Enclosed Switch D4C Compact Limit Switch That's Also Thin and Highly Sealed Approved by EN, UL, CSA, and CCC (Chinese standard). (Ask your OMRON representative for information on approved models.) Sealing characteristics that meet IEC IP67 degree of protection. Triple-sealed construction: Plunger section sealed via nitrile rubber packing seal and diaphragm; switch section sealed via nitrile rubber cap; cable entrance sealed via encapsulating material. Cable lengths of 3 and 5 m available on standard models. Models also available with UL and CSA-certified cables. Multiple mounting possible with Switches with Plungers. Models with red LED indicators added to series for easy confirmation of operation. (Set by default to light for non-operation.) VCTF cables with CE marking. (Applicable only to standard models.) Be sure to read Safety Precautions on page 13 to 14 and Safety Precautions for All Limit Switches. Model Number Structure Model Number Legend Standard Models Pre-wired Models D4C-@@@ D4C-@0@@-@@@@@@ (1) (2)(3) (1) (2) Weather-resistant Models (3) (4) D4C-@@@-P (1)(2)(3) (4) (1) Rated Current (1) Rated Current (1) Rated Current 1: 5 A at 250 VAC, 4 A at 30 VDC 2: 5 A at 125 VAC (with LED indicator) 3: 4 A 30 VDC (with LED indicator) 4: 0.1 A at 125 VAC, 0.1 A at 30 VDC 5: 0.1 A at 125 VAC (with LED indicator) 6: 0.1 A at 30 VDC (with LED indicator) 1: 1 A at 125 VAC, 1 A at 30 VDC (Without operation indicator) 2: 1 A at 125 VAC (with operation indicator) 3: 1 A at 30 VDC (with operation indicator) 1: 5 A at 250 VAC, 4 A at 30 VDC 2: 5 A at 125 VAC (with LED indicator) 3: 4 A at 30 VDC (with LED indicator) 4: 0.1 A at 125 VAC, 0.1 A at 30 VDC (2) Actuator (2) Cable Specifications 01: Pin plunger 02: Roller plunger 31: Sealed plunger 32: Sealed roller plunger 24: Roller lever (high-sensitivity model) 2: VCTF oil-resistant cable (3 m) 3: VCTF oil-resistant cable (5 m) (2) Cable Specifications 2: VCTF oil-resistant cable (3 m) 3: VCTF oil-resistant cable (5 m) 4: VCTF (3 m) 5: VCTF (5 m) 6: SJT(O) (3 m) 7: SJT(O) (5 m) (3) Actuator 01: Pin plunger 02: Roller plunger 03: Crossroller plunger 20: Roller lever 24: Roller lever (high-sensitivity model) 31: Sealed pin plunger 32: Sealed roller plunger 33: Sealed crossroller 50: Plastic rod 60: Center roller lever http://www.ia.omron.com/ (3) Wiring Specifications DK1EJ: Pre-wired models (3 conductors: DC specification) AK1EJ: Pre-wired models (3 conductors: AC specification) M1J: Connector models for ASI devices (2 conductors: NO wiring) (3) Actuator 20: Roller lever 24: Roller lever (high-sensitivity model) 27: Adjustable roller lever 29: Adjustable rod lever (4) Structure P: Weather-resistant (4) Cable length 03: 0.3 m Wiring Specifications Internal switch Connector COM 3 NC 2 NO 4 (c)Copyright OMRON Corporation 2007 All Rights Reserved. 1 D4C Ordering Information Switches Switches with No Operation Indicator Actuator Ratings Cable Cable length (m) Standard Microload 5 A at 250 VAC, 4 A at 30 VDC 0.1 A at 125 VAC, 0.1 A at 30 VDC VCTF oil-resistant cable *1 VCTF cable *2 SJT(O) cable *3 VCTF oil-resistant cable *1 VCTF cable *2 Model 3 D4C-1201 D4C-1401 D4C-1601 D4C-4201 D4C-4401 5 D4C-1301 D4C-1501 D4C-1701 D4C-4301 D4C-4501 3 D4C-1202 D4C-1402 D4C-1602 D4C-4202 D4C-4402 5 D4C-1302 D4C-1502 D4C-1702 D4C-4302 D4C-4502 3 D4C-1203 D4C-1403 D4C-1603 D4C-4203 D4C-4403 5 D4C-1303 D4C-1503 D4C-1703 D4C-4303 D4C-4503 3 D4C-1220 D4C-1420 D4C-1620 D4C-4220 D4C-4420 5 D4C-1320 D4C-1520 D4C-1720 D4C-4320 D4C-4520 3 D4C-1224 D4C-1424 D4C-1624 D4C-4224 D4C-4424 5 D4C-1324 D4C-1524 D4C-1724 D4C-4324 D4C-4524 3 D4C-1231 D4C-1431 D4C-1631 D4C-4231 D4C-4431 5 D4C-1331 D4C-1531 D4C-1731 D4C-4331 D4C-4531 3 D4C-1232 D4C-1432 D4C-1632 D4C-4232 D4C-4432 5 D4C-1332 D4C-1532 D4C-1732 D4C-4332 D4C-4532 3 D4C-1233 D4C-1433 D4C-1633 D4C-4233 D4C-4433 5 D4C-1333 D4C-1533 D4C-1733 D4C-4333 D4C-4533 3 D4C-1250 D4C-1450 D4C-1650 D4C-4250 D4C-4450 5 D4C-1350 D4C-1550 D4C-1750 D4C-4350 D4C-4550 3 D4C-1260 D4C-1460 D4C-1660 D4C-4260 D4C-4460 5 D4C-1360 D4C-1560 D4C-1760 D4C-4360 D4C-4560 Pin plunger Roller plunger Crossroller plunger Roller lever Roller lever, high -sensitivity Sealed pin plunger Sealed roller plunger Sealed crossroller plunger Plastic rod Center roller lever Note: 1. Models are available separately with resistance to viscous oils (oil drain holes are also available), but only with Plunger Models. Add "-M" to the model number (example: D4C-1202 would be D4C-1202-M). 2. Switches with variable roller levers are also available. Ask your nearest OMRON representative for details. *1. Oil-resistant vinyl cabtire cables; approved by EN and IEC. *2. Ordinary vinyl cabtire cables;approved by EN and IEC. *3. Switches with SJT(O) Cables (cables approved by UL and CSA) are approved by UL and CSA. http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2007 All Rights Reserved. 2 D4C Standard Switches with Operation Indicator (Red) Actuator Ratings Cable Cable length (m) 0.1 A at 125 VAC VCTF oil-resistant cable *1 0.1 A at 30 VDC VCTF oil-resistant cable *1 VCTF cable *2 VCTF cable *2 Model 3 D4C-2201 D4C-2401 D4C-3201 D4C-3401 5 D4C-2301 D4C-2501 D4C-3301 D4C-3501 3 D4C-2202 D4C-2402 D4C-3202 D4C-3402 5 D4C-2302 D4C-2502 D4C-3302 D4C-3502 3 D4C-2203 D4C-2403 D4C-3203 D4C-3403 5 D4C-2303 D4C-2503 D4C-3303 D4C-3503 3 D4C-2220 D4C-2420 D4C-3220 D4C-3420 5 D4C-2320 D4C-2520 D4C-3320 D4C-3520 3 D4C-2224 D4C-2424 D4C-3224 D4C-3424 5 D4C-2324 D4C-2524 D4C-3324 D4C-3524 3 D4C-2231 D4C-2431 D4C-3231 D4C-3431 5 D4C-2331 D4C-2531 D4C-3331 D4C-3531 3 D4C-2232 D4C-2432 D4C-3232 D4C-3432 5 D4C-2332 D4C-2532 D4C-3332 D4C-3532 3 D4C-2233 D4C-2433 D4C-3233 D4C-3433 5 D4C-2333 D4C-2533 D4C-3333 D4C-3533 3 D4C-2250 D4C-2450 D4C-3250 D4C-3450 5 D4C-2350 D4C-2550 D4C-3350 D4C-3550 3 D4C-2260 D4C-2460 D4C-3260 D4C-3460 5 D4C-2360 D4C-2560 D4C-3360 D4C-3560 Pin plunger Roller plunger Crossroller plunger Roller lever Roller lever, high -sensitivity Sealed pin plunger Sealed roller plunger Sealed crossroller plunger Plastic rod Center roller lever Note: Ask your nearest OMRON representative for information on Switching with approved international standards. *1. Oil-resistant vinyl cabtire cables; approved by EN and IEC. *2. Ordinary vinyl cabtire cables.; approved by EN and IEC. http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2007 All Rights Reserved. 3 D4C Microload Switches with Operation Indicator Actuator Ratings Cable Cable length (m) 0.1 A at 125 VAC 0.1 A at 30 VDC VCTF oil-resistant cable* VCTF oil-resistant cable* Model 3 D4C-5201 D4C-6201 5 D4C-5301 D4C-6301 3 D4C-5202 D4C-6202 5 D4C-5302 D4C-6302 3 D4C-5203 D4C-6203 5 D4C-5303 D4C-6303 3 D4C-5220 D4C-6220 5 D4C-5320 D4C-6320 3 D4C-5224 D4C-6224 5 D4C-5324 D4C-6324 Pin plunger Roller plunger Crossroller plunger Roller lever Roller lever, high -sensitivity Sealed pin plunger Sealed roller plunger Sealed crossroller plunger 3 --- D4C-6231 5 --- D4C-6331 3 D4C-5232 D4C-6232 5 D4C-5332 D4C-6332 3 --- D4C-6233 5 --- D4C-6333 3 D4C-5250 D4C-6250 5 D4C-5350 D4C-6350 Plastic rod Note: Ask your nearest OMRON representative for information on Switching with approved international standards. * Oil-resistant vinyl cabtire cables; approved by EN and IEC. Pre-wired Models (Use VCTF Oil-resistant Cable) Ratings Operation indicator 1 A at 125 VAC 1 A at 30 VDC Without operation indicator With operation indicator Without operation indicator With operation indicator Pin plunger D4C-1001-AK1EJ@ D4C-2001-AK1EJ@ D4C-1001-DK1EJ@ D4C-3001-DK1EJ@ Roller plunger D4C-1002-AK1EJ@ D4C-2002-AK1EJ@ D4C-1002-DK1EJ@ D4C-3002-DK1EJ@ Sealed plunger D4C-1031-AK1EJ@ D4C-2031-AK1EJ@ D4C-1031-DK1EJ@ D4C-3031-DK1EJ@ Sealed roller plunger D4C-1032-AK1EJ@ D4C-2032-AK1EJ@ D4C-1032-DK1EJ@ D4C-3032-DK1EJ@ Roller lever (highsensitivity model) D4C-1024-AK1EJ@ D4C-2024-AK1EJ@ D4C-1024-DK1EJ@ D4C-3024-DK1EJ@ Actuator Note: 1. The @ contains the length of the cable. For example: 30 cm 4C-1001-AK1EJ03 2. M1J models are also available. Contact your OMRON sales representative for further information. 3. Of the above model numbers, some with special specifications are not registered. http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2007 All Rights Reserved. 