490NAD91103 - SCHNEIDER ELECTRIC

File 8502
TeSys®
U-Line Motor Starters
Catalog
2004
CONTENTS
Description Page
General Information and Selection  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   3
Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  8
Power Base Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  14
Control Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  19
Communication and Function Modules . . . . . . . . . . . . . . . . . . . . . . . . . .  25
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   36
Altistart Soft Starts for TeSys U-Line. . . . . . . . . . . . . . . . . . . . . . . . . . . .  38
Dimensions, Mounting, and Schematics . . . . . . . . . . . . . . . . . . . . . . . . .   40
Application Examples. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   48
Terms and Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   57
Catalog Number Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

TeSys® U-Line Motor Starters

GENERAL INFORMATION AND SELECTION

TeSys® U-Line motor starters provide motor control for choices ranging from a basic

motor starter with solid-state thermal overload protection to a sophisticated motor

controller which communicates on networks and includes programmable motor

protection.

Using a plug-in modular design, the U-line starters allow maximum flexibility in motor

control. Simply select the 45 mm Power Base, and mount either on a panel or on a 35

mm DIN rail. Then select and install the various plug-in components for the

application. Plug-in design allows wiring to be prepared in advance of final installation

or to assist in any maintenance work without unwiring.

1. Power Base—provides the main contacts (power poles) for the device.

— Self-protected starter base (shown), 12 or 32 A (approved for group motor

installations or UL508 Type E self-protected combination motor controller).

— Starter base, 12 or 32 A (approved for group motor installations).

2. Interchangeable Control Units—provide the control and thermal overload

functions for the power bases. Interchangeable, wide-range control units provide

motor protection from 0.15 A to 32 A. The low consumption (low heat dissipation)

control units include built-in surge protection.

— Standard Control Unit—provides basic Class 10 trip characteristics, no

communications capabilities, manual reset only.

— Advanced Control Unit—provides a choice of Class 10 or Class 20 trip

characteristics and allows for network communications, and manual/auto

reset when used with appropriate function modules.

— Multifunction Control Unit—provides a wider range of programmable

protection with built-in Modbus® communication capabilities.

3. Function Modules—each power base includes a blanking cover which can be

replaced by one of the following function modules:

— Parallel wiring module allows for connection to PLC I/O modules without

need for tools and powers the power base control circuit without need for

hard wiring.

— Communication modules allow either parallel or serial communication via

Modbus or AS-i networks. Other communications protocols are possible via

gateways.

— Auxiliary contact function modules provide a hard contact to monitor status of

the power poles. Modules are available in three configurations

(2 N.O., 1 N.O/1 N.C., and 2 N.C). This contacts indicate the status of the

power poles and provide a fault signal as traditional hard-wired contacts.

— Other function modules provide alarm indications, fault indication (overload or

short circuit) manual or automatic reset on overload trip and indication of

motor load (Amps).

4. Auxiliary Contact Blocks—provides indication of power pole status, “ready”

position of the control handle and fault signalling.

5. Control Circuit Pre-Wiring Connectors—allows simple, plug-on connection to be

made to other units (such as the reversing block).

6. Current Limiter/Isolator Module—mounts directly to the self-protected power

bases and provides increased short circuit breaking capacity (up to 130 kA at 480

V and 65 kA at 600 V). Also, provides visible circuit isolation from the main power

with provisions for padlocking.

Other options include a reversing block (8), control circuit contact block (9), incoming

line phase barrier “required for UL 508 Type E self-protected combination motor

controller applications” (10), and door interlock mounting kit for through-the-door

operation of the self-protected (LUB) power base.

Examples of Various U-Line Components

Door Interlock Mounting Kit

4© 2004 Schneider Electric All Rights Reserved 09/2004
TeSys® U-Line Motor Starters
General Information and Selection
 
Parallel wiring, communication, and 
auxiliary contact modules
Can be used with any control unit. Available 
modules are: LUFC00, ASILUFC5, LULC031, 
and LUFNt (shown).
Overload / short circuit fault indication and 
manual / auto reset modules
Can be used with advanced control unit only. 
Available modules are: LUFDH20 and 
LUFDA10 (shown).
Load Indication modules
Can be used with either advanced 
or multifunction control units. 
Available modules are: LUFV1 
and LUFV2.
Control circuit contact block
For use only with self-protected 
starter LUB.
1. Power Bases
    (required; select one)
Current Limiter / Isolator Module
    LUALB1
Incoming Line Phase Barrier
    LU9SP0
2. Control Units
    (required; select one)
3. Function Modules
    (optional; select one)
4. Auxiliary Contact Blocks
    (optional)
5. Accessories
    (optional)
Standard unit LUCA
Class 10, 3-phase
Advanced unit 
LUCB, LUCC, LUCD
Class 10, 1-phase
Class 10, 3-phase
Class 20, 3-phase
Multifunction, 
programmable 
unit LUCM
Self-protected base
LUB12, LUB32        
Starter base
LUS12, LUS32
Auxiliary contact block LUA1t
(required for UL508 Type E compliance)
Steps for Configuring a U-Line Motor Starter
1. Select a power base (required) from the tables on pages 14 - 15. 
Blanking covers are supplied with each power base to cover the 
control unit, function module, and auxiliary contact block cavities.
2. Select a control unit (required) from the tables on pages 20 - 21.
3. Select a function module or communication module (optional) from 
the tables on pages 27 - 33.
4. Select an auxiliary contact block (optional) from the table on
page 26. 
5. Select one or more accessories (optional) from the table on pages 
36 & 39. Accessories include:
— Current limiter/isolator module
— Incoming line phase barrier for UL 508 Type E compliance 
(Self-Protected Combination Motor Controller).
— Control circuit contact block for NEC 430-74 compliance 
(disconnection of motor control circuits).
— Reversing blocks
— Plug-in terminal blocks
— Control circuit pre-wiring blocks
— Soft Start modules

TeSys® U-Line Motor Starters

General Information and Selection

•Protection against thermal overload and short circuit 1

•Protectio n against phase failur e and phase im balance

•Protection against ground fault (equipment protection only)

•Manual reset

3-phase motors

Class 10 overload

protection

Status and commands transmitted by the bus

Serial Bus

Parallel

Bus

Status of power poles, handle

position and fault signaling

Self-

protected

starter LUB

Blanking Cover

LU9C1

Auxiliary

Contact Module

LUFN•• 2

Parallel Wiring

Module

LUFC00

AS-i

Communication

Module

ASILUFC5

Modbus®

Communication

Module

LULC031

Blanking Cover

LU9C2

1Short circuit protection provided by LUB self-prot ected starter only. LUS starter requires

customer provided short circuit protection per national and local electric codes.

2See page 27 for complete catalog number.

Power Bases

Auxiliary Contact

Block

LUA1

Standard Control Unit

LUCA

Starter LUS

Status of power

poles

TeSys® U-Line Motor Starters

General Information and Selection

•Protection against thermal overload and short circuit 1

•Protection against phase failure and phase imbalance

•Protection against ground fault (equipment protection only)

•Manual reset

3-phase motors

Class 10

overload protection

Status and commands transmitted by the bus

Serial BusParallel Bus

Status of

power

poles

Status of powe r poles, ha ndle

position and fault signaling

Blanking

Cover

LU9C1

Auxiliary

Contact

Module

LUFN•• 2

Parallel

Wiring

Module

LUFC00

AS-i

Communication

Module

ASILUFC5

Modbus®

Communication

Module

LULC031

Blanking Cover

LU9C2

3-phase motors

Class 20

overload protection

Single-phase motors

Class 10

overload protection

Overload /

short circuit

fault

indication

and manual

reset

Overload

fault

indication

and

automatic

reset

Analog

indication

of motor

load

4–20 mA

Thermal

overload

pre-alarm

Motor Load

Indication

Module

LUFV2

Thermal

Overload Pre-

Alarm Module

LUFW10

Fault Diff.

Auto Reset

Module

LUFDA10

Fault Diff.

Manual Reset

Module

LUFDH20

Self-protected

starter LUB

Power Bases

1Short circuit protection provid ed by LUB self-protected starter only. LUS starter requires

customer provided short circuit protection per national and local electric codes.

2See page 27 for complete catalog number.

Auxiliary

Contact Block

LUA1

•Fault differentiation

and manual, remote

or automatic reset

•Alarm

•Indication of motor

load

Advanced control

unit LUCD

Advanced control

unit LUCB Advanced control

unit LUCC

Starter LUS

TeSys® U-Line Motor Starters

General Information and Selection

•Protectio n against th ermal overloads and short circuit 1

•Programming of trip level an d trip time s, alarm levels and reset times for th e following :

— Phase loss and phase imbalance

— Thermal overload and thermal o verload pr e-alarm

— Ground fault detection (equipment protection only)

— Overtorque (jam), under load, lon g-start

•Manual, auto matic or rem ote reset

•Indication, programming and monitoring of all run, trip and alarm parameters via:

— Built-in LCD and keypad

Modbus® RS-485 port to remote terminal or personal computer and Pocket PC

•“Log” function of last 5 faults

•Fault differentiation

Single or 3-phase motors

Class 5 to 30 overload protection

Status and commands transmitted by the bus

Serial Bus

Parallel

Bus

Status of

power poles

Blanking Cover

LU9C1 Auxiliary Contact

Module

LUFN•• 2

AS-i

Communication

Module

ASILUFC5

Modbus

Communication

Module

LULC031

Blanking Cover

LU9C2

Analog

indication of

motor load

4–20 mA

Motor Load

Indication

Module

LUFV2

Remote

programming and

monitoring of all

functions

Parallel Wiring

Module

LUFVC00

Multifunction

Control Unit

LUCM

Self-Protected

Starter LUB

Magelis™ remote

terminal XBTNU400

VW3A8104

PowerSuite™ software

for personal computer

and Pocket PC

Power Bases

Starter LUS

Auxiliary Contact Block

LUA1

Status of powe r poles, hand le

position and fault signaling

1Short circuit protection provided by LUB self-protected starter only. LUS starter requires

customer provided short circuit protection per national and local electric codes.

2See page 27 for complete catalog number.

TeSys® U-Line Motor Starters

CHARACTERISTICS

Environment

Approvals

Conforming to standards meets the essential requirements of the LV and EMC

directives. IEC/EN 60947 -6-2, CSA C 22-2 n o. 14, Type E UL 50 8 Type E :

(LUtB1 2, LUtB32 with LU9 SP0 i ncomin g li ne ph ase ba rrier )

Rated insula tion voltage (Ui)

Conforming to IEC/EN 60 947 - 1,

over voltage category III,

degree of pollution: 3 690 V

UL508, CSA C22-2 no. 14 600 V

Rated impulse withstand voltage

(Uimp) C on for mi ng to IEC/E N 60947-6-2 6 kV

Safety separation of circuits SELV Conforming to IEC/E N 60947-1

appendix N Between the control or auxiliary circuit and the main circuit: 400 V

Between the control and auxiliary circuits: 400 V

Degree of protection:

Conforming t o IEC/EN 60947-1

(protection against direct finger

contact)

Front panel outside connection zone IP 40 (Protection against direct contact with a 1 mm diameter wire)

Front panel and wired terminals IP 20 (Protection against direct finger contact)

Other faces IP 20 (Protection against direct finger cont act)

Protective treat me nt

Conforming to IEC/EN 60068 “TH” (fungus resistant)

Conforming to IEC/EN 60068-2-30 12 cycles

Conforming to IEC/E N 60068-2-11 48 h

Ambient air tem p erature

around the device

Storage -40 to +185 °F (-40 to +85 °C)

Operation

Power bases w ith stan da rd a nd ad vanced cont rol un it s: -13 to +1 58 °F (-25

to +70 °C)

Power bases with multifunction control units:

At temperatures from -13 to +113 °F (-25 to +45 °C), gap not required

between products.

At temperatures from 113 °F (45 °C) to 131 °F (55 °C), allow a minimum

gap of 9 mm between products.

At temperatures from 131 °F (55 °C) up to 140 °F (60 °C), all ow a min imu m

gap of

0.79" (20 mm) between products.

Maximum operating altitude 6560 ft (2000 m)

Operating positions In relation to normal vertical

mounting plane

(Vac and Vdc control)

Flame resistance

Conforming to UL 94 V2

Conforming to IEC/E N 60695-2-12 1760 °F (960 °C) (parts supporting live components)

1200 °F (650 °C)

Environmental restrictions Cadmium-free and silicone-free, recyclable

Shock resistance

1/2 sine wave = 11 ms Conforming to IEC/E N 60068-2-27 Power poles open: 10 gn

Power poles closed: 15 gn

Vibration resistance

5 to 300 Hz Conforming to IEC/E N 60068-2-6 Power poles open: 2 gn

Power poles closed: 4 gn

Immunity to electrostatic discharge Conforming to IEC/EN 61000- 4-2 In open air : 8 kV—Level 3

On contact: 8 kv—Level 4

Immunity to radiated

high-frequency disturbance Conforming to IEC/EN 61000- 4-3 10 V/m—L evel 3

Immunity to fast

transient currents Conforming to IEC/E N 61000-4-4 All circuits except for serial link: 4 kV—Level 4

Serial link: 2 kV—Level 3

Immunity to dissipated

shock waves

Conforming to IEC/E N 61000-4-5 Common mode Serial mode

Uc > 200 V 4 kV 2 kV

Uc < 200 V 2 kV 1 kV

Uc = 24 Vdc 2 kV 0.5 kV

Immunity to conducted

high-frequency disturbance Conforming to IEC/EN 61000- 4-6 10 kV

E164871 NKJH LU•B12, LU•B32

E164862 NLD X, NL D X2 LU•S12, LU•S32 and Accessories

E164862 NLDX LUALB1

LR43364 3211-08 LU•B12, LU•B32 and Accessories

LR43364 3211-04 LU•S12, LU•S32

LR43364 3211-08 LUALB1

30˚

90˚ 90˚

TeSys® U-Line Motor Starters

Characteristics

Power Base and Control Unit Type LUB12, LUS12

+ LUCA or LUCB or

LUCC or LUCD

LUB32, LUS32

+ LUCA or LUCB

or LUCC or LUCD

LUB12, LUS12

+ LUCM LUB32, LUS32

+ LUCM LU2M

LU6M

Power Circuit Connection Characteristics

Screw Clamp Terminals - AWG Conductor Size 16–8 AWG (1–6 mm2) one or two conductors

Stranded cable

without cable end 1 conducto r 14–6 AWG (1.5–10 mm2)

2 conductors 14–8 AWG (1.5–6 mm2)

Stranded cable

with cable end 1 conductor 16–8 AWG (1 –6 mm2)

2 conducto rs 16–8 AWG (1–6 mm2)

Solid cable

without cable end 1 conductor 16–6 AWG (1–10 mm2)

2 conducto rs 16–8 AWG (1–6 mm2)

Screwdriver Phillips no. 2 or 1/4" slotted screwdriver

Tightening torque 15 lb-in (1.7 N•m)

Control Circuit Connection Characteristics

Screw Clamp Terminals - AWG Conductor Size 18–14 AWG (0.75–1.5 mm2) one or two conductors)

Stranded cable

without cable end 1 conductor 18–14 AWG (0.75–1.5 mm2)

2 conductors 18–14 AWG (0.75–1.5 mm 2)

Stranded cable

with cable end 1 conductor 22–14 AWG (0.34–1.5 mm2)

2 conductors 22–14 AWG (0.34–1.5 mm 2)

Solid cable

without cable end 1 conductor 18–14 AWG (0.75–1.5 mm2)

2 conductors 18–14 AWG (0.75–1.5 mm 2)

Screwdriver Phillips no. 1 or 3/16" slotted screwdriver

Tightening torque 7 lb-in (0.8 N•m)

