: VW3A8111 VW3A8105 * * * 1/2 m cable with RJ45 connectors RS-232 to RS-485 adapter with RJ45 and DB9 male connectors RJ45 to DB9 adapter for use with an ATV58 controller * * Cable adapter for use with an ATV11 controller, VW3A11301 Cable to connect the serial port on the PPC to the DB9 connector on the RS-232 to RS-485 adapter PowerSuiteTM upgrade CD. * For current owners of PowerSuiteTM versions 1.0, 1.4, or 1.5. * Software for PC and Pocket PC * Includes technical documentation and ABC Configurator gateway programming software. 25 09/2004 (c) 2004 Schneider Electric All Rights Reserved TeSys(R) U-Line Motor Starters Communication and Function Modules Auxiliary Contact State for Each Power Base Mode 1 Terminals Screw Without terminals 3 Screw Without terminals 4 Contact Normal Status Off Ready Run Short Circuit Trip Overload Trip (Manual Reset) Overload Trip (Remote/Auto Reset) 2 Ready condition N.O. O I I O O I Fault condition N.C. I I I O O I Ready condition N.O. O I I O O I Fault condition N.C. I I I O O I Ready condition N.O. O I I O O I Fault condition N.O. O O O I I O Ready condition N.O. O I I O O I Fault condition N.O. O O O I I O Contact Indicates 1 I-indicates closed contact; O-indicates open contact 2 Must order LU9BN11, LU9BN11C, LU9MRC or LU9MR1C. 3 Requires multifunction or advanced control unit plus fault indication function module LUFDDA10. 4 Requires multifunction or advanced control unit plus fault indication function module LUFDDA10. Catalog Number LUA1C11 LUA1C110 LUA1C20 LUA1C200 Auxiliary Contact Blocks Status and Fault Indication 4 Connection Item Catalog Number Weight lb (kg) 1 N.O. contact indicating that Screw clamps control handle is in "ready" position and 1 N.C. fault signaling Without connections contact 1+2 LUA1C11 0.07 (0.030) 1 LUA1C110 0.03 (0.012) 1 N.O. contact indicating that Screw clamps control handle is in "ready" position and 1 N.O. fault signaling Without connections contact 1+2 LUA1C20 0.07 (0.030) 1 LUA1C200 0.03 (0.012) For use on Item Catalog Number Weight lb (kg) LUA1D110 2 LU9BD11 0.05 (0.022) LUA1C110 2 LU9BC11 0.05 (0.022) LUA1C200 2 LU9BC20 0.05 (0.022) Blanking cover 1 for auxiliary contact block slot 3 LU9C2 0.02 (0.010) Control circuit contact block 2 LUB, LU2B 4 LUA8E20 2 Accessories Description Screw clamp terminal blocks 1 2 3 1 Blanking cover is included with every power base and starter only base. 2 For use only with LUB, LU2B power bases. Not for use with LUS power bases. For compliance with NEC 430-74 disconnection of motor control circuits. 26 (c) 2004 Schneider Electric All Rights Reserved 09/2004 TeSys(R) U-Line Motor Starters Communication and Function Modules Function Modules Output Application Item Catalog Number Weight lb (kg) Motor Load Indication Function Module Provides a signal proportional to the average currents in the three phases, divided by the FLA setting. The value of the output signal 4-20 mA corresponds to a load status of 0 to 2 x FLA (0 to 3 x FLA for single-phase motor load). The LUFV2 function module can be used with LUCB, LUCC, LUCD or LUCM control units. The LUFV2 function module requires a 24 Vdc auxiliary power supply. Includes removable screw terminal (not shown). 4 - 20 mA 1 2 N.O. Contacts 2 4 1 LUFV2 0.11 (0.050) 24 to 250 Vac or Vdc 2 LUFDH20 0.13 (0.060) Overload Fault and Automatic Reset Function Module Includes overload fault contact. Short-circuit signaling can be obtained by using an add-on fault signaling contact LUA1 (see page 26). The module can only be used with an advanced control unit from which it takes its power supply. The control unit is forced to automatic reset mode. Includes removable screw terminal (not shown). 1 N.O. Contact 3 - Overload / Short-Circuit Fault and Manual Reset Function Module Includes an overload fault contact and a short-circuit fault contact. It can only be used with an advanced control unit, from which it takes its power supply. The control unit is forced to manual reset mode. Includes removable screw terminal (not shown). 24 to 250 Vac or Vdc 2 LUFDA10 0.12 (0.055) Thermal Overload Pre-Alarm Function Module Through load shedding, this module makes it possible to avoid stoppages in operation due to overload tripping. Imminent overload tripping is displayed as soon as the current drawn by the load exceeds 1.05 x FLA. Signaling is possible via an LED on the front panel of the module and externally by a N.O. relay output. The module can only be used with an advanced control unit from which it takes its power supply. Includes removable screw terminal (not shown). 1 N.O. Contact 24 to 250 Vac or Vdc 2 LUFW10 0.12 (0.055) Auxiliary Contact Function Modules Module with 2 contacts indicating state of LUB or LUS power base power poles. For use with: 24 to 250 Vac or Vdc, 5 A. LUFV2 % 200 Connection Application Item Catalog Number Weight lb (kg) 2 N.O. Contacts 24 to 250 Vac or Vdc 3 LUFN20 0.11 (0.050) 1 N.O., 1 N.C. Contacts 24 to 250 Vac or Vdc 3 LUFN11 0.11 (0.050) 2 N.C. Contacts 24 to 250 Vac or Vdc 3 LUFN02 0.11 (0.050) Description For use on Item Catalog Number Weight lb (kg) Blanking cover 1 Function module slot 4 LU9C1 0.04 (0.020) Accessories 100 1 = 2.2 kW 2 = 4 kW 3 = 7.5 kW 1 2 3 1 4 mA 12 mA Blanking cover is included with every power base. 20 mA 27 09/2004 (c) 2004 Schneider Electric All Rights Reserved TeSys(R) U-Line Motor Starters Communication and Function Modules Parallel Wiring Module Architecture 4 To PLC 2 2 1 1 5 3 1. Parallel wiring module LUFC00. 2. Pre-wired coil connection LU9BN11C. 3. Connection cable LU9R* with one RJ45 connector at each end. 4. Splitter box LU9G02 for 8 motor starters with channel connections on the PLC side by 2 HE 10 connectors and on the power base side by 8 RJ45 connectors. 5. Connection cable TSXCDP*** with one HE 10 connector at each end. To 24 Vdc The parallel wiring system makes it possible to connect power bases to the PLC I/O modules quickly and without any need for tools. It replaces traditional screw terminal and hard-wired connections. The parallel wiring module allows for energization of the coil circuit of each power base, and an output signal from a PLC. Provides a "Run" and "Fault" status of each power base to the PLC. Requires a 24 Vdc control unit, LUC***BL. The splitter box distributes information from the PLC I/O modules to each of the power bases connected to it. 1 6 7 Description Item Catalog Number Weight lb (kg) Parallel wiring module 1 LUFC00 0.10 (0.045) Outputs for starter commands 6 - - RJ45 connector for connecting to splitter box LU9G02 7 - - 28 (c) 2004 Schneider Electric All Rights Reserved 09/2004 TeSys(R) U-Line Motor Starters Communication and Function Modules Connection of Parallel Wiring Module Output Terminals to the Power Base Coil Terminals By pre-wired connector or removable screw terminal: * Pre-wired connector: Pre-wired components simplify wiring and reduce wiring errors. The use of a power base without screw terminal connections is recommended when using LU9BN11C or LU9MRC pre-wired connectors. For use with power base Description LUB** LUS** Pre-wired coil connectors LU2B** 1 LU2S** * 2 LUB + LUFC00 + LU9BN11C Item Catalog Number Weight lb (kg) 2 LU9BN11C 0.099 (0.045) 8 LU9MRC 0.066 (0.030) Removable screw terminal: Allows insertion, for example, of an emergency stop control or a voltage interface. This type of connection must be used for a reversing power base assembled using an LU6M reversing block for separate mounting. When reversing block LU6M and the power base are mounted side-by-side, a pre-wired connector LU9MRC may be used. Connection of Parallel Wiring Module to the PLC No tools are required to connect the parallel wiring module to the PLC. Connection is via a splitter box which allows up to 8 power bases to be connected; a maximum of 4 reversing starters per splitter box is allowed. The splitter box requires a 24 Vdc power supply. Parallel Wiring Splitter Boxes PLC Connection (16I/12O) Power Base Connection Item Catalog Number Weight lb (kg) Cable with two HE 1020way connectors Eight RJ45 ports LU9G02 1 0.573 (0.260) 1 1 4 Allows "run" and "fault" status of each power base to be fed back to the PLC and transmits commands Connection Cables from Splitter Box to Parallel Wiring Modules 8 Item Cable with two RJ45 connectors 1 1 LU2B + LUFC00 + LU9MRC 3 Splitter Box Connection Gauge AWG 22 HE 10 