4 D4C Weather-resistant Models Operation indicator Ratings Without operating indication With operating indication Standard Microload 5 A at 250 VAC 4 A at 30 VDC 0.1 A at 125 VAC 0.1 A at 30 VDC Standard Cable length (m) Actuator 5 A at 125 VAC 4 A at 30 VDC Model 3 D4C-1220-P D4C-4220-P D4C-2220-P D4C-3220-P 5 D4C-1320-P --- --- --- 3 D4C-1224-P D4C-4224-P D4C-2224-P D4C-3224-P 5 D4C-1324-P D4C-4324-P D4C-2324-P D4C-3324-P 3 D4C-1227-P D4C-4227-P D4C-2227-P D4C-3227-P 5 D4C-1327-P D4C-4327-P D4C-2327-P D4C-3327-P 3 D4C-1229-P D4C-4229-P --- D4C-3229-P 5 D4C-1329-P --- D4C-2329-P D4C-3329-P Roller lever Roller lever (highsensitivity model) Adjustable roller lever Adjustable rod lever Note: Silicon rubber is used to increase resistance to the environment. Silicon rubber, however, can generate silicon gas. (This can occur at room temperature, but the amount of silicon gas generated increases at higher temperatures.) Silicon gas will react as a result of arc energy and form silicon oxide (SiO2). If silicon oxide accumulates on the contacts, contact interference can occur and can interfere with the device. Before using a Switch, test it under actual application conditions (including the environment and operating frequency) to confirm that no problems will occur in actual. Mounting Plates(Order Separately) The WL model incorporated by equipment can be replaced with the D4C together with the Mounting Plate without changing the position of the dog or cam. List of Replaceable Models WL model (Actuator) D4C model (Actuator) Example of Replacement Plate WLD/WL01D (Top plunger) D4C-@@01 (Plunger) D4C-P001 WLD2/WL01D2 (Toproller plunger) D4C-@@02 (Roller plunger) D4C-P002 WLCA2/WL01CA2 (Roller lever) D4C-@@20 (Roller lever) D4C-P020 Note: The position of the dog remains unchanged. Dog Dog Note: The WL01@ is for micro loads. Mounting Plate Individual Parts Head/Actuator Actuator Head (with actuator) Actuator Pin plunger D4C-0001 --- Roller plunger D4C-0002 --- Crossroller plunger D4C-0003 Roller lever D4C-0020 Environment-resistant roller lever D4C-0020-P WL-1A100P1 Roller lever D4C-0024 WL-1A100 Variable roller lever D4C-0027 HL-1HPA320 Variable rod lever D4C-0029 HL-1HPA500 Sealed pin plunger D4C-0031 --- Sealed roller plunger D4C-0032 --- Sealed crossroller plunger D4C-0033 --- Plastic rod D4C-0050 --- Center roller lever D4C-0060 --- --WL-1A100 Note: 1. The model numbers for heads are of the form D4C-00@@, with the numbers in the squares indicating the type of actuator. 2. Actuators for plunger models, plastic rod models, and center roller lever models cannot be ordered individually. They must be ordered together with the head. http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2007 All Rights Reserved. 5 D4C Specifications Approved Standards Agency TUV Product Service Standard File No. EN60947-5-1 *1, 3 UL UL508 CSA CSA C22.2 No.14 E76675 LR45746 *2 *2 CCC(CQC) GB14048.5 2003010305077626 *3 *1. Models with VCTF oil-resistant cables and pre-wired models only. (Applicable only to standard models listed on pages 2 to 4.) *2. SJT(O)-cable models only. (Applicable only to standard models listed on pages 2 to 3.) *3. Ask your OMRON representative for information on approved models. Ratings Standard Model Rated voltage 125 VAC 250 VAC 8 VDC 14 VDC 30 VDC 125 VDC 250 VDC Non-inductive load (A) Resistive load Lamp load NC NO NC NO 5 (0.1) 1.5 0.7 5 1 0.5 5 (0.1) 2 5 (0.1) 2 4 (0.1) 2 0.4 0.05 0.2 0.03 Inductive load (A) Inductive load Motor load NC NO NC NO 3 2.5 1.3 2 1.5 0.8 5 4 3 4 4 3 3 3 3 0.4 0.05 0.2 0.03 Non-inductive load(A) Resistive load Lamp load NC NO NC NO 1 1 1 0.7 1 1 1 1 Inductive load(A) Inductive load Motor load NC NO NC NO 1 1 1 1 1 1 1 1 Inrush current NC 20 A max. NO 10 A max. Note: 1. The values given on the left are steady-state currents. 2. Inductive loads have a power factor of 0.4 min. (AC) and a time constant of 7 ms max. (DC). 3. Lamp loads have an inrush current of 10 times the steady-state current. 4. Motor loads have an inrush current of 6 times the steady-state current. 5. The values "0.1" given in parentheses are for micro load models. Pre-wired Model Rated voltage 125 VAC 30 VDC Approved Standard Ratings Characteristics TUV(EN60947-5-1),CCC(GB14048.5) Degree of protection Durability Mechanical *3 *1 Electrical *2 Model Applicable category and ratings D4C-1@@@ AC-15 2 A/250 V DC-12 2 A/30 V 5A 4A D4C-2@@@ AC-15 2 A/125 V 5A D4C-3@@@ DC-12 2 A/30 V D4C-4@@@ AC-14 0.1 A/125 V DC-12 0.1 A/30 V 0.5 A 0.5 A D4C-5@@@ AC-14 0.1 A/125 V 0.5 A D4C-6@@@ DC-12 0.1 A/30 V 0.5 A I the 4A UL/CSA B300 (D4C-16@@, -17@@) B150 (D4C-26@@, -27@@) B300 Rated voltage 120 VAC 240 VAC Carry current 5A Current(A) Volt-amperes(VA) Make Break Make Break 30 15 3 1.5 3,600 3,600 360 360 B150 Rated voltage Carry current 120 VAC 5A Current(A) Volt-amperes(VA) Make Break Make Break 30 3 3,600 360 Operating speed Operating Mechanical frequency Electrical Rated frequency Insulation resistance Contact resistance (initial) Between terminals of the same polarity Between currentDielectric carrying metal part and ground strength Between each terminal and non-current-carrying metal part, Rated insulation voltage (Ui) Pollution degree (operating environment) Short-circuit protective device (SCPD) Conditional short-circuit current Conventional enclosed thermal current (I the) Protection against electric shock Vibration reMalfunction sistance Shock re- Destruction sistance Malfunction Ambient operating temperature Ambient operating humidity Weight (D4C-1202) IP67 10,000,000 operations min. 200,000 operations min. (5 A at 125 VAC, resistive load) 0.1 mm/s to 0.5 m/s (in case of plunger) 1 mm/s to 1 m/s (in case of roller lever) 120 operations/min 30 operations/min 50/60 Hz 100 M min. (at 500 VDC) 250 m max. (initial value with 2-m VCTF cable) 300 m max. (initial value with 3-m VCTF cable) 400 m max. (initial value with 5-m VCTF cable) 1,000 VAC,50/60 Hz for 1 min 1,500 VAC,50/60 Hz for 1 min Uimp: 2.5 kV(EN60947-5-1) 1,500 VAC,50/60 Hz for 1 min Uimp: 2.5 kV(EN60947-5-1) 300 V (EN60947-5-1) *5 3 (EN60947-5-1) 10 A fuse type gI or gG (IEC60269) 100 A (EN60947-5-1) 5 A, 4 A, 0.5 A (EN60947-5-1) Class I (with grounding wire) *6 10 to 55 Hz, 1.5-mm double amplitude *4 1,000 m/s2 min. 500 m/s2 min. *4 -10C to +70C (with no icing) 35% to 95%RH With 3-m VCTF cable: 360 g With 5-m VCTF cable: 540 g Note: The above figures are initial values. *1. The values are calculated at an operating temperature of +5C to +35C, and an operating humidity of 40% to 70%RH. Contact your OMRON sales representative for more detailed information on other operating environments. *2. Pre-wired Models: 1,000,000 operations min. (DC specifications, switching current: 0.1 A) *3. Outdoor specifications: 500,000 operations min. *4. Excluding Plastic Rods. *5. Pre-wired models: 250 V *6. Pre-wired models: class III http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2007 All Rights Reserved. 6 D4C Electrical Durability D4C-1@@@, -2@@@, -3@@@ D4C-4@@@, -5@@@, -6@@@ Durability (x 104 operations) Durability (x 104 operations) Engineering Data 500 Operating temperature: 202C Operating humidity: 655C Operating frequency: 30 operations/min (cos= 1, L/R = 0) 300 100 125 VAC 50 30 1,000 700 500 300 125 VAC 100 50 30 30 VDC 250 VAC 10 Operating temperature: 5C to 35C Operating humidity: 40% to 70% Operating frequency: 30 operations/min (cos=1, L/R = 0) 10 5 5 3 3 1 0 1 2 3 4 5 6 7 Switching current (mA) 0 20 40 60 80 100 120 Switching current (mA) Leakage Current for LED-indicator Models The leakage currents and resistances of LED-indicator models are given in the following table. Model Voltage Leakage current Resistance D4C-2@@@ 125 VAC 1.7 mA 68 k D4C-3@@@ 30 VDC 1.7 mA 15 k D4C-5@@@ 125 VAC 1.7 mA 68 k D4C-6@@@ 30 VDC 1.7 mA 15 k Structure and Nomenclature Structure Standard Models Roller Lever Models Without Indicator Roller O-ring (NBR) Lever O-ring (NBR) Diaphragm (NBR) Protective cap (NBR) Built-in switch Molded resin Ground terminal Cable Weather-resistant Models Roller Lever Models Without Indicator Roller The roller is made of self-lubricating sintered stainless steel and boasts high resistance to wear. Shaft Section Seal By fitting an O-ring to the rotary shaft and with an appropriate interference of the screws, high-sealing properties are maintained. The O-ring is made of silicone rubber and is resistant to temperature changes and adverse weather conditions. Head-mounting Screw Diaphragm The diaphragm is made of silicone rubber and is resistant to temperature changes and adverse weather conditions. Cable Vinyl cabtire cable and is resistant to adverse weather conditions. http://www.ia.omron.com/ Lever The lever forged of anti-corrosive aluminium alloy features high corrosion resistances and outstanding ruggedness. Roller Lever Setscrew This screw is made of stainless steel and has high corrosion resistance. Rotary Shaft The shaft is made of stainless steel decreasing the likelihood of rusting. Built-in Switch Both standard load and microload models available. (c)Copyright OMRON Corporation 2007 All Rights Reserved. 