COPAL ELECTRONICS SINGLE TURN CERMET TRIMMERS RoHS compliant CT-6 INTERNAL STRUCTURE 1 2 3 4 5 !0 6 9 8 Part name FEATURES RoHS compliant Various configurations to choose from Wide variety (14 types) "O" ring sealed and washable 7 Material Flammability PBT(Polybutyleneterephthalate) UL-94V-0 1 Housing 2 Rotor 3 Wiper Multi metal alloy 4 Rubber cushion Silicone rubber 5 "O" ring Silicone rubber 6 Resistive element 7 Terminal pin 8 Adhesive 9 Base element !0 Electrode -- UL-94HB RuO2 cermet Copper, Tin-plated -- Epoxy UL-94V-0 Ceramic -- Ag-Pd cermet PART NUMBER DESIGNATION C T - 6 E T V 5 k ( 5 0 2 ) Series name Resistance code Terminal pin Resistance value ESn (Lead-free) Product shape Form of packaging TTaping (Ammo pack type) MMagazine (stick) BlankBulk in plastic bag PTop adjustment WTop adjustment RTop adjustment VTop adjustment FRear adjustment SSide adjustment XSide adjustment HSide adjustment NSide adjustment Please refer to the LIST OF PART NUMBERS when placing orders. Specifications are subject to change without notice. Specifications in this catalog are for reference. The formal specification sheets will be submitted upon request. COPAL ELECTRONICS CT-6 CERMET TRIMMERS LIST OF PART NUMBERS Adjustment position Shape of terminal (Top view) Form of packaging Remarks Taping Magazine (stick) Plastic bag CT-6ETP Ammo pack type CT-6EMP CT-6EP The pin length of CT-6ETP & CT-6EMP is different from CT-6EP. 3 CT-6EW -- 3 A CT-6ER -- CT-6EV -- 2 1 Top adjustment 3 2 1 1 2 2 1 3 CT-6ETV Ammo pack type 2 1 3 3 1 CT-6EMS CT-6ES The pin length of CT-6EMS is different from CT-6ES. -- CT-6EX 2 Side adjustment (Adjustment direction) 2 1 3 1 3 CT-6ETH Ammo pack type CT-6EH The pin length of CT-6ETH is different from CT-6EH. CT-6EN -- A CT-6EF -- 50 pcs./pack -- 2 2 Rear adjustment 1 Pieces in package 3 1000 pcs./taping 75 pcs./stick Not manufactured The products indicated by A mark are manufactured upon receipt of order basis. Fig. 1 Nominal resistance values A 10 A 20 50 100 200 500 50 k 1 k 2 k 5 k 10 k 20 k 100 k 200 k 500 k 1 M 2 M The above par t numbers are all available with the respective combination of <Nominal resistance values> (Fig. 1). Verify the above part numbers when placing orders. Taping and magazine specifications are not sold separately and must be purchased in taping or stick units. Specifications are subject to change without notice. Specifications in this catalog are for reference. The formal specification sheets will be submitted upon request. COPAL ELECTRONICS CT-6 CERMET TRIMMERS ELECTRICAL CHARACTERISTICS 10 ~ 2 M Nominal resistance range 10 % Resistance tolerance Power ratings 0.5 W (70 C) 0 W (120 C) Resistance law Linear law Maximum input voltage DC200 V or power rating, whichever is smaller Maximum wiper current 100 mA or power rating, whichever is smaller Effective electrical angle 220 (1 turn) MECHANICAL CHARACTERISTICS Mechanical angle 260 (1 turn) Operating torque 2 ~ 20 mN*m {20 ~ 204 gf*cm} Stop strength 50 mN*m {510 gf*cm} minimum Rotational life 200 cycles [R/R (2 +3 %)] Teminal strength 10 N {1.02 kgf} minimum Tensile strength Thrust to rotor 10 N {1.02 kgf} minimum 245 3 C, 2 ~ 3 s Solderability End resistance 1 % or 2 , whichever is greater C.R.V. 1 % or 3 , whichever is greater Operating temp. range Temp. coefficient Insulation resistance Dielectric strength Test item Thermal shock Humidity 10 ~ 20 : 250 10-6/C maximum 50 ~ 2 M : 100 10-6/C maximum Shock Test conditions Specifications -65 ~ 125 C (0.5 h), 5 cycles [R/R 1 %] [S.S. 1 %] -10 ~ 65 C (80 ~ 98 %), 10 cycles, 240 h 981 m/s2, 6 ms 6 directions for 3 times each Vibration Amplitude 1.52 mm or Acceleration 196 m/s2, 10 ~ 2000 Hz, 3 directions, 12 times each Load life 70 C, 0.5 W, 1000 h AC900 V, 60 s Approx. 0.51 g (CT-6EP, EW, ER, EV) Approx. 