®®
PLASTIC
CONNECTORS
No reproduction or use without express permission of editorial or pictorial content, in any manner. Printed in Switzerland, 2008
Pdf updated, September 2010
1P Series
Part numbering system ......................................................................................................................................................................... 7
Shell style
Standard models (IP50)................................................................................................................................................................ 8
Elbow socket models (IP50) ...................................................................................................................................................... 12
Disposable plug ......................................................................................................................................................................... 13
Disposable socket...................................................................................................................................................................... 13
Watertight models (IP64)............................................................................................................................................................ 14
Fluidic configuration................................................................................................................................................................... 16
Mains power configuration ........................................................................................................................................................ 18
Insert configuration ........................................................................................................................................................................... 19
Alignment key .................................................................................................................................................................................... 20
Outer shell material ........................................................................................................................................................................... 20
Contact type ....................................................................................................................................................................................... 20
Colour coding..................................................................................................................................................................................... 20
Accessories........................................................................................................................................................................................ 21
Tooling ................................................................................................................................................................................................ 23
Panel hole ............................................................................................................................................................................................24
PCB drilling pattern ........................................................................................................................................................................... 24
Assembly instructions ...................................................................................................................................................................... 26
2P Series
Part numbering system ....................................................................................................................................................................... 33
Shell style
Standard models........................................................................................................................................................................ 34
Watertight models (IP66)........................................................................................................................................................... 37
Fluidic configuration................................................................................................................................................................... 39
Insert configuration ........................................................................................................................................................................... 40
Alignment key .................................................................................................................................................................................... 42
Outer shell material .......................................................................................................................................................................... 42
Contact type ....................................................................................................................................................................................... 42
Colour coding..................................................................................................................................................................................... 42
Accessories....................................................................................................................................................................................... 43
Tooling ................................................................................................................................................................................................ 45
Panel hole.......................................................................................................................................................................................... 46
PCB drilling pattern ........................................................................................................................................................................... 46
Assembly instructions ...................................................................................................................................................................... 48
Assembly instructions for watertight models ................................................................................................................................50
3P Series
Part numbering system ....................................................................................................................................................................... 55
Shell style
Standard models (IP61) ............................................................................................................................................................. 56
Insert configuration ........................................................................................................................................................................... 58
Contact type ....................................................................................................................................................................................... 59
Colour coding..................................................................................................................................................................................... 59
Accessories........................................................................................................................................................................................ 60
Fibre optic contact............................................................................................................................................................................. 61
Recommended coaxial cables.......................................................................................................................................................... 62
Tooling ................................................................................................................................................................................................ 62
Panel hole ........................................................................................................................................................................................... 65
PCB drilling pattern ........................................................................................................................................................................... 65
Assembly instructions ...................................................................................................................................................................... 66
Mechanical latching characteristics and test voltage ................................................................................................................... 68
Technical tables ................................................................................................................................................................................. 69
Product safety notice ........................................................................................................................................................................ 70
1
Table of contents
Since it’s creation in Switzerland in 1946 the LEMO Group has been recognized as a global leader of circular Push-Pull
connectors and connector solutions. Today LEMO and its affiliated companies, REDEL and COELVER, are active in more
than 80 countries with the help of over 40 subsidiaries and distributors.
The modular design of the REDEL range provides over 5’000 connectors from ø 14 mm to ø 21 mm, capable of handling
cable diameters up to 9.5 mm and up to 32 contacts.
This vast portfolio enables you to select the ideal connector configuration to suit almost any specific requirement in most markets,
including medical devices, test and measurement instruments, machinery, audio video broadcast, telecommunications and
military.
This self-latching system is renowned worldwide for its easy and quick mating and unmating features. It provides absolute
security against vibration, shock or pull on the cable, and facilitates operation in a very limited space.
The REDEL self-latching system allows the
connector to be mated by simply pushing
the plug axially into the socket.
Once firmly latched, connection cannot be
broken by pulling on the cable or any other
component part other than the outer release
sleeve.
When required, the connector is disengaged
by a single axial pull on the outer release
sleeve. This first disengages the latches and
then withdraws the plug from the socket.
2
®
REDEL connectors are recognized by the Underwriters Laboratories (UL). The approval of the complete system (REDEL
connector, cable and your equipment) will be easier because REDEL connectors are approved.
CE marking means that the appliance or equipment bearing it complies with the protection requirements of one or
several European safety directives.
CE marking applies to complete products or equipment, but not to electromechanical components, such as
connectors.
Over 5’000 REDEL connectors
REDEL’s Push-Pull Self-Latching Connection System
Precision modular connectors to suit your application
UL Recognition
CE Marking
RoHS
REDEL connector specifications exceed the requirements of the RoHS directives (2002/95/EC) of the European Parliament
and the latest amendments. This directive specifies the restrictions of the use of hazardous substances in electrical and
electronic equipment marketed in Europe. LEMO guarantees that its connectors are free of mercury, cadmium, lead,
hexavalent chromium and polybromide biphenyl (PBB), polybromide diphenyl ether (PBDE), or DecaBDE.
The REDEL connectors are plastic Push-Pull connectors. These circular plastic connectors are especially adapted for
applications such as medical electronics and test & measurement. REDEL offers a wide choice of connectors with various
contact configurations: multipole contacts, coaxial, fibre optics and fluidic connectors. In addition, a range of one time use
connectors and connectors for mains power is available. The REDEL connectors are available in 3 sizes, depending on the
cable diameter.
●Medical electronics
●Test and measurement
●Industrial electronics
●Automotive
●Aesthetically pleasing design
●Lightweight
●Plastic shell made of PSU or PEI
●Extensive sterilisation (over 100 cycles)
●Excellent electrical safety (touch & scoop proof)
●Wide choice of colours for easy identification
(grey, blue, yellow, black, red, green and white)
●Large choice of keying to avoid cross mating
●Various contact types: solder, crimp, print
and elbow print 90º
●Disposable models
3
REDEL connector range
Features & Benefits
Applications
Series
Environment
Ingress1)
protection
Temperature
range
Latching
Insulator type
Contact type
Other
Cable diameter
Features
1P 2P 3P
Multipole, Mains Power, Fluidic Multipole, Hybrid: fluidic +
LV, coaxial + LV
Multipole, Hybrid: high voltage +
LV, coaxial + LV, fibre optic + LV,
fluidic + LV
Solder, crimp or print
6 keyways 3 keyways Insert Polarizations
indoor / splash proof indoor / dripping water
IP50 / IP64 IP50 / IP66 IP61
PSU: -50°/ +150°C
PEI: -50°/ +170°C
Push-Pull self latching
PSU: -50°/ +150°C
PEI: -50°/ +170°C PSU: -50°/ +150°C
2.7 mm to 6.5 mm 3.2 mm to 9.2 mm
indoor / outdoor
Disposable models - -
6.7 mm to 9.5 mm
Note: 1) mated connector.
4
Exploded view of the REDEL 1P
Straight plug
Straight plug with bend relief
Fixed socket
Note: the bend relief must be ordered separately.
backnut cable collet insulator + contacts shell
bend relief
backnut for
a bend relief insulator + contacts shell
cable collet
Free socket
hexagonal nut front nut
backnut cable collet insulator + contacts shell
shell
1P SERIES
6
A well proven connector of a small size to accomodate cable diameter up to 6.5 mm and allow up to 14 solder contacts. Top
quality lightweight and rugged materials have been chosen to optimize most applications. Poly sul fone (PSU), UL certified as
auto extinguishable, can be sterilized by gas or by steam. The contacts are gold-plated over copper and nickel to ensure at
least 1000 mating/ unmating cycles without significantly affecting the electrical characteristics. A keying system combined
with colour coding can be incor porated on most connector models to assist in the prevention of mismating. Colour coding
of the plug collet nut and socket flange will give an instant visual indication of connector compatibility.
1P Series
PL●
Fixed sockets
PR●
Free sockets
PM●PP●
PT
●
PK●
PR●
PA●
Straight plugs
PA●PK●PX●
Fixed socket
PY●
Standard models (page 8 to 11)
PJ●
PY●
Disposable plug (limited use) (page 13)
PN●
PF●
PS●
Straight plug
Fixed socket
Free socket
Watertight models (page 14 to 15)
Fluidic configuration (page 16 to 17)
PA●
Straight plugs
PA●
PK●
PL●
Fixed sockets
Mains power configuration (page 18)
PA H
Straight plug
PKH
Fixed socket
Disposable socket (limited use) (page 13)
Elbow socket models
(page 12)
7
PAG 2GL
M0
AC 39 A
Plug
Model: (pages 8-18)
Keying: (page 20)
Variant
Z= cable collet and nut
for fitting a bend relief
Cable fixing type: C = cable collet
Contact type: (page 20)
A= male to solder C= male to crimp
L= female to solder 2)
Collet nut colour table: (page 20)
G= grey N = black
A= blue R = red
J= yellow V = green
B = white
Insulator: L = PEEK
Outershell:
Number of contacts: (page 19)
Collet: 39 = (cable ø 2.7 mm - 3.9 mm)
52 = (cable ø 4.0 mm - 5.2 mm)
65 = (cable ø 5.3 mm - 6.5 mm)
Contact configuration (page 19)
Part numbering system
PAG.M0.2GL.AC39A Straight plug with cable collet and alignment key (G), multipole type with 2 male contacts to solder, grey
PSU outershell, PEEK insulator, collet for a cable ø 2.7 to 3.9 mm and blue collet nut.
