Carling Technologies L-Series Sealed Rocker Switches TM L-Series Sealed Rocker Switches Making the right connections has never been easier -- with the L-Series Rocker Switch from Carling Technologies. Not only does this innovative switch offer total design flexibility, it has set new standards for both performance and reliability. It's IP67 certified, and able to withstand temperatures from -40C to +85C. Features include countless switch and lamp circuit combinations, LED illuminated lenses or laser etched rockers, as well as hundreds of legend choices and several accessories. Eliminates need for retooling Integrates easily into your system Neatly proportioned, our LSeries fits into industry standard mounting holes of 1.734" x .867" and 44.0mm x 22.0mm. You can choose from a variety of termination options, including .250 TAB QC & .187 TAB QC. Withstands extreme temperatures Ensures greater shock protection Welded lamp connection and one-piece internal, jumperless terminal withstand extreme shock and vibration. Roller pin mechanism eliminates need for lubricants, so it can withstand from 40C to +85C. Maximizes your design flexibility Twelve terminals offer you an extensive range of switch and lamp circuit options, including LED or incandescent illumination. 60 www.carlingtech.com Carling Technologies L-Series Sealed Rocker Switches TM Electrical Environmental Contact Rating . . . . . . . . .4VA @ 24VDC (MAX) resistive 15 amps, 125 VAC 10 amps, 250 VAC 20 amps, 4-14 VDC 15 amps, 15-28 VDC Dielectric Strength . . . . . . 1250 Volts RMS between pole to pole 3750 Volts RMS between live parts and accessible surfaces Insulation Resistance . . . 50 Megohms Initial Contact Resistance. 10 milliohms max. @ 4 VDC Life . . . . . . . . . . . . . . . . 100,000 cycles maintained, 50,000 cycles momentary at rated voltage and current Contacts . . . . . . . . . . . . . 90/10 silver-nickel, silver tin-oxide, gold Terminals . . . . . . . . . . . . Brass or copper/silver plate 3/16" (4.76mm) & 1/4" (6.3mm) Quick Connect terminations standard. Mechanical Endurance . . . . . . . . . . . 250,000 cycles minimum Physical Lighted . . . . . . . . . . . . . . Incandescent - rated 10,000 hours LED - rated 100,000 hours 1/2 life (LED is internally ballasted for voltages to 24 VDC) Seals . . . . . . . . . . . . . . . Rocker, base & bracket are sealed. Base . . . . . . . . . . . . . . . Polyester blend rated to 85C with a flammability rating of 94VO. Actuator . . . . . . . . . . . . . Nylon 66 Reinforced, rated to 105C (modular lens). Locking rocker, standard rocker & paddle. Laser etching with a polycarbonate actuator. Lens . . . . . . . . . . . . . . . . Polycarbonate rated at 100C. Front snap-in. Connector . . . . . . . . . . . . Nylon 66 rated at 85C. Polarized. Actuator Travel (Angular