Control Circuit Characteristics

Rated voltage

of control circuit 50/60 Hz 24–240 Vac – – –

– 24–240 Vdc 24 Vdc –

Voltage limits

Operation

24 Vdc 20–27 Vdc 20–28 Vdc –

24 Vac 20–26.5 Vac – – –

48–72 Vac/dc 38.5–72 Vac / 38.5–93 Vdc – – –

110–240 Vac/dc 88–264 Vac/dc – – –

Drop-out

24 Vdc 14.5 Vdc –

24 Vac 14.5 Vac – – –

48–72 Vac/dc 29 Vac/dc – – –

110–240 Vac/dc 55 Vac/dc – – –

Typical consumption

I max Inrush

24 Vdc 130 mA 220 mA 150 mA 200 mA –

24 Vac 140 mA 220 mA – – –

48–72 Vac/dc 280 mA – – –

110–240 Vac/dc 280 mA – – –

I rms sealed

24 Vdc 5 5 mA 70 mA 70 mA 75 mA –

24 Vac 70 mA 90 mA – – –

48–72 Vac/dc 35 mA 45 mA – – –

110–240 Vac/dc 30 mA 20 mA – – –

Heat dissipation 2 W 3 W 1.7 W 1.8 W –

Operating time Closing 24 V: 70 ms / 48 V: 60 ms / ≥ 72 V: 50 ms 75 ms 65 ms –

Opening 35 ms –

Resistance to micro-breaks 3 ms –

Resistance to voltage drops IEC/EN 61000-4-11 At least 70% of Uc for 500 ms –

Mechanical durability In millions of operating cycles 15 –

Maximum operating rate In operating cycles per hour 3600 –

Main Pole Characteristics

Number of poles 3 –

Isolation function

to IEC/EN 60947-1 Possible Yes –

Padlocking 1 padlock with Ø 1/4" (7 mm) shank –

Rated thermal current 12 A 32 A 12 A 32 A –

Rated operating current

(Ue ≤ 440V) To IEC/

EN 60947-6- 2 In cat. AC-41 θ ≤ 158 °F (70 °C): 12 A θ ≤ 158 °F (70 °C): 32 A θ ≤ 131 °F (55 °C): 12 A θ ≤ 131 °F (55 °C): 32 A –

In cat. AC-43 θ ≤ 158 °F (70 °C): 12 A θ ≤ 158 °F (70 °C): 32 A θ ≤ 131 °F (55 °C): 12 A θ ≤ 131 °F ( 5 5 ° C ) : 32 A –

Rated operating voltage 690 V –

Frequency limits Of the operating current 40–60 Hz –

Power dissipated i n

the power circuits Operating current 3 A 6 A 9 A 12 A 18 A 25 A 32 A –

Power dissipated in all three poles 0.1 W 0.3 W 0.6 W 1.1 W 2.4 W 4.6 W 7.5 W –

Rated breaking capacity on short-circuit—60 Hz 230 V 4 40 V 480 V 500 V 690 V –

50 kA 50 kA 42 kA 15kA 4 –

Total breaking time 2 ms 2 ms 2 ms –

Thermal stress limit With Isc max on 440 V 90 kA2s120 kA

2s90 kA

2s120 kA

2s–

TeSys® U-Line Motor Starters

Characteristics

Specific Characteristics of Power Bases LU2B or LU2S and Reverser Blocks LU2M or LU6M

Maximum

operating tim e Without change of direction 75 ms

With chan ge of direction 150 ms

General Characteristics of all Auxiliary Contacts

Conventional rated thermal

current (I th ) For ambient temperature θ < 158 °F (70 °C) 5 A

Frequency of the operating current Up to 400 Hz

Minimum switching capacity λ = 10-8 U min 17 V

I min 5 mA

Short-circuit protection Conforming to IEC/EN 60947-5-1 gL fuse: 4 A

Short-time rating Permissible for 1 s 30 A

500 ms 40 A

100 ms 50 A

Insulation resistance 10 mΩ

Non-overlap time Guaranteed between N.C. and N.O. contacts 2 ms (on energization and on de-energization)

Specific Characteristics of Auxiliar y Contact Built into the Power Base LU9BN

Linked contacts Conforming to IEC/EN 60947-4-1 Each power base has 1 N.O. contact and 1 N.C. contact which are mechanically linked

Mirror contact Conforming to draft standard

IEC/EN 60947-1 The N.C. contact in each power base reliably represents the state of the power contacts (safety scheme)

Rated operating voltage (Ue) Up to 690 Vac; 250 Vdc

Rated insulation

voltage (Ui) Conforming to IEC/EN 60947-5-1 690 V

Conformi ng to UL, CSA 6 00 V

Specific Characteristics of Auxiliary Contacts in Modules LUFN, Auxiliary Contacts LUA1 and Reverser Blocks LU2M and LU6M

Rated operating voltage (Ue) Up to 250 Vac; 250 Vdc

Rated insulation

voltage (Ui) Conforming to IEC/EN 60947-5-1 250 V

Conformi ng to UL, CSA 2 50 V

Operational power of contacts LUFN, LUA1, LU2M, LU6M

Conforming to IEC/EN 60947-5-1

AC supply, categories AC-14 and AC-15

Electrical durability up to 3600 operating cycles/hour on an inductive load such as the coil of an

electromagnet: making power (cos ϕ 0.7) = 10 times the power broken (cos ϕ = 0.4)

DC supply, category DC-13

Electrical durability (up to 1200 operating cycles/hour) on an inductive load such as the coil

of an electrom ag ne t, w i th out eco no my re si stor, the time cons ta nt in creasing with the l oa d.

24 V 48 V 115 V 230 V 400 V 440 V 600 V 24 V 48 V 125 V 250 V

1 million

operating cycles 60 VA 120 VA 280 VA 560 VA 960 VA 1050 VA 1440 VA 120 W 90 W 75 W 68 W

3 million

operating cycles 16 VA 32 VA 80 VA 160 VA 280 VA 300 VA 420 VA 70 W 50 W 38 W 33 W

10 million

operating cycles 4 VA 8 VA 20 VA 40 VA 70 VA 80 VA 100 VA 25 W 18 W 14 W 12 W

0.1 0.2 0.3 0.40.50.6

0.7

0.8

0.9

1234

5678910

0.1

0.2

0.3

0.4

0.6

0.5

0.8

0.7

Milli

ons o

operat

ng cyc

Curre nt broken in A

0.1 0.2 0.3 0.40.50.6

0.7

0.8

0.9

1234

5678910

0.1

0.2

0.3

0.4

0.6

0.5

0.8

0.7

440 V (1)

48 V

250 V

125 V

24 V

Millions of operating cycles

Current broken in A

TeSys® U-Line Motor Starters

Characteristics

Characteristics of Standard Cont rol Units LUCA

Protection Motor type 3-phase

Conforming t o standard IEC/EN 60947-6-2, UL 508, CSA C22-2 no. 14

Overload protection

Tripping class conforming to

UL 508, IEC/EN 60947-6-2 10

Frequency limits of the operating cu rrent 40–60 Hz

Ambient temperature range -13 to +158 °F (- 25 to + 70 °C)

Protection ag ai nst ph ase im b al an c e 30 %

Short-circuit

protection Tripping threshold 14.2 x the setting current

Tripping tolerance ± 20 %

Characteristics of Advanced Control Units LUCB, LUCC and LUCD

Control unit type LUCB LUCC LUCD

Protection Motor type 3-phase Single-pha se 3-phase

Conforming t o s tandard IEC/EN 60947-6-2, UL 508, CSA C22-2 no. 14

Overload protection

Tripping class conforming to

UL 508, IEC/EN 60947-6-2 10 20

Frequency limits of the operating cu rrent 40–60 Hz

Ambient temperature range -13 to +158 °F (- 25 to + 70 °C)

Protection ag ai nst ph ase im b al an ce 30 % – 30 %

Short-circuit

protection Tripping threshold 14.2 x the setting current

Tripping tolerance ± 20 %

Characteristics of Multifunction Control Units LUCM

Protection Motor type Selectable: single-phase or 3-phase

Conforming to standard IEC/EN 60947-6-2, UL 508

Overload protection

Tripping class conforming to

UL 508, IEC/EN 60947-6-2 5, 10, 15, 20, 25, 30 (selectable)

Frequency limits of the operating cu rrent 40–60 Hz

Ambient temperature range

Power bases with multi fu nction control units:

At temperatures from -13 to +113 °F (-25 to +45 °C), gap not required between products.

At temperat ures f rom 113 °F (45 °C) to 13 1 °F (55 °C), a llo w a mi nimum gap of 9 mm betw een p rodu cts.

At temperatures from 131 °F (55 °C) up to 140 °F (60 °C), allow a minimum gap of 0.79" (20 mm) between products.

Communication

interface for terminal

on enclosure door

Physical interface RS-485 multi-drop

Connector RJ45 on front panel

Protocol Modbus® RTU

Maximum transmission speed 19,200 bit/s (self-configuration up to this value)

Maximum return time 200 ms (from PLC to LULC031 communication module to LUCM control unit back to LULC031 and back to PLC)

Display

Type LCD, 2 lines of 12 characters

Language version Multilanguage (English, French, German, Italian, Spanish)

Accuracy ± 5 %

Resolution 1 % of Ir

Auxiliary supply External type 24 Vdc (maximum range of 0.90 to 1.10 of nominal voltage)

Heat dissipation 0.8 W

Configuration Table for Protection Devices and Alarms on Multifunction Control Units LUCM

Tripping Alarm Adjustment of tripping threshold Adjustment of time before tripping Adjustment of alarm threshold

Factory setting Factory setting Range Default value Range Default value Range Default value

Overcurrent Activated 1– 3–17 Ir 14.2 – – – –

Overload Activated 1Activated 0.15–32 A 2Ir min Class: 5–30 5 10–100 % thermal state 85 %

Ground fault Activated Activated 0.2–5 Ir min 0.3 Ir min 0.1–1.2 s 0.1 s 0.2–5 Ir min 0.3 Ir min

Phase imbalance Activated Activated 10–30 % 10 % 0.2–20 s 5 s 10–30 % 10 %

Over torque (Jam) Deactivated Deactivated 1–8 Ir 2 Ir 1–30 s 5 s 1–8 Ir 2 Ir

Underload Deactivated Deactivated 0.3–1 Ir 0.5 Ir 1–200 s 10 s 0.3–1 Ir 0.5 Ir

Long starting times Deactivated Deactivated 1–8 Ir Ir 1–200 s 10 s 1–8 Ir Ir

1This function cannot be deact i vated.

2The setting range depends on the rating of the control unit used.

Configuration of additional functions on Multifunction Control Units LUCM

Factory setting Setting range

Reset Manual Manual, automati c or rem ote

Time before reset 120 s 1–1000 s

Type of load Motor type 3-phase motor, single-phase motor

Self-cooled Self-cooled, auxiliary cooling fan

Language Englis h English, French, German, Italia n, Spanish

Display Average current Average current, thermal state of motor, current in phase 1 / 2 / 3, ground fault current, phase imbalance, cause of last 5 f aults

TeSys® U-Line Motor Starters

Characteristics

Characteristics of Limiter Isolator Module LUALB1

Rated insula tion voltage (Ui)

conforming to standard IEC/EN 60947-1 690 V

Conventional rated thermal current (Ith)

conforming to standard IEC/EN 60947-1 32 A

Operating threshold I rms 50 kA

Breaking capacity 440/480 wye 600 wye

130 kA 65 kA

Mounting Directly on the upstream terminals of the LUB, LU2B power base

Screw Clamp Terminals - AWG conductor size 16–8 AWG (1–6 mm2) one or two conductors

Stranded cable without cable end 1 conductor 16–6 AWG (1–10 mm2)

2 conductors 16–8 AWG (1–6 mm2)

Stranded cable with cable end 1 conductor 16–8 AWG ( 1–6 mm2)

2 conductors 16–8 AWG (1–6 mm2)

Solid cable 1 conductor 14–8 AWG (1.5–10 mm2)

2 conductors 14–8 AWG (1.5–6 mm2)

Screwdriver Phillips no. 2 or 1/4" slotted screwdriver

Tightening torque 15 lb-in (1.7 N•m)

Characteristics of Control Circuit Contact Block LUA8E20

Rated operating voltage (Ue) Up to 600 Vac, 125 Vdc

Rated insula tion voltage (Ui)

conforming to standard IEC/EN 60947-5-1

conforming to UL and CSA 690 V

600 V

Conventional thermal current (Ith) Ambient temperature ≤ 70° C 5 A

Minimum switching capacity 2 Watts (83 mA at 24 Vdc)

TeSys® U-Line Motor Starters

Characteristics

Characteristics of Thermal Overload Pre-alarm Function Module LUFW10

Activation threshold Fixed at 88% of the thermal tripping state

Hysteresis between activation and switching off 5 %

Display By LED on f r ont panel

Supply Powered by the control unit

Digital output characteristics

Type N.O. contact

AC-15 230 V max; 400 VA 100,000 operating cycles

DC-13 24 V; 50 W 100,000 operating cycles

Characteristics of Motor Load Indication Function Module LUFV2

Analog output 4–20 mA

Signal delivered Value of I average/Ir rati o within the range of 0 to 2

Load impedance Minimum –

Maximum 500 Ω

Typical 100 Ω

Signal characteristics with advanced control unit Accuracy ± 6 %

Signal characteristic s wi th

multifunction control unit Accuracy ± 10 %

Resolution 1 % of Ir

Supply External 24 Vdc

Characteristics of AS-i Communication Module ASILUFC5

Approval AS-i V2.1 n o. (pending)

AS-i profile 7.D.F.0

Ambien t air temperat ure Operation -13 to + 158 °F (- 25 to + 70 °C)

AS-i supply 29.5–31.5 V

Current consumption By the AS-i system Normal operation: 25 mA

Fault cond ition: 30 mA

Auxiliary supply 24 Vdc ± 30 %

Current consumption On 24 V supply for the outputs 200 mA

Number of outputs 2 dedicated to power base coil operation

Switching capacity of the solid state outputs 0.5 A/24 V (outputs protected against short-circuits)

Indication/diagnostics By 2 LEDs on front panel

Characteristics of Modbus® Communication Module LULC031

Physical interface RS-485 multi-drop

Connector RJ45 on front panel

Protocol Modbus RTU

Maximum transmission speed 19,200 bit/s (self-configuration up to this value)

Maximum return time 30 ms (from LULC031 to PLC and back to LULC031)

Addressing (Modbus drop numbers) By switches: from 0–31

Ambien t air temperat ure Operation -13 to +131 °F (- 25 to +55 °C)

Supply for the outputs 24 Vdc

Current consumption On 24 V supply for the outputs 200 mA

Number of outputs 3, of which 2 are dedicated to power base coil operation

Switching capacity of the solid state outputs 0.5 A/24 V

Indication/diagnostics

Connection Characteristics of Function and Communication Modules

Module type LUFW10 LUFV2 ASILUFC5 LULC031 LUFC00

Inputs and

24 V auxiliary Outputs

Connectors Pitch 5.08 mm 3.81 mm 5.08 mm 3.81 mm 3.81 mm 3.81 mm

Flexible cable without cable end 1 conductor 0.2–1.5 mm² 0.14–1 mm² 0.2–1.5 mm² 0.14–1 mm² 0.14–1 mm² 0.14–1 mm²

2 identical conductors 0.2–1 mm² 0.14–0.75 mm² 0.2–1 mm² 0.14–0.75 mm² 0.14–0.75 mm² 0.14–0.75 mm²

Flexible ca ble

with cable end

Without insulated

ferrule 1 conductor 0.25–1.5 mm² 0.25–1 mm² 0.25–1.5 mm² 0.25–1 mm² 0.25–1 mm² 0.25–1 mm²

2 identical conductors 0.25–1 mm² 0.25–0.34 mm² 0.25–1 mm² 0.25–0.34 mm² 0.25–0.34 mm² 0.25–0.34 mm²

With insulated

ferrule 1 conductor 0.25–1.5 mm² 0.25–0.5 mm² 0.25–1.5 mm² 0.25–0.5 mm² 0.25–0.5 mm² 0.25–0.5 mm²

2 identical conductors 10. 5– 1. 5 mm ² 0.5 mm² 0.5–1.5 mm ² 0.5 mm² 0.5 mm² 0.5 mm²

Solid cable without cable end 1 conductor 0.2–1.5 mm² 0.14–1 mm² 0.2–1.5 mm² 0.14–1 mm² 0.14–1 mm² 0.14–1 mm²

2 identical conductors 0.2–1 mm² 0.14–0.5 mm² 0.2–1 mm² 0.14–0.5 mm² 0.14–0.5 mm² 0.14–0.5 mm²

AWG conductor size (one or two conductors) 12–24 AWG 16–28 AWG 12–24 AW G 16–28 AWG 16–28 AWG 16–28 AWG

Tightening torque 5 lb-in

(0.5–0.6 N•m) 2 lb-in

(0.22–0. 25 N •m) 5 lb-in

(0.5–0.6 N•m) 2 lb-in

(0.22–0.25 N•m ) 2 lb-in

(0.22–0.25 N•m) 2 lb-in

(0.22–0.25 N•m)

Slotted screwdriver 1/8 in 3/32 in 1/8 in 3/32 in 3/32 in 1/8 in

1Use a double cable end.