20-way S INPUT Weight lb (kg) 0.98 (0.3) LU9R03 0.099 (0.045) 3.28 (1) LU9R10 0.143(0.065) 9.84 (3) LU9R30 0.275 (0.125) Connection Cables from Splitter Box to PLC 02 LU9G X2 Catalog Number For connection from parallel wiring module LUFC00 to parallel wiring splitter box LU9G02. PLC Connection X1 Length ft. (m) mm2 0.324 HE 10 20-way X3 28 X4 UTS X5 OUTP X6 4 Bare wires HE 10 20-way 22 0.080 0.324 Length ft. (m) Catalog Number Weight lb (kg) 1.64 (0.5) TSXCDP053 0.187 (0.085) 3.28 (1) TSXCDP103 0.330 (0.150) 6.56 (2) TSXCDP203 0.617 (0.280) 9.84 (3) TSXCDP303 0.903 (0.410) 16.4 (5) TSXCDP503 1.47 (0.670) 3.28 (1) ABFH20H100 0.176 (0.080) 6.56 (2) ABFH20H200 0.308 (0.140) 9.84 (3) ABFH20H300 0.462 (0.210) 9.84 (3) TSXCDP301 0.881 (0.400) 16.4 (5) TSXCDP501 1.45 (0.660) X7 X8 Aux 24 V 24 Vc- + + put ut in outp LU9G02 29 09/2004 (c) 2004 Schneider Electric All Rights Reserved TeSys(R) U-Line Motor Starters Communication and Function Modules AS-i Communication Module Serial Type Connection The AS-i communication module makes it easy to connect power bases to the AS-i wiring system, allowing remote control and command of these power bases. The operating states of the module (AS-i voltage present, communication fault, addressing fault,...) are indicated on the front panel by 2 LEDs (green and red). Operation of the module is continuously monitored by auto-testing, in a way that is totally transparent to the user. The incorporation of AS-i V.2 functions allows diagnostics to be performed on the module, either remotely via the bus or locally via the ASITERV2 addressing terminal. The communication module must have a 24 Vdc supply and must be used in conjunction with a 24 Vdc control unit, LUC***BL. The product is supplied with a yellow connector (6) for connection to the AS-i system, a black connector (7) for connection to the 24 Vdc auxiliary supply and a black connector (8) for connection of the outputs. Architecture 4 3 1 2 5 1. 2. 3. 4. 5. 6. 7. Communication module ASILUFC5 Tap-off XZCG0142 Pre-wired coil connection LU9BN11C Green LED: AS-i voltage present Red LED: AS-i or module fault Yellow connector for connection to the AS-i system Black connector for connection to a 24 Vdc auxiliary supply 8. Outputs for starter commands 1 24 Vdc AS-i 8 AS-i profile Data bits (command) Data bits (status) 7 6 7.D.F.0 Bit value =0 Command D0 (O) Stop forward =1 Forward running Command D1 (O) Stop reverse Reverse running Command D2 (O) Not used Not used Command D3 (O) Not used Not used Bit value =0 =1 Status D0 (I) Not ready or fault Ready Status D1 (I) Stopped Running Status D2 (I) Not used Not used Status D3 (I) Not used Not used Description Item Catalog Number Weight lb (kg) AS-i Communication Module 1 ASILUFC5 0.143 (0.065) 30 (c) 2004 Schneider Electric All Rights Reserved 09/2004 TeSys(R) U-Line Motor Starters Communication and Function Modules Connection of AS-i Communication Module Output Terminals to the Power Base Coil Terminals By pre-wired connector or removable screw terminal: * Pre-wired connector: Pre-wired components simplify wiring and reduce wiring errors. The use of a power base without screw terminal control circuit connections is recommended when using LU9BN11C or LU9MRC pre-wired connectors. 1 Description 3 For use with power base LUB** Pre-wired coil connectors LUS** LU2B** LU2S** LUB + ASILUF C5 + LU9BN11C * Item Catalog Number Weight lb (kg) 3 LU9BN11C 0.099 (0.045) 5 LU9MRC 0.066 (0.030) Removable screw terminal (included with ASILUFC5): Allows insertion, for example, of an emergency stop control or a voltage interface. This type of connection must be used for a reversing power base assembled using an LU6M reversing block for separate mounting. When reversing block LU6M and the power base are mounted side-by-side, a pre-wired connector LU9MRC may be used. Connection of the Communication Module on the Serial Bus 1 Achieved by using a tap-off for connection to 2 ribbon cables: * * 1 for AS-i (yellow) 1 for separate 24 Vdc supply (black). 1 5 Description Length ft. (m) Catalog Number Weight lb (kg) Tap-off 6.56 (2) XZCG0142 0.584 (0.265) Consoles and Cable Adapters LU2B + ASILUF C5 + LU9MRC Description Catalog Number Weight lb (kg) Addressing console Battery operated. Battery charger supplied AS-i V.1 and V.2.1 compatible. XZMC11US 1.21 (0.550) Adjustment and diagnostics console Runs on LR6 batteries. Allows addressing of AS-i V.2.1interfaces and diagnostics ASITERV2 1.10 (0.500) Cable adapter For console XZMC11 XZMG12US 0.154 (0.070) Software Set-Up XZMC11 ASITERV2 AS-i configuration is carried out using PL7 Micro/Junior/Pro software. From the module declaration screen, it is possible to configure all the slave devices corresponding to all the AS-i I/O. Configuration is carried out by following the instructions on the screen. TeSys(R) U-Line User's Manual 1 . Configuration example with Premium TSXSAY100/1000 module Application Language Catalog Number Weight lb (kg) User's Manual On CD-ROM Multi-language 2 LU9CD1 0.048 (0.022) 1 The CD-ROM contains user's manuals for the AS-i and Modbus(R) communication modules, multifunction control units, gateway modules, and ACB Configurator gateway programming software. 2 English, French, German, Italian, Spanish. 1 Degree of protection IP 54. Connection by 4 x 0.34 mm2 wires. Black wire: +24 V Blue wire: AS-i (-) White wire: 0 V Brown wire: AS-i (+) 31 09/2004 (c) 2004 Schneider Electric All Rights Reserved TeSys(R) U-Line Motor Starters Communication and Function Modules Modbus(R) Communication Module Series Type Connection Communication module LULC031 enables the U-Line power base to be connected to the Modbus network. It must have a 24 Vdc supply and must be used in conjunction with a 24 Vdc control unit, LUC***BL. It incorporates a 0.5 A, 24 Vdc digital output for local command requirements. Architecture Stare topology Bus topology 7 4 6 2 1 2 2 2 1 1 1 3 3 To PLC 5 5 6 1. Communication module LULC031 2. Pre-wired coil connection LU9BN11C 3. Connection cable with one RJ45 connector at each end VW3A8306R** 4. Modbus hub LU9GC3 with channel connections to PLC and to power base with RJ45 connectors 5. T-junction VW3A8306TF** 6. Line terminator VW3A8306R 7. Module status signaling LED 8. 24 Vdc supply connection 9. RJ45 connector RS-485 for Modbus link 10. Programmable digital output 11. Outputs for starter commands (stop - forward start - reverse start) 11 10 9 8 Information carried by the bus depends on the type of control unit used. Control Unit Standard Advanced Starter status (ready, running, fault) Multifunction Alarms (over current) Thermal overload alarm Remote reset via the bus Indication of motor load Fault differentiation Remote programming and monitoring of all functions "Log" function "Monitoring" function Start and Stop commands Functions performed Description Item Catalog Number Weight lb (kg) Modbus Communication Module 1 LULC031 0.176 (0.080) For more detailed information, please refer to TeSys(R) U-Line User's Manual LU9CD1, on CD-ROM. 32 (c) 2004 Schneider Electric All Rights Reserved 09/2004 TeSys(R) U-Line Motor Starters Communication and Function Modules Connection of Modbus(R) Communication Module Output Terminals to the Power Base Coil Terminals By pre-wired connector or removable screw terminal: * Pre-wired connector: Pre-wired components simplify wiring and reduce wiring errors. The use of a power base without screw terminal control circuit connections is recommended when using LU9BN11 or LU9MRC pre-wired connectors. Description For use with power Item base LUB** 1 Pre-wired coil connectors LUS** LU2B** LU2S** Catalog Number Weight lb (kg) 2 LU9BN11C 0.099 (0.045) 7 LU9MRC 0.066 (0.030) 2 * Removable screw terminal (included with LULC031): Allows insertion, for example, of an emergency stop control or a voltage interface. This type of connection must be used for a reversing power base assembled using an LU6M reversing block for separate mounting. When reversing block LU6M and the power base are mounted side-by-side, a pre-wired connector LU9MRC may be used. LUB + LUL C031 + LU9B Connection of the Communication Modules on the Serial Bus Achieved either by means of a Modbus hub or using T-junctions. Description Modbus hub for 8 slaves Cables with two RJ45 connectors 1 T-junctions 2 1 7 RS-485 line terminator 3 Length ft. (m) Item Catalog Number Weight lb (kg) - 4 LU9GC3 0.573 (0.260) 0.98 (0.3) 3 VW3A8306R03 0.099 (0.045) 3.28 (1) 3 VW3A8306R10 0.143 (0.065) 9.84 (3) 3 VW3A8306R30 0.275 (0.125) 0.98 (0.3) 5 VW3A8306TF03 0.07 (0.032) 3.28 (1) 5 VW3A8306TF10 0.07 (0.032) - 6 VW3A8306RC 0.026 (0.012) 1 For connection from Modbus hub LU9GC3 to Modbus communication module LULC031. 