Displacement) Environmental . . . . . . . . . IP67, representing an index of protection as applied to electrical equipment in accordance with IEC 529, BS 5490, DIN 400 50 & NFC 20 010. Corrosion Resistance . . . MFG Class III per ASTM B-827 & B-845, Method H, with 3 years exposure. Operating Temperature . . . -40 C to + 85 C Vibration 1 . . . . . . . . . . . Per Mil-Std 202F, Method 204D Test Condition A 0.06 DA or 10G's 10-500 Hz. Tested with VCH connector. Test criteria - No loss of circuit during test and pre and post test contact resistance. Vibration 2 . . . . . . . . . . . Resonance search 24-50 Hz 0.40 DA 50-2000 10 G's peak Results Horizontal Axis 3-5 G's max. Random 24 Hz 0.06 PSD-Gsq/Hz 60 Hz 0.50 100 Hz 0.50 200 Hz 0.025 2000 Hz 0.025 No loss of circuit during test; <10 chatter. Shock . . . . . . . . . . . . . . . Per Mil-Std 202F, Method 213B, Test Condition K @ 30G's. Tested with VCH connector. Test criteria - No loss of circuit during test, pre, and post test contact resistance. Salt Spray . . . . . . . . . . . . Per Mil-Std 202F, Method 101D, Test Condition A, 48 Hrs. Thermal Shock . . . . . . . . Per Mil-Std 202F, Method 107F, Test Condition A, -55C to 85C. Test criteria - pre and post test contact resistance. Moisture Resistance . . . . Per Mil-Std 202F, Method 106F, Test Criteria - pre and post test contact resistance. Mounting Specifications 2 position . . . . . . . . . . . . 26 3 positions . . . . . . . . . . . 13 from center .867 [22.02] 1.734 [44.04] TEST CUT HOLE IN ACTUAL MATERIAL MOUNTING HOLE Panel Thickness Range Acceptable Panel Thickness .030 to .156 (.76mm to 3.96mm) Recommended: .030, .062, .093, .125 and .156 www.carlingtech.com 61 Carling Technologies L-Series Sealed Rocker Switches TM L 11 E 3 C H N 1 - 3 A A 45 - 1 48 1 Series 2 Circuit 3 Rating 4 5 6 Termination Illumination Lamp 7 Lamp 1 SERIES L 13 Legend Orientation Lamp #1:above terminals 9 & 10 end of switch.; Lamp #2 above terminals 11 & 12 end of switch. Positive (+) and negative (-) symbols apply to LED lamps only. Terminal Orientation ( ) - momentary SP - single pole - uses terminals 1, 2 & 4. DP - double pole uses terminals 5 , 6 & 8. Terminals 9, 10, 11 & 12 for lamp circuit only. Position: 1 2 SP DP 2 & 4, 6 & 8 Connected Terminals 11 21 ON NONE 12 22 (ON) NONE 13 23 ON NONE 14 24 ON NONE 15 25 ON NONE 16 26 ON OFF 17 27 ON OFF 18 28 (ON) OFF CIRCUITS WITH JUMPER TERMINALS 30 (2,4&5),(1,6&8) OFF, OFF 31 1,2&5 2,3&7 PROGRESSIVE CIRCUITS 51 3&4 2&3 52 3&4 2&3 53 (3&4) 2&3 54 (3&4) 2&3 55 (3&4) 2&3 56 (3&4) 2&3 57 3&4 2&3 58 2&4 2&3 61 3&4,7&8 2&3,6&7 62 3&4,7&8 2&3,6&7 63 (3&4),(7&8) 2&3,6&7 64 (3&4),(7&8) 2&3,6&7 65 (3&4),(7&8) 2&3,6&7 66 (3&4),(7&8) 2&3,6&7 67 3&4,7&8 2&3,6&7 68 2&4,7&8 2&4,OFF 69 2&4,1,7&8 2&4,OFF 70 (2&4),(7&8) 2&4,5&7 71 (2&4),(7&8) 2&4,5&7 72 