TeSys® U-Line Motor Starters

POWER BASE SELECTION

The U-Line motor starter consists of one power base (selected from this page) and one control unit (select from

page 20 or 21) as a minimum. The power bases are available in two control circuit methods:

•With screw clamp terminals

•Without screw clamp terminals

Each power base with control circuit screw clamp terminals includes one N.O. and one N.C. auxiliary contact to

indicate the open or closed position of the power contacts.

When ordering power bases without control circuit screw clamp terminals (i.e., when building a reversing unit or

pre-wiring the low voltage control), the terminal assemblies must be ordered separately.

Full Voltage, Non-Reversing for Standard Applications

Control

Connection

Max.

Current

(Amps)

Three Phase

(hp max.) Single Phase

(hp max.)

Self-

Protected

Starter Bas e Starter Base Weight

lb (kg)

200/208 V 220/240 V 460 V 575/600 V 120 V 240 V Catalog

Number Catalog

Number

With screw

terminations 12 3 3 7.5 10 1/2 2 LUB12 LUS12 1.98 (0.90 0)

32 10 10 20 25 2 5 LUB32 LUS32 1.98 (0.900)

Without 1

terminations

1Must order LU9BN11, LU9BN11C, LU9MRC or LU9MR1C.

12 3 3 7.5 10 1 1/2 2 LUB120 LUS120 1.90 (0.865)

32 10 10 20 25 2 5 LUB320 LUS320 1.90 (0.86 5)

Terminal Blocks for Non-Reversing Power Bases LUB••0, LUS••0 without Terminations

Control Connection For Use On Item Catalog Number Weight

lb (kg)

With screw terminations LUB120/LUB320

LUS120/LUS320 1 + 2 LU9BN11 0.10 (0.45)

LUB•20

LUB•2

TeSys® U-Line Motor Starters

Power Base Selection

(

Full Voltage, Reversing for Standard Applications

Control

Connection

Max.

Current

(Amps)

Three Phase

(hp max.) Single Phase

(hp max.) Self-Protected

Starter Bas e 1

1Complete the catalog number by selecting the proper voltage code from the table below.

Starter Base Weight

lb (kg)

200/208 V 220/240 V 460 V 575/600 V 120 V 240 V Catalog Number Catalog No.

With screw

terminations 12 3 3 7.5 10 1/2 2 LU2B12•• LU2S12•• 2.80 (1.270)

32 10 10 20 25 2 5 LU2B32•• LU2S32•• 2.80 (1.270)

Without

terminations 12 3 3 7.5 10 1 1/2 2 LU2BA0•• LU2SA0•• 2.75 (1.250)

32 10 10 20 25 2 5 LU2BB0•• LU2SB0•• 2.75 (1.250)

Voltage Codes

Volts 24 48–72 110–240

DC BL1 2

1Voltage code to use for a power base with a communication module.

2DC voltage with range of 0.90 to 1.10 of nominal.

––

AC B – –

DC or AC – E S 3

348–72 Vdc; 48 Vac

Reversing blocks for assembly by the customer

Reversing blocks can be mounted directly to the p ower bases (LUB•• or LUS••) using LU2M B0•• or moun ted separ ately u sing LU 6MB0•• to provide th e

reversing function. The design and operation of the reversing blocks provide mechanical interlocking internally. The reversing blocks latch in one

direction or the other and remain latched in position even after a loss of power. The reversing block will not change state until given a control signal to

change direction .

When directly mounted to the power base, control wiring and electrical interlocking is provided by the pre-wired connector (LU9MR1C) which uses the

standard auxiliary contacts of the power base. When using the pre-wired connector, the power base auxiliary contacts at terminals 13-14 and 21-22 are

not available for customer use. Customers can provide the electrical control and interlock functions themselves with the control terminal blocks LU9M1

and LU9MR1.

The reversing blocks have additional contacts (2 N.O. Form C contacts) at terminals 81-82-84, which signal the direction of the motor. These contacts

maintain their status (even after loss of power) and change condition only when the reversing block changes direction.

Refer to the c onnection diagrams on page 42 and the application examples on pages 54 - 56 for more details.

Reversing block

32 A Connection Item Catalog Number 1

1Complete the catalog number by selecting the proper voltage code from the table above.

Weight

lb (kg)

Power Control

For mounting directly beneath the

power base LUB, LUS Screw clamps Without connections 12

2Must order reversing pre-wiring connector LU9MR1C. Must or der control terminal block LU9M1 or pre-wired coil connector

LU9MRC.

LU2MB0•• 0.88 (0.400)

For mounting sepa r ate ly fr om the

power base LUB, LUS

(screw or 35 m m DIN rail mounting) Screw clamps Without connections 2 3

3Must order control terminal block LU9MR1. Must order control terminal block LU9M1 or pre-wired coil connector LU9MRC.

LU6MB0•• 0.94 (0.425)

Control Terminal Blocks

Description Application Item Catalog Number Weight

lb (kg)

Coil terminal

Reversing power base,

without connections LU2BA0•• or B0•• 4LU9M1 0.05 (0.025)

Reversing block LU2MB0•• for

direct mounting beneath power base 4LU9M1 0.05 (0.025)

Reversing block LU6MB0•• for

mounting separately from power base 4LU9M1 0.05 (0.025)

Control block Reversing block LU6MB0•• for

mounting separately from power base 3LU9MR1 0.06 (0.030)

Pre-wired Control Connection Accessories

For control connections between a powe r ba se and a direct mount reversing block.

Description Item Catalog Number Weight

lb (kg)

Reversing prewiring connector 5 LU9MR1C 0.08 (0.035)

LU2B•2

TeSys® U-Line Motor Starters

Power Base Selection

Use in Category AC-41 per IEC 60947 (previously IEC 947 AC-1)

Use in Category AC-43 per IEC 60947 (previously IEC 947 AC-3)

Ue ≤ 440 V Ue = 690 V

21 3 4 5 6 7 8 9 10 12 32 40

0.5

0.6

0.8

LUS12

LUB12

LUB32

LUS32

Milli

ons o

operat

ng cyc

Current broken in A

2134

910 12 32 40

0.5

0.6

0.8

LUB12

LUS12

LUB32

LUS32

0.55

0.75

1.5

2.2

5.5

7.5

230 V

400 V

0.75

0.55

1.5

2.2

5.5

7.5

1.5

2.2

5.5

7.5

440 V kW

0.55

0.75

Millions of operating cycles

Current broken in A 2134

921

10 12 32 40

0.5

0.6

0.8

LUB12

LUS12

LUB32

LUS32

Millions of operating cycles

Current broken in A

TeSys® U-Line Motor Starters

Power Base Selection

Use in Category AC-44 per IEC 60947 (previously IEC 947 AC-4)

Ue ≤ 440 V Ue = 690 V

21 3 5 10 20 10030 17080

6040 50 200

0.1

0.2

0.4

0.3

0.5

0.6

0.8

0.01

0.02

0.04

0.03

0.05

0.06

0.08

LUS12

LUB12

LUB32

LUS32

Current broken in A

Millions of operating cycles

2135

10 20 100

30 12680

4050 200

0.1

0.2

0.4

0.3

0.5

0.6

0.8

0.01

0.02

0.04

0.03

0.05

0.06

0.08

LUS12

LUB12

LUB32

LUS32

Current broken in A

Millions of operating cycles

TeSys® U-Line Motor Starters

Power Base Selection

Short-Circuit Ratings for Power Base LUB

Ue = 460 V

1. Maximum peak current

2. 32 A power base LUB32

3. 12 A power base LUB12

Thermal Limit on Short-Circuit for Power Base LUB

Ue = 460 V

1. 32 A power base LUB32

2. 12 A power base LUB12

0.1

100

12 0.4 0.6 0.8 102 3 4 6 8 10020 30 40 60 80

Maximum peak current (kA)

Prospective Isc (kA)

100

1000

12 0.4 0.6 0.8 102 3 4 6 8 10020 30 40 60 80

Sum of I²dt (A²s) 10

Prospective Isc (kA)

TeSys® U-Line Motor Starters
19
09/2004 © 2004 Schneider Electric All Rights Reserved
CONTROL UNITS
 
Function Characteristics
Control Units Standard Advanced Multifunction
LUCA LUCB LUCC LUCD LUCM
Overload Protection 1
1Built-in function
Magnetic Trip Overcurrent Protection 14.2 x the FLA setting 13 to 17 x the FLA setting 1
Short- C i rcuit Prot ec tion 2
2LUS and LU2S require customer provided supplemental short circuit prot ection (fuses or circuit breaker) per national and local electric codes.
14.2 x maximum rated curren t of the control unit 1
Phase Loss Protection 1–1
Phase Imbalance Protection 1–1
Ground Fault Detection (equipment protection only) –1
Overload Trip Class 10 110 120 15 to 30 1
Motor Type (AC only) 3-phase 1Single-phase 1Single - phase and 3-phase 1
Test Function –1
Overtorque (Jam) –1
Underload –1
Long Starting Times –1
Reset Modes
Manual 11 Parameters can be set via integrated LCD 
and keypad, communication module 
LUFDA10 or LULC031, network 1, or 
PowerSuite™ Software.
Automatic 
or Remote – With function module LUFDA10 or LULC031
Alarm  –With function module LUFW10, or 
communication module LULC031
Possible for each type of fault. Indication via 
integrated LCD and keypad, via remote 
terminal, via PowerSuite Software. 1
With function module LUFW10, or 
communication module LULC031
“Log” Function –Log of the last 5 trips includes number of 
starts, number of trips, number of operating 
hours. 1
“Monitoring” Function –Indication on integrated LCD and keypad, via 
remote terminal or PowerSuite Software. 1
With Function Modules 3
3Mounting possibilities:1 function module or 1 communication module.
Thermal Overload Pre-alarm – With function module LUFW 1–
Fault Differentiation and Manual Reset – With function module LUFDH20 1–
Fault Differentiation and Automatic or Remote Reset – With function module LUFDA10 1–
Indication of Motor Load (analog signal) 0–10 V or 4–20 mA – With function module LUFV 1
With Communication Module or via RS-485 Modbus® port on LUCM control unit 3
Starter Status (ready, run, trip) With communication module ASILUFC5 or LULC031
Reset Mode – Parameters can be set via the bus.
Alarm –With Modbus communication module 
LULC031
(thermal overload alarm only) 1
With Modbus communication module 
LULC031 and RS-485 Modbus port on the 
LUCM control unit (alarm possible for all types 
of fault) 1
Remote Reset via the Bus –
Indication of Motor Load –
Fault Differentiation –
Remote Programming and Monitoring of all Functions –With Modbus communication module 
LULC031and RS-485 Modbus port on the 
LUCM control unit 1
“Log” Function –With Modbus communication module 
LULC031and RS-485 Modbus® port on the 
LUCM control unit 1
“Monitoring” Function –With Modbus communication module 
LULC031and RS-485 Modbus port on the 
LUCM control unit 1

TeSys® U-Line Motor Starters
Control Units
20 © 2004 Schneider Electric All Rights Reserved 09/2004
 
Standard and Advanced Control Units
Description
1 Extraction and locking handle
2 Test button (on advanced control unit only)
3 Adjustable Full Load Amps (FLA) dial
4 Locking of settings by sealing the transparent cover
5 Sealing of locking handle
Standard, 3-Phase, Class 10 Overload Protection
Setting Range
(Amps) Used with power bases Catalog Number Weight
lb (kg)
0.15–0.6 LU•B12, LU•B32, LU•S12, LU•S32 LUCAX6 1
1Complete the catalog number by selecting the proper voltage code from the table below.
0.30 (0.135)
0.3–1.4 LU•B12, LU•B32, LU•S12, LU•S32 LUCA1X 10.30 (0.135)
1.25–5.0 LU•B12, LU•B32, LU•S12, LU•S32 LUCA05 10.30 (0.135)
3–12 LU•B12, LU•B32, LU•S12, LU•S32 LUCA12 10.30 (0.135)
4.5–18 LU•B32, LU•S32 LUCA18 10.30 (0.135)
8–32 LU•B32, LU•S32 LUCA32 10.30 (0.135)
Advanced, 3-Phase, Class 10 Overload Protection
Setting Range
(Amps) Used with power bases Catalog Number Weight
lb (kg)
0.15–0.6 LU•B12, LU•B32, LU•S12, LU•S32 LUCBX6 1
1Complete the catalog number by selecting the proper voltage code from the table below.
0.31 (0.140)
0.3–1.4 LU•B12, LU•B32, LU•S12, LU•S32 LUCB1X 10. 31 (0 .14 0)
1.25–5.0 LU•B12, LU•B32, LU•S12, LU•S32 LUCB05 10.31 (0.140)
3–12 LU•B12, LU•B32, LU•S12, LU•S32 LUCB12 10. 31 (0 .14 0)
4.5–18 LU•B32, LU•S32 LUCB18 10.31 (0.140)
8–32 LU•B32, LU•S32 LUCB32 10.31 (0.140)
Advanced, Single Phase, Class 10 Overload Protecti on
Setting Range
(Amps) Used with power bases Catalog Number Weight
lb (kg)
0.15–0.6 LU•B12, LU •B32, LU•S12, LU•S32 LUCCX6 1
1Complete the catalog number by selecting the proper voltage code from the table below.
0.31 (0.140)
0.3–1.4 LU•B12, LU•B32, LU•S12, LU•S32 LUCC1X 10.31 (0.140)
1.25–5.0 LU•B12, LU •B32, LU•S12, LU•S32 LUCC05 10.31 (0.14 0)
3–12 LU•B12, LU•B32,  LU•S12, LU•S32 LUCC12 10. 31 (0.140)
4.5–18 LU•B32, LU•S32 LUCC18 10.31 (0.140)
8–32 LU•B32, LU•S32 LUCC32 10.31 (0.140)
Advanced, 3-Phase, Class 20 Overload Protection
Setting Range
(Amps) Used with power bases Catalog Number Weight
lb (kg)
0.15–0.6 LU•B12, LU•B3 2, LU •S1 2, LU •S32 LUCDX6 1
1Complete the catalog number by selecting the proper voltage code from the table below.
0.31 (0.140)
0.3–1.4 LU•B12, LU•B32, LU •S1 2, LU •S32 LUCD1X 10.31 (0.140)
1.25–5.0 LU•B12, LU•B3 2, LU •S1 2, LU •S32 LUCD05 10.31 (0.140)
3–12 LU•B12, LU•B32, LU •S1 2, LU •S32 LUCD12 10.31 (0.140)
4.5–18 LU•B32, LU•S32 LUCD18 10.31 (0.140)
8–32 LU•B32, LU•S32 LUCD32 10.31 (0.140)
Voltage Codes
Volts 24 48–72 110–240
DC BL1 2
1Voltage code to use for a power base with a communication module.
2DC voltage with range of 0.90 to 1.10 of nominal.
––
AC B – –
DC or AC – ES 3
348–72 Vdc; 48 Vac
FU
5
1
2
3
4
LUCAkkkk
LUCB••••
LUCC••••
LUCD••••

TeSys® U-Line Motor Starters

Control Units

Multifunction

Description

1 Extraction and locking handle

2 Built in display window (2 lines, 12 chara c ters)

3 4-button keypad

4 24 Vdc auxiliary power input

5 RS-485 external communication port. Connection by RJ45 connector.

6 Sealing of locking handle

The display window and keypad allow:

•In configuration mode: local configuration of protection functions and alarms

•In run mode: display of parameter values and events

The RS-485 Modbus® communication port is used to connect:

•An operator terminal XBTNU400 on an enclosure door

•Personal computer with Windows™ 95 or higher and with PowerSuite™ V2.0 software

•Pocket PC (PPC) with an Intel Xscale™ processor and Windows™ 2003 for PPC and PowerSuite™ V2.0

software.