2 Includes 2 RJ45 female connectors (bus side) and a 0.3 m or 1 m cable supplied with an RJ45 male connector (station side). 3 Required at end of Modbus serial bus. TeSys(R) U-Line User's Manual 1 LU2B + LUL C031 + LU9M Application Language Catalog Number Weight lb (kg) User's Manual on CD-ROM Multi-language 2 LU9CD1 0.048 (0.022) 1 The CD-ROM contains user's manuals for the AS-i and Modbus communication modules, multifunction control units and gateway modules, and ABC Configurator gateway programming software. 2 English, French, German, Italian, Spanish C3 LU9G 6 4 LU9GC3 33 09/2004 (c) 2004 Schneider Electric All Rights Reserved TeSys(R) U-Line Motor Starters Communication and Function Modules Communication Gateways LUFP communication gateway allows connection between Modbus(R) and field buses such as Fipio, Profibus DP or DeviceNet. After configuration, these gateways manage information which can be accessed by the Modbus network and make this information available for read/write functions (command, monitoring, configuration and adjustment) on the field buses. An LUFP communication gateway can be clipped onto a 35 mm DIN rail, allowing connection of up to 8 slaves to the Modbus bus. Example of Architecture LUF P 561511 Fipio Profibus DP DeviceNet Configuration of gateway by PC U-Line power bases (1) Modbus 1 (1) VW3A8106 connection kit for PowerSuiteTM software. ATS48 ATV28 ATV58 ATV58FVC Description Front panel of the product 2 1. LED indicates: -- communication status of the Modbus buses -- gateway status -- communication status of the Fipio, Profibus DP or DeviceNet bus 2. Connectors for connection to Fipio, Profibus DP or DeviceNet buses 3. RJ45 connector for connection on the Modbus bus 561512 4. RJ45 connector for link to a PC 5. 24 Vdc power supply Software Set-Up 3 For the Fipio bus, software set-up of the gateway is performed using either PL7 Micro/Junior/Pro software or ABC Configuration software. For the Profibus DP and DeviceNet buses, software set-up is performed using the ABC Configurator. 4 5 This software is included: * * In the PowerSuiteTM software workshop for PC (see VW3A8104) In the TeSys(R) U-Line user's manual LU9CD1 on CD-ROM. 34 (c) 2004 Schneider Electric All Rights Reserved 09/2004 TeSys(R) U-Line Motor Starters Communication and Function Modules Communication Gateway Specifications Bus Type Fipio Environment Conforming to IEC 60664 Ambient air temperature Around the device IP 20 Emission Conforming to IEC 50081-2: 1993 Immunity Conforming to IEC 61000-6-2: 1999 Number of Modbus(R) slaves which can be connected Connection <8 Modbus By RJ45 connector conforming to Schneider Electric RS-485 standard To a PC By RJ45 connector, with PowerSuiteTM connection kit Field bus By SUB-D9 pin female connector Max. 280 mA Typical 100 mA Profile FED C32 or FED C32P - - Command 26 configurable words 1 122 configurable words 256 configurable words Monitoring 26 configurable words 1 122 configurable words 256 configurable words Configuration and adjustment By gateway mini messaging facility (PKW) Supply Consumption 1 By SUB-D9 pin female connector By 5-way removable screw connector External supply, 24 Vdc 10 % Indication/diagnostics Services DeviceNet 40 to 122 F (+ 5 to + 50 C) Degree of protection Electromagnetic compatibility Profibus DP Degree of pollution: 2 By LED on front panel If the gateway is configured using PL7 software and not the ABC Configurator, the I/O capacity is limited to a total of 26 words. Communication Gateways Description For use with With bus type Communication gateways Fipio/Modbus TeSys U-Line power bases, Profibus DP/Modbus (R) (R) Altistart 48, Altivar 28, 58 and 58FVC DeviceNet/Modbus Catalog Number Weight lb (kg) LUFP1 0.54 (0.245) LUFP7 0.54 (0.245) LUFP9 0.54 (0.245) 822631 Connection Accessories Description Connection cables 822713 TSXFPACC12 Connectors 490NAD91103 Length ft. (m) Connectors Catalog Number Weight lb (kg) 9.84 (3) 1 RJ45 type connector and one end with stripped wires VW3A8306D30 0.330 (0.150) 0.98 (0.3) 2 RJ45 type connectors VW3A8306R03 0.110 (0.050) 3.28 (1) 2 RJ45 type connectors VW3A8306R10 0.110 (0.050) 9.84 (3) 2 RJ45 type connectors VW3A8306R30 0.330 (0.150) Fipio - 1 SUB-D 9 pin male connector TSXFPACC12 0.088 (0.040) Profibus mid line - 1 SUB-D 9 pin male connector 490NAD91104 - Profibus line end - 1 SUB-D 9 pin male connector 490NAD91103 - For use with Modbus TeSys U-Line User's Manual Description Medium Language Catalog Number Weight lb (kg) User's manual on CD ROM 1 CD-ROM Multilingual: English, French, German, Italian, Spanish LU9CD1 0.048 (0.022) 1 This CD-ROM contains user's manuals for AS-i and Modbus communication modules, multifunction control units and gateways, and ABC Configurator gateway programming software. 35 09/2004 (c) 2004 Schneider Electric All Rights Reserved TeSys(R) U-Line Motor Starters ACCESSORIES Pre-wired System for Power Connections up to 63 A Suitable for group motor installations only 1 2 Pitch Item inches (mm) Sold in lots of Catalog Number Weight lb (kg) 1.77 (45) 2 1 GV2G245 0.080 (0.036) 2.12 (54) - 1 GV2G254 0.083 (0.038) 1.77 (45) - 1 GV2G345 0.127 (0.058) 2.12 (54) - 1 GV2G354 0.132 (0.060) 1.77 (45) 1 1 GV2G445 0.169 (0.077) 2.12 (54) - 1 GV2G454 0.187 (0.085) 5 power bases 2.12 (54) - 1 GV2G554 0.220 (0.100) Protective end cover For unused busbar outlets - 4 5 GV1G10 0.011 (0.005) Terminal block for supply to one or more busbar sets Connection from the top - 3 1 GV1G09 0.088 (0.040) Description Application 2 power bases 3 Set of 3-pole 63 A busbars 3 power bases 4 power bases 4 5 6 Pre-wired System for Power Connections up to 160 A The busbar system can be screw-mounted to any type of support 4 Pole Busbar Set: 3-Phase + Neutral or 3-Phase + Common Number of Tap-offs at Length 0.71" (18 mm) Intervals inches (mm) For Mounting in Enclosure Width mm Item Catalog Number Weight lb (kg) 18 800 5 AK5JB144 1.98 (0.900) 17.8 (452) Removable 3-Phase Power Sockets Number of Points used Thermal on the Busbar System Current 16 2 Cable Length inches (mm) Item Sold in lots of Catalog Number Weight lb (kg) 7.87 (200) 6 6 AK5PC13 0.088 (0.040) 9.84 (250) 6 6 AK5PC33 0.099 (0.045) 39.4 (1000) - 6 AK5PC33L 0.132 (0.060) 32 36 (c) 2004 Schneider Electric All Rights Reserved 09/2004 TeSys(R) U-Line Motor Starters Accessories Current Limiter - Isolator Module Breaking Capacity Iq 2 Description 1 For Use With Item Catalog Number Weight lb (kg) 65 LUB; LU2B 1 LUALB1 1 0.683 (0.310) - LUALB1 1a LUALF1 0.297 (0.135) 480 V 600 V kA kA Current limiterisolator module 3 130 Replacement limiter cartridge - UL508 Type E Phase Barrier for use with LUB** and LU2B** Phase barrier LU9SP0 is required to create a UL 508 Type E self-protected combination motor controller. Without the phase barrier, the LUB/LU2B power base is a UL 508 motor starter. 1a Description Application Mounting Item Catalog Number Weight lb (kg) Incoming line phase barrier LUB or LU2B 12 or 120 LUB or LU2B 32 or 320 LUA LB1 Direct on terminals L1, L2, L3 2 LU9SP0 0.066 (0.030) 5 Door Interlock Mounting Kit and Handles for use with LUB** and LU2B** Description Item Catalog Number Weight lb (kg) Mounting Kit 2 3 LU9AP00 1.080 (0.490) Handle kit (black/blue) NEMA Type 12/3R 4 LU9AP11 0.330 (0.150) Handle kit (red/yellow) NEMA Type 12/3R 4 LU9AP12 0.330 (0.150) 5 LAD90 3 0.002 (0.001) Other Accessories Clip-on identification markers 3 4 - - Power bases, and reversing blocks 1 LUALB1 supplied with LUALF1 limiter cartridge. LUB, LU2B power bases are rated for 480 V/60 Hz/42 kA short circuit breaking capacity. For applications requiring higher short circuit breaking capacity, add the LUALB1 current limiter-isolator module which provides capacity at 480 V/60 Hz/130 kA, 600 V/60 Hz/65 kA and 690 V/60 Hz/70 kA. LUALB1 is required for all 600 V / 690 V motor load applications. 2 For enclosures with 7.5" to 20" (190.5 mm to 508 mm) mounting depth. 3 Sold in lots of 100. 