2&4,7&8 2&4,5&7 73 (2&4),(7&8) 2&4,OFF 80 2&4,6&8 2&4,OFF HAZARD WARNING CIRCUITS A2 6,7&8, 3&4 NONE A3 6,7&8, 2&4 NONE 3 RATING2 1 .4VA @ 28VDC Resistive 4 10A 250VAC 1/2 HP, 15A 125VAC 1/2 HP, No Listings B 15A 24V C 20A 18V 3 1 & 2, 5 & 6 OFF OFF (OFF) ON (ON) ON (ON) (ON) S A B C D E F5 G H 1 2 Lamps None #1 #2 #1 &# 2 #1 #1 &# 2 #1 &# 2 #1 &# 2 #1 &# 2 #2 #1 Illumination Type Lamp wired to Terminals Independent Independent Independent Independent Dependent Independent Dependent Independent Dependent Dependent Independent Both Independent (in series) Hazard Hazard 10+ 12+ 10+ 12+ 4+ 10+ 4+ 10+ 8+ 4+ 10+ 10+ 9119999999999- 6+ 6+ 10+ 10+ Selection 6: above terminals 10 & 9; Selection 7: above terminals 12 & 11 (1,2&8),(4,5&6) 2,4&8 1&2 OFF 1&2 OFF (1&2) (OFF) (OFF) 1&2 1&2,5&6 OFF, OFF 1&2,5&6 OFF,OFF (1&2),(5&6) (OFF),(OFF) (OFF),(OFF) OFF,OFF OFF,OFF (1&2),(5&7) 1&2,5&7 1&2,5&7 OFF,OFF OFF,5&6 OFF,1&2 OFF,1&2 No lamp Incandescent LED* 2VDC 6VDC 12VDC 24VDC 0 4 3V Red A B C D 5 6V Amber L M N P 6 12V Green F G H J 7 18V 8 BRACKET COLOR1 Black 1 A E Standard Bracket Rockerguard at Lamp 1 Rockerguard at Lamp 2 White 2 B F 9 ACTUATOR STYLE AND COLOR1 Black White Gray Rocker A B C Paddle J N K Gray 3 C G Red D M 3 .187 (4.7mm) TAB (QC) 10 & 11 LENS STYLE AND COLOR Lens color for LEDs must be clear, white, or match color of LED. Green or blue lenses are not recommended with Neon lamps. 0 - No Actuator Clear White 1 7 3 9 5 A Z - No Lens Amber Green B G C H D J E K - Red M N P R - Blue T U V W - Large Transparent Large Translucent Bar Transparent Bar Transparent Laser Etch background color 13 LEGEND ORIENTATION 0 No legend (used with codes 11-18 in selection 12) 1 Orientation 1 - vertical, lamp 1 on top 2 Orientation 2 - horizontal, lamp 1 on right 3 Orientation 3 - vertical, lamp 1 on bottom 4 Orientation 4 - vertical, lamp 1 on left 3AA43-246 46 NOTES: Consult factory to verify horsepower rating for your particular circuit choice. 1 Custom colors are available. Consult factory. 2 Circuits 30, 31, 58, 69 when used in combination with termination codes 1 and 3 are not available with rating codes 4, C, D, G or H. 3 Termination 3 only available with rating codes 1, B, and E. 4 Termination 1 not available with rating code 4. 5 Not available with circuits 11-18, 51-57 and 69. Red 4 D H Laser Etched 3 4 For legend options & codes, see page 69 of this catalog. 