7 D4C Contact Form Standard Models/Weather-resistant Models Without Operation Indicator (black)COM Pre-wired Models (-AK1EJ@, -DK1EJ@) Without Operation Indicator NC Pin No.2 Pin No.3 COM NC(red) NO Pin No.4 NO(white) E (blue) *2 (Yellow/green stripes) *1 (green) *2 With Operation Indicator (Lit when Not Actuated) <24 VDC LED> With Operation Indicator (Lit when Not Actuated) <24 VDC LED> Pin No.3 COM NC Pin No.2 NO Pin No.4 (black)COM NC(red) NO(white) (blue) *2 E *3 E (Yellow/green) *1 15k (green) *2 15k <100 VAC LED> <100 VAC LED> NC Pin No.2 Pin No.3 COM NO Pin No.4 NC(red) (black)COM E *3 NO(white) (blue) *2 E *3 E (Yellow/green) *1 68k (green) *2 68k For AC For DC Positioning piece*4 Connector Models for ASI Devices (-M1J) Without Operation Indicator Pin No.3 COM NO Pin No.4 With Operation Indicator (Lit when Not Actuated) Pin No.3 COM NO Pin No.4 Positioning piece*4 NC NC NO NO COM COM *1. Yellow/green: VCTF oil-resistant cable Green: VCTF cable *2. SJT(O) cable approved by UL and CSA. *3. E (ground) is not grounded. *4. The position of the positioning piece is not fixed. Using an L-shaped connector may result in failure. Use only a straight connector. Note: "Lit when not Actuated" means that when the actuator is in the free position, the indicator is lit, and when the actuator is turned or pushed and the contact comes into contact with the NO side, the indicator turns OFF. R For DC Positioning piece*4 NO COM http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2007 All Rights Reserved. 8 D4C Dimensions and Operating Characteristics Switches Models without LED indicators are shown in the illustrations and dimensions diagrams. Refer to page 11 for Models with LED Indicators. The boxes in the model numbers are replaced with the rating and cable type. Refer to page 1 for the Model Number Structure. Standard Models Pin Plunger D4C-@@01 Roller Lever D4C-@@20 D4C-@@20-P 10 dia. stainless steel plunger 40 max. 250.1 PT Two, 5.1 +0.2 0 dia. holes Spot facing 10.2 dia. Depth: 6 17.5 dia. x 7 stainless sintered roller 50 max. 440.8 30.20.8 40 max. 250.1 2.8 4.5 7.5 OP 54.2 max. 16 Correct setting position 8 31.50.8 49 max. 2 38R 23 102.7 max. 7 VCTF cable, 0.75 mm2, 4 conductor Finishing O.D.: 7.6 1.4 2 Roller Plunger D4C-@@02 11.4 7.5 8 M5 (length: 12) Allen-head bolt 23 1.5 2 34 40 max. 250.1 Two, 5.1 +0.2 0 dia. holes Spot facing 10.2 dia. Depth: 6 OP 16 VCTF cable, * 0.75 mm2, 4 conductor Finishing O.D.: 7.6 Correct setting position 2.8 8 Roller Lever (High-Sensitivity Model) D4C-@@24 17.5 dia. x 7 stainless sintered roller D4C-@@24-P 51.5 max. 2 1.4 2 23 50 max. 440.8 30.20.8 40 max. 250.1 VCTF cable, 0.75 mm2, 4 conductor Finishing O.D.: 7.6 Crossroller Plunger D4C-@@03 1.4 2 1.5 34 PT 31.50.8 38R 12 dia. x 4.4 stainless steel roller 40 max. 250.1 +0.2 0 dia. Two, 5.1 holes Spot facing 10.2 dia. Depth: 6 16 11.4 7 7.5 8 M5 (length: 12) Allen-head bolt 23 2.8 7 7.5 67 max. 23 VCTF cable, * 0.75 mm2, 4 conductor Finishing O.D.: 7.6 65 max. Two, 5.1 +0.2 0 dia. holes Spot facing 10.2 dia. Depth: 6 8 51.5 max. 2 16 102.7 max. Correct setting position 2 OP 1.5 34 * S-FLEX VCTF Cables are used for weatherresistant models. 7 7.5 67 max. 65 max. Two, 5.1 +0.2 0 dia. holes Spot facing 10.2 dia. Depth: 6 12 dia. x 4.4 stainless steel roller PT 16 2 1.4 1.5 34 * S-FLEX VCTF Cables are used for weatherresistant models. VCTF cable, 0.75 mm2, 4 conductor Finishing O.D.: 7.6 2 1.4 1.5 34 Note: Unless otherwise specified, a tolerance of 0.4 mm applies to all dimensions. Model Operating characteristics Operating force Release force Pretravel Overtravel Movement Differential OF RF PT OT MD Operating Position OP max. min. max. min. max. D4C-@@01 D4C-@@02 D4C-@@03 D4C-@@20 D4C-@@20-P D4C-@@24 D4C-@@24-P 11.77 N 4.41 N 1.8 mm 3 mm 0.2 mm 11.77 N 4.41 N 1.8 mm 3 mm 0.2 mm 11.77 N 4.41 N 1.8 mm 3 mm 0.2 mm 5.69 N 1.47 N 25 40 3 5.69 N 1.47 N 103 50 3 15.71 mm 28.51 mm 28.51 mm --- --- http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2007 All Rights Reserved. 9 D4C Sealed Plunger D4C-@@31 Sealed Roller Plunger D4C-@@32 10 dia. stainless steel plunger Rubber cap 40 max. Two, 5.1 +0.2 0 dia. 250.1 holes Spot facing 10.2 dia. Depth: 6 PT OP 12 dia. x 4.4 stainless steel roller 40 max. 250.1 PT 16 OP Rubber cap Two, 5.1 +0.2 0 dia. holes Spot facing 10.2 dia. Depth: 6 4.0 7.5 16 4.0 7.5 8 8 49 max. 49 max. 2 VCTF cable, 0.75 mm2, 4 conductor Finishing O.D.: 7.6 2 23 1.4 2 VCTF cable, 0.75 mm2, 4 conductor Finishing O.D.: 7.6 1.5 34 Sealed Crossroller Plunger D4C-@@33 2 23 1.4 1.5 34 12 dia. x 4.4 stainless steel roller 40 max. 250.1 PT OP Rubber cap Two, 5.1 +0.2 0 dia. holes Spot facing 10.2 dia. Depth: 6 16 4.0 7.5 8 49 max. 2 VCTF cable, 0.75 mm2, 4 conductor Finishing O.D.: 7.6 23 1.4 2 1.5 34 Note: Unless otherwise specified, a tolerance of 0.4 mm applies to all dimensions. Operating characteristics Model Operating force Release force Pretravel Overtravel Movement Differential OF RF PT OT MD Operating Position Total travel OP TT * max. min. max. min. max. D4C-@@31 D4C-@@32 D4C-@@33 17.65 N 4.41 N 1.8 mm 3 mm 0.2 mm 17.65 N 4.41 N 1.8 mm 3 mm 0.2 mm 17.65 N 4.41 N 1.8 mm 3 mm 0.2 mm 24.91 mm (5) mm 34.31 mm (5) mm 34.31 mm (5) mm * The TT is a reference value. http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2007 All Rights Reserved. 10 D4C Plastic rod D4C-@@50 Center Roller Lever Plunger D4C-@@60 Nylon rod 40 max. 250.1 *1 16 40 max. 250.1 *2 38 17.5 dia. x 7 stainless sintered roller 3.2 dia. 6.6 dia. Rubber cap 1042.5 Two, 5.1 +0.2 0 dia. holes Spot facing 10.2 dia. Depth: 6 42 Two, 5.1 +0.2 0 dia. holes Spot facing 10.2 dia. Depth: 6 38R 56.9 102.7 max. 4.5 7.5 7 11.4 18.9 7.5 8 8 49 max. 2 VCTF cable, 0.75 mm2, 4 conductor Finishing O.D.: 7.6 23 2 1.4 2 23 VCTF cable, 0.75 mm2, 4 conductor Finishing O.D.: 7.6 1.5 1.5 1.4 2 34 34 16 *1 Operation is possible in any direction except in parallel to the axis. *2 The ideal range for operation is between the tip of the rod and 1/3 of the length of the actuator. Note: Unless otherwise specified, a tolerance of 0.4 mm applies to all dimensions. Operating characteristics Operating force Release force Pretravel Overtravel Movement Differential Models with LED Indicator Model OF RF PT OT MD max. min. max. min. max. Operating Position OP Total travel TT D4C-@@50 D4C-@@60 1.47 N --15 ----- 6.67 N 1.47 N 103 50 3 ----- ----- The dimensions of the LED indicator for models equipped with one are shown below. 4 LED Pre-wired Models Pin Plunger D4C-@001-@K1EJ@ D4C-@001-M1J@ PT 10 dia. stainless steel plunger Two, 5.1 +0.2 0 dia. 40 max. holes 250.1 Spot facing 10.2 dia. Depth: 6 16 Correct setting position PT 12 dia. x 4.4 stainless steel roller 40 max. 250.1 Two, 5.1 +0.2 0 dia. holes Spot facing 10.2 dia. Depth: 6 2.8 4.5 7.5 OP 54.2 max. Roller Plunger D4C-@002-@K1EJ@ D4C-@002-M1J@ OP 67 max. 2 Correct setting position 2.8 7 7.5 8 49 max. 16 8 51.5 max. 23 2 23 2 2 1.5 34 1.5 1.4 34 6 dia. 1.4 6 dia. XS2H-D421 XS2H-D421 Note: Unless otherwise specified, a tolerance of 0.4 mm applies to all dimensions. Model Operating characteristics Operating force Release force Pretravel Overtravel Movement Differential OF RF PT OT MD Operating Position OP max. min. max. min. max. D4C-@001 -@K1EJ@ D4C-@002 -@K1EJ@ 11.77 N 4.41 N 1.8 mm 3 mm 0.2 mm 11.77 N 4.41 N 1.8 mm 3 mm 0.2 mm 15.71 mm 28.51 mm Note: Specifications are the same for -M1J Switches. http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2007 All Rights Reserved. 