PLASTIC CONNECTORS (R) (R) No reproduction or use without express permission of editorial or pictorial content, in any manner. Printed in Switzerland, 2008 Pdf updated, September 2010 Table of contents 1P Series Part numbering system ......................................................................................................................................................................... 7 Shell style Standard models (IP50)................................................................................................................................................................ 8 Elbow socket models (IP50) ...................................................................................................................................................... 12 Disposable plug ......................................................................................................................................................................... 13 Disposable socket...................................................................................................................................................................... 13 Watertight models (IP64)............................................................................................................................................................ 14 Fluidic configuration................................................................................................................................................................... 16 Mains power configuration ........................................................................................................................................................ 18 Insert configuration ........................................................................................................................................................................... 19 Alignment key .................................................................................................................................................................................... 20 Outer shell material ........................................................................................................................................................................... 20 Contact type ....................................................................................................................................................................................... 20 Colour coding..................................................................................................................................................................................... 20 Accessories ........................................................................................................................................................................................ 21 Tooling ................................................................................................................................................................................................ 23 Panel hole ............................................................................................................................................................................................24 PCB drilling pattern ........................................................................................................................................................................... 24 Assembly instructions ...................................................................................................................................................................... 26 2P Series Part numbering system ....................................................................................................................................................................... 33 Shell style Standard models........................................................................................................................................................................ 34 Watertight models (IP66)........................................................................................................................................................... 37 Fluidic configuration................................................................................................................................................................... 39 Insert configuration ........................................................................................................................................................................... 40 Alignment key .................................................................................................................................................................................... 42 Outer shell material .......................................................................................................................................................................... 42 Contact type ....................................................................................................................................................................................... 42 Colour coding..................................................................................................................................................................................... 42 Accessories....................................................................................................................................................................................... 43 Tooling ................................................................................................................................................................................................ 45 Panel hole .......................................................................................................................................................................................... 46 PCB drilling pattern ........................................................................................................................................................................... 46 Assembly instructions ...................................................................................................................................................................... 48 Assembly instructions for watertight models ................................................................................................................................ 50 3P Series Part numbering system ....................................................................................................................................................................... 55 Shell style Standard models (IP61) ............................................................................................................................................................. 56 Insert configuration ........................................................................................................................................................................... 58 Contact type ....................................................................................................................................................................................... 59 Colour coding..................................................................................................................................................................................... 59 Accessories ........................................................................................................................................................................................ 60 Fibre optic contact............................................................................................................................................................................. 61 Recommended coaxial cables.......................................................................................................................................................... 62 Tooling ................................................................................................................................................................................................ 62 Panel hole ........................................................................................................................................................................................... 65 PCB drilling pattern ........................................................................................................................................................................... 65 Assembly instructions ...................................................................................................................................................................... 66 Mechanical latching characteristics and test voltage ................................................................................................................... 68 Technical tables ................................................................................................................................................................................. 69 Product safety notice ........................................................................................................................................................................ 70 1 Precision modular connectors to suit your application Since it's creation in Switzerland in 1946 the LEMO Group has been recognized as a global leader of circular Push-Pull connectors and connector solutions. Today LEMO and its affiliated companies, REDEL and COELVER, are active in more than 80 countries with the help of over 40 subsidiaries and distributors. Over 5'000 REDEL connectors The modular design of the REDEL range provides over 5'000 connectors from o 14 mm to o 21 mm, capable of handling cable diameters up to 9.5 mm and up to 32 contacts. This vast portfolio enables you to select the ideal connector configuration to suit almost any specific requirement in most markets, including medical devices, test and measurement instruments, machinery, audio video broadcast, telecommunications and military. REDEL's Push-Pull Self-Latching Connection System This self-latching system is renowned worldwide for its easy and quick mating and unmating features. It provides absolute security against vibration, shock or pull on the cable, and facilitates operation in a very limited space. The REDEL self-latching system allows the connector to be mated by simply pushing the plug axially into the socket. Once firmly latched, connection cannot be broken by pulling on the cable or any other component part other than the outer release sleeve. When required, the connector is disengaged by a single axial pull on the outer release sleeve. This first disengages the latches and then withdraws the plug from the socket. UL Recognition (R) REDEL connectors are recognized by the Underwriters Laboratories (UL). The approval of the complete system (REDEL connector, cable and your equipment) will be easier because REDEL connectors are approved. CE Marking CE marking means that the appliance or equipment bearing it complies with the protection requirements of one or several European safety directives. CE marking applies to complete products or equipment, but not to electromechanical components, such as connectors. RoHS REDEL connector specifications exceed the requirements of the RoHS directives (2002/95/EC) of the European Parliament and the latest amendments. This directive specifies the restrictions of the use of hazardous substances in electrical and electronic equipment marketed in Europe. LEMO guarantees that its connectors are free of mercury, cadmium, lead, hexavalent chromium and polybromide biphenyl (PBB), polybromide diphenyl ether (PBDE), or DecaBDE. 