0.65 g (CT-6ES, EX, EH, EN) Approx. 0.92 g (CT-6EF) Net weight ENVIRONMENTAL CHARACTERISTICS - 55 ~ 120 C 1000 M minimum (DC500 V) { }Reference only [R/R 2 %] [R/R 1 %] [S.S. 1 %] [R/R 3 %] [S.S. 1 %] [R/R 2 %] [S.S. 2 %] [R/R 3 %] [S.S. 2 %] Low temp. operation -55 C, 2 h High temp. exposure 120 C, 250 h Immersion seal 85 C, 60 s No leaks (No continuous bubbles) Soldering heat Flow 260 3 C5 ~ 6 s, two times maximum Manual soldering380 10 C, 3 ~ 4 s [R/R 1 %] R/RChange in total resistance S.S. Setting stability MAXIMUM INPUT RATINGS Nominal resistance values () A A Resistance code Maximum input voltage (V) Maximum wiper current (mA) 10 20 50 100 200 500 100 200 500 101 201 501 1.00 2.00 5.00 7.07 10.0 15.8 100 100 100 70.7 50.0 31.6 1k 2k 5k 10 k 20 k 50 k 102 202 502 103 203 503 22.4 31.6 50.0 70.7 100 158 22.4 15.8 10.0 7.07 5.00 3.16 100 k 200 k 500 k 1M 2M 104 204 504 105 205 200 200 200 200 200 2.00 1.00 0.40 0.20 0.10 The products indicated by A mark are manufactured upon receipt of order basis. Specifications are subject to change without notice. Specifications in this catalog are for reference. The formal specification sheets will be submitted upon request. COPAL ELECTRONICS CT-6 CERMET TRIMMERS OUTLINE DIMENSIONS Unless otherwise specified, tolerance: 0.3 (Unit: mm) CT-6EP Top adjustment 1 3 - 0.45 0.6 W x 2.6 L x 1.6 D 260 Nom. 2 2 7 2.5 Lead-free Identification mark 3 CW rotation 1 3 7 5.8 Resistance code & Production date code 72 2.5 2.5 CT-6EW Top adjustment 3 - 0.45 0.6 W x 2.6 L x 1.6 D 2 0.6 7 1.3 Lead-free Identification mark 260 Nom. 3 7 5.8 Resistance code & Production date code 72 CT-6EV Top adjustment 1 1.8 1.8 Pin pitch in W type is different from P type. 0.6 W x 2.6 L x 1.6 D 3 - 0.45 1 2 3 7 Lead-free Identification mark 260 Nom. 13.52 7 Resistance code & Production date code 5.8 2.5 2.5 162 CT-6ES Side adjustment 0.6 W x 2.6 L x 1.6 D Resistance code & Production date code Adjustment 7 +- 0.4 0.1 Lead-free Identification mark 8.2 1 3 4.6 2.5 2 2.5 7.52 3.5 7 + 00.4 2.5 3 - 0.45 Specifications are subject to change without notice. Specifications in this catalog are for reference. The formal specification sheets will be submitted upon request. COPAL ELECTRONICS CT-6 CERMET TRIMMERS OUTLINE DIMENSIONS Unless otherwise specified, tolerance: 0.3 (Unit: mm) CT-6EX Side adjustment 1 3 Resistance code & Production date code 0.6 W x 2.6 L x 1.6 D 2 Adjustment 2 7 +- 0.4 0.1 4.6 2.5 8.2 3.5 7 + 00.4 CW rotation 3 102 Lead-free Identification mark 1 2.5 2.5 3 - 0.45 CT-6EH Side adjustment 0.6 W x 2.6 L x 1.6 D Resistance code & Production date code 7 + 00.4 Adjustment 2 7 +- 0.4 0.1 1 2.5 2.5 9.52 72 4.6 8.2 3 3.5 Lead-free Identification mark 3 - 0.45 CT-6EN Side adjustment 0.6 W x 2.6 L x 1.6 D 7 + 00.4 Resistance code & Production date code 2 7 +- 0.4 0.1 Adjustment 4.6 2.5 8.2 3.5 Lead-free Identification mark 7.52 1 3 2.5 2.5 3 - 0.45 Terminals 1 & 3 position in N type is different from X type. Specifications are subject to change without notice. Specifications in this catalog are for reference. The formal specification sheets will be submitted upon request. COPAL ELECTRONICS CT-6 CERMET TRIMMERS OUTLINE DIMENSIONS Unless otherwise specified, tolerance: 0.3 (Unit: mm) CT-6EF Rear adjustment Semi-standard products 2 1 3 3 - 0.45 0.6 W x 2.6 L x 1.6 D CW rotation 2 10.5 max. 4.4 Lead-free Identification mark 1 3 4.4 0.3 4.4 5.52 CT-6ER Top adjustment Resistance code& Production date code 7.6 Semi-standard products 3 - 0.45 0.6 W x 2.6 L x 1.6 D 260 Nom. 1 2 3 2.5 7 Lead-free Identification mark 7 Resistance code & Production date code 5.8 72 2.5 2.5 PACKAGING SPECIFICATIONS <Taping packaging specifications> Taping version is packaged in 1000 pcs. per reel. Orders will be accepted