11 D4C Sealed Pin Plunger D4C-@031-@K1EJ@ D4C-@031-M1J@ 10 dia. stainless Sealed Roller Plunger D4C-@032-@K1EJ@ D4C-@032-M1J@ steel plunger Rubber cap 40 max. 250.1 PT Two, 5.1 +0.2 0 dia. holes Spot facing 10.2 dia. Depth: 6 OP 40 max. 250.1 PT 16 4.5 7.5 12 dia. x 4.4 stainless steel roller Rubber cap 16 Two, 5.1 +0.2 0 dia. holes Spot facing 10.2 dia. Depth: 6 OP 4.5 7.5 8 49 max. 8 2 49 max. 23 2 23 2 2 1.5 34 1.5 1.4 34 1.4 6 dia. 6 dia. XS2H-D421 XS2H-D421 Note: Unless otherwise specified, a tolerance of 0.4 mm applies to all dimensions. Model Operating characteristics Operating force Release force Pretravel Overtravel Movement Differential OF RF PT OT MD Operating Position OP max. min. max. min. max. D4C-@031 -@K1EJ@ D4C-@032 -@K1EJ@ 17.65 N 4.41 N 1.8 mm 3 mm 0.2 mm 17.65 N 4.41 N 1.8 mm 3 mm 0.2 mm 24.91 mm 34.31 mm Note: Specifications are the same for -M1J Switches Roller Lever (High-sensitivity Model) D4C-@024-@K1EJ@ D4C-@024-M1J@ 17.5 dia. x 7 stainless sintered roller 50 max. 440.8 30.20.8 40 max. 250.1 31.50.8 38R 102.7 max. 7 16 11.4 7.5 8 2 M5 (length: 12) Allen-head bolt 65 max. 23 2 34 Two, 5.1 +0.2 0 dia. holes Spot facing 10.2 dia. Depth: 6 1.5 1.4 6 dia. XS2H-D421 Note: Unless otherwise specified, a tolerance of 0.4 mm applies to all dimensions. http://www.ia.omron.com/ Operating characteristics Model Operating force Release force Pretravel Overtravel Movement Differential OF RF PT OT MD Operating Position OP max. min. max. min. max. D4C-@024-@K1EJ@ 5.69 N 1.47 N 103 50 3 --- Note: Specifications are the same for -M1J Switches (c)Copyright OMRON Corporation 2007 All Rights Reserved. 12 D4C Weather-resistant Models Adjustable Roller Lever D4C-@@27-P 40 max. 250.1 Adjustable Rod Lever D4C-@@29-P 17.5 dia. x 7 stainless steel roller 55 max. 40 max. 250.1 57.7 max. 52.30.8 31.50.8 5.4 44 31.5 3 dia. x 160 stainless steel lever Two, 5.1 +0.2 0 dia. holes Spot facing 10.2 dia. Depth: 6 16 16 30R to 75R (variable) M5 (length: 16) Allen-head bolt 11.4 7 11.4 7 7.5 7.5 8 2 2 23 Two, 5.1 +0.2 0 dia. holes Spot facing 10.2 dia. Depth: 6 23 M5 (length: 12) Allen-head bolt 2 VCTF cable, 0.75 mm2, 4 conductor Finishing O.D.: 7.6 2 65 max. 8 65 max. M5 (length: 12) Allen-head bolt M5 (length: 16) Allen-head bolt 1.4 1.5 VCTF cable, 0.75 mm2, 4 conductor Finishing O.D.: 7.6 2 1.4 1.5 34 34 Note: Unless otherwise specified, a tolerance of 0.4 mm applies to all dimensions. Operating characteristics Model Operating force Release force Pretravel Overtravel Movement Differential OF RF PT OT MD D4C-@@27-P D4C-@@29-P * 5.69 N 1.47 N 25 40 3 5.69 N 1.47 N 25 40 3 max. min. max. min. max. * Operation characteristics for the D4C-@@27-P and D4C- @@29-P are for a lever length of 38 mm. Safety Precautions For details, be sure to read Safety Precautions for All Limit Switches. Precautions for Correct Use Handling Operating Environment * Seal material may deteriorate if a Switch is used outdoor or where subject to special cutting oils, solvents, or chemicals. Always appraise performance under actual application conditions and set suitable maintenance and replacement periods. * Install Switches where they will not be directly subject to cutting chips, dust, or dirt. The Actuator and Switch must also be protected from the accumulation of cutting chips or sludge. Not Suitable The bottom of the Switch at the cable outlet is resin-molded. Secure the cable at a point 5 cm from the Switch bottom to prevent exertion of excess force on the cable. When bending the cable, provide a bending radius of 45 mm min. so as not to damage the cable insulation or sheath. Excessive bending may cause fire or leakage current. Suitable * Constantly subjecting a Switch to vibration or shock can result in wear, which can lead to contact interference with contacts, operation failure, reduced durability, and other problems. Excessive vibration or shock can lead to false contact operation or damage. Install Switches in locations not subject to shock and vibration and in orientations that will not produce resonance. * The Switches have physical contacts. Using them in environments containing silicon gas will result in the formation of silicon oxide (SiO2) due to arc energy. If silicon oxide accumulates on the contacts, contact interference can occur. If silicon oil, silicon filling agents, silicon cables, or other silicon products are present near the Switch, suppress arcing with contact protective circuits (surge killers) or remove the source of silicon gas. http://www.ia.omron.com/ Bending radius (R45 mm min.) Secure here 5 cm Connections * Be sure to connect a fuse with a breaking current 1.5 to 2 times larger than the rated current to the Limit Switch in series in order to protect the Limit Switch from damage due to short-circuiting. * When using the Limit Switch for the EN ratings, use the gI or gG 10A fuse. (c)Copyright OMRON Corporation 2007 All Rights Reserved. 13 D4C Operation Mounting * Operation method, shapes of cam and dog, operating frequency, and overtravel have a significant effect on the service life and precision of a Limit Switch. For this reason, the dog angle must be 30 max., the surface roughness of the dog must be 6.3 S min. and hardness must be Hv 400 to 500. * To allow the plunger-type actuator to travel properly, adjust the dog and cam to the proper setting positions. The proper position is where the plunger groove fits the bushing top. Group Mounting Bushing top 2.8 mm Group-mounting guide (Front: convex Rear: concave) 2.8 mm * To allow the roller lever-type actuator to travel properly, adjust the dog and cam so that the arrow head is positioned between the two convex markers as shown below. Correct Not correct Correct Convex markers t * If the mounting panel is warped or has protruding parts, a malfunction may result. Make sure that the mounting panel is not warped and has even surfaces. Mounting Holes Arrow head Not correct Mounting panel 16 mm Group-mounting guide (Front: convex Rear: concave) Dog Groove * A maximum of 6 Switches may be group-mounted. In this case, pay attention to the mounting direction so that the convex part of the group-mounting guide on one Switch fits into the concave part of the guide on the other Switch as shown in the figure below. For group mounting, the mounting panel must have a thickness (t) of 6 mm min. Two, 5.2-dia. or M5 screw holes 250.1 * Use a Switch with a rubber cap when using the plunger type in an environment where malfunction is possible due to environmental conditions such as dust or cutting chips which may not allow resetting. * Do not expose the Switch to water exceeding 70C or use it in steam. * When the D4C is used in a circuit of a device to be exported to Europe, classified as Overvoltage Class III as specified in IEC664, provide a contact protection circuit. * Tighten each screw to a torque according to the following table. No. Type Appropriate tightening torque* 1 M5 Allen-head bolt 4.90 to 5.88 N*m 2 M3.5 head mounting screw 0.78 to 0.88 N*m 3 M5 Allen-head bolt 4.90 to 5.88 N*m * By removing the two screws from the head, the head direction can be rotated 180. After changing the head direction, re-tighten to the torque specified above. Be careful not to allow any foreign substance to enter the Switch. Micro-load models can be used for switching in the range shown below. Voltage (V) Micro-load Models (D4C-4, -5, -6) 5 mW 800 mW 0.16 mA 30 26 mA 24 Switching range for micro-load models Switching range for standardload models 12 5 Switching not possible in this range 1 mA 100 mA 160 mA 0 0.1 1 10 100 1,000 Current (mA) http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2007 All Rights Reserved. 14 Precautions for All Limit Switches (Not including Safety Switches) Note: Refer to the Precautions section for each Switch for specific precautions applicable to each Switch. Precautions for Safe Use * If the Switch is to be used as a switch in an emergency stop circuit or in a safety circuit for preventing accidents resulting in injuries or deaths, use a Switch with a direct opening mechanism, use the NC contacts with a forced release mechanism, and set the Switch so that it will operate in direct opening mode. For safety, install the Switch using one-way rotational screws or other similar means to prevent it from easily being removed. Protect the Switch with an appropriate cover and post a warning sign near the Switch in order to ensure the safety. * Do not supply electric power when wiring. Otherwise electric shock may result. * Keep the electrical load below the rated value. * Be sure to evaluate the Switch under actual working conditions after installation. * Do not touch the charged switch terminals while the Switch has carry current, otherwise electric shock may result. * If the Switch has a ground terminal, be sure to connect the ground terminal to a ground wire. * Do not disassemble the Switch while electric power is being supply. Otherwise electric shock may result. * The durability of the Switch greatly varies with switching conditions. Before using the Switch, be sure to test the Switch under actual conditions. Make sure that the number of switching