2 REDEL connector range The REDEL connectors are plastic Push-Pull connectors. These circular plastic connectors are especially adapted for applications such as medical electronics and test & measurement. REDEL offers a wide choice of connectors with various contact configurations: multipole contacts, coaxial, fibre optics and fluidic connectors. In addition, a range of one time use connectors and connectors for mains power is available. The REDEL connectors are available in 3 sizes, depending on the cable diameter. Features & Benefits Aesthetically pleasing design Lightweight Plastic shell made of PSU or PEI Wide choice of colours for easy identification (grey, blue, yellow, black, red, green and white) Large choice of keying to avoid cross mating Extensive sterilisation (over 100 cycles) Various contact types: solder, crimp, print and elbow print 90 Excellent electrical safety (touch & scoop proof) Disposable models Applications Medical electronics Industrial electronics Test and measurement Automotive Series Environment Ingress1) protection Temperature range 1P 2P 3P indoor / splash proof indoor / outdoor indoor / dripping water IP50 / IP64 IP50 / IP66 IP61 PSU: -50/ +150C PEI: -50/ +170C PSU: -50/ +150C PEI: -50/ +170C PSU: -50/ +150C Push-Pull self latching Latching Insulator type Multipole, Mains Power, Fluidic Contact type Multipole, Hybrid: fluidic + LV, coaxial + LV Multipole, Hybrid: high voltage + LV, coaxial + LV, fibre optic + LV, fluidic + LV Solder, crimp or print Other Disposable models - - Cable diameter 2.7 mm to 6.5 mm 3.2 mm to 9.2 mm 6.7 mm to 9.5 mm 6 keyways 3 keyways Insert Polarizations Features Note: 1) mated connector. 3 Exploded view of the REDEL 1P Straight plug backnut insulator + contacts cable collet shell Straight plug with bend relief bend relief backnut for a bend relief cable collet insulator + contacts shell Note: the bend relief must be ordered separately. Fixed socket hexagonal nut shell front nut Free socket backnut 4 cable collet insulator + contacts shell 1P SERIES 1P Series A well proven connector of a small size to accomodate cable diameter up to 6.5 mm and allow up to 14 solder contacts. Top quality lightweight and rugged materials have been chosen to optimize most applications. Polysulfone (PSU), UL certified as autoextinguishable, can be sterilized by gas or by steam. The contacts are gold-plated over copper and nickel to ensure at least 1000 mating/unmating cycles without significantly affecting the electrical characteristics. A keying system combined with colour coding can be incorporated on most connector models to assist in the prevention of mismating. Colour coding of the plug collet nut and socket flange will give an instant visual indication of connector compatibility. Standard models (page 8 to 11) Fixed sockets Straight plugs Elbow socket models (page 12) Free sockets PA PL PM PR PP PA PK PY PR PX Fixed socket PK PT Disposable plug (limited use) (page 13) Watertight models (page 14 to 15) Fixed socket Straight plug PJ PN Disposable socket (limited use) (page 13) Free socket PF PS PY Fluidic configuration (page 16 to 17) Straight plugs 6 Fixed sockets PA PK PA PL Mains power configuration (page 18) Straight plug PAH Fixed socket PKH Part numbering system Plug P A G . M 0 . 2 G L . A C 3 9 A Variant Z = cable collet and nut for fitting a bend relief Collet nut colour table: (page 20) Model: (pages 8-18) G = grey A = blue J = yellow Keying: (page 20) Contact configuration (page 19) Collet: 39 = (cable o 2.7 mm - 3.9 mm) 52 = (cable o 4.0 mm - 5.2 mm) 65 = (cable o 5.3 mm - 6.5 mm) Number of contacts: (page 19) Outershell: G = grey PSU N = black PSU N = black R = red V = green B = white Cable fixing type: T 1) = black PEI S 1) = grey PEI C = cable collet Contact type: (page 20) A= male to solder C = male to crimp L = female to solder 2) 3 9 Variant Z = cable collet and nut for fitting a bend relief Insulator: L = PEEK Free socket P R G . M 0 . 2 G L . L C A Collet nut colour table: (page 20) Model: (pages 8-18) G = grey A = blue J = yellow Keying: (page 20) Contact configuration (page 19) Collet: 39 = (cable o 2.7 mm - 3.9 mm) 52 = (cable o 4.0 mm - 5.2 mm) 65 = (cable o 5.3 mm - 6.5 mm) Number of contacts: (page 19) Outershell: G = grey PSU N = black PSU N = black R = red V = green B = white Cable fixing type: T 1) = black PEI S1) = grey PEI C = cable collet Contact type: (page 20) A = male to solder 2) Insulator: L = PEEK Fixed socket P K G . M 0 . 2 G L . M= female to crimp L = female to solder L A Front nut colour table: (page 20) G = grey A = blue J = yellow Model: (pages 8-18) Keying: (page 20) N = black R = red V = green B = white Contact type: (page 20) Contact configuration (page 19) A= D= M= V = Number of contacts: (page 19) Outershell: G = grey PSU N = black PSU T 1) = black PEI S 1) = grey PEI male to solder 2) male for print 2) female to crimp female 90 for print C = male to crimp2) L = female to solder N = female for print Insulator: L = PEEK PAG.M0.2GL.AC39A Straight plug with cable collet and alignment key (G), multipole type with 2 male contacts to solder, grey PSU outershell, PEEK insulator, collet for a cable o 2.7 to 3.9 mm and blue collet nut. PRG.M0.2GL.LC39A Free socket with cable collet and alignment key (G), multipole with 2 female contacts to solder, grey PSU outershell, PEEK insulator, collet for a cable o 2.7 to 3.9 mm and blue collet nut. PKG.M0.2GL.LA Fixed socket with two nuts and alignment key (G), multipole type with 2 female contacts to solder, grey PSU outershell, PEEK insulator, and blue plastic front nut. Note: 1) 2) for extensive steam sterilization we recommend Polyetherimide ULTEM(R) (PEI). contact available only with H and J keying and with 8, 10 or 14 contacts (inverted contacts). 7 Standard models (IP50) P .M . . Straight plug Fixed socket 2 4 3 1 5 1 6 2 7 8 9 1 Outershell 1 Outershell 2 Insulator 2 Insulator 6 Latch sleeve 3 Female contact 7 Male contact 4 Hexagonal nut 8 Cable collet 5 Front nut 9 Backnut Characteristics Average retention force when pulling on the cable 1N = 0.102 kg Cable retention force (depends on cable construction) 1N = 0.102 kg PAG Value Standards 90 N IEC 60512-8 test 15f 50 - 150 N IEC 60512-9 test 17c Characteristics Value Standards > 1000 cycles IEC 60512-5 test 9a Working temperature range (PSU) -50/+150C - Working temperature range (PEI) -50/+170C - Endurance (latching) Straight plug, key (G) or keys (A, B, C, H and J), with cable collet Part Number PAG.M*.*GL.AC39G PAG.M*.*GL.AC52G PAG.M*.*GL.AC65G Cable o min max 2.7 4.0 5.3 3.9 5.2 6.5 Note: replace *.* by contact configuration (see page 19). ~45 o 14 ~30 PAG Straight plug, key (G) or keys (A, B, C, H and J), with cable collet and nut for fitting a bend relief Part Number PAG.M*.*GL.AC39GZ PAG.M*.*GL.AC52GZ PAG.M*.*GL.AC65GZ Cable o min max 2.7 4.0 5.3 3.9 5.2 6.5 Note: replace *.* by contact configuration (see page 19). The bend relief must be ordered separately (see page 22). ~48 ~43.7 o 14 ~28.7 S9 Note: all dimensions are in millimeters 8 P .M PLG . . Fixed socket, key (G) or keys (A, B, C, H and J), nut fixing Part Number N S17 1 19.5 M14 x 1 4 20.5 2 4 5 6 7 8 9 10 14 Solder N a max 20.5 20.5 20.5 20.5 20.5 20.5 20.5 20.5 20.5 2.5 2.5 2.5 2.5 4.5 4.5 3.9 3.9 3.9 Contact Crimp N a c Print od 0 0 0 0 0 0 - - - 5 5 5 3 3 3 3 3 3 0.7 0.7 0.7 0.5 0.5 0.5 0.5 0.5 0.5 Contact Crimp N a c Print od 5 5 5 3 3 3 3 3 3 0.7 0.7 0.7 0.5 0.5 0.5 0.5 0.5 0.5 22.2 22.2 22.2 22.2 22.2 22.2 - - - Note: for PCB drilling pattern and panel hole see page 24. od a PLG.M0.2GL.LG PLG.M0.4GL.LG PLG.M0.5GL.LG PLG.M0.6GL.LG PLG.M0.7GL.LG PLG.M0.8GL.LG PLG.M0.9GL.LG PLG.M1.0GL.LG PLG.M1.4GL.LG number of contacts c 9 maxi S12.5 Solder + Crimp PKG Print Fixed socket, key (G) or keys (A, B, C, H and J), with two nuts (back panel mounting) Part Number a N 4 20.5 1 2 4 5 6 7 8 9 10 14 Solder N a max 20.5 20.5 20.5 20.5 20.5 20.5 20.5 20.5 20.5 2.5 2.5 2.5 2.5 4.5 4.5 3.9 3.9 3.9 22.2 22.2 22.2 22.2 22.2 22.2 - - - 0 0 0 0 0 0 - - - Note: for PCB drilling pattern and panel hole see page 24. od 19.5 M14 x 1 S17 PKG.M0.2GL.LG PKG.M0.4GL.LG PKG.M0.5GL.LG PKG.M0.6GL.LG PKG.M0.7GL.LG PKG.M0.8GL.LG PKG.M0.9GL.LG PKG.M1.0GL.LG PKG.M1.4GL.LG number of contacts c S12.5 9 maxi Solder + Crimp Print Note: all dimensions are in millimeters 9 P PKG .M . . Fixed socket, key (G) or keys (A, B, C, H and J), with two nuts, with 90 contacts (back panel mounting) Part Number L PKG.M0.2GL.VG PKG.M0.4GL.VG PKG.M0.5GL.VG PKG.M0.6GL.VG PKG.M0.7GL.VG PKG.M0.8GL.VG PKG.M0.9GL.VG PKG.M1.0GL.VG PKG.M1.4GL.VG 20.5 4 20 mini A L 2 4 5 6 7 8 9 10 14 5.4 5.2 7.7 7.7 7.7 7.7 10.3 10.3 12.9 Note: for PCB drilling pattern see page 25. Panel hole see page 24. 19.5 M14 x 1 S17 number of contacts A S12.5 9 maxi 2 PMG Fixed socket, key (G) or keys (A, B, C, H and J), with square flange Part Number N N 4 4 25 25 od M14 x 1 M14 x 1 a PMG.M0.2GL.LG PMG.M0.4GL.LG PMG.M0.5GL.LG PMG.M0.6GL.LG PMG.M0.7GL.LG PMG.M0.8GL.LG PMG.M0.9GL.LG PMG.M1.0GL.LG PMG.M1.4GL.LG number of contacts 2 4 5 6 7 8 9 10 14 Solder N a max 20.5 20.5 20.5 20.5 20.5 20.5 20.5 20.5 20.5 2.5 2.5 2.5 2.5 4.5 4.5 3.9 3.9 3.9 Contact Crimp N a 22.2 22.2 22.2 22.2 22.2 22.2 - - - 0 0 0 0 0 0 - - - c Print od 5 5 5 3 3 3 3 3 3 0.7 0.7 0.7 0.5 0.5 0.5 0.5 0.5 0.5 Note: for PCB drilling pattern see page 24. Panel hole see page 24. c S12.5 1 Solder + Crimp PYG S12.5 Print Fixed socket, key (G) or keys (A, B or H), snap-on fixing Part Number a PYG.M0.2GL.LG PYG.M0.4GL.LG PYG.M0.5GL.LG PYG.M0.6GL.LG PYG.M0.7GL.LG PYG.M0.8GL.LG PYG.M0.9GL.LG PYG.M1.0GL.LG PYG.M1.4GL.LG 26.7 o 16 7.5 Note: all dimensions are in millimeters 10 number of contacts 2 4 5 6 7 8 9 10 14 Solder a max 2.5 2.5 2.5 2.5 2.5 2.5 4.0 4.0 4.0 Note: only with A, B or G keying (2 to 14 contacts) or H (8,10 or 14 contacts). The insulator is made of PEEK. P PRG .M . . Free socket, key (G) or keys (A, B, C, H and J), with cable collet Part Number PRG.M*.*GL.LC39G PRG.M*.*GL.LC52G PRG.M*.*GL.LC65G Cable o min max 2.7 4.0 5.3 3.9 5.2 6.5 Note: replace *.* by contact configuration (see page 19). o 14 ~40 PRG Free socket, key (G) or keys (A, B, C, H and J), with cable collet and nut for fitting a bend relief Part Number PRG.M*.*GL.LC39GZ PRG.M*.*GL.LC52GZ PRG.M*.*GL.LC65GZ Cable o min max 2.7 4.0 5.3 3.9 5.2 6.5 Note: replace *.* by contact configuration (see page 19). The bend relief must be ordered separately (see page 22). ~43 o 14 ~38.7 S9 PTG Fixed socket, key (G) or keys (A, B, C, H and J), with two nuts and cable collet (back panel mounting) Part Number PTG.M*.*GL.LC39G PTG.M*.*GL.LC52G PTG.M*.*GL.LC65G Cable o min max 2.7 4.0 5.3 3.9 5.2 6.5 Note: replace *.* by contact configuration (see page 19). Panel hole see page 24. ~40 4 o19.5 M14 x 1 S12.5 S17 9 maxi Note: all dimensions are in millimeters 11 Elbow socket models (IP50) PPG P . . . Elbow socket, key (G) or keys (A, B, C), for printed circuit Part Number PPG.M0.2GG.N PPG.M0.4GG.N PPG.M0.5GG.N PPG.M0.6GG.N PPG.M0.7GG.N PPG.M0.8GG.N PPG.M0.9GG.N PPG.M1.0GG.N 15.9 o 13.4 14.8 number of contacts 2 4 5 6 7 8 9 10 Note: only available with G or A, B, C keying. The insulator is made of PSU. Outershell material is grey or black PSU. For PCB drilling, see page 25. 30.2 3 14.5 o 13.4 14.8 PXG 18.5 Elbow socket, key (G) or keys (A, B, C), with two nuts, for printed circuit Part Number 6.9 max. PXG.M0.2GG.NG PXG.M0.4GG.NG PXG.M0.5GG.NG PXG.M0.6GG.NG PXG.M0.7GG.NG PXG.M0.8GG.NG PXG.M0.9GG.NG PXG.M1.0GG.NG 4 14.8 M14x1 15.9 4 3 19.2 14.5 M14x1 14.8 6.9 maxi S12.5 18.5 Note: all dimensions are in millimeters. For outershell in black PSU replace material code by N. 12 2 4 5 6 7 8 9 10 Note: only available with G or A, B, C keying. The insulator is made of PSU. Outershell material is grey or black PSU. For PCB drilling, see page 25. Panel hole see page 24. 30.2 S17 number of contacts Disposable plug (limited use) Characteristics 4 Fixed socket .M P J 3 2 Working temperature range (ABS) 2 Latch sleeve A A. A T 3 8 B Value Standards 1 Endurance for PJ (latching) 1 Outershell . 