Multifunction Control Units

Programming of motor protection parameters, monitoring of motor load values and consultation of

faults/statistics by:

•Front panel using the integrated LCD and keypad

•Remote terminal XBTNU400 via Modbus communication bus

•Personal computer or Pocket PC with PowerSuite™ software VW3A8104.

•Remotely via a Modbus communication bus to a PLC

Multifunction control units must be connected to a 24 Vdc auxiliary power supply for programming.

Multifunction Programmable Units

Built-in Modbus communication port, 24 Vdc only

Setting Range

(Amps) Used with power bases Catalog Number 1

1Standard voltages. These control unit s can operate only on 24 Vdc supply. DC voltage with a

range of 0.90 to 1.10 of nominal.

Weight

lb (kg)

0.15–0.6 LU•B12, LU•B32, LU•S12, LU•S32 LUCMX6BL 0.38 (0.175)

0.3–1.4 LU•B12, LU•B32, LU•S12, LU•S32 LUCM1XBL 0.38 (0.175)

1.25–5.0 LU•B12, LU•B32, LU•S12, LU•S32 LUCM05BL 0.38 (0.175)

3–12 LU•B12, LU•B32, LU•S12, LU•S32 LUCM12BL 0.38 (0.175)

4.5–18 LU•B32, LU•S32 LUCM18BL 0. 38 (0.175)

8–32 LU•B32, LU•S32 LUCM32BL 0.38 (0.175)

User’s Manual

Application Languages Catalog Number Weight

lb (kg)

TeSys® U-Line User’s

manual on CD-ROM 1

1The CD-ROM contains user manuals for the AS-i and Modbus communication modules,

multifunction co ntrol units and gateway module s, and ABC Co nfigurator gat eway programming

software.

Multi-language 2

2English, French, German, Span ish, Italian.

LU9CD1 0.05 (0.022)

Operator Terminal

This compact Magelis™ terminal enab l es the parameters of mu ltifunction control unit LUCM to be read and

modified. Requires XBTZ938 connector cable.

It is supplied pre-configured to provide dialogue with a quantity of 8 LUCM control units (Modbus protocol,

application pages and alarm pages loaded).

Power base alarm and fault management takes priority.

Language Display Window Supply Voltage Catalog Number Weight

lb (kg)

Multi-language 1

1English, French, German, Span ish, Italian.

4 lines of 20

characters 24 Vdc XBTNU400 0.32 (0.150)

Connecting Cable 1

1If a terminal is used with several control units, this cable can be connected to a Modbus hub

LU9GC3 or to T-junctions VW3A8306TF.

Function Length Type Catalog Number Weight

lb (kg)

Connects terminal

XBTNU400 to LUCM

multifunction control unit. 8.20 ft. (2.5 m) SUB-D 25-way

female—RJ45 XBTZ938 0.43 (0.200)

LUCM••BL

XBTNU400

TeSys® U-Line Motor Starters

Control Units

Tripping Curves for Control Units LUCA, LUCB, LUCD

Average operating times at 70 °F (20 °C) according to multiples of the setting current, tolerance: ± 20 %.

1. LUCD, 3 poles from cold state, class 20.

2. LUCA, LUCB, 3 poles from cold state, class 10.

3. LUCA, LUCB, LUCD, 3 poles from hot state.

Tripping Curves for Control Unit LUCC

Average operating times at 70 °F (20 °C) according to multiples of the setting current, tolerance: ± 20 %.

1. LUCC, single-phase, cold state.

2. LUCC, single-phase, hot state.

0.1

100

1000

10234567812 203014

Time (s)

x the setting current (Ir)

Time (s)

x the setting current (Ir)

1 10234567812 203014

0.1

100

1000

TeSys® U-Line Motor Starters

Control Units

Tripping curves for control unit LUCM

Cold state curves

Average operating times at 70 °F (20 °C) according to multiples of the setting current, tolerance: ± 20 %.

0.1

100

1000

10 11

2345678912

13 15 17 19

2014 16 18

10000

x the setting current (Ir)

Time (s)

Class 30

Class 25

Class 20

Class 15

Class 10

Class 5

TeSys® U-Line Motor Starters

Control Units

Tripping Curves for Control Unit LUCM

Hot state curves

Average operating times at 70 °F (20 °C) according to multiples of the setting current, tolerance: ± 20 %

0.1

100

1000

10 11

2345678912

13 15 17 19

2014 16 18

10000

x the setting current (Ir)

Time (s)

Class 30

Class 25

Class 20

Class 15

Class 10

Class 5

TeSys® U-Line Motor Starters

COMMUNICATION AND FUNCTION MODULES

PowerSuite™ Software

PowerSuite™ software is a Windows™ -based program providing an intuitive, graphical user interface for the

TeSys® U-Line LUCM multifunction control units, Altivar® 11 (ATV11), Altivar® 28 (ATV28), and

Altivar® 58 (ATV58) drive controllers, and Altistart® 48 (ATS48) soft start controllers. The software is designed to

run on:

•Any PC using the Microsoft® Windows™ 95, Windows™ 98, Windows NT® V4.0, or

Windows XP® operating system

•Pocket PC (PPC) with an Intel Xscale™ processor and Windows™ 2003 for PPC and PowerSuite™ V2.0

software.

The PowerSuite™ commission software allows you to:

•Create, modify and store multi-function control unit configurations

•Transfer data to and from the multi-function control unit

•Print a hard copy of the multi-function control unit configuration for reference

•Operate the multi-function control unit to verify proper commissioning

•Display and view run time data

•Display and view faults and fault history

Catalog

Number Description

VW3A8104 PowerSuite2™ commissioning software on CD

VW3A8106

PC connection kit. Includes the following to connect a PC to a TeSys U-line LUCM control unit, ATV11, ATV28, ATV31, ATV58 or ATS48

controller:

•1 m cable with RJ45 connectors

•RS-232 to RS-485 adapter with RJ45 and DB9 female connectors •RJ45 to DB9 ada pter for use with an ATV 58 controller

•Cable adapter for use with an ATV11 controller,

VW3A11301

VW3A8111

Pocket PC connection kit. I nclud es th e fol low ing to connect a Jornada or iPAQ PPC to a TeSys U-line LUC M cont ro l u ni t, ATV 11, A TV28,

ATV31, ATV58 or ATS48 controller:

•1/2 m cable with RJ45 connectors

•RS-232 to RS-485 adapter with RJ45 and DB9 male connectors

•RJ45 to DB9 adapter for use with an ATV58 controller

•Cable adapter for use with an ATV11 controller,

VW3A11301

•Cable to connect the serial port on the PPC to the DB9

connector on the RS-232 to RS-485 adapter

VW3A8105

PowerSuite™ upgrade CD.

•For current owners of PowerSuite™ versions 1.0, 1.4, or 1.5.

•Software for PC and Pocket PC

•Includes technical documentation and ABC Con figurator gateway programming soft ware.

TeSys® U-Line Motor Starters

Communication and Function Modules

Terminals Contact Indicates Contact Normal

Status

Auxiliary Contact State for Each Power Base Mode 1

Catalog Number

Off Ready Run Short Circuit

Trip Overload Trip

(Manual Reset)

Overload Trip

(Remote/Auto

Reset) 2

Screw Ready condition N.O. O I I O O I LUA1C11

Fault condition N.C. I I I O O I

Without

terminals 3Ready condition N.O. O I I O O I LUA1C110

Fault condition N.C. I I I O O I

Screw Ready condition N.O. O I I O O I LUA1C20

Fault condition N.O. O O O I I O

Without

terminals 4Ready condition N.O. O I I O O I LUA1C200

Fault condition N. O. O O O I I O

1I–indicates closed contact; O–indicates open contact

2Must order LU9BN11, LU9BN11C, LU9MRC or LU9MR1C.

3Requires multifunction or advanced control unit plus faul t indication function module LUFDDA10.

4Requires multifunction or advanced control unit plus faul t indication function module LUFDDA10.

Auxiliary Contact Blocks

Status and Fault Indication Connection Item Catalog Number Weight

lb (kg)

1 N.O. contact indicating that

control handle is in “ready”

position and 1 N.C. fault signaling

contact

Screw clamps 1 + 2 LUA1C11 0.07 (0.030)

Without

connections 1LUA1C110 0.03 (0.012)

1 N.O. contact indicating that

control handle is in “ready”

position and 1 N.O. fault signaling

contact

Screw clamps 1 + 2 LUA1C20 0.07 (0.030)

Without

connections 1LUA1C200 0.03 (0.012)

Accessories

Description For use on Item Catalog Number Weight

lb (kg)

Screw clamp

terminal bl ocks

LUA1D110 2 LU9BD11 0.05 (0.022)

LUA1C110 2 LU9BC11 0.05 (0.022)

LUA1C200 2 LU9BC20 0.05 (0.022)

Blanking cover 1

1Blanking cover is included with every power base and starter only base.

for auxiliary contact

block slot 3LU9C2 0.02 (0.010)

Control circuit contact block 2

2For use only with LUB, LU2B power bases. Not for use with LUS power bases.

For compliance with NEC 430-74 disconnection of motor control circuits.

LUB, LU2B 4 LUA8E20 2

TeSys® U-Line Motor Starters

Communication and Function Modules

Function Modules

Output Application Item Catalog

Number Weight

lb (kg)

Motor Load Indication Function Module

Provides a signal proportional to the av erage currents in the three phases, divided by the FLA setting.

The value of the outp ut signal 4-20 mA corres ponds to a loa d status of 0 to 2 x FLA (0 to 3 x FLA for sin gle-phase

motor load).

The LUFV2 function module can be used with LUCB, LUCC, LUCD or LUCM co ntrol units. The LUFV2 function

module requires a 24 Vdc auxiliary power supply. Includes removable screw terminal (not shown) .

4 - 20 mA -1LUFV2 0.11 (0.050)

Overload / Short-Circuit Fault and Manual Reset Function Module

Includes an overload fault contact and a short-circuit fault contact.

It can only be used with an advanced control unit, from which it takes its power supply.

The control unit is forced to manual reset mode. Includes removable screw terminal (not shown).

2 N.O. Contacts 24 to 250 Vac or Vdc 2 LUFDH20 0.13 (0.060)

Overload Fault and Automatic Reset Function Module

Includes overl oad fa ul t con tact. Short-circu it si gn al ing ca n b e obtained by u s ing an add-on fa ul t sig na l in g contact

LUA1 (see page 26).

The module can only be used with an advanced control unit from which it takes its power supply.

The control unit is forced to automatic reset mode. Includes removable screw terminal (not shown).

1 N.O. Contact 24 to 250 Vac or Vdc 2 LUFDA10 0.12 (0.055)

Thermal Overload Pre-Alarm Function Module

Through load shedding, this module makes it possible to avoid stoppages in operation due to overload tripping.

Imminent ove r load tripping is dis played as soon as th e current drawn by the load exceeds 1.05 x FLA.

Signaling is possible via an LED on the front panel of the module and externally by a N.O. relay output.

The module can only be used with an advanced control unit from which it takes its power supply. Includes

removable scr ew terminal (not shown).

1 N.O. Contact 24 to 250 Vac or Vdc 2 LUFW10 0.12 (0.055)

Auxiliary Contact Function Modules

Module with 2 contacts indicating state of LUB or LUS power base power poles.

For use with: 24 to 250 Vac or Vdc, 5 A.

Connection Application I tem Catalog Number Weight

lb (kg)

2 N.O. Contacts 24 to 250 Vac or Vdc 3 LUFN20 0.11 (0.050)

1 N.O., 1 N.C. Contacts 24 to 250 Vac or Vdc 3 LUFN11 0.11 (0.050)

2 N.C. Contacts 24 to 250 Vac or Vdc 3 LUFN02 0.11 (0.050)

Accessories

Description For use on Item Catalog Number Weight

lb (kg)

Blanking cover 1

1Blanking cover is included with every power base.

Function

module slot 4LU9C1 0.04 (0.020)

123

100

200 LUFV2

1 = 2.2 kW

2 = 4 kW

3 = 7.5 kW

20 mA

4 mA 12 mA

TeSys® U-Line Motor Starters

Communication and Function Modules

Parallel Wiring Module

Architecture

1. Parallel wiring module LUFC00.

2. Pre-wired coil connection LU9BN11C.

3. Connection cable LU9R• with one RJ45 connector at each

end.

4. Splitter box LU9G02 for 8 motor starters with channel

connections on the PLC side by 2 HE 10 connectors and on

the power base side by 8 RJ45 connectors.

5. Connection cable TSXCDP••• with one HE 10 connector at

each end.

The parallel wiring system makes it possible to connect power bases to the PLC I/O modules quickly and without

any need for tools. It replaces traditional screw terminal and hard-wired connections.

The parallel wiring module allows for energization of the coil circuit of each power base, and an output signal from

a PLC. Provides a “Run” and “Fault” status of each power base to the PLC.

Requires a 24 Vdc control unit, LUC•••BL.

The splitter box distributes information from the PLC I/O modules to each of the power bases connected to it.

Description Item Catalog Number Weight

lb (kg)

Parallel wiring module 1LUFC00 0.10 (0.045)

Outputs for starter commands 6– –

RJ45 connector for connecting to splitter box LU9G02 7– –

PLC

24 Vdc

TeSys® U-Line Motor Starters

Communication and Function Modules

Connection of Parallel Wiring Module Output Terminals to the Power

Base Coil Terminals

By pre-wired connector or removable screw terminal:

•Pre-wired connector:

Pre-wired components simplify wiring and reduce wiring errors. The use of a power

base without screw terminal connections is recommended when using LU9BN11C or

LU9MRC pre-wired connectors.

•Removable screw terminal:

Allows insertion, for example, of an emergency stop control or a voltage interface.

This type of connection must be used for a reversing power base assembled using an

LU6M reversing block for separate mounting. When reversing block LU6M and the

power base are mounted side-by-side, a pre-wired connector LU9MRC may be used.

Connection of Parallel Wiring Module to the PLC

No tools are required to connect the parallel wiring module to the PLC. Connection is

via a splitter box which allows up to 8 power bases to be connected; a maximum of 4

reversing starters per splitter box is allowed.

The splitter box requires a 24 Vdc power supply.

Description For use with

power base Item Catalog Number Weight

lb (kg)

Pre-wired

coil connectors

LUB•• 2 LU9BN11C 0.099 (0.045)

LUS••

LU2B•• 8LU9MRC 0.066 (0.030)

LU2S••

Parallel Wiri ng Splitter Boxes

PLC Connection

(16I/12O) Power Base Connect ion Item Catalog Numb er Weight

lb (kg)

Cable with two HE 1020-

way connectors Eight RJ45 ports 4 LU9G02 1

1Allows “run” and “fault” status of each power base to be fed back to the PLC and transmits

commands

0.573 (0.26 0)

Connection Cables from Splitter Box to Parallel Wiring Modules

Item Length

ft. (m) Catalog Number Weight

lb (kg)

Cable with two RJ45

connectors 1

1For connection from parallel wiring module LUFC00 to parallel wiring splitter box LU9G02.

30.98 (0.3) LU9R03 0.099 (0.045)

3.28 (1) LU9R10 0.143(0.065)

9.84 (3) LU9R30 0.275 (0.125)

Connection Cables from Splitter Box to PLC

PLC

Connection Splitt er Box

Connection Gauge

AWG mm2Length

ft. (m) Catalog Number Weight

lb (kg)

HE 10

20-way HE 10

20-way

22 0.324

1.64 (0.5) TSXCDP053 0.187 (0.085)

3.28 (1) TSXCDP103 0.330 (0.150)

6.56 (2) TSXCDP203 0.617 (0.280)

9.84 (3) TSXCDP303 0.903 (0.410)

16.4 (5) TSXCDP503 1.47 (0.670)

28 0.080 3.28 (1) ABFH20H100 0.176 (0. 080)

6.56 (2) ABFH20H200 0.308 (0.140)

9.84 (3) ABFH20H300 0.462 (0.210)

Bare wires HE 10

20-way 22 0.324 9.84 (3) TSXCDP301 0.881 (0.400)

16.4 (5) TSXCDP501 1.45 (0.660)

LUB + LUFC00 + LU9BN11C

LU2B + LUFC00 + LU9MRC

LU9G02

OUTPUTS

24 Vc 24 V Aux

+ - + -

output input

INPUTS

LU9G02

TeSys® U-Line Motor Starters

Communication and Function Modules

AS-i Communication Module

Serial Type Connection

The AS-i communication module makes it easy to connect power bases to the AS-i wiring system, allowing remote

control and command of these power bases.