operations is within the permissible range. If a deteriorated Switch is used continuously, insulation failures, contact weld, contact failures, switch damage, or switch burnout may result. * Maintain an appropriate insulation distance between wires connected to the Switch. * Some types of load have a great difference between normal current and inrush current. Make sure that the inrush current is within the permissible value. The greater the inrush current in the closed circuit is, the greater the contact abrasion or shift will be. Consequently, contact weld, contact separation failures, or insulation failures may result. Furthermore, the Switch may become broken or damaged. I (A) Mounting * Do not modify the actuator, otherwise the operating characteristics and performance of the actuator will change. * Do not enlarge the mounting holes of the Switch or modify the Switch. Doing so may result in insulation failures, housing damage, or physical injuries. * Be sure to evaluate the Switch under actual working conditions after installation. * Do not apply oil, grease, or other lubricants to the moving parts of the actuator, otherwise the actuator may not operate correctly. Furthermore, intrusion of oil, grease, or other lubricants inside the Switch may reduce sliding characteristic or cause failures in the Switch. * Mount the Switch and secure it with the specified screws tightened to the specified torque along with flat washers and springs. The actuator of a Pushbutton Limit Switch mounted to a panel with excessive tightening torque may not operate correctly. * Be sure to wire the Switch so that the conduit opening is free of metal powder or any other impurities. * If glue or bonding agent is applied, make sure that it does not adhere to the movable parts or intrude inside the Switch, otherwise the Switch may not work correctly or cause contact failure. Some types of glue or bonding agent may generate a gas that may have a bad influence on the Switch. Pay the utmost attention when selecting the glue or locking agent. * Do not drop or disassemble the Switch, otherwise the Switch will not be capable of full performance. Furthermore, the Switch may become broken or burnt. * Some models allow changes in head directions. When changing the head of such a model, make sure that the head is free of any foreign substance. Tighten each screw of the head to the rated torque. * Be sure to take measures so that no foreign material, oil, or water will penetrate into the Switch through the conduit opening. Be sure to attach a connector suited to the cable thickness and tighten the connector securely to the rated torque. * Do not impose shock or vibration on the actuator while it is fully pressed. Otherwise, the actuator will partially abrade and an actuation failure may result. Wiring i (Inrush current) * If the wiring method is incorrect, the wires may get caught on objects or the lead wires may be pulled excessively. Make sure that the lead wires are sufficiently long and secure them along the wiring path. Incorrect Correct io (Constant current) t Terminal box Terminal box Wiring Pay the utmost attention so that each terminal is wired correctly. If the terminal is wired incorrectly, the Switch will not function. Furthermore, not only will the Switch have a bad influence on the external circuit, the Switch itself may become damaged or burnt. * Pay the utmost attention so that each terminal is wired correctly. If a terminal is wired incorrectly, the Limit Switch will not function properly. Furthermore, not only will the Limit Switch have an adverse influence on external circuits, the Limit Switch itself may become damaged or burnt. Precautions for Correct Use For details, refer to Precautions for Correct Use in the Technical Guide for Limit Switches. http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2007 All Rights Reserved. C-1 Technical Guide for Limit Switches Precautions for Correct Use Note: An inductive load causes a problem especially in DC circuitry. Therefore, it is essential to know the time constants (L/R) of the load. Operating force * The Switch in actual operation may cause accidents that cannot be foreseen from the design stage. Therefore, the Switch must be practically tested before actual use. * When testing the Switch, be sure to apply the actual load condition together with the actual operating environment. * All the performance ratings in this catalog are provided under the following conditions unless otherwise specified. Inductive load: A minimum power factor of 0.4 (AC) or a maximum time constant of 7 ms (DC) Lamp load: An inrush current 10 times higher than the normal current Motor load: An inrush current 6 times higher than the normal current (1) Ambient temperature: +5C to +35C (2) Ambient humidity: 40% to 70%RH * The following graph shows an example of changes in contact force according to the stroke. The contact force near the OP or RP is unstable, and the Limit Switch cannot maintain high reliability. Furthermore, the Limit Switch cannot withstand strong vibration or shock. Stroke Contact force Switch Operation FP Changes to opposite side Changes to opposite side OTP Stroke Solenoid (Approximately 10 to 20 times higher) Incandescent lamp (Approximately 10 to 15 times higher) Motor (Approximately 5 to 10 times higher) Relay (Approximately 4 to 5 times higher) Mechanical Characteristics Operating Force, Stroke, and Contact Characteristics * The following graph indicates the relationship between operating force and stroke or stroke and contact force. In order to operate the Limit Switch with high reliability, it is necessary to use the Limit Switch within an appropriate contact force range. If the Limit Switch is used in a normally closed condition, the dog must be installed so that the actuator will return to the FP when the actuator is actuated by the dog. If the Limit Switch is used in a normally open condition, the actuator must be pressed to 70% to 100% of the OT (i.e., 60% to 80% of the TT) and any slight fluctuation must be absorbed by the actuator. * If the full stroke is set close to the OP or RP, contact instability may result. If the full stroke is set to the TTP, the actuator or switch may become damaged due to the inertia of the dog. In that case, adjust the stroke with the mounting panel or the dog. Refer to page 11, Dog Design, page 12, Stroke Settings vs. Dog Movement Distance, and page 12, Dog Surface for details. http://www.ia.omron.com/ * If the Limit Switch is used so that the actuator is constantly pressed, it will fail quickly and reset faults may occur. Inspect the Limit Switch periodically and replace it as required. Mechanical Conditions for Switch Selection * The actuator must be selected according to the operating method. (Refer to page 9.) * Check the operating speed and switching frequency. 1. If the operating speed is extremely low, the switching of the movable contact will become unstable, thus resulting in incorrect contact or contact weld. 2. If the operating speed is extremely high, the Switch may break due to shock. If the switching frequency is high, the switching of the contacts cannot catch up with the switching frequency. Make sure that the switching frequency is within the rated switching frequency. * Do not impose excessive force on the actuator, otherwise the actuator may become damaged or not operate correctly. * Make sure that the stroke is set within the suitable range specified for the model, or otherwise the Switch may break. Electrical Characteristics Electrical Characteristics for Switch Selection * The switching load capacity of the Switch greatly varies between AC and DC. Always be sure to apply the rated load. The control capacity will drastically drop if it is a DC load. This is because a DC load has no current zero-cross point, unlike an AC load. Therefore, if an arc is generated, it may continue comparatively for a long time. Furthermore, the current direction is always the same, which results in a contact relocation phenomena whereby the contacts easily stick to each other and do not separate when the surfaces of the contacts are uneven. * If the load is inductive, counter-electromotive voltage will be generated. The higher the voltage is, the higher the generated energy will be, which will increase the abrasion of the contacts and contact relocation phenomena. Be sure to use the Switch within the rated conditions. * If the load is a minute voltage or current load, use a dedicated Switch