20A 12V 15A 12V 20A 6V 20A 3V 8 24V * Consult factory for "daylight bright", blue/green and white LED options. Typical current draw for LED is 20ma. 12 LASER ETCH, LENS OR BODY LEGEND 00 No legend this location / no actuator D E G H 1212- 6,7 LAMP (same coding for both selections) 43 62 14 Actuator Lens Legend 5 ILLUMINATION 2 CIRCUIT2 4 TERMINATION2,3,4 1 .250 (6.4mm) TAB (QC) 11 10 12 Lens Style Lens Style Legend & Color & Color 9 Actuator 8 Bracket 46 43 3AA43-146 14 ACTUATOR LENS LEGEND 00 No legend this location / no actuator For legend options & codes, see page 69 of this catalog. www.carlingtech.com Carling Technologies L-Series Sealed Locking Rocker Switches TM L 11 D 1 S W C J - P M H 00 - 0 1 Series 2 Circuit 3 Rating 4 5 6 Termination Illumination Lock 7 Lamp 1 SERIES L 2 CIRCUIT 10 Lens 9 Actuator 8 Bracket 11 Lock 13 Legend Orientation 12 Legend 7 LAMP Above terminals 12 & 11 6 Terminal Orientation ( ) - momentary SP - single pole - uses terminals 1, 2 & 4. DP - double pole uses terminals 5 , 6 & 8. Terminals 9, 10, 11 & 12 for lamp circuit only. Position: 1 2 SP DP 2 & 4, 6 & 8 Connected Terminals 11 21 ON NONE 14 24 ON NONE 16 26 ON OFF 17 27 ON OFF 18 28 (ON) OFF CIRCUITS WITH JUMPER TERMINALS (2,4&5),(1,6&8) OFF, OFF 302 1,2&5 2,3&7 312 PROGRESSIVE CIRCUITS 51 3&4 2&3 52 3&4 2&3 53 (3&4) 2&3 54 (3&4) 2&3 55 (3&4) 2&3 56 (3&4) 2&3 57 3&4 2&3 58 2&4 2&3 61 3&4,7&8 2&3,6&7 62 3&4,7&8 2&3,6&7 63 (3&4),(7&8) 2&3,6&7 64 (3&4),(7&8) 2&3,6&7 65 (3&4),(7&8) 2&3,6&7 66 (3&4),(7&8) 2&3,6&7 67 3&4,7&8 2&3,6&7 68 2&4,7&8 2&4,OFF 69 2&4,1,7&8 2&4,OFF 70 (2&4),(7&8) 2&4,5&7 71 (2&4),(7&8) 2&4,5&7 72 2&4,7&8 2&4,5&7 73 (2&4),(7&8) 2&4,OFF 80 2&4,6&8 2&4,OFF D E G H (1,2&8),(4,5&6) 2,4&8 1&2 OFF 1&2 OFF (1&2) (OFF) (OFF) 1&2 1&2,5&6 OFF, OFF 1&2,5&6 OFF,OFF (1&2),(5&6) (OFF),(OFF) (OFF),(OFF) OFF,OFF OFF,OFF (1&2),(5&7) 1&2,5&7 1&2,5&7 OFF,OFF OFF,5&6 0 4 3V Red A B C D 5 6V Amber L M N P 6 12V Green F G H J 7 18V 8 24V * Consult factory for "daylight bright", blue/green and white LED options. Typical current draw for LED is 20ma. 8 BRACKET COLOR1 Black J 9 ACTUATOR STYLE AND COLOR1 Black Red Locking Rocker P R 10 LENS STYLE AND COLOR Lens color for LEDs must be clear, white, or match color of LED. Green or blue lenses are not recommended with Neon lamps. 0 - No Actuator Clear White 1 7 3 9 Z - No Lens Amber Green B G C H D J E K Red M N P R Blue T U V W Large Transparent Large Translucent Bar Transparent Bar Transparent 11 LOCK FUNCTION AND COLOR7 Locking Position Up A B C D E Down H J K L M Up & Down R S T V W Center3 1 2 3 4 5 Lock Color Match Actuator black white red safety orange 12 LASER ETCH, LENS OR BODY LEGEND 00 No legend this location / no actuator For legend options & codes, see page 69 of this catalog. 13 LEGEND ORIENTATION3 0 No legend (used with codes 11-18 in selection 12) 1 Orientation 1 - vertical, lamp 2 on bottom 2 Orientation 2 - horizontal, lamp 2 on left 3 Orientation 3 - vertical, lamp 2 on top 4 Orientation 4 - vertical, lamp 2 on right 20A 12V 15A 12V 20A 6V 20A 3V ORIENTATION OF ACTUATOR/LENS IN PANEL ORIENTATION 1 LOCK P LOCK ORIENTATION 4 3 RATING 6 1 .4VA @ 28VDC Resistive 4 10A 250VAC 1/2 HP, 15A 125VAC 1/2 HP, No Listings B 15A 24V