37 09/2004 (c) 2004 Schneider Electric All Rights Reserved TeSys(R) U-Line Motor Starters ALTISTART(R) SOFT STARTS FOR TESYS(R) U-LINE Overview 1 While Altistart 01 soft starts can be used with almost any motor starter, it now adds soft start and soft stop motor control to the TeSys U-Line family of motor starters. When either an ATS01***LU/QN/RT or an ATSU01***LT model (3) is combined with the TeSys U-Line motor starter (1) by means of a power connector (2), the result is a unique, innovative motor starting solution. A low power soft start installation now has access to all of the benefits of the TeSys U-Line motor starter: 2 * * * * * * * Modular design with a standard 45 mm width Short circuit and multi-class overload protection Phase loss, phase imbalance, ground fault, jam, under load, and long-start protection Fault history PC and PDA based programming software Optional LCD display Networking capabilities: Modbus(R), AS-i, DeviceNet, Ethernet TCP/IP, Profibus DP -- Monitoring of motor status -- Remote starting and fault reset * Electronic Reversing The ATSU01***LT soft start is optimized for installations offering 24 Vdc control power. The ATS01***LU/QN/RT soft start is self-powered from the AC line supply and is compatible with all other control power schemes. 3 The panel space required to install the ATS01 soft start and the TeSys U-Line motor starter is minimal with a standard 45 mm product width and side by side mounting. The Altistart 01 soft start enhances the starting performance of asynchronous motors by allowing them to start gradually, smoothly, and in a controlled manner. It is ideal for applications that do not require high starting torque. The ATS01 limits starting torque and reduces the current inrush experienced with other motor starting methods. The transitionless starting method of the Altistart 01 soft start avoids the torque surges associated with other reduced voltage starting methods. Using the Altistart 01soft start avoids the damage and expense associated with full voltage starting: * * * * wear and tear to motors, shafts, bearings, clutches, belts and other attached machinery damage to product being moved due to sudden starts and stops production downtime and material waste maintenance labor and replacement equipment cost The Altistart 01 soft start is designed for the following simple applications: * * * * * * * * * material handling conveyors belt-driven machinery fans and pumps small compressors automatic doors and gates process machinery (grinders, mixers, agitators, etc.) filling lines people movers any other application that can benefit from the pluses of stepless reduced voltage starting The Altistart 01 low power mini soft start is compact, easy to install, and complies with the following international standards: IEC/EN 60947-4-2, UL, CSA, CCC, C-Tick and CE Altistart 01 low power mini soft starts: * * * control two phases of the AC voltage supplying the motor to limit starting torque and current have a motor power ratings range of 1 to 20 HP (0.75 to 15 kW), three-phase only have a motor voltage range of 208 to 460V 38 (c) 2004 Schneider Electric All Rights Reserved 09/2004 TeSys(R) U-Line Motor Starters Description The Altistart(R) 01 soft start is equipped with: 1 2 * * 1 green LED (4) to indicate that soft start power is ON * * a potentiometer to set the starting time (6) * * a potentiometer to set the stopping time (8) 1 yellow LED (5) that will illuminate 10 seconds after a start command has been given indicating that the soft start's voltage ramp is complete, the internal shorting contactor has closed, and the motor is up to speed a potentiometer to set the initial voltage applied to the motor when starting begins (7) a removable I/O terminal block (9) that includes: -- 2 logic or control inputs for Run and Stop commands -- 1 logic or control input for the BOOST or Kickstart function 4 5 6 7 8 3 -- 1 "open collector" logic or signal output to indicate that the soft start ramp is complete and the motor is up to speed -- 1 normally open relay contact that is: - closed when the soft start is running the motor - open if the soft start is faulted or if the motor has stopped NOTE: For additional information refer to catalog 8637CT0401. 9 Altistart 01 Soft Start and TeSys U-Line Motor Starter Combinations ATS01 Rated Current Motor Power 1 Voltage 230 V 400 V 460 V kW 24 Vdc Control Power ATSU01 Soft Start TeSys U-Line Power Base Control Module 2 ATS01 Rated Current Motor Power 1 HP Amps Voltage 0.75 1 6 ATSU01N206LT LUB12 1.1 1.5 6 ATSU01N206LT LUB12 1.5 2 9 ATSU01N209LT LUB12 LUCp12BL 1.5 2 2.2 3 12 ATSU01N212LT LUB12 LUCp12BL 2.2 3 3 - 12 ATSU01N212LT LUB32 LUCp18BL 3 - 4 5 22 ATSU01N222LT LUB32 LUCp18BL 4 5.5 7.5 22 ATSU01N222LT LUB32 LUCp32BL 5.5 7.5 10 32 ATSU01N232LT LUB32 LUCp32BL 7.5 1.5 - 6 ATSU01N206LT LUB12 LUCp05BL 2.2 - 6 ATSU01N206LT LUB12 LUCp12BL 3 - 9 ATSU01N209LT LUB12 4 - 9 ATSU01N209LT 5.5 - 12 7.5 - 11 15 110-240 Vac Control Power ATS01 Soft Start TeSys U-Line Power Base Control Module 2 kW HP Amps LUCp05BL 0.75 1 6 ATS01N206LU LUB12 LUCp05FU LUCp12BL 1.1 1.5 6 ATS01N206LU LUB12 LUCp12FU 9 ATS01N209LU LUB12 LUCp12FU 12 ATS01N212LU LUB12 LUCp12FU 12 ATS01N212LU LUB32 LUCp18FU 5 22 ATS01N222LU LUB32 LUCp18FU 7.5 22 ATS01N222LU LUB32 LUCp32FU 10 32 ATS01N232LU LUB32 LUCp32FU 1.5 - 6 ATS01N206QN LUB12 LUCp05FU 2.2 - 6 ATS01N206QN LUB12 LUCp12FU LUCp12BL 3 - 9 ATS01N209QN LUB12 LUCp12FU LUB12 LUCp12BL 4 - 9 ATS01N209QN LUB12 LUCp12FU ATSU01N212LT LUB32 LUCp32BL 5.5 - 12 ATS01N212QN LUB32 LUCp32FU 22 ATSU01N222LT LUB32 LUCp32BL 7.5 - 22 ATS01N222QN LUB32 LUCp32FU - 22 ATSU01N222LT LUB32 LUCp32BL 11 - 22 ATS01N222QN LUB32 LUCp32FU - 32 ATSU01N232LT LUB32 LUCp32BL 15 - 32 ATS01N232QN LUB32 LUCp32FU 2 6 ATSU01N206LT LUB12 LUCp05BL 2 6 ATS01N206RT LUB12 LUCp05FU 3 6 ATSU01N206LT LUB12 LUCp12BL 3 6 ATS01N206RT LUB12 LUCp12FU 5 9 ATS01N209RT LUB12 LUCp12FU 7.5 12 ATS01N212RT LUB32 LUCp18FU 230 V 400 V 5 9 ATSU01N209LT LUB12 LUCp12BL 7.5 12 ATSU01N212LT LUB32 LUCp18BL 10 22 ATSU01N222LT LUB32 LUCp18BL 10 22 ATS01N222RT LUB32 LUCp18FU 15 32 ATSU01N222LT LUB32 LUCp32BL 15 32 ATS01N222RT LUB32 LUCp32FU 20 32 ATSU01N232LT LUB32 LUCp32BL 20 32 ATS01N232RT LUB32 LUCp32FU 460 V 1 Standard power rating according to UL508. 2 Depending on the configuration of the selected TeSys U-Line motor starter, replace the p with A for standard control unit, B for advanced control unit, and M for multifunction control unit. 39 09/2004 (c) 2004 Schneider Electric All Rights Reserved TeSys(R) U-Line Motor Starters DIMENSIONS, MOUNTING, AND SCHEMATICS Power Bases Reversing LU2B12, LU2B32, LU2S12, LU2S32 1.14 29 8.82 224 9.41 239 6.42 163 1.77 X2 45 X1 O 0.15 4 2.87 73 6.06 154 With 6.65 LU9SP0 169 X2 5.31 135 (1) 1.18 30 Screw mounting DIN Rail mounting With LU9SP0 5.0 126 X1 5.0 126 Screw mounting O 0.15 4 9.17 233 DIN Rail mounting 4.72/4.92 120/125 Non-Reversing LUB12, LUB32, LUS12, LUS32 5.31 135 (1) 1.77 45 Minimum electrical clearance: X1 = 1.38" (35 mm) for Ue = 440 V and 2.76" (70 mm) for Ue = 480, 600 and 690 V X2 = 0 (1) Maximum depth (with Modbus(R) communication module) Reversing Block for Mounting Separately from Power Base LU6MB0 Operation in High Ambient Temperatures Screw mounting Power Base + LUCA, LUCB, LUCC, LUCD Power Base + LUCM a a a = 0 mm 4.10 104 4.45 115 4.45 113 1.77 45 4.45 113 O 0.15 4 1.46 37 2.48 63 DIN Rail mounting 1.42 36 Operating ambient temp Mounting Dimension a 113 F (45 C) 0 in (0 mm) 113 to 131 F (45 C to 55 C) 0.35 in (9 mm) 131 to 140 F (55 to 60 C) 0.78 in (20 mm) Sets of Busbars and Plug-In Power Sockets GV2G445 and GV2G454 GV2G*** with terminal block GV1G09 0.7 18 a l GV2G245 and G254 p l 3.74 95 1.18 30 GV1G09 Dimensions in (mm) I Dimensions in (mm) I P GV2G445 (2 x 45) 7.04 (179) 1.77 (45) GV2G454 (2 x 54) 8.11 (206) 2.12 (54) GV2G554 GV2G245 (2 x 45) 3.50 (89) GV2G254 (2 x 54) 3.85 (98) GV2G345 and G354 10.24 260 l Dimensions in (mm) a Number of tap-offs 0.19 (5) 0.23 (6) 0.27 (7) 0.31 (8) Dimensions in (mm) I GV2G445 (2 x 45) 8.81 (224) 10.59 (269) 12.36 (314) 14.13 (359) GV2G345 (2 x 45) 5.27 (134) GV2G454 (2 x 54) 10.23 (260) 12.36 (314) 14.48 (368) 16.61 (422) GV2G354 (2 x 54) 5.98 (152) AK5PC13, PC33, PC33L 1.18 30 3.23 82 1.79 45.5 AK5B144 1.50 38 1.40 35.5 1.77 45 3.19 81 3.11 79 17.80 452 17.24 438 inches mm 40 (c) 2004 Schneider Electric All Rights Reserved 09/2004 TeSys(R) U-Line Motor Starters Dimensions, Mounting, and Schematics Current Limiter Isolator Module Operation in High Ambient Temperatures LU*B12. LU*B32 + LUALB1 LUALB1 and LUB** 1.77 45 158 F (70 C) / 32 A 9 mm 9 mm 0.35 in. 0.35 in. 10.43 265 9.75 250 5.50 140 With LU9SP0 131...158 F (55...70 C) / 22 A 131 F (55 C) / 22...32 A Control Circuit Contact Block Communication Gateways LUA8E20 LUFP = 4.72 120 = 0.35 9 2.12 54 2.95 75 1.06 27 Door Interlock Mounting Kit LU9AP00 / LU9AP11 / LU9AP12 2.17 55 0.2 max. 5 9 230 0.45 11.5 7.5 20 190 508 0.31 8 = = 2.12 54 Door cut-out for handle O 1.75 43 = = 2.12 54 4xO3.5 #29 drill O0.28 7 AS-i Addressing Consoles ASITERV2 7.68 195 8.23 209 XZMC11 1.18 30 Modbus(R) Hub LU9CG3 3.31 84 1.38 35 Parallel Wiring Splitter Box LU9G02 6.06 154 6.42 163 3.15 80 5.04 128 1.77 45 5.04 128 O 0.15 4 1.18 30 inches mm 41 09/2004 (c) 2004 Schneider Electric All Rights Reserved TeSys(R) U-Line Motor Starters Dimensions, Mounting, and Schematics Power Bases, 12 or 32 A For additional wiring information refer to pages 53 - 56. 