Soldering/Desoldering
Convection Rework
Fume Extraction
Fluid Dispensing
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fume extraction and fluid dispensing products that allow you to TAP into three advantages
over competitive systems.
Training Advantage
Our products require minimal training time, and are easy and comfortable to use.
Application Advantage
We design our products to be multi-functional and flexible to meet every application need.
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1
2
Content
Hand Soldering & Rework 3 - 18
SmartHeat®Technology 3
Product Selection 4
PS-900 Production Soldering System 5 - 6
MFR-1100 and MFR-2200 Soldering & Rework Systems 7 - 9
MFR Series Desoldering Systems 10
Accessories 11
Tips and Cartridges 12 - 18
Convection Rework 19 - 28
Product Selection 19
MRS-1000 Modular Rework System 20
HCT-1000 Programmable Hand Held Convection Tool 21 - 22
PCT-1000 Programmable Pre-heater 23
ATH-1000 Adjustable Tool Holder and LM-1000 Light Magnifier 24
PCT-100 Focused Convection Pre-heater 25
Board Holders 26
HCT-900 Hand Held Convection Tool 27 - 28
Fume Extraction 29 - 36
Product Selection 29
BVX-100 Benchtop Single User Arm/Plenum System 30
BVX-200 Two Stations Portable Filter Unit 31
MFX-2200 Particle / Gas Fume Extraction Systems 32 - 33
Omniflex and BVX Arms 34
BTX-208 Portable Tip Extraction System 35 - 36
EC1800 Exhaust Cabinet 36
Fluid Dispensing 37 - 44
Product Selection 37
DX-250 Series Digital Dispenser 38
DX-350 Series Digital Dispenser 39
924-DFV Foot Valve Dispenser 40
Dispensing Tips 41 - 42
Dispensing Consumables 43
Accessories 44
Metcal Range 45 - 46
MX-5000 Advanced Soldering & Rework Systems 45
APR Series Advanced Package Rework 46
SmartHeat®Technology
OK International is the only provider of SmartHeat®patented Soldering Technology. SmartHeat®senses the exact
thermal requirement for each solder joint and responds by delivering the precise amount of thermal energy required
to create a reliable connection.
The result is a high degree of control without resorting to higher tip idle temperatures required by conventional heater
process technologies. Consequently, the risk of component and board damage is minimized. This is especially
important with the greater thermal demands required by lead-free applications.
Easy tip insertion and changeouts.
Rapid heat-up & recovery. Shorter
dwell time.
Plug and Play: Attach the desired hand-
piece and turn power on, no other control.
Reduces operator training.
Lightweight,
ergonomic
hand-piece.
Short tip-to-grip
for precise control.
3
Controller Ergonomic
Hand-piece
Heater
Temperature Sensor
Soldering Tip
Stored Energy
Self-regulating
Tip Cartridge
(see below)
Tip
Heater
Coil
Connector
Watch the SmartHeat®Video at
www.okinternational.com/video
Conventional Soldering Technology =
Fixed Power / Variable Temperature
Conventional soldering irons are fixed power systems
that store energy in the tip, they don’t adjust power in
response to thermal demand.
The temperature needs to be manually set and
adjusted to vary the amount of thermal energy
applied, the operator can vary the process.
The tip cools as it heats the joint and the heater
reheats the tip, often overshooting the set temperature.
Conventional soldering systems require calibration.
The actual tip temperature can vary widely from set
point, slowing the process and causing thermal damage
and poor solder joint quality.
SmartHeat®Soldering Technology =
Variable Power / Fixed Temperature
SmartHeat®tips and cartridges sense the load
and instantly deliver the right amount of heat directly
to the solder joint.
The required solder joint temperature drives the
heating process, as opposed to the idle tip
temperature setting (as in a conventional iron).
Operates at lower safer temperatures. Power is
delivered in proportion to the load. SmartHeat®
technology eliminates overshoot.
No calibration required - saves money and
eliminates system down-time.
Other Unique OKi Features
Hand Soldering & Rework Product Selection
Soldering
Rework
Desoldering, External Air
Desoldering, Internal Air Pump
Tweezer Hand-Piece
Cartridge Hand-Piece
Tip Hand-Piece
Single Output
Dual Simultaneous Output
Dual Switched Output
Auto Sleep Workstand
OKi Tips
OKi Cartridges
SSC Cartridges
SELECT A COMPLETE SYSTEM
OR CONFIGURE YOUR OWN SYSTEM - 3 PLATFORMS ARE AVAILABLE
PS-900
MFR-1110
MFR-1120
MFR-1140
MFR-1160
MFR-1161
MFR-2210
MFR-2220
MFR-2240
MFR-2211
MFR-2222
MFR-2241
MFR-DSX
MFR-DSI
MFR-SDX
MFR-SDI
2
2
2
2
22
POWER SUPPLIES HAND-PIECES (see page 11) WORKSTANDS (see page 11) CONSUMABLES
PS-HC3 Tip Hand-Piece WS2-NS (black Non Sleeper)
(incl. PS-CA3 coil assembly) WS2G-NS (green Non Sleeper)
MFR-H2-ST Tip Hand-Piece
(incl. MFR-CA2 coil assembly) OKi TIPS: SxV - CxV
OKi TIPS: PHT - SxV - CxV
MFR-H6-SSC Cartridge Hand-Piece METCAL CARTRIDGES: SSC
MFR-H1-SC Cartridge Hand-Piece OKi CARTRIDGES: SxP - RxP
MFR-H4-TW Tweezer Hand-Piece MFR-WSPT (black ) OKi CARTRIDGES: TxP
MFR-HSR Cartridge Hand-Piece MFR-WSSR (black Non Sleeper) OKi CARTRIDGES: SxP - RxP
MFR-HDS Desoldering Gun MFR-WSDS (black Non Sleeper) OKi TIPS: DxP
MFR-PS1100 Single Output
Soldering & Rework
or
MFR-PS2200 Dual Simultaneous
Output Soldering & Rework
MFR-PS2X Dual Switched Output
Desoldering with External Air
or
MFR-PS2K Dual Switched Output
Desoldering with Internal Air Pump
PS-PW900 Production Soldering
4
WS1 (black) / WS1G (green)
Tip Soldering Hand-Piece
with Coil Assembly
Cartridge Soldering
Hand-Piece
PS Platform - Single Output - Soldering Only
MFR Single or Dual Simultaneous Output Platform - Soldering and Rework
MFR Dual Switched Output Platform - Soldering and Desoldering
All OKi Consumables are shared
between the 3 product platforms
5
PS-900 Production Soldering System
Technical Specifications
Power Supply
Ambient Operating Temperature 10 - 40°C
Maximum Enclosure Temperature 65°C
Input Line Voltage 100 - 240 VAC
Input Line Frequency 50/60 Hz
Power Consumption 90 Watts max.
Output Power 60 Watts max. at 22°C ambient temperature
Output Frequency 450 KHz
Power Cord (3-wire) 183 cm 18/3 SJT
Dimensions W x D x H 80 x 160 x 115 mm (3.1" x 6.3" x 4.5")
Soldering Handle and Coil Assembly
Tip-to-Ground Potential < 2 mV
Tip-to-Ground Resistance < 2 ohms
Idle Temperature Repeatability ± 1.1°C in still air
Handle Cord Assembly Length 122 cm – burn proof, ESD safe
Connector 3-pin power connector
Overall length (with tip) 230 mm (9.06") with standard tips
Grip diameter 13 mm (0.51")
Tip to grip 58 mm (2.28")
Tip shaft diameter 8.0 mm (0.31")
Tip length 82 mm (3.23") to 93 mm (3.66") (typical)
Workstand W x D x H 105 x 175 x 90 mm (4.1" x 6.9" x 3.5")
Key Features & Benefits
SmartHeat®temperature control
Ergonomic, lightweight handle
Rugged cast aluminum housing
Added plating thickness to tips
Low cost, quick-change heater coil
The PS-900 Soldering System,powered by
SmartHeat®Technology, is part of a new
generation of cost effective soldering
systems from OK International.
The PS-900 provides power and exceptional
thermal control in a small benchtop footprint.
The PS-900 increases productivity by performing
a wide range of applications. It is designed for
lead-free soldering processes, multilayer boards
and thermally demanding components.
6
PS-900 Production Soldering System
Part No. Description
PS-900 Complete System
Includes:
PS-PW900 1Power Supply
PS-HC3 2Hand-piece (PS-H3) and Coil Assembly (PS-CA3), no tips included
WS2-NS 3Workstand, Black
Other Accessories Available:
PS-H3 4Hand-piece only, NO Coil Assembly
PS-CA3 5Coil Assembly for SxV Soldering Tips and CxV Blade Tips ONLY
WS2G-NS Workstand, Green
AC-CP2 Tip Removal Pad
WS2 Sleeper Stand
SxV
Soldering Tips
CxV
Blade Tips
TIPS
See Pages 13 & 14
ONLY AVAILABLE ON PS-900 SYSTEM AND FOR USE WITH PHT TIPS
PS-CA1 6Coil Assembly for PHT Soldering Tips ONLY
PS-HC1 Hand-piece (PS-H3) and Coil Assembly (PS-CA1)
PS-H3 7Hand-piece only, NO Coil Assembly PHT
Light Load, Fine
Access Soldering Tips
TIPS
See Page 18
1
6
7
2
3
4
5
Training Advantage
No training: Switch on and Solder
No calibration required either
7
MFR-1100 Series Single Output Soldering & Rework System
CARTRIDGES
See Pages 15 & 16
SxV
Soldering Tips
CxV
Blade Tips
TIPS
See Pages 13 & 14
SxP
Soldering Cartridges
RxP
Rework
Cartridges
MFR-PS1100 MFR-H1-SC MFR-H2-ST MFR-H4-TW MFR-H6-SSC WS1 MFR-WSPT
Power Supply Soldering Cartridge Soldering Tip Tweezer SSC Cartridge Universal Soldering Tweezer
Hand-piece Hand-piece Hand-piece Hand-piece Workstand Workstand
MFR-1110 1 1 1
MFR-1120 1 1 1
MFR-1140 1 1 1
MFR-1160 1 1 1
MFR-1161 1 1 1 2
Systems
CARTRIDGES
See Page 17
Note: The MFR-1160 is replacing the Metcal SP200 Soldering System
Application Advantage
Multiple hand-pieces offering
a wide range of applications.
CARTRIDGES
See Page 18
SSC
Soldering Cartridges
TxP
Tweezer Cartridges
1 2 3 4
1
2
3
Picture Reference
4
The MFR-1100 Single Output Series is designed
to minimize training investment, maximize
application solutions and increase productivity.
This Series is highly versatile in that it can be
used with either a soldering tip, cartridge or
tweezers and offers a choice of four hand-pieces.
8
MFR-2200 Series Dual Simultaneous Output Soldering & Rework System
The MFR-2200 Series features dual output
capability allowing users to select operation of one
hand-piece or two hand-pieces simultaneously.
Like the MFR-1100 Series, the MFR-2200
offers the same choice of multiple hand-pieces.
Flexibility can be increased by locking both
systems together.