The operating states of the module (AS-i voltage present, communication fault, addressing fault,…) are indicated

on the front panel by 2 LEDs (green and red).

Operation of the module is continuously monitored by auto-testing, in a way that is totally transparent to the user.

The incorporation of AS-i V.2 functions allows diagnostics to be performed on the module, either remotely via the

bus or locally via the ASITERV2 addressing terminal.

The communication module must have a 24 Vdc supply and must be used in conjunction with a 24 Vdc control unit,

LUC•••BL.

The product is supplied with a yellow connector (6) for connection to the

AS-i system, a black connector (7) for connection to the 24 Vdc auxiliary supply and a black connector (8) for

connection of the outputs.

Architecture

1. Communicati on mo dule AS ILU FC5

2. Tap-off XZCG0142

3. Pre-wired coil connection LU9BN11C

4. Green LED: AS-i voltage present

5. Red LED: AS-i or module fault

6. Yellow connector for connection to the AS-i system

7. Black connector for connection to a 24 Vdc

auxiliary supp ly

8. Outputs for starter commands

24 Vdc

AS-i

8 7 6

AS-i profile 7.D.F.0

Data bits (command)

Bit value = 0 = 1

Command D0 (O) Stop forwa rd Forward running

Command D1 (O) Stop reve rse Reverse running

Command D2 (O) Not used Not used

Command D3 (O) Not used Not used

Data bits (status)

Bit value = 0 = 1

Status D0 (I) Not ready or fault Ready

Status D1 (I) Stopped Running

Status D2 (I) Not used Not used

Status D3 (I) Not used Not used

Description Item Catalog Number Weight

lb (kg)

AS-i Communication Module 1ASILUFC5 0.143 (0.06 5)

TeSys® U-Line Motor Starters

Communication and Function Modules

Connection of AS-i Communicati on Modu le Output Termi nals to the

Power Base Coil Terminals

By pre-wired connector or removable screw terminal:

•Pre-wired connector:

Pre-wired components simplify wiring and reduce wiring errors. The use of a power

base without screw terminal control circuit connections is recommended when using

LU9BN11C or LU9MRC pre-wired connectors.

•Removable screw terminal (included with ASILUFC5):

Allows insertion, for example, of an emergency stop control or a voltage interface.

This type of connection must be used for a reversing power base assembled using an

LU6M reversing block for separate mounting. When reversing block LU6M and the

power base are mounted side-by-side, a pre-wired connector LU9MRC may be used.

Connection of the Communication Module on the Serial Bus 1

Achieved by using a tap-off for connection to 2 ribbon cables:

•1 for AS-i (yellow)

•1 for separate 24 Vdc supply (black).

Software Set-Up

AS-i configuration is carried out using PL7 Micro/Junior/Pro software. From the

module declaration screen, it is possible to configure all the slave devices

corresponding to all the AS-i I/O.

Configuration is carried out by following the instructions on the screen.

Description For use with

power base It em Cata log Number Weight

lb (kg)

Pre-wired coil connectors

LUB•• 3LU9BN11C 0.099 (0.045)

LUS••

LU2B•• 5 LU9MRC 0.066 (0.03 0)

LU2S••

1Degree of protection IP 54. Connecti on by 4 x 0.34 mm2 wires.

Black wire: +24 V Blue wire: AS-i (–)

White wire: 0 V Brown wire: AS-i (+)

Description Length

ft. (m) Catalog Numbe r Weight

lb (kg)

Tap-off 6.56 (2) XZCG0142 0.584 (0.265)

Consoles and Cable Adapters

Description Catalog Number Weight

lb (kg)

Addressing console

Battery operated. Battery charger suppl ied AS- i V.1 and V.2 .1 com pat i ble. XZMC11US 1.21 (0.550)

Adjustment and diagnostics console

Runs on LR6 batteries.

Allows addressing of AS-i V.2.1interfaces and diagnostics ASITERV2 1.10 (0.500)

Cable adapter

For console XZMC11 XZMG12US 0.154 (0.070)

TeSys® U-Line User’s Manual 1

1The CD-ROM contains user's manuals for the AS-i and Modbus® communication modules,

multifunction control uni ts, gateway modules, and ACB Configurator gateway programming

software.

Application Language Catalog Number Weight

lb (kg)

User’s Manual On CD-ROM Multi-language 2

2English, French, German, Italian, Spanish.

LU9CD1 0.048 (0.022)

LUB + ASILUF C5 + LU9BN11C

LU2B + ASILUF C5 + LU9MRC

ASITERV2

ZMC11

Configuration example with

Premiu m TS X SA Y 10 0/ 1 0 00 module

TeSys® U-Line Motor Starters

Communication and Function Modules

Modbus® Communication Module

Series Type Connection

Communication module LULC031 enables the U-Line power base to be connected to the Modbus network. It must

have a 24 Vdc supply and must be used in conjunction with a 24 Vdc control unit, LUC•••BL. It incorporates a

0.5 A, 24 Vdc digital output for local command requirements.

Information carried by the bus depends on the type of control unit used.

For more detailed inform atio n, please refer to TeSys® U-Line User's Manual LU9CD1, on CD-ROM.

Architecture

Stare topology Bus topology

1. Communication module LULC031

2. Pre-wired coil connection LU9BN11C

3. Connection cable with one RJ45

connector at each end VW3A8306R••

4. Modbus hub LU9GC3 with channel

connections to PLC and to power base

with RJ45 conn ectors

5. T-junction VW3A8306TF••

6. Line ter minato r VW 3A83 06R

7. Module status signaling LED

8. 24 Vdc supply connection

9. RJ45 connector RS-485 for Modbus link

10. Programmable digital output

11. Outputs for starter commands

(stop - forward start - reverse start)

To PLC 5 6

910

Control Unit Standard Advanced Multifunction

Starter s tatus (ready, running, fault) √√ √

Alarms (over curren t) √

Thermal overload alarm √√

Remote reset via the bus √√

Indication of motor load √√

Fault different ia ti on √√

Remote programming and monitoring of all functions √

“Log” functi on √

“Monitoring” function √

Start and Stop commands √√ √

Functions performed √

Description Item Catalog Number Weight

lb (kg)

Modbus Communication Module 1LULC031 0.176 (0.080)

TeSys® U-Line Motor Starters

Communication and Function Modules

Connection of Modbus ® Communication Module Output Terminals to

the Power Base Coil Terminals

By pre-wired connector or removable screw terminal:

•Pre-wired connector:

Pre-wired components simplify wiring and reduce wiring errors. The use of a power

base without screw terminal control circuit connections is recommended when using

LU9BN11 or LU9MRC pre-wired connectors.

•Removable screw terminal (included with LULC031):

Allows insertion, for example, of an emergency stop control or a voltage interface.

This type of connection must be used for a reversing power base assembled using an

LU6M reversing block for separate mounting. When reversing block LU6M and the

power base are mounted side-by-side, a pre-wired connector LU9MRC may be used.

Connection of the Communication Modu les on the Seri al Bus

Achieved either by means of a Modbus hub or using T-junctions.

Description For use with power

base Item Catalog Number Weight

lb (kg)

Pre-wired coil connectors

LUB•• 2LU9BN11C 0.099 (0.045)

LUS••

LU2B•• 7LU9MRC 0.066 (0.030)

LU2S••

Description Length

ft. (m) Item Catalog Number Weight

lb (kg)

Modbus hub for 8 slaves –4LU9GC3 0.573 (0.260)

Cables with two RJ45

connectors 1

1For connection from Modbus hub LU9GC3 to Modbus communication module LULC031.

0.98 (0.3) 3 VW3A8306R03 0.099 (0.045)

3.28 (1) 3 VW3A8306R10 0.143 (0.065)

9.84 (3) 3 VW3A8306R30 0.275 (0.125)

T-junctions 2

2Includes 2 RJ45 female connectors ( bus side) and a 0 .3 m or 1 m cable su pplied with an RJ45

male connector (station side).

0.98 (0.3) 5 VW3A8306TF03 0.07 (0.032)

3.28 (1) 5 VW3A8306TF10 0.07 (0.032)

RS-485 line terminator 3

3Required at end of Modbus serial bus.

–6VW3A8306RC 0.026 (0.012)

TeSys® U-Line User's Manual 1

1The CD-ROM contains user's manuals for the AS-i and Modb us communi cation modules,

multifunction control unit s and gateway modules, and ABC Confi gurator gateway programming

software.

Application Language Catalog Number Weight

lb (kg)

User’s Manual on CD-ROM Multi-language 2

2English, French, German, Italian, Spanish

LU9CD1 0.048 (0.022)

LUB + LUL C031 + LU9B

LU2B + LUL C031 + LU9M

LU9GC3

TeSys® U-Line Motor Starters

Communication and Function Modules

Communication Gateways

LUFP communication gateway allows connection between Modbus® and field buses such as Fipio, Profibus DP or

DeviceNet.

After configuration, these gateways manage information which can be accessed by the Modbus network and make

this information available for read/write functions (command, monitoring, configuration and adjustment) on the field

buses.

An LUFP communication gateway can be clipped onto a 35 mm DIN rail, allowing connection of up to 8 slaves to

the Modbus bus.

Description

Front panel of the product

1. LED indicates:

— communication status of the Modbus buses

— gateway status

— communication status of the Fipio, Profibus DP or DeviceNet bus

2. Connectors for connection to Fipio, Profibus DP or DeviceNet buses

3. RJ45 connector for connection on the Modbus bus

4. RJ45 connector for link to a PC

5. 24 Vdc power supply

Software Set-Up

For the Fipio bus, software set-up of the gateway is performed using either PL7 Micro/Junior/Pro software or ABC

Configuration software.

For the Profibus DP and DeviceNet buses, software set-up is performed using the ABC Configurator.

This software is included:

•In the PowerSuite™ software workshop for PC (see VW3A8104)

•In the TeSys® U-Line user's manual LU9CD1 on CD-ROM.

Example of Architecture

Modbus

ATV28

LUF P

ATS48

Fipio

Profibus DP

DeviceNet (1)

ATV58

ATV58FVC

Configuration

of gateway

by PC

U-Line power bases

(1) VW3A8106 connection kit for PowerSuite™ software.

561511

561512

TeSys® U-Line Motor Starters

Communication and Function Modules

Communication Gateway Specifications

Bus Type Fipio Profibus DP DeviceNet

Environment Conforming to IEC 60664 Degree of pollution: 2

Ambien t air temperat ure Around the device 40 to 122 °F (+ 5 to + 50 °C)

Degree of protection IP 20

Electromagnetic

compatibility Emission Conforming t o IEC 50081-2: 1993

Immunity Conforming to IEC 61000-6-2: 1999

Number of Modbus® slaves which can be connected < 8

Connection

Modbus By RJ45 connector conforming to Schneider Electric RS-485 standard

To a PC By RJ45 connector, with PowerSuite™ connection kit

Field bus By SUB-D9 pin female connector By SUB-D9 pin female connector By 5-way removable

screw connector

Supply External supply, 24 Vdc ± 10 %

Consumption Max. 280 mA

Typical 100 mA

Indication/diagnostics By LED on front panel

Services

Profile FED C32 or FED C32P – –

Command 26 configurable words 1

1If the gateway is configured using PL7 so ftware and not the ABC Configurator, the I/O capacity is limited to a total of 26 words.

122 configurable words 256 configurable words

Monitoring 26 configurable words 1122 configurable words 256 configurable words

Configuration and adjustment By gateway mini messaging facility (PKW)

Communication Gateways

Description For use with With bus type Catalog Number Weight

lb (kg)

Communication gateways TeSys U-Line power bases,

Altistart® 48, Altivar® 28, 58 and 58FVC

Fipio/Modbus LUFP1 0.54 (0.245)

Profibus DP/Modbus LUFP7 0.54 (0.245)

DeviceNet/Modbus LUFP9 0.54 (0.245)

Connection Accessories

Description For use with Length

ft. (m) Connectors Catalog Number Weight

lb (kg)

Connection cables Modbus

9.84 (3) 1 RJ45 type connector and

one end with stripped wires VW3A8306D30 0.330 (0.150)

0.98 (0.3) 2 RJ45 type connectors VW3A8306R03 0.110 (0.050)

3.28 (1) 2 RJ45 type connectors VW3A8306R10 0.110 (0.050)

9.84 (3) 2 RJ45 type connectors VW3A8306R30 0.330 (0.150)

Connectors

Fipio – 1 SUB-D 9 pin male connector TSXFPACC12 0.088 (0.040)

Profibus

mid line – 1 SUB-D 9 pin male connector 490NAD91104 –

Profibus

line end – 1 SUB-D 9 pin male connector 490NAD91103 –

TeSys U-Line User’s Manual

Description Medium Language Catalog Number Weight

lb (kg)

User's manual on CD ROM 1CD-ROM Multilingual: English , French, German, Italian, Spanish LU9CD1 0.048 (0.022)

1This CD-ROM contains user's manuals for AS-i and Modbus commu nication modules, multifunction control units and gateways, and ABC Configurator gateway

programming software.

822631

TSXFPACC12

490NAD91103

822713

TeSys® U-Line Motor Starters

ACCESSORIES

Pre-wired System for Power Connect ions up to 63 A

Suitable for group motor installations only

Description Application Pitch

inches (mm) Item Sold in

lots of Catalog

Number Weight

lb (kg)

Set of 3-po le

63 A busbars

2 power bases 1.77 (45) 2 1 GV2G245 0.080 (0.036)

2.12 (54) – 1 GV2G254 0.083 (0.038)

3 power bases 1.77 (45) – 1 GV2G345 0.127 (0.058)

2.12 (54) – 1 GV2G354 0.132 (0.060)

4 power bases 1.77 (45) 1 1 GV2G445 0.169 (0.077)

2.12 (54) – 1 GV2G454 0.187 (0.085)

5 power bases 2.12 (54) – 1 GV2G554 0.220 (0 .100)

Protective end cover For unused busbar

outlets –45GV1G10 0.011 (0.005)

Terminal block for

supply to one or more

busbar sets

Connection from

the top –31GV1G09 0.088 (0.040)

1 2

Pre-wired System for Power Connect ions up to 160 A

The busbar system can be screw-mounted to any type of support

4 Pole Busbar Set: 3-Phase + Neutral or 3-Phase + Common

Number of Tap-offs at

0.71" (18 mm) Intervals Length

inches (mm) For Mounting in

Enclosure Width mm Item Catalog

Number Weight

lb (kg)

18 17.8 (452) 800 5 AK5JB144 1.98 (0.900)

Removable 3-Phase Power Sockets

Number of Points used

on the Busbar System Thermal

Current

Cable

Length

inches (mm) Item Sold in

lots of Catalog

Number Weight

lb (kg)

16 7.87 (200) 6 6 AK5PC13 0.088 (0.040)

32 9.84 (250) 6 6 AK5PC33 0.099 (0. 045)

39.4 (1000) – 6 AK5PC33L 0.132 (0.060)

TeSys® U-Line Motor Starters

Accessories

Current Limiter - Isolator Module

Description

Breaking Capacity Iq

For Use With Item Catalog

Number Weight

lb (kg)

480 V 600 V

kA kA

Current limiter-

isolator module 3130 65 LUB; LU2B 1 LUALB1 1

1LUALB1 supplied wi th LUALF1 limiter cartridge. LUB , LU2B power bases are rated f or 480 V/60

Hz/42 kA short cir cuit breaki ng capacity. For a pplications requiring highe r short circuit breaking

capacity, add the LUALB1 current limiter-isolator module which provides capacity at 480 V/60

Hz/130 kA, 600 V/60 Hz/6 5 kA and 690 V/60 Hz/70 kA. LUALB1 is required fo r all 600 V / 690

V motor load applications.