5 cycles IEC 60512-5 test 9a -30/+90C - ABS - Shell material 3 Male contact 4 Backshell PJG Straight disposable plug Part Number PJG.M0.9AA.AT38B PJG.M1.0AA.AT38B PJG.M1.4AA.AT38B nb. Test of Voltage cts. (kV rms) 9 10 14 Recommanded Mating fixed socket part number 0.85 0.85 0.60 PKG.M0.9GL.LG PKG.M1.0GL.LG PKG.M1.4GL.LG Note: only G, A, B, C keying available. Only ABS plastic shell. White standard (B) or grey optional (G) Cables up to 3.8mm diameter. Available only with male solder contacts. Delivered in blister packs. o 5.3 o 12 o 14 46.5 Disposable socket (limited use) . Standards Endurance for PY (latching) 1000 cycles IEC 60512-5 test 9a Working temperature range (PSU) -50/+150C - 6N IEC 60512-7 test 13a 2 Fixed socket PY . Value Characteristics 1 .M P Y 1 Outershell Average latching force 2 Male contact Average unmating force 7N IEC 60512-7 test 13a Average retention force 90N IEC 60512-7 test 13a Fixed disposable socket, snap on fixing Part Number PYG.M0.4GG.LG PYG.M0.4GG.LN PYH.M0.8GG.AA PYH.M0.8GG.AB PYA.M1.0GG.LG PYH.M1.0GG.AA a 26.7 nb. Contact Solder of a max cts. Type Shell color Recommanded Mating straight plug part number 4 4 8 8 10 10 grey black blue white grey blue PAG.M0.4GL.AC*** PAG.M0.4GL.AC*** PAH.M0.8GL.LC*** PAH.M0.8GL.LC*** PAA.M1.0GL.AC*** PAH.M1.0GL.LC*** female female male male female male 2.5 2.5 2.5 2.5 4.0 4.0 Note: The outershell and the insulator are moulded out of the same material (PSU). Protective backshell available (see page 22). Part number last digit represents the colour. o 16 7.5 Note: all dimensions are in millimeters 13 Watertight models (IP64 when mated) P . . . Fixed socket Straight plug 4 2 5 1 6 7 1 8 9 2 10 7 6 1 Outershell 1 Outershell 2 Insulator 2 Insulator 3 Female contact 6 Gasket 4 Hexagonal nut 7 Nut 5 Flat gasket 8 Latch sleeve 6 Gasket 9 Male contact 7 Nut 10 Cable collet Characteristics Average retention force when pulling on the cable 1N = 0.102 kg Cable retention force (depends on cable construction) 1N = 0.102 kg PFG 3 Value Standards 90 N IEC 60512-8 test 15f 50 - 150 N IEC 60512-9 test 17c Characteristics Endurance (latching) Working temperature range (PSU) Gasket material Value Standards > 1000 cycles IEC 60512-5 test 9a -50/+90C - Elastomer SEBS - Straight plug with cable collet and nut for fitting a bend relief Part Number PFG.M*.*GL.AC39GZ PFG.M*.*GL.AC52GZ PFG.M*.*GL.AC65GZ Cable o min max 2.7 4.0 5.3 3.9 5.2 6.5 Note: the bend relief must be ordered separately (see page 22). Replace *.* by contact configuration (see page 19). ~48 ~43.7 o 14 ~28.7 S9 PNG Fixed socket, nut fixing Part Number N a S 17 1 20.5 c 8.5 maxi S 12.5 Solder + Crimp Note: all dimensions are in millimeters 14 2 4 5 6 7 8 9 10 14 Solder N a max 20.5 20.5 20.5 20.5 20.5 20.5 20.5 20.5 20.5 Note: for PCB drilling pattern see page 24. od o 18.5 M14 x 1 7.5 PNG.M0.2GL.LG PNG.M0.4GL.LG PNG.M0.5GL.LG PNG.M0.6GL.LG PNG.M0.7GL.LG PNG.M0.8GL.LG PNG.M0.9GL.LG PNG.M1.0GL.LG PNG.M1.4GL.LG number of contacts Print 2.5 2.5 2.5 2.5 4.5 4.5 3.9 3.9 3.9 Contact Crimp N a 22.2 22.2 22.2 22.2 22.2 22.2 - - - 0 0 0 0 0 0 - - - c Print od 5 5 5 3 3 3 3 3 3 0.7 0.7 0.7 0.5 0.5 0.5 0.5 0.5 0.5 P PSG . . . Free socket, conical outershell with cable collet and nut for fitting a bend relief Part Number PSG.M*.*YL.LC52NZ PSG.M*.*YL.MC65RZ PSG.M*.*YL.MC65AZ PSG.M*.*YL.LC52NZ Cable o min max 4.0 5.3 5.3 4.0 5.2 6.5 6.5 5.2 Note: replace *.* by contact configuration (see page 19). Outershell in black Delrin(R) The bend relief must be ordered separately (see page 22). ~46 18.5 32 S9 Note: all dimensions are in millimeters 15 Fluidic configuration (2 bars) P .A 0 .1 G Z. The REDEL fluidic connector has many applications for example in medical or dentistry equipment. The connector is a monotube type and primarily intended for use with air or inert gas. 4 2 1 3 1 6 5 2 Straight plug 8 7 Fixed socket 1 Outershell 1 Outershell 2 Fluidic tube 2 Fluidic tube 5 Latch sleeve 3 Front nut 6 O-ring 4 Hexagonal nut 7 Cable collet 8 Backnut Characteristics Value 2 bars - > 1000 cycles IEC 60512-5 test 9a -20/+150C - Max. working pressure Endurance (latching) Standards Working temperature range (PSU) Characteristics Value Fluidic tube material O-ring material PAG 2.6 mm - 4 mm / 6 mm - Ni plated brass - FPM (Viton(R)) - Inner fluidic contact diameter Tube diameter inner/outer Straight plug, key (G) or keys (A, B, C, H and J), with cable collet Part Number PAG.A0.1GZ.ZC65G o max. tube o inner tube (mm) (mm) 6.5 4 Note: For collet nut colour replace last digit (see table page 20). ~45 o 14 ~30 PAG Straight plug, key (G) or keys (A, B, C, H and J), with cable collet and nut for fitting a bend relief Part Number PAG.A0.1GZ.ZC65GZ o max. tube o inner tube (mm) (mm) 6.5 4 The bend relief must be ordered separately (see page 22). ~48 ~43.7 o 14 ~28.7 S9 Note: all dimensions are in millimeters 16 Standards P PLG .A 0 .1 G Z. Fixed socket, key (G) or keys (A, B, C, H and J), with fluidic contact, nut fixing Part Number PLG.A0.1GZ.ZG o inner tube (mm) 4 Note: For front nut colour replace last digit (see table page 20). Recommended tube Legris 102540601 32.5 4 19.5 M14 x 1 19.7 S17 9 maxi S12.5 PKG Fixed socket, key (G) or keys (A, B, C, H and J), with fluidic contact, with two nuts (back panel mounting) Part Number PKG.A0.1GZ.ZG o inner tube (mm) 4 Note: For front nut colour replace last digit (see table page 20). Recommended tube Legris 102540601 32.5 4 19.5 M14 x 1 19.7 S17 S12.5 9 maxi Note: all dimensions are in millimeters 17 Mains power configuration . P . . The new PAH and PKH models are used for mains power in medical applications. The design of a special insulator offers the required creepage distance. The 3 contacts are only solder type with a maximum AWG 18 (wire size max 1.35 mm). The connectors are UL certified to be used at 250 Volt AC (9 Amps). See UL approval file number NE242949. 4 1 2 5 3 6 7 8 Straight plug Fixed socket 1 Outershell 5 Latch sleeve 2 male contact 6 Female contact 3 Front nut 7 Cable collet 4 Hexagonal nut 8 Backnut Characteristics Value Standards Test voltage (rms) 1.5 kV IEC 60512-2 test 4a Rated voltage (rms) 250 V IEC 60601/UL 60601-1 Average retention force when pulling on the cable 1N = 0.102 kg 90 N IEC 60512-8 test 15f Characteristics Cable retention force (depends on cable construction) 1N = 0.102 kg Endurance (latching) Working temperature range (PSU) UL file number PAH Value Standards 50 - 150 N IEC 60512-9 test 17c >1000 cycles IEC 60512-5 test 9a -50/+150C - E242949 - Straight plug, key (H), with cable collet and nut for fitting a bend relief Part Number PAH.N0.3GL.LC52GZ PAH.N0.3GL.LC65GZ PAH.N0.4GL.LC52GZ PAH.N0.4GL.LC65GZ Cable o min max 4.0 5.3 4.0 5.3 5.2 6.5 5.2 6.5 Note: The bend relief must be ordered separately (see page 22). ~48 ~43.7 o 14 ~28.7 S9 PKH Fixed socket, key (H), with two nuts (back panel mounting) Part Number PKH.N0.3GL.AG PKH.N0.4GL.AG Note: For front nut colour replace last digit (see table page 20). Not available with print contact. 4 19.5 M14 x 1 27.3 S17 S12.5 9 maxi Note: all dimensions are in millimeters 18 Insert configuration Male solder contact Reference Number of contacts Contact o (mm) Solder bucket o (mm)5) Crimp bucket o (mm)5) Solder Crimp Print (straight) Print (elbow) Test voltage (kV rms)1) Contact-contact Air clearance min 2) (mm) Creepage distance min 3) (mm) Rated current (A) 2 3 4 1 3 2 Female crimp contacts . M0.2 2 1.3 1.10 1.4 * * * * 1.20 1.30 10.0 M0.4 4 0.9 0.80 1.1 * * * * 1.20 1.20 8.0 M0.5 5 0.9 0.80 1.1 * * * * 1.05 0.80 7.0 M0.6 6 0.7 0.60 0.8 * * * * 1.05 0.85 6.0 M0.7 7 0.7 0.60 0.8 * * * * 1.05 0.85 5.0 M0.8 8 0.7 0.60 0.8 * * * * 1.05 0.60 5.0 M0.9 9 0.5 0.45 - * - * * 0.85 0.60 3.0 M1.0 10 0.5 0.45 - * - * * 0.85 0.45 3.0 4) M1.4 14 0.5 0.45 - * - * * 0.60 0.50 2.0 N0.3 6) 3 0.9 1.40 - * - - - 1.50 oA oA Multipole Male crimp contact 4 . Contact type Female solder contacts 1 . P Mains power 2.00 9.0 6) 6.00 1.30 N0.4 4 0.9 1.40 - * - - - 2.50 8.0 Fluidic 3.50 A0.1 1 Fluidic (monotube) up to 2 bars Note: 1) depending on specific application and related standard, more restrictive operating voltage may apply. We suggest operating voltage = 1/3 test voltage, see page 68. 2) shortest distance in air between two conductive parts. 3) shortest distance along the surface of the insulating material between two conductive parts. 4) for PPG and PXG (with 10 contacts) electrical characteristics, please contact factory. 5) for a given AWG, the diameter of some stranded conductor design is larger than the solder cup diameter (see page 69). 6) UL file number: E242949 19 Alignment key P . . . Verify the third digit of the part number in order to select the right keying. The standard keying is G coded. 0 40 60 80 205 170 Keying (plug front view) Reference Contact type for plug Contact type for socket Number of contacts G A B C H male female male female male female male female female male 2 to 14 8, 10 or 14 Ref. Outer shell material Material Colour PEI PEI PSU PSU S T G N Grey Black Grey Black J female male P . . . Temperature -50 / +170C -50 / +150C Note: for extensive sterilization use PEI. For complete connector in PEI (collet nut, front nut or flange also in PEI), available colours are grey or black only. Use colour coding grey or black according to colour coding table (see below) Contact type P Select the type of contact: solder or crimp? Plug Socket . Type solder crimp Male A C Female L1) - Soldering * recommended for small volumes * requires little amount of tooling (soldering iron) * requires more time Type Male A1) D - Female L M N V Crimping * recommended for large volumes * no heat is required to make the connection * for contacts with high density * for use in high temperature environment * requires extra tooling (crimping tools) solder crimp print print 90 Colour coding grey G 7001 blue A 5002 P yellow J 1016 Colours black N 9005 red R 3020 green V 6024 Easy identification with the assistance of colour coding. Outershell is only available in grey or black. 20 . When should I use crimp rather than solder contacts ? Note: 1) only for H and J keying with 8, 10 or 14 contacts For complete connector in PEI (collet nut, front nut or flange also in PEI), available colours are grey or black only. Use colour coding grey or black according to colour coding table (see below) Reference RAL code . white B 9003 . . . Note: the RAL colours are indicative and depend on raw material and production process. Colour may differ. Accessories PAG-PLG Insulator for crimp contacts male / white marking Contact configuration M0.2 M0.4 M0.5 M0.6 M0.7 M0.8 PAG-PKG Crimp contacts, kit with the number of contacts in a tube female / red marking Insulator part number For male contact For female contact PAG.302.YL PAG.304.YL PAG.305.YL PAG.306.YL PAG.307.YL PAG.308.YL PLG.402.YL PLG.404.YL PLG.405.YL PLG.406.YL PLG.407.YL PLG.408.YL Contact nb. of configuration contacts M0.2 M0.4 M0.5 M0.6 M0.7 M0.8 Kit contact part number o contact (mm) 2 4 5 6 7 8 Male PAG.567.02C PAG.562.04C PAG.562.05C PAG.557.06C PAG.557.07C PAG.557.08C 1.3 0.9 0.9 0.7 0.7 0.7 Female PKG.667.02M PKG.662.04M PKG.662.05M PKG.657.06M PKG.657.07M PKG.657.08M Note: upon request, contacts with reduced crimp barrel are available. PLA Collet oA o 6.5 Part Number PLA.739.** PLA.752.** PLA.765.** oA (mm) 3.9 5.2 6.5 Cable o (mm) min. max. 2.7 4.0 5.3 3.9 5.2 6.5 Note: ** = UG (grey PSU), TN (black PEI) or UN (black PSU). PKG Plastic front nut for PK and PT models Part Number PKG.220.UA PKG.220.UB PKG.220.UG PKG.220.UJ PKG.220.UN PKG.220.UR PKG.220.UV PKG.220.TG PKG.220.TN o 18.5 M14 x 1 PAM.130. 4 Mat. Colours PSU PSU PSU PSU PSU PSU PSU PEI PEI blue white grey yellow black red green grey black Mat. Colours PSU PSU PSU PSU PSU PSU PSU PEI PEI blue white grey yellow black red green black grey Nut for fitting a GMA.1B bend relief Part Number 25.5 S9 Note: all dimensions are in millimeters o 11.2 o 6.5 21.2 PAM.130.UA PAM.130.UB PAM.130.UG PAM.130.UJ PAM.130.UN PAM.130.UR PAM.130.UV PAM.130.TN PAM.130.TG Note: only for PA*, PR* or PT* models. 