Powerpole(R) Connectors - PP120: up to 240 Amps PP120 series Powerpole (R) housings are designed to accommodate up to 1/0 (50 mm) wires and handle high currents up to 240 amps. Reducing bushings allow PP120 to accept down to #8 (10 mm) wires. Multiple colors of stackable housings combine with low resistance flat wiping technology to offer powerful connection capability. * Large Wire Range Accommodates up to 1/0 (50mm) Wire Allows currents up to 240 amps * UL Rated for Hot Plugging up to 60 Amps Great for battery or other applications where the ability to interrupt circuits is required SECTION 2 * Low Resistance Silver Plated Copper Contacts Powerpole(R) PP120 Reducing bushings allow as small as #8 (10 mm) wire to be used | PP120 ORDERING INFORMATION | PP120 Housings The second to largest Powerpole(R) housing can be used with wire contacts for up to 1/0 AWG [50mm] or busbar contacts. Description -------- Part Numbers -------- Minimum Quantity ... 500 50 ....... Red 1321G3-BK 1321G3 Green 1321G4-BK 1321G4 Black 1321G1-BK 1321G1 White 1321G2-BK 1321G2 Blue 1321-BK 1321 Gray 1321G8-BK 1321G8 [ 22.2 ] 0.88 [ 69.9 ] 2.75 [ 22.2 ] 0.88 [ 23.7 ] 0.93 [ 117.5 ] 4.63 PP120 Silver Plated Wire Contacts Silver plated contacts offer superior electrical performance and durability up to 10,000 mating cycles. New contacts for #1 to 1/0 AWG (35 to 50 mm) offer extended capability in the same housings. See reducing bushings in accessory section for smaller wires. Mating AWG mm Force -------- Loose Piece Part Numbers -------Minimum Quantity ........ 600 500 50 1/0 53.5 Low 1323G2-BK 1323G2 1 42.4 Low 1323G1-BK 1323G1 2 33.6 High - 1319-BK 1319 4 21.1 High - 1319G4-BK 1319G4 6 13.3 High - 1319G6-BK 1319G6 -A-Binches mm inches mm .................................................... 0.52 13.21 0.44 11.18 0.47 11.94 0.39 9.91 0.44 11.18 0.34 8.64 0.44 11.18 0.29 7.37 0.44 11.18 0.22 5.59 [ 21.3 ] 0.84 [ 50.8 ] 2.0 B A [ 10.4 ] 0.41 (c) 2018 Anderson Power Products, Inc. All rights reserved. APP(R), Anderson Power Products(R), A(R), Powerpole(R), SPEC Pak(R) and the APP Logo are registered trademarks of Anderson Power Products, Inc. All Data Subject To Change Without Notice www.andersonpower.com - 39 - | PP120 SPECIFICATIONS | SECTION 2 Powerpole(R) PP120 Electrical Mechanical Current Rating Amperes UL 1977 CSA Wire Size Range AWG mm Singlepole UL 1977 (1/0 AWG) 240 155 Wire Contacts with Bushings 10 to 1/0 5.3 to 53.5 2x2 Block UL 1977 (1/0 AWG) 200 110 Max. Wire Insulation Diameter in. mm Voltage Rating AC/DC 0.600 15.240 UL 1977 600 Operating Temperature F C Dielectric Withstanding Voltage -4 to 221 -20 to 105 Volts AC 2,200 Mating Cycles No Load by Plating Silver (Ag) Avg. Mated Contact Resistance Milliohms Wire Contacts 10,000 5 1/2" of #2 AWG wire 0.136 Avg. Mating / Unmating Force Lbf. N UL Hot Plug Current Rating Amperes 4 8 36 250 cycles at 120V DC 60A Min. Contact / Spring Retention Force Lbf. N 60 267 Materials Housing Plastic Resin Contact Retention Spring Polycarbonate Stainless Steel Housing Flammability Rating UL94 Glow Wire V-0 960C (GWFI) / 850C (GWIT) Contact Base Plating Copper Alloy Silver Contact Termination Methods Crimp Hand Solder Wire Contacts Wire Contacts NOTE 1: See IEC 