SxV
Soldering Tips
CxV
Blade Tips
TIPS
See Pages 13 & 14
MFR-PS2200 MFR-H1-SC MFR-H2-ST MFR-H4-TW WS1 MFR-WSPT
Power Supply Soldering Cartridge Soldering Tip Tweezer Universal Soldering Tweezer
Hand-piece Hand-piece Hand-piece Workstand Workstand
MFR-2210 1 1 1
MFR-2220 1 1 1
MFR-2240 1 1 1
MFR-2211 1 2 2
MFR-2222 1 2 2
MFR-2241 1 1 1 1 1
Systems
Productivity Advantage
Dual Output System for
increased productivity
CARTRIDGES
See Pages 15 & 16
SxP
Soldering Cartridges
RxP
Rework
Cartridges
CARTRIDGES
See Page 17
TxP
Tweezer Cartridges
1
2
3
1 2 3
Picture Reference
9
MFR-1100 & MFR-2200 Series Soldering & Rework Systems
Key Features & Benefits
SmartHeat®Technology provides exceptional
power for high thermal demand applications
Single or Dual simultaneous outputs allow for
single or dual hand-piece use
Four hand-pieces available for increased
application solutions for soldering and rework on
one system
Each hand-piece has a comprehensive range
of cartridges or tips for maximum flexibility
Hand-pieces are ergonomic for operator safety
and comfort
Other Accessories Available:
MFR-CA2 Coil Assembly for Tip Hand-piece (MFR-H2-ST)
WS1G Auto-sleep Workstand, Green
MFR-PM70 Power Meter
AC-CP2 Cartridge / Tip Removal Pad
AC-BP Brass Pad (for Workstand) - Pack of 10
MFR-UK1 Upgrade Kit: Solder Cartridge Hand-piece
(MFR-H1-SC) and Workstand (WS1)
MFR-UK2 Upgrade Kit: Solder Tip Hand-piece
(MFR-H2-ST) and Workstand (WS1)
MFR-UK4 Upgrade Kit: Tweezer Cartridge Hand-piece
(MFR-H4-TW) and Workstand (MFR-WSPT) MFR-2200: Three position switch. Select left, right or
center (both ports operational) to power hand-pieces
Technical Specifications
Power Supply MFR-1100 MFR-2200
Ambient Operating Temperature 10 - 40°C (50°F - 104°F) 10 - 40°C (50°F - 104°F)
Maximum Enclosure Temperature 55°C (131°F) 55°C (131°F)
Input Line Voltage 100 - 240 VAC 100 - 240 VAC
Input Line Frequency 50/60 Hz grounded circuit 50/60 Hz grounded circuit
Power Consumption 70 Watts maximum 130 Watts maximum
Output Power 60 Watts at 22°C 60 Watts at 22°C per output (2 outputs)
Output Frequency 450 KHz 450 KHz
Power Cord (3-wire) 183 cm 18/3 SJT 183 cm 18/3 SJT
Dimensions (approx.) W x D x H 90mm (3.5”) x 142mm (5.6”) 170mm (7") x 200mm (8")
x 197mm (7.8”) x 152.5mm (6")
Weight 2.3kg (5.05 lbs) 2.97 kg ( 6.55 lbs)
Surface Resistivity 105-109Ohms 105-109Ohms
Certification / Marking cTUVus, CE cTUVus, CE
Soldering Handle and Coil Assembly
Tip-to-Ground Potential < 2 mV RMS < 2 mV RMS
Tip-to-Ground Resistance <2 ohms <2 ohms
Idle Temperature Repeatability ± 1.1°C (2°F) in still air ± 1.1°C (2°F) in still air
Handle Cord Assembly Length 122 cm – burn proof, ESD safe 122 cm – burn proof, ESD safe
Connector 8-pin circular DIN 8-pin circular DIN
Workstand W x D x H 100 mm (4") x 200 mm (8") 100 mm (4") x 200 mm (8")
x 100 mm (4") x 100 mm (4")
Workstand Weight 0.69 kg (1.51 lbs) 0.69 kg (1.51 lbs)
10
MFR Series Desoldering & Rework Systems
Key Features & Benefits
Versatile and ergonomic gun hand-piece that easily switches
to a pencil handpiece
Dual switched outputs (soldering or desoldering)
SmartHeat®makes through-hole desoldering easy and safe
The solder collection chamber and filter system is quick and
easy to change, and provides low cost maintenance
Two Desoldering Systems available: MFR-DSX requires
shop air. The MFR-DSI features an internal vacuum pump.
DxP
Desoldering Tips
CARTRIDGES
See Pages 15 & 16
SxP
Soldering Cartridges
RxP
Rework
Cartridges
Technical Specifications
Ambient Operating Temperature 10- 40°C
Maximum Enclosure Temperature 55°C
Input Line Voltage 100- 240 VAC, grounded circuit
Input Line Frequency 50/60 Hz
Recommended Air Pressure Input 450kPa (65PSI) MFR-PS2X only
Power Consumption (max.) 75 Watts (MFR-PS2K),70 Watts (MFR-PS2X)
Output Power 50 Watts max. at 22°C ambient temp
Output Frequency 450 KHz
Power Cord 3-Wire 183cm (18/3”) SJT
Dimensions w x d x h 170mm (7”) x 200mm (8”) x 152.5mm (6”)
Certification / Marking cTUVus, CE
Tip-to-Ground Potential <2mV RMS
Tip-to-Ground Resistance <2 ohms
Idle Temperature Repeatability ± 1.1°C in still air
Desolder Hand-piece Cable Length L=152cm (60”), burn proof, ESD safe
Other Hand-piece Cable Length L=122cm (48”), burn proof, ESD safe
Hand-piece Connector 8-pin circular DIN
Workstand Dimensions w x d x h 100 mm (4”) x 200 mm (8”) x 100 mm (4”)
Part No. Description
MFR-DSX Desolder System, External Air
MFR-DSI Desolder System, Internal Air Pump
MFR-SDX Solder / Desolder System, External Air
MFR-SDI Solder / Desolder System, Internal Air Pump
Includes:
MFR-HDS Desolder Hand-piece
MFR-WSDS Desolder Workstand
MFR-HSR Soldering and Rework Hand-piece (only for MFR-SDX /-SDI)
MFR-WSSR Soldering Workstand (only for MFR-SDX /-SDI)
MFR-PS2X Switched Two-Port Power Supply, External Air
MFR-PS2K Switched Two-Port Power Supply, Internal Air Pump
The Gun Hand-piece can be
adjusted from a pencil to a gun
with a simple press of a button
MFR-DSX / MFR-DSI
MFR-SDX / MFR-SDI
11
Hand-pieces and replacement coils
PS-HC3 Soldering Handle with PS-CA3 Coil Assembly (PS-900)
PS-H3 5Soldering Handle without Coil Assembly (PS-900)
PS-CA3 6Coil Assembly for PS-HC3 / PS-H3 Hand-piece (PS-900)
MFR-H1-SC 1Cartridge Solder / Rework Hand-piece (MFR-1100 & MFR-2200)
MFR-H2-ST 2Tip Solder Hand-piece (MFR-1100 & MFR-2200)
MFR-CA2 Coil Assembly for MFR-H2-ST Hand-piece (MFR-1100 & MFR-2200)
MFR-H4-TW 4Precision Tweezer Hand-piece (MFR-1100 & MFR-2200)
MFR-H6-SSC 3SSC Cartridge Solder Hand-piece (MFR-1100 & MFR-2200)
MFR-HSR Cartridge Solder / Rework Hand-piece (MFR-SDX & MFR-SDI)
MFR-HDS 14 Desolder Hand-piece (MFR-DSX,-DSI,-SDX,-SDI)
Workstands
WS1 Universal Auto Sleep Workstand
WS2-NS 9Solder Workstand (PS-900)
MFR-WSPT 7Non Sleeper Precision Tweezer Workstand
MFR-WSSR Non Sleeper Stand Soldering Workstand
MFR-WSDS 8Non Sleeper Desoldering Workstand (MFR-DSX,-DSI,-SDX,-SDI)
WS1CB Solder Rework Cradle Replacement for WS1 Workstand
WS2CB Solder Rework Cradle Replacement for WS2 Workstand
Lead-Free Process Identification
WS1G 12 Green Universal Auto Sleep Workstand
WS2G-NS Green Solder Workstand (PS-900)
WS1CG Green Solder Rework Cradle Replacement for WS1 Workstand
WS2CG Green Solder Rework Cradle Replacement for WS2 Workstand
AC-CK1 11 Green Identification Ring for OKi Cartridges (Pack of 50)
AC-CK3 Green Identification Ring for SSC Cartridges (Pack of 50)
AC-CK4 10 Green Identification Ring for OKi Tips (Pack of 50)
Miscellaneous Accessories
AC-BRUSH-P Soft Brass Brush (Pack of 6)
AC-CP2 Cartridge and Tip Removal Pad
AC-FX1 13 Fume Extraction Kit
AC-IK Interlocking / Mounting Kit
MFR-PM70 Power Meter for MFR Series
PS-PM900 Power Meter for PS-900
AC-Y10 Yellow Sponge for WS1 Workstand (Pack of 10)
AC-YS4 Yellow Sponge Round for WS2 Workstand (Pack of 10)
AC-BP Brass Pad (Pack of 10)
Desoldering Accessories
AC-TC-P Desoldering Tip Cleaner (Pack of 12)
AC-SK1 Seal Kit Collection Chamber
AC-VL ESD Air Hose
MFR-HDCA Desolder Coil Assembly
AC-CC Solder Collection Chamber
AC-DFP Chamber Liner, Filter & Fume
Accessories and Spare Parts for PS and MFR Platforms
12
3
4
6
78
9
10
11
13
12
5
14
Auto-Sleep Workstand WS1 & WS1G: how do they work?
An insert helps increase tip life by allowing the tip or cartridge to idle at a lower temperature,
thereby reducing oxidation.
Does not shut the iron off, only reduces the power available to the tip while in the Workstand.
The recovery time, from when the tip is removed from the Workstand, is within seconds.
Also includes a brass wire wool cleaning compartment to remove heavy oxidation build up as-
sociated with lead-free processes.
12
Maximum Tip Temperature For Smartheat®Soldering Cartridges and Tips
Based on our SmartHeat®Technology, our tips and cartridges provide a fixed temperature, offering users a safe
and thermally effective solution to their soldering needs as well as complete process control.
Furthermore, fixed temperature cartridges and tips can offer better tip life because they can operate at a lower
temperature than conventional technology.
