POE-D10-00-E-07 SAFETY STANDARDS REGULATED, REINFORCED INSULATION TYPE, AH SERIES PRODUCT: Ver: 7 CERAMIC DISC CAPACITOR SAFETY RECOGNIZED TYPE: AH SERIES CUSTOMER: DOC. NO.: POE-D10-00-E-07 Ver.: 7 APPROVED BY CUSTOMER VENDOR WALSIN TECHNOLOGY CORPORATION 566-1, KAO SHI ROAD,YANG-MEI TAO-YUAN, TAIWAN PAN OVERSEAS (GUANGZHOU) ELECTRONIC CO.,LTD. NO.277,HONG MING ROAD,EASTERN SECTION, GUANG ZHOU ECONOMIC AND TECHNOLOGY DEVELOPMENT ZONE,CHINA MAKER PAN OVERSEAS (GUANGZHOU) ELECTRONIC CO.,LTD. NO.277,HONG MING ROAD,EASTERN SECTION, GUANG ZHOU ECONOMIC AND TECHNOLOGY DEVELOPMENT ZONE,CHINA Page: 1 / 19 POE-D10-00-E-07 SAFETY STANDARDS REGULATED, REINFORCED INSULATION TYPE, AH SERIES Ver: 7 Page: 2 / 19 Record of change Date Version Description 2008.6.3 1 1.D22-00-E-01( before) POE-D10-00-E-01(1st edition) 2008.8.22 2 1 Complete lead code 2. Add last SAP code " H" for halogen and Pb free , epoxy resin.. 1. Complete the 13th to 17th codes of SAP P/N. 2. Page layout adjustment. 1 Change PSA & POE logo to Walsin & POE logo. 2.Complete Marking statement. 3.Revised standard NO. of SEV, SEMKO, FIMKO, NEMKO, DEMKO and KEMA. Revised recognized NO. of FIMKO, NEMKO, DEMKO and KEMA. 1. H0: 18.0+2.0/-1.5 revised to 18.0+2.0/-0 2. "Protrusion length": "+0.5to-1.0" revised to "2.0max (Or the end of lead wire may be inside the tape.)" 3. Add "250V~" under the "UL" mark according to the product's marking. 1. Marking 2. Correct X1 of recognized No by KTL. 3. Revised the Figure of impulse voltage test(Item 7.3.14) according to the standard IEC 60384-14 ed.3 4. Add "1AH" code for Y1:400V marking type. 1. Review SAP P/N about diameter code: YU*AH561K100*YU*AH561K080* 2. Delete "AT" taping type. 3. Add test item "Temperature Cycle " . 4. Add item 10 "Drawing of internal structure and material list" 2008.12.12 3 2009.7.8 2009.9.14 4 5 2009.12.24 6 2011.1.11 7 page 21 3 4-5 10 12 9 9 10 10 11 14 4 6 4,5,8,9 14 19 POE-D10-00-E-07 SAFETY STANDARDS REGULATED, REINFORCED INSULATION TYPE, AH SERIES Ver: 7 Page: 3 / 19 Table of Contents No. Item Page 1 Part number for SAP system 4/19 2 Mechanical 5/19 3 Part numbering/T.C/Capacitance/ Tolerance/Diameter 6/19~7/19 4 Taping Format 8/19 5 9/19 6 Marking Scope 10/19 7 Specification and test method 11/19~14/19 8 Packing specification Notices 15/19 Drawing of Internal Structure and material list 19/19 9 10 16/19~18/19 POE-D10-00-E-07 SAFETY STANDARDS REGULATED, REINFORCED INSULATION TYPE, AH SERIES Page: 4 / 19 Ver: 7 1. Part number for SAP system (Ex.) YU 0AH 472 M 130 L 20 C 0 B Temperature characteristic (identified code) CODE CH(NP0) SL YP (Y5P) YV(Y5V) YU (Y5U) Cap. Change 060PPM/ -1000~+350PPM/ (+20~+85) 10% -80% ~ +30% -55% to +20% TYPE (identified by 3-figure code)0AH = AH Type(X1:400V~/Y1:250V~), 1AH=AH Type(X1:400V~/Y1:400V~) Capacitance (identified by 3-figure code):EX.221=220pF Capacitance tolerance (identified by code): C:0.25pF,D:0.5pF,J:5%,K:10%,M:20% Nominal body diameter dimension (identified by 3-figure code) Lead StyleRefer to "2. Mechanical". Packing mode and lead length (identified by 2-figure code) Taping Code AM Bulk Code 3E 04 4E 20 Description Ammo box and product pitch25.4 mm Description Lead length 3.5mm Lead length 4.0mm Lead length 4.5mm Lead length 20mm Length tolerance Code Description A 0.5 mm (only for kink lead type) 1.0 mm Min. Taping special purpose B C D Pitch Code Description 0 101 mm Epoxy Resin Code Code Description B H Pb free, Epoxy Resin Halogen and Pb free, epoxy resin. POE-D10-00-E-07 SAFETY STANDARDS REGULATED, REINFORCED INSULATION TYPE, AH SERIES Ver: 