for minute loads. The reliability of silver-plated contacts, which are used by standard Switches, will be insufficient if the load is a minute voltage or current load. (c)Copyright OMRON Corporation 2007 All Rights Reserved. C-2 Technical Guide for Limit Switches Contact Protective Circuit Apply a contact protective circuit to increase the contact durability, prevent noise, and suppress the generation of carbide or nitric acid. Be sure to apply the contact protective circuit correctly, otherwise an adverse effect may occur. The following provides typical examples of contact protective circuits. If the Switch is used in an excessively humid location for switching a load that easily generates arcs, such as an inductive load, the arcs may generate NOx, which will change into HNO3 if it reacts with moisture. Consequently, the internal metal parts may corrode and the Switch may fail. Be sure to select the ideal contact preventive circuit from the following. Also, load operating times may be delayed somewhat if a contact protective circuit (a surge killer) is used. Typical Examples of Contact Protective Circuits Applicable current Circuit example AC C R Power supply Inductive load Conditional * O Inductive load O O CR circuit C Power supply R Feature and details Element selection DC C: 1 to 0.5 F x switching current (A) R: 0.5 to 1 x switching voltage (V) * When AC is switched, the load impedance must The values may change according to the characteristics of the load. be lower than the CR impedance. The capacitor suppresses the spark discharge of current when the contacts are open. The resistor limits the inrush current when the contacts are closed again. Consider the roles of the capacitor and resistor and determine ideal capacitance and resistance values through testing. The operating time will be greater if the load is a re- Generally, use a capacitor that has a dielectric strength of between 200 and 300 V. Use an AC calay or solenoid. Connecting the CR circuit in parallel to the load is pacitor for an AC circuit, i.e., a capacitor that has no effective when the power supply voltage is 24 or 48 polarity. If, however, the arc shutoff capacity between the conV and in parallel to the contacts when the power tacts is a problem at high DC voltages, it may be more supply voltage is 100 to 200 V. effective to connect a capacitor and resistor across the contacts rather than the load. Performing testing to determine the most suitable method. Diode method Power supply Inductive load x O Energy stored in the coil is changed into current by the diode connected in parallel to the load. Then the current flowing to the coil is consumed and Joule heat is generated by the resistance of the inductive load. The reset time delay with this method is longer than that in the CR method. Diode and Zener diode method Power supply Inductive load x O This method will be effective if the reset time delay caused by the diode method is too long. If a suitable Zener voltage is not used, the load may fail to operate depending on the environment. Use a Zener diode with a Zener voltage that is about 1.2 times the power supply voltage. O This method makes use of constant-voltage characteristic of the varistor so that no high voltage is imposed on the contacts. This method causes a reset time delay. Connecting a varistor in parallel to the load is effective when the supply voltage is 24 to 48 V and in parallel to the contacts when the supply voltage is 100 to 200 V. Select a varistor with a cut voltage Vc that satisfies the following formula. For AC, the voltage must be multiplied by the square root of 2. Vc > Power supply voltage x 1.5 If Vc is set too high, effectiveness will be reduced because high voltages will not be cut. Varistor method Power supply Inductive load O The diode must withstand a peak inverse voltage 10 times higher than the circuit voltage and a forward current as high or higher than the load current. Do not apply contact protective circuits (surge killers) as shown below. C Power supply Load This circuit effectively suppresses arcs when the contacts are OFF. When the contacts are open, capacity is stored in the capacitor, and short-circuit current of the capacitor will flow when the contacts are turned ON, which may cause contacts to weld. C Power supply This circuit effectively suppresses arcs when the contacts are OFF. When the contacts are ON again, however, charge current will flow to the capacitor, which may result in contact weld. Load Contact faults may occur if a Switch for a general-load is used to switch a micro load circuit. Use switches in the ranges shown in the diagram on the right. However, even when using micro load models within the operating range shown here, if inrush current occurs when the contact is opened or closed, it may increase contact wear and so decrease durability. Therefore, insert a contact protection circuit where necessary. The minimum applicable load is the N-level reference value. This value indicates the malfunction reference level for the reliability level of 60% (60). The equation, 60 = 0.5 x 10-6/operations indicates that the estimated malfunction rate is less than 1/2,000,000 operations with a reliability level of 60%. Voltage (V) Using Switches for Micro Loads 5 mW 800 mW 0.16 mA 30 26 mA 24 Operating range for micro-load models Operating range for standard models 12 Unusable range 5 1 mA 100 mA 160 mA 0 0.1 1 10 100 1,000 Current (mA) http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2007 All Rights Reserved. C-3 Technical Guide for Limit Switches Connections Operating Environment * Do not connect a Single Limit Switch to two power supplies that are different in polarity or type. Power Connection Examples (Connection of Different Polarities) Incorrect Incorrect Power Connection Example (Connection of Different Power Supplies) There is a risk of AC and DC mixing. Incorrect L NC AC NC NO DC NO * Do not use the Switch by itself in atmospheres containing flammable or explosive gases. Arcs and heating resulting from switching may cause fire or explosion. * Use protective covers to protect Switches that are not specified as waterproof or airtight whenever they are used in locations subject to splattering or spraying oil or water, or to accumulation of dust or dirt. Correct Incorrect L Correct Terminal box Terminal box NC * The materials of Limit Switch may change in quality or deteriorate if the Limit Switch is used outdoors or any other location where the Limit Switch is exposed to special machining oil. Consult your OMRON representative before selecting the model. * Be sure to install the Switch so that the Switch is free from dust or metal powder. The actuator and the switch casing must be protected from the accumulation of dust or metal powder. NO Connect the load to the same polarities. * Do not design a circuit where voltage is imposed between contacts, otherwise contact welding may result. Incorrect Correct Incorrect 200 V L 100 V * Do not use a circuit that will short-circuit if an error occurs, otherwise the charged part may melt and break off. NC NC NO NO * Do not use the Switch in locations where the Switch is exposed to hot water at a temperature greater than 60C or steam. * Do not use the Switch under temperatures or other environmental conditions not within the specified ranges. The rated permissible ambient temperature range varies with the model. Refer to the specifications in this catalog. If the Switch is exposed to radical temperature changes, the thermal shock may deform the Switch and the Switch may malfunction. Incorrect L Correct Separate the Switch from hot water. L * Application of Switch to a Low-voltage, Low-current Electronic Circuit. 1. If bouncing or chattering of the contacts results and causes problems, take the following countermeasures. (a)Insert an integral circuit. (b)Suppress the generation of pulse from the contact bouncing or chattering of the contacts so that it is less than the noise margin of the load. 2. Conventional silver-plated contacts are not suited to this application. Use gold-plated contacts, which are ideal for handling minute voltage or current loads. 