22/NC 5/L3 LU9MR1C Prewired Connector 6/T3 13-14 N.O. auxiliary contact 12-22 N.C. auxiliary contact 4/T2 LUC Control Unit 2/T1 21/NC 14/NO 13/NO A2 A1 6/T3 4/T2 2/T1 LUC Control Unit 3/L2 1/L1 Reversing 3-phase motor LU2B/LU2S 5/L3 3/L2 1/L1 Non-reversing 3-phase motor LUB/LUS 81 Common output from reverser block 82 Forward direction indication output contact 84 Reverse direction indication output contact With control unit LUCC or LUCM Single-phase motor LUB/LUS 82 84 81 A2 B1 A1 A3 B3 6/T3 4/T2 2/T1 5 L2 3 1 L1 Reversing Block 22/NC A2 B1 B3 A3 A1 21/NC A2 A1 A1 Forward direction start input (+ Vdc) A2 Common input (- Vdc) A3 Reverse direction start input (+ Vdc) B1 Holding circuit for A1 (direction 1) B3 Holding circuit for A3 (direction 2) Reversing Block LU2B V 6 4 U 2 LUC Control Unit 14/NO 13/NO Control terminal block M Reverser Blocks S3 A1 Forward direction start input (+ Vdc) A2 Common input (- Vdc) A3 Reverse direction start input (+ Vdc) B1 Holding circuit for A1 (direction 1) B3 Holding circuit for A3 (direction 2) S1 Momentary input to A1 coil terminal on power base S2 N.O. holding circuit for A1 to auxiliary contact terminals 13 S3 N.C. reverser electrical interlock to auxiliary contact terminals 21 A1 B3 A3 A2 Reversing Block LU6M B1 S3 S2 S1 5/L3 3/L2 1/L1 S2 LU6M--Control terminal blocks S1 LU2M LU2M Reversing Block 82 84 81 A2 B1 A1 B3 A3 6/T3 4/T2 2/T1 S1 Momentary input to A1 coil S2 N.O. holding circuit for A1 S3 N.C. reverser electrical interlock S3 S2 S1 LU6M with pre-wired connector LU9MRC Reversing Block LU6M LU9M RC Pre-wired coil Auxiliary Contact Blocks LUA1D11 S1 A2 A3 Reverse B1 Holding circuit for A1 B3 Holding circuit for A3 A1 Forward (1) B1 Forward A2 B1 B3 A3 A1 Reversing Block LU2M S2 A1 Forward direction start input (+ Vdc) A2 Common input (Vdc) A3 Reverse direction start input (+ Vdc) S3 LU6M Basic internal scheme B3 Reverse Control terminal block LU6M A1 Forward direction start input (+ Vdc) A2 Common input (- Vdc) A3 Reverse direction start input (+ Vdc) B1 Holding circuit for A1 B3 Holding circuit for A3 S1 Momentary input to A1 coil terminal on power base S2 N.O. holding circuit for A1 to auxiliary terminals 13 S3 N.C. reverser electrical interlock to auxiliary terminals 21 Auxiliary Contact Function Modules LUA1C11 LUA1C20 LUFN20 LUFN11 LUFN02 53 54 17 18 17 18 33 34 43 44 31 32 95 96 95 96 97 98 43 44 31 32 41 42 42 (c) 2004 Schneider Electric All Rights Reserved 09/2004 TeSys(R) U-Line Motor Starters Dimensions, Mounting, and Schematics Control units For additional wiring information refer to pages 53 - 56. Standard control unit LUCA Advanced control unit LUCB, LUCC, LUCD Basic internal scheme Basic internal scheme 1 2 3 4 5 1 6 2 3 4 5 6 LUCp LUCA Power Base Interface Sensor L1 Sensor L1 Control A.S.I.C. Sensor 2 Power Base Interface Control A.S.I.C. Sensor L2 tr Sensor L3 tr Sensor L3 Supply and Detection of start sequence Thermal overload Test Interface module A2 A1 Thermal overload memory A2 A1 Supply and Detection of start sequence 7 1 and 2 3 and 4 5 6 1 and 2 3 and 4 5 6 7 Trips Coil bobbin Power base rating N.C. Trips Coil bobbin Power base rating N.C. Ground 8 9 10 11 12 8 9 10 11 12 Thermal status/Set Reset mode/Reset (lm/Ir) - average current versus FLA setting Vc2 - auto-reset signal to function modules Vc1 - auxiliary power to function modules Multifunction control unit LUCM Control terminal block D(B) D(A) GND Multifunction Control Unit LUCM 24 V Aux 4 5 8 6 Basic internal scheme 1 2 3 4 5 6 LUCM Power Base Interface Sensor L1 Display and Parameter Entry Control A.S.I.C. Sensor L2 ESC Sensor L3 ENT RS-485 Supply and detection of start sequence Thermal overload memory D(B) D(A) GND 4 5 RJ45 8 Supply A2 A1 24 V Aux Interface module 7 1 and 2 3 and 4 5 6 7 Trips Coil bobbin Power base rating N.C. Ground 8 9 10 11 12 8 9 10 11 12 N.C. Ground (lm/Ir) - average current versus FLA setting Rx/Tx - transmit -receive link to communication modules Vc1 - auxiliary power to function modules 43 09/2004 (c) 2004 Schneider Electric All Rights Reserved TeSys(R) U-Line Motor Starters Dimensions, Mounting, and Schematics For additional wiring information refer to pages 53 - 56. Thermal Overload Pre-Alarm Function Module LUFW10 Alarms Module 08 07 LUFW 10 Basic internal scheme Advanced Control Unit LUFW 10 Input interface Supply LED 08 07 Bi-stable Relay 250 Vac, 2A 24 Vdc, 2 A Motor Load Indication Module LUFV2 4-20 mA output Analog Output Module LUFV2 4 24 V Aux 20 mA 24 V Aux NC Basic internal scheme Advanced Control Unit or Multifunction Control Unit LUFV2 Supply Input interface P - Analog/Digital converter Insulation Digital/Analog Converter Voltage/Current converter 4 20 mA 24 Vdc 100 < load < 500 30 Vdc max and 40 mA min 44 (c) 2004 Schneider Electric All Rights Reserved 09/2004 TeSys(R) U-Line Motor Starters Dimensions, Mounting, and Schematics Communication Modules For additional wiring information refer to pages 53 - 56. Communication module ASILUFC5 Modbus(R) communication module LULC031 Without pre-wired coil connector Without pre-wired coil connector Com LO1 D(B) D(A) GND D(B) D(A) GND 24 V Aux 4 5 8 6 Modbus Module LULC031 LU9MRC Connector LO1 AS-i LU9MRC Connector Basic Internal Scheme 24 Vdc D(B) D(A) GND AS-i Module 24 V Aux 4 5 8 Basic Internal Scheme Advanced Control Unit or Multifunction Control Unit ASILUFC5 LULC031 Ready-Fault-Pole LED 24 Vdc With pre-wired coil connector LU9MRC Com With pre-wired coil connector LU9MRC Com LU9BN11C Connector 24 Vdc 4 5 8 6 Modbus Module AS-i LU9BN11C Connector ASILUFC5 24 V Aux LULC031 LO1 24 Vdc 24 Vdc With pre-wired coil connector LU9BN11C AS-i Module ASILUFC5 OA3 AS-i With pre-wired coil connector LU9BN11C Modbus Module LULC031 OA1 24 Vdc Com OA3 AS-i Module OA1 Com ASILUFC5 Input Interface LED Address D(B) RS-485 D(A) GND AL1 A2SI 4 5 Modbus RJ45 8 Supply Output Interface AL2 Com LO1 OA3 OA1 AS-i Com OA3 OA1 Com 24 V Aux 24 Vdc 24 Vdc Com Common output (- Vdc) OA1 Forward direction output OA3 Reverse direction output LO1 Programmable output 45 09/2004 (c) 2004 Schneider Electric All Rights Reserved TeSys(R) U-Line Motor Starters Dimensions, Mounting, and Schematics Communication Modules Parallel wiring module RJ 45 X2 RJ45 Parallel bus Module LUFC00 Link // RJ45 1 2 3 4 5 6 7 8 LU9BN11C Connector X3 With pre-wired coil connector LU9M RC (1) RJ45 X4 Parallel bus Module LUFC00 RJ45 Basic scheme LUFC00 Forward running N.C. Output common N.C. Pole state N.C. Fault Input common RJ45 X10 5 6 7 (2) X7 8 RJ45 Forward running Reverse running Output common Selector in "Ready" position Pole state Reserved Fault Input common X8 RJ 45 X10 X6 RJ 45 RJ 45 X7 RJ 45 X8 RJ 45 (1) (2) Inputs 24 Vdc Aux Com Outputs 24 Vdc Com Common output (-Vdc) OA1 Forward direction output OA3 Reverse direction output 0V RJ45 Com 1. 2. 3. 4. 5. 6. 7. 