21 PYG.02 Protective backshell for PY Part Number oC (mm) Mat. Colours PYG.02.5UG.0 PYG.02.5YG.0ABS PYG.02.7YG.0ABS PYG.02.5YG.0PSU 2.5 2.5 2.7 2.5 PSU ABS ABS PSU grey grey grey grey o 15.8 oC 47 Note: ABS working temperature: -30C +90C. All dimensions are in millimeters. PYG.02 GMA.1B PY* Bend relief A bend relief absorbs the force that may be exerted on cables. These are designed for plugs and free sockets with cable collet and nut. oA L Part Number Dimensions (mm) Bend relief Cable o A L max. min. GMA.1B.025.DG GMA.1B.030.DG GMA.1B.035.DG GMA.1B.040.DG GMA.1B.045.DG GMA.1B.054.DG GMA.1B.065.DG 2.5 3.0 3.5 4.0 4.5 5.4 6.5 30 30 30 30 30 30 30 2.9 3.4 3.9 4.4 4.9 6.0 7.0 2.5 3.0 3.5 4.0 4.5 5.4 6.5 GMA.1B.025.RG GMA.1B.030.RG GMA.1B.035.RG GMA.1B.040.RG GMA.1B.045.RG GMA.1B.051.RG GMA.1B.057.RG GMA.1B.063.RG 2.5 3.0 3.5 4.0 4.5 5.1 5.7 6.3 34 34 34 34 34 34 34 34 2.9 3.4 3.9 4.4 5.0 5.6 6.2 7.0 2.5 3.0 3.5 4.0 4.5 5.1 5.7 6.3 Temperature range Material Desmopan 786 Polyurethane elastomer Silicone elastomer VMQ in dry atmosphere in water steam -40C, +80C - -60C, +200C Note: the last letter G of the part number indicates a grey colour, see the adjacent table and replace letter G by the letter of the colour required. Note: all dimensions are in millimeters 22 +140C Reference Colours A B G J M N R S V blue white grey yellow brown black red orange green Note: the selection of pigments, which should remain stable at high temperature, is limited by the new regulations. For this reason, some colours will be a shade different from those used for Desmopan bend reliefs. The selected solutions represent the best possible compromise. Tooling Spanner for outershell POB.186.GN Spanner for front nut 24 POP.125.GN o 21 34 5.8 12.5 95 Note: both spanners available as a kit, ref. POZ.12.18G.N. Material: PA 6.6 Material: PA 6.6 DPC.91.701.V DCE Crimping tool Positioners for crimp contacts male DCF female Automatic extraction tools for crimp contacts Configuration Contact o (mm) Conductor AWG 1.3 0.9 0.7 18-20 20-22-24 22-24-26 M0.2 M0.4/M0.5 M0.6/M0.7/M0.8 Positioner part number Male contact DCE.91.135.BVC DCE.91.095.BVC DCE.91.075.BVC Female contact DCE.91.130.BVM DCE.91.090.BVM DCE.91.070.BVM Part number extractor Selector No Setting 8-7 6-5-5 6-5-5 Male contact DCF.91.133.5LT DCF.91.093.5LT DCF.91.073.5LT Female contact DCF.91.131.2LT DCF.91.090.2LT DCF.91.070.2LT Note: the variance in conductor stranding diameter for the minimum AWG is such that some can have a cross section which is not sufficient to guarantee crimping as per IEC 60352-2 standard. All dimensions are in millimeters. DCK Retention testing tools for crimp contacts F Contact o (mm) Test force (N) 0.7 0.9 1.3 14 14 25 Testing tool part number Male contact DCK.91.071.4LRC DCK.91.091.4LRC DCK.91.132.5LRC Female contact DCK.91.071.4LRM DCK.91.091.4LRM DCK.91.132.5LRM Note: all dimensions are in millimeters 23 Panel hole For PL, PK, PN, PX and PT For PM 12.6 0.05 o 14.0 + 0.1 0 18.2 0.1 o 14.0 + 0.1 0 12.6 0.05 23.5 min. o 2.6 26 min. Note: PY* is also designed for snap-on fixing into customer housing. Consult factory for information. - Socket mounting nut torque = 1.5 Nm. PCB drilling pattern For straight contacts 90 4 x o 0.8 M0.2 5 x o 0.8 + 0.1 0 + 0.1 0 M0.4 o 3.7 o 3.4 o 3.4 o 2.8 2 x o 0.8 + 0.1 0 60 30 72 45 6 x o 0.6 M0.5 + 0.1 0 M0.6 45 45 51 2 6' 7 x o 0.6 + 0.1 0 8 x o 0.6 + 0.1 0 M0.7 M0.8 36 1.9 o 4.4 18 14 x o 0.6 + 0.1 0 1.8 M1.4 Note: all dimensions are in millimeters 24 2230' 9 x o 0.6 + 0.1 0 M0.9 2230' o 3.95 o 3.9 o 3.8 o 3.7 1.4 60 10 x o 0.6 + 00.1 M1.0 For 90 elbow contacts (A-A view) 4 1 1 2 + 0.1 0 4 x o 0.7 5 x o 0.7 4 8 7 4 5 1 4 3 3 1.27 2.54 1.27 2 2.54 9 x o 0.7 + 0.1 0 M0.8 M0.9 2.54 2.54 5 6 9 8 9 1.27 7 10 6 14 11 13 10 1 1 4 2 4 3 3 2.54 1.27 2 5 12 2.54 (6x) 1.27 2.54 6 8 7 8 + 0.1 0 8 x o 0.7 2.54 2.54 9 1.27 M0.7 M0.6 7 2 3 2.54 1.27 2.54 2 7 x o 0.7 + 0.1 0 1.27 2.54 2.54 2.54 2.54 6 1 2.54 4 + 0.1 0 2.54 7 3 2 6 x o 0.7 5 2.54 5 1 1 2.54 2.54 6 M0.5 2.54 6 2.54 1.27 5 2.54 2.54 2.54 2.54 + 0.1 0 M0.4 1.27 M0.2 1.27 A 3 2 2.54 A 4 3 2 + 0.1 0 2 x o 0.9 5 1.27 1 1.27 2.54 2.54 2.54 2.54 2.54 2.54 14 x o 0.7 + 0.1 0 10 x o 0.7 + 0.1 0 M1.0 M1.4 For PPG and PXG models + 0.1 0 5 x o 0.8 6 x o 0.8 + 0.1 0 4 x o 0.8 3 4.44 1.27 1.27 8.89 8.89 2 3 2.54 2.54 4 x o 0.8 + 0.1 0 5 1 2 11.43 2.54 8.89 M0.5 9 x o 0.8 4 x o 0.8 + 0.1 0 M0.6 10 x o 0.8 + 0.1 0 + 0.1 0 4 x o 0.8 M0.7 + 0.1 0 4 x o 0.8 1 4 (4x) 1.27 11.43 9 2 1 4 3 (4x) 1.27 5 9 (4x) 1.27 3 + 0.1 0 6 7 8 5 4.44 8 (4x) 1.27 (4x) 1.27 8.89 2 7 8 5 11.43 11.43 3 1 (2x) 1.27 2 4.44 (2x) 1.27 7 1 6 7 4 4.44 5 3 (2x) 1.27 6 6 4 8.89 8 x o 0.8 + 0.1 0 7 x o 0.8 + 0.1 0 + 0.1 0 2.54 2.54 1.27 M0.4 M0.2 6 11.43 1 4.44 2 4 x o 0.8 4 11.43 5 11.43 1 + 0.1 0 2.54 2.54 4 2 1 + 0.1 0 + 0.1 0 2.54 4 x o 0.8 4.44 + 0.1 0 11.43 4 x o 0.8 4 x o 0.8 10 2 4 4.44 + 0.1 0 4.44 2 x o 0.8 3 (4x) 1.27 8.89 8.89 8.89 M0.8 M0.9 M1.0 25 Assembly instructions Solder contacts 2 1 5 6 7 5 6 7 3 1. Strip the cable according to the lengths given in the table. Tin the conductors. L T Dimensions (mm) Configuration L T M0.2 M0.4, M0.5 M0.6 to M1.4 14.0 13.0 12.5 4.0 3.0 2.5 N0.3 N0.4 11.5 11.5 3.5 3.5 2. Slide the collet nut and then the collet onto the cable. Solder 3. Solder conductors into contacts, making sure that neither solder nor flux gets onto the insulator or cable insulation. Solder 4. Slide the collet forward and locate tag in the slot on the insulator . Slide collet nut over collet and then push the whole assembly into the shell whilst turning it to ensure that the tag locates in the inside slot of the shell. Tighten the collet nut to the maximum torque of 0.25 Nm. - Socket mounting nut torque = 1.5 Nm. For PSU only: We recommend ONLY the use of VTCS-6 Clear Vibra-tite or ThreeBond 1401 to secure the connector backnut. The use of other materials could result in damage to the connector. The only recommended chemical cleaner is Isopropyl Alcohol. 26 Crimp contacts 5 6 7 4 5 6 7 3 2 1 4 L T 1. Strip the cable according to the lengths given in the table. Dimensions (mm) Configuration M0.2 to M0.8 L T 15.0 3.9 2. Slide the collet nut and then the collet onto the cable. Crimp Crimp 3. Fix the appropriate positioner (table page 23) in the crimping tool. Set selector to the number corresponding to the conductor AWG as indicated on the positioner label. Fit conductor into contact and make sure it is visible through the inspection hole in the crimp barrel. Slide conductorcontact combination into the open crimping tool; make sure that the contact is fully pushed into the positioner. Close the tool. Remove from crimping tool and check that conductor is secure in contact and shows in inspection hole. 4. Now arrange contact-conductor combinations according to the insert marking and locate them into the insert . Check that all contacts are correctly located and remain in position when given a gentle pull. 5. Slide the collet forward and locate tag in the slot on the insulator . Slide collet nut over collet and then push the whole assembly into the shell whilst turning it to ensure that the tag locates in the inside slot of the shell. Tighten the collet nut to the maximum torque of 0.25 Nm. - Socket mounting nut torque = 1.5 Nm. For PSU only: We recommend ONLY the use of VTCS-6 Clear Vibra-tite or ThreeBond 1401 to secure the connector backnut. The use of other materials could result in damage to the connector. The only recommended chemical cleaner is Isopropyl Alcohol. 27 Stamped contacts (For PJ) 1 2 3 1. Strip the cable according to the lengths given in the drawing. Tin the conductors. L T Dimensions (mm) Configuration M0.9, M1.0, M1.4 L T 15.0 3.0 2. Slide the backshell onto the cable 3. Contact removal Automated removal: if using automated equipment to remove the contacts , cut as near to the curled portion of the contact to minimize the size of the remaining attachment tab. Manual removal Gently remove each of the individual contacts by breaking in both directions as shown. If any portion of the attachment tab remains on the contact , clip off to minimize risk of shorting. Solder 4. Solder conductors into contacts , making sure that neither solder nor flux gets onto the cable insulation. 5. Arrange the contact-conductor combinations according to the marking on the plug and locate them into the plug by gently pushing the contact-conductor into the proper hole until fully seated. Check that all contacts are correctly located and remain in position when given a gentle pull. 6. Slide backshell forward and align the tabs to the slots on the plug . Snap backshell onto the plug to complete the assembly. Various strain relief techniques can be incorporated, depending on application. 7. If the need arises to remove an installed contact, during the assembly process or subsequent repair, individual contacts can be removed using LEMO extraction tool (part number: DCF.91.050.2LT). DO NOT reuse extracted contacts. The only recommended chemical cleaner is Isopropyl Alcohol. 28 29 Exploded view of the REDEL 2P Straight plug backnut insulator + contacts cable collet shell Straight plug with bend relief bend relief backnut for a bend relief cable collet insulator + contacts shell Note: the bend relief must be ordered separately. Fixed socket notched nut shell + insulator front nut Free socket backnut 30 cable collet insulator + contacts shell 2P SERIES 2P Series This O 18 mm connector accomodates cable diameter up to 9.2 mm and allows up to 34 solder or crimp contacts. Top quality lightweight but rugged materials have been chosen to optimize most applications. Polysulfone (PSU), UL certified as autoextinguishable, can be sterilized by gas or by steam. The contacts are gold-plated over copper and nickel to ensure at least 1000 mating/unmating cycles without significantly affecting the electrical characteristics. Three keys on the plug nose will allow blind mating. Colour coding of the plug and socket flange will give an instant visual indication as to whether connectors are compatible or not. Water resistant to IP 66 options are available. Standard models (page 34 to 36) Fixed sockets Free sockets CAB CKB CRB CAB CKB CRB Straight plugs CLB Watertight models (page 37 to 38) Straight plug CFB Fixed socket CNB Free socket CSB 32 Fluidic configuration (page 39) Straight plug CAB Fixed socket CLB Part numbering system C A B Plug . M 1 6 . G L A . C 9 2 G Variant Z = cable collet and nut for fitting a bend relief Shell front ring colour table: (page 42) Model: (pages 34-39) G = grey A = blue J = yellow Keying: (B, H or J keying) Contact configuration (page 40-41) Collet: 52 = (cable o 3.2 mm - 5.2 mm) 72 = (cable o 5.3 mm - 7.2 mm) 92 = (cable o 7.3 mm - 9.2 mm) Number of contacts: (page 40-41) Outershell: G = grey PSU N = black PSU N = black R = red V = green B = white Cable fixing type: S1) = grey PEI C = cable collet Contact type: (page 42) A= male to solder L = female to solder 2) Insulator: L = PEEK C R B Free socket . M 1 6 . G L L . C 9 2 G C = male to crimp Variant Z = cable collet and nut for fitting a bend relief Shell front ring colour table: (page 42) Model: (pages 34-39) G = grey A = blue J = yellow Keying: (B, H or J keying) Contact configuration (page 40-41) Collet: 52 = (cable o 3.2 mm - 5.2 mm) 72 = (cable o 5.3 mm - 7.2 mm) 92 = (cable o 7.3 mm - 9.2 mm) Number of contacts: (page 40-41) Outershell: G = grey PSU N = black PSU N = black R = red V = green B = white Cable fixing type: S1) = grey PEI C = cable collet Contact type: (page 42) M = female to crimp L = female to solder Insulator: L = PEEK C K B Fixed socket . M 1 6 . G L A = male to solder 2) L G Front nut colour table: (page 42) G = grey A = blue J = yellow Model: (pages 34-39) Keying: (B, H or J keying) N = black R = red V = green B = white Contact type: (page 42) Contact configuration (page 40-41) L = female to solder N = female for print M= female to crimp V = female 90 for print Number of contacts (page 40-41) Outershell: G = grey PSU N = black PSU S1) = grey PEI Insulator: L = PEEK CAB.M16.GLA.C92G Straight plug with cable collet and alignment key (B), multipole