C 20A 18V 3 (lock location) 1 & 2, 5 & 6 OFF ON ON (ON) (ON) No lamp Incandescent LED* 2VDC 6VDC 12VDC 24VDC P P LOCK PZAY2-2 LOCK 4 TERMINATION4,5 1 .250 (6.4mm) TAB (QC) 3 .187 (4.7mm) TAB (QC) P P LOCK P LOCK 5 ILLUMINATION 2 PZAY2-1 ORIENTATION 3 Lamp located above terminals 11 & 12, position 1 end of switch. Positive (+) and negative (-) symbols apply to LED lamps only. S B Lamps None #2 Illumination Type Independent Lamp wired to Terminals 12+ 11- 6 LOCK W Lock above terminals 10 & 9. NOTES: Consult factory to verify horsepower rating for your particular circuit choice. 1 Custom colors are available. Consult factory. 2 Additional lamp circuits available. Consult factory. 3 Available only with 3 position circuits. 4 Termination 1 not available with rating 4. 5 Termination 3 only available with ratings 1, B and E. 6 Circuits 30, 31, 58 and 69, when used in combination with termination codes 1 is not available with rating codes 4, C, D, G or H. 7 Up, Up & Down, and Center lock options will be available 1Q2004. www.carlingtech.com 63 Carling Technologies L-Series Dimensional Specifications & Accessories TM Dimensional Specifications L SERIES L SERIES SHOWN WITH LASER ETCHED ACTUATOR SHOWN WITH ROCKER GUARD 1.970 [50.04] 1.020 [25.91] .435 [10.16] .400 [10.16] 1.450 [36.83] .855 [21.72] L SERIES L SERIES SHOWN WITH LARGE LENS AND PADDLE ACTUATOR SHOWN WITH BAR LENS, LOCK AND CONNECTOR 1.970 [50.04] 1.020 [25.91] .453 [11.51] .400 [10.16] Connector 12 4 3 2 1 10 12 4 3 2 1 10 2.380 [60.45] Hole Plug L SERIES L SERIES CONNECTOR LC1-01 LC1-02 HOLE PLUG BLACK .250 TAB CONNECTOR 1.970 [50.04] BLACK .187 TAB CONNECTOR LH1 REMOVABLE HOLE PLUG WITH NON-SERRATED WINGS LH2 HOLE PLUG WITH SERRATED WINGS 1.020 [25.91] .500 [12.70] 1.325 [33.66] .920 [23.37] 1.710 [43.43] 64 .790 [20.07] www.carlingtech.com .300 [7.62] .855 [21.72] Carling Technologies L-Series Accessories TM Mounting Panel Dimensional Specifications: in. [mm] +.008 -.000 +.008 -.000 .984 [25.00] 2.020 [51.31] R .093 MAX TYP R .093 MAX TYP MOUNTING PANEL TEST CUT HOLE IN ACTUAL MATERIAL TEST CUT HOLE IN ACTUAL MATERIAL +.008 -.000 1.900 [48.26] FOR ADDITIONAL UNITS, ADD 1.03 [26.2] PER UNIT. FOR MORE THAN 2 L-SERIES SWITCHES, ADD MIDDLE SECTION. AVAILABLE IN PANEL THICKNESSES LISTED BELOW. CONSULT FACTORY +.008 -.000 1.900 [48.26] DIMENSIONS: LME 2.02 [51.3mm] PLUS NUMBER OF CENTER BEZELS (LMM) X 1.034 [26.26mm] LMS MOUNTING PANEL HOLE MOUNTING PANEL THICKNESS .062 [1.57] .093 [2.36] .125 [3.17] .156 [3.96] MOUNTING PANEL OPENING (2) UNITS 2.300 [58.42] 2.300 [58.42] 1.187 [30.15] 1.030 [26.16] LME MOUNTING PANEL END 1.990 [50.55] 2.300 [58.42] 1.340 [34.04] LMM MOUNTING PANEL MIDDLE LMS MOUNTING PANEL 1.700 [43.18] 1.030 [26.16] 1.030 [26.16] .670 [17.02] 2.300 [58.42] 2.300 [58.42] 3.400 [86.36] 4.430 [112.52] LM3 MOUNTING PANEL PANEL OPENING SIZE: 1.90 X 3.06 [48.3mm X 77.7mm] LM4 MOUNTING PANEL PANEL OPENING SIZE: 1.90 X 4.09 [48.3mm X 103.9mm] 1.030 [26.16] .670 [17.02] 2.300 [58.42] 6.490 [164.85] LM6 MOUNTING PANEL PANEL OPENING SIZE: 1.90 X 6.15 [48.3mm X 156.2mm] www.carlingtech.com 65 Carling Technologies CIRCUIT CODE L-Series Switch Circuit Diagrams TM CIRCUIT CODE SCHEMATIC 5 4 4 2 6 2 4 2 2 2 6 2 1 4 2 4 1 2 6 4 54 2 1 2 1 4 6 4 8 5 2 1 2 4 1 1 2 6 4 57 2 1 6 2 4 1 4 2 6 2 8 1 3 4 5 7 2 6 4 2 8 1 3 5 7 2 4 6 8 61 31 21 4 3 58 2 4 1 8 5 30 18 4 3 8 5 28 17 4 3 8 5 2 4 3 56 2 1 4 1 2 6 4 27 16 2 55 26 15 4 3 8 5 25 14 3 53 2 1 4 1 8 5 24 13 4 3 52 23 4 3 5 4 12 SCHEMATIC 1 51 22 11 66 CIRCUIT CODE SCHEMATIC 2 www.carlingtech.com Carling Technologies CIRCUIT CODE L-Series Switch Circuit Diagrams TM CIRCUIT CODE SCHEMATIC SCHEMATIC 7 3 1 4 5 4 5 8 71 62 4 2 1 3 8 6 5 7 2 1 7 8 72 63 2 4 7 2 8 6 7 3 4 8 73 64 2 4 1 8 6 5 7 2 5 4 7 8 80 65 4 2 6 7 2 8 3 3 2 1 7 7 4 8 A2 66 INTERNAL CONNECTION 4 2 6 6 8 3 1 7 4 7 8 A3 67 INTERNAL CONNECTION 4 2 6 8 4 2 6 8 68 6 2 7 8 1 4 69 2 1 7 4 5 8 70 2 7 www.carlingtech.com 67 Carling Technologies ILLUM. CODE L-Series Switch Lamp Circuit Diagrams TM SCHEMATIC -0 A 1 + 10 - 11 B 2 + 12 -0 C 1 2 + 10 + 12 -0 D +4 1 LEGEND -0 E SYMBOL +4 LAMP LOCATION LAMP LOCATION 2 1 MAINTAINED CIRCUIT MOMENTARY CIRCUIT + 10 -0 DEFINITION TERMINAL LOCATION +8 2 POSITION CONNECTION F 2 1 P3 P1 2 POSITION + 10 -0 G +4 P3 2 1 P2 P1 3 POSITION + 10 -0 H 2 1 + 10 - 12 INTERNAL CONNECTION 1 2 + 10 - 12 2 1 INTERNAL CONNECTION + 10 68 www.carlingtech.com Carling Technologies Standard Sealed Rocker Switch Markings TM LEGEND SYMBOL NAME LEGEND CODE BODY (SYMBOL MEANING) LEGEND LENS NEGATIVE1 POSITIVE SYMBOL NAME LEGEND CODE BODY (SYMBOL MEANING) LENS NEGATIVE1 POSITIVE RUNNING LIGHTS (UNDER POWER) AA NA MA ANCHOR LIGHT 37 38 LIGHT AB NB MB ANCHOR 39 40 MASTER LIGHT SWITCH AC NC MC WATER FLUSHING TAP FOR OUTBOARDS 41 42 HORN AD ND MD HIGH BEAM 43 44 45 PROPULSION SYSTEM TRIM TRIMMING OPERATION AE NE ME LOW / DIPPED BEAM 46 47 48 VENTILATION FAN OR BLOWER AF NF MF SIDE MARKER LIGHT DG 49 DF WINDSHIELD WASHER AG NG MG INTERIOR LIGHT 50 51 52 WINDSHIELD WIPER AH NH MH WORK LIGHT 53 54 55 BILGE PUMP AJ NJ MJ WORK LAMP 56 57 58 BILGE BLOWER AK NK MK LOADING FLOOR LAMP CW 59 CY POTABLE WATER PRESSURE AL NL ML ENGINE START AM ED MM ROTARY BEACON 61 62 63 ENGINE STOP AN EE MN LAMP TEST DK 64 DL DRIVE TILT TILT OPERATION 30 31 WINDSHIELD WIPER/WASHER 65 66 67 EMERGENCY START 32 33 HAZARD WARNING 68 69 70 UP/DOWN LIFT 34 WARM AIR BLOWER 71 72 73 TRIM TAB TRIMMING OPERATION 35 HORN REAR AX 74 Y4 36 ON -WIPERINT DELAY R 60 NOTE 1 Negative lens not available on L or LD-Series. Additional Standard Markings available. Consult factory. www.carlingtech.com 69