1388G4 - Anderson Power Products

- 39 -

All Data Subject To Change Without Notice www.andersonpower.com

SECTION 2

Powerpole® PP120

| PP120 ORDERING INFORMATION |

Powerpole® Connectors

- PP120: up to 240 Amps

PP120 series Powerpole® housings are designed to

accommodate up to 1/0 (50 mm²) wires and handle

high currents up to 240 amps. Reducing bushings

allow PP120 to accept down to #8 (10 mm²) wires.

Multiple colors of stackable housings combine with

low resistance flat wiping technology to offer powerful

connection capability.

• Large Wire Range Accommodates up to 1/0 (50mm²) Wire

Reducing bushings allow as small as #8 (10 mm²) wire to be used

• Low Resistance Silver Plated Copper Contacts

Allows currents up to 240 amps

• UL Rated for Hot Plugging up to 60 Amps

Great for battery or other applications where the ability to

interrupt circuits is required

PP120 Housings

The second to largest Powerpole® housing can be used with

wire contacts for up to 1/0 AWG [50mm²] or busbar contacts.

Description -------- Part Numbers --------

Minimum Quantity ... 500 50 .......

Red 1321G3-BK 1321G3

Green 1321G4-BK 1321G4

Black 1321G1-BK 1321G1

White 1321G2-BK 1321G2

Blue 1321-BK 1321

Gray 1321G8-BK 1321G8

PP120 Silver Plated Wire Contacts

Silver plated contacts offer superior electrical performance and durability up to 10,000 mating cycles.

New contacts for #1 to 1/0 AWG (35 to 50 mm²) offer extended capability in the same housings. See

reducing bushings in accessory section for smaller wires.

Mating - A - - B -

AWG mm² Force -------- Loose Piece Part Numbers -------- inches mm inches mm

Minimum Quantity ........ 600 500 50 ....................................................

1/0 53.5 Low 1323G2-BK - 1323G2 0.52 13.21 0.44 11.18

1 42.4 Low 1323G1-BK - 1323G1 0.47 11.94 0.39 9.91

2 33.6 High - 1319-BK 1319 0.44 11.18 0.34 8.64

4 21.1 High - 1319G4-BK 1319G4 0.44 11.18 0.29 7.37

6 13.3 High - 1319G6-BK 1319G6 0.44 11.18 0.22 5.59

[ 69.9 ]

2.75

[ 117.5 ]

4.63

[ 23.7 ]

0.93

[ 22.2 ]

0.88

[ 22.2 ]

0.88

[ 50.8 ]

2.0

[ 21.3 ]

0.84

[ 10.4 ]

0.41

B

A

Anderson Power Products, Inc.

- 40 - All Data Subject To Change Without Notice

www.andersonpower.com

| PP120 SPECIFICATIONS |

Electrical

Current Rating Amperes ¹ UL 1977 CSA

Singlepole UL 1977 (1/0 AWG) 240 155

2x2 Block UL 1977 (1/0 AWG) 200 110

Voltage Rating AC/DC

UL 1977 600

Dielectric Withstanding Voltage

Volts AC 2,200

Avg. Mated Contact Resistance Milliohms ¹

5 1/2” of #2 AWG wire 0.136

UL Hot Plug Current Rating Amperes 4

250 cycles at 120V DC 60A

Materials

Housing

Plastic Resin Polycarbonate

Contact Retention Spring Stainless Steel

Housing Flammability Rating

UL94 V-0

Glow Wire 960°C (GWFI) / 850°C (GWIT)

Contact

Base Copper Alloy

Plating Silver

Contact Termination Methods

Crimp ³ Wire Contacts

Hand Solder Wire Contacts

NOTE 1: See IEC 60664-1 for working voltage.

NOTE 2: Amp ratings are stated per position and based on all positions being fully loaded.

¹ Based on: 105°C rated or better cable of the largest size, Properly calibrated APP

recommended tooling, and a 25°C ambient temperature. UL rating not to exceed the

maximum operating temperature. CSA rating below a 30°C temperature rise.

² Limited by the thermal properties of the connector plastic housing.

³ Use APP recommended tooling only. Alternate tools may adversely affect the performance

of our connectors along with UL and CSA recognition.