We acknowledge that some of our customers have specific maximum temperature criteria to meet when
choosing a tip/cartridge for a particular application. The table below provides the max heater temperature:
Series P/N Example Substrate / Application Max tip temperature
OKi Tips and Cartridges: the second digit (x) denotes substrate material. Replace x by T, F or C as per below :
TSxV-xxxx = STV-xxxx Temp Sensitive 690°F/365°C
FSxV-xxxx = SFV-xxxx FR4/Glass Fiber 790°F/421°C
CSxV-xxxx = SCV-xxxx Ceramic 860°F/460°C
OKi PHT Tips only: 2 Series available. Replace x by 65 or 75 as per below:
650 PHT-x3035 = PHT-653035 Temp Sensitive 680°F/360°C
750 PHT-x3035 = PHT-753035 FR4/Glass Fiber 780°F/416°C
Metcal SSC Cartridges: 3 Series available. Replace x by 5, 6 or 7 as per below:
500 SSC-x17A = SSC-517A Temp Sensitive 575°F/302°C
600 SSC-x17A = SSC-617A Temp Sensitive 675°F/357°C
700 SSC-x17A = SSC-717A FR4/Glass Fiber 775°F/412°C
Tip
Cartridge
Soldering
Rework
Blade
Tweezer
Desoldering
PS-HC3 Hand-piece
PS-HC1 Hand-piece
MFR-H2-ST Hand-piece
MFR-H6-SSC Hand-piece
MFR-H1-SC Hand-piece
MFR-H4-TW Hand-piece
MFR-HSR Hand-piece
MFR-HDS
Hand-piece
SxV
CxV
PHT
SxP
RxP
SSC
TxP
RANGE
Tips and Cartridges Selection
Small pad demand is satisfied with a
small geometry tip.
Large pad demand with small tip geometry
will not meet the thermal energy required
to form a good solder joint.
Large pad demand requires large tip
geometry to form a good solder joint.
HEATER
HEATER
HEATER
Choosing the correct tip geometry
13
SxV and CxV Soldering Tips
F = FR4 / Glass Fiber, for most standard applications. Two other series also available, just replace F with either T or C.
T= Temperature Sensitive C= Ceramic. Note: CxV tips are only available in Fand CSeries.
0.43
"
11.0mm
0.04
"
1.0mm
SFV-CH10
Chisel Solder Tip 30°
1.0mm (.04")
0.51
"
13.0mm
0.02
"
0.5mm
SFV-CNB05
Conical Bent Solder Tip
0.5mm (.02")
0.53
"
13.6mm
0.016
"
0.4mm
SFV-CNL04
Conical Long Solder Tip
0.4mm (.016")
.53"
.02" 13.7mm
0.5mm
SFV-CNL10
Conical Long Solder Tip
1.0mm (.04")
0.43
"
11.0mm
0.08
"
2.0mm
SFV-CH20
Chisel Solder Tip
2.0mm (.08")
0.59
"
15.0mm
0.056
"
1.4mm
SFV-CNL14
Conical Long Solder Tip
1.4mm (.056")
0.43
"
11.0mm
0.1
"
2.5mm
SFV-CH25
Chisel Solder Tip
2.5mm (.10")
SFV-DRH20
Conical Bevel Solder Tip
2.0mm (.08")
SFV-DRH20CP
Drag Soldering Tip Hoof
2.5mm (.10")
SFV-DRH30CP
Drag Soldering Tip Hoof
3.6mm (.14")
0.4
"
10.0mm
0.2
"
5.0mm
SFV-CH50
Chisel Solder Tip
5.0mm (.20")
.20"
5.0m m
14mm .55"
45º
.095"
2.4mm
SFV-DRK50S
Drag Soldering Tip Knife
5.0mm (.20")
SFV-DRK50
Knife Solder Tip
5.0mm (.20")
CFV-BL100
Blade Tip L=10mm (.40”)
0.48
"
12.2mm
0.06
"
1.5mm
SFV-CHB15
Chisel Bent 30°Solder Tip
1.5mm (.06")
CFV-BL250
Blade Tip L=25mm (1”)
0.34
"
8.5mm
0.02
"
0.5mm
SFV-CN05
Conical Solder Tip
0.5mm (.02")
CFV-BL350
Blade Tip L=35mm (1.4”)
CFV-BL400
Blade Tip L=40mm (1.6”)
CFV-BL500
Blade Tip L=50mm (2”)
0.02"
0.5mm
0.36"
9.1mm
The SxV and CxV tips are for use with the soldering tip hand-pieces of the PS and MFR Platforms and are recommended
for heavy duty applications. Full range available at www.okinternational.com.
14
.724"
.01" 18.4mm
0.3mm
SFV-CNL03A
Conical Long Solder Tip
0.3mm (.01")
20.7mm
.81"
45˚
2.0mm
.08"
SFV-DRH420A
Drag Solder Tip Hoof, 45°
2.0mm (.08")
.77"
.016"
19.6mm
0.4mm
SFV-CNB04A
Conical Bent Solder Tip
0.4mm (.016")
.06"
.528"
1.5mm
13.4mm
45º
.12"
3.0mm
.74"
18.7mm
1.8mm
.07"
.528"
13.4mm
.18"
4.5mm 45º
.74"
.07"
18.7mm
1.8mm
2.5mm
.10" .528"
13.4mm
SFV-CH15A
Chisel Solder Tip
1.5mm (.06")
SFV-CH18A
Chisel Solder Tip
1.8mm (.07")
SFV-CH25A
Chisel Solder Tip
2.5mm (.10")
.53"
.02" 13.7mm
0.5mm
SFV-CN05A
Conical Solder Tip
0.5mm (.02")
20.4mm 0.8"
45˚
3.0mm
.12"
SFV-DRH430A
Drag Solder Tip Hoof, 45°
3.0mm (.12")
SFV-DRK30A
Knife Solder Tip,
3.0mm (.12")
SFV-DRK45A
Knife Solder Tip,
4.5mm (.18")
.54"
.04"
1.0mm
13.7mm
SFV-CH10A
Chisel Solder Tip
1.0mm (.04")
3mm
.12" .528"
13.4mm
SFV-CH30A
Chisel Solder Tip
3.0mm (.12")
.461"
.197"
5.0mm
11.7mm
SFV-CH50A
Chisel Solder Tip
5.0mm (.197")
SxV Soldering Tips - Easy Access
F= FR4 / Glass Fiber, for most standard applications.
Two other series also available, just replace F with either T or C.
T= Temperature Sensitive C= Ceramic
The SxV Easy Access tips are for use with the soldering tip hand-pieces of the PS and MFR Platforms and are recommended
for longer reach touch up applications. Full range available at www.okinternational.com.
SxP Soldering Cartridges
0.56
"
14.22mm
0.04
"
1.0mm
SFP-BVL10
Bevel Cartridge 60°
1.0mm (.04")
0.34
"
8.6mm
0.016
"
0.4mm
SFP-CN04
Conical Cartridge 0.4mm (.016")
0.36
"
9.2mm
0.04
"
1mm
SFP-CH10
Chisel Cartridge 30°
1.0mm (.04")
0.6
"
15.21mm
0.016
"
0.4mm
SFP-CNB04
Conical Cartridge Bent
0.4mm (.016")
0.39
"
10mm
0.06
"
1.5mm
SFP-CH15
Chisel Cartridge 30°
1.5mm (.06")
.579
"
14.7mm
0.02
"
0.5mm
SFP-CNB05
Conical Cartridge Bent
0.5mm (.02")
0.474
"
12.04mm
0.06
"
1.5mm
SFP-CH20
Chisel Cartridge 30°
2.0mm (.08")
0.59
"
14.9mm
0.016
"
0.4mm
SFP-CNL04
Conical Cartridge Long Reach
0.4mm (.016")
0.4
"
10.0mm
0.08
"
2.0mm
SFP-CH25
Chisel Cartridge 30°
2.5mm (.10")
SFP-CH30
Chisel Cartridge 30°
3.0mm (.12")
SFP-CH35
Chisel Cartridge 30°
3.5mm (.14")
0.6
"
15.21mm
0.02
"
0.5mm
SFP-DRH05
Drag Soldering Cartridge Hoof
0.5mm (.02")
.70
"
17.78mm
0.14
"
3.5mm
SFP-DRH35
Drag Soldering Cartridge Hoof
3.5mm (.14")
.394
"
10mm
0.1
"
2.5mm
SFP-CH50
Chisel Cartridge 30°
5.0mm (.20")
.45”
11.6 mm
.039”
1.0mm
0.14"
3.5mm
0.43"
11.0mm
0.63
"
16mm
0.2
"
5.0mm
60°
11.6mm
.46"
1.5mm
.06"
0.3
"
7.6mm
0.2
"
5mm
.632
"
16.04mm
0.08
"
2.0mm
SFP-DRH610
Drag Soldering Cartridge Hoof
1.0mm (.04")
SFP-DRK50
Drag Soldering Cartridge
5.0mm (.20")
SFP-DRH615
Drag Soldering Cartridge Hoof
1.5mm (.06")
SFP-CHL20
Chisel Soldering Cartridge 60°
Long Reach 2.0mm (.08")
0.12"
3.0mm
0.43"
11.0mm
SFP-CHB15
Chisel Cartridge 30° Bent
1.5mm (.06")
F= FR4 / Glass Fiber, for most standard applications. Two other series are also available, just replace F with either T or C.
T= Temperature Sensitive, C= Ceramic
15
The SxP cartridges are for use with the soldering cartridge hand-piece of the MFR Single and Dual Platform. They provide a wide
range of options addressing specialized soldering and rework applications. Full range available at www.okinternational.com.
B2
B
AA2
D
16
RxP Rework Cartridges
.20
"
5.07mm
.092
"
2.34mm
.07
"
1.78mm
.20
"
5.07mm
.137
"
3.48mm
.07
"
1.78mm
RFP-DL1
Tunnel Cartridge
.17
"
4.32mm
.204
"
5.18mm
.127
"
3.22mm
.17
"
4.32mm
.204
"
5.18mm
.09
"
2.29mm
.44
"
11.18mm
.270
"
6.86mm
.09
"
2.29mm
.36
"
9.14mm
.02
"
0.5mm
.41
"
10.4mm
.36
"
9.14mm
.02
"
0.5mm
.62
"
15.6mm
.36
"
9.14mm
.02
"
0.5mm
.87
"
22.1mm
RFP-DL2
Tunnel Cartridge
RFP-DL3
Tunnel Cartridge
RFP-SL1
0805 Chip Package
RFP-SL2
1206 Chip Package
RFP-BL1
Blade Cartridge
RFP-BL2
Blade Cartridge
RFP-BL3
Blade Cartridge
Tunnel cartridges are used for the removal of multi-lead,
two-sided components such as SOICs, SOJs and TSOPs.
Blade cartridges are designed to allow effective and
quick cleaning of PCB pads.
Quad cartridges are used for the removal of four-sided
devices such as QFPs and PLCCs.
Slot cartridges are used for the removal of discrete and
passive devices
The RxP cartridges are for use with the soldering cartridge hand-piece of the MFR Single and Dual Platform.
Full range available at www.okinternational.com.