PRG.M0.2GL.LC39A Free socket with cable collet and alignment key (G), multipole with 2 female contacts to solder, grey PSU
outershell, PEEK insulator, collet for a cable ø 2.7 to 3.9 mm and blue collet nut.
PKG.M0.2GL.LA Fixed socket with two nuts and alignment key (G), multipole type with 2 female contacts to solder, grey PSU
outershell, PEEK insulator, and blue plastic front nut.
Note: 1) for extensive steam sterilization we recommend Polyetherimide ULTEM®(PEI).
2) contact available only with H and J keying and with 8, 10 or 14 contacts (inverted contacts).
...
G = grey PSU
N = black PSU
T1) = black PEI
S1) = grey PEI
PKG 2GL
M0 LA
Fixed socket
Model: (pages 8-18)
Keying: (page 20)
Front nut colour table: (page 20)
G= grey N = black
A= blue R = red
J= yellow V = green
B = white
Contact type: (page 20)
A= male to solder 2) C= male to crimp2)
D= male for print 2) L= female to solder
M= female to crimp N= female for print
V= female 90° for print
Insulator: L = PEEK
Outershell:
Number of contacts: (page 19)
Contact configuration (page 19)
...
G = grey PSU
N = black PSU
T1) = black PEI
S1) = grey PEI
PRG 2GL
M0
LC 39 A
Free socket
Model: (pages 8-18)
Keying: (page 20)
Variant
Z= cable collet and nut
for fitting a bend relief
Cable fixing type: C = cable collet
Contact type: (page 20)
A= male to solder 2) M= female to crimp
L= female to solder
Collet nut colour table: (page 20)
G= grey N = black
A= blue R = red
J= yellow V = green
B = white
Insulator: L = PEEK
Outershell:
Number of contacts: (page 19)
Collet: 39 = (cable ø 2.7 mm - 3.9 mm)
52 = (cable ø 4.0 mm - 5.2 mm)
65 = (cable ø 5.3 mm - 6.5 mm)
Contact configuration (page 19)
...
G = grey PSU
N = black PSU
T1) = black PEI
S1) = grey PEI
8
Standard models (IP50) .. .
PM
672
189
24315
1Outershell
2Insulator
3Female contact
4Hexagonal nut
5Front nut
Fixed socket Straight plug
ø 14
~30
~45
PAG Straight plug, key (G) or keys (A, B, C, H and J), with cable collet
Part Number
PAG.M•.•GL.AC39G
PAG.M•.•GL.AC52G
PAG.M•.•GL.AC65G
min max
2.7 3.9
4.0 5.2
5.3 6.5
Cable ø
S 9
~28.7
~48
~43.7
ø 14
PAG Straight plug, key (G) or keys (A, B, C, H and J), with cable collet and nut for fitting a bend relief
Part Number
PAG.M•.•GL.AC39GZ
PAG.M•.•GL.AC52GZ
PAG.M•.•GL.AC65GZ
min max
2.7 3.9
4.0 5.2
5.3 6.5
Cable ø
Value Standards
Average retention force when
pulling on the cable 1N = 0.102 kg
Cable retention force (depends on
cable construction) 1N = 0.102 kg
Characteristics
90 N IEC 60512-8 test 15f
50 - 150 N IEC 60512-9 test 17c
1Outershell
2Insulator
6Latch sleeve
7Male contact
8Cable collet
9Backnut
Value Standards
Endurance (latching)
Working temperature range (PSU)
Working temperature range (PEI)
Characteristics
> 1000 cycles IEC 60512-5 test 9a
-50/+150°C –
-50/+170°C –
Note: replace •.• by contact configuration (see page 19).
The bend relief must be ordered separately (see page 22).
Note: replace •.• by contact configuration (see page 19).
Note: all dimensions are in millimeters
19.5
N
4
a
9 maxi
S17
S12.5
M14 x 1
PLG Fixed socket, key (G) or keys (A, B, C, H and J), nut fixing
Solder + Crimp
Part Number
PLG.M0.2GL.LG
PLG.M0.4GL.LG
PLG.M0.5GL.LG
PLG.M0.6GL.LG
PLG.M0.7GL.LG
PLG.M0.8GL.LG
PLG.M0.9GL.LG
PLG.M1.0GL.LG
PLG.M1.4GL.LG
2 20.5 2.5 22.2 0 5 0.7
4 20.5 2.5 22.2 0 5 0.7
5 20.5 2.5 22.2 0 5 0.7
6 20.5 2.5 22.2 0 3 0.5
7 20.5 4.5 22.2 0 3 0.5
8 20.5 4.5 22.2 0 3 0.5
9 20.5 3.9 – – 3 0.5
10 20.5 3.9 – – 3 0.5
14 20.5 3.9 – – 3 0.5
Contact
Solder Crimp Print
N a max N a c ø d
number of
contacts
Note: for PCB drilling pattern and panel hole see page 24.
20.51
c
ø d
Print
M14 x 1
19.5
N
4
9 maxi
a
S17
S12.5
PKG Fixed socket, key (G) or keys (A, B, C, H and J), with two nuts (back panel mounting)
Solder + Crimp
20.5
1
c
ø d
Print
Part Number
PKG.M0.2GL.LG
PKG.M0.4GL.LG
PKG.M0.5GL.LG
PKG.M0.6GL.LG
PKG.M0.7GL.LG
PKG.M0.8GL.LG
PKG.M0.9GL.LG
PKG.M1.0GL.LG
PKG.M1.4GL.LG
Note: for PCB drilling pattern and panel hole see page 24.
9
Note: all dimensions are in millimeters
2 20.5 2.5 22.2 0 5 0.7
4 20.5 2.5 22.2 0 5 0.7
5 20.5 2.5 22.2 0 5 0.7
6 20.5 2.5 22.2 0 3 0.5
7 20.5 4.5 22.2 0 3 0.5
8 20.5 4.5 22.2 0 3 0.5
9 20.5 3.9 – – 3 0.5
10 20.5 3.9 – – 3 0.5
14 20.5 3.9 – – 3 0.5
Contact
Solder Crimp Print
N a max N a c ø d
number of
contacts
.. .
PM
10
M14 x 1
19.5
20 mini
20.5
2
4
AA
9 maxi
S17
S12.5
L
PKG Fixed socket, key (G) or keys (A, B, C, H and J), with two nuts, with 90° contacts (back panel mounting)
Note: for PCB drilling pattern see page 25.
Panel hole see page 24.
LPart Number
PKG.M0.2GL.VG
PKG.M0.4GL.VG
PKG.M0.5GL.VG
PKG.M0.6GL.VG
PKG.M0.7GL.VG
PKG.M0.8GL.VG
PKG.M0.9GL.VG
PKG.M1.0GL.VG
PKG.M1.4GL.VG
2 5.4
4 5.2
5 7.7
6 7.7
7 7.7
8 7.7
9 10.3
10 10.3
14 12.9
M14 x 1
25
N
4
a
S12.5
PMG Fixed socket, key (G) or keys (A, B, C, H and J), with square flange
Solder + Crimp
M14 x 1
25
N
4
S12.5
c
ød
1
Print
Part Number
PMG.M0.2GL.LG
PMG.M0.4GL.LG
PMG.M0.5GL.LG
PMG.M0.6GL.LG
PMG.M0.7GL.LG
PMG.M0.8GL.LG
PMG.M0.9GL.LG
PMG.M1.0GL.LG
PMG.M1.4GL.LG
Note: for PCB drilling pattern see page 24.
Panel hole see page 24.
26.7
a
7.5
16
ø
PYG Fixed socket, key (G) or keys (A, B or H), snap-on fixing
Part Number
PYG.M0.2GL.LG
PYG.M0.4GL.LG
PYG.M0.5GL.LG
PYG.M0.6GL.LG
PYG.M0.7GL.LG
PYG.M0.8GL.LG
PYG.M0.9GL.LG
PYG.M1.0GL.LG
PYG.M1.4GL.LG
2.5
2.5
2.5
2.5
2.5
2.5
4.0
4.0
4.0
Note: only with A, B or G keying (2 to 14 contacts) or H (8,10 or 14 contacts).
The insulator is made of PEEK.
Note: all dimensions are in millimeters
2
4
5
6
7
8
9
10
14
Solder
a max
number of
contacts
2 20.5 2.5 22.2 0 5 0.7
4 20.5 2.5 22.2 0 5 0.7
5 20.5 2.5 22.2 0 5 0.7
6 20.5 2.5 22.2 0 3 0.5
7 20.5 4.5 22.2 0 3 0.5
8 20.5 4.5 22.2 0 3 0.5
9 20.5 3.9 – – 3 0.5
10 20.5 3.9 – – 3 0.5
14 20.5 3.9 – – 3 0.5
Contact
Solder Crimp Print
N a max N a c ø d
number of
contacts
number of
contacts
.. .
PM
11
ø 14
~40
PRG Free socket, key (G) or keys (A, B, C, H and J), with cable collet
Note: replace •.• by contact configuration (see page 19).
Part Number
PRG.M•.•GL.LC39G
PRG.M•.•GL.LC52G
PRG.M•.•GL.LC65G
min max
2.7 3.9
4.0 5.2
5.3 6.5
Cable ø
~43
~38.7
S 9
ø 14
PRG Free socket, key (G) or keys (A, B, C, H and J), with cable collet and nut for fitting a bend relief
Note: replace •.• by contact configuration (see page 19).
The bend relief must be ordered separately (see page 22).