7 Page: 5 / 19 2. Mechanical: EncapsulationEpoxy resin, flammability UL94 V-0 Available lead code (unit: mm): Old P/N Lead type SAP P/N (Ref. to (13-17)digits Pitch (F) Lead Packing Length (L) Lead Configuration "3.1) Lead styleL Type L L20C0 L0 10 1.0 20 min. Bulk BAMD0 L0M 10 1.0 Refer to "4. Taping format" Tap. Ammo L03B0 S0A 10 1.0 3.0 1.0 L4EB0 S0 10 1.0 4.5 1.0 L05B0 A 10 1.0 5.0 1.0 D3EA0 D0C 10 1.0 3.5 0.5 D04A0 D0, D0A 10 1.0 4.0 0.5 DAMD0 D0M 10 1.0 Refer to "4. Taping format" X3EA0 Q3A 10 1.0 3.5 0.5 X04A0 X0 10 1.0 4.0 0.5 X05B0 X3 10 1.0 5.0 1.0 XAMD0 X0M 10 1.0 Refer to "4. Taping format" Straight long lead Lead styleB Type B Straight long lead Lead styleL Type L Bulk Straight short lead Lead styleD Type D Vertical kink lead Lead styleX Type X Bulk Outside kink lead Tap. Ammo Bulk Tap. Ammo * Lead diameter d: 0.60 +0.1/-0.05 *e (Coating extension on leads): 3.0mmMax for straight lead lead style, not exceed the kink for kink lead. POE-D10-00-E-07 SAFETY STANDARDS REGULATED, REINFORCED INSULATION TYPE, AH SERIES Ver: 7 Page: 6 / 19 3. Part numbering/T.C/Capacitance/ Tolerance/Diameter POE Part. No. Old P/N (Refer SAP P/N to 3.1 Old P/N) T.C. Capacitance (pF) Tolerance Dimension (unit:mm) T F d (max.) 5.0 CH*AH***C060 AH06CH***C 2, 3,4, 5(pF) 0.25pF D (max.) 7.0 CH*AH***D060 AH06CH***D 6,7,8,9,10(pF) 0.5pF 7.0 5.0 5% 7.0 5.0 5% 8.0 5.0 5% 7.0 5.0 5% 8.0 5.0 5% 9.0 5.0 CH*AH120J060 CH AH06CH***J (NP0) CH*AH***J070 AH07CH***J SL*AH***J060 AH06SL***J SL*AH***J070 AH07SL***J SL*AH***J080 AH08SL***J 12 15,18,20,22, 24,27(pF) 15,18,20,22, 24,27,30,33, 36, 39(pF) 47,50,51, 56,62(pF) 68,75,82(pF) SL*AH101J090 AH09SL101J 100pF 5% 10.0 5.0 YP*AH101K060 AH06B101K 100 pF 10% 7.0 5.0 YP*AH151K060 AH06B151K 150 pF 10% 7.0 5.0 YP*AH221K060 AH06B221K 220 pF 10% 7.0 5.0 YP*AH331K060 AH06B331K 330 pF 10% 7.0 5.0 YP*AH471K070 AH07B471K 470 pF 10% 8.0 5.0 YP*AH561K080 AH08B561K 560 pF 10% 9.0 5.0 YP*AH681K080 AH08B681K 680 pF 10% 9.0 5.0 YP*AH102K100 AH10B102K 1000 pF 10% 11.0 5.0 YU*AH102M070 AH07E102M 1000 pF 20% 8.0 5.0 YU*AH152M080 AH08E152M 1500 pF 20% 9.0 5.0 YU*AH222M090 AH09E222M 2200 pF 20% 10.0 5.0 YU*AH332M110 AH11E332M 3300 pF 20% 12.0 5.0 YU*AH392M120 AH12E392M 3900 pF 20% 14.0 5.0 YU*AH472M130 AH13E472M 4700 pF 20% 14.0 5.0 YV*AH102M060 AH06F102M 1000pF 20% 7.0 5.5 YV*AH152M070 AH07F152M 1500pF 20% 8.0 5.5 YV*AH222M080 AH09F222M 2200pF 20% 9.0 5.5 YV*AH332M100 AH10F332M 3300pF 20% 11.0 5.5 YV*AH472M110 AH11F472M 4700pF 20% 12.0 5.5 SL Y5P Y5U Y5V Graph (ex.) The minimum thickness of coating (reinforced insulation) is 0.4mm. 0.60 101 101 +0.1 -0.05 0.60 +0.1 -0.05 POE-D10-00-E-07 SAFETY STANDARDS REGULATED, REINFORCED INSULATION TYPE, AH SERIES Ver: 7 Page: 7 / 19 3.1 Old P/N (EX.) AH TYPE 13 (1) E (2) 472 (3) M (4) L (5) 0 (6) T (7) (1) Nominal body diameter dimension (2) Temperature characteristic: CH(NP0):060PPM/, SL: +350~-1000PPM/, B(Y5P):10%, E (Y5U):-55% ~ +20%, F(Y5V) :-80% ~ +30% (3) Rated capacitance (identified by 3-figure code) (4) Rated capacitance tolerance: C:0.25pF,D:0.5pF,J:5%,K:10%,M:20% (5) Lead style (configuration) (identified by code) L: straight long lead S: straight short lead D: vertical kink lead X: outside kink lead B: inside kink lead (6) The distance between leads(PITCH) 0: PITCH 10mm (7) Taping type or other code: Code M No code Pitch component 25.4 mm Lead spacing 10 1.0 mm BULK POE-D10-00-E-07 SAFETY STANDARDS REGULATED, REINFORCED INSULATION TYPE, AH SERIES Ver: 7 Page: 8 / 19 4. Taping Format: Part number: 0AHAMDB POE Part Number Item Symbol Pitch of component P Pitch