type with 16 male contacts to solder, grey PSU outershell, PEEK insulator, collet for a cable o 7.3 to 9.2 mm and grey front ring. CRB.M16.GLL.C92G Free socket with two nuts and alignment key (B), multipole type with 16 female contacts to solder, grey PSU outershell, PEEK insulator, collet for a cable o 7.3 to 9.2 mm and grey front ring. CKB.M16.GLLG Fixed socket with two nuts and alignment key (B), multipole type with 16 female contacts to solder, grey PSU outershell, PEEK insulator, and grey front ring. Note: 1) 2) for extensive steam sterilization we propose polytherimide ULTEM(R) (PEI) model available only with H and J keying and with 26 or 34 contacts (inverted contacts) 33 Standard models (IP50) 2 C 3 4 1 1 2 3 4 5 . . . Straight plug 6 Fixed socket 1 Outershell 1 Outershell 2 Latch sleeve 2 Insulator 3 Insulator 3 Female crimp contact 4 Male crimp contact 4 Hexagonal nut 5 Collet + mid piece 6 Collet nut Characteristics Average retention force when pulling on the cable 1N = 0.102 kg Cable retention force (depends on cable construction) 1N = 0.102 kg CAB Value Standards 150 N IEC 60512-8 test 15f 150 - 250 N IEC 60512-9 test 17c Characteristics Value Standards > 1000 cycles IEC 60512-5 test 9a Working temperature range (PSU) -50/+150C - Working temperature range (PEI) -50/+170C - Endurance (latching) Straight plug with cable collet Part Number CAB.M**.GLA.C52G CAB.M**.GLA.C72G CAB.M**.GLA.C92G Cable o min max 3.2 5.3 7.3 5.2 7.2 9.2 ~53 o 18 ~38 CAB Straight plug with cable collet and nut for fitting a bend relief Part Number CAB.M**.GLA.C52GZ CAB.M**.GLA.C72GZ CAB.M**.GLA.C92GZ Cable o min max 3.2 5.3 7.3 5.2 7.2 9.2 Note: the bend relief must be ordered separately (see page 44). ~57 ~51.7 o 18 ~36.7 S 13 34 C . CKB . . Fixed socket with two nuts (back panel mounting) Part Number CKB.M16.GLLG CKB.M19.GLLG CKB.M26.GLLG CKB.M32.GLLG a number of contacts 16 19 26 32 Solder N a max 23.8 23.8 23.8 23.8 3.4 4.9 4.7 4.7 Contact Crimp N a 25.1 25.1 25.1 25.1 0 0 0 0 c Print od 5.6 5.6 3.4 3.4 0.7 0.7 0.5 0.5 Note: for PCB drilling pattern see page 46. Panel hole see page 46. N od o 20.2 M17x1 4 c S15.5 7 maxi 23.8 Solder + Crimp CKB Print Fixed socket with two nuts with 90 contacts (back panel mounting) Part Number CKB.M16.GLVG CKB.M19.GLVG CKB.M26.GLVG number of contacts 16 19 26 Note: for PCB drilling pattern see page 46. Panel hole see page 46. 2 24.2 20 mini o 20.2 M17x1 4 CLB 7 maxi S15.5 A A Fixed socket, nut fixing Part Number CLB.M16.GLLG CLB.M19.GLLG CLB.M26.GLLG CLB.M32.GLLG a number of contacts 16 19 26 32 Solder N a max 23.8 23.8 23.8 23.8 3.4 4.9 4.7 4.7 Contact Crimp N a 25.1 25.1 25.1 25.1 0 0 0 0 c Print od 5.6 5.6 3.4 3.4 0.7 0.7 0.5 0.5 Note: for PCB drilling pattern see page 46. Panel hole see page 46. N od 20.2 M17x1 4 c S15.5 7 maxi 23.8 Solder + Crimp Print 35 C CRB . . . Free socket with cable collet Part Number CRB.M**.GLL.C52G CRB.M**.GLL.C72G CRB.M**.GLL.C92G Cable o min max 3.2 5.3 7.3 5.2 7.2 9.2 o 18 ~52 CRB Free socket with cable collet and nut for fitting a bend relief Part Number CRB.M**.GLL.C52GZ CRB.M**.GLL.C72GZ CRB.M**.GLL.C92GZ Cable o min max 3.2 5.3 7.3 5.2 7.2 9.2 Note: the bend relief must be ordered separately (see page 44). ~56 o 18 ~50.7 S 13 36 Watertight models (IP66) 3 2 C 4 5 1 1 2 7 8 3 4 8 .M 1 2 3 4 5 6 7 8 Outershell Insulator Female crimp contact Hexagonal nut O-ring Characteristics Average retention force when pulling on the cable 1N = 0.102 kg Cable retention force (depends on cable construction) 1N = 0.102 kg CFB Value Standards 90 N IEC 60512-8 test 15f 50 - 150 N IEC 60512-9 test 17c . Straight plug 6 5 Fixed socket 1 2 3 4 5 . Characteristics Outershell Latch sleeve Insulator Male crimp contact Collet + mid piece Collet nut Front seal Gasket Value Standards > 1000 cycles IEC 60512-5 test 9a Working temperature range (PSU) -50/+150C - Working temperature range (PEI) -50/+170C - IP66 IEC-60529 Endurance (latching) Index protection Straight plug with cable collet and nut for fitting a bend relief Part Number CFB.M**.GLA.C52GZ CFB.M**.GLA.C72GZ CFB.M**.GLA.C92GZ Cable o min max 3.2 5.3 7.3 5.2 7.2 9.2 Note: the bend relief must be ordered separately (see page 44). ~57 ~51.7 o 18 ~36.7 S 13 CNB Fixed socket, nut fixing Part Number CNB.M16.GLLG CNB.M19.GLLG CNB.M26.GLLG CNB.M32.GLLG a number of contacts 16 19 26 32 Solder N a max 23.8 23.8 23.8 23.8 3.4 4.9 4.7 4.7 Contact Crimp N a 25.1 25.1 25.1 25.1 0 0 0 0 c Print od 5.6 5.6 3.4 3.4 0.7 0.7 0.5 0.5 Note: for PCB drilling pattern see page 46. Panel hole see page 46. N od 20.2 M17x1 4 c S15.5 7 maxi 23.8 Solder + Crimp Print 37 C CSB .M . . Free socket with cable collet and nut for fitting a bend relief Part Number CSB.M**.GLL.C52GZ CSB.M**.GLL.C72GZ CSB.M**.GLL.C92GZ Cable o min max 3.2 5.3 7.3 5.2 7.2 9.2 Note: the bend relief must be ordered separately (see page 44). ~56 o 18 ~50.7 S 13 38 Fluidic models C 3 2 1 4 1 2 3 4 5 .G . . Straight plug 6 Fixed socket 1 Outershell 1 Outershell 2 Latch sleeve 2 Insulator 3 Insulator 3 Female crimp contact 4 Male crimp contact 4 Hexagonal nut 5 Collet + mid piece 6 Collet nut Characteristics Value Standards 90 N IEC 60512-8 test 15f Average retention force when pulling on the cable 1N = 0.102 kg Cable retention force (depends on cable construction) 1N = 0.102 kg CAB 50 - 150 N IEC 60512-9 test 17c Characteristics Value Standards > 1000 cycles IEC 60512-5 test 9a Working temperature range (PSU) -50/+150C - Working temperature range (PEI) -50/+170C - Endurance (latching) Straight plug with cable collet Part Number CAB.012.GLA.C52G CAB.012.GLA.C72G CAB.012.GLA.C92G Cable o min max 3.2 5.3 7.3 5.2 7.2 9.2 ~53 o 18 ~38 Fixed socket nut fixing Part Number Number of low voltage contacts Fluidic contact Maximum working pressure (bars) 4 10 4 10 without valve without valve with valve with valve 6 6 6 6 CLB.012.GLLG CLB.015.GLLG CLB.P12.GLLG CLB.P15.GLLG Note: panel hole see page 46. 10.2 23.8 4 20.2 M17x1 CLB S15.5 7 maxi 39 Insert configuration Male solder contacts C Reference Number of contacts Contact o (mm) Solder bucket o (mm)5) Crimp bucket o (mm)5) Solder Crimp Print (straight) Print (elbow) Test voltage (kV rms)1) Contact-contact Air clearance min 2) (mm) Creepage distance min 3) (mm) Rated current (A) 3 Multipole Male crimp contacts Note: 1) depending 2) 3) 4) 5) 40 4 1 3 2 Female crimp contacts . M02 2 2.0 1.8 2.4 * * * * 2.10 1.60 30.00 M03 3 1.6 1.4 1.9 * * * * 2.40 1.50 17.00 M04 4 1.3 1.1 1.4 * * * * 1.85 1.80 15.00 M05 5 1.3 1.0 1.4 * * * * 1.75 1.10 14.00 M06 6 1.3 1.0 1.4 * * * * 1.35 0.85 12.00 M07 7 1.3 1.0 1.4 * * * * 1.75 0.95 11.00 M08 8 0.9 1.1 1.1 * * * * 1.50 1.00 10.00 M10 10 0.9 0.8 1.1 * * * * 1.45 0.75 8.00 M12 12 0.7 0.8 0.8 * * * * 1.25 0.85 7.00 M16 16 0.7 0.8 0.8 * * * * 1.50 0.65 6.00 M19 19 0.7 0.8 0.8 * * * * 1.40 0.60 5.00 M26 26 4) 0.5 0.4 - * - * * 1.00 0.55 2.00 M32 32 0.5 0.4 - * - * - 0.70 0.35 1.50 M34 344) 0.5 0.4 - * - - - 0.70 0.30 1.50 oA 2 oA 4 . . Contact type Female solder contacts 1 . on specific application and related standard, morerestrictive operating voltage may apply. We suggest operating voltage = 1/3 test voltage, see page 68. shortest distance in air between two conductive parts. shortest distance along the surface of the insulating material between two conductive parts. available only with 26 or 34 contacts, H or J keying (inverted contacts). for a given AWG, the diameter of some stranded conductor design is larger than the solder cup diameter (see page 69). . Male solder contacts Contact type Crimp bucket o (mm)5) Solder Crimp Print (straight) Print (elbow) Test voltage (kV rms)1) Contact-contact Air clearance min2) (mm) Creepage distance min3) (mm) Rated current (A) 012 4 0.7 0.8 0.8 * * - - 0.85 0.60 5.0 015 10 0.7 0.8 0.8 * * - - 1.15 0.90 5.0 P126) 4 0.7 0.8 0.8 * * - - 0.85 0.60 9.0 P156) 10 0.7 0.8 0.8 * * - - 1.15 0.90 6.0 8044) 4 0.7 0.8 0.8 * * - - 0.85 0.60 5.0 810 4) 10 0.7 0.8 0.8 * * - - 1.25 0.90 5.0 oA Solder bucket o (mm)5) Female solder contacts Contact o (mm) . . Number of contacts . Reference C 4 2 3 oA 1 1 3 2 Female crimp contacts Coaxial Fluidic Male crimp contacts 4 Note: 1) depending on specific application and related standard, morerestrictive operating voltage may apply. We suggest operating voltage = 1/3 test voltage, see page 68. 2) shortest distance in air between two conductive parts. 3) shortest distance along the surface of the insulating material between two conductive parts. 4) configuration 804 and 810 use C type coaxial contact. 5) for a given AWG, the diameter of some stranded conductor design is larger than the solder cup diameter (see page 69). 6) configuration P12 and P15 use fluidic contact with valve. 41 Alignment key C . . . . C . . . . C . . . . Verify the third digit of the part number in order to select the right keying. The standard keying is G coded. 0 0 0 Keying (plug front view) Reference Contact type for plug Contact type for socket Nb. of contacts B H J male female 2 to 32 female male female male 26 or 34 Material PEI PSU PSU Ref. Outer shell material Colour Temperature S G N Grey Grey Black -50 / +170C -50 / +150C Note: for extensive sterilization use PEI Contact type Select the type of contact: solder or crimp? Plug Socket When should I use crimp rather than solder contacts ? Type solder crimp Male A C Female L1) - Soldering * recommended for small volumes * requires little amount of tooling (soldering iron) * requires more time Type Male A1) - Female L M N V Crimping * recommended for large volumes * no heat is required to make the connection * for contacts with high density * for use in high temperature environment * requires extra tooling (crimping tools) solder crimp print print 90 Note: 1) only for H and J keying with 26 or 34 contacts Colour coding Reference RAL code grey G 7001 blue A 5002 C Colours yellow black J N 1016 9005 red R 3020 green V 6024 Easy identification with the assistance of colour coding. Outershell is only available in grey or black. 42 . . . Note: the RAL colours are indicative and depend on raw material and production process. Colour may differ. . Accessories CAG-CLG Insulator for crimp contacts male / white marking Contact configuration M02 M03 M04 M05 M06 M07 M08 M10 M12 M16 M19 CAG CAG-CLG Crimp contacts, kit with the number of contacts in a tube female / red marking Insulator part number For male contact For female contact CAG.302.YL CAG.303.YL CAG.304.YL CAG.305.YL CAG.306.YL CAG.307.YL CAG.308.YL CAG.310.YL CAG.312.YL CAG.316.YL CAG.319.YL Contact nb. of configuration contacts M02 M03 M04 M05 M06 M07 M08 M10 M12 M16 M19 CLG.402.YL CLG.403.YL CLG.404.YL CLG.405.YL CLG.406.YL CLG.407.YL CLG.408.YL CLG.410.YL CLG.412.YL CLG.416.YL CLG.419.YL Kit contact part number o contact (mm) 2 3 4 5 6 7 8 10 12 16 19 Male 2.0 1.6 1.3 1.3 1.3 1.3 0.9 0.9 0.7 0.7 0.7 CAG.575.02C CAG.570.03C CAG.565.04C CAG.565.05C CAG.565.06C CAG.565.07C CAG.560.08C CAG.560.10C CAG.555.12C CAG.555.16C CAG.555.19C Female CLG.675.02M CLG.670.03M CLG.665.04M CLG.665.05M CLG.665.06M CLG.665.07M CLG.660.08M CLG.660.10M CLG.655.12M CLG.655.16M CLG.655.19M Collet oA o 9.2 Part Number CAG.752.*** CAG.772.*** CAG.792.*** oA (mm) 5.2 7.2 9.2 Cable o (mm) min. max. 3.2 5.3 7.3 5.2 7.2 9.2 Note: *** = UGG (grey PSU), UGN (black PSU), TGG (grey PEI) CKG Plastic front nut for CKB models Part Number CKG.240.UA CKG.240.UG CKG.240.UJ CKG.240.UN CKG.240.UR CKG.240.UV o 20.2 M17 x 1 CAM 4 Mat. Colours PSU PSU PSU PSU PSU PSU blue grey yellow black red green Mat. Colours PSU PSU PEI grey black grey Nut for fitting a GMA.2B bend relief 23.8 CAM.130.UG CAM.130.UN CAM.130.TG o 9.2 o14.9 18.5 S 13 Note: all dimensions are in millimeters 43 GMA Bend relief A bend relief absorbs the force that may be exerted on cables. These are designed for plugs and free sockets with cable collet and nut. oA L Part Number Dimensions (mm) Bend relief Cable o A L max. min. Temperature range Material in dry atmosphere in water steam GMA.2B.040.DG GMA.2B.045.DG GMA.2B.050.DG GMA.2B.060.DG GMA.2B.070.DG GMA.2B.080.DG 4.0 4.5 5.0 6.0 7.0. 