3. The contacts of the Switch used for an emergency stop must be normally closed with a positive opening mechanism. * In order to protect the Switch from damage due to short-circuits, be sure to connect a quick-response fuse with a breaking current 1.5 to 2 times larger than the rated current to the Switch in series. When complying with EN approved ratings, use a 10-A IEC 60269compliant gI or gG fuse. http://www.ia.omron.com/ * Be sure to protect the Switch with a cover if the Switch is in a location where the Switch may be actuated by mistake or where the Switch is likely cause an accident. Incorrect Correct (Malfunction prevented) * If vibration or shock is continuously imposed on the Switch, contact failure, malfunction, or decrease in service life may be caused by abrasive powder generated from the internal parts. If excessive vibration or shock is imposed on the Switch, the contacts may malfunction or become damaged. Make sure to install the Switch in locations free of constant vibration or shock. * Do not use the Switch with silver-plated contacts for long periods if the switching frequency of the Switch is comparatively low or the load is minute. Otherwise, sulfuric film will be generated on the contacts and contact failures may result. Use the Switch with goldplated contacts or use a dedicated Switch for minute loads instead. (c)Copyright OMRON Corporation 2007 All Rights Reserved. C-4 Technical Guide for Limit Switches * Do not use the Switch in locations with corrosive gas, such as sulfuric gas (H2S or SO2), ammonium gas (NH3), nitric gas (HNO3), or chlorine gas (Cl2), or high temperature and humidity. Otherwise, contact failure or corrosion damage may result. * If the Switch is used in locations with silicone gas, arc energy may create silicon dioxide (SiO2) on the contacts and a contact failure may result. If there is silicone oil, silicone sealant, or wire covered with silicone close to the Switch, attach a contact protective circuit to suppress the arcing of the Switch or eliminate the source of silicone gas generation. Regular Inspection and Replacement * If the Switch is normally closed with low switching frequency (e.g., once or less than once a day), a reset failure may result due to the deterioration of the parts of the Switch. Regularly inspect the Switch and make sure that the Switch is in good working order. * In addition to the mechanical durability or electrical durability of the Switch described previously, the durability of the Switch may decrease due to the deterioration of each part, especially rubber, resin, and metal. Regularly inspect the Switch and replace any part that has deteriorated in order to prevent accidents from occurring. * If the Switch is not turned On or OFF for a long time, oxidation of the contacts may decrease contact reliability. Faulty continuity may result in accidents. * Be sure to mount the Switch securely in a clean location to ensure ease of inspection and replacement. The Switch with operation indicator is available, which is ideal if the location is dark or does not allow easy inspection or replacement. Difficult to inspect or install Easy to inspect Outdoor Use * If the Limit Switch is used in places with sludge or dust powder spray, make sure that the mechanical parts are sealed with a rubber cap. * The rubber materials exposed to ozone may deteriorate. Check that the rubber parts are made of environment-resistive materials, such as chloroprene, silicone, or fluorine rubber. * Due to capillary attraction, rainwater may enter the Limit Switch through the lead wires or sheath. Be sure to cover the wire connections in a terminal box so that they are not directly exposed to rainwater. * If the Limit Switch is used outdoors, the steel parts of the Limit Switch (such as the screws and plunger parts) may corrode. Models with resistance against climatic conditions have been added to the series. Consider using outdoor models, such as the WL-@P1 or D4C-@P. * "Limit Switch is used outdoors" refers to an environment where the Limit Switch is exposed directly to rainwater or sunlight (e.g., multistory parking facilities) excluding locations with corrosive gas or salty breezes. A Limit Switch used outdoors may not release due to icing and may not satisfy specified standards. Operation * Carefully determine the position and shape of the dog or cam so that the actuator will not abruptly snap back, thus causing shock. In order to operate the Limit Switch at a comparatively high speed, use a dog or cam that keeps the Limit Switch turned ON for a sufficient time so that the relay or valve will be sufficiently energized. * The method of operation, the shape of the cam or dog, the operating frequency, and the travel after operation have a large influence on the durability and operating accuracy of the Limit Switch. The cam or dog must be smooth in shape. The cover must be located in the direction ensuring ease of maintenance or inspection. Incorrect Correct Storage of Switch * When storing the Switch, make sure that the location is free of corrosive gas, such as H2S, SO2, NH3, HNO3, or Cl2, or dust and does not have a high temperature or humidity. * Be sure to inspect the Switch before use if it has been stored for three months or more. Snapped back Abruptly actuated Weather Resistance, Cold Resistance, and Heat Resistance Silicon rubber is used to increase resistance to weather, cold, and heat. Silicon rubber, however, can generate silicon gas. (This can occur at room temperature, but the amount of silicon gas generated increases at higher temperatures.) Silicon gas will react as a result of arc energy and form silicon oxide (SiO2). If silicon oxide accumulates on the contacts, contact interference can occur and can interfere with the device. Before using a Switch, test it under actual application conditions (including the environment and operating frequency) to confirm that no problems will occur in actual. Incorrect Snapped back Abruptly actuated * Appropriate force must be imposed on the actuator by the cam or dog in both rotary operation and linear operation. If the dog touches the lever as shown below, the operating position will not be stable. Incorrect Dog http://www.ia.omron.com/ Correct Correct Dog (c)Copyright OMRON Corporation 2007 All Rights Reserved. C-5 Technical Guide for Limit Switches * Unbalanced force must not be imposed on the actuator. Otherwise, wear and tear on the actuator may result. Incorrect Correct * Be sure to use the Limit Switch according to the characteristics of the actuator. If a roller arm lever actuator is used, do not attempt to actuate the Limit Switch in the direction shown below. Incorrect Dog Dog Roller Roller * With a roller actuator, the dog must touch the actuator at a right angle. The actuator or shaft may deform or break if the dog touches the actuator (roller) at an oblique angle. Incorrect Correct Dog Dog * Do not modify the actuator to change the OP. * With the long actuator of an Adjustable Roller Lever Switch, the following countermeasures against lever shaking are recommended. 1.Make the rear edge of the dog smooth with an angle of 15 to 30 or make it in the shape of a quadratic curve. 2.Design the circuit so that no error signal will be generated. 3.Use a switch that is actuated in one direction only. (Alternatively, set the Switch so that it is operated only in one direction.) * With a bevel plunger actuator, make sure that the width of the dog is wider than that of the plunger. Incorrect Correct * Make sure that the actuator does not exceed the OT (overtravel) range, otherwise the Limit Switch may malfunction. When mounting the Limit Switch, be sure to adjust the Limit Switch carefully while considering the whole movement of the actuator. Operating body PT (Pretravel) Install a stopper. 