60664-1 for working voltage. NOTE 2: Amp ratings are stated per position and based on all positions being fully loaded. Based on: 105C rated or better cable of the largest size, Properly calibrated APP recommended tooling, and a 25C ambient temperature. UL rating not to exceed the maximum operating temperature. CSA rating below a 30C temperature rise. Limited by the thermal properties of the connector plastic housing. Use APP recommended tooling only. Alternate tools may adversely affect the performance of our connectors along with UL and CSA recognition. 4 Based on 2 housings blocked together. | IEC INFORMATION | Connector Series Creepage / Clearance per IEC 60950-1 Configurations Single Pole PP120 Stacked Powerpole (R) Unmated 4.36 mm Mated 4.36 mm Unmated 4.36 mm Mated 4.36 mm Material Group IIIa Attributes PP120 AMP Rating AC/DC Voltage Rating AC/DC (Steady State) Breaking Capacity -AMP Rating /Cycles Voltage Rating (Breaking Capacity) FINGER Safety - Mated only Wire Size tested Contact Series Tested Climatic Testing (Cold,Heat & MFG) Cycle Life Mechanical Strength Impact Temperature Range 120 400 V AC/DC ( Operational) 120 Amp / 10 Cycles 220 VDC IEC 60529 - IP20 50 mm 1323G2 IEC 60512 Test -11j, 11i & 11g, IEC 60512 Test 9a - 5000 Cycles IEC 60512-5 @ 29.5 Inches - dropped 8 times -20 C to 105 C -4 F to 221 F Protection Touch Safety with Wire Contacts IEC 60529 IP10 NOTE 3: Refer to the Constructional Data form for additional information on our website., www.andersonpower.com - 40 - www.andersonpower.com All Data Subject To Change Without Notice | PP120 TEMPERATURE CHARTS | Temperature rise charts are based on a 25C ambient temperature. For Temperature Rise Above 60C, Consult the Extended Temperature Rise Charts in the Appropriate Product Section on the Website. PP120 Singlepole Temperature Rise at Constant Current 60 60 Temperature Rise Above Ambient (C) Temperature Rise Above Ambient (C) 50 40 30 20 50 40 30 20 0 50 100 150 200 Amperes Applied 1/0 AWG 4 AWG 1 AWG 6 AWG 0 250 0 50 100 150 200 250 Amperes Applied 2 AWG 1/0 AWG 4 AWG 1 AWG 6 AWG 2 AWG SECTION 2 10 Powerpole(R) PP120 10 0 PP120 Multipole Temperature Rise at Constant Current Current - Temperature Derating per IEC 60512-5-2 Test 5B PP120 Singlepole Derating vs. Ambient Temperature 125 Ambient Temperature (C) Ambient Temperature (C) 125 100 75 50 25 0 50 100 150 200 Amperes Applied 1/0 AWG 4 AWG 1 AWG 6 AWG All Data Subject To Change Without Notice 250 PP120 Multipole Derating vs. Ambient Temperature 300 2 AWG 100 75 50 25 0 50 100 150 200 Amperes Applied 1/0 AWG 4 AWG 1 AWG 6 AWG 250 300 2 AWG www.andersonpower.com - 41 - | POWERPOLE(R) PP120 ACCESSORIES | Mounting Clamp Mounting clamps can be used for fastening a block of Powerpole(R) 120 series housings to a panel. Connector blocks must be a complete square for the clamps to work properly. Fastening hardware not included. Description - Part Numbers Minimum Quantity ... 20 sets of 2 ...... 2 Pole 1464G1 3 Pole 1464G2 Mounting Clamp Panel 2 Pole 3 Pole Retaining Pins SECTION 2 Powerpole(R) PP120 Retaining pins are used to keep stacked Powerpole(R) 120 series housings from separating. Retaining pins are inserted in the circular opening between two housings stacked side by side. Dimension B is +/- 0.015 in or 0.38 mm. Description ----- Part Numbers ----Minimum Quantity ... 