7.8 36 36 36 36 36 36 4.5 5.0 5.5 6.5 7.7 8.8 4.0 4.5 5.0 6.0 7.0 7.8 Desmopan 786 Polyurethane elastomer -40C, +80C - GMA.2B.040.RG GMA.2B.045.RG GMA.2B.051.RG GMA.2B.057.RG GMA.2B.063.RG GMA.2B.071.RG GMA.2B.080.RG 4.0 4.5 5.1 5.7 6.3 7.1 8.0 41 41 41 41 41 41 41 4.4 5.0 5.6 6.2 7.0 7.9 9.0 4.0 4.5 5.1 5.7 6.3 7.1 8.0 Silicone elastomer VMQ -60C, +200C +140C Note: the last letter G of the part number indicates a grey colour, see the adjacent table and replace letter G by the letter of the colour required. 44 Reference Colours A B G J M N R S V blue white grey yellow brown black red orange green Note: the selection of pigments, which should remain stable at high temperature, is limited by the new regulations. For this reason, some colours will be a shade different from those used for Desmopan bend reliefs. The selected solutions represent the best possible compromise. Tooling DPC.91.701.V Crimping tool DCE Positioners for crimp contacts male DCF female Automatic extraction tools for crimp contacts Type Conductor (mm) Contact o AWG 2.0 1.6 1.3 0.9 0.7 0.5 12-14-16 14-16-18 18-20 20-22-24 22-24-26 28-30-32 M02 M03 M04/M05/M06/M07 M08/M10 M12/M16/M19 M26/M32 Positioner part number Male DCE.91.202.BVCM DCE.91.162.BVCM DCE.91.132.BVC DCE.91.092.BVC DCE.91.072.BVC DCE.91.052.BVC Female DCE.91.202.BVCM DCE.91.162.BVCM DCE.91.132.BVM DCE.91.092.BVM DCE.91.072.BVM DCE.91.052.BVM Selector No Setting 8-7 6-5-5 6-5-5 Part number extractor For male contact and female contact DCC.91.202.5LA1) DCF.91.162.2LT DCF.91.131.2LT DCF.91.090.2LT DCF.91.070.2LT Note: 1) this model is thumb-operated. This model is used for male and female contacts. The variance in conductor stranding diameter for the minimum AWG is such that some can have a cross section which is not sufficient to guarantee crimping as per IEC 60352-2 standard. DCK Retention testing tools for crimp contacts F Contact oA Test force (N) 0.7 0.9 1.3 14 14 25 Testing tool part number Male DCK.91.071.4LRC DCK.91.091.4LRC DCK.91.132.5LRC Female DCK.91.071.4LRM DCK.91.091.4LRM DCK.91.132.5LRM 45 Panel hole For CK, CL, and CN o 17.1 + 0.1 0 15.6 0.05 26 min. Note: socket mounting nut torque = 0.8 Nm. PCB drilling pattern For straight contacts 45 6 x o 0.8 + 0.1 0 5 x o 0.8 + 0.1 0 o 5.0 M04 M05 2230' 45 o 6.2 o 6.4 o 5.8 o 5.6 7 x o 0.8 + 0.1 0 10 x o 0.8 + 0.1 0 8 x o 0.8 + 0.1 0 M16 32 x o 0.6 + 0.1 0 o 7.3 34 x o 0.6 + 0.1 0 1' 211 M32 46 72 ' 32 4 3' o 4.9 o 2.5 o7 o 4.6 o 2.2 36 1621' M34 3 4 ' 1251' 40 26 x o 0.6 + 0.1 0 M19 2110 18 25 o 6.7 o 6.6 o 6.5 19 x o 0.8 + 0.1 0 16 x o 0.8 + 0.1 0 M12 15 15 12 x o 0.8 + 0.1 0 72 o7 o 3.1 o 2.8 2230' 30 o 4.2 1622' ' 44 32 M10 0 60 72 45 M08 12 M07 o 3.5 M06 o 1.6 72 o 5.2 M03 60 M02 4 x o 0.8 + 0.1 0 o 4.6 2.15 3 x o 0.8 + 0.1 0 2 x o 0.8 + 0.1 0 45 o 4.4 12 0 72 M26 + 0.1 0 4 3 1 2 3.50 2 x o 0.9 2.54 For 90 elbow contacts (A-A view) 3 4 x o 0.9 + 0.1 0 1 A 2.54 M02 2.54 2.54 M03 4 4 5 x o 0.9 1 1 7 1 1 6 x o 0.9 2 3 5 3 + 0.1 0 2 2 7 x o 0.9 1.27 1.27 2.54 2.54 6 4 3 6 7 8 6 + 0.1 0 M04 5 5 2 + 0.1 0 2.54 2.54 5 3 x o 0.9 + 0.1 0 4 3 2.54 2.54 2.54 2.54 2.54 2.54 M06 M07 M08 M05 8 x o 0.9 + 0.1 0 2.54 A 2 2 2.54 1 8 5 9 10 2 3 1 1.27 4 10 x o 0.7 + 0.1 0 10 8 12 11 1 9 10 16 12 15 1 4 2 3 M12 12 x o 0.7 + 0.1 0 13 14 3 4 1 2.54 2.54 2.54 2.54 M16 18 17 8 + 0.1 0 19 x o 0.7 7 16 19 14 15 3 4 2 5 16 x o 0.7 9 13 6 2 2.54 2.54 2.54 26 x o 0.6 11 5 10 11 7 12 2.54 2.54 2.54 M10 8 6 5 + 0.1 0 (6x) 1.27 6 9 6 1.27 7 2.54 2.54 2.54 (6x) 1.27 7 M19 + 0.1 0 11 10 12 13 22 14 23 1 15 20 26 24 8 19 7 25 16 2 (10x) 1.27 9 21 18 6 17 5 3 4 (5x) 2.54 M26 47 Assembly instructions Solder contacts 2 1 5 6 7 5 6 7 3 1. Strip the cable according to the lengths given in the table. Tin the conductors. L T Dimensions (mm) Configuration M02 M03 M04, M05, M06, M07 M08, M10, M12, M16, M19 M26, M32 L T 19.0 19.0 4.0 3.5 18.0 17.0 17.0 3.5 3.0 2.5 2. Slide the collet nut and then the collet onto the cable. Solder 3. Solder conductors into contacts, making sure that neither solder nor flux gets onto the insulator or cable insulation. Solder 4. Slide the collet forward and locate slot in the key of the insulator . Slide collet nut over collet and then push the whole assembly into the shell whilst positioning it to ensure that the slot of insulator locates in the inside key of the shell. Tighten the collet nut to the maximum torque of 0.5 Nm. For PSU only: We recommend ONLY the use of VTCS-6 Clear Vibra-tite or ThreeBond 1401 to secure the connector backnut. The use of other materials could result in damage to the connector. The only recommended chemical cleaner is Isopropyl Alcohol. 48 Crimp contacts 5 6 7 4 5 6 7 3 2 1 4 L T 1. Strip the cable according to the lengths given in the table. Dimensions (mm) Configuration M02 M03 M04, M05, M06, M07 M08, M10, M12 M16, M19 L T 17.0 17.0 15.0 15.0 15.0 5.5 5.5 4.0 4.0 4.0 2. Slide the collet nut and then the collet onto the cable. Crimp Crimp 3. Fix the appropriate positioner (table page 45) in the crimping tool. Set selector to the number corresponding to the conductor AWG as indicated on the positioner label. Fit conductor into contact and make sure it is visible through the inspection hole in the crimp barrel. Slide conductorcontact combination into the open crimping tool; make sure that the contact is fully pushed into the positioner. Close the tool. Remove from crimping tool and check that conductor is secure in contact and shows in inspection hole. 4. Now arrange contact-conductor combinations according to the insert marking and locate them into the insert . Check that all contacts are correctly located and remain in position when given a gentle pull. 5. Slide the collet forward and locate slot in the key of the insulator . Slide collet nut over collet and then push the whole assembly into the shell whilst positioning it to ensure that the slot of insulator locates in the inside key of the shell. Tighten the collet nut to the maximum torque of 0.5 Nm. For PSU only: We recommend ONLY the use of VTCS-6 Clear Vibra-tite or ThreeBond 1401 to secure the connector backnut. The use of other materials could result in damage to the connector. The only recommended chemical cleaner is Isopropyl Alcohol. 49 Assembly instructions for watertight models Solder contacts 0 2 1 5 6 7 5 6 7 3 1. Strip the cable according to the lengths given in the table. Tin the conductors. Dimensions (mm) L T Configuration M02 M03 M04, M05, M06, M07 M08, M10, M12, M16, M19 M26, M32 L T 19.0 19.0 18.0 17.0 17.0 4.0 3.5 3.5 3.0 2.5 2. Slide the bend relief 0 , the collet nut and then the collet onto the cable. Solder 3. Solder conductors into contacts, making sure that neither solder nor flux gets onto the insulator or cable insulation. Fill up completely the inside of the collet and the gap between conductors with the adhesive/sealant DOW CORNING type 3145RTV. Solder 4. Slide the collet forward and locate slot in the key of the insu-lator . Slide collet nut over collet and then push the whole assembly into the shell whilst positioning it to ensure that the slot of insulator locates in the inside key of the shell. Tighten the collet nut to the maximum torque of 0.5 Nm. Push the bend relief 0 onto the collet nut . For PSU only: We recommend ONLY the use of VTCS-6 Clear Vibra-tite or ThreeBond 1401 to secure the connector backnut. The use of other materials could result in damage to the connector. The only recommended chemical cleaner is Isopropyl Alcohol. 50 Crimp contacts 4 0 2 1 T 7 5 6 7 3 4 L 5 6 1. Strip the cable according to the lengths given in the table. Dimensions (mm) Configuration M02 M03 M04, M05, M06, M07 M08, M10, M12 M16, M19 L T 17.0 17.0 15.0 15.0 15.0 5.5 5.5 4.0 4.0 4.0 2. Slide the bend relief 0 , the collet nut and then the collet onto the cable. Crimp Crimp 3. Fix the appropriate positioner (table page 45) in the crimping tool. Set selector to the number corresponding to the conductor AWG as indicated on the positioner label. Fit conductor into contact and make sure it is visible through the inspection hole in the crimp barrel. Slide conductorcontact combination into the open crimping tool; make sure that the contact is fully pushed into the positioner. Close the tool. Remove from crimping tool and check that conductor is secure in contact and shows in inspection hole. 4. Now arrange contact-conductor combinations according to the insert marking and locate them into the insert . Check that all contacts are correctly located and remain in position when given a gentle pull. 5. Slide the collet forward and locate slot in the key of the insulator . Slide collet nut over collet and then push the whole assembly into the shell whilst positioning it to ensure that the slot of insulator locates in the inside slot of the shell. Tighten the collet nut to the maximum torque of 0.5 Nm. Push the bend relief 0 onto the collet nut . For PSU only: We recommend ONLY the use of VTCS-6 Clear Vibra-tite or ThreeBond 1401 to secure the connector backnut. The use of other materials could result in damage to the connector. The only recommended chemical cleaner is Isopropyl Alcohol. 51 Exploded view of the REDEL 3P Straight plug seal backnut earthing contact insulator contacts + shell Fixed socket bend relief backnut for a bend relief cable collet insert nut nut insert + contacts insulator + contacts earthing contact shell shell Note: the bend relief must be ordered separately. Fixed socket with square flange hexagonal nut insert nut 52 earthing contact shell insulator + contacts front nut shell finishing cover 3P SERIES 3P Series Historically the 3P is LEMO's first series of completely plastic connectors. It is designed to accommodate cable diameters up to 9.5 mm. Available in 11 different contact configurations including multicontact, and hybrid HV/electrical; coax/electrical; fibre optic/electrical, fluidic, the 3P series has been specifically designed for all applications requiring minimum weight, maximum electrical insulation values, and high thermal and mechanical properties, as well as suitability for either vapour or gas sterilization and for cold sterilization with a chemical product.These connectors provide remarkable safety by using nonconductive materials and four different systems to prevent accidental cross-mating, i. e. colour coding, housing keying, insert keying and insert polarization. Standard models Straight plug FGG Fixed sockets Free socket EGG EBG PHG Alignment keys and insert polarization The 3P series makes it possible for the user to configure his own keying system. The insert can be located into 11 different angular positions relative to the external alignment key. Rear view of a socket L K A J B H C G F Note: the reference letter: - on the plug insert, is placed to the left of the alignment key. - on the socket insert, is placed to the right of the alignment key. 54 Insert code E D Angle Plug Socket A 180 180 B 147 16' 212 44' C 114 33' 245 27' D 81 49' 278 11' E 49 05' 310 55' F 16 22' 343 38' G 343 38' 16 22' H 310 55' 49 05' J 278 11' 81 49' K 245 27' 114 33' L 212 44' 147 16' Part numbering system Plug F G G . 3 P . 3 0 6 . P L W D 7 5 Collet nut colour table1): (page 59) G A B R Model: (page 56-57) = = = = grey blue white red J = M= N = V = yellow brown black green Series: 3P Collet: 75 = (cable o 6.7 mm - 7.5 mm) 85 = (cable o 7.6 mm - 8.5 mm) 95 = (cable o 8.6 mm - 9.5 mm) Contact configuration (page 58) Outershell: P = grey PSU N = black PSU X = white PSU Cable fixing type: Low voltage contact type3): (page 59) Insulator: L = PEEK 2) W = male to solder Free socket D = cable seal P H G . 3 P . 3 0 6 . Y = male to crimp N L W D 7 5 Collet nut colour table1): (page 59) G A B R Model: (page 56-57) = = = = grey blue white red J = M= N = V = yellow brown black green Series: 3P Collet: 75 = (cable o 6.7 mm - 7.5 mm) 85 = (cable o 7.6 mm - 8.5 mm) 95 = (cable o 8.6 mm - 9.5 mm) Contact configuration (page 58) Outershell: P = grey PSU N = black PSU X = white PSU Cable fixing type: D = cable seal Low voltage contact type3): (page 59) Insulator: L = PEEK 2) W = female to solder Fixed socket E G G . 