Part Number
PRG.M•.•GL.LC39GZ
PRG.M•.•GL.LC52GZ
PRG.M•.•GL.LC65GZ
min max
2.7 3.9
4.0 5.2
5.3 6.5
Cable ø
~40
9 maxi
M14 x 1
ø19.5
S17
S12.5 4
PTG Fixed socket, key (G) or keys (A, B, C, H and J), with two nuts and cable collet (back panel mounting)
Note: replace •.• by contact configuration (see page 19).
Panel hole see page 24.
Part Number
PTG.M•.•GL.LC39G
PTG.M•.•GL.LC52G
PTG.M•.•GL.LC65G
min max
2.7 3.9
4.0 5.2
5.3 6.5
Cable ø
Note: all dimensions are in millimeters
.. .
PM
12
Elbow socket models (IP50) .. .
P
ø 13.4
14.5
3
14.8
30.2
18.5
14.8
15.9
ø 13.4
PPG Elbow socket, key (G) or keys (A, B, C), for printed circuit
Part Number
PPG.M0.2GG.N
PPG.M0.4GG.N
PPG.M0.5GG.N
PPG.M0.6GG.N
PPG.M0.7GG.N
PPG.M0.8GG.N
PPG.M0.9GG.N
PPG.M1.0GG.N
Note: only available with G or A, B, C keying. The insulator is made of PSU.
Outershell material is grey or black PSU.
For PCB drilling, see page 25.
14.5
14.8
30.2
19.2
4
6.9 maxi
S17
S12.5
3
18.5
M14x1
14.8
15.9
M14x1
6.9 max. 4
PXG Elbow socket, key (G) or keys (A, B, C), with two nuts, for printed circuit
Part Number
Note: only available with G or A, B, C keying. The insulator is made of PSU.
Outershell material is grey or black PSU.
For PCB drilling, see page 25.
Panel hole see page 24.
Note: all dimensions are in millimeters.
For outershell in black PSU replace material code by «N».
PXG.M0.2GG.NG
PXG.M0.4GG.NG
PXG.M0.5GG.NG
PXG.M0.6GG.NG
PXG.M0.7GG.NG
PXG.M0.8GG.NG
PXG.M0.9GG.NG
PXG.M1.0GG.NG
2
4
5
6
7
8
9
10
number of
contacts
2
4
5
6
7
8
9
10
number of
contacts
5 cycles IEC 60512-5 test 9a
-30/+90°C –
ABS –
13
Disposable plug (limited use) .. .
PJ MAA AT 3 8B
46.5
ø 5.3
ø 14
ø 12
PJG Straight disposable plug
Note: only G, A, B, C keying available.
Only ABS plastic shell. White standard (B) or grey optional (G)
Cables up to 3.8mm diameter. Available only with male solder contacts.
Delivered in blister packs.
Part Number
PJG.M0.9AA.AT38B
PJG.M1.0AA.AT38B
PJG.M1.4AA.AT38B
9 0.85 PKG.M0.9GL.LG
10 0.85 PKG.M1.0GL.LG
14 0.60 PKG.M1.4GL.LG
Recommanded
Mating fixed socket part number
nb.
of
cts.
Tes t
Voltage
(kV rms)
Disposable socket (limited use)
26.7
a
7.5
16
ø
PYFixed disposable socket, snap on fixing
Note: The outershell and the insulator are moulded out of the same material (PSU).
Protective backshell available (see page 22).
Part number last digit represents the colour.
Part Number
PYG.M0.4GG.LG
PYG.M0.4GG.LN
PYH.M0.8GG.AA
PYH.M0.8GG.AB
PYA.M1.0GG.LG
PYH.M1.0GG.AA
4 female 2.5 grey PAG.M0.4GL.AC•••
4 female 2.5 black PAG.M0.4GL.AC•••
8 male 2.5 blue PAH.M0.8GL.LC•••
8 male 2.5 white PAH.M0.8GL.LC•••
10 female 4.0 grey PAA.M1.0GL.AC•••
10 male 4.0 blue PAH.M1.0GL.LC•••
Recommanded
Mating straight
plug part number
Contact
Type
Value Standards
Endurance for PJ(latching)
Working temperature range (ABS)
Shell material
Characteristics
1Outershell
2Latch sleeve
3Male contact
4Backshell
Fixed socket
Value Standards
Endurance for PY(latching)
Working temperature range (PSU)
Average latching force
Average unmating force
Average retention force
Characteristics
1000 cycles IEC 60512-5 test 9a
-50/+150°C –
6N IEC 60512-7 test 13a
7N IEC 60512-7 test 13a
90N IEC 60512-7 test 13a
1Outershell
2Male contact
Fixed socket
2
431
Note: all dimensions are in millimeters
.. .
PY M
Solder
a max
Shell
color
nb.
of
cts.
14
Watertight models (IP64 when mated) .. .
P
S 9
~28.7
~48
~43.7
ø 14
PFG Straight plug with cable collet and nut for fitting a bend relief
Part Number
PFG.M•.•GL.AC39GZ
PFG.M•.•GL.AC52GZ
PFG.M•.•GL.AC65GZ
Note: the bend relief must be ordered separately (see page 22).
Replace •.• by contact configuration (see page 19).
min max
2.7 3.9
4.0 5.2
5.3 6.5
Cable ø
ø 18.5
N
8.5 maxi
M14 x 1
S 12.5
S 17 7.5
a
PNG Fixed socket, nut fixing
Solder + Crimp
20.51
c
ø d
Print
Note: for PCB drilling pattern see page 24.
Part Number
PNG.M0.2GL.LG
PNG.M0.4GL.LG
PNG.M0.5GL.LG
PNG.M0.6GL.LG
PNG.M0.7GL.LG
PNG.M0.8GL.LG
PNG.M0.9GL.LG
PNG.M1.0GL.LG
PNG.M1.4GL.LG
892
110 6
24315 6 7 7
1Outershell
2Insulator
3Female contact
4Hexagonal nut
5Flat gasket
6Gasket
7Nut
Fixed socket Straight plug
Value Standards
Average retention force when
pulling on the cable 1N = 0.102 kg
Cable retention force (depends on
cable construction) 1N = 0.102 kg
Characteristics
90 N IEC 60512-8 test 15f
50 - 150 N IEC 60512-9 test 17c
1Outershell
2Insulator
6Gasket
7Nut
8Latch sleeve
9Male contact
10 Cable collet
Value Standards
Endurance (latching)
Working temperature range (PSU)
Gasket material
Characteristics
> 1000 cycles IEC 60512-5 test 9a
-50/+90°C –
Elastomer SEBS
–
Note: all dimensions are in millimeters
2 20.5 2.5 22.2 0 5 0.7
4 20.5 2.5 22.2 0 5 0.7
5 20.5 2.5 22.2 0 5 0.7
6 20.5 2.5 22.2 0 3 0.5
7 20.5 4.5 22.2 0 3 0.5
8 20.5 4.5 22.2 0 3 0.5
9 20.5 3.9 – – 3 0.5
10 20.5 3.9 – – 3 0.5
14 20.5 3.9 – – 3 0.5
Contact
Solder Crimp Print
N a max N a c ø d
number of
contacts
15
S 9
~46
32
18.5
PSG Free socket, conical outershell with cable collet and nut for fitting a bend relief
Part Number
PSG.M•.•YL.LC52NZ
PSG.M•.•YL.MC65RZ
PSG.M•.•YL.MC65AZ
PSG.M•.•YL.LC52NZ
Note: replace •.• by contact configuration (see page 19).
Outershell in black Delrin®
The bend relief must be ordered separately (see page 22) .
min max
4.0 5.2
5.3 6.5
5.3 6.5
4.0 5.2
Cable ø
Note: all dimensions are in millimeters
.. .
P
16
Fluidic configuration (2 bars) .. .
PA0 1GZ
ø 14
~30
~45
PAG Straight plug, key (G) or keys (A, B, C, H and J), with cable collet
Part Number
PAG.A0.1GZ.ZC65G 6.5 4
ø max. tube ø inner tube
(mm) (mm)
Note: For collet nut colour replace last digit (see table page 20).
62
178
2
4135
1Outershell
2Fluidic tube
3Front nut
4Hexagonal nut
Fixed socket
Straight plug
1Outershell
2Fluidic tube
5Latch sleeve
6O-ring
7Cable collet
8Backnut
Value Standards
Inner fluidic contact diameter
Tube diameter inner/outer
Fluidic tube material
O-ring material
Characteristics
2.6 mm –
4 mm / 6 mm –
Ni plated brass –
FPM (Viton®)–
Value Standards
Max. working pressure
Endurance (latching)
Working temperature range (PSU)
Characteristics
2 bars –
> 1000 cycles IEC 60512-5 test 9a
-20/+150ºC –
S 9
~28.7
~48
~43.7
ø 14
PAG Straight plug, key (G) or keys (A, B, C, H and J), with cable collet and nut for fitting a bend relief
Part Number
PAG.A0.1GZ.ZC65GZ 6.5 4
ø max. tube ø inner tube
(mm) (mm)
The bend relief must be ordered separately (see page 22).
Note: all dimensions are in millimeters
The REDEL fluidic connector has many applications for example in medical or dentistry equipment. The connector is a
monotube type and primarily intended for use with air or inert gas.
17
M14 x 1
19.5
19.7
32.5
4
9 maxi
S17
S12.5
PLG Fixed socket, key (G) or keys (A, B, C, H and J), with fluidic contact, nut fixing
Part Number
PLG.A0.1GZ.ZG
Note: For front nut colour replace last digit (see table page 20).