for units of 1000 pcs., i.e., 1000, 2000, 3000 pcs., etc. Taping version (ammo pack type) is boxed with one reel (1000 pcs.). Direction of feed 45 #1 terminal 1 3 Direction of feed 33 0 Ammo pack type 0 33 #3 terminal Ammo Pack Package size: 330 mm x 330 mm x 45 mm The leader and end of the tape have an empty part of minimum 300 mm respectively. There are two tape outlets on the package for different terminal alignment directions, for which details refer to the sketch above. (e.g.) When the tape is fed from the right outlet marked 3, #3 terminal comes out first. Gross weight of the boxing version ETV : Approx. 840 g ETH : Approx. 930 g ETP : Approx. 850 g Specifications are subject to change without notice. Specifications in this catalog are for reference. The formal specification sheets will be submitted upon request. COPAL ELECTRONICS CT-6 CERMET TRIMMERS CT-6ETV Top adjustment Unless otherwise specified, tolerance: 0.3 (Unit: mm) Lead-free Identification mark 0.6 W x 2.6 L x 1.6 D 260 Nom. 1 3 CW rotation Resistance code & Production date code 2 7 12.71 2 max. 2.5 5.8 180.5 0.5 max. 9 +- 0.7 0.5 1 2 max. 60.5 3 min. 190.75 24.81 7 3 2.5 0.9 6.350.5 12.70.3 40.2 0.450.02 CT-6ETH Side adjustment 0.6 W x 2.6 L x 1.6 D Resistance code & Production date code 12.71 7 + 00.4 2 max. 60.5 2.5 180.5 3.5 9 +- 0.7 0.5 0.5 max. 3 min. 190.75 27.21 1 3 2.5 2 max. 4.6 260 Nom. 8.2 Lead-free Identification mark 7 +- 0.4 0.1 0.9 6.350.5 12.70.3 0.450.02 40.2 Specifications are subject to change without notice. Specifications in this catalog are for reference. The formal specification sheets will be submitted upon request. COPAL ELECTRONICS CT-6 CERMET TRIMMERS CT-6ETP Top adjustment Unless otherwise specified, tolerance: 0.3 (Unit: mm) Lead-free Identification mark 0.6W x 2.6L x 1.6D 260 Nom. 1 3 CW rotation 2 Resistance code & Production date code 7 12.71 2 max. 2 max. 2.5 1 2.5 180.5 9 +0.7 -0.5 60.5 0.5 max. 3 min. 161 190.75 24.81 5.8 7 2.5 0.9 3 40.2 6.350.5 12.70.3 0.450.02 <Magazine packaging specifications> Magazine is packaged 75 pcs. per stick. Orders will be accepted for units of 75 pcs. i.e., 150, 225 pcs., etc. Magazine is packed 3000 pcs. sticks per box. <Typical> Plastic magazine length = 580 mm (Without rubber cap) 9.1 7.4 9.8 16.6 16.6 9.1 CT-6EMP CT-6EMS Plastic magazine type Specifications are subject to change without notice. Specifications in this catalog are for reference. The formal specification sheets will be submitted upon request. COPAL ELECTRONICS CT-6 CERMET TRIMMERS CT-6EMP Top adjustment Unless otherwise specified, tolerance: 0.3 (Unit: mm) 3 - 0.45 0.6 W x 2.6 L x 1.6 D 260 Nom. 1 2 3 CW rotation Lead-free Identification mark 7 2.5 2 1 3 7 Resistance code & Production date code 5.8 3.1 2.5 2.5 CT-6EMS Side adjustment 0.6 W x 2.6 L x 1.6 D Lead-free Identification mark Adjustment 7 +0.4 -0.1 8.2 1 3 3.1 4.6 2.5 2 3 - 0.45 3.5 7 +0.4 0 2.5 2.5 Resistance code & Production date code <Bulk pack specifications> Unit of bulk pack in a plastic bag is 50 pcs. per pack. Boxing of bulk in a plastic bag is performed with 200 pcs. (CT-6EF is 100 pcs.) per box. ADJUSTMENT TOOL, MODEL TA-64 Good for both minus and cross slot rotors / shafts. Recommended for use with the following copal trimmers. Unless otherwise specified, tolerance: 0.3 (Unit: mm) + bit Tip thickness 0.50.05 0 Tip 2.4 -0.1 - bit Tip thickness 0.50.05 Tip 2.0 Recommended models - bit CT-6 ST-4 FT-63 RJ-4 RJ-6 TM-7 12 2 2 COPAL ELECTRONICS 2.7 10 + bit 130 12 2.7 Material : Polyoxymethylene Note : Please do not use the tool for purposes other than adjustment of electronic components. Specifications are subject to change without notice. Specifications in this catalog are for reference. The formal specification sheets will be submitted upon request.