3 P . 3 0 6 . P L W Collet nut colour table1): (page 59) G A B R Model: (page 56-57) = = = = grey blue white red J = M= N = V = yellow brown black green Series: 3P Low voltage contact type3): (page 59) Y = female to crimp W = female to solder N = female for print only for type 306, 310 and 314 Contact configuration (page 58) Outershell: P = grey PSU N = black PSU X = white PSU Insulator: L = PEEK 2) FGG.3P.306.PLWD75 Straight plug with key and cable seal, 3P series, multipole type with 6 contacts, outer shell in grey PSU, PEEK insulator, male solder contact, D type collet for 6.7 mmm to 7.5 mm diameter cable and grey coloured ring. PHG.3P.310.NLWD75 Free socket with key and cable seal, 3P series, multipole with 6 contacts, outer shell in black PSU, PEEK insulator, female solder contact, D type collet for 6.7 mm to 7.5 mm diameter cable and black coloured ring. EGG.3P.306.PLW Fixed socket with key, 3P series, multipole type with 6 contacts, outer shell in grey PSU, PEEK insulator, female solder contact and grey coloured ring. Note: 1) 2) 3) the variant position of the part number is used to specify the colour of the coloured ring. For grey PSU (material Code P). for the high voltage type 709 use J enhanced PEEK material code. The standard colour is grey and nothing is mentionned in the variant position. the letters W or Y are also used for special arrangements. 55 Standard models (IP61) . 3 P. . Straight plug Fixed socket 2 7 1 3 6 5 4 1 2 5 12 4 6 7 8 12 3 10 9 12 11 1 Outershell 2 Retaining nut 3 Round nut 4 Coloured ring 5 Insulator 6 Female contact 7 Male contact (earthing) 1 Outershell 2 Latch sleeve 3 Retaining nut 4 Coloured ring 5 Insulator 6 Male contact 7 Female contact (earthing) 8 Clamping sleeve 9 Clamp 10 Screw 11 Washer 12 Seal Characteristics Average retention force when pulling on the cable 1N = 0.102 kg Cable retention force (depends on cable construction) 1N = 0.102 kg FGG Value Standards 120 N IEC 60512-8 test 15f 100 - 200 N IEC 60512-9 test 17c Characteristics Endurance (latching) Working temperature range1) (PSU) Watertightness (mated) Note: 1) Part Number FGG.3P.***.PLWD75 FGG.3P.***.PLWD85 FGG.3P.***.PLWD95 56 o 21.2 o 18.8 ~47 Standards > 1000 cycles IEC 60512-5 test 9a -50/+150C - IP61 IEC 60529 for the type hybrid LV + fibre optic, the temperature is: -40/+80C Straight plug with key and cable seal ~63 Value Cable o min max 6.7 7.6 8.6 7.5 8.5 9.5 . 3 P. EGG . Fixed socket with key, nut fixing Part Number EGG.3P.306.PLW EGG.3P.310.PLW EGG.3P.314.PLW EGG.3P.318.PLW number of contacts 6+1LV 10+1LV 14+1LV 18+1LV Solder N a max Contact Crimp N a 27 27 27 27 27 27 27 27 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 c Print od 5.5 5.5 5.5 - 0.7 0.7 0.7 - Note: for PCB drilling pattern see page 65. Panel hole see page 65. a 27 8 27 7.5 od o 22 o 26.7 o 18.8 o 26 M20 x 1 c 5 maxi Solder + Crimp EBG Print Fixed socket with key, square flange and screw fixing Part Number EBG.3P.306.PLW EBG.3P.310.PLW EBG.3P.314.PLW Note: for PCB drilling pattern see page 65. Panel hole see page 65. 31.7 28 o 22 Free socket with key and cable seal Part Number PHG.3P.***.NLWD75 PHG.3P.***.NLWD85 PHG.3P.***.NLWD95 Cable o min max 6.7 7.6 8.6 7.5 8.5 9.5 Note: the picture shows outershell in black PSU. o 27 ~55 o 18.8 PHG o 18.8 M20 x 1 8 57 Insert configuration Male solder contacts . 3 P. Contact type Solder bucket o (mm) 5) Solder Crimp Print (straight) Test voltage (kV rms)1) Contact-contact Air clearance min 2) (mm) Creepage distance min3) (mm) Rated current (A) 306 6+1LV 0.9 0.8 * * * 3.9 1.95 1.95 6.0 310 10+1LV 0.9 0.8 * * * 3.3 1.25 1.25 5.0 314 14+1LV 0.9 0.8 * * * 1.7 0.90 0.90 4.0 318 18+1LV 0.7 0.6 * - - 2.7 0.70 0.70 3.0 0.9 0.8 * * - 1.7 0.90 0.90 4.0 3 Fluidic Hybrid +LV Fibre optic Hybrid +LV Coaxial H.V. Hybrid +LV Hybrid +LV Multipole Male crimp contacts Note: 58 4 1 3 2 Female crimp contacts Number of contacts 2 oA 4 Reference oA o A (mm) Female solder contacts 1 9+1LV 709 1HV 809 9+1LV 1Coax6) 0.9 0.8 * * - 1.7 0.90 0.90 4.0 92H 9+1LV 1FO 4) 0.9 0.8 * * - 1.7 0.90 0.90 4.0 92K 11+1LV 1FO 4) 0.7 0.6 * - - 2.7 0.75 0.75 3.0 96H 9+1LV 1FO4) 0.9 0.8 * * - 1.7 0.90 0.90 4.0 96K 11+1LV 1FO4) 0.7 0.6 * - - 2.7 0.75 0.75 3.0 033 3 Fluid. 4 + 3LV 0.9 - - * - 3.0 1.45 1.45 9.0 depending on specific application and related standard, more restrictive operating voltage may apply. We suggest operating voltage = 1/3 test voltage, see page 68. 2) shortest distance in air between two conductive parts. 3) shortest distance along the surface of the insulating material between two conductive parts. 4) fibre optic contact must be ordered seperately (see page 61) 5) for a given AWG, the diameter of some stranded conductor design is larger than the solder cup diameter (see page 69). 6) configuration 809 use C type coaxial contact. 1) . Contact type . 3 P. When should I use crimp rather than solder contacts ? Soldering * recommended for small volumes * requires little amount of tooling (soldering iron) * requires more time Crimping * recommended for large volumes * no heat is required to make the connection * for contacts with high density * for use in high temperature environment * requires extra tooling (crimping tools) Select the type of contact: solder or crimp? Plug Socket Type solder crimp Male W Y Type Female W Y N solder crimp print Colour coding Reference RAL code grey G 7001 blue A 5002 . 3 P. yellow J 1016 Colours black red N R 9005 3020 . green V 6024 brown M 8002 white B 9003 . Note: the RAL colours are indicative and depend on raw material and production process. Colour may differ. Easy identification with the assistance of colour coding. Outershell is only available in grey, black or white (see page 55). 59 Accessories FGG-EGG Insulator for crimp contacts male FGG-EGG female Insulator part number Contact configuration For plug FGG-EGG For socket FGG.3P.306.ML FGG.3P.310.ML FGG.3P.314.ML 306 310 314 EGG.3P.406.ML EGG.3P.410.ML EGG.3P.414.ML Contact configuration oA (mm) oC (mm) 306 310 314 0.9 0.9 0.9 1.1 1.1 1.1 Type oA (mm) oC (mm) 0.9 0.9 0.9 0.9 0.9 2.0 2.0 2.0 2.0 2.0 Contact part number Male FGG.3P.306.ZZYT FGG.3P.310.ZZYT FGG.3P.314.ZZYT Female EGG.3P.306.ZZYT EGG.3P.310.ZZYT EGG.3P.314.ZZYT Earthing contacts oC oA oC oA GEB Crimp contacts, kit with the number of contacts in a tube 306 314 709 96H 96K - 310 318 809 92H 92K Contact part number Male FGG.3P.561.ZZY FGG.3P.561.ZZY FGG.3P.561.ZZY FGG.3P.561.ZZY FGG.3P.561.ZZY Female EGG.3P.661.ZZY EGG.3P.661.ZZY EGG.3P.661.ZZY EGG.3P.661.ZZY EGG.3P.661.ZZY Plastic nut Part Number 6 GEB.3P.240.UB GEB.3P.240.UG GEB.3P.240.UN Colours PSU PSU PSU white grey black Mat. Colours PSU PSU PSU white grey black o 26 M20 x 1 Mat. EBG Finishing cover 28 4.5 Part Number EBG.3P.260.UB EBG.3P.260.UG EBG.3P.260.UN Note: a finishing cover is supplied with all EBG fixed sockets with a square flange. Models EBG sockets, with a square flange, can also be mounted without using the fixing screws. Note: all dimensions are in millimeters 60 GMA Bend relief Part Number 42 10.5 6.5 GMA.3P.050.SN C B A o3 2.5 Cut Cable o (mm) min. max. - A B C 3.0 4.0 5.0 6.0 3.9 4.9 5.9 7.0 Material: Black thermoplastic rubber Note: the cable entry of the FGG plugs can be fitted with a flexible bend relief which can accommodate cables of 3 to 7 mm in diameter. The adjustment to the diameter is done by cutting the conical end. The bend relief is mounted inside the nut. The cable must have a sheath with a large enough diameter in order to be held by the clamping system. Fibre optic contact For the hybrid type LV + fibre optic, fibre optic contacts must be ordered separately. FFS.F1 Male F1 Fibre Optic Contact for plug Reference o 2.4 Fibre type 235 335 435 640 1100 HCS HCS HCS HCS Polymer Note: other ferrule inside diameter, consult us. o 4.4 ~ 25.5 FFS.F1.GB1.ACE30 FFS.F1.HB1.AAE30 FFS.F1.JB1.AAE30 FFS.F1.KB1.AAE30 FFS.F1.RB1.AAE30 Ferrule inside o (m) PSS.F1 Female F1 Fibre Optic Contact for socket Reference PSS.F1.GB1.ACE30 PSS.F1.HB1.AAE30 PSS.F1.JB1.AAE30 PSS.F1.KB1.AAE30 PSS.F1.RB1.AAE30 26.2 Ferrule inside o (m) Fibre type 235 335 435 640 1100 HCS HCS HCS HCS Polymer o 4.4 Note: other ferrule inside diameter, consult us. S4 FFS.F2 S 3.5 Male F2 Fibre Optic Contact for plug Reference FFS.F2.BA2.LCE30 FFS.F2.BB2.LCE30 FFS.F2.BD2.LCE30 FFS.F2.BD2.LCE30 FFS.F2.FB2.LCE30 Fibre type 125 126 128 128 144 9/125 9/125 50/125 62.5/125 100/40 o 4.4 o2 ~ 31.2 Ferrule inside o (m) Note: all dimensions are in millimeters. 61 PSS.F2 Female F2 Fibre Optic Contact for socket Reference ~ 31.2 PSS.F2.BA2.LCE30 PSS.F2.BB2.LCE30 PSS.F2.BD2.LCE30 PSS.F2.BD2.LCE30 PSS.F2.FB2.LCE30 11.9 Ferrule inside o (m) Fibre type 125 126 128 128 144 9/125 9/125 50/125 62.5/125 100/40 o 4.4 o2 Note: all dimensions are in millimeters. Recommended coaxial cables Group1) 2 1 Type 3 * * * * * * * RG.174A/U RG.178B/U RG.179B/U RG.187A/U RG.188A/U RG.196A/U RG.316/U Note: 1) the cable group number corresponding to the cable must be written in the variant position of the part number (see page 55). Tooling DPC.91.701.V Crimping tool DCE Positioners for crimp contacts male DCF female Automatic extraction tools for crimp contacts Contact type Conductor (mm) Contact o AWG 306 310 314 0.9 0.9 0.9 20-22-24 20-22-24 20-22-24 Positioner part number Male DCE.91.093.PVC DCE.91.093.PVC DCE.91.093.PVC Female DCE.91.093.PVM DCE.91.093.PVM DCE.91.093.PVM Selector No Setting 6-5-5 6-5-5 6-5-5 Part number extractor For male contact and female contact DCF.91.093.5LT DCF.91.093.5LT DCF.91.093.5LT Note: this model is used for male and female contacts. The variance in conductor stranding diameter for the minimum AWG is such that some can have a cross section which is not sufficient to guarantee crimping as per IEC 60352-2 standard. All dimensions are in millimeters. 62 DCC Extraction tool for coax contact type C Part Number DCC.91.384.5LA DPE Contact type 809 Crimping tool for coax contact type C Part Number DPE.99.103.8K DPE.99.103.1K Spanners for securing the insulator nut for sockets DCP.91.026.HN 1-3 2 Spanners with notch for securing the collet nut 80 60 DCP.91.019.HN Cable group 25 34 Material: Black polyamide Material: Black polyamide DCS DRV.91.CF2.PN Polishing tool for fibre optic contact Part Number DCS.91.F24.LC DCS.91.F13.LC F2 contact fibre optic work station Contact type F2 F1 Note: all dimensions are in millimeters. 63 DPE.99.524.337K DCS Microscope adaptor for fibre optic contact Part Number DCS.91.G90.6E200 DCS.91.G90.6E240 WST.FB.G00.301 DCS.F2.035.PN 64 Crimp tool for fibre optic contact F1 and F2 type Contact type F2 F1 Fibre inspection microscope F2 contact alignment device installation/extraction tool DCC.91.312.5LA WST Extraction/Installation tool for fibre optic contact F1 and F2 type Epoxy curing oven for fibre optic contact Part Number WST.FR.220.VA WST.FR.110.VA DCS.91.F23.LA Voltage 220 volts 110 volts Cleaning tool for F2 contact Panel hole For EBG o3 20 o 20.1 o 20.1 o3 o 3.1 For EGG 34 min. 31 min. PCB drilling pattern For straight contacts 25 30 o 0.8 70 50 45 4.1 35 45 50 306 o 0.8 2230' o 0.8 o 3.8 o 3.8 o 7.5 o 8.2 o 8.2 310 314 65 Assembly instructions Solder LV contacts 1 2 3 4 5 6 8 9 1.Strip the cable according to the lengths given in the table. Tin the conductors. In case of a screened cable separate the braid and twist it apart as shown. L Dimensions (mm) T Configuration 306 - 310 314 - 318 Solder Solder L T 13.0 13.0 3.0 3.0 2.Slide the retaining nut , the washer , the seal and the clamping sleeve . In case of a screened cable solder the braid into the earthing contact . 3.In case of a screened cable introduce the earthing contact into the insert . Check that contact is correctly located and remains in position when given a gentle pull. Solder conductors into contacts, making sure that neither solder nor flux gets onto the insulator or cable insulation. 4.Slide the clamping sleeve forward and locate tag into one of the insulator slot according to the selected polarization code. Make sure that same code is used for plug and socket. Tight the screw of the clamping sleeve to secure the cable. Slide washer and seal against clamping sleeve. 