8. Forward running X1 Forward running X2 Forward running X3 Forward running X4 Forward running X5 Forward running X6 Forward running X7 Forward running X8 Reverse running X1 Reverse running X2 Reverse running X3 Reverse running X4 N.C. N.C. N.C. N.C. + 24 Vdc - 24 Vdc + 24 Vdc - 24 Vdc Shielding 4 RJ 45 0V 3 X4 D (A) + 2 RJ 45 Shielding OA1 OA3 Com 1 X3 NC NC NC D (B) - RJ 45 D (A) + NC NC 0V X5 RJ45 RJ45 X9 RJ 45 X5 X6 Poles ReadyFault X2 D (B) - LU9MRC Connector 8 7 6 5 4 3 2 1 Link // RJ45 1 2 3 4 5 6 7 8 Fault X1 Fault X2 Fault X3 Fault X4 Fault X5 Fault X6 Fault X7 Fault X8 Pole state X1 Pole state X2 Pole state X3 Pole state X4 Pole state X5 Pole state X6 Pole state X7 Pole state X8 + 24 V Aux - 24 V Aux + 24 V Aux - 24 V Aux 8 7 6 5 4 3 2 1 X9 Shielding RJ45 LU9 GC3 X1 8 7 6 5 4 3 2 1 With pre-wired coil connector LU9BN11C LU9G02 X1 20 19 18 17 16 15 14 13 12 1110 9 8 7 6 5 4 3 2 1 OA3 OA1 Link // RJ45 1 2 3 4 5 6 7 8 Forward running Reverse running Output common N.C. Pole state N.C. Fault Input common 20 19 18 17 16 15 14 13 12 1110 9 8 7 6 5 4 3 2 1 Parallel bus Module LUFC00 Com Modbus(R) hub LU9GC3 Parallel wiring splitter box LU9G02 8 7 6 5 4 3 2 1 Without pre-wired coil connector 20-way HE10 input connector 20-way HE10 output connector Gateways LUFP1 X2 Fipio 1 2 3 4 5 6 7 8 9 X1 D(B) D(A) GND 24 V Aux Fipio - Modbus gateway 4 5 8 LUFP7 LUFP9 Profibus DP - Modbus gateway 24 V Aux X2 Profibus DP 1 2 3 4 5 6 7 8 9 8 X1 4 5 8 LUFP9 24 V Aux DeviceNet - Modbus gateway X2 DeviceNet 1 2 3 4 5 X1 D(B) D(A) GND LUFP7 D(B) D(A) GND LUFP1 4 5 8 46 (c) 2004 Schneider Electric All Rights Reserved 09/2004 TeSys(R) U-Line Motor Starters Dimensions, Mounting, and Schematics Data Profile under AS-i Control Units Control Unit Standard Status Commands Values Configuration Commands Ready (available) D1 Poles closed (running) D0 Forward running D1 Reverse running Status and values Words-Bits Words-Bits Words-Bits Register 465-Register 473 Words Register 474-Register 599 Register 600-Register 699 Register 700-Register 714 Words-Bits Words-Bits Words-Bits Commercial reference, serial number, software version Fault log, operating log, log of last 5 trips Alarm signaling (bits), fault signaling (bits) Irms phase 1, phase 2, phase 3. Motor load, thermal status of ground fault current. Phase imbalance and phase failure Reserved Protection and alarm thresholds, fallback mode and reset mode Commands Bit 0 Bit 1 Bit 2 Bit 0 Bit 1 Bit 2 Bit 3 Bit 4 Bit 5 Bit 6 Bit 7 Bit 8 Bit 9 Bit 10 Bit 11 Bit 12 Bit 13 Bit 14 Bit 15 Bit 3 Word Word Short-circuit fault Overcurrent fault Thermal overload fault Ready (available) Poles closed Fault Alarms Tripped ("TRIP" position) Fault acknowledgement allowed Reserved Motor running Motor current % (bit 0) Motor current % (bit 1) Motor current % (bit 2) Motor current % (bit 3) Motor current % (bit 4) Motor current % (bit 5) Reserved Motor starting Thermal overload alarm Thermal status value Motor load value (Im/Ir) Bit 0 Bit 1 Bit 2 Value 0 Value 1 Value 2 Manual reset on thermal overload fault Remote reset on thermal overload fault Automatic reset on thermal overload fault Fallback mode validation Outputs OA1 and OA3 unchanged Outputs OA1 and OA3 forced to 0 Outputs OA1 and OA3 unchanged, signaling existence of communication failure Outputs OA1 forced to 1 and OA3 unchanged Outputs OA3 forced to 1 and OA1 unchanged LO1 output command OA1 output command OA3 output command Reserved Fault acknowledgement Reserved Trip test Reserved Register 455 Register 461 Register 465 Register 466 Register 602 Configuration Register 682 Register 700 Commands Control Units Register 0-Register 99 Register 100-Register 450 Register 451-Register 464 Register 452 Register 704 Multifunction D0 Register Addresses Accessible under Modbus(R) Control Unit Identification Log Status Advanced Value 3 Value 4 Value 5 Bit 0 Bit 0 Bit 1 Bit 2 Bit 3 Bit 4 Bit 5 Bit 6-15 Standard Advanced Multifunction Data Accessible 47 09/2004 (c) 2004 Schneider Electric All Rights Reserved TeSys(R) U-Line Motor Starters APPLICATION EXAMPLES Application Control and protection of a motor (pump, fan, etc.) Operating Conditions * * * * * * Power: 5 hp at 480 V FLA: 7.5 A Class 10 overload protection Utilization category: AC-43 3-wire control: -- Start button -- Stop button Control circuit voltage: 120 Vac Functions Performed * * * * * * Short-circuit protection with level of protection of 42 kA at 480 V wye (10 kA at 600 V wye). Type 2 total coordination of protection devices conforming to EN 60947-6-2 (continuity of service) in case of a short-circuit. Electronic protection against thermal overloads with an adjustment current range of 4. Load switching (2 million operating cycles in category AC-43). Indication of motor status by N.C. or N.O. contact. Interlock between the motor starter control and the handle position; not possible to start motor when the handle is in the OFF position. Products Used Item Quantity Catalog Number Power base 12 A with screw clamp control connections 1 1 LUB12 Standard control unit 2 1 LUCA12FU 5/L3 3/L2 LUB12 1/L1 Wiring Diagram 120 Vac L1 L2 Start Stop LUB12 M A1 M 13 A2 14 2/T1 4/T2 6/T3 U1 V1 W1 LUCA12FU Control Unit M 3 M 3 48 (c) 2004 Schneider Electric All Rights Reserved 09/2004 TeSys(R) U-Line Motor Starters Application Examples Application Upgrading of an existing installation (from previous page) to meet the operating conditions described below. Operating Conditions Monitor the status of the motor and obtain alarm signaling by an integrated mechanical contact, in order to improve operation of the pump and anticipate any problems. Functions Performed Alarm information is generated by the advanced control unit and is processed by the thermal overload pre-alarm function module. The advanced control unit includes a thermal trip test button. Products Used Item Quantity Catalog Number Replace the standard control unit with an advanced control unit and insert a thermal alarm function module. Advanced control unit 2 1 LUCB12FU Thermal overload pre-alarm function module 3 1 LUFW10 5/L3 3/L2 LUB12 1/L1 Wiring Diagrams M 120 Vac L1 L2 Start Stop LUB12 3 M A1 M 13 A2 14 LUFW10 LUCB12FU Control Unit Thermal Overload Pre-Alarm Function Module 07 08 * Pilot Light X1 A X2 2/T1 4/T2 6/T3 U1 V1 W1 *= LUFW10 provides output signal to Pilot Lights, PLC inputs, etc. M 3 Other Functions The advanced control unit provides other functions depending on the type of function modules used (instead of the LUFW10 module described above): - fault differentiation with function module LUFDA10 or LUFDH20, - indication of motor load with function modules LUFV which delivers a 0-10 V or 4-20 mA, analog signal which is proportional to the average 3-phase current drawn by the motor. Can be used with a customer provided analog ammeter. Allows the load current to be monitored and provides access to other application functions using this value, or allows predictive or preventive maintenance information (replacement of the motor before it breaks down). 49 09/2004 (c) 2004 Schneider Electric All Rights Reserved TeSys(R) U-Line Motor Starters Application Examples Application Control and protection of a packing machine conveyor belt. Operating Conditions * * * * * * Power: 0.5 hp at 480 V FLA: 1.0 A Utilization category: AC-43 Two wire control -- Maintained emergency stop push button -- Limit switch Control circuit voltage: 24 Vdc Control and command by the AS-i wiring system. Functions Performed * * * * * * * * * Short-circuit protection with level of protection of 42 kA at 480 V delta. Total coordination of protection devices conforming to IEC/EN 60947-6-2 (continuity of service) in the event of a short-circuit. Solid-state protection against thermal overloads with an adjustment current range of 4. Load switching (2 million operating cycles in category AC-43). Motor status signaling by N.C. or N.O. contact Interlock between the motor starter control and the handle position; not possible to start motor when the handle is in the OFF position. Start/Stop commands and Ready, Run and Stop motor states are transmitted by the bus. The AS-i 7.DE profile of the new AS-i V2 protocol, implemented in the starter-controller, ensures total compatibility with that of the LF enclosed starter range. Indication of module operation and communication status by 2 LEDs on the front panel of the communication module. Addressing of the module is achieved via an infrared link, using adjustment console ASITERV2 or console XZMC11. Using pre-wired terminal block LU9BN11C avoids having to wire the control connections. However, easy access to the control connector on the front panel of the starter allows any control scheme required by the user to be included in the line (local controls, emergency stop, safety contact.) Products Used Item Quantity Catalog Number Power base 12 A without screw clamp control terminals 1 1 LUB120 Standard control unit 2 1 LUCA1XBL AS-i communication module 3 1 ASILUFC5 Tap-off for connecting the communication module to the serial bus - 1 XZCG0142 Pre-wired coil connector for connecting the AS-i communication module output terminals to the power base coil terminals. 