of sprocket P0 Lead spacing F Length from hole center to component P2 center Length from hole center to lead P1 Body diameter D Deviation along tape, life or right S Carrier tape width W Position of sprocket hole W1 Lead distance between the kink and H0 center of sprocket hole Lead distance between the bottom of H body and the center of sprocket hole Protrusion length Diameter of sprocket hole D0 Lead diameter d Total tape thickness t1 Total thickness, tape and lead wire t2 h1 Deviation across tape h2 Portion to cut in case of defect L Hole-down tape width W0 Hole-down tape distortion W2 Coating extension on leads e Body thickness T *BAMD0 / *DAMD0 / *XAMD0 Dimensions(mm) 25.4 2 12.7 0.3 10.0 1.0 12.7 1.5 7.7 1.5 See the "3. Part numbering/T.C/Capacitance/ Tolerance/Diameter" 0 2.0 18.0 +1/ -0.5 9.0 0.5 18.0 +2.0/-0 (For: *DAMD0 & *XAMD0) 20.0+1.5/-1.0 (For: *BAMD0) 2.0max (Or the end of lead wire may be inside the tape.) 4.0 0.2 0.60 +0.1/-0.05 0.6 0.3 1.5 max. 2.0 max. 2.0 max 11.0 max. 11 max 1.5 1.5 3.0 max for straight lead style; Not exceed the kink leads for kink lead. See the "3. Part numbering/T.C/Capacitance/ Tolerance/Diameter" POE-D10-00-E-07 SAFETY STANDARDS REGULATED, REINFORCED INSULATION TYPE, AH SERIES Ver: 7 Page: 9 / 19 5. Marking: 1.Type Designation AH 2.Nominal Capacitance 3-digit-system 3.Capacitance Tolerance C:0.25pF,D:0.5pF,J:5%,K:10%,M:20% 4.Company Name Code(Trade mark) 5.Manufactured Date Abbreviation ex.: 6.Approved Monogram: (1) VDE approval mark IEC 60384-14 3rd (2005). Class CodeX1400V~Y1250V~ or400V~ (2) UL approval mark (7) FIMKO approval mark (3) CSA approval mark (8) SEV approval mark (4) SEMKO approval mark (9) CQC approval mark (5) NEMKO approval mark (6) DEMKO approval mark Ex.: Two sides: One side: * Marking by the stamp or laser. * The marking can be printed on either one side or two side of coating body. *"C01" "Marked with code " _ " stand for Halogen and Pb freeNo marked with " _" stand for Pb free. * When the TCC is Y5V(YV), there is a "F" between the "AH" and capacitance code. POE-D10-00-E-07 SAFETY STANDARDS REGULATED, REINFORCED INSULATION TYPE, AH SERIES Ver: 7 Page: 10 / 19 6. Scope: THIS SPECIFICATION APPLIES TO CERAMIC INSULATED CAPACITORS DISK TYPE USED IN ELECTRONIC EQUIPMENT. 6.1Applicable safety standard This specification applies to the VDE, SEV, SEMKO, FIMKO, NEMKO, DEMKO, KEMA, KTL, UL, CSA approved ceramic capacitors disc type for antenna coupling, line-by-pass and across-the-line. X1, Y1 capacitor based on IEC384-14 3rd edition. "UL (AC250V), CSA recognized capacitor for across-the-line, line-by-pass" and antenna-isolation. 6.2 Safety standards approval and recognized no. Safety Standard Standard No. Subclass w.v. Recognized No. UL UL 1414 X,Y 250VAC E146544 CSA C22.2 NO.1-04 X,Y 250VAC 1363528(LR92203-1) VDE (ENEC) IEC60384-14 (ed.3) 2005 X1 400VAC Y1 250VAC/400VAC SEV IEC 60384-14: (ed3)2005 X1 400VAC Y1 250VAC/400VAC SEMKO IEC 60384-14: (ed3)2005 X1 400VAC Y1 250VAC/400VAC FIMKO IEC 60384-14: (ed3)2005 X1 400VAC Y1 250VAC/400VAC NEMKO IEC 60384-14: (ed3)2005 X1 400VAC Y1 250VAC/400VAC DEMKO IEC 60384-14: (ed3)2005 X1 400VAC Y1 250VAC/400VAC KEMA IEC 60384-14: (ed3)2005 X1 400VAC Y1 250VAC/400VAC CQC GB/T 14472-1998 X1 400VAC KTL K60384-14 Y1 X1 Y1 250VAC/400VAC 400VAC 250VAC/400VAC 40001804 09.1155 600112 NCS/FI 24755 P09210623 314840-01 2123149.02 CQC03001003673 SU03017-4004A SU03017-4003 POE-D10-00-E-07 SAFETY STANDARDS REGULATED, REINFORCED INSULATION TYPE, AH SERIES Ver: 7 Page: 11 / 19 7. Specification and test method: 7.1 Operating Temperature