Dimensions in mm (")
Part No. SMT TYPE A2 A B2 BD
RFP-QD4 PLCC 32 11.43 (.450) 12.70 (.500) 13.97 (.550) 15.24 (.600) 3.81 (.150)
RFP-QD6 PLCC 44 16.76 (.660) 17.78 (.700) 16.76 (.660) 17.78 (.700) 3.81 (.150)
RFP-QD7 PLCC 68 24.38 (.960) 25.27 (.995) 24.38 (.960) 25.27 (.995) 5.59 (.220)
RFP-QD10 PLCC 52 19.30 (.760) 20.32 (.800) 19.30 (.760) 20.32 (.800) 3.81 (.150)
RFP-QD15 TQFP 80 12.32 (.485) 13.34 (.525) 12.32 (.485) 13.34 (.525) 2.79 (.110)
RFP-QD19 QFP 44 16.13 (.635) 16.13 (.635) 16.13 (.635) 16.13 (.635) 3.30 (.130)
RFP-QD20 QFP 100 16.51 (.650) 16.51 (.650) 22.48 (.885) 22.48 (.885) 3.30 (.130)
F = FR4 / Glass Fiber, for most standard applications. Two other series are also available, just replace F with either T or C.
T= Temperature Sensitive, C= Ceramic. Note: RxP tips are only available in Fand C Series.
17
TxP Tweezer Cartridges
TFP-BLP1
Tweezer Cartridge
Blade Pair
1.0mm (.04")
.55
"
14mm
.04
"
1.0mm
.03
"
0.76mm
.75
"
19.1mm
.015
"
.38mm
.55
"
14mm
.079
"
2.0mm
.03
"
0.76mm
TFP-BLP2
Tweezer Cartridge
Blade Pair
2.0mm (.08")
DFP-CN2 ∅A = 0.67mm (.026") ∅B = 1.8mm (.07")
DFP-CN3 ∅A = 0.79mm (.031") ∅B = 2.05mm (.080")
DFP-CN4 ∅A = 1.05mm (.041") ∅B = 2.30mm (.090")
DFP-CN5 ∅A = 1.31mm (.052") ∅B = 2.65mm (.104")
DFP-CN6 ∅A = 1.55mm (.061") ∅B = 2.85mm (.112")
DFP-CN7 ∅A = 2.44mm (.096") ∅B = 3.65mm (.143")
DFP-CNL3 ∅A = 0.79mm (.031") ∅B = 2.05mm (.080")
DFP-CNL4 ∅A = 1.05mm (.041") ∅B = 2.30mm (.090")
DFP-CNL5 ∅A = 1.31mm (.052") ∅B = 2.65mm (.104")
REGULAR
TFP-CNP1
Tweezer Cartridge
Conical Pair
0.4mm (.015")
0.055
"
1.4mm
A
0.028
"
0.57mm
Heavy Duty Tweezer Pair
TFP-BLH40 - A= 6.35mm (.25")
TFP-BLH50 - A= 16mm (.62")
TFP-BLH60 - A= 20.5mm (.81")
TFP-BLH70 - A= 28mm (1.1")
LONG REACH
F = FR4 / Glass Fiber, for most standard applications. Two other series are also available, just replace F with either T or C.
T= Temperature Sensitive, C= Ceramic. Note: DxP tips are only available in Fand CSeries.
F= FR4 / Glass Fiber, for most standard applications. Two other series are also available, just replace F with either T or C.
T= Temperature Sensitive, C= Ceramic
For use on MFR Single and Dual Platforms
More cartridges available at www.okinternational.com
For use on MFR Desoldering Platform
More tips available at www.okinternational.com
18
SSC Soldering Cartridges
PHT Soldering Tips
.45"
0.51mm
.02" 11.4mm
SSC-722A
Conical Sharp
0.51mm (.02")
.43"
1.0mm
.04" 11m m
SSC-725A
Chisel 30°
1.0mm (.04")
.04"
.60"
1.0mm
15.2mm
SSC-701A
Conical Sharp
1.0mm (.04")
.39"
.10"
9.9mm
2.5mm
SSC-736A
Chisel 30°
2.5mm (.10")
.45"
.02"
0.51mm
11. 4 mm
SSC-726A
Sharp Bent 30°
0.51mm (.02")
.40"
.07"
9.9mm
1.78mm
SSC-737A
Chisel 30°
1.78mm (.07")
.40"
1.5mm
10mm
.06"
SSC-738A
Chisel 30°
1.50mm (.06")
.64"
45º
.02"
.18 "
16.25mm
0.5mm
4.5mm
.24"
6.1mm
SSC-773A
Drag Soldering (increased tinned area)
6.1mm (.24")
7= 700 Series for most standard applications. 6= 600 Series and 5= 500 Series also available for temperature sensitive applications.
To order these series, replace 7 with either 6 or 5 except * (not available in 500 Series)
75 = 750 Series for most standard applications.
65 = 650 Series also available for temperature
sensitive applications. To order this series, replace
75 with 65.
1.78mm
.07"
.394"
10.0mm
PHT-750335
Chisel Fine 30°
1.78mm (.07")
1.0mm
.04"
.394"
10mm
PHT-750315
Chisel Fine 30°
1.0mm (.04")
45º
.12"
3.0mm
.59"
15.0mm
PHT-755437
Knife Sharp 45°
3.0mm (.12")
.59"
.01"
15.0mm
0.25mm
PHT-752017
Conical 30°
0.25mm (.01")
2.5mm
.10"
.394"
10.0mm
PHT-751355
Chisel 30°
2.5mm (.10")
.39"
.02" 10.0mm
0.5mm
PHT-752035
Conical Fine
0.5mm (.02")
0.59"
15.0mm
0.02"
0.5mm
PHT-753035
Conical 30°
0.5mm (.02")
17.0mm
.67"
45˚
3.0mm
.12"
.06"
.394"
1.5mm
10.0mm
16.65mm
.04"
.656"
1.0mm
17.0mm
.67"
45˚
4.0mm
.16"
PHT-754487F
Hoof 45° Face Only
3.0mm (.12")
PHT-750325
Chisel 60°
1.5mm (.06")
PHT-753077
Power Conical
1.0mm (.04")
PHT-754497
Hoof 45°
4.0mm (.16")
The PHT tips are specifically offered to provide a solution for light load and fine access applications using the PS-900
and the PS-CA1 coil assembly.
For use on MFR Single Platform
More cartridges available at www.okinternational.com
For use on PS Platform
More tips available at www.okinternational.com
19
Convection Rework Product Selection
110V
240V
Analog
Digital
Pre-heater
Hand held tool
Programmable
Manual
External TC option
Vacuum pickup
Integrated board holder
Profiles Storage
SYSTEMS
MRS-1000
HCT-1000
PCT-1000
PCT-100-11
PCT-100-21
PCT-101-11
PCT-101-21
PCT-102-11
PCT-102-21
PCT-103-11
PCT-103-21
HCT-900-11
HCT-900-21
Best stable heating method for rework
Excellent temperature stabilization across the PCB
Gentle ramp up to temperature prevents component damage
Gentle ramp up reduces solder balls
Cool down mode ensures proper solder joint formation
Non-contact reflow prevents thermal shocking of delicate components such as BGAs, CSPs and QFPs
Non-contact reflow assists with component self centering during the soldering process
Convection removal is the preferred method for component recycling
Convection is used in most manufacturing production lines today
Why is convection important?
Typical Profile
Characteristics
of the MRS System
450
400
350
300
250
200
150
100
50
0
Zone 1 Zone 2 Zone 3 Zone4
100 sec 100 sec 80 sec 70 sec
HCT-1000 Top of Component
PCT-1000 Solder Reflow Area
20
Part No. Description
MRS-1000A Modular Rework System Advanced
Incl.: HCT-1000, PCT-1000, ATH-1000A and LM-1000
MRS-1000B Modular Rework System Basic
Incl.: HCT-1000, PCT-1000, ATH-1000B and LM-1000
Key Features & Benefits
Simple removal and replacement of SMT components
Quick, easy and cost effective removal of BGA & CSP
Digital display for repeatable temperature settings
Automatic control of the preheater for simple operation
Easy 5 zone profile creation for operator repeatability
Integrated vacuum pickup for easy component removal
Hand held or tool holder mounted for operator comfort
Manual mode for quick setup
External thermocouple for process setup and verification
Digital controlled airflow for repeatable results
X, Y, Z and Theta controls for component alignment
Adjustable PCB holder for easy change outs
Automaticity lifts the component at the end of the cycle, preventing
operators from prematurely lifting components and damaging expensive PCBs
The MRS-1000 Modular Rework System is an
integrated convection rework system for the
removal and placement of BGA/CSP and SMT
components.
The MRS-1000 is comprised of a hand held
convection tool, preheater, and adjustable
tool holder with board holder to create a
manually assisted rework system. A series of
nozzles, targeting a variety of applications,
and light magnifier round out the product
offering for this system.
MRS-1000 Modular Rework System
The 4 components of the MRS system can also be ordered separately,
see pages 21 to 24.
The 4 components of the MRS-1000 Systems are:
1. HCT-1000 Programmable Hand Held
Convection Tool. See pages 21 & 22.
2. PCT-1000 Programmable Pre-heater. See page 23.
3. ATH-1000 Adjustable Tool Holder. See page 24.
4. LM-1000 Light Magnifier. See page 24.
1
2
4
3
21
HCT-1000 Programmable Hand Held Convection Tool
Part No. Description
HCT-1000 Programmable Hand Held Convection Tool
Includes:
HCT-PS1000 HCT-1000 Power Supply
HCT-HV1 Hand-piece with integral vacuum,
cord and connector
HCT-FS2 Footswitch, Dual, HCT-1000
HCTA-VC50-5 Vacuum Cup, 3/16” (5.00mm), pack of 5
HCTA-VC64-5 Vacuum Cup, ¼” (6.4mm), pack of 5
HCTA-VC80-5 Vacuum Cup, 5/16” (8mm), pack of 5
HCTA-VC11-5 Vacuum Cup, 7/16” (11mm), pack of 5
HCTA-TH1 Hand-piece Tool Holder
AC-TCK-24-36 Thermocouple
HCTA-CC Communications Cable
HCT-HTRASSY Heater Assembly
Technical Specifications
Size 229 x 178 x 152mm (9" x 7" x 6 ")
Weight 5.4kg (12 lbs.)
Rated Power 600 W
Input Voltage 100-240 VAC, 50/60 Hz
Storage 0°C to 50°C Temperature
(32°F to 122°F)
Air Flow 5-25 l/minute
Temperature Range Up to 450°C (840°F)
Vacuum Pump 15" Hg (381mm Hg)
Noise Level <55 dB
The HCT-1000 is a fully Programmable Hand Held
Convection Tool offering fast and easy removal and
placement of SMT components.
The HCT-1000 stands out as a versatile convection
rework tool. It can be used on its own or as part of the
MRS-1000 Modular Rework System for more
complex applications.
The system comes equipped with a 5mm nozzle and
nozzle adapter. In addition, a wide range of nozzles is
available, see page 22.
Key Features & Benefits
Integrated vacuum pickup for easy component
removal
Profile creation for operator repeatability and
storage for up to 50 user defined profiles
Manual mode for quick setup
External thermocouple for process setup and
verification
Hand-piece controls for heater and vacuum
Programmable, digitally controlled airflow for
repeatable results
Multiple modes of operation: manual, 4 zone
heating (with the MRS-1000 System)
The HCT-1000 is connected to the PCT-1000
via a cable when used as part of the MRS System
May be used with ATH-1000 Adjustable Tool
Holder (see page 24)
22
HN Series Nozzles
A series of 14 Nozzles are available for use with the MRS-1000 /
HCT-1000. The nozzles fit applications reworking components of
all sizes from (including, but not limited to) BGAs, QFPs, LGAs,
PLCC and SOIC. A custom nozzle program is also available.