1,000 100 1 Block High 111812P7 110G19 2 Block High 111812P8 110G20 Dimensions - A - -Binches mm inches mm ......................................................................... 0.196 / 0.207 4.98 / 5.26 0.560 14.220 0.196 / 0.207 4.98 / 5.26 1.500 38.100 B A Reducing Bushings Use with contact part number 1319-BK to allow a smaller wire to be used with the connector. Electrical capability is derated with smaller wire. Dimensions - ID Contact Barrel Size Wire Size --------- Part Numbers --------- inches mm Minimum Quantity ................................................... 2,000 1,000 100 ........................ #2 AWG [33.6 mm] #4 AWG [21.2 mm] 5919-BK 5919 0.28 7.11 #2 AWG [33.6 mm] #6 AWG [16 mm] 5920-BK 5920 0.23 5.84 #2 AWG [33.6 mm] #10 - 8 AWG [5.3 - 8.4 mm] 5921-BK 5921 0.18 4.57 [ 21.4 ] 0.84 ID [ 8.4 ] 0.33 For environmentally sealed connector shells to hold Powerpole (R) 15-180 connectors, see SPEC Pak (R) product series on our website, www.andersonpower.com - 42 - www.andersonpower.com 2018-0054 DS-PP120 REV C6 All Data Subject To Change Without Notice Powerpole(R) - Tooling Information W ire Size AWG mm Reeled Part Numbers Reeled Contact Crimp Tool Tin Plating APP Applicator Silver Plating APP Press PP15 / 45 Flat Wiping Power & Ground #16 / 20 1.3 / 0.52 262G1 #16 / 20 1.3 / 0.52 269G2 262G2 N/A #12 / 16 3.3 / 1.3 261G1 N/A #10 / 14 5.3 / 2.1 261G2 261G3 #12 / 16 3.3 / 1.3 269G1 N/A #10 / 14 5.3 / 2.1 269G3 N/A #10 / 14 5.3 / 2.1 200G1L 200G3L #10 / 14 5.3 / 2.1 201G1H N/A #10 / 14 5.3 / 2.1 1830G1 1830G2 TD0101 115V= TE0101 230V = TE0102 SECTION 2 Powerpole(R) Tooling TD0102 NOTE: Insertion / Extraction tool for PP15/45 contacts = 111038G2 * APP applicators are mechanical feed style and do not require an air feed kit. W ire Size AWG mm Loose Piece Part Numbers Tin Plating L o o s e Piece C ontact C rimp Tool Pneumatic Hand Bench Tool or Tool + Silver Plating Number Die + Locator of Crimps PP15 / 45 Flat Wiping Power & Ground #16 / 20 1.3 / 0.52 N/A 1332 #12 / 16 3.3 / 1.3 N/A 1331 #16 / 20 1.3 / 0.52 262G1-LPBK 262G2-LPBK #16 / 20 1.3 / 0.52 269G2-LPBK N/A #12 / 16 3.3 / 1.3 261G1-LPBK N/A #10 / 14 5.3 / 2.1 261G2-LPBK 261G3-LPBK #12 / 16 3.3 / 1.3 269G1-LPBK N/A #10 / 14 5.3 / 2.1 269G3-LPBK N/A #10 / 14 5.3 / 2.1 200G1L-LPBK 200G3L-LPBK #10 / 14 5.3 / 2.1 201G1H-LPBK N/A 310 / 14 5.3 / 2.1 1830G1-LPBK 1830G2-LPBK 1309G2 or 1309G8 1309G3 or 1309G8 N/A N/A N/A Single 1309G6 or 1309G8 PP75 #6 13.3 #8 8.4 1307 1389G6 5900 1388G6 1389G21 1875G1 N/A #10 / 12 5.3 / 3.3 5952 1875G2 1309G4 1389G6 1387G1 1389G21 5953 5915 1388G7 Single 1389G6 1389G21 1875G3 PP120 1/0 53.5 1323G2 #1 42.4 1323G1 #2 33.6 N/A 1319 #4 21.2 1319G4 #6 13.3 1319G6 3/0 85 1328G2 2/0 53.5 1328G1 1388G3 1368 Series 1387G1 1389G4 Single 1388G4 PP180 1/0 53.5 #1 42.4 #2 33.6 1383 #4 21.1 1384 #6 13.3 1348 1303G12 1382 N/A 1347 1368 Series 1387G2 1303G13 1304G32 Double 1387G1 Single 1388G4 1389G3 1. NOTE: See website for the most current information. 2. NOTE: Insertion / Extraction fool for PP15/45 contacts = 111038G2 All Data Subject To Change Without Notice www.andersonpower.com - 47 -