0.683 (0.310)

Replacement limiter

cartridge ––LUALB11aLUALF1 0.297 (0.135)

UL508 Type E Phase Barrier for use with LUB•• and LU2B••

Phase barrier LU9SP0 is required to create a UL 508 Type E self-protected combination motor controller.

Without the phase barrier, the LUB/LU2B power base is a UL 508 motor starter.

Description Application Mounting Item Catalog

Number Weight

lb (kg)

Incoming line

phase barrier

LUB or LU2B 12 or 120

LUB or LU2B 32 or 320

LUA LB1

Direct on

terminals

L1, L2, L3 2LU9SP0 0.066 (0.030)

Door Interlock Mounting Kit and Handles for use with LUB•• and LU2B••

Description Item Catalog

Number Weight

lb (kg)

Mounting Kit 2

2For enclosures with 7.5" to 20" (190.5 mm to 508 mm) mounting depth.

3LU9AP00 1.080 (0.490)

Handle kit (black/blue) NEMA Type 12/3R 4 LU9AP11 0.330 (0.150)

Handle kit (r ed/yellow) NEMA Type 12/3R 4 LU9AP12 0.330 (0.15 0)

Other Accessories

Clip-on

identification markers ––Power bases,

and reversing

blocks 5LAD90 3

3Sold in lots of 100.

0.002 (0.001)

TeSys® U-Line Motor Starters

ALTISTART® SOFT STARTS FOR TESYS® U-LINE

Overview

While Altistart 01 soft starts can be used with almost any motor starter, it now adds soft start and soft stop motor

control to the TeSys U-Line family of motor starters.

When either an ATS01•••LU/QN/RT or an ATSU01•••LT model (3) is combined with the TeSys U-Line motor starter

(1) by means of a power connector (2), the result is a unique, innovative motor starting solution. A low power soft

start installation now has access to all of the benefits of the TeSys U-Line motor starter:

•Modular design with a standard 45 mm width

•Short circuit and multi-class overload protection

•Phase loss, phase imbalance, ground fault, jam, under load, and long-start protection

•Fault history

•PC and PDA based programming software

•Optional LCD display

•Networking capabilities: Modbus®, AS-i, DeviceNet, Ethernet TCP/IP, Profibus DP

— Monitoring of motor status

— Remote starting and fault reset

•Electronic Reversing

The ATSU01•••LT soft start is optimized for installations offering 24 Vdc control power.

The ATS01•••LU/QN/RT soft start is self-powered from the AC line supply and is compatible with all other control

power schemes.

The panel space required to install the ATS01 soft start and the TeSys U-Line motor starter is minimal with a

standard 45 mm product width and side by side mounting.

The Altistart 01 soft start enhances the starting performance of asynchronous motors by allowing them to start

gradually, smoothly, and in a controlled manner. It is ideal for applications that do not require high starting torque.

The ATS01 limits starting torque and reduces the current inrush experienced with other motor starting methods.

The transitionless starting method of the Altistart 01 soft start avoids the torque surges associated with other

reduced voltage starting methods.

Using the Altistart 01soft start avoids the damage and expense associated with full voltage starting:

•wear and tear to motors, shafts, bearings, clutches, belts and other attached machinery

•damage to product being moved due to sudden starts and stops

•production downtime and material waste

•maintenance labor and replacement equipment cost

The Altistart 01 soft start is designed for the following simple applications:

•material handling conveyors

•belt-driven machinery

•fans and pumps

•small compressors

•automatic doors and gates

•process machinery (grinders, mixers, agitators, etc.)

•filling lines

•people movers

•any other application that can benefit from the pluses of stepless reduced voltage starting

The Altistart 01 low power mini soft start is compact, easy to install, and complies with the following international

standards: IEC/EN 60947-4-2, UL, CSA, CCC, C-Tick and CE

Altistart 01 low power mini soft starts:

•control two phases of the AC voltage supplying the motor to limit starting torque and current

•have a motor power ratings range of 1 to 20 HP (0.75 to 15 kW), three-phase only

•have a motor voltage range of 208 to 460V

TeSys® U-Line Motor Starters

Description

The Altistart® 01 soft start is equipped with:

•1 green LED (4) to indicate that soft start power is ON

•1 yellow LED (5) that will illuminate 10 seconds after a start command has been given indicating that the soft

start’s voltage ramp is complete, the internal shorting contactor has closed, and the motor is up to speed

•a potentiometer to set the starting time (6)

•a potentiometer to set the initial voltage applied to the motor when starting

begins (7)

•a potentiometer to set the stopping time (8)

•a removable I/O terminal block (9) that includes:

— 2 logic or control inputs for Run and Stop commands

— 1 logic or control input for the BOOST or Kickstart function

— 1 “open collector” logic or signal output to indicate that the soft start ramp is complete and the motor is up to

speed

— 1 normally open relay contact that is:

- closed when the soft start is running the motor

- open if the soft start is faulted or if the motor has stopped

NOTE: For additional information refer to catalog 8637CT0401.

Altistart 01 Soft Start and TeSys U-Line Motor Starter Combinations

Motor Power 1ATS01

Rated

Current

24 Vdc Control Power Motor Power 1ATS01

Rated

Current

110–240 Vac Control Power

ATSU01 Soft

Start

TeSys U-Line ATS01 Soft Start TeSys U-Line

Voltage kW HP Amps Power

Base Control

Module 2Voltage kW HP Amps Power

Base Control

Module 2

230 V

0.75 1 6 ATSU01N206LT LUB12 LUCp05BL

230 V

0.75 1 6 ATS01N206LU LUB12 LUCp05FU

1.1 1.5 6 ATSU01N206LT LUB12 LUCp12BL 1.1 1.5 6 ATS01N206LU LUB12 LUCp12FU

1.5 2 9 ATSU01N209LT LUB12 LUCp12BL 1.5 2 9 ATS01N209LU LUB12 LUCp12FU

2.2 3 12 ATSU01N212LT LUB12 LUCp12BL 2.2 3 12 ATS01N212LU LUB12 LUCp12FU

3 – 12 ATSU01N212LT LUB32 LUCp18BL 3 – 12 ATS01N212LU LUB32 LUCp18FU

4 5 22 ATSU01N222LT LUB32 LUCp18BL 4 5 22 ATS01N222LU LUB32 LUCp18FU

5.5 7.5 22 ATSU01N222LT LUB32 LUCp32BL 5.5 7.5 22 ATS01N222LU LUB32 LUCp32FU

7.5 10 32 ATSU01N232LT LUB32 LUCp32BL 7.5 10 32 ATS01N232LU LUB32 LUCp32FU

400 V

1.5 – 6 ATSU01N206LT LUB12 LUCp05BL

400 V

1.5 – 6 ATS01N206QN LUB12 LUCp05FU

2.2 – 6 ATSU01N206LT LUB12 LUCp12BL 2.2 – 6 ATS01N206QN LUB12 LUCp12FU

3 – 9 ATSU01N209LT LUB12 LUCp12BL 3 – 9 ATS01N209QN LUB12 LUCp12FU

4 – 9 ATSU01N209LT LUB12 LUCp12BL 4 – 9 ATS01N209QN LUB12 LUCp12FU

5.5 – 12 ATSU01N212LT LUB32 LUCp32BL 5.5 – 12 ATS01N212QN LUB32 LUCp32FU

7.5 – 22 ATSU01N222LT LUB32 LUCp32BL 7.5 – 22 ATS01N222QN LUB32 LUCp32FU

11 – 22 ATSU01N222LT LUB32 LUCp32BL 11 – 22 ATS01N222QN LUB32 LUCp32FU

15 – 32 ATSU01N232LT LUB32 LUCp32BL 15 – 32 ATS01N232QN LUB32 LUCp32FU

460 V

2 6 ATSU01N206LT LUB12 LUCp05BL

460 V

2 6 ATS01N206RT LUB12 LUCp05FU

3 6 ATSU01N206LT LUB12 LUCp12BL 3 6 ATS01N206RT LUB12 LUCp12FU

5 9 ATSU01N209LT LUB12 LUCp12BL 5 9 ATS01N209RT LUB12 LUCp12FU

7.5 12 ATSU01N212LT LUB32 LUCp18BL 7.5 12 ATS01N212RT LUB32 LUCp18FU

10 22 ATSU01N222LT LUB32 LUCp18BL 10 22 ATS01N222RT LUB32 LUCp18FU

15 32 ATSU01N222LT LUB32 LUCp32BL 15 32 ATS01N222RT LUB32 LUCp32FU

20 32 ATSU01N232LT LUB32 LUCp32BL 20 32 ATS01N232RT LUB32 LUCp32FU

1Standard power rating according to UL508.

2Depending on the configuration of the selected TeSys U-Line motor starter, replace the p with A for standard control unit , B f or advanced control unit, and M for

multifunction control unit.

TeSys® U-Line Motor Starters

DIMENSIONS, MOUNTING, AND SCHEMATICS

Power Bases

Non-Reversing LUB12, LUB32, LUS12, LUS32 Reversing LU2B12, LU2B32, LU2S12, LU2S32

DIN Rail mounting Screw mounting DIN Rail mounting Screw mounting

Minimum electrical clearance:

X1 = 1.38" (35 m m) for Ue = 440 V and 2.76" (70 mm) for Ue = 480, 600 and 690 V

X2 = 0

(1) Maximum dept h (with Modbus® communication module)

Reversing Block for Mounting Separately from Power Base Operation in High Ambient Temperatures

LU6MB0 DIN Rail mounting Screw moun ting Power Base +

LUCA, LUCB, LUCC, LUCD Power Base +

LUCM Operating

ambient temp Mounting

Dimension a

≤ 113 °F (45 °C) 0 in (0 mm)

113 to 131 °F

(45 °C to 55 °C) 0.35 in (9 mm)

131 to 140 °F

(55 to 60 °C) 0.78 in (20 mm)

5.0

126

5.31

135 (1)

6.65

169

6.06

154

1.77

With

LU9SP0

5.0

126

5.31

135 (1)

2.87

1.18

30 Ø

6.42

163

0.15

8.82

224

9.41

239

1.77

With

LU9SP0

120/125

4.72/4.92

9.17

233

1.14

29 Ø0.15

1.77

4.45

113

4.45

115

4.45

113

2.48

1.46

1.42

4.10

104

Ø0.15

aa = 0 mm

Sets of Busbars and Plug-In Power Sockets

GV2G445 and GV2G454 GV2G••• with terminal block GV1G09 GV2G245 and G254

Dimensions in (mm) I

GV2G245 (2 x 45) 3.50 (89)

GV2G254 (2 x 54) 3.85 (98)

Dimensions in (mm) I P GV2G554 GV2G345 and G354

GV2G445 (2 x 45) 7.04 (179) 1.77 (45)

GV2G454 (2 x 54) 8.11 (206) 2.12 (54)

Dimensions in (mm) a

Number of tap-offs 0.19 (5) 0.23 (6) 0.27 (7) 0.31 (8) Dimensions in (mm) I

GV2G445 (2 x 45) 8.81 (224) 10.59 (269) 12.36 (314) 14.13 (359 ) GV2G345 (2 x 45) 5.27 (134)

GV2G454 (2 x 54) 10.23 (260) 12.36 (314) 14.48 (368) 16.61 (422) GV2G354 (2 x 54) 5.98 (152)

AK5B144 AK5PC13, PC33, PC33L

3.74

0.7

pGV1G09

1.18

10.24

260 l

3.11

3.23

1.18

1.77

3.19

17.24

438

17.80

452

1.79

45.5

1.40

35.5

1.50

inches

TeSys® U-Line Motor Starters

Dimensions, Mounting, and Schematics

Current Limiter Isolator Module

LUALB1 and LUB••

Operation in High Ambient Temperatures

LU•B12. LU•B32 + LUALB1

Control Circuit Contact Block Communication Gateways

LUA8E20 LUFP

Door Interlock Mounting Kit

LU9AP00 / LU9AP11 / LU9AP12

AS-i A ddressing Consoles

XZMC11 ASITERV2

Modbus® Hub LU9CG3 Parallel Wiring Splitter Box LU9G02

≤ 158 ˚F (70 ˚C) / ≤ 32 A 131...158 ˚F (55...70 ˚C) / ≤ 22 A

≤ 131 ˚F (55 ˚C) / 22...32 A 9 mm

0.35 in.

9 mm

0.35 in.

1.77

9.75

250

10.43

265 With

LU9SP0

5.50

140

2.12

0.35

2.95

75 1.06

4.72

120

7.5 20

190 508 0.45

11.5 0.31

2.17

230

Ø0.28

0.2

5max.

2.12

Ø3.5

Door cut-out for handle

Ø 1.75

#29 drill

1.18

3.15

8.23

209

7.68

195

3.31

84 1.38

5.04

128 1.77

6.06

154

1.18

5.04

128

6.42

163

0.15

inches

TeSys® U-Line Motor Starters

Dimensions, Mounting, and Schematics

Power Bases, 12 or 32 A

For additional wiring information refer to pages 53 - 56.

Non-reversing 3-phase motor

LUB/LUS Reversing 3-phase motor

LU2B/LU2S

With control unit LUCC or LUCM

Single-phase motor

LUB/LUS

Control terminal block

A1 Forward direction start input (+ Vdc)

A2 Common input (- Vdc)

A3 Reverse direction start input (+ Vdc)

B1 Holding circuit for A1 (direction 1)

B3 Holding circuit for A3 (direction 2)

Reverser Blocks

LU2M LU6M—Control terminal blocks

A1 Forward direction start input (+ Vdc)

A2 Common input (- Vdc)

A3 Reverse direction start input (+ Vdc)

B1 Holding circuit for A1 (direction 1)

B3 Holding circuit for A3 (direction 2)

S1 Momentary input to A1 coil terminal on power base

S2 N.O. holding circuit for A1 to auxiliary contact terminals 1 3

S3 N.C. reverser electrical interlock to auxiliary contact terminals 21

LU6M with pre-wired connector LU9MRC S1 Momentary input to A1 coil

S2 N.O. holding circuit for A1

S3 N.C. reverser electrical inter lock

Control terminal block LU6M Basic internal scheme

A1 Forward direction

start input (+ Vdc)

A2 Common inpu t (-

Vdc)

A3 Reverse direction

start input (+ Vdc)

B1 Holding circuit for A1

B3 Holding circuit for A3

A1 Forward direction start input (+ Vdc)

A2 Common input (- Vdc)

A3 Reverse direction start input (+ Vdc)

B1 Holding circuit for A1

B3 Holding circuit for A3

S1 Momentary input to A1 coil terminal on power base

S2 N.O. holding circuit for A1 to auxiliary terminals 13

S3 N.C. reverser electrical interlock to auxiliary terminals 21

13/NO

14/NO

21/NC

22/NC

2/T1

4/T2

6/T3

1/L1

3/L2

5/L3

LUC Control Unit

13-14 N.O. auxiliary contact

12-22 N.C. auxiliary contact

2/T1

4/T2

6/T3

2/T1

4/T2

6/T3

1/L1

3/L2

5/L3

LUC Control Unit

Reversing Block

LU9MR1C Pre-

wired Connector 81 Common output from r ever ser b lock

82 Forward dir ection i ndicatio n outp ut c ontact

84 Reverse dir ectio n in dicat ion output cont act

13/NO

14/NO

21/NC

22/NC

LUC Control Unit

LU2B

Reversing Block

1/L1

3/L2

5/L3

2/T1

4/T2

6/T3

LU2M Reversing Block

LU6M Reversing Block

LU6M

LU9M RC

Reversing Block

Pre-wired coil

LU2M

Reversing Block LU6M

A1 Forward

A3 Reverse

B1 Forward

B3 Reverse S2

(1)

Auxiliary Contact Blocks Auxiliary Contact Function Modules

LUA1D11 LUA1C11 LUA1C20 LUFN20 LUFN11 LUFN02

53 54

95 96

17 18

95 96

17 18

97 98

33 34

43 44

31 32

41 42

TeSys® U-Line Motor Starters

Dimensions, Mounting, and Schematics

Control units

For additional wiring information refer to pages 53 - 56.

Standard control unit LUCA Advanced control unit LUCB, LUCC, LUCD

Basic internal scheme Basic internal scheme

1 and 2 Trips

3 and 4 Coil bobbin

5 Power base rating

6N.C.

1 and 2 Trips

3 and 4 Coil bobbin

5 Power base rating

6N.C.