Range: -25 to +125C (-25 to +85C in case of the standard of UL / CSA) 7.2 Test condition: Test and measurement shall be made at the standard condition. (temperature 15~35, relative humidity 45~75% and atmospheric pressure 860~1060hpa). Unless otherwise specified herein. If doubt occurred on the value of measurement, and measurement was requested by customer capacitors shall be measured at the reference condition. (temperature 202or25 2, relative humidity 60~70% and atmospheric pressure 860~1060hpa.) 7.3 Performance: No Items 7.3.1 Appearance And dimension 7.3.2 Marking Between terminals 7.3.3 Withstand voltage 7.3.4 Insulation Resistance Body Insulation Between terminals 7.3.5 Capacitance 7.3.6 Dissipation Factor(tan) or Q Temperature Characteristic Performance The marking shall be easily Visual check. legible. (As given section 5) The capacitors shall not be damage when AC4000V No failure. (rms.) are applied between the lead wires for 60sec. First. The terminals of the capacitor shall be closely wrapped around the body of the capacitor distance of about 3 to 4mm from each terminal. Then, the No failure. capacitor shall be inserted into a container filled with metal balls of about 1mm diameter. Finally, AC4000V (rms.) is applied for 60sec between the capacitor lead wires and metal balls. The insulation resistance shall be measured with 10000M or more. DC50050V within 605sec of charging. B&E&F: The capacitance shall be measured at 202 Within specified tolerance. with 1kHz20% and 5V(rms.) or less. CH&SL: The capacitance shall be measured at 25 BED.F.2.5% with 1MHz20% and1.00.2Vrms FD.F.5.0% CH&SL 30pF&above:1000 Below 30PF:400+20xC Char. Capacitance Change B Within 10% E SL 7.3.8 Within % F Within -80 ~ +30% CH 060ppm/ 7.3.7 Solderability of Leads Testing method The appearance and dimension Visual check. shall be as given in section 3. -1000~+350 ppm/ (+20~+85) Lead wire should be soldered with uniform coating on the axial direction over 3/4 of the circumferential direction. The capacitance measurement shall be made at each step specified in Table 1. Step 1 2 3 4 5 Table 1 Temperature () +202 -252 +202 +852 +202 Pre-treatment: Capacitor shall be stored at 852 for 1hour, then placed at 1room condition for 242hours before measurements. The lead wire of capacitor should be dipped into molten solder for 2 0.5 sec. The depth of immersion is up to about 1.5 to 2.0 mm from the root of lead wires. Temp. of solderLead Free Solder ( Sn-3Ag-0.5Cu) 2455 POE-D10-00-E-07 SAFETY STANDARDS REGULATED, REINFORCED INSULATION TYPE, AH SERIES Ver: 7 No Testing method Items Performance Page: 12 / 19 With the termination in its normal position, the specimen is Tensile Lead wire shall not cut off. held by its body in such a manner that the axis of the termination is vertical; the tensile force of 10N shall be Capacitor shall not be applied to the termination in the direction of its axis and broken. acting in a direction away from the body of the specimen. 7.3.9 Robustness of Terminations Bending Lead wire shall not cut off. Capacitor shall not be broken. Appearance No marked defect. I.R. 1000 M min. With the termination in its normal position, the specimen is held by its body in such a manner that the axis of the termination is vertical; a mass applying a force of 5N is then suspended from the end of the termination. The body of the specimen is then inclined, within a period of 2 to 3sec, through an angle of approximately 90in the vertical plane and then returned to its initial position over the same period of time; this operation constitutes one bend. One bend immediately followed by a second bend in the opposite direction. As shown in figure, the lead wires should be immersed in solder of 350 10 or 260 5 up to 1.5 to 2.0 mm from the root of terminal for 3.5 0.5 sec ( 10 1 sec. for 260 5 ). Dielectric Per item7.3. 