4 Based on 2 housings blocked together.

Mechanical

Wire Size Range AWG mm²

Wire Contacts with Bushings 10 to 1/0 5.3 to 53.5

Max. Wire Insulation Diameter in. mm

0.600 15.240

Operating Temperature ² °F °C

-4° to 221° -20° to 105°

Mating Cycles No Load by Plating Silver (Ag)

Wire Contacts 10,000

Avg. Mating / Unmating Force Lbf. N

8 36

Min. Contact / Spring Retention Force Lbf. N

60 267

SECTION 2

Powerpole® PP120

Protection

Touch Safety with Wire Contacts

IEC 60529 IP10

Unmated

Mated

Unmated

Mated

Connector

Series Configurations

IIIa

Stacked Powerpole

Single Pole

Material

Group

PP120

4.36 mm

Creepage /

Clearance

per IEC 60950-1

®

Attributes PP120

AMP Rating AC/DC 120

Voltage Rating AC/DC (Steady State) 400 V AC/DC ( Operational)

Breaking Capacity -AMP Rating /Cycles 120 Amp / 10 Cycles

Voltage Rating (Breaking Capacity) 220 VDC

FINGER Safety - Mated only IEC 60529 - IP20

Wire Size tested 50 mm²

Contact Series Tested 1323G2

Climatic Testing (Cold,Heat & MFG) IEC 60512 Test -11j, 11i & 11g,

Cycle Life IEC 60512 Test 9a - 5000 Cycles

Mechanical Strength Impact IEC 60512-5 @ 29.5 Inches - dropped 8 times

Temperature Range -20 °C to 105 °C

-4 °F to 221 °F

NOTE 3: Refer to the Constructional Data form for additional information on our website., www.andersonpower.com

| IEC INFORMATION |

- 41 -

All Data Subject To Change Without Notice www.andersonpower.com

| PP120 TEMPERATURE CHARTS |

SECTION 2

Powerpole® PP120

0

10

20

30

40

50

60

0 50 100 150 200 250

Amperes Applied

1/0 AWG 1 AWG 2 AWG

4 AWG 6 AWG

PP120 Singlepole

Temperature Rise at Constant Current

Temperature Rise

Above Ambient (°C)

0

10

20

30

40

50

60

0 50 100 150 200 250

Amperes Applied

1/0 AWG 1 AWG 2 AWG

4 AWG 6 AWG

PP120 Multipole

Temperature Rise at Constant Current

Temperature Rise

Above Ambient (°C)

For Temperature Rise Above 60°C, Consult the Extended Temperature Rise Charts in the Appropriate Product Section on the Website.

Temperature rise charts are based on a 25°C ambient temperature.

25

50

75

100

125

Amperes Applied

1/0 AWG 1 AWG 2 AWG

4 AWG 6 AWG

PP120 Singlepole

Derating vs. Ambient Temperature

0 50 100 150 200 250 300

Ambient Temperature (°C)

Amperes Applied

1/0 AWG 1 AWG 2 AWG

4 AWG 6 AWG

PP120 Multipole

Derating vs. Ambient Temperature

25

50

75

100

125

0 50 100 150 200 250 300

Ambient Temperature (°C)

Current - Temperature Derating per IEC 60512-5-2 Test 5B

- 42 - All Data Subject To Change Without Notice

www.andersonpower.com

A

B

[ 21.4 ]

0.84

ID [ 8.4 ]

0.33

| POWERPOLE® PP120 ACCESSORIES |

Mounting Clamp

Mounting clamps can be used for fastening a block of Powerpole® 120 series housings to a

panel. Connector blocks must be a complete square for the clamps to work properly. Fastening

hardware not included.

Description - Part Numbers -

Minimum Quantity ... 20 sets of 2 ......

2 Pole 1464G1

3 Pole 1464G2

Retaining Pins

Retaining pins are used to keep stacked Powerpole® 120 series housings from

separating. Retaining pins are inserted in the circular opening between two

housings stacked side by side. Dimension B is +/- 0.015 in or 0.38 mm.

Dimensions

- A - - B -

Description ----- Part Numbers ----- inches mm inches mm

Minimum Quantity ... 1,000 100 .........................................................................

1 Block High 111812P7 110G19 0.196 / 0.207 4.98 / 5.26 0.560 14.220

2 Block High 111812P8 110G20 0.196 / 0.207 4.98 / 5.26 1.500 38.100

Reducing Bushings

Use with contact part number 1319-BK to allow a smaller wire to be used with the connector.