7Ground

8 Thermal statu s/Set

9 Reset mo de /R ese t

10 (lm/Ir) - average current versus FLA setting

11 Vc2 - auto-reset signal to function modules

12 Vc1 - auxiliary po wer to function modules

Multifunction control unit LUCM

Control terminal block

Basic internal scheme

1 and 2 Trips

3 and 4 Coil bobbin

5 Power base rati ng

6N.C.

7Ground

8N.C.

9Ground

10 (lm/Ir) - average current versus FLA setting

11 Rx/Tx - transmit -receive link to communication modules

12 Vc1 - auxiliary power to function modules

LUCA

1234

Sensor

Power Base

Interface

Control

A.S.I.C.

Supply and

Detection of

start

sequence

Thermal

overload

memory

7 8 9 10 11 12

123456

LUCp

Sensor

Power Base

Interface

Control

A.S.I.C.

Supply and

Detection of

start

sequence

Thermal

overload

Interface module

Test

654

D(B)

D(A)

GND

854

LUCM

24 V Aux

Multifunction Control Unit

7 8 9 10 11 12

123456

LUCM

D(B)

D(A)

GND

ESC ENT

RS-485 4

8RJ45

Sensor

Power Base

Interface

Control

A.S.I.C.

Supply and

detection o f

start

sequence

Thermal

overload

memory

Interface module

Display and

Parameter Entry

Supply

24 V Aux

TeSys® U-Line Motor Starters

Dimensions, Mounting, and Schematics

For additional wiring information refer to pages 53 - 56.

Thermal Overload Pre-Alarm Function Module LUFW10

Basic internal scheme

Motor Load Indication Module

LUFV2

4-20 mA output

Basic internal scheme

100 Ω < load < 500 Ω 30 Vdc max and 40 mA min

LUFW 10

Alarms Module

LUFW 10

250 V ac , 2A

24 Vdc, 2 A

Advanced Cont r o l Unit

Input interface Supply

Bi-stable Relay

LED

4 20 mA NC

LUFV2

24 V Aux

Analog Output Module

24 V Aux

LUFV2

4 20 mA 24 Vdc

Input interface Supply

Advanced Control Unit or Multifunction Control Unit

µP - Analog/Digital

converter

Insulation

Digital/Analog

Converter

Voltage/Current converter

TeSys® U-Line Motor Starters

Dimensions, Mounting, and Schematics

Communication Modules

For additional wiring information refer to pages 53 - 56.

Communication module ASILUFC5 Modbus® communication module LULC031

Without pre-wired coil connector Without pre-wired coil connector

With pre-wired coil connector LU9BN11C With pre-wired coil connector LU9BN11C

With pre-wired coil connector LU9MRC With pre-wired coil connector LU9MRC

Basic Internal Scheme Basic Internal Scheme

Com Common output (- Vdc)

OA1 Forward direction output

OA3 Reverse direction output

LO1 Programmable output

Com

OA1

OA3

AS-i

ASILUFC5

24 Vdc

AS-i Module

Com

OA1

Com

LO1

OA3

654

D(B)

D(A)

GND

854

LULC031

24 Vdc 24 V Aux

Modbus Module

AS-i

ASILUFC5

LU9BN11C 24 Vdc

AS-i Module

Connector

Com

LO1

654

D(B)

D(A)

GND

854

LULC031

LU9BN11C 24 Vdc 24 V Aux

Modbus Module

Connector

AS-i

ASILUFC5

LU9MRC 24 Vdc

AS-i Module

Connector

Com

LO1

D(B)

D(A)

GND

854

LULC031

LU9MRC 24 Vdc 24 V Aux

Modbus Module

Connector

24 Vdc

ASILUFC5

Com

OA1

OA3

AS-i

A2SI

Ready-Fault-Pole

LED

LULC031

Com

OA1

OA3

LO1

D(B)

D(A)

GND

RS-485

AL1

AL2

Modbus

RJ45

24 Vdc

Advanced Control Unit or Multifunction Control Unit

Supply

Input Interf ace

LED Address

24 V Aux

Output Interface

TeSys® U-Line Motor Starters

Dimensions, Mounting, and Schematics

Communication Modules

Parallel wiring module

Without pre-wired coil connector Parallel wiring splitter box LU9G02 Modbus® hub LU9GC3

With pre-wired coil connector LU9BN11C

With pre-wired coil connector LU9M RC

Basic scheme

1. Forward running

2. Reverse running

3. Output common

4. Selector in “Ready” position

5. Pole state

6. Reserved

7. Fault

8. Input common

Com Common output (-Vdc)

OA1 Forward direction output

OA3 Reverse direction output

(1) 20-way HE10 input connector

(2) 20-way HE10 output connector

87654321

Com

OA1

OA3

LUFC00

Link // RJ45

Parallel bus Module

LU9G02

24 Vdc 24 Vdc Aux

Com

12345678910111213141516171819201234567891011121314151617181920

(1)

12345678

(2)

RJ45

X10

RJ45

12345678

RJ45

Forward running

Reverse running

Output common

N.C.

Pole state

N.C.

Fault

Input common Fault X1

Fault X2

Fault X3

Fault X4

Fault X5

Fault X6

Fault X7

Fault X8

Pole state X1

Pole state X2

Pole state X3

Pole state X4

Pole state X5

Pole state X6

Pole state X7

Pole state X8

+ 24 V Aux

- 24 V Aux

+ 24 V Aux

- 24 V Aux

Forward runni ng X1

Forward runni ng X2

Forward runni ng X3

Forward runni ng X4

Forward runni ng X5

Forward runni ng X6

Forward runni ng X7

Forward runni ng X8

Reverse runn ing X1

Reverse runn ing X2

Reverse runn ing X3

Reverse runn ing X4

N.C.

+ 24 Vdc

- 24 Vdc

+ 24 Vdc

- 24 Vdc

Forward runn ing

N.C.

Output common

N.C.

Pole state

N.C.

Fault

Input common

Outputs

Inputs

LU9 GC3

0 V

D (A) +

D (B) –

12345678

RJ 45

12345678

RJ 45

X10

RJ 45

Shielding

D (B) –

D (A) +

0 V

87654321

LUFC00

LU9BN11C

Link // RJ45

Parallel bus Module

Connector

87654321

LUFC00

LU9MRC

Link // RJ45

Parallel bus Module

Connector

Com

OA3

OA1

87654321

LUFC00

RJ45

Poles

Ready-

Fault

Gateways

LUFP1 LUFP7 LUFP9

87654321

LUFP1

X2 Fipio 54

D(B)

D(A)

GND

854

9X1

Fipio - Modbus gateway

24 V Aux

887654321

LUFP7

X2 Profibus DP 54

D(B)

D(A)

GND

854

Profibus DP - Modbus gate w ay

24 V Aux

54321

LUFP9

X2 DeviceNet 54

D(B)

D(A)

GND

854

DeviceNet - Modbus gateway

24 V Aux

TeSys® U-Line Motor Starters

Dimensions, Mounting, and Schematics

Data Accessible √

Data Profile under AS-i Control Units

Control Unit Standard Advanced Multifunction

Status D0 Ready (available) √√ √

D1 Poles closed (running) √√ √

Commands D0 Forward running √√ √

D1 Reverse running √√ √

Control Unit Standard Advanced Multifunction

Identification Register 0–Register 99 Words–Bits C ommercial reference, serial number, soft ware version √√ √

Log Register 100–Register 450 Words–Bits Fault log, operating log, log of last 5 trips √

Status Register 451–Register 464 Words–Bits Alarm signaling (bits), fault signaling (bits) √√ √

Values Register 465–Register 473 Words Irms phase 1, phas e 2, phase 3. Motor load, thermal stat us of

ground fault current. Phase imbalance and phase failure √√

Configuration Register 600–Register 699 Words–Bits Protection and alarm thresholds, fallback mode and reset mode √√

Commands Register 700–Register 714 Words–Bits Commands √√ √

Status and

values

Bit 1 Overcurrent fault √√

Bit 2 Thermal overload fault √√

Bit 0 Ready (availab le) √√ √

Bit 1 Poles closed √√ √

Bit 2 Fault √√ √

Bit 3 Alarms √√

Bit 4 Tripped (“TRIP” position)

Bit 5 Fault acknowledgement allowed √

Bit 6 Reserved

Bit 7 Motor running √√

Bit 8 Motor current % (bit 0) √√

Bit 9 Motor current % (bit 1) √√

Bit 10 Motor current % (bit 2) √√

Bit 11 Motor current % (bit 3) √√

Bit 12 Motor current % (bit 4) √√

Bit 13 Motor current % (bit 5) √√

Bit 14 Reserved

Bit 15 Motor starting √

Configuration

Bit 1 Remote reset on thermal overload fault √√

Bit 2 Automatic reset on thermal overload fault √√

Value 0 Fallback mode validation √√ √

Value 1 Outputs OA1 and OA3 unchanged √√ √

Value 2 Outputs OA1 and OA3 forced to 0 √√ √

Value 3 Outputs OA1 and OA3 unchanged,

signaling existence of comm unication failure √√ √

Value 4 Outputs OA1 forced to 1 and OA3 unchanged √√ √

Value 5 Outputs OA3 forced to 1 and OA1 unchanged √√ √

Commands

Bit 0 OA1 output command √√ √

Bit 1 OA3 output command √√ √

Bit 2 Reserved

Bit 3 Fault acknowledgement √√

Bit 4 Reserved

Bit 5 Trip test √√

Bit 6–15 Reserved

TeSys® U-Line Motor Starters

APPLICATION EXAMPLES

Application

Control and protection of a motor (pump, fan, etc.)

Operating Conditions

•Power: 5 hp at 480 V

•FLA: 7.5 A

•Class 10 overload protection

•Utilization category: AC-43

•3-wire control:

— Start button

— Stop button

•Control circuit voltage: 120 Vac

Functions Performed

•Short-circuit protection with level of protection of 42 kA at 480 V wye (10 kA at 600 V wye).

•Type 2 total coordination of protection devices c onforming to EN 60947-6-2 (continuity of service) in case of

a short-circuit.

•Electronic protection against thermal overloads with an adjustment current range of 4.

•Load switching (2 million operating cycles in category AC-43).

•Indication of motor status by N.C. or N.O. contact.

•Interlock between the motor starter control and the handle position; not possible to start motor when the

handle is in the OFF position.

Products Used

Item Quantity Catalog Number

Power base 12 A with screw

clamp control connections 11LUB12

Standard control unit 21LUCA12FU

Wiring Diagram

1/L1

3/L2

5/L3

LUB12

2/T1

4/T2

6/T3

LUB12

120 V ac

L1 L2

Start

Stop

A1 A2

LUCA12FU

Control Unit

TeSys® U-Line Motor Starters

Application Examples

Application

Upgrading of an existing installation (from previous page) to meet the operating conditions described below.

Operating Conditions

Monitor the status of the motor and obtain alarm signaling by an integrated mechanical contact, in order to

improve operation of the pump and anticipate any problems.

Functions Performed

Alarm inform atio n i s generated by the ad van c ed con tr ol unit and is pr oce ssed by the therm al o ver l oad p re -al ar m

function module. The advanced control unit includes a thermal trip test button.

Products Used

Item Quantity Catalog Number

Replace the standard control unit with an advanced contro l unit and insert a therma l alarm function module .

Advanced control unit 21LUCB12FU

Thermal overload pre-alarm

function module 31LUFW10

Wiring Diagrams

Other Functions

The advanced control unit prov ides other functions depending on the type of function modules used (instead of

the LUFW10 module described above):

– fault differentiation with function module LUFDA10 or LUFDH20,

– indication of mo tor l oa d w ith function modul es L UFV w hi ch d el i ver s a 0 –10 V or 4– 20 mA, analog signa l wh i ch

is proportiona l to the averag e 3-phase curren t drawn by the moto r. Can be used wit h a customer provi ded analog

ammeter. Allows the load current to be monitored and provides access to other application functions using this

value, or allows predictive or preventive maintenance information (replacement of the mot or before it breaks

down).

1/L1

3/L2

5/L3

LUB12

2/T1

4/T2

6/T3

LUB12

120 V ac

L1 L2

Start

Stop

A1 A2

Thermal Overload

Pre-Alarm Function

Module

07 08

LUFW10

X1 X2

LUFW10 provides output signal to

Pilot Lights, PLC inputs, etc.

LUCB12FU

Control Unit * Pilot Light

TeSys® U-Line Motor Starters

Application Examples

Application

Control and protection of a packing machine conveyor belt.

Operating Conditions

•Power: 0.5 hp at 480 V

•FLA: 1.0 A

•Utilization category: AC-43

•Two wire control

— Maintained emergency stop push button

— Limit switch

•Control circuit voltage: 24 Vdc

•Control and command by the AS-i wiring system.

Functions Performed

•Short-circuit protection with level of protection of 42 kA at 480 V delta.

•Total coordination of protection devices conforming to IEC/EN 60947-6-2 (continuity of service) in the event

of a short-circuit.

•Solid-state protection against thermal overloads with an adjustment current range of 4.

•Load switching (2 million operating cycles in category AC-43).

•Motor status signaling by N.C. or N.O. contact

•Interlock between the motor starter control and the handle position; not possible to start motor when the

handle is in the OFF position.

•Start/Stop commands and Ready, Run and Stop motor states are transmitted by the bus. The AS-i 7.DE

profile of t he new AS-i V2 proto col , im pl emented in the star te r- co ntr oll er, e nsu re s to tal co mp ati b il ity w i th tha t

of the LF enclosed starter range.

•Indication of mod ule operat ion and comm unicatio n status by 2 LEDs on the front panel of the c ommunica tion

module.

•Addressing of the module is achieved via an infrared link, using adjustment console ASITERV2 or console

XZMC11. Using pre- wired terminal block LU9BN11C avoids ha ving to wire the control connections. However ,

easy access to the control connector on the front panel of the starter allows any control scheme required by

the user to be included in the line (local controls, emergency stop, safety contact.)

Products Used

Item Quantity C atalog Number

Power base 12 A wi thout screw

clamp control term inals 11LUB120

Standard control unit 21LUCA1XBL

AS-i communication module 31ASILUFC5

Tap-off for connecting the

communication modu le to the

serial bus –1XZCG0142

Pre-wired coil connector

for connecting the

AS-i communication module

output terminals to the power

base coil terminals.

41LU9BN11C

Adjustment console, infrared – 1 ASITERV2

Wiring Diagrams

XZCG0142

Tap-off

ASILUFC5

LUB120

24 Vdc

AS-i

+– +–

(+)

24 Vdc

(–) AS-i +

AS-i –

1/L1

3/L2

5/L3

2/T1

4/T2

6/T3

Maintained

E-stop

LUCA1XBL

Control Unit

LU9BN11C

Connector

TeSys® U-Line Motor Starters

Application Examples

Application

Monitoring operation of a surface pump in a water treatment plant to avoid running empty which could lead to

destruction of the pump.

Operating Conditions

•Power: 20 hp at 480 V

•FLA: 27 A

•Utilization category: AC-43

•Control circuit voltage: 24 Vdc

•Control-command by PLC and serial link using Modbus® network.

Functions Performed

•Short-circuit protection with level of protection of 42 kA at 480 V wye.

•Total coordinati on of p rotection devices conforming to IEC/ EN 609 47-6-2 (c ontinui ty of service ) in th e case of

a short-circuit.

•Electronic protection against thermal overloads with an adjustment current range of 4.

•Load switching (2 million operating cycles in category AC-43 at In).

•Measurement of load current an d undercurrent de tection by the multifunction control un i t.

•Interlock between the motor starter control and the handle position; not possible to start motor when the

handle is in the OFF position.

•No load or underload. To use this function, the following parameters must be entered:

— trip: enable or disable underload protection,

— time before tripping: the time period during which the value of the current must be below the tripping

threshold in order to cause tripping (adjustable from 1 to 200 s),

— tripping threshold: value as a percent of the load current ratio in relation to the setting current. If the

ratio remains below this threshold for the time specified in the previous parameter, the product trips

(adjustable from 30 to 100 %).

•Indication of the various mot or starter states and currents.