4 1 LU9BN11C Adjustment console, infrared - 1 ASITERV2 5/L3 AS-i ASILUFC5 24 Vdc 3/L2 LUB120 1/L1 Wiring Diagrams + - + - LU9BN11C Connector LUCA1XBL Control Unit Maintained E-stop M 3 6/T3 W1 4/T2 V1 U1 2/T1 (+) 24 Vdc (-) AS-i + AS-i - XZCG0142 Tap-off 50 (c) 2004 Schneider Electric All Rights Reserved 09/2004 TeSys(R) U-Line Motor Starters Application Examples Application Monitoring operation of a surface pump in a water treatment plant to avoid running empty which could lead to destruction of the pump. Operating Conditions * * * * * Power: 20 hp at 480 V FLA: 27 A Utilization category: AC-43 Control circuit voltage: 24 Vdc Control-command by PLC and serial link using Modbus(R) network. Functions Performed * * * * * * * * Short-circuit protection with level of protection of 42 kA at 480 V wye. Total coordination of protection devices conforming to IEC/EN 60947-6-2 (continuity of service) in the case of a short-circuit. Electronic protection against thermal overloads with an adjustment current range of 4. Load switching (2 million operating cycles in category AC-43 at In). Measurement of load current and undercurrent detection by the multifunction control unit. Interlock between the motor starter control and the handle position; not possible to start motor when the handle is in the OFF position. No load or underload. To use this function, the following parameters must be entered: -- trip: enable or disable underload protection, -- time before tripping: the time period during which the value of the current must be below the tripping threshold in order to cause tripping (adjustable from 1 to 200 s), -- tripping threshold: value as a percent of the load current ratio in relation to the setting current. If the ratio remains below this threshold for the time specified in the previous parameter, the product trips (adjustable from 30 to 100 %). Indication of the various motor starter states and currents. Products Used Item Quantity Catalog Number Power base 32 A without screw clamp control connections 1 1 LUB320 Multifunction control unit 2 1 LUCM32BL ModBus communication module 3 1 LULC031 Pre-wired coil connector for connecting the communication module output terminals to the coil terminals 4 1 LU9BN11C T-junction for connection from communication module - 1 VW3A8306TF3 RS-485 line terminator required at end - of modbus serial bus 1 VW3A8306RC M 3 Wiring Diagram Status (Register 455) Reset Bit 3 Alarms Reserved Bit 4 Reserved Connection test Bit 5 Reserved Reserved Bit 6 Reserved Reserved Bit 7 Motor running Reserved Bit 8 Motor current % (bit 0) Reserved Bit 9 Motor current % (bit 1) Reserved Bit 10 Motor current % (bit 2) Reserved Bit 11 Motor current % (bit 3) Reserved Bit 12 Motor current % (bit 4) Reserved Bit 13 Motor current % (bit 5) Reserved Bit 14 Reserved Reserved Bit 15 Motor starting LUB320 LUCM Multifunction Control Unit 24 Aux Modbus Module LULC031 LU9BN11C Connector 4 5 8 24 Vdc 24 Aux D (B) D (A) Gnd Fault ( ) LO1 Com Poles closed Bit 2 5/L3 Bit 1 Reserved 3/L2 Reverse running 24 Vdc (+) 4 5 8 LUCM32BL Control Unit Maintained stop M 3 W1 6/T3 Ready (available) 1/L1 Bit 0 V1 4/T2 Forward running U1 2/T1 Commands (Register 704) D (B) D (A) Gnd Modbus profile IEC 64915 Modbus VW3A8306TF3 T-junction VW3A8306TF3 51 09/2004 (c) 2004 Schneider Electric All Rights Reserved TeSys(R) U-Line Motor Starters Application Examples Application Control and protection of a reversing motor (Example: 2-position turntable). Operating Conditions * * * * * * * * * * Power: 5 hp at 480 V FLA: 7.5 A Maximum of 1 class 10 start per minute Utilization category: AC-43 3-wire control: Push button for Forward (start direction) Push button for Reverse (start direction) Push button for emergency stop Stopping at the positions is achieved by limit switches. Control circuit voltage: 120 Vac Functions Performed * * * * * * Short-circuit protection with level of protection of 42 kA at 480 Vac. Total coordination of protection devices conforming to IEC/EN 60947-6-2 (continuity of service) in the case of a short-circuit. Electronic protection against thermal overloads with an adjustment current range of 4. Load switching (2 million operating cycles in category AC-43 at In). Motor status signaling by N.C. or N.O. contact Interlock between the motor starter control and the handle position: not possible to start the motor when the handle is in the OFF position. Electrical interlocking is ensured by prewiring block LU9MRC (included on power base LU2B12). The design of the reversing power block makes mechanical interlocking unnecessary. Products Used Quantity Catalog Number Power base, reversing, 12 A with 1 screw clamp control connections Item 1 LU2B12FU Standard control unit 1 LUCA32FU 2 5/L3 Stop LUCA32FU Control Unit A2 B3 A3 Reversing Power Base A1 LU2B32B B1 3/L2 LU2B12FU 1/L1 Wiring Diagram Forward Forward Reverse 6/T3 4/T2 M 3 W1 V1 U1 2/T1 Reverse M 3 52 (c) 2004 Schneider Electric All Rights Reserved 09/2004 TeSys(R) U-Line Motor Starters Application Examples Non-Reversing Power Base LUB Non-Reversing Power Base LUS Control Unit 5/L3 3/L2 LUS 1/L1 5/L3 LUB 3/L2 1/L1 Customer provided short circuit protective device 2/T1 4/T2 6/T3 2/T1 4/T2 6/T3 U1 V1 W1 U1 V1 W1 Control Unit M 3 M 3 LUB/LUS 2-Wire Control, with 2-Position Selector Switch L1 LUB/LUS 3-Wire Control, Momentary Start Push Button with Holding Contact L2 On Off (+) ( ) LUB/LUS A1 M R L2 L1 (+) Start Stop A2 A1 14 13 M G 21 M M Run G 22 A2 Run Power On 22 21 Control Circuit Contact Block LUA8E20 + Power Bases LUB or LUB2 R M Power On ( ) LUB/LUS Motor Load Indicator Module LUFV2 24 Vdc 24 - 690 Vac Analog Output Module 5/L3 3/L2 Outputs 4 - 20 mA 24VDC Aux 67 57 1/L1 LUFV2 24VDC Aux NC 68 58 LUA8E20 LUB Power Base 24 Vdc Input 2/T1 4/T2 6/T3 U1 V1 W1 Control Unit M 3 L1 L2 Start Stop LUB (+) A1 M A2 ( ) M 13 14 53 09/2004 (c) 2004 Schneider Electric All Rights Reserved TeSys(R) U-Line Motor Starters Application Examples Non-Reversing Power Bases LUB, LUS (continued) Control via AS-i Communication Module ASILUFC5 Control via AS-i Communication Module ASILUFC5 Without pre-wired coil connector With emergency stop Without pre-wired coil connector With emergency stop and hand-off auto control 24VDC 24VDC (+) ( ) AS-i Module AS-i Module ASILUFC5 AS-i OA1 Com LMB/LUS H-O-A Bus AS-i M Bus AS-i A1 A2 AS-i 24 Vdc OA3 24 Vdc OA1 ( ) OA3 ASILUFC5 Com (+) H O A Maintained Stop LMB/LUS M A2 A1 Maintained Stop Control via AS-i Communication Module ASILUFC5 Control via Modbus(R) Communication Module LULC031 With pre-wired coil connector LU9BN11C With emergency stop With pre-wired coil connector LU9BN11C With general emergency stop, local emergency stop and local control 24VDC 24VDC (+) ( ) (+) AS-i Module Modbus Module LULC031 LU9BN11C Connector LU9BN11C Connector 24 Vdc D(B) D(A) GND AS-i Com 24 Vdc LO1 ASILUFC5 ( ) 4 5 8 6 24 Vdc "On" Modbus Bus AS-i X2 X1 Maintained Stop Maintained Stop Control via AS-i Communication Module ASILUFC5 Control via Modbus Communication Module LULC031 Without pre-wired coil connector With emergency stop and multifunction control unit LUCM With pre-wired coil connector LU9BN11C With emergency stop 24VDC 24VDC (+) ( ) 24Vdc AS-i Modbus Module LULC031 OA3 D(B) D(A) GND Com LO1 OA1 OA3 24 Vdc Com OA1 ( ) AS-i Module ASILUFC5 Com (+) 4 5 8 6 LUB/LUS A2 M Bus AS-i A1 LUB/LUS A2 Maintained Stop M A1 24 Vdc "On" X1 Modbus X2 Maintained Stop LUCM Multifunction Control Unit D(B) D(A) GND RJ45 24 V Aux 4 5 8 6 Bus Modbus RS-485 54 (c) 2004 Schneider Electric All Rights Reserved 09/2004 TeSys(R) U-Line Motor Starters Application Examples Power Bases LUB + Reversing Block LU6M Power Base LUS + Reversing Block LU6M 5/L3 1/L1 5/L3 3/L2 1/L1 LUS LUB 3/L2 Customer provided short circuit protective device Control Unit Control Unit LU6M M W1 6/T3 4/T2 V1 U1 2/T1 W1 6/T3 4/T2 V1 U1 2/T1 LU6M M 3 3 LUB/LUS + LU6M 3-wire control, momentary start push button with holding contact LUB/LUS + LU6M 2-wire control with 3-position "forward-stop-reverse" switch L2 L2 LUB/LUS LUB/LUS M A1 M M A2 A1 14 13 M M A2 B3 A1 Off S3 