3 Strength 7.3.10 Soldering Effect (Non-Preheat) B,E,FWithin 10 % Pre-treatment: SL,CH: Capacitor shall be stored at 852 for 1hour.then placed Capacitance at 1room condition for 242hours before initial Within2.5or 0.25pF,Whichever is large. measurements. Post-treatment: Capacitor shall be stored for 1 to 2hours at 1room condition. Appearance No marked defect. 7.3.11 Soldering Effect (On-Preheat) I.R. First the capacitor should be stored at 120+0/-5 for 60 +0/-5 sec. Then , as in figure , the lead wires should be immersed solder of 260+0/-5 up to 1.5 to 2.0 mm from the root of terminal for 7.5+0/-1 sec. 1000 M min. Dielectric Per item 7.3.3 Strength Pre-treatment: Capacitor shall be stored at 852 for 1hour.then placed at 1room condition for 242hours before initial measurements. B,E,FWithin 10 % SL,CH: Capacitance Within2.5or Post-treatment: 0.25pF,Whichever is large. Capacitor shall be stored for 1 to 2hours at 1room condition. POE-D10-00-E-07 SAFETY STANDARDS REGULATED, REINFORCED INSULATION TYPE, AH SERIES No Items Performance Ver: 7 Page: 13 / 19 Testing method Appearance No marked defect. 7.3.12 B Within 10% E Within 20% F Within 30% Capacitance SL&CH: Set the capacitor for 50012hours at 402 in 90 to 95% Humidity relative humidity. Within2.5or (Under steady Then capacitor shall be stored for 1 to 2 hours at 1room 0.25pF,Whichever is large. State) condition. D.F. Q 7.3.13 Humidity Loading I.R. B,E5.0% max. F7.5% max. SL&CH: Less than 30pF=> Q 100+10xC/3 More than 30pF=> Q 200 B,E,F3000M min. SL&CH: 1000M min. Apply the rated voltage for 50012 hours at 402 in 90 to 95% relative humidity and set it for 1 to 2 hours at 1room condition. Dielectric Per Item 7.3.3 Strength Appearance No marked defect. B,E,FWithin 20% SL&CH: Capacitance Within3or 0.3pF,Whichever is large. I.R. 7.3.14 Life 3000M min. SL&CH: 1000M min. Dielectric Strength Per Item 7.3 3 The capacitor flame discontinues as follows. 7.3.15 Flame Test Impulse Voltage Each individual capacitor shall be subjected to 8kV impulses for three times. After the capacitors are applied to life test. Fig. 2 Cycle 1~4 5 The specimen capacitors are placed in a circulating air oven for a period of 1000 hours. The air in the oven is maintained at a temperature of 1253. Throughout the test, the capacitors are subjected to an AC425V(rms.) alternating voltage of mains frequency, except that once each hour the voltage is increased to AC1000V(rms.) for 0.1 sec. The capacitor shall be subjected to applied for 15 sec and then removed for 15 sec until 5 cycles. Fig. 5 Time 30sec max. 60sec max. (unit: mm) POE-D10-00-E-07 SAFETY STANDARDS REGULATED, REINFORCED INSULATION TYPE, AH SERIES No Items Performance Page: 14 / 19 Ver: 7 Testing method The specimens shall be individually wrapped in at least one but more than two complete layers of cheesecloth. The specimens shall be subjected to 20 discharges. The interval between successive discharges shall be 5 sec. The UAC shall be maintained for 2 min after the last discharge. Fig. 6 7.3.16 7.3.17 Active Flammability Passive Flammability The cheesecloth shall not be on fire. The capacitor under test shall be held in the position which best promotes burning. Each specimen shall only be exposed once to flame. Time of exposure to flame: 30sec. Length