Nozzle Measurement and Selection
The nozzle part number (the digits after the “B”) represents the
size of the component. 2mm have been added to each side of
the internal nozzle dimension to allow for component access.
HCT-1000 Programmable Hand Held Convection Tool
Part Number Component Size Components
HN-B0707 7mm X 7mm CSP, LGA44
HN-B1010 10mm X 10mm CSP, LGA178, LCC28
HN-B1414 14mm X 14mm CSP, QFP, TQFP100
HN-B1408 14mm X 8mm, CSP, SOIC24M
HN-B1515 15mm X 15mm BGA
HN-B1818 18mm X 18mm PLC44, CSP, TQFP100, BGA
HN-B2525 25mm x 25mm BGA, PLCC68
HN-B1809 18.2mm X 8.5mm SOLJ28, SOIC28M, TSOP32
HN-B2519 24.5mm X 18.5mm QFP100, QFP80
HN-B2727 27mm X 27mm BGA
HN-B3232 32mm X 32mm BGA
HN-B3535 35mm X 35mm BGA
HN-B4040 40mm X 40mm BGA
HN-J0005 5mm ∅Diameter DISCRETE
Other Nozzle Accessories for HCT-1000
HCT-NC Nozzle Carrier
HNA-1 Nozzle Adapter
HCTA-NW1 Nozzle Wrench
1
1
1
2
3
3
3
4
4
5
5
5
5
6
12
3
56
7
7
8
9
8
9
4
23
PCT-1000 Programmable Pre-heater
Key Features & Benefits
Adds heat capacity and enables lower process
temperatures
Used in a variety of processes including
soldering, desoldering, SMD rework
Provides faster production rates while lowering
overall process temperatures.
2 modes: manual for constant heater temperature
and profile for greater control
4 programmable heating zones and 1 cooling zone
Storage for up to 50 user defined profiles for
easy set-up
Heater control with temperature controlled
either at the heater output or at the board
High efficiency vortex heater design maximizes
ramp to temperature for increased productivity
3
1
2
Technical Specifications
Size 330 x 203 x 76mm
(13" x 8" x 3")
Weight 3.4kg (7.5 lbs)
Rated Power 1200 W
Input Voltage 100-240 VAC, 50/60 Hz
Storage Temperature 0°C to 50°C
(32°F to 122°F)
Air Flow 19 cfm
Temperature Range Up to 350°C (622°F)
Operational Modes Setup, Run, Manual,
Active Setup
Display LCD 20 x 4 display
segments
Number of Programs 50 memory locations
Number of Zones 5 (4 Heat Zones, 1 Cool
Down Zone)
See Board Holders options
on pages 24 and 26
The ATH-1000 and LM-1000 are
both attached to the back of the
PCT-1000 when the components
are used together, as part of the
MRS System.
The PCT-1000 is a fully Programmable Pre-heater
offering more heat, lower temperatures for faster
and higher quality results.
The PCT-1000 provides users exceptional ability to
increase heat capacity with highly controlled thermal
output.
The PCT-1000 can be used as a stand alone unit or
as part of the MRS-1000 Modular Rework System.
Part No. Description
PCT-1000 1Programmable Preheater
Includes:
PCT-FS1 2PCT-1000 Foot Switch
AC-TCK-24-36 3Thermocouple
Part No. Description
ATH-1000A Adjustable Tool Holder, Advanced Head (without base plate)*
ATH-1000B Adjustable Tool Holder, Basic Head (without base plate)*
ATH-RAIL-12 Board Holder Rail for ATH-1000, 12
"
Both ATH-1000A and ATH-1000B are supplied with an 8
"
rail as standard (ATH-RAIL-8).
ATH-BASE Base assembly for ATH-1000A and ATH-1000B
Part No. Description
LM-1000 Light Magnifier (without base plate)*
LM-BP Base Plate for Light Magnifier
Technical Specifications
Weight 2.9kg (6.5 lbs)
Magnification 4x
Lighting 8 LEDs, white
Power 24V DC
Two Adjustable Tool Holder models are available:
The ATH-1000A uses the Advanced Head
Assembly which features 4” of Z axis adjustment,
½” fine adjustment of the X & Y axis as well as
30° θ adjustment.
The ATH-1000B uses the Basic Head assembly
and provides 4” of Z axis adjustment.
ATH-1000 Adjustable Tool Holder
LM-1000 Light Magnifier
Key Features & Benefits
Adjustable Tool Holder designed to work as stand-alone
operation or integrated as part of the MRS-1000
Consists of a board holder, locking hand-piece retainer,
Z axis stop and mounting configurations
Sturdy and easy to attach to the PCT-1000 when
incorporated into the MRS System.
Key Features & Benefits
Integrated light and magnifier
4x magnification lens
Integrated LED lighting system for shadow free illumination
Can be used with the MRS System or as standalone operation
* As part of the MRS-1000, the LM-1000 is attached to the back of the PCT-1000,
see page 23.The LM-BP can be ordered separately when the LM-1000 is used as a
stand-alone unit.
* As part of the MRS-1000, the ATH-1000 is attached to the back of the PCT-1000,
see page 23. The ATH-BASE can be ordered separately when the ATH-1000 is used
as a stand-alone unit.
1
1
2
2
3
3
4
4
24
25
The PCT-100 is a focused convection pre-heater
that is designed to provide extra heat capacity for
demanding applications.
Unlike conventional pre-heaters, the PCT-100
Focused Convection Pre-heater directly targets
the underside PCB providing a substantial thermal
boost for lead- free processes.
Part No. Description
PCT-100-11 Pre-heater 115V
PCT-100-21 Pre-heater 230V
PCT-101-11 Pre-heater 115V with Arm Rest
PCT-101-21 Pre-heater 230V with Arm Rest
PCT-102-11 Pre-heater 115V with Arm Rest and
Boardholder
PCT-102-21 Pre-heater 230V with Arm Rest and
Boardholder
PCT-103-11 Pre-heater 115V with Arm Rest and
Integrated Boardholder
PCT-103-21 Pre-heater 230V with Arm Rest and
Integrated Boardholder
PCT-1HE-11 Heating Element Replacement for
PCT-100 115V
PCT-1HE-21 Heating Element Replacement for
PCT-100 230V
BH-010 Integrated Boardholder for PCT-100
BH-100 Boardholder for PCT-100
PCT-AR Arm Rest for PCT-100
PCT-ARPAD Replacement Pad for Arm Rest PCT-AR
Key Features & Benefits
For hand soldering, through-hole desoldering,
hot air SMT rework, lead-free, multi-layer boards
and assemblies with large ground planes
Improved process time and exceptional control
of potentially damaging temperatures
Vented top plate allows the PCB to be placed
directly over the heater for maximum heat transfer
Integrated or stand-alone board holder
Optional adjustable-angle arm rest
PCT-100 Focused Convection Pre-heater
Technical Specifications
Input Voltage 115 V (PCT-100-11)
230 V (PCT-100-21)
Heater Rating 450 W
Storage Temperature -10°C—60°C
(14°F—140°F)
Environmental Temperature 0°C—40°C
(32°F—104°F)
Air Flow 0.2 CFM (280 l/min)
Control Temperature Variable up to 300°C
(572°F)
Surface Resistivity ESD 106Ω - 1011Ω
Dimensions (L x W x H) 205 x 155 x 65 mm
(8" x 6.1" x 2.6")
Weight 1.6 kg (3.5 lbs)
Certificate/Approvals cTUVus, CE
1
1
1
2
2
3
3
4
4
2
3
4
See more Board Holders on pages 24 and 26
26
Board Holders for PCT-1000 & PCT-100 Pre-heaters
BH-100 Board Holder. Recommended for use with the PCT-100 Pre-heater
BH-1000 Post-Rail Board Holder. Includes: 4 posts, 2 rails with sliding clips, 4 support pins and flat-head support
BH-PK1000 Board Holder Pin Kit. Includes: 2 discs,2 long pins, 2 short pins
ATH-1000(A or B) + ATH-BASE ATH-1000(A or B) + PCT-1000
A = Advanced Head - B = Basic Head
27
HCT-900 Hand Held Convection Tool
Key Features & Benefits
Versatile Hot Air Tool for soldering and
desoldering applications
Robust and compact design
Analog controls for both airflow and heat
Closed loop feedback circuit controls the
temperature
Unique low noise air pump (less than 45 db)
provides precise airflow control
Fully ESD compliant
The HCT-900 Hand Held Convection Tool offers
a low cost, versatile rework solution for a
wide variety of production and rework application
challenges:
Rework a wide range of simple and complex
SMT components
Rework pin in-hole devices such as sockets
and connectors
Remove solder shorts and splashes by using it
with solder braid and flux
Plastic applications such as applying shrink
wrap to components
Part No. Description
HCT-900-11 115V Hand Held Convection Tool
HCT-HE-11 Heating Element, Replacement, 115V
HCT-900-21 230V Hand Held Convection Tool
HCT-HE-21 Heating Element, Replacement, 230V
The HCT-900 can be used for the removal and refitting
of electronic components, including lead-free, from 0201
up to 304 pin QFP.
A closed loop feedback
circuit allows the desired
temperature to be
achieved and maintained
regardless of changes in
the volume of airflow.
28
Nozzle Selection
The HCT-900 is supplied with a standard single jet H-D50 (0.2", 5.0mm) nozzle.
In addition, two rework nozzle kits, predefined for specific applications, are
available, as well as a full selection of nozzles.