70% of 100% of rated OT rated OT FP (Free position) OP (Operating position) OT (Overtravel) TTP (Total travel position) Optimum setting range Distance to the optimum setting range. Reference line * The Limit Switch may soon malfunction if the OT is excessive. Therefore, adjustments and careful consideration of the position of the Limit Switch and the expected OT of the operating body are necessary when mounting the Limit Switch. Correct Stopper * When using a pin-plunger actuator, make sure that the stroke of the actuator and the movement of the dog are located along a single straight line. Incorrect Correct Operating body Operating body http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2007 All Rights Reserved. C-6 Technical Guide for Limit Switches Dog Design Speed and Angle of Dog and Relationship with Actuator Before designing a dog, carefully consider the operating speed and angle of the dog () and their relationship with the shape of the actuator. The optimum operating speed (V) of a standard dog at an angle of 30 to 45 is 0.5 m/s maximum. Roller Lever Switches Plunger Switches (1) Non-overtravel Dog If the dog overrides the actuator, the front and rear of the dog may be the same in shape, provided that the dog is not designed to be separated from the actuator abruptly. Dog speed: 0.5 m/s max. (standard speed) 30 45 60 60 to 90 Lever set vertically V max. (m/s) y 0.4 0.8 (TT) 0.25 80% of to0.1 tal travel 0.05 (low speed) Roller Plunger 30 20 Dog speed: 0.5 m/s V 2 m/s (high speed) V max. (m/s) y 0.25 0.6 to 0.8 (TT) 0.5 0.5 to 0.7 (TT) Ball Plunger 30 20 V max. (m/s) y 0.25 0.6 to 0.8 (TT) 0.5 0.5 to 0.7 (TT) Change lever set angle () according to dog angle () 45 50 60 to 55 75 to 65 45 40 30 to 35 15 to 25 V max. (m/s) 0.5 0.6 1.3 2 y 0.5 to 0.8 (TT) 0.5 to 0.8 (TT) 0.5 to 0.7 (TT) 0.5 to 0.7 (TT) Bevel Plunger 30 20 Note: The above y values indicate the ratio ranges based on TT (total travel). Therefore, the optimum pressing distance of the dog is between 50% and 80% (or 50% and 70%). Note: The above y values indicate the ratio ranges based on TT (total travel). Therefore, the optimum pressing distance of the dog is between 60% and 80% (or 50% and 70%). (2) Overtravel Dog Dog speed: 0.5 m/s max. 30 45 60 60 to 90 Lever set vertically V max. (m/s) y 0.25 0.6 to 0.8 (TT) 0.5 0.5 to 0.7 (TT) Fork Lever Lock Models V max. (m/s) y 0.4 0.8 (TT) 0.25 80% of to0.1 tal travel 0.05 (low speed) 45 45 Dog 10 60 27.6 Dog speed: 0.5 m/s min. If the speed of the overtravel dog is comparatively high, make the rear edge of the dog smooth at an angle of 15 to 30 or make it in the shape of a quadratic curve. Then lever shaking will be reduced. 15 to 30 Note: Design the shape of the dog so that it does not come in contact with the other roller lever when the actuator is inverted. 60 max. 45 50 60 to 55 75 to 65 45 40 30 to 35 15 to 25 V max. (m/s) 0.5 0.6 1.3 2 y 0.5 to 0.8 (TT) 0.5 to 0.8 (TT) 0.5 to 0.7 (TT) 0.5 to 0.7 (TT) Note: The above y values indicate the ratio ranges based on TT (total travel). Therefore, the optimum pressing distance of the dog is between 50% and 80% (or 50% and 70%). http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2007 All Rights Reserved. C-7 Technical Guide for Limit Switches Stroke Settings vs. Dog Movement Distance Dog Surface * The following information on stroke settings is based on the movement distance of the dog instead of the actuator angle. The following is the optimum stroke of the Limit Switch. Optimum stroke: PT + {Rated OT x (0.7 to 1.0)} In terms of angles, the optimum stroke is expressed as 1 + 2. 70% to 100% of rated OT The surface of dog touching the actuator should be 6.3 S in quality and a hardness of approximately HV450. For smooth operation of the actuator, apply molybdenum disulfide grease to the actuator and the dog touching the actuator. This is ideal for Limit Switches of drip-proof construction and Multiple Limit Switches. Maintenance and Repairs The user of the system must not attempt to perform maintenance and repairs. Contact the manufacturer of the system concerning maintenance and repairs. Other PT: Pretravel OT: Overtravel * The movement distance of the dog based on the optimum stroke is expressed by the following formula. Movement distance of dog R (1-cos) X = Rsin + (mm) tan * The standard material for the switch seal is nitrile rubber (NBR), which has superior resistance to oil. Depending on the type of oil or chemicals in the application environment, however, NBR may deteriorate, e.g., swell or shrink. Confirm performance in advance. * The correct Switch must be selected for the load to ensure contact reliability. Refer to precautions for micro loads in individual product information for details. * When using a Limit Switch with a long lever or long rod lever, make sure that the lever is in the downward direction. * Wire the leads as shown in the following diagram. Correct Wiring Crimped location facing up Lead Lead Crimp terminal with insulating sheath Terminal screw Dog Terminal Terminal screw Terminal Incorrect Wiring Crimped location facing down Lead Lead : Dog angle : Optimum stroke angle R: Actuator length X: Dog movement distance Crimp terminal with insulating sheath Terminal screw * The distance between the reference line and the bottom of the dog based on the optimum stroke is expressed by the following formula. Y = a + b + r (mm) Dog Terminal screw Terminal Terminal Too close to maintain dielectric strength * Reduced ambient temperature tends to result in hardening of the actuator's rubber seal. Therefore, reset may be delayed or reset may fail if the Switch is used with the actuator continually pressed in. Contact your OMRON representative if the Switch is to be used for this type of environment or application. Y Reference line Mounting hole a: Distance between reference line and actuator fulcrum b: R cos r: Roller radius Y: Distance between reference line and bottom of dog http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2007 All Rights Reserved. C-8 Read and Understand This Catalog Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or comments. Warranty and Limitations of Liability WARRANTY OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS, OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. In no event shall responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted. IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR. Application Considerations SUITABILITY FOR USE OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer's application or use of the product. At the customer's request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other application or use. The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products: * Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this catalog. * Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations. * Systems, machines, and equipment that could present a risk to life or property. Please know and observe all prohibitions of use applicable to the products. NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. Disclaimers CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the product may be changed without any notice. When in doubt, special model numbers may be assigned to fix or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual specifications of purchased product. DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown. ERRORS AND OMISSIONS The information in this catalog has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical, or proofreading errors, or omissions. PERFORMANCE DATA Performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON's test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability. PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user's programming of a programmable product, or any consequence thereof. COPYRIGHT AND COPY PERMISSION This catalog shall not be copied for sales or promotions without permission. This catalog is protected by copyright and is intended solely for use in conjunction with the product. Please notify us before copying or reproducing this catalog in any manner, for any other purpose. If copying or transmitting this catalog to another, please copy or transmit it in its entirety. 2007. 3 OMRON Corporation In the interest of product improvement, specifications are subject to change without notice. Industrial Automation Company http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2007 All Rights Reserved. Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: Omron: D4C-1620 D4C-1601 D4C-1602 D4C-1732 D4C-1202 D4CC3002 D4C-1603 D4C-1631 D4C-1632 D4C-1650 D4C-1232 D4C-0001 D4C-0002 D4C-0003 D4C-0020 D4C-0031 D4C-0032 D4C-0033 D4C-0050 D4C-0060 D4C-1102 D4C-1201 D4C-1203 D4C-1210 D4C-1220 D4C-1224 D4C-1250 D4C-1260 D4C-1301 D4C-1302 D4C-1303 D4C-1320 D4C-1324 D4C-1332 D4C-1350 D4C-1360 D4C-1402 D4C-1432 D4C-1433 D4C-1450 D4C-1501 D4C-1502 D4C-1520 D4C-1524 D4C-1602-C SD D4C-1604 D4C-1610 D4C-1620-C D4C-1620-L D4C-1620-R D4C-1624 D4C-1624-R D4C-1632-C D4C-1633 D4C-1641 D4C-1643 D4C-1652 D4C-1701 D4C1702 D4C-1703 D4C-1720 D4C-1720-C D4C-1720-L D4C-1731 D4C-1733 D4C-1750 D4C-1802 D4C-1902 D4C-1920 D4C-2201 D4C-2202 D4C-2203 D4C-2220 D4C-2224 D4C-2232 D4C-2260 D4C-2301 D4C-2302 D4C-2320 D4C-2332 D4C-2350 D4C-2420 D4C-2460 D4C-2502 D4C-2503 D4C-2520 D4C-2602 D4C-2702 D4C-2720 D4C-3002-DK1EJ03 D4C-3002-M1J 0.3M D4C-3024-DK1EJ03 D4C-3024-M1GJ 0.5M D4C-3060DK1EJ03 D4C-3201 D4C-3202 D4C-3202-F4 D4C-3203 D4C-3220 D4C-3224