Products Used

Item Quantity Catalog Number

Power base 32 A without screw clamp

control connections 11LUB320

Multifunction control unit 21LUCM32BL

ModBus communication module 31LULC031

Pre-wired coil connector for

connectin g the communication module

output terminals to the coil terminals 41LU9BN11C

T-junction for connection from

communication module –1VW3A8306TF3

RS-485 line terminator required at end

of modbus serial bus –1VW3A8306RC

Modbus profile IEC 64915 Wiring Diagram

Commands

(Register 704) Status

(Register 455)

Forward runn ing Bit 0 Ready (available)

Reverse runn ing Bit 1 Poles closed

Reserved Bit 2 Fault

Reset Bit 3 Alarms

Reserved Bit 4 Reserved

Connection test Bit 5 Reserved

Reserved Bit 6 Reserved

Reserved Bit 7 Motor running

Reserved Bit 8 Motor current % (bit 0)

Reserved Bit 9 Motor current % (bit 1)

Reserved Bit 10 Motor current % (bit 2)

Reserved Bit 11 Motor current % (bit 3)

Reserved Bit 12 Motor current % (bit 4)

Reserved Bit 13 Motor current % (bit 5)

Reserved Bit 14 Reserved

Reserved Bit 15 Motor starting

24 Vdc

4 5 8

Modbus

458

VW3A8306TF3

T-junction

VW3A8306TF3

1/L1

3/L2

5/L3

2/T1

4/T2

6/T3

D (B)

D (A)

Gnd

(+) 24 Vdc

LO1

Com

D (B)

D (A)

Gnd

LUCM LULC031

24 Aux

24 Aux LU9BN11C

Connector

Multifunction

Control Unit Modbus Module

LUCM32BL

Control Unit

LUB320

( )

Maintained stop

TeSys® U-Line Motor Starters

Application Examples

Application

Control and protection of a reversing motor (Example: 2-position turntable).

Operating Conditions

•Power: 5 hp at 480 V

•FLA: 7.5 A

•Maximum of 1 class 10 start per minute

•Utilization category: AC-43

•3-wire control:

•Push button for Forward (start direction)

•Push button for Reverse (start direction)

•Push button for emergency stop

•Stopping at the positions is achieved by limit switches.

•Control circuit voltage: 120 Vac

Functions Performed

•Short-circuit protection with level of protection of 42 kA at 480 Vac.

•Total coordination of protection devices conforming to IEC/EN 60947-6-2 (continuity of service) in the case

of a short-circuit.

•Electronic protection against thermal overloads with an adjustment current range of 4.

•Load switching (2 million operating cycles in category AC-43 at In).

•Motor status signaling by N.C. or N.O. contact

•Interlock between the motor starter control and the handle position: not possible to start th e motor when the

handle is in the OFF position.

Electrical interlocking is ensured by prewiring block LU9MRC (included on power base LU2B12). The design of

the reversing power block makes mechanical interlocking unnecessary.

Products Used

Item Quantity Catalog Number

Power base, reversing, 12 A with

screw clamp control connections 11LU2B12FU

Standard control unit 21LUCA32FU

Wiring Diagram

1/L1

3/L2

5/L3

2/T1

4/T2

W1 6/T3

LU2B12FU

Stop

LUCA32FU

Control Unit

LU2B32B Reversing Power Base

Reverse

Forward

TeSys® U-Line Motor Starters

Application Examples

Non-Reversing Power Base LUB Non-Reversing Power Base LUS

LUB/LUS 2-Wire Control, with 2-Position Selector Switch LUB/LUS 3-Wire Control, Momentary Start Push Button with Holding Contact

Control Circuit Contact Block LUA8E20 + Power Bases LUB or LUB2 Mot or Load Indicator Module LU FV2

1/L1

3/L2

5/L3

2/T1

4/T2

6/T3

LUB

Control Unit

1/L1

3/L2

5/L3

2/T1

4/T2

6/T3

Customer provided

short circuit

protective device

LUS

Control Unit

Off

Power On

Run

LUB/LUS

21 22

L1 L2

(+) ( )

Start

Stop

Power On

Run

LUB/LUS

21 22

L1 L2

(+) ( )

13 14

1/L1

3/L2

5/L3

2/T1

4/T2

6/T3

Control Unit

24 Vdc

24 - 690 Vac

LUB

Power

Base

LUA8E20

(+) ( )

Start

Stop

LUB

13 14

L1 L2

4 - 20 mA

LUFV2

24 Vdc

Input

24VDC Aux 24VDC Aux

Outputs

Analog Output Module

TeSys® U-Line Motor Starters

Application Examples

Non-Reversing Power Bases LUB, LUS (continued)

Control via AS-i Communication Module ASILUFC5 Control via AS-i Communication Module ASILUFC5

Without pre-wired coil connector

With emergency stop Without pre-wired coil connector

With emergency stop and hand-off auto control

Control via AS-i Communication Module ASILUFC5 Control via Modbus® Communication Module LULC031

With pre-wired coil connector LU9BN11C

With emergency stop With pre-wired coil connector LU9BN11C

With general emergency stop, local emergency stop and local control

Control via AS-i Communication Module ASILUFC5 Control via Modbus Communication Module LULC031

Without pre-wired coil connector

With emergency stop and multifunction control unit LUCM With pre-wired coil connector LU9BN11C

With emergency stop

Com

OA1

OA3

AS-i

Bus AS-i

ASILUFC5

24 Vdc

24VDC

(+) ( )

LMB/LUS

Maintained

Stop

AS-i Module

Com

OA1

OA3

AS-i

Bus AS-i

ASILUFC5

24 Vdc

( )

24VDC

(+)

LMB/LUS

Maintained

Stop

H - O - A

AS-i Module

AS-i

Bus AS-i

LU9BN11C

Connector

ASILUFC5

24 Vdc

24VDC

(+) ( )

Maintained

Stop

AS-i Module

24VDC

(+) ( )

Maintained

Stop

Com

LO1

654

D(B)

D(A)

GND

854

Modbus

LULC031

24 Vdc

Modbus Module

LU9BN11C

Connector

"On"

Com

OA1

OA3

AS-i

Bus AS-i

654

D(B)

D(A)

GND

854

RJ45

Bus Modbus

RS-485

ASILUFC5

LUCM

24Vdc

( )

24VDC

(+)

AS-i Module

Multifunction Control Unit

24 V Aux

LUB/LUS

Maintained Stop

24VDC

(+) ( )

Maintained

Stop

Com

LO1

654

D(B)

D(A)

GND

854

Modbus

LULC031

24 Vdc

Modbus Module

"On"

Com

OA1

OA3

LUB/LUS

TeSys® U-Line Motor Starters

Application Examples

Power Bases LUB + Reversing Block LU6M Power Base LUS + Reversing Block LU6M

LUB/LUS + LU6M

3-wire control, momentary start push button with holding contact LUB/LUS + LU6M

2-wire control with 3-position “forward-stop-reverse” switch

2/T1

4/T2

6/T3

1/L1

3/L2

5/L3

LUB

LU6M

Control Unit

1/L1

3/L2

5/L3

Customer provided

short circuit

protective device

2/T1

4/T2

6/T3

Control Unit

LUS

LU6M

21 22

13 14

LU6M

Reversing Block

A1 A2

Forward

Maintained

Stop

LUB/LUS

Reverse

LUB/LUS

21 22

LU6M

Reversing Block

A1 A2

LUB/LUS

For Off Rev

TeSys® U-Line Motor Starters

Application Examples

Reversing Power Bases LU2B

2/T1

4/T2

6/T3

2/T1

4/T2

6/T3

1/L1

3/L2

5/L3

Control Unit

LU2B

2/T1

4/T2

6/T3

1/L1

3/L2

5/L3

LU2S

Control Unit

Customer provided

short circuit

protective device

2/T1

4/T2

6/T3

Reversing LU2S

LU2B/LU2S 2-wire control via 3-position switch LU2B/LU2S 3-wire control, momentary start push buttons

Control via communication module ASILUFC5 Control via Modbus® communication module LULC031

Without pre-wired coil connection

With emergency stop, running direction pilot lights and limit switches Without pre-wired coil connection

With emergency stop and local remo te switch, “forward-off-reverse” switch and pilot light

LU2B/LU2S

L1 L2

For Off Rev

Reversing Motor Controller

LU2B/LU2S

Reversing Motor Controller

L1 L2

53 54

LUFN20

"For"

Forward

Stop

Reverse

"Rev"

81 84

Com

OA1

OA3

AS-i

Bus AS-i

LU2B/LU2S ASILUFC5

24 Vdc

Maintained Stop

LUFN20 LU2M "Reverse"

"Forward"

24VDC

Reversing

Motor Controller

AS-i Module

(+) (-)

Com

OA1

Com

LO1

OA3

654

D(B)

D(A)

GND

854

Modbus

LU2B/LU2S LULC031

24 Vdc

24VDC

Reversing

Motor Controller

Modbus Module

(+) (

)

For Off Rev

Local Remote

Maintained

Stop

TeSys® U-Line Motor Starters

TERMS AND DEFINITIONS

Altitude

The low o xygen a tm osp he re at high altitudes reduces th e dielectric str en gth o f the air and h en ce the rated operationa l volt a ge o f the contact or. It also reduces

the cooling effect of the air and hence the rated operational current of the contactor (unless the temperature drops at the same time).

No derating is necessary up to 3000 m (9,840 ft.). Derating factors to be applied above this altitude for main pole operational voltage and current (AC supply)

are as follows .

Altitude 3500 m

(11,480 ft.) 4000 m

(13,120 ft.) 4500 m

(14,760 ft.) 5000 m

(16,400 ft.)

Rated operational voltage 0.90 0.80 0.70 0.60

Rated operational current 0.92 0.90 0.88 0.86

Ambien t air temperat ure The temperature of the air surrounding the device, measured near to the device. The operating characteristics are given:

• with no restriction for temperatures between –5 and +55 °C (+23 and +131 °F)

• with restrictions, if necessary, for temperatures between –50 and +70 °C (–58 and +149 °F)

Rated operational current (Ie) This is defined taking into account the rated operational voltage, operating rate and duty, utilization category and ambient temperature around the device.

Rated conventional

thermal current (Ith) 1

1Conventional thermal current, in free air, conforming to IEC standards.

The current which a closed contactor can sustain for a minimum of 8 hours without its temperature rise exceeding the limits given in the standards.

Permissible short

time rating The current which a closed contactor can sustain for a short time after a period of no load, without dangerous overheating.

Rated operational

voltage (Ue)

The voltage va lue whic h, in conjun ction wit h the ra ted op erat io nal current , de termi nes th e us e of th e conta cto r or sta rter , and on which the cor respond ing tests

and the utilization category are based. For three-phase circuits it is expressed as the voltage between phases. Apart from exceptional cases such as rotor

short-circuiting, the rated operational voltage Ve is less than or equal to the rated insulation voltage Ui.

Rated control circuit voltage

(Uc) The rated value of the control circuit voltage, on which the operating characteristics are based. For AC applications, the values are given for a near sinusoidal

wave form (less than 5% total harmonic distortion).

Rated insulation

voltage (Ui) The voltage value used to define the insula tion charact eristics of a device and r eferred to in dielectri c tests deter mining le akage paths and cre epage di stances.

As the specifications are not identical for all standards, the rated value given for each of them is not necessarily the same.

Rated impulse withstand

voltage (Uimp) The peak value of a voltage surge which the device is able to withstand without breaking down.

Rated operational power

(expressed in kW) The rated power of the standard motor which can be switched by the contactor, at the stated operational voltage.

Rated breaking capacity 2

2For AC applications, the breaking and making capacities are expressed by the rms value of the symmetrical component of the short-circuit current. Taking into

account the maximum asymmetry which may exist in the circuit, the contacts there for e have to with stand a peak asymmetr ical curr en t which may be twice th e rms

symmetrical component.

NOTE: These definitions are extracted from standard IEC 60947-1.

The current value which the contactor can break in acc ordance with the breaking conditions specified in the IEC standard.

Rated making capacity 2The current value which the contactor can make in accordance with the making conditions s pecified in the IEC standard.

On-load factor (m)

The ratio between the time the current flows (t) and the duration of the cycle (T)

Cycle duration: durati on of cur rent flow + time at zero current

Pole impedance The impedance of one pole is the sum of the impedance of all the circuit components between the input terminal and the output terminal. The impedance

comprises a resistive component (R) and an inductive component (X=Lω). The total impedance therefore depends on the frequency and is normally given for

50 Hz. This average value is given for the pole at its rated operational current.

Electrical durability The average number of on-load operating cycles which the main pole contacts can perform without maintenance. The electrical durability depends on the

utilization category, the ra ted operational current an d the rated operational voltage.

Mechanical durability The average number of o n-load operating cycles (i.e. with zero cu rrent flow through the main poles) which the contactor can perform without mechanical failure

m = T

TeSys® U-Line Motor Starters

TeSys® U-Line Motor Starter

INDEX

Numerics

490NAD91103 35

490NAD91104 35

ABFH20H100 29

ABFH20H200 29

ABFH20H300 29

AK5JB144 36

AK5PC13 36

AK5PC33 36

AK5PC33L 36

ASILUFC5 30, 50

ASITERV2 31, 50

GV1G09 36

GV1G10 36

GV2G245 36

GV2G254 36

GV2G345 36

GV2G354 36

GV2G445 36

GV2G454 36

GV2G554 36

LAD90 37

LU2B12 15

LU2B12FU 52

LU2B32 15

LU2BA0 15

LU2BB0 15

LU2MB0 15

LU2S12 15

LU2S32 15

LU2SA0 15

LU2SB0 15

LU6MB0 15

LU9AP00 37

LU9AP11 37

LU9AP12 37

LU9BC11 26

LU9BC20 26

LU9BD11 26

LU9BN11 14

LU9BN11C 29, 31, 33, 50,

LU9C1 27

LU9C2 26

LU9CD1 21, 31, 33, 35

LU9G02 29

LU9GC3 33

LU9M1 15

LU9MR1 15

LU9MR1C 15

LU9MRC 29, 31, 33

LU9R03 29

LU9R10 29

LU9R30 29

LU9SP0 37

LUA1C11 26

LUA1C110 26

LUA1C20 26

LUA1C200 26

LUA8E20 26

LUALB1 37

LUALF1 37

LUB12 14, 48

LUB120 14, 50

LUB32 14

LUB320 14, 51

LUCA05 20

LUCA12 20

LUCA12FU 48

LUCA18 20

LUCA1X 20

LUCA1XBL 50

LUCA32 20

LUCA32FU 52

LUCAX6 20

LUCB05 20

LUCB12 20

LUCB12FU 49

LUCB18 20

LUCB1X 20

LUCB32 20

LUCBX6 20

LUCC05 20

LUCC12 20

LUCC18 20

LUCC1X 20

LUCC32 20

LUCCX6 20

LUCD05 20

LUCD12 20

LUCD18 20

LUCD1X 20

LUCD32 20

LUCDX6 20

LUCM05BL 21

LUCM12BL 21

LUCM18BL 21

LUCM1XBL 21

LUCM32BL 21, 51

LUCMX6BL 21

LUFDA10 27

LUFDH20 27

LUFN02 27

LUFN11 27

LUFN20 27

LUFP1 35

LUFP7 35

LUFP9 35

LUFW10 27, 49

LULC031 32, 51

LUS12 14

LUS120 14

LUS32 14

LUS320 14

TSXCDP053 29

TSXCDP103 29

TSXCDP203 29

TSXCDP301 29

TSXCDP303 29

TSXCDP501 29

TSXCDP503 29

TSXFPACC12 35

VW3A8306D30 35

VW3A8306R03 33, 35

VW3A8306R10 33, 35

VW3A8306R30 33, 35

VW3A8306RC 33, 51

VW3A8306TF03 33

VW3A8306TF10 33

VW3A8306TF3 51

XBTNU400 21

XBTZ938 21

XZCG0142 31, 50

XZMC11US 31

XZMG12US 31

Replaces 8502CT0201 dated 07/03

Schneider Electric USA

8001 Highway 64 East

Knightdale, NC 27545

1-888-SquareD

(1-888-778-2733)

www.us.SquareD.com

Schneider Electric Canada

19 Waterman Avenue,

M4B 1 Y2

Toronto, Ontario

1-800-565-6699

www.schneider-electric.ca

09/2004