NZKT-1 Nozzle Kit for Chip Resistors, SOIC & TSOP Packages. Includes (one each):
• H-D25 • H-SL16 • H-SL28
• H-SOJ40 • H-TS48
NZKT-2 Nozzle Kit for PLCC, QFP & BQFP packages. Includes (one each):
• H-P20 • H-P44 • H-P84
• H-Q1420 • H-Q2626
Model Chip Type A mm (in) B mm (in)
H-P20 PLCC-20 11.9 (0.47") 11.9 (0.46")
H-P28 PLCC-28 14.5 (0.57") 14.5 (0.57")
H-P32 PLCC-32 16.9 (0.67") 14.3 (0.56")
H-P44 PLCC-44 19.5 (0.77") 19.5 (0.77")
H-P52 PLCC-52 22.0 (0.86") 22.1 (0.87")
H-P68 PLCC-68 27.0 (1.06") 27.2 (1.07")
H-P84 PLCC-84 32.4 (1.28") 32.4 (1.28")
H-Q07 QFP-48 8.4 (0.33") 8.4 (0.33")
H-Q10 QFP-44 13.4 (0.53") 13.4 (0.53")
H-Q14 QFP-52,80 17.3 (0.68") 17.3 (0.68")
H-Q1420 QFP-64,80,100 23.4 (0.92") 18.1 (0.71")
H-Q28 QFP-120,128,144,160 31.2 (1.23") 31.2 (1.23")
H-BQ23 BQFP-100 22.4 (0.88") 22.4 (0.88")
H-Q3232 QFP-240 34.5 (1.36") 34.5 (1.36")
H-BQ38 BQFP-196 37.7 (1.48") 37.7 (1.48")
H-Q2626 QFP-208 29.8 (1.17") 29.8 (1.17")
H-S16 SOIC 14,16 6.8 (0.27") 10.2 (0.4")
H-SL16 SOL 14,16 10.6 (0.41") 10.8 (0.43")
H-SL20 SOL 20,20J 10.6 (0.41") 13.3 (0.52")
H-SL24 SOL 24,24J 10.6 (0.41") 15.9 (0.63")
H-SL28 SOL 28 10.6 (0.41") 18.4 (0.72")
H-SL44 SOL 44 16.0 (0.41") 27.9 (1.1")
H-SOJ32 SOJ 32 13.5 (0.53") 20.6 (0.81")
H-SOJ40 SOJ 40 13.5 (0.53") 25.4 (1.0")
H-TS24 TSOP 20-24 17.0 (0.67") 7.1 (0.28")
H-TS32 TSOP 28-32 21.0 (0.83") 9.1 (0.36")
H-TS40 TSOP 40 21.0 (0.83") 10.8 (0.43")
H-TS48 TSOP 48 21.0 (0.83") 13.3 (0.52")
H-TSW24 TSOP 20-24 10.2 (0.4") 18.4 (0.72")
H-TSW44 TSOP 24-28/40-44 12.7 (0.5") 19.8 (1.78")
Model ø A (mm)
H-D25 2.5 (0.1")
H-D50 5.0 (0.2")
H-D120 12.0 (0.47")
Technical Specifications
Input Line Voltage 230 V HCT-900-21 / 115V HCT-900-11
Power 320 W
Air Pump Type Diaphragm
Air Flow 6-25 l/min
Control Temperature 100ºC - 500ºC (212ºF - 932ºF)
Dimensions (L x W x H) 210 x 170 x 140 mm (8.7" x 6.7" x 5.5")
Noise Level Less than 46 dBA
Surface Resistivity Unit: 105Ω - 106Ω. Hand-piece & tube: 107Ω - 1011Ω
Weight 4.7Kg (10.4 lbs)
Certification / Approvals cTUVus, CE
HCT-900 Hand Held Convection Tool
29
Fume Extraction Product Selection
Volume Extraction
Tip Extraction
Single User
Multiple Users
Portable / Benchtop
Plenum Function
BVX Arms
Omniflex Arms
Particle Extraction*
Gas Extraction
Filter Block Indicator
Analog Unit
Digital Unit
Exhaust Cabinet
SYSTEMS
BVX-101
BVX-103
BVX-201-KIT
BVX-201-KIT1
BVX-201
BVX-203
BTX-208
MFX-2200C-A
MFX-2200C-D
MFX-2206C-A
MFX-2206C-D
MFX-2200G-A
MFX-2200G-D
MFX-2206G-A
MFX-2206G-D
EC-1800
What are Solder Fumes?
95% Particulates (Fumes)
5% Gases:
Acetone
Methyl Alcohol
Formaldehyde
Carbon Dioxide
Diterpine Acid
Carbon Monoxide
Isopropyl Alcohol
Health Implications of Solder Fumes
Largely seen as an irritant, solder smoke can
reduce the productivity of workers through a loss
of concentration as well as the accompanying
onset of fatigue and other health concerns as
shown in the illustration.
* all particle filter units are inclusive of a thin gas filter.
Irritation to eyes
Dermatitis and acne
Occupational asthma
Headaches
Nosebleeds
Sore throats
Irritation to upper
respiratory tract
and lungs
30
Exhaust Cabinet
Key Features & Benefits
Portable, single user fume extraction system
Low noise unit
No external ducting or compressor needed
Unit easily fits on any bench-top or under-bench
Innovative adaptor transforms the plenum into an arm
Powerful 85m3/hr-airflow rate
Immediate extraction of fumes, particles and vapors
Two filtration configurations: heavy soldering and light dust
or light duty organic solvent and adhesive applications
Bi-coloured LED light indicates when the filters are blocked
and require replacing
Compatible with BVX Arms (page 30)
BVX-100 Benchtop Single User Arm/Plenum System
Part No. Description
BVX-101
Bench-Top, single user arm/plenum system, Pre-HEPA-Gas
BVX-103
Bench-Top, single user arm/plenum system, Pre-Gas
Filters
FG-BVX
Deep Bed Gas Filter
FM-BVX
Main Filter (Combined HEPA/Gas)
FP-BVX
Pre-Filter (Pack of 5)
Accessories
BVX-ADT
Replacement Arm-To-Plenum Adaptor
BVX-IADT
Inverted Arm Adaptor, ESD Safe
BVX-BCK
Under Bench Mounting Bracket
BVX-CH01
Connection hose, 50mm (2") diameter, 1.8m (6') long
BVX-TB01
Table bracket with 2 C-clamps
Technical Specifications
Static Pressure (suction force) 1250 Pa (5"WC)
Fan Capacity 110m3/h (65 cfm)
Flow Rate (with filter) 85m3/h (50 cfm)
Air Inlets/Number of Stations 1
HEPA Efficiency 99.97% at 0.3 micron
Noise Level < 55 db A
Dimensions (W x D x H) 300mm x 230mm x 290mm
(11.8" x 9.1" x 11.4")
Weight 9kg (20lbs)
Voltage 100-240 VAC
Frequency 50-60 Hz
Power 85 watt
Certification UL, CSA, CE
Key Features & Benefits
Two station design for dynamic fume extraction
New brushless motor, quiet operation
Complete portability, placed under or next to the bench-top
Fitted with 2x 50mm (2") ∅arms or 1x 63mm (2.5") ∅arm
Main filter has a HEPA efficiency of 99.97% at 0.3 micron,
and an activated carbon filter to remove additional gases
Deep-bed gas filter for high capacity of gas filtration, such
as cleaning with solvents or conformal coatings
Audible alarm informs operators when filters need replacing
Easy access on/off remote switch
Compatible with Omniflex Arms and BVX Arms (page 30)
BVX-200 Two Stations Portable Filter Unit
Part No. Description
BVX-201
Filter unit for 2 stations, Pre-HEPA-Gas
BVX-203
Filter unit for 2 stations, Pre-Deep Bed Gas
BVX-201-KIT
Filter unit with 2 BVX-ARML, Pre-HEPA-Gas
BVX-201-KIT1
Filter unit with 2 BVX-ARM-K1, Pre-HEPA-Gas
Filters
FP-BVX200
Pre-Filter (Pack of 5)
FM-BVX200
Main Filter HEPA Carbon
FG-BVX200
Deep Bed Gas Filter
Accessories
BVX-ARM-K1
1 BVX-ARM 760mm (30") long with 1.8m (6') long hose and
table bracket with C-clamps
BVX-ARM-K2
1 BVX-ARM 760mm (30") long and table bracket with C-clamps
BVX-ARM
Arm flexible ESD safe, 760mm (30") long
BVX-ARML
Arm flexible ESD safe, 1.5m (59") long with arm clip
BVX-TB01
Table bracket with 2 C-clamps
BVX-CH01
Connection hose, 50mm (2") diameter, 1.8m (6') long
BVX-CH02
Connection hose, 50mm (2") diameter, 3.6m (12') long
RPS-1 Remote power switch
Technical Specifications
Static Pressure (suction force) 850 Pa (3.5"WC)
Fan Capacity 250m3/h (150 cfm)
Flow Rate (with filter) 2 x 75m3/h (45 cfm)
Air Inlets/Number of Stations 2
HEPA Efficiency 99.97% at 0.3 micron
Noise Level < 55 db A
Dimensions (W x D x H) 508mm x 254mm x 388mm
(20" x 10" x 15.3")
Weight 9kg (20lbs)
Voltage 100-240 VAC
Frequency 50-60 Hz
Power 85 watt
Certification UL, CSA, CE
Max duct run 3.6 m (12')
31
32
The multi-user MFX-2200C Fume Extraction System provides
the ultimate performance in a compact size that easily fits
under most workbenches. It is ideal for removing solder fumes
and filtering laser fumes.
Key Features & Benefits
Excellent air flow performance
Large, pleated pre-filter
HEPA filter rating of 99.97% at 0.3 micron
Casters as standard
Dust filter seal keeps filter housing clean
Minimum operating noise
Compact size, unit fits under most workbenches
Connects up to 4 Omniflex arms with rectangular nozzle
(EA1122) or large hood (EA1126)
Connects up to 8 BVX arms or 8 Omniflex arms with tapered
nozzle (EA1124)
Compatible with Omniflex Arms and BVX Arms (page 30)
MFX-2200C Particle Fume Extraction System
Technical Specifications
110V Units 230V Units
Air Inlet Openings 4 x
Ø2.5"
4 x
Ø63mm
Fan Capacity 600 cfm 900m3/h
Flow Rate 400 cfm 600m3/h
HEPA Efficiency 99.97% at 0.3 micron 99.97% at 0.3 micron
Static Pressure 4.5
" WC Max 1075 Pa
Power Supply 100-120VAC, 60Hz 220-240VAC, 50Hz
Power 400 Watt 400 Watt
Noise Level 58 dbA 58 dbA
Dimensions (W x D x H) 17.7" x 20.7" x 26.4" 450 x 525 x 670mm
Weight 93 lbs 43 Kg
Certification UL, CSA CE
Max duct run 100'30 m
Part No. Description
MFX-2200C-A
Particle Fume Extraction System Analog 110V
MFX-2206C-A
Particle Fume Extraction System Analog 230V
MFX-2200C-D
Particle Fume Extraction System Digital 110V
MFX-2206C-D
Particle Fume Extraction System Digital 230V
Filters
FIL22P030 Prefilter Pleated 60% Efficiency (Pack of 2)
FIL22H070
Combination Filter HEPA/Carbon
Accessories
AC2204
Top cover with 2 air inlets
Ø100mm (4") and 2 air inlets Ø
63mm
(2.5")
Controls and Filter Monitor
Unit On/Off Switch
with power indicator
Thermal overload
protection
Analog models with
filter status gauge
Digital models
with filter status
indicator lights and
other control options
33
Pleated Pre-Filter
Gas Filter
11 kg (25 Ibs)
Activated Carbon
After-Filter
Pleated Pre-Filter
Gas Filter
11kg (25 lbs)
Activated Carbon
After Filter
MFX-2200G Gas Fume Filtration System
The MFX-2200G Fume Extraction System has been
specifically designed for the removal of gases and vapors
from a range of heavy duty bench-top applications, including
solvent cleaning, gluing/bonding and conformal coatings.