Electrical capability is derated with smaller wire.

Dimensions

- ID -

Contact Barrel Size Wire Size --------- Part Numbers --------- inches mm

Minimum Quantity ................................................... 2,000 1,000 100 ........................

#2 AWG [33.6 mm²] #4 AWG [21.2 mm²] 5919-BK - 5919 0.28 7.11

#2 AWG [33.6 mm²] #6 AWG [16 mm²] - 5920-BK 5920 0.23 5.84

#2 AWG [33.6 mm²] #10 - 8 AWG [5.3 - 8.4 mm²] 5921-BK 5921 0.18 4.57

2 Pole 3 Pole

Panel

Mounting Clamp

For environmentally sealed connector shells to hold Powerpole®

15-180 connectors, see SPEC Pak® product series on our

website, www.andersonpower.com

2018-0054 DS-PP120 REV C6

SECTION 2

Powerpole® PP120

- 47 -

All Data Subject To Change Without Notice www.andersonpower.com

Powerpole®

- Tooling Information

SECTION 2

Powerpole® Tooling

AWG mm²

Loose Piece Part Numbers

Tin

Plating

Silver

Plating

Hand

Tool Die Locator

Number

of Crimps

Wire Size

or

Pneumatic

Bench

Tool

Loose Piece Contact Crimp Tool

#16 / 20

#12 / 16

#16 / 20

#12 / 16

#10 / 14

#12 / 16

#10 / 14

310 / 14

1.3 / 0.52 N/A 1332

3.3 / 1.3 N/A 1331

1.3 / 0.52 262G1-LPBK 262G2-LPBK

1.3 / 0.52 269G2-LPBK N/A

3.3 / 1.3 261G1-LPBK N/A

5.3 / 2.1 261G2-LPBK 261G3-LPBK

3.3 / 1.3 269G1-LPBK N/A

5.3 / 2.1 269G3-LPBK N/A

5.3 / 2.1 200G1L-LPBK 200G3L-LPBK

5.3 / 2.1 201G1H-LPBK N/A

5.3 / 2.1 1830G1-LPBK 1830G2-LPBK

#8 8.4

1/0 53.5 1323G2

#1 42.4 1323G1

#2 33.6 1319

#4 21.2 1319G4

#6 13.3 1319G6

3/0 85 1328G2 1303G12

2/0 53.5 1328G1

1303G13

#1 42.4 1347

#6 13.3 1348 1387G1 1388G4 1389G3 Single

1. NOTE: See website for the most current information.

2. NOTE: Insertion / Extraction fool for PP15/45 contacts = 111038G2

Double

1309G2

or

1309G8

N/A

1309G3

or

1309G8

1309G6

or

1309G8

Single

1387G1

1388G6

N/A SingleN/A

#6 13.3

1309G4

#10 / 12 5.3 / 3.3

N/A

N/A 1368

Series

1387G1

1387G2

1388G4

1389G4

1388G3

1304G32

1/0 53.5 1382

#2

N/A 1368

Series

Single

1388G7

33.6 1383

#4 21.1 1384

or

++

* APP applicators are mechanical feed style and do not require an air feed kit.

PP180

PP120

PP75

PP15 / 45 Flat Wiping Power & Ground

1307

5900

1875G1

5952

1875G2

5953

5915

1875G3

1389G21

1389G6

1389G21

1389G6

1389G21

1389G6

#16 / 20 1.3 / 0.52 262G1 262G2

#16 / 20 1.3 / 0.52 269G2 N/A

#12 / 16 3.3 / 1.3 261G1 N/A

#10 / 14 5.3 / 2.1 261G2 261G3

#12 / 16 3.3 / 1.3 269G1 N/A

#10 / 14 5.3 / 2.1 269G3 N/A

#10 / 14 5.3 / 2.1 200G1L 200G3L

#10 / 14 5.3 / 2.1 201G1H N/A

#10 / 14 5.3 / 2.1 1830G1 1830G2

TD0101

115V= TE0101

230V = TE0102

TD0102

AWG mm²

Reeled Part Numbers

Tin

Plating

Silver

Plating

APP

Applicator

Wire Size Reeled Contact Crimp Tool

PP15 / 45 Flat Wiping Power & Ground

APP Press

NOTE: Insertion / Extraction tool for PP15/45 contacts = 111038G2