Recommended tube Legris 102540601
4
ø inner tube
(mm)
M14 x 1
19.5
19.7
32.5
4
9 maxi
S17
S12.5
PKG Fixed socket, key (G) or keys (A, B, C, H and J), with fluidic contact, with two nuts (back panel mounting)
Part Number
PKG.A0.1GZ.ZG
Note: For front nut colour replace last digit (see table page 20).
Recommended tube Legris 102540601
4
ø inner tube
(mm)
Note: all dimensions are in millimeters
.. .
PA0 1GZ
Mains power configuration .. .
P
123
45678
1Outershell
2male contact
3Front nut
4Hexagonal nut
Fixed socket Straight plug
5Latch sleeve
6Female contact
7Cable collet
8Backnut
Value Standards
Test voltage (rms)
Rated voltage (rms)
Average retention force when pulling
on the cable 1N = 0.102 kg
Characteristics
1.5 kV IEC 60512-2 test 4a
250 V IEC 60601/UL 60601-1
90 N IEC 60512-8 test 15f
Value Standards
Cable retention force (depends on
cable construction) 1N = 0.102 kg
Endurance (latching)
Working temperature range (PSU)
UL file number
Characteristics
50 – 150 N IEC 60512-9 test 17c
>1000 cycles IEC 60512-5 test 9a
-50/+150°C –
E242949 –
S 9
~28.7
~48
~43.7
ø 14
PAH Straight plug, key (H), with cable collet and nut for fitting a bend relief
Part Number
PAH.N0.3GL.LC52GZ
PAH.N0.3GL.LC65GZ
PAH.N0.4GL.LC52GZ
PAH.N0.4GL.LC65GZ
min max
4.0 5.2
5.3 6.5
4.0 5.2
5.3 6.5
Note: The bend relief must be ordered separately (see page 22) .
Cable ø
M14 x 1
19.5
4
9 maxi
S17
27.3
S12.5
PKH Fixed socket, key (H), with two nuts (back panel mounting)
Part Number
PKH.N0.3GL.AG
PKH.N0.4GL.AG
Note: For front nut colour replace last digit (see table page 20).
Not available with print contact.
18
Note: all dimensions are in millimeters
The new PAH and PKH models are used for mains power in medical applications. The design of a special insulator offers the
required creepage distance. The 3 contacts are only solder type with a maximum AWG 18 (wire size max 1.35 mm). The
connectors are UL certified to be used at 250 Volt AC (9 Amps). See UL approval file number N°E242949.
N0.3
6)
N0.4
19
Insert configuration
M0.2
M0.4
M0.5
M0.6
M0.7
M0.8
M0.9
M1.0
M1.4
2 1.3 1.10 1.4
••••
1.20 1.30 10.0
4 0.9 0.80 1.1
••••
1.20 1.20 8.0
5 0.9 0.80 1.1
••••
1.05 0.80 7.0
6 0.7 0.60 0.8
••••
1.05 0.85 6.0
7 0.7 0.60 0.8
••••
1.05 0.85 5.0
8 0.7 0.60 0.8
••••
1.05 0.60 5.0
9 0.5 0.45
-•-••
0.85 0.60 3.0
10 0.5 0.45
-•-••
0.85 0.45 3.0
4)
14 0.5 0.45
-•-••
0.60 0.50 2.0
Reference
Number of contacts
Contact ø (mm)
Solder bucket ø (mm)
5)
Crimp bucket ø (mm)
5)
Solder
Crimp
Print (straight)
Print (elbow)
Test voltage (kV rms)
1)
Contact-contact
Air clearance min
2)
(mm)
Creepage distance min
3)
(mm)
Rated current (A)
Contact
type
1
2
3
4
Female solder contacts
Female crimp contacts
ø A
ø A
4
3
2
1
Male solder contact
Male crimp contact
Note: 1) depending on specific application and related standard, more restrictive operating voltage may apply.
We suggest operating voltage = 1/3 test voltage, see page 68.
2) shortest distance in air between two conductive parts.
3) shortest distance along the surface of the insulating material between two conductive parts.
4) for PPG and PXG (with 10 contacts) electrical characteristics, please contact factory.
5) for a given AWG, the diameter of some stranded conductor design is larger than the solder cup diameter (see page 69).
6) UL file number: E242949
.. .
P
3 0.9 1.40
-•-
- - 1.50 9.0
6)
4 0.9 1.40
-•-
- - 2.50 8.0
A0.1
1 Fluidic (monotube) up to 2 bars
Multipole
Fluidic Mains power
2.00
6.00
1.30
3.50
Material
PEI
PEI
PSU
PSU
SGrey
T Black
GGrey
N Black
Colour Temperature
Ref.
Outer shell material .. .
P
40°060°80°
GABC
170°
205°
HJ
Contact type for plug
Contact type for socket
Number of contacts
male male male male
female female female female
2 to 14
female female
male male
8, 10 or 14
Alignment key
Verify the third digit of the part number in order to select the right keying.
The standard keying is «G» coded.
.. .
P
-50° / +170°C
-50° / +150°C
Note: for extensive sterilization use PEI. For complete connector in PEI (collet nut, front nut or flange also in PEI), available colours are grey or black only.
Use colour coding grey or black according to colour coding table (see below)
Contact type .. .
P
Select the type of contact: solder or crimp?
Plug
Socket
Male Female
A1) L
-M
DN
-V
solder
crimp
print
print 90º
Type
Male Female
AL
1)
C-
solder
crimp
Type
Note: 1) only for H and J keying with 8, 10 or 14 contacts
For complete connector in PEI (collet nut, front nut or
flange also in PEI), available colours are grey or black
only. Use colour coding grey or black according to colour
coding table (see below)
Colour coding .. .
P
Colours
grey blue yellow black red green white
GAJNRVB
7001 5002 1016 9005 3020 6024 9003
Reference
RAL code
Easy identification with the assistance of colour coding.
Outershell is only available in grey or black.
Note: the RAL colours are indicative and depend on raw material
and production process. Colour may differ.
When should I use crimp rather than solder contacts ?
Soldering
• recommended for small volumes
• requires little amount of tooling (soldering iron)
• requires more time
Crimping
• recommended for large volumes
• no heat is required to make the connection
• for contacts with high density
• for use in high temperature environment
• requires extra tooling (crimping tools)
Keying (plug front view)
Reference
20
Accessories
PAG-PLG Insulator for crimp contacts
Insulator part number
For male contact For female contact
PAG.302.YL PLG.402.YL
PAG.304.YL PLG.404.YL
PAG.305.YL PLG.405.YL
PAG.306.YL PLG.406.YL
PAG.307.YL PLG.407.YL
PAG.308.YL PLG.408.YL
Contact
configuration
M0.2
M0.4
M0.5
M0.6
M0.7
M0.8
Note: all dimensions are in millimeters
male / white marking female / red marking
PAG-PKG Crimp contacts, kit with the number of
contacts in a tube
Kit contact part number
Male Female
PAG.567.02C PKG.667.02M
PAG.562.04C PKG.662.04M
PAG.562.05C PKG.662.05M
PAG.557.06C PKG.657.06M
PAG.557.07C PKG.657.07M
PAG.557.08C PKG.657.08M
Contact nb. of ø contact
configuration contacts (mm)
M0.2 2 1.3
M0.4 4 0.9
M0.5 5 0.9
M0.6 6 0.7
M0.7 7 0.7
M0.8 8 0.7
Part Number
PLA.739.••
PLA.752.••
PLA.765.••
ø 6.5
ø A
PLA Collet
Note: •• = UG (grey PSU), TN (black PEI) or UN (black PSU).
3.9 2.7 3.9
5.2 4.0 5.2
6.5 5.3 6.5
Cable ø (mm)
min. max.
ø A
(mm)
Part Number
PKG.220.UA
PKG.220.UB
PKG.220.UG
PKG.220.UJ
PKG.220.UN
PKG.220.UR
PKG.220.UV
PKG.220.TG
PKG.220.TN
ø 18.5
M14 x 1 4
PKG Plastic front nut for PKand PTmodels
PSU blue
PSU white
PSU grey
PSU yellow
PSU black
PSU red
PSU green
PEI grey
PEI black
Mat. Colours
ø 6.5
ø 11.2
25.5
21.2
S 9
PAM.130. Nut for fitting a GMA.1B bend relief
Part Number
PAM.130.UA
PAM.130.UB
PAM.130.UG
PAM.130.UJ
PAM.130.UN
PAM.130.UR
PAM.130.UV
PAM.130.TN
PAM.130.TG
PSU blue
PSU white
PSU grey
PSU yellow
PSU black
PSU red
PSU green
PEI black
PEI grey
Mat. Colours
Note: only for PA•, PR•or PT• models.
21
Note: upon request, contacts with reduced crimp barrel are available.
Temperature range
in dry atmosphere in water steam
Material
Part Number
PYG.02.5UG.0
PYG.02.5YG.0ABS
PYG.02.7YG.0ABS
PYG.02.5YG.0PSU
47
ø 15.8
ø C
PYG.02 Protective backshell for PY
Note: ABS working temperature: -30°C +90°C.
All dimensions are in millimeters.
2.5 PSU grey
2.5 ABS grey
2.7 ABS grey
2.5 PSU grey
Mat. Colours
ø C
(mm)
PYG.02 PY•
GMA.1B Bend relief
L
ø A
Part Number
GMA.1B.025.DG
GMA.1B.030.DG
GMA.1B.035.DG
GMA.1B.040.DG
GMA.1B.045.DG
GMA.1B.054.DG
GMA.1B.065.DG
Note: the selection of pigments, which
should remain stable at high temperature, is
limited by the new regulations. For this
reason, some colours will be a shade different
from those used for Desmopan bend reliefs.