Key Features & Benefits
High capacity gas filter cartridge ensures a long dwell-time of
the gases inside the filter media
Large, pleated pre-filter
Casters as standard
Minimum operating noise
Provides air flow for two exhaust cabinets
The unit lid features 100mm (4") and 63mm (2.5") air inlet
flanges suitable for the connection of exhaust arms or cabinets
Compatible with Omniflex Arms and BVX Arms (page 30)
Compatible with EC1800 Exhaust Cabinet (page 32)
Technical Specifications
110V Units 230V Units
Air Inlet Openings 2x
Ø4" & 2xØ2.5"
2x
Ø100mm & 2xØ63mm
Fan Capacity 600 cfm 900m3/h
Flow Rate 350 cfm 550m3/h
Static Pressure 4.5
" WC Max 1075 Pa
Power Supply 100-120VAC, 60Hz 220-240VAC, 50Hz
Power 400 Watt 400 Watt
Noise Level 58 dbA 58 dbA
Dimensions (W x D x H) 17.7" x 20.7" x 26.4" 450 x 525 x 670mm
Weight 115 lbs 52 Kg
Certification UL, CSA CE
Max duct run 100'30 m
Part No. Description
MFX-2200G-A
Gas Fume Extraction System Analog 110V
MFX-2206G-A
Gas Fume Extraction System Analog 230V
MFX-2200G-D
Gas Fume Extraction System Digital 110V
MFX-2206G-D
Gas Fume Extraction System Digital 230V
Filters
FIL22P040 Prefilter Pleated 85% Efficiency
FIL22G010 Gas Filter Cartridge 11kg (25lbs)
FIL22G020
Carbon Refill Kit 11kg (25lbs)
Accessories
AC2202
Top cover with 4 air inlets
Ø
63mm
(2.5")
34
The Omniflex Arms (Ø63mm) are designed for higher airflow
rates and effective fume capture from greater distances. A
unique ball/socket design provides an unmatched flexibility in
manoeuvring and positioning. The arms can be adjusted in
working length or radius, simply by adding or removing
Omniflex components. ESD conformance is ensured through
the use of fully conductive material.
Key Features & Benefits
140m3/h (85cfm) air flow rating (varies with nozzle)
63mm (2.5") diameter
0.6m (24") long with optional extensions of 300mm (12")
Omniflex Arms are compatible with BVX-200* and MFX units
The BVX Arms (Ø50mm) are most economic solution while
providing good airflow rates and high flexibility. The spiral
rolled duct can be tightened in stiffness and can be positioned
precisely. The BVX Arm-K2 kit includes a mounting plate and
c-clamps for universal mounting. A Y-connection piece is
available to connect two BVX Arms to one hose.
Key Features & Benefits
75m3/h (45cfm) air flow rating
50mm (2") ducting with 40mm (1.75") nozzle
710mm (28") long
BVX Arms compatible with all units
Omniflex & BVX Arms
Part No. Description
BVX-ARM-K1 5
1 BVX-ARM 760mm (30") long with 1.8m (6') long hose and
table bracket with C-clamps
BVX-ARM-K2
1 BVX-ARM 760mm (30") long and table bracket with C-clamps
BVX-ARM
Arm flexible ESD safe, 760mm (30") long
BVX-ARML
Arm flexible ESD safe, 1.5m (59") long with arm clip
Connection Hoses for Omniflex and BVX Arms
CH0251 6
Connection Hose 2.5m x
Ø
63mm (8" x 2.5") with clamps
CH0252 6
Connection Hose 3.5m x
Ø
63mm (12" x 2.5") with clamps
CH0253 6C
onnection Hose 7.5m x
Ø
63mm (25" x 2.5") with clamps
AC2025 7
Y-Piece for
Ø
63mm (2.5") hose with clamps
1
2
4
5
6
7
3
Part No. Description
EA1122
2
Omniflex Arm ESD with Rectangular Nozzle
E
A1124
3
Omniflex Arm ESD with Tapered Nozzle
E
A1126
1
Omniflex Arm ESD with Large Hood 350 x 212mm (14" x 8.5")
AC1101 4
Damper for Omniflex Arm
AC1102 Omniflex Arm Extension 30cm (12")
*BVX-200 series is only rated for one EA1122 arm, one EA1126 arm or two EA1124 arms.
Couplings with 2 glands and pipe clips
Vacuum tube to soldering iron
1
2
3
4
5
35
CONNECTION KITS BTX-CK2-25 BTX-CK4-50 BTX-CK4-75
Max number of stations single-row bench 24 4
when using 5.6mm tubes double-row bench 48 8
Qty Qty Qty
1Flexible Hose Ø35mm (1.25") 2.5m (8") 5.0m (16") 7.5m (25')
2Coupling with 2 Glands 5.6mm 24 4
3End Plug 12 2
4T-piece Connector 01 1
5Pipe Clip 25 5
- Roll of Vinyl Tape 11 1
Key Features & Benefits
High performance extraction directly from the tip of any iron
Easy extraction network configuration for up to 8 benches
Complete portability. Designed for under-bench installation
Main filter has a HEPA efficiency of 99.97% at 0.3 micron,
and an activated carbon filter to remove gases
Both pre- and main- filters can be changed independently
Plug-and-play ducting system for simple, flexible low cost
solution and fast installations
Universal hose connection kit
BTX-208 Portable Tip Extraction Unit
Part No. Description
BTX-208 Filter Unit for 8 Tip Extraction Stations, Pre/HEPA/Gas
Filters
FP-BVX200
Pre-Filters (pack of 5)
FM-BVX200
Main Filter, HEPA 99.95% / Carbon
CONNECTION KITS:
BTX-CK2-25
Connection Kit for 2-4 stations with 2.5m (8') Long Hose
BTX-CK4-50
Connection Kit for 4-8 stations with 5m (16') Long Hose
BTX-CK4-75
Connection Kit for 4-8 stations with 7.5m (25') Long Hose
Individual Parts
CH0121 1
Flexible Hose ∅35mm x 2.5m (8') Long
CH0122 1
Flexible Hose ∅35mm x 5m (16') Long
CH0123 1
Flexible Hose ∅35mm x 7.5m (25') Long
AC-TX001-4 2
Couplings with 2 Glands 5.6mm (pack of 4)
18566S-5 3
End Plug (Pack of 5)
AC-TX002-2 4
T-Piece Connector (pack of 2)
19115S-10 5
Pipe Clip (pack of 10)
36
EC1800 Exhaust Cabinet
The EC1800 is an ideal bench top exhaust cabinet for applications
such as volatile vapors and gases with high toxic levels.
A hinged and clear viewing panel maintains excellent visibility while
at the same time reducing the airflow demand on the cabinet.
Key Features & Benefits
◗ Bench Top exhaust cabinet
◗ Offers operators high levels of protection
◗Easy Assembly
◗ Dimensions (W x D x H) 760 x 510 x 560mm (30" x 20" x 22")
◗Connection Flange Ø100mm (4")
◗Requires MFX-2200G-A/D Gas Fume Filtration System (page 29)
Iron Adapter Kits
AC-FX1
Universal tip extraction iron adapter clip includes:
BTX-UC01 62 x universal clips
18574S-5 71 x silicon hose
DS03-910-5 1 x cleaning brush
20233S-5 81 x stainless tube
20237S-5 4 x S clips
18576S-5 1 x connecting gland
Other tip extraction iron adapter kits available:
www.okinternational.com/product_fume/btx_208
Technical Specifications
Max. number of stations 8
Flow Rate per station >28 l/min
Noise Level < 55 db A
Dimensions (W x D x H) 508mm x 254mm x 388mm
(20" x 10" x 15.3")
Weight 9kg (20lbs)
Voltage 100-240 VAC
Frequency 50-60 Hz
Power 85 Watt
Max Duct Run 30m (100')
Certification UL/CSA/CE
6
6
87
Part No. Description
EC1800
Exhaust Cabinet with clear viewing panel
CH0047
Connection hose 2.5m (8') Long Ø100mm (4") with Clamps
37
Product Selection
Time pressure dispensing is the most common dispensing
method used today. Its popularity stems from the need
for process control and the fact it is possible to dispense
from disposable containers without the need for cleaning.
Factors affecting dispensing
PRESSURE: Increasing fluid pressure will increase dot
size and vice versa
TIME: Increasing dispense time will increase dot size
and vice versa
TIP SIZE: Larger inside diameter (orifice) tip results in
bigger dot size
Basic dispensing guidelines
Small shot size = small tip, low fluid pressure, short
dispense time
Large shot size = larger tip, higher fluid pressure,
longer dispense time
Low viscosity fluid = small tip, low pressure, time as
required
High viscosity fluid = larger tip (tapered needles
recommended), high pressure, time as required
Position the syringe barrel at a 450 angle
Position the tip close to the work surface then activate
the dispensing cycle and keep the syringe barrel in the
same position until the cycle is completed
If vacuum “suck-back” is needed, use only enough
vacuum to draw back fluid into dispense tip. Excessive
vacuum could draw air into the fluid and also could draw
fluid into the dispenser
Tutorial Time-Pressure Dispensing
Dispenser 0 to 100 psi
Dispenser 0 to 15 psi
Digital Timer & Vacuum
Digital Pressure
Economical
Programmable
Foot Valve Dispenser
Analog Vacuum
Dispensing Tips
Stainless Steel Canula
Double Helix Brush
Flexible Plastic
Double Helix Luer Lock Hub
Tapered
SYSTEMS
DX-250
DX-255
DX-350
DX-355
924-DFV
924-DFV-VAC
TE Series
BT Series
TS-P Series
TT Series
38
The DX-250 Series is a high performance Digital Dispenser.
Complete with a range of accessories, the micro-air dispensing
system unites affordability with high accuracy and repeatability
for exceptional results.
These user friendly fluid dispensing systems include a digital
timer with a rotary control time knob for easy setup and a
vacuum suck-back control for all viscosities of fluids.
Key Features & Benefits
Small footprint and lightweight
Economical dispenser
Highly accurate and repeatable micro-air dispensing
Digital timer and vacuum controls
Available in two versions of operating pressure: 0 to 100 psi
for general applications, and 0 to 15 psi for specific low
viscosity applications
Packaged ready to use with a universal power supply, foot
switch, air hose, sample tips, syringe barrels and adapter.
DX-250 Series Digital Dispenser
Technical Specifications
Size (W x L x H) 152mm x 165mm x 178mm (6" x 6.5" x 7")
Weight 1.2Kg (2.6 lb)
Cycle Rate 600 cycle/minute
Timing Range 0.020 to 60.000 seconds
Timing Tolerances +/- 0.001%
Input Voltage 100-240 VAC
Input Frequency 50-60 Hz
Cycle Mode
TIMED, PURGE
Certification CE, TUV-GS, NRTL
Warranty 1 year
Part No. Description
DX-250
Digital Dispenser 0 to 100 psi (0 to 6.9 bar)
DX-255
Digital Dispenser 0 to 15 psi (0 to 1.0 bar)
Tapered
The DX-350 Series is a microprocessor-driven and fully digital
Dispenser. Intuitive to use, the DX-350 dispenses low, medium
and high-viscosity fluids accurately and consistently.
The firmware provides the option of programming up to 10
varied, sequenced or individual shots.
The DX-350 includes an adjustable vacuum-driven “suck-back”
to control material “tailing” and waste.