LUB/LUS Reversing Block LU6M A2 B3 A3 B1 A1 S2 LUB/LUS Reversing Block For Maintained Stop 22 L1 A3 22 S1 S3 S2 S1 21 B1 21 L1 LU6M A2 Rev Forward F O R Reverse 55 09/2004 (c) 2004 Schneider Electric All Rights Reserved TeSys(R) U-Line Motor Starters Application Examples Reversing Power Bases LU2B Reversing LU2S 5/L3 2/T1 4/T2 6/T3 4/T2 W1 6/T3 6/T3 W1 6/T3 V1 4/T2 4/T2 2/T1 2/T1 V1 U1 2/T1 Control Unit Control Unit U1 3/L2 1/L1 LU2S 5/L3 LU2B 3/L2 1/L1 Customer provided short circuit protective device M M 3 3 LU2B/LU2S 2-wire control via 3-position switch LU2B/LU2S 3-wire control, momentary start push buttons L2 L1 L2 L1 LU2B/LU2S LU2B/LU2S A2 B3 A3 B1 A1 81 82 A2 B3 A3 B1 A1 84 Reversing Motor Controller Reversing Motor Controller "For" LUFN20 54 53 "Rev" Off For Rev Forward Stop F O Reverse R Control via communication module ASILUFC5 Control via Modbus(R) communication module LULC031 Without pre-wired coil connection With emergency stop, running direction pilot lights and limit switches Without pre-wired coil connection With emergency stop and local remote switch, "forward-off-reverse" switch and pilot light 24VDC 24VDC Maintained Stop Local L LUFN20 LU2M 81 84 82 D(B) D(A) GND Com 24 Vdc 4 5 8 6 Modbus Bus AS-i Maintained Stop LO1 Modbus Module OA3 OA1 B3 LULC031 Com Reversing Motor Controller AS-i A3 OA3 OA1 24 Vdc (-) LU2B/LU2S A2 AS-i Module ASILUFC5 Com A2 B1 A1 B3 A3 LU2B/LU2S Reversing Motor Controller (+) B1 ( -) A1 (+) "Reverse" Remote For Off Rev F O R R "Forward" 56 (c) 2004 Schneider Electric All Rights Reserved 09/2004 TeSys(R) U-Line Motor Starters TERMS AND DEFINITIONS Altitude Ambient air temperature The low oxygen atmosphere at high altitudes reduces the dielectric strength of the air and hence the rated operational voltage of the contactor. It also reduces the cooling effect of the air and hence the rated operational current of the contactor (unless the temperature drops at the same time). No derating is necessary up to 3000 m (9,840 ft.). Derating factors to be applied above this altitude for main pole operational voltage and current (AC supply) are as follows. Altitude 3500 m (11,480 ft.) 4000 m (13,120 ft.) 4500 m (14,760 ft.) 5000 m (16,400 ft.) Rated operational voltage 0.90 0.80 0.70 0.60 Rated operational current 0.92 0.90 0.88 0.86 The temperature of the air surrounding the device, measured near to the device. The operating characteristics are given: * with no restriction for temperatures between -5 and +55 C (+23 and +131 F) * with restrictions, if necessary, for temperatures between -50 and +70 C (-58 and +149 F) Rated operational current (Ie) This is defined taking into account the rated operational voltage, operating rate and duty, utilization category and ambient temperature around the device. Rated conventional thermal current (Ith) 1 The current which a closed contactor can sustain for a minimum of 8 hours without its temperature rise exceeding the limits given in the standards. Permissible short time rating The current which a closed contactor can sustain for a short time after a period of no load, without dangerous overheating. Rated operational voltage (Ue) The voltage value which, in conjunction with the rated operational current, determines the use of the contactor or starter, and on which the corresponding tests and the utilization category are based. For three-phase circuits it is expressed as the voltage between phases. Apart from exceptional cases such as rotor short-circuiting, the rated operational voltage Ve is less than or equal to the rated insulation voltage Ui. Rated control circuit voltage (Uc) The rated value of the control circuit voltage, on which the operating characteristics are based. For AC applications, the values are given for a near sinusoidal wave form (less than 5% total harmonic distortion). Rated insulation voltage (Ui) The voltage value used to define the insulation characteristics of a device and referred to in dielectric tests determining leakage paths and creepage distances. As the specifications are not identical for all standards, the rated value given for each of them is not necessarily the same. Rated impulse withstand voltage (Uimp) The peak value of a voltage surge which the device is able to withstand without breaking down. Rated operational power (expressed in kW) The rated power of the standard motor which can be switched by the contactor, at the stated operational voltage. Rated breaking capacity 2 The current value which the contactor can break in accordance with the breaking conditions specified in the IEC standard. Rated making capacity 2 The current value which the contactor can make in accordance with the making conditions specified in the IEC standard. The ratio between the time the current flows (t) and the duration of the cycle (T) t On-load factor (m) m= t T T Cycle duration: duration of current flow + time at zero current Pole impedance Electrical durability Mechanical durability The impedance of one pole is the sum of the impedance of all the circuit components between the input terminal and the output terminal. The impedance comprises a resistive component (R) and an inductive component (X=L). The total impedance therefore depends on the frequency and is normally given for 50 Hz. This average value is given for the pole at its rated operational current. The average number of on-load operating cycles which the main pole contacts can perform without maintenance. The electrical durability depends on the utilization category, the rated operational current and the rated operational voltage. The average number of on-load operating cycles (i.e. with zero current flow through the main poles) which the contactor can perform without mechanical failure 1 Conventional thermal current, in free air, conforming to IEC standards. 2 For AC applications, the breaking and making capacities are expressed by the rms value of the symmetrical component of the short-circuit current. Taking into account the maximum asymmetry which may exist in the circuit, the contacts therefore have to withstand a peak asymmetrical current which may be twice the rms symmetrical component. NOTE: These definitions are extracted from standard IEC 60947-1. 57 09/2004 (c) 2004 Schneider Electric All Rights Reserved TeSys(R) U-Line Motor Starters 58 (c) 2004 Schneider Electric All Rights Reserved 09/2004 TeSys(R) U-Line Motor Starter INDEX Numerics 490NAD91103 35 490NAD91104 35 A ABFH20H100 29 ABFH20H200 29 ABFH20H300 29 AK5JB144 36 AK5PC13 36 AK5PC33 36 AK5PC33L 36 ASILUFC5 30, 50 ASITERV2 31, 50 G GV1G09 36 GV1G10 36 GV2G245 36 GV2G254 36 GV2G345 36 GV2G354 36 GV2G445 36 GV2G454 36 GV2G554 36 L LAD90 37 LU2B12 15 LU2B12FU 52 LU2B32 15 LU2BA0 15 LU2BB0 15 LU2MB0 15 LU2S12 15 LU2S32 15 LU2SA0 15 LU2SB0 15 LU6MB0 15 LU9AP00 37 LU9AP11 37 LU9AP12 37 LU9BC11 26 LU9BC20 26 LU9BD11 26 LU9BN11 14 LU9BN11C 29, 31, 33, 50, 51 LU9C1 27 LU9C2 26 LU9CD1 21, 31, 33, 35 LU9G02 29 LU9GC3 33 LU9M1 15 LU9MR1 15 LU9MR1C 15 LU9MRC 29, 31, 33 LU9R03 29 LU9R10 29 LU9R30 29 LU9SP0 37 LUA1C11 26 LUA1C110 26 LUA1C20 26 LUA1C200 26 LUA8E20 26 LUALB1 37 LUALF1 37 LUB12 14, 48 LUB120 14, 50 LUB32 14 LUB320 14, 51 LUCA05 20 LUCA12 20 LUCA12FU 48 LUCA18 20 LUCA1X 20 LUCA1XBL 50 LUCA32 20 LUCA32FU 52 LUCAX6 20 LUCB05 20 LUCB12 20 LUCB12FU 49 LUCB18 20 LUCB1X 20 LUCB32 20 LUCBX6 20 LUCC05 20 LUCC12 20 LUCC18 20 LUCC1X 20 LUCC32 20 LUCCX6 20 LUCD05 20 LUCD12 20 LUCD18 20 LUCD1X 20 LUCD32 20 LUCDX6 20 LUCM05BL 21 LUCM12BL 21 LUCM18BL 21 LUCM1XBL 21 LUCM32BL 21, 51 LUCMX6BL 21 LUFDA10 27 LUFDH20 27 LUFN02 27 LUFN11 27 LUFN20 27 LUFP1 35 LUFP7 35 LUFP9 35 LUFW10 27, 49 LULC031 32, 51 LUS12 14 LUS120 14 LUS32 14 LUS320 14 TSXCDP303 29 TSXCDP501 29 TSXCDP503 29 TSXFPACC12 35 V VW3A8306D30 35 VW3A8306R03 33, 35 VW3A8306R10 33, 35 VW3A8306R30 33, 35 VW3A8306RC 33, 51 VW3A8306TF03 33 VW3A8306TF10 33 VW3A8306TF3 51 X XBTNU400 21 XBTZ938 21 XZCG0142 31, 50 XZMC11US 31 XZMG12US 31 T TSXCDP053 TSXCDP103 TSXCDP203 TSXCDP301 29 29 29 29 59 (c) 2004 Schneider Electric All Rights Reserved 09/2004 Schneider Electric USA Schneider Electric Canada 8001 Highway 64 East Knightdale, NC 27545 1-888-SquareD (1-888-778-2733) www.us.SquareD.com 19 Waterman Avenue, M4B 1 Y2 Toronto, Ontario 1-800-565-6699 www.schneider-electric.ca 8502CT0201R6/04 (c) 2004 Schneider Electric All Rights Reserved Replaces 8502CT0201 dated 07/03 09/2004