The selected solutions represent the best
possible compromise.
2.5 30 2.9 2.5
3.0 30 3.4 3.0
3.5 30 3.9 3.5
4.0 30 4.4 4.0
4.5 30 4.9 4.5
5.4 30 6.0 5.4
6.5 30 7.0 6.5
Dimensions (mm)
Bend relief Cable ø
A L max. min.
-40°C, +80°C –
GMA.1B.025.RG
GMA.1B.030.RG
GMA.1B.035.RG
GMA.1B.040.RG
GMA.1B.045.RG
GMA.1B.051.RG
GMA.1B.057.RG
GMA.1B.063.RG
2.5 34 2.9 2.5
3.0 34 3.4 3.0
3.5 34 3.9 3.5
4.0 34 4.4 4.0
4.5 34 5.0 4.5
5.1 34 5.6 5.1
5.7 34 6.2 5.7
6.3 34 7.0 6.3
A bend relief absorbs the force that may be exerted
on cables.
These are designed for plugs and free sockets with
cable collet and nut.
Desmopan
786
Polyurethane
elastomer
-60°C, +200°C +140°C
Silicone
elastomer
VMQ
Reference
A
B
G
J
M
N
R
S
V
blue
white
grey
yellow
brown
black
red
orange
green
Colours
Note: the last letter «G» of the part number indicates a grey colour, see the adjacent table and
replace letter «G» by the letter of the colour required.
Note: all dimensions are in millimeters
22
Contact ø Conductor
(mm) AWG
Configuration
Tooling
Note: both spanners available as a kit, ref. POZ.12.18G.N.
Material: PA 6.6
24
5.8
95
12.5
POP.125.GN Spanner for outershell
Material: PA 6.6
34 ø 21
POB.186.GN Spanner for front nut
DPC.91.701.V Crimping tool DCE Positioners for crimp contacts
male female
DCF Automatic extraction tools for crimp contacts
Positioner part number
Male contact Female contact
DCE.91.135.BVC DCE.91.130.BVM
DCE.91.095.BVC DCE.91.090.BVM
DCE.91.075.BVC DCE.91.070.BVM
M0.2 1.3 18-20
M0.4/M0.5 0.9 20-22-24
M0.6/M0.7/M0.8 0.7 22-24-26
Part number extractor
Male contact Female contact
DCF.91.133.5LT DCF.91.131.2LT
DCF.91.093.5LT DCF.91.090.2LT
DCF.91.073.5LT DCF.91.070.2LT
Selector No
Setting
8-7
6-5-5
6-5-5
Note: the variance in conductor stranding diameter for the minimum AWG is such that some can have a cross section which is not sufficient
to guarantee crimping as per IEC 60352-2 standard. All dimensions are in millimeters.
Contact ø Test force
(mm) (N)
F
DCK Retention testing tools for crimp contacts
Testing tool part number
Male contact Female contact
DCK.91.071.4LRC DCK.91.071.4LRM
DCK.91.091.4LRC DCK.91.091.4LRM
DCK.91.132.5LRC DCK.91.132.5LRM
0.7 14
0.9 14
1.3 25 Note: all dimensions are in millimeters
23
23.5 min.
12.6 ± 0.05
ø 14.0 + 0.1
0
18.2 ± 0.1
26 min.
ø 2.6
12.6 ± 0.05
ø 14.0 + 0.1
0
Panel hole
For PL, PK, PN, PXand PTFor PM
Note: PY•is also designed for snap-on fixing into customer housing. Consult factory for information.
– Socket mounting nut torque = 1.5 Nm.
ø 2.8
2 x ø 0.80.1
0
+
PCB drilling pattern
For straight contacts
M0.2
ø 3.4
4 x ø 0.8
90°
45
°
0.1
0
+
M0.4
ø 3.4
72
°
5 x ø 0.80.1
0
+
M0.5
ø 3.7
60°
30°
6 x ø 0.6 0.1
0
+
M0.6
60°
ø 3.7
7 x ø 0.6 0.1
0
+
M0.7
8 x ø 0.6
ø 3.8
0.1
0
+
5
1
°
2
6
'
M0.8
9 x ø 0.6
ø 3.9
22°30'
45°
0.1
0
+
M0.9
10 x ø 0.6
45°
1.4
ø 3.95
22°30'
0.1
0
+
M1.0
14 x ø 0.6
1.9
ø 4.4
18°
36°
1.8
0.1
0
+
M1.4
Note: all dimensions are in millimeters
24
AA
For 90° elbow contacts (A-A view)
2.54
2 x ø 0.9
21
0.1
0
+
34
21
0.1
0
+
4 x ø 0.7
2.54
2.54
1.271.27
1
5
2
4
3
0.1
0
+
5 x ø 0.7
2.542.54
2.542.54
5
2
6
1
4
3
0.1
0
+
6 x ø 0.7
1.271.27
2.542.54
2.542.54
6
1.271.27
2.542.54
2.542.54
5
23
741
0.1
0
+
7 x ø 0.7
M0.7
1.271.27
2.542.54
2.542.54
67
32
8
5
4
1
0.1
0
+
8 x ø 0.7
M0.8
0.1
0
+
9 x ø 0.7
1.271.27
2.542.54
2.54
2.542.54
76
23
9
8
1
5
4
M0.9
1.271.27
2.542.54
2.54
2.542.54
7
9
6
23
10
8
1
5
4
0.1
0
+
10 x ø 0.7
M1.0
(6x) 1.27
2.542.54
2.542.54
9
11
2
7
13
4
8
14
12
3
10
1
6
5
0.1
0
+
14 x ø 0.7
M1.4
M0.2 M0.4 M0.5
M0.6
For PPG and PXG models
1.27
1
2
8.89
2.544.44
11.43
0.1
0
+
4 x ø 0.8
0.1
0
+
2 x ø 0.8
1.27
12
34
2.54
8.89
2.544.44
11.43
0.1
0
+
4 x ø 0.8
0.1
0
+
4 x ø 0.8
M0.2 M0.4
12 3
45
2.54
2.54
1.27 8.89
2.544.44
11.43
0.1
0
+
4 x ø 0.8
0.1
0
+
5 x ø 0.8
2
13
4
5
6
2.54
8.89
4.44
11.43
0.1
0
+
4 x ø 0.8
0.1
0
+
6 x ø 0.8
(2x) 1.27
2.54
2
1
7
3
4
5
6
(2x) 1.27
(4x) 1.27
8.89
4.44
11.43
0.1
0
+
4 x ø 0.8
0.1
0
+
7 x ø 0.8
M0.7
3
2
8
4
5
6
7
1
(2x) 1.27
(4x) 1.27
8.89
4.44
11.43
0.1
0
+
4 x ø 0.8
0.1
0
+
8 x ø 0.8
2
1
3
4
5
6
7
8
9
(4x) 1.27
(4x) 1.27
8.89
4.44
11.43
0.1
0
+
4 x ø 0.8
0.1
0
+
9 x ø 0.8
2
1
10
3
4
5
6
7
8
9
(4x) 1.27
(4x) 1.27
8.89
4.44
11.43
0.1
0
+
4 x ø 0.8
0.1
0
+
10 x ø 0.8
M0.8 M0.9 M1.0
M0.5 M0.6
25
Assembly instructions
65 7
123
7
5 6
L
T
Solder
Solder
Configuration
M0.2
M0.4, M0.5
M0.6 to M1.4
N0.3
N0.4
14.0 4.0
13.0 3.0
12.5 2.5
11.5 3.5
11.5 3.5
Dimensions (mm)
LT
2. Slide the collet nut ➀and then the collet ➁onto the cable.
1. Strip the cable according to the lengths given in the
table. Tin the conductors.
3. Solder conductors into contacts, making sure that neither
solder nor flux gets onto the insulator or cable insulation.
4. Slide the collet ➁ forward and locate tag ➂in the slot ➄on
the insulator ➅.
Slide collet nut ➀over collet ➁and then push the whole
assembly into the shell ➆whilst turning it to ensure that the
tag ➂locates in the inside slot of the shell. Tighten the collet
nut ➀to the maximum torque of 0.25 Nm.
– Socket mounting nut torque = 1.5 Nm.
For PSU only:
We recommend ONLY the use of VTCS-6 Clear Vibra-tite or
ThreeBond 1401 to secure the connector backnut. The use of
other materials could result in damage to the connector.
The only recommended chemical cleaner is Isopropyl Alcohol.
Solder contacts
26
123
7
4 5 6
5 6
47
L
T
Crimp
Crimp
Configuration
M0.2 to M0.8 15.0 3.9
Dimensions (mm)
LT
2. Slide the collet nut ➀and then the collet ➁onto the cable.
1. Strip the cable according to the lengths given in the
table.
3. Fix the appropriate positioner (table page 23) in the crimping
tool. Set selector to the number corresponding to the
conductor AWG as indicated on the positioner label. Fit
conductor into contact ➃and make sure it is visible through
the inspection hole in the crimp barrel. Slide conductor-
contact combination into the open crimping tool; make sure
that the contact is fully pushed into the positioner. Close the
tool. Remove from crimping tool and check that conductor
is secure in contact and shows in inspection hole.
4. Now arrange contact-conductor combinations according to
the insert marking and locate them into the insert ➅. Check
that all contacts are correctly located and remain in position
when given a gentle pull.