of flame : 121mm Gas burner : Length 35mm min. Inside Dia. : 0.50.1mm The burning time Outside Dia. : 0.9mm max. Gas : Butane gas Purity 95% min. shall not be exceeded the time 30 sec. The Fig. 7 tissue paper shall not ignite. Appearance Char. Cap. Change SL, 5% CH 7.3.18 Temperat ure Cycle B 10% E,F 20% I.R. No marked defect DF / Q The capacitor should be subjected to 5 temperature cycles, then consecutively to 2 immersion cycles. Step Temperature() Time(min) Q275+5/2C (C 1 -25+0/-3 30 30pF) 2 Room temp. 3 Q350 (C30pF) 3 125+3/-0 30 DF5.0% 4 Room temp. 3 DF7.5% Pre-treatment: Capacitor shall be stored at 852 for 1hour.then placed at 3000M min. 1 Dielectric strength Per Item 7.3.3 room condition for 242hours. Post-treatment: Capacitor shall be stored for 1 to 2hours at 1 1 "room condition" Temperature:15~35, Relative humidity: 45~75%, Atmospheric pressure:86~106kPa room condition. POE-D10-00-E-07 SAFETY STANDARDS REGULATED, REINFORCED INSULATION TYPE, AH SERIES Ver: 7 8.Packing Baggage 8.1 Packing size: Box Carton Bulk Ammo taping 8.2 Packing quantity: Bulk Ammo taping (Product pitch:25.4mm) One bag 500pcs -- One box 2000pcs 500pcs One carton 16000pcs 5000pcs Page: 15 / 19 POE-D10-00-E-07 SAFETY STANDARDS REGULATED, REINFORCED INSULATION TYPE, AH SERIES Ver: 7 Page: 16 / 19 9. Notices: 9.1 Caution (Rating): (1). Operating Voltage Be sure to maintain the Vp-p value of the applied voltage or the Vo-p which contains DC bias within the rated voltage range. When the voltage is started to apply to the circuit or it is stopped applying, the irregular voltage may be generated for a transit period because of resonance or switching. Be sure to use a capacitor within rated voltage containing this irregular voltage. (2). Operating Temperature and Self-generated Heat Keep the surface temperature of a capacitor below the upper limit of its rated operating temperature range. Be sure to take into account the heat generated by the capacitor itself. When the capacitor is used in a high-frequency current, pulse current or the like, it may have the self-generated heat due to dielectric-loss. Applied voltage should be the load such as self-generated heat is within 20 on the condition of atmosphere temperature 25. When measuring, use a thermocouple of small thermal capacity-K of 0.1mm and be in the condition where capacitor is not affected by radiant heat of other components and wind of surroundings. Excessive heat my lead to deterioration of the capacitor's characteristics and reliability. (3). Test condition for withstanding Voltage I. Test Equipment Test equipment for AC withstanding voltage shall be used with the performance of the wave similar to 50/60 Hz sine waves. If the distorted sine wave or over load exceeding the specified voltage value is applied, the defective may be caused. POE-D10-00-E-07 SAFETY STANDARDS REGULATED, REINFORCED INSULATION TYPE, AH SERIES II. Ver: 7 Page: 17 / 19 Voltage Applied Method When the withstanding voltage is applied, capacitor's lead or terminal shall be firmly connected to the output of the withstanding voltage test equipment, and then the voltage shall be raised from near zero to the test voltage. If the test voltage without the raise from near zero voltage would be applied directly to capacitor, test voltage should be applied with the *zero cross. At the end of the test time, the test voltage shall be reduced to near zero, and then capacitor's lead or terminal shall be taken off the output of the withstanding voltage test equipment. If the test voltage without the raise from near zero voltage would be applied directly to capacitor, the surge voltage may arise, and therefore, the defective may be caused. ZERO CROSS is the point where voltage sine wave pass 0V.