Key Features & Benefits
Small footprint and lightweight
10 programmable dispense routines and 4 operating modes
Digital timer, pressure and vacuum read-outs
Accurate reproduction of sequences of beads or dots
Adjustable vacuum feature for controlling drips of fluid
between dispense cycles
Available in two versions of operating pressure: 0 to 100 psi
for general applications, and 0 to 15 psi for specific low
viscosity applications
Packaged ready to use with a universal power supply, foot
switch, air hose, sample tips, syringe barrels and adapter
DX-350 Series Digital Dispenser
Technical Specifications
Size (W x L x H) 152mm x 165mm x 178mm (6" x 6.5" x 7")
Weight 1.2Kg (2.6 lb)
Cycle Rate 1200 cycle/minute
Timing Range 0.008 to 60.000 seconds
Timing Tolerances +/- 0.001%
Input Voltage 100-240 VAC
Input Frequency 50-60 Hz
Memories 10 programmable
Cycle Mode
TIMED, INTERRUPT, TEACH, PURGE
Certification CE, TUV-GS, NRTL
Warranty 1 year
Part No. Description
DX-350
Digital Dispenser 0 to 100 psi (0 to 6.9 bar)
DX-355
Digital Dispenser 0 to 15 psi (0 to 1.0 bar)
39
40
924-DFV Series Foot Valve Dispenser
Technical Specifications
Size (W x L x H)
124mm x 206mm x 121mm
(8.1" x 4.9" x 4.7")
Weight 1.8Kg (4 lb)
Input Pressure
100 psi max (6.9 bar)
Operating Pressure Up to 100 psi (6.9 bar)
Cycle Mode Manual
Vacuum Force Up to 15” of Hg (924-DFV-VAC only)
Warranty 1 year
Part No. Description
924-DFV
Foot Valve Dispenser
924-DFV-VAC
Foot Valve Dispenser with Vacuum
The 924-DFV Series Foot Valve Dispenser offers increased
production combined with dispenser economy. Floor mounted,
they have a built in pressure regulator, pressure gauge and a
unique fast-dump, three-way air valve. Output rate and shot
size are operator controlled.
The 924-DFV is the ideal basic dispensing unit for most general
applications of adhesives, sealants, coatings and compounds.
The 924-DFV-VAC features a vacuum suck-back to prevent
very thin materials from dripping to reduce tailing or stringing
with thicker materials.
Key Features & Benefits
Ideal for applications where electricity is prohibited
Robust design
Floor mounted conserves bench space
No programming required
41
TE Tips Series
Stainless-steel cannula with a double Helix polypropylene hub
Burr-free and electro-polished cannula for unobstructed and
consistent material flow
Silicone and chloride free
Sold in packs of 50
1/4" 1/2" 1" 1-1/2"
Gauge (6.35mm) (12.7mm) (25.4mm) (38.1mm)
14 914050-TE 914100-TE 914150-TE
15 915050-TE 915100-TE 915150-TE
18 918025-TE 918050-TE 918100-TE 918150-TE
20 920025-TE 920050-TE 920100-TE 920150-TE
21 921025-TE 921050-TE 921100-TE 921150-TE
22 922025-TE 922050-TE 922100-TE 922150-TE
23 923025-TE 923050-TE 923100-TE 923150-TE
25 925025-TE 925050-TE
27 927025-TE 927050-TE
30 930025-TE 930050-TE
32 932025-TE
TE Bent Tip Series
Precision bent tips at 45º and 90º angles
Perfect for dispensing fluid in hard to reach places
Sold in packs of 50
1/2" (12.7mm) 1-1/2" (38.1mm)
Gauge 90º 45º 45º
14 914050-90BTE 914050-45BTE 914150-45BTE
15 915050-90BTE 915050-45BTE
18 918050-90BTE 918050-45BTE 918150-45BTE
20 920050-90BTE 920050-45BTE
21 921050-90BTE 921050-45BTE 921150-45BTE
22 922050-90BTE 922050-45BTE
23 923050-90BTE 923050-45BTE
25 925050-90BTE 925050-45BTE
27 927050-90BTE 927050-45BTE
30 930050-90BTE 930050-45BTE
Color Coding and Gauge For TE Series and TE Bent Tips
Gauge Colour I.D. (inches) !.D.(mm)
14 Olive 0.063 1.600
15 Amber 0.054 1.371
18 Green 0.033 0.838
20 Pink 0.024 0.610
21 Purple 0.020 0.508
22 Blue 0.016 0.406
23 Orange 0.013 0.330
25 Red 0.010 0.254
27 Clear 0.008 0.203
30 Lavender 0.006 0.152
32 Yellow 0.004 0.102
Dispensing Tips
42
BT Series
Double Helix Brush Tips for "spread" applications such as glues
and other materials.
Soft brush is made of Red Sable
Stiff brush is made of Nylon
Available in packs of 12.
Gauge Soft Bristle Stiff Bristle
16 916BT-SOFT 916BT-STIFF
18 918BT-SOFT 918BT-STIFF
22 922BT-SOFT 922BT-STIFF
TS-P Plastic Series Tips
Flexible tips allow access to hard to reach areas
1-1/2" but length can also be customized
Ideal for CA applications
Both hub and cannula are made from polypropylene
Sold in packs of 50
Gauge Colour TS-P Needle
15 Grey 915150-PTS
16 Brown 916150-PTS
18 Pink 918150-PTS
20 Yellow 920150-PTS
22 Black 922150-PTS
25 Red 925150-PTS
TT Series Tips
Molded in high density polyethylene with UV light block additive
Include a double Helix luer lock hub
Tapered tip prevents blockage and increases the flow of high
viscosity materials
Sold in packs of 50
Gauge Colour TT Needle
14 Olive 914125-DHUV
16 Grey 916125-DHUV
18 Green 918125-DHUV
20 Pink 920125-DHUV
22 Blue 922125-DHUV
25 Red 925125-DHUV
27 Clear 927125-DHUV
Dispensing Tip Kit
Kit contains a selection of most popular TE, TE Bent and TT tips
900-NK Dispensing Tip Kit
Dispensing Tips
43
End Caps
Designed to seal large end of the syringe barrel
Ensure no contaminants come in contact with material during storage
Made from polyethylene
Available in packs of 50
Size End Cap
3cc 903-EC
5cc 905-EC
10cc 910-EC
30/55cc 93055-EC
Air Powered Pistons
Wiper Pistons provide a seal for low to medium viscosity fluids
Straight Wall Pistons for reduced stringing with medium to high viscosity fluids
Both styles of pistons are made from polyethylene
Sold in packs of 50
Size Wiper Piston Straight Wall
(White) (Red)
3cc 903-WW 903-SWR
5cc 905-WW 905-SWR
10cc 910-WW 910-SWR
30/55cc 93055-WW 93055-SWR
Syringe barrels
Unique ultra-low draft of inner diameter yield high accuracy and stability
Industry compliant silicone / chloride free, low friction polypropylene
3 colours: Natural for most generic applications, Amber for protection
of UV/visible light block (up to 520nm), Black for total light block
Sold in packs of 50
Size Natural Dark Amber Black
3cc 903-N 903-D 903-B
5cc 905-N 905-D 905-B
10cc 910-N 910-D 910-B
30cc 930-N 930-D 930-B
55cc 955-N 955-D 955-B
Tip Cap
Use to seal syringe barrel when not in use
Fits all syringe sizes
Made from polypropylene
Sold in packs of 50
900-ORTC Tip Care Double Helix Thread Orange
900-BTC
Tip Care Double Helix Thread Black
Dispensing Consumables
Syringe Assembly Kits
Packaged together in ready-to-use
kits of 50 each (syringe and Wiper
Piston, without piston inserted)
Size Natural
3cc 903-NW
5cc 905-NW
10cc 910-NW
30cc 930-NW
55cc 955-NW
44
Receiver Head Assembly
◗Connecting link between time/pressure controllers and Syringe assemblies
◗Provides a safe connection for accident proof dispensing
◗ Available with 3 or 6 feet of tubing
◗ Includes: receiver head with O-ring, tubing and male quick connector
◗ Receiver heads are made of Delrin®
◗ Sold individually
Size 3' Hose 6' Hose
3cc 903-3RHB 903-6RHB
5cc 905-3RHB 905-6RHB
10cc 910-3RHB 910-6RHB
30/55cc 93055-3RHB 93055-6RHB
Manual Syringe Gun
◗ Lightweight barrel applicator gun
◗ Provides excellent control for medium/high viscosity products
◗ Easy to use. No dripping or mess
Size Manual Syringe Gun
5cc 905-MSG
10cc 910-MSG
30cc 930-MSG
55cc 955-MSG
Vacuum Pencil
◗ Use for pick and place function
◗ Stand-alone vacuum pick-up requires shop air
◗ Optional Mixed Kit of Vacuum Cups also available
TS8120 Vacuum Pick Up Assembly
Syringe Holder
◗ Use for 900 Series syringes
SH-300 Syringe Holder
Finger Switch Assembly
◗ Use with OKi dispensers and syringes in place of a foot pedal
◗ Provides control at your finger tip
DX9010 Finger Switch Assembly for DX Series Dispenser
Dispensing Accessories
Size Natural
3cc 903-NW
5cc 905-NW
10cc 910-NW
30cc 930-NW
55cc 955-NW
45
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More videos and
product info at
www.metcal.com
Join our Metcal Facebook page
Discover our Metcal range at www.metcal.com or ask for our
Metcal catalogue.
The new MX-5000 Soldering, Desoldering and Rework System is the
next generation of the trusted Metcal Soldering Systems that enable
increased productivity and process control for a wide range of applications.
More power: With nearly double the power of its predecessor, the
MX-5000 time-to-recovery increases production rates and throughput.
Improved ergonomics: The new UltraFine™Hand-piece features a
new generation of extremely fine diameter cartridges in a slim handle.
Greater process control: SmartHeat®Technology in every MX-5000
System means that soldering and rework are always performed at
safe, controlled temperatures.
Built-in power indication meter with digital display and bar graph that
dynamically provides the operator with feedback on the status of the
soldering operation.
The four hand-pieces available for the MX-5000 will make the task at
hand seem effortless.
The new Metcal TipSaver™Workstand improves tip life as well as
operator ergonomics.
Metcal MX-5000 Soldering, Desoldering and Rework Systems
46
Discover our APR range at www.okinternational.com and soon on
www.metcal.com and in our new Metcal catalogue.
The APR-5000 Series incorporate state-of-the-art vision, and closed-
loop time, temperature and airflow control.
Economical and easy-to-use, the APR-5000 Series delivers best-in-
class BGA/CSP functionality with performance at an affordable price.
Easy-to-program multi-lingual software manages the five stages of
the reflow profile: pre-heat, soak, ramp, reflow and cooling.
Innovative single reflow/placement head and dual stage preheaters
help achieve a consistently small Delta T across the board and the
component.
The dual stage convective pre-heater can be switched between inner
and outer stage within the four heating zones of a profile to meet the
higher rework requirement of lead-free.
Two models are available: The APR-5000-DZ capabale of handling
boards up to 229mm x 381mm (9"x 15") and the APR-5000-XLS for
boards up to 622mm x 622mm (24.5" x 24.5").
Metcal APR-5000 Precision Advanced Package Rework Systems
www.okinternational.com
BRO-OKI-09