For PSU only:
We recommend ONLY the use of VTCS-6 Clear Vibra-tite or
ThreeBond 1401 to secure the connector backnut. The use of
other materials could result in damage to the connector.
The only recommended chemical cleaner is Isopropyl Alcohol.
Crimp contacts
5. Slide the collet ➁ forward and locate tag ➂in the slot ➄on
the insulator ➅. Slide collet nut ➀over collet ➁and then
push the whole assembly into the shell ➆whilst turning it to
ensure that the tag ➂locates in the inside slot of the shell.
Tighten the collet nut ➀to the maximum torque of 0.25 Nm.
– Socket mounting nut torque = 1.5 Nm.
27
123
Stamped contacts (For PJ)
L
T
Solder
Configuration
M0.9, M1.0, M1.4 15.0 3.0
Dimensions (mm)
LT
2. Slide the backshell ➀onto the cable
1. Strip the cable according to the lengths given in the
drawing. Tin the conductors.
3. Contact removal
Automated removal: if using automated equipment to
remove the contacts ➁, cut as near to the curled portion of
the contact to minimize the size of the remaining attachment
tab.
Manual removal
Gently remove each of the individual contacts ➁by breaking
in both directions as shown. If any portion of the attachment
tab remains on the contact ➁ , clip off to minimize risk of
shorting.
4. Solder conductors into contacts ➁, making sure that neither
solder nor flux gets onto the cable insulation.
6. Slide backshell ➀forward and align the tabs to the slots on
the plug ➂. Snap backshell onto the plug to complete the
assembly. Various strain relief techniques can be
incorporated, depending on application.
7. If the need arises to remove an installed contact, during the
assembly process or subsequent repair, individual contacts
can be removed using LEMO extraction tool (part number:
DCF.91.050.2LT). DO NOT reuse extracted contacts.
The only recommended chemical cleaner is Isopropyl Alcohol.
5. Arrange the contact-conductor combinations according to
the marking on the plug ➂and locate them into the plug by
gently pushing the contact-conductor into the proper hole
until fully seated. Check that all contacts ➁are correctly
located and remain in position when given a gentle pull.
28
29
30
Exploded view of the REDEL 2P
Straight plug
Straight plug with bend relief
Fixed socket
Note: the bend relief must be ordered separately.
backnut cable collet insulator + contacts shell
bend relief
backnut for
a bend relief insulator + contacts shell
cable collet
Free socket
notched nut front nut
backnut cable collet insulator + contacts shell
shell + insulator
2P SERIES
32
2P Series
This Ø 18 mm connector accomodates cable diameter up to 9.2 mm and allows up to 34 solder or crimp contacts.
Top quality lightweight but rugged materials have been chosen to optimize most applications. Polysulfone (PSU), UL certified
as autoextinguishable, can be sterilized by gas or by steam. The contacts are gold-plated over copper and nickel to ensure
at least 1000 mating/unmating cycles without significantly affecting the electrical characteristics. Three keys on the plug nose
will allow blind mating. Colour coding of the plug and socket flange will give an instant visual indication as to whether
connectors are compatible or not. Water resistant to IP 66 options are available.
Standard models (page 34 to 36)
Watertight models (page 37 to 38)
CRB
CRB
CAB
Straight plugs Fixed sockets
CKB
Free sockets
CKB
CAB
CLB
CSB
CFB CNB
Straight plug Fixed socket
Free socket
Fluidic configuration (page 39)
Straight plug Fixed socket
CLB
CAB
33
CAB GLA
M1 6
C9 2G
Plug
Model: (pages 34-39)
Keying: (B, H or J keying)
Variant
Z= cable collet and nut
for fitting a bend relief
Cable fixing type: C = cable collet
Contact type: (page 42)
A= male to solder C= male to crimp
L= female to solder 2)
Shell front ring colour table: (page 42)
G= grey N = black
A= blue R = red
J= yellow V = green
B = white
Insulator: L = PEEK
Outershell:
Number of contacts: (page 40-41)
Collet: 52 = (cable ø 3.2 mm - 5.2 mm)
72 = (cable ø 5.3 mm - 7.2 mm)
92 = (cable ø 7.3 mm - 9.2 mm)
Contact configuration (page 40-41)
Part numbering system
.
.
.
G = grey PSU
N = black PSU
S1) = grey PEI
Fixed socket
Model: (pages 34-39)
Keying: (B, H or J keying)
Front nut colour table: (page 42)
G= grey N = black
A= blue R = red
J= yellow V = green
B = white
Contact type: (page 42)
L= female to solder M= female to crimp
N= female for print V= female 90° for print
Insulator: L = PEEK
Outershell:
Number of contacts (page 40-41)
Contact configuration (page 40-41)
G = grey PSU
N = black PSU
S1) = grey PEI
Free socket
Model: (pages 34-39)
Keying: (B, H or J keying)
Variant
Z= cable collet and nut
for fitting a bend relief
Cable fixing type: C = cable collet
Contact type: (page 42)
M= female to crimp A= male to solder 2)
L= female to solder
Shell front ring colour table: (page 42)
G= grey N = black
A= blue R = red
J= yellow V = green
B = white
Insulator: L = PEEK
Outershell:
Number of contacts: (page 40-41)
Collet: 52 = (cable ø 3.2 mm - 5.2 mm)
72 = (cable ø 5.3 mm - 7.2 mm)
92 = (cable ø 7.3 mm - 9.2 mm)
Contact configuration (page 40-41)
G = grey PSU
N = black PSU
S1) = grey PEI
CAB.M16.GLA.C92G Straight plug with cable collet and alignment key (B), multipole type with 16 male contacts to solder,
grey PSU outershell, PEEK insulator, collet for a cable ø 7.3 to 9.2 mm and grey front ring.
CRB.M16.GLL.C92G Free socket with two nuts and alignment key (B), multipole type with 16 female contacts to solder, grey
PSU outershell, PEEK insulator, collet for a cable ø 7.3 to 9.2 mm and grey front ring.
CKB.M16.GLLG Fixed socket with two nuts and alignment key (B), multipole type with 16 female contacts to solder, grey
PSU outershell, PEEK insulator, and grey front ring.
Note: 1) for extensive steam sterilization we propose polytherimide ULTEM®(PEI)
2) model available only with H and J keying and with 26 or 34 contacts (inverted contacts)
CRB GL L
M1 6
C9 2G
.
.
.
M1 6
CKB
GL LG
.
.
34
Standard models (IP50) ...
C
23411456
32
1Outershell
2Insulator
3Female crimp contact
4Hexagonal nut
Fixed socket
Straight plug
~38
~53
ø 18
CAB Straight plug with cable collet
Part Number
CAB.M••.GLA.C52G
CAB.M••.GLA.C72G
CAB.M••.GLA.C92G
min max
3.2 5.2
5.3 7.2
7.3 9.2
Cable ø
ø 18
~36.7
~57
~51.7
S 13
CAB Straight plug with cable collet and nut for fitting a bend relief
Part Number
CAB.M••.GLA.C52GZ
CAB.M••.GLA.C72GZ
CAB.M••.GLA.C92GZ
min max
3.2 5.2
5.3 7.2
7.3 9.2
Cable ø
Value Standards
Average retention force when
pulling on the cable 1N = 0.102 kg
Cable retention force (depends on
cable construction) 1N = 0.102 kg
Characteristics
150 N IEC 60512-8 test 15f
150 - 250 N IEC 60512-9 test 17c
1Outershell
2Latch sleeve
3Insulator
4Male crimp contact
5Collet + mid piece
6Collet nut
Value Standards
Endurance (latching)
Working temperature range (PSU)
Working temperature range (PEI)
Characteristics
> 1000 cycles IEC 60512-5 test 9a
-50/+150°C –
-50/+170°C –
Note: the bend relief must be ordered separately (see page 44).
35
S15.5
M17x1
4
ø 20.2
N
a
7 maxi
CKB Fixed socket with two nuts (back panel mounting)
Solder + Crimp
23.8
c
ød
Print
S15.5
M17x1
4
ø 20.2
24.2
2
7 maxi
20 mini
AA
CKB Fixed socket with two nuts with 90º contacts (back panel mounting)
Part Number
CKB.M16.GLLG
CKB.M19.GLLG
CKB.M26.GLLG
CKB.M32.GLLG
16 23.8 3.4 25.1 0 5.6 0.7
19 23.8 4.9 25.1 0 5.6 0.7
26 23.8 4.7 25.1 0 3.4 0.5
32 23.8 4.7 25.1 0 3.4 0.5
Contact
Solder Crimp Print
N a max N a c ø d
Note: for PCB drilling pattern see page 46.
Panel hole see page 46.
Part Number
CKB.M16.GLVG
CKB.M19.GLVG
CKB.M26.GLVG
Note: for PCB drilling pattern see page 46.
Panel hole see page 46.
S15.5
M17x1
4
20.2
N
a
7 maxi
CLB Fixed socket, nut fixing
Solder + Crimp
23.8
c
ød
Print
Part Number
CLB.M16.GLLG
CLB.M19.GLLG
CLB.M26.GLLG
CLB.M32.GLLG
Note: for PCB drilling pattern see page 46.
Panel hole see page 46.
16
19
26
number of
contacts
number of
contacts
16 23.8 3.4 25.1 0 5.6 0.7
19 23.8 4.9 25.1 0 5.6 0.7
26 23.8 4.7 25.1 0 3.4 0.5
32 23.8 4.7 25.1 0 3.4 0.5
Contact
Solder Crimp Print
N a max N a c ø d
number of
contacts
...