5.Push the whole assembly into the shell whilst turning it to insure that the tag is correctly located in the inside slot of the shell. Tighten the retaining nut to the maximum torque of 1.2 Nm. - Socket mounting nut or screws = 2.3 Nm. For PSU only: We recommend ONLY the use of VTCS-6 Clear Vibra-tite or ThreeBond 1401 to secure the connector backnut. The use of other materials could result in damage to the connector. The only recommended chemical cleaner is Isopropyl Alcohol. 66 Crimp LV contacts 7 1 2 3 4 5 8 9 6 1.Strip the cable according to the lengths given in the table. Tin the conductors. In case of a screened cable separate the braid and twist it apart as shown. L T Dimensions (mm) Configuration 306, 310, 314 L T 19.0 5.4 Solder 2.Slide the retaining nut , the washer , the seal and the clamping sleeve . In case of a screened cable solder the braid into the earthing contact . Crimp 3.Fix the appropriate positioner (table page 51) in the crimping tool. Set selector to the number corresponding to the conductor AWG as indicated on the positioner label. Fit conductor into contact and make sure it is visible through the inspection hole in the crimp barrel. Slide conductor-contact combination into the open crimping tool; make sure that the contact is fully pushed into the positioner. Close the tool. Remove from crimping tool and check that conductor is secure in contact and shows in inspection hole. 4.Now arrange contact-conductor combinations according to the insert marking and locate them into the insert . Check that all contacts are correctly located and remain in position when given a gentle pull. In case of a screened cable introduce the earthing contact into the insert . Check that contact is correctly located and remains in position when given a gentle pull. 5.Slide the clamping sleeve forward and locate tag into one of the insulator slot according to the selected polarization code. Make sure that same code is used for plug and socket. Tight the screw of the clamping sleeve to secure the cable. Slide washer and seal against clamping sleeve. 6.Push the whole assembly into the shell whilst turning it to insure that the tag is correctly located in the inside slot of the shell. Tighten the retaining nut to the maximum torque of 1.2 Nm. - Socket mounting nut or screws = 2.3 Nm. For PSU only: We recommend ONLY the use of VTCS-6 Clear Vibra-tite or ThreeBond 1401 to secure the connector backnut. The use of other materials could result in damage to the connector. The only recommended chemical cleaner is Isopropyl Alcohol. 67 Mechanical latching characteristics PSU shell material Fv Series Force (N) 1P 2P 3P 7.5 Fv 8.0 5.5 Fd 8.0 8.5 17.0 Fa 100 150 120 PEI shell material Fd Fa Series Force (N) 1P 2P Fv 6.5 6.0 Fd 6.5 9.0 Fa 120 100 Notes: 1N = 0.102 kg. Mechanical endurance: 1000 cycles. Fv: average latching force Fd: average unmating force with axial pull on the outer release sleeve Notes: The forces were measured on PSU outer shells not fitted with contacts. The mechanical endurance represents the number of cycles after which the latching system is still effective (1 cycle = 1 latching/unlatching - 300 cycles per hour). The values were measured according to the standard IEC 60512-7, test 13a. Fa: average retention force for straight pull on the collet nut Contact resistance with relation to the number of mating cyles (measured according to IEC 60512-2 test 2a) Insulation resistance between the contacts and contact/shell (measured according to IEC 60512-2 test 3a) Average values measured after the mating cycles and the salt spray test according to IEC 60512-6 test 11f. Ao (mm) Insulating material Contact resistance (m) 1000 cycles 0.5 < 8.5 0.7 < 6.5 0.9 < 4.5 1.3 < 2.8 1.6 < 2.6 2.0 < 2.9 Multipole PEEK new > 1012 after humidity test1) > 1010 Note: 1) 21 days at 95% RH according to IEC 60068-2-3. Test voltage Test voltage (Ue) : (measured according to the IEC 60512-2 test 4a standard) It corresponds to 75% of the mean breakdown voltage. Test voltage is applied at 500 V/s and the test duration is 1 minute. This test has been carried out with a mated plug and socket, with power supply only on the plug end. Operating voltage (Us) : Ue It is proposed according to the following ratio : Us = 3 Caution: For a number of applications, safety requirements for electrical appliances are more severe with regard to operating voltage. In such cases operating voltage is defined according to creepage distance and air clearance between live parts. Please consult us for the choice of a connector by indicating the safety standard to be met by the product. 68 Technical tables Table of American Wire Gauge Construction AWG 0 1 2 4 6 8 8 10 10 10 12 12 12 1) 12 14 14 14 1) 14 16 1) 16 16 16 1) 16 18 1) 18 1) 18 18 18 18 20 1) 20 20 20 20 22 22 22 24 1) 24 24 24 26 26 26 28 1) 28 28 30 30 32 32 34 36 38 40 Table of wire gauges according to IEC-60228 standard o wire max Wire section Strand nb AWG/ strand (mm) (in) (mm2) (sq in) 259 817 259 133 133 168 133 105 37 1 37 19 7 1 41 19 7 1 65 26 19 7 1 65 42 19 16 7 1 42 19 10 7 1 19 7 1 42 19 7 1 19 7 1 19 7 1 7 1 7 1 1 1 1 1 24 30 26 25 27 30 29 30 26 10 28 25 20 12 30 27 22 14 34 30 29 24 16 36 34 30 30 26 18 36 32 30 28 20 34 30 22 40 36 32 24 38 34 26 40 36 28 38 30 40 32 34 36 38 40 11.277 9.702 8.89 6.9596 5.5118 4.4450 4.3942 3.3020 2.9210 2.6162 2.3114 2.3622 2.5400 2.0828 2.0574 1.8542 2.0828 1.6510 1.5748 1.5748 1.4986 1.5494 1.3208 1.2700 1.2700 1.3208 1.2954 1.2700 1.0414 1.0160 1.0414 1.0160 0.9906 0.8382 0.8382 0.7874 0.6604 0.6604 0.6858 0.6350 0.5588 0.5588 0.5080 0.4318 0.4318 0.4064 0.3302 0.3302 0.2794 0.2794 0.2286 0.1693 0.127 0.1016 0.078 0.444 0.382 0.35 0.274 0.217 0.175 0.173 0.13 0.115 0.103 0.091 0.093 0.10 0.082 0.081 0.073 0.082 0.065 0.062 0.062 0.059 0.061 0.052 0.05 0.05 0.052 0.051 0.05 0.041 0.04 0.041 0.04 0.039 0.033 0.033 0.031 0.026 0.026 0.027 0.025 0.022 0.022 0.02 0.017 0.017 0.016 0.013 0.013 0.011 0.011 0.009 0.007 0.005 0.004 0.003 52.90 41.40 33.20 21.5925 13.5885 8.5127 8.6053 5.3204 4.7397 5.2614 2.9765 3.0847 3.6321 3.3081 2.0775 1.9413 2.2704 2.0820 1.3072 1.3174 1.2293 1.4330 1.3076 0.8234 0.8447 0.9627 0.8107 0.8967 0.8229 0.5320 0.6162 0.5067 0.5631 0.5189 0.3821 0.3547 0.3243 0.2045 0.2407 0.2270 0.2047 0.1540 0.1408 0.1281 0.0925 0.0887 0.0804 0.0568 0.0507 0.0341 0.0324 0.0201 0.0127 0.0081 0.0049 0.0820 0.0641 0.0514 0.0335 0.0211 0.0132 0.0133 0.0082 0.0073 0.0082 0.0046 0.0048 0.0056 0.0051 0.0032 0.0030 0.0035 0.0032 0.0020 0.0020 0.0019 0.0022 0.0020 0.0013 0.0013 0.0015 0.0013 0.0014 0.0013 8.2x10-4 0.0010 7.9x10-4 8.7x10-4 8.0x10-4 5.9x10-4 5.5x10-4 5.0x10-4 3.2x10-4 3.7x10-4 3.5x10-4 3.2x10-4 2.4x10-4 2.2x10-4 2.0x10-4 1.4x10-4 1.4x10-4 1.2x10-4 8.8x10-5 7.9x10-5 5.3x10-5 5.0x10-5 3.1x10-5 2.0x10-5 1.3x10-5 7.5x10-6 Conductor no x O (mm) 196x0.40 7x2.14 125x0.40 7x1.72 1x4.50 80x0.40 7x1.38 1x3.60 84x0.30 7x1.50 1x2.76 56x0.30 7x0.86 1x2.25 50x0.25 7x0.68 1x1.78 30x0.25 7x0.52 1x1.4 32x0.20 7x0.43 1x1.15 42x0.15 28x0.20 1x1.0 28x0.15 16x0.20 1x0.80 7x0.25 1x0.60 14x0.15 7x0.20 18x0.10 14x0.10 21x0.07 14x0.10 Max O (mm) Max O (in) Section (mm2) Section (sq in) 7.50 6.10 6.00 4.90 4.50 4.70 3.95 3.60 3.70 3.15 2.76 2.80 2.58 2.25 2.15 2.04 1.78 1.60 1.56 1.40 1.35 1.29 1.15 1.20 1.15 1.00 0.95 0.90 0.80 0.75 0.60 0.75 0.65 0.50 0.40 0.40 0.40 0.295 0.240 0.236 0.192 0.177 0.155 0.155 0.141 0.145 0.124 0.108 0.110 0.098 0.082 0.084 0.080 0.070 0.062 0.061 0.055 0.053 0.050 0.045 0.047 0.045 0.039 0.037 0.035 0.031 0.029 0.023 0.029 0.023 0.019 0.015 0.015 0.015 25.00 25.00 16.00 16.00 16.00 10.00 10.00 10.00 6.00 6.00 6.00 4.00 4.00 4.00 2.50 2.50 2.50 1.50 1.50 1.50 1.00 1.00 1.00 0.75 0.75 0.75 0.50 0.50 0.50 0.34 0.28 0.25 0.22 0.14 0.11 0.09 0.09 0.0387 0.0387 0.0248 0.0248 0.0248 0.0155 0.0155 0.0155 0.0093 0.0093 0.0093 0.0062 0.0062 0.0062 0.0038 0.0038 0.0038 0.0023 0.0023 0.0023 0.0015 0.0015 0.0015 0.0011 0.0011 0.0011 7.7x10-4 7.7x10-4 7.7x10-4 5.2x10-4 4.3x10-4 3.8x10-4 3.4x10-4 2.1x10-4 1.7x10-4 1.3x10-4 1.3x10-4 Note: 1) not included in the standard 69 Product safety notice PLEASE READ AND FOLLOW ALL INSTUCTIONS CAREFULLY AND CONSULT ALL RELEVENT NATIONAL AND INTERNATIONAL SAFETY REGULATIONS FOR YOUR APPLICATION. IMPROPER HANDLING, CABLE ASSEMBLY, OR WRONG USE OF CONNECTORS CAN RESULT IN HAZARDOUS SITUATIONS. 1. SHOCK AND FIRE HAZARD Incorrect wiring, the use of damaged components, presence of foreign objects (such as metal debris), and / or residue (such as cleaning fluids), can result in short circuits, overheating, and / or risk of electric shock. Mated components should never be disconnected while live as this may result in an exposed electric arc and local overheating, resulting in possible damage to components. 2. HANDLING Connectors and their components should be visually inspected for damage prior to installation and assembly. Suspect components should be rejected or returned to the factory for verification. Connector assembly and installation should only be carried out by properly trained personnel. Proper tools must be used during installation and / or assembly in order to obtain safe and reliable performance. 3. USE Connectors with exposed contacts should never be live (or on the current supply side of a circuit). Under general conditions voltages above 30 VAC and 42 VDC are considered hazardous and proper measures should be taken to eliminate all risk of transmission of such voltages to any exposed metal part of the connector. 4. TEST AND OPERATING VOLTAGES The maximum admissible operating voltage depends upon the national or international standards in force for the application in question. Air and creepage distances impact the operating voltage; reference values are indicated in the catalog however these may be influenced by PC board design and / or wiring harnesses. The test voltage indicated in the catalog is 75% of the mean breakdown voltage; the test is applied at 500 V/s and the test duration is 1 minute. 5. CE MARKING CE marking means that the appliance or equipment bearing it complies with the protection requirements of one or several European safety directives. CE marking applies to complete products or equipment, but not to electromechanical components, such as connectors. 6. PRODUCT IMPROVEMENTS The LEMO Group reserves the right to modify and improve to our products or specifications without providing prior notification. 70 Notes: 71 Notes: 72 B S K E F 00 01 0A 3T 4A 4M 3K. 1D 93C Y 05 5G 2G 2C L H M R N 03 V W F P D K/S 01 DIN Unipole * Multipole Coaxial 50 Coaxial 75 Multi Coaxial * Mixed Coax + LV Triaxial 50 Triaxial 75 Mixed Triax + LV Quadrax High Voltage Multi High Voltage * Mixed HV + LV Fibre Optic Multi Fibre Optic * Mixed FO + LV Thermocouple * Fluidic Multi Fluidic Mixed Fluidic + LV * included in this catalogue B Series Keyed S Series K Series Keyed E Series F Series Keyed 00 Series 01 Series 0A Series 3T Series 4A Series 4M Series Keyed 3K.93C Series Keyed 1D Series Y Series 05 Series 5G Series Keyed 2G Series Keyed 2C Series L Series Keyed H Series M Series Keyed R Series Keyed N Series Keyed 03 Series Keyed V Series W Series Keyed Cable assembly K/S Series Keyed REDEL F Series P REDEL Series Keyed D REDEL Series 01 Series Keyed VAA Series SAA Series TAA Series No reproduction or use without express permission of editorial or pictorial content, in any manner. LEMO SA reserves the right to modify and improve specifications, at all times, without any notification. LEMO HEADQUARTERS SWITZERLAND LEMO SA Chemin des Champs-Courbes 28 - P.O. Box 194 - CH-1024 Ecublens Tel. (+41 21) 695 16 00 - Fax (+41 21) 695 16 02 - e-mail: info@lemo.com SUBSIDIARIES AUSTRIA LEMO Elektronik GesmbH Lembockgasse 49/E6-3 1230 Wien Tel: (+43 1) 914 23 20 0 Fax:(+43 1) 914 23 20 11 sales@lemo.at NETHERLANDS / BELGIUM LEMO Connectors Benelux De Trompet 2108 1967 DC Heemskerk Tel. 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