- See the right figure. (4). Fail-Safe When capacitor would be broken, failure may result in a short circuit. Be sure to provide an appropriate fail-safe function like a fuse on your product if failure would follow an electric shock, fire or fume. Failure to follow the above cautions may result, worst case, in a short circuit and cause fuming or partial dispersion when the product is used. 9.2 Caution (Storage and operating condition): Operating and storage environment The insulating coating of capacitors does not form a perfect seal; therefore, do not use or store capacitors in a corrosive atmosphere, especially where chloride gas, sulfide gas, acid, alkali, salt or the like are present. And avoid exposure to moisture. Before cleaning, bonding, or molding this product, verify that these processes do not affect product quality by testing the performance of a cleaned, bonded or molded product in the intended equipment. Store the capacitors where the temperature and relative humidity do not exceed -10 to 40 degrees centigrade and 15 to 85 %. Use capacitors within 6 months. "Failure to follow the above cautions may result, worst case, in a short circuit and cause fuming or partial dispersion when the product is used." 9.3 Caution (Soldering and Mounting): 9.3.1 Vibration and impact: Do not expose a capacitor or its leads to excessive shock or vibration during use. POE-D10-00-E-07 SAFETY STANDARDS REGULATED, REINFORCED INSULATION TYPE, AH SERIES Ver: 7 Page: 18 / 19 9.3.2 Soldering: When soldering this product to a PCB/PWB, do not exceed the solder heat resistance specification of the capacitor. Subjecting this product to excessive heating could melt the internal junction solder and may result in thermal shocks that can crack the ceramic element. When soldering capacitor with a soldering iron, it should be performed in following conditions. Temperature of iron-tip: 400 degrees C. max. Soldering iron wattage: 50W max. Soldering time: 3.5 sec. max. 9.3.3 Cleaning (ultrasonic cleaning): To perform ultrasonic cleaning, observe the following conditions. Rinse bath capacity: Output of 20 watts per liter or less. Rinsing time:5 min maximum. Do not vibrate the PCB/PWB directly. Excessive ultrasonic cleaning may lead to fatigue destruction of the lead wires. "Failure to follow the above cautions may result, worst case, in a short circuit and cause fuming or partial dispersion when the product is used." 9.4 Caution (Handling): Vibration and impact Do not expose a capacitor or its leads to excessive shock or vibration during use. "Failure to follow the above cautions may result, worst case, in a short circuit and cause fuming or partial dispersion when the product is used." POE-D10-00-E-07 SAFETY STANDARDS REGULATED, REINFORCED INSULATION TYPE, AH SERIES Ver: 7 Page: 19 / 19 10. Drawing of internal structure and material list 1 2 3 4 5 Remarks No. Part name Material Model/Type 1.EF-150C 2.EF-150(HF) 3.PCE-210 2.PCE-300(HF) Component Epoxy resinPigment (Blue / UL 94 V-0 /) The minimum thickness of coating (reinforced insulation) is 0.4mm 1 Insulation Coating Epoxy polymer 2 Dielectric Element Ceramic CH/SL/Y5P/Y5U/Y5V BaTiO3 3 Solder Tin-silver Sn96.5-Ag3-Cu0.5 Sn96.5-Ag3-Cu0.5 4 Electrodes Ag 1.SP-160PL 2.SP-260PL SilverGlass frit 5 Leads wire Tinned copper clad steel wire 0.6+0.1/-0.05mm Substrate metal: Fe & Cu Surface plating: Sn 100%(3~7m)