C
36
ø 18
~52
CRB Free socket with cable collet
Part Number
CRB.M••.GLL.C52G
CRB.M••.GLL.C72G
CRB.M••.GLL.C92G
min max
3.2 5.2
5.3 7.2
7.3 9.2
Cable ø
ø 18
~56
~50.7
S 13
CRB Free socket with cable collet and nut for fitting a bend relief
Part Number
CRB.M••.GLL.C52GZ
CRB.M••.GLL.C72GZ
CRB.M••.GLL.C92GZ
min max
3.2 5.2
5.3 7.2
7.3 9.2
Cable ø
Note: the bend relief must be ordered separately (see page 44).
...
C
37
Watertight models (IP66)
234152456
3 87
18
1Outershell
2Insulator
3Female crimp contact
4Hexagonal nut
5O-ring
Fixed socket
Straight plug
Value Standards
Average retention force when
pulling on the cable 1N = 0.102 kg
Cable retention force (depends on
cable construction) 1N = 0.102 kg
Characteristics
90 N IEC 60512-8 test 15f
50 - 150 N IEC 60512-9 test 17c
1Outershell
2Latch sleeve
3Insulator
4Male crimp contact
5Collet + mid piece
6Collet nut
7Front seal
8Gasket
Value Standards
Endurance (latching)
Working temperature range (PSU)
Working temperature range (PEI)
Index protection
Characteristics
> 1000 cycles IEC 60512-5 test 9a
-50/+150°C –
-50/+170°C –
IP66 IEC-60529
ø 18
S 13
~36.7
~57
~51.7
CFB Straight plug with cable collet and nut for fitting a bend relief
Part Number
CFB.M••.GLA.C52GZ
CFB.M••.GLA.C72GZ
CFB.M••.GLA.C92GZ
min max
3.2 5.2
5.3 7.2
7.3 9.2
Cable ø
Note: the bend relief must be ordered separately (see page 44).
S15.5
4
20.2
7 maxi
M17x1
N
a
CNB Fixed socket, nut fixing
Solder + Crimp
23.8
c
ød
Print
Note: for PCB drilling pattern see page 46.
Panel hole see page 46.
Part Number
CNB.M16.GLLG
CNB.M19.GLLG
CNB.M26.GLLG
CNB.M32.GLLG
...
CM
16 23.8 3.4 25.1 0 5.6 0.7
19 23.8 4.9 25.1 0 5.6 0.7
26 23.8 4.7 25.1 0 3.4 0.5
32 23.8 4.7 25.1 0 3.4 0.5
Contact
Solder Crimp Print
N a max N a c ø d
number of
contacts
38
ø 18
~56
~50.7
S 13
CSB Free socket with cable collet and nut for fitting a bend relief
Part Number
CSB.M••.GLL.C52GZ
CSB.M••.GLL.C72GZ
CSB.M••.GLL.C92GZ
Note: the bend relief must be ordered separately (see page 44).
min max
3.2 5.2
5.3 7.2
7.3 9.2
Cable ø
...
CM
39
Fluidic models
23411456
32
1Outershell
2Insulator
3Female crimp contact
4Hexagonal nut
Fixed socket
Straight plug
Value Standards
Average retention force when
pulling on the cable 1N = 0.102 kg
Cable retention force (depends on
cable construction) 1N = 0.102 kg
Characteristics
90 N IEC 60512-8 test 15f
50 - 150 N IEC 60512-9 test 17c
1Outershell
2Latch sleeve
3Insulator
4Male crimp contact
5Collet + mid piece
6Collet nut
Value Standards
Endurance (latching)
Working temperature range (PSU)
Working temperature range (PEI)
Characteristics
> 1000 cycles IEC 60512-5 test 9a
-50/+150°C –
-50/+170°C –
~38
~53
ø 18
CAB Straight plug with cable collet
Part Number
CAB.012.GLA.C52G
CAB.012.GLA.C72G
CAB.012.GLA.C92G
min max
3.2 5.2
5.3 7.2
7.3 9.2
Cable ø
S15.5
4
20.2
7 maxi
M17x1
23.8
10.2
CLB Fixed socket nut fixing
Part Number
CLB.012.GLLG
CLB.015.GLLG
CLB.P12.GLLG
CLB.P15.GLLG
Number of
low voltage contacts
4
10
4
10
Fluidic
contact
without valve
without valve
with valve
with valve
Maximum
working pressure
(bars)
6
6
6
6
Note: panel hole see page 46.
...
CG
40
Insert configuration .. ..
C
Reference
Number of contacts
Contact ø (mm)
Solder bucket ø (mm)
5)
Crimp bucket ø (mm)
5)
Solder
Crimp
Print (straight)
Print (elbow)
Test voltage (kV rms)
1)
Contact-contact
Air clearance min
2)
(mm)
Creepage distance min
3)
(mm)
Rated current (A)
Contact
type
1
2
3
4
Female solder contacts
Female crimp contacts
ø A
ø A
4
3
2
1
Male solder contacts
Male crimp contacts
M02
M03
M04
M05
M06
M07
M08
M10
M12
M16
M19
M26
M32
M34
2 2.0 1.8 2.4
• • • •
2.10 1.60 30.00
3 1.6 1.4 1.9
• • • •
2.40 1.50 17.00
4 1.3 1.1 1.4
• • • •
1.85 1.80 15.00
5 1.3 1.0 1.4
• • • •
1.75 1.10 14.00
6 1.3 1.0 1.4
• • • •
1.35 0.85 12.00
7 1.3 1.0 1.4
• • • •
1.75 0.95 11.00
8 0.9 1.1 1.1
• • • •
1.50 1.00 10.00
10 0.9 0.8 1.1
• • • •
1.45 0.75 8.00
12 0.7 0.8 0.8
• • • •
1.25 0.85 7.00
16 0.7 0.8 0.8
••••
1.50 0.65 6.00
19 0.7 0.8 0.8
••••
1.40 0.60 5.00
26
4)
0.5 0.4 -
•
-
••
1.00 0.55 2.00
32 0.5 0.4 -
•
-
•
- 0.70 0.35 1.50
34
4)
0.5 0.4 -
•
- - - 0.70 0.30 1.50
Note: 1) depending on specific application and related standard, morerestrictive operating voltage may apply.
We suggest operating voltage = 1/3 test voltage, see page 68.
2) shortest distance in air between two conductive parts.
3) shortest distance along the surface of the insulating material between two conductive parts.
4) available only with 26 or 34 contacts, H or J keying (inverted contacts).
5) for a given AWG, the diameter of some stranded conductor design is larger than the solder cup diameter (see page 69).
Multipole
41
Reference
Number of contacts
Contact ø (mm)
Solder bucket ø (mm)
5)
Crimp bucket ø (mm)
5)
Solder
Crimp
Print (straight)
Print (elbow)
Test voltage (kV rms)
1)
Contact-contact
Air clearance min
2)
(mm)
Creepage distance min
3)
(mm)
Rated current (A)
1
2
3
4
Female solder contacts
Female crimp contacts
ø A
ø A
4
3
2
1
Male solder contacts
Male crimp contacts
804
4)
810
4)
4 0.7 0.8 0.8
••- - 0.85 0.60 5.0
10 0.7 0.8 0.8
••- - 1.25 0.90 5.0
012
015
P12
6)
P15
6)
4 0.7 0.8 0.8
••- - 0.85 0.60 5.0
10 0.7 0.8 0.8
••- - 1.15 0.90 5.0
4 0.7 0.8 0.8
••- - 0.85 0.60 9.0
10 0.7 0.8 0.8
••- - 1.15 0.90 6.0
Note: 1) depending on specific application and related standard, morerestrictive operating voltage may apply.
We suggest operating voltage = 1/3 test voltage, see page 68.
2) shortest distance in air between two conductive parts.
3) shortest distance along the surface of the insulating material between two conductive parts.
4) configuration 804 and 810 use «C» type coaxial contact.
5) for a given AWG, the diameter of some stranded conductor design is larger than the solder cup diameter (see page 69).
6) configuration P12 and P15 use fluidic contact with valve.
Contact
type
CoaxialFluidic
.. ..
C
42
Material
PEI
PSU
PSU
SGrey
GGrey
N Black
Colour Temperature
Ref.
Outer shell material
B
0
H J
00
Contact type for plug
Contact type for socket
Nb. of contacts
male
female
2 to 32
female female
male male
26 or 34
Alignment key
Verify the third digit of the part number in order to select the right keying.
The standard keying is «G» coded.
-50° / +170°C
-50° / +150°C
Note: for extensive sterilization use PEI
Contact type
Colour coding
Colours
grey blue yellow black red green
GA JNRV
7001 5002 1016 9005 3020 6024
Reference
RAL code
Easy identification with the assistance of colour coding.
Outershell is only available in grey or black.
Note: the RAL colours are indicative and depend on raw material
and production process. Colour may differ.
When should I use crimp rather than solder contacts ?
Soldering
• recommended for small volumes
• requires little amount of tooling (soldering iron)
• requires more time
Crimping
• recommended for large volumes
• no heat is required to make the connection
• for contacts with high density
• for use in high temperature environment
• requires extra tooling (crimping tools)
Select the type of contact: solder or crimp?
Plug
Socket
Male Female
A1) L
-M
-N
-V
solder
crimp
print
print 90º
Type
Male Female
AL
1)
C-
solder
crimp
Type
Note: 1) only for H and J keying with 26 or 34 contacts
Keying (plug front view)
Reference
.. ..
C
.. ..
C
.. ..
C
.. ..
C
Accessories
CAG-CLG Insulator for crimp contacts
Insulator part number
For male contact For female contact
CAG.302.YL CLG.402.YL
CAG.303.YL CLG.403.YL
CAG.304.YL CLG.404.YL
CAG.305.YL CLG.405.YL
CAG.306.YL CLG.406.YL
CAG.307.YL CLG.407.YL
CAG.308.YL CLG.408.YL
CAG.310.YL CLG.410.YL
CAG.312.YL CLG.412.YL
CAG.316.YL CLG.416.YL
CAG.319.YL CLG.419.YL
Contact
configuration
M02
M03
M04
M05
M06
M07
M08
M10
M12
M16
M19
Note: all dimensions are in millimeters
male / white marking female / red marking
CAG-CLG Crimp contacts, kit with the number of
contacts in a tube
Kit contact part number
Male Female
CAG.575.02C CLG.675.02M
CAG.570.03C CLG.670.03M
CAG.565.04C CLG.665.04M
CAG.565.05C CLG.665.05M
CAG.565.06C CLG.665.06M
CAG.565.07C CLG.665.07M
CAG.560.08C CLG.660.08M
CAG.560.10C CLG.660.10M
CAG.555.12C CLG.655.12M
CAG.555.16C CLG.655.16M
CAG.555.19C CLG.655.19M
Contact nb. of ø contact
configuration contacts (mm)
M02 2 2.0
M03 3 1.6
M04 4 1.3
M05 5 1.3
M06 6 1.3
M07 7 1.3
M08 8 0.9
M10 10 0.9
M12 12 0.7
M16 16 0.7
M19 19 0.7
Part Number
CAG.752.•••
CAG.772.•••
CAG.792.•••
ø 9.2
ø A
CAG Collet
Note: ••• = UGG (grey PSU), UGN (black PSU), TGG (grey PEI)
5.2 3.2 5.2
7.2 5.3 7.2
9.2 7.3 9.2
Cable ø (mm)
min. max.
ø A
(mm)
Part Number
CKG.240.UA
CKG.240.UG
CKG.240.UJ
CKG.240.UN
CKG.240.UR
CKG.240.UV
ø 20.2
M17 x 1 4
CKG Plastic front nut for CKB models
PSU blue
PSU grey
PSU yellow
PSU black
PSU red
PSU green
Mat. Colours
ø 9.2
ø14.9
23.8
18.5
S 13
CAM Nut for fitting a GMA.2B bend relief
CAM.130.UG
CAM.130.UN
CAM.130.TG
PSU grey
PSU black
PEI grey
Mat. Colours
43
Temperature range
in dry atmosphere in water steam
Material
GMA Bend relief
L
ø A
Part Number
GMA.2B.040.DG
GMA.2B.045.DG
GMA.2B.050.DG
GMA.2B.060.DG
GMA.2B.070.DG
GMA.2B.080.DG
Note: the selection of pigments, which
should remain stable at high temperature, is
limited by the new regulations. For this
reason, some colours will be a shade different
from those used for Desmopan bend reliefs.
The selected solutions represent the best
possible compromise.
4.0 36 4.5 4.0
4.5 36 5.0 4.5
5.0 36 5.5 5.0
6.0 36 6.5 6.0
7.0. 36 7.7 7.0
7.8 36 8.8 7.8
Dimensions (mm)
Bend relief Cable ø
A L max. min.
-40°C, +80°C –
GMA.2B.040.RG
GMA.2B.045.RG
GMA.2B.051.RG
GMA.2B.057.RG
GMA.2B.063.RG
GMA.2B.071.RG
GMA.2B.080.RG
4.0 41 4.4 4.0
4.5 41 5.0 4.5
5.1 41 5.6 5.1
5.7 41 6.2 5.7
6.3 41 7.0 6.3
7.1 41 7.9 7.1
8.0 41 9.0 8.0
A bend relief absorbs the force that may be exerted
on cables.
These are designed for plugs and free sockets with
cable collet and nut.
Desmopan
786
Polyurethane
elastomer
-60°C, +200°C +140°C
Silicone
elastomer
VMQ
Reference
A
B
G
J
M
N
R
S
V
blue
white
grey
yellow
brown
black
red
orange
green
Colours
Note: the last letter «G» of the part number indicates a grey colour, see the adjacent table and
replace letter «G» by the letter of the colour required.
44
Contact øConductor
(mm) AWG
Type
Tooling
DPC.91.701.V Crimping tool DCE Positioners for crimp contacts
male female
DCF Automatic extraction tools for crimp contacts
Positioner part number
Male Female
DCE.91.202.BVCM DCE.91.202.BVCM
DCE.91.162.BVCM DCE.91.162.BVCM
DCE.91.132.BVC DCE.91.132.BVM
DCE.91.092.BVC DCE.91.092.BVM
DCE.91.072.BVC DCE.91.072.BVM
DCE.91.052.BVC DCE.91.052.BVM
M02 2.0 12-14-16
M03 1.6 14-16-18
M04/M05/M06/M07
1.3 18-20
M08/M10 0.9 20-22-24
M12/M16/M19 0.7 22-24-26
M26/M32 0.5 28-30-32
Part number extractor
For male contact and female contact
DCC.91.202.5LA1)
DCF.91.162.2LT
DCF.91.131.2LT
DCF.91.090.2LT
DCF.91.070.2LT
Selector No
Setting
-
-
8-7
6-5-5
6-5-5
Note: 1) this model is thumb-operated.
This model is used for male and female contacts. The variance in conductor stranding diameter for the minimum AWG is such that some can
have a cross section which is not sufficient to guarantee crimping as per IEC 60352-2 standard.
Contact Test force
ø A (N)
F
DCK Retention testing tools for crimp contacts
Testing tool part number
Male Female
DCK.91.071.4LRC DCK.91.071.4LRM
DCK.91.091.4LRC DCK.91.091.4LRM
DCK.91.132.5LRC DCK.91.132.5LRM
0.7 14
0.9 14
1.3 25
45
26 min.
15.6 ± 0.05
ø 17.1 + 0.1
0
Panel hole
For CK, CL, and CN
Note: socket mounting nut torque = 0.8 Nm.
ø 4.4
0.1
0
+
2 x ø 0.8
PCB drilling pattern
For straight contacts
M02
ø 4.6
120°
0.1
0
+
3 x ø 0.8
M03
ø 5.0
45°
0.1
0
+
4 x ø 0.8
M04
ø 5.2
72°
0.1
0
+
5 x ø 0.8
M05
ø 5.6
72°
0.1
0
+
6 x ø 0.8
M06
ø 5.8
60°
0.1
0
+
7 x ø 0.8
M07
ø 6.4
45°
0.1
0
+
8 x ø 0.8
M08
2.15
ø 6.2
45°
22°30’
0.1
0
+
10 x ø 0.8
M10
22°30’
ø 2.8
ø 6.5
45°
0.1
0
+
12 x ø 0.8
M12
16°22'
32°44'
72°
ø 6.6
ø 3.1
0.1
0
+
16 x ø 0.8
30°
60°
15°
ø 6.7
ø 3.5
0.1
0
+
19 x ø 0.8
15°
ø 4.2
ø 1.6
ø 7
40°
120°
0.1
0
+
26 x ø 0.6
25°43'
12°51'
21°11'
72°
ø 4.6
ø 2.2
ø 7
0.1
0
+
32 x ø 0.6
36°
18°
M32
72°
ø 4.9
ø 2.5
ø 7.3
21°10’
32°43’
16°21’
0.1
0
+
34 x ø 0.6
M16 M19 M26
46
M34
For 90° elbow contacts (A-A view)
AA
2.54
12
0.1
0
+
2 x ø 0.9
M02
2.54
3
2
1
2.54 2.54
0.1
0
+
3 x ø 0.9
M03
3.50
2.54
2
3
4
10.1
0
+
4 x ø 0.9
M04
2.54
2.54
2.54
2.54
1
2
4
5
3
0.1
0
+
5 x ø 0.9
M05
2.54 2.54
1.27
1
2
3
4
5
6
0.1
0
+
6 x ø 0.9
M06
2.54 2.54
1.27
1
2
3
4
5
6
7
0.1
0
+
7 x ø 0.9
M07
2.54 2.54
2.54
1
234
5
6
7
8
0.1
0
+
8 x ø 0.9
M08
2.54 2.54 2.54
1.27
1
23
4
5
6
7
8
910
0.1
0
+
10 x ø 0.7
M10
2.54 2.54 2.54
1
23
4
5
6
7
8
910
11
12
2.54 2.54 2.54
0.1
0
+
12 x ø 0.7
2.54 2.54 2.54 2.54
1
2
3
4
5
6
7
8
9
10
11
12
1314
15
16
1.27
0.1
0
+
16 x ø 0.7
(6x) 1.27
(6x) 1.27
13
2
18
14
3
1
0.1
0
+
19 x ø 0.7
16
9
10
4
15
17
12
19
11
6
7
8
5
(10x) 1.27
(5x) 2.54
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
0.1
0
+
26 x ø 0.6
M26
M12 M16 M19
47
Assembly instructions
5 6 7
7
123
5 6
L
T
Solder
Solder
Configuration
M02
M03
M04, M05, M06, M07
M08, M10, M12, M16, M19
M26, M32
19.0 4.0
19.0 3.5
18.0 3.5
17.0 3.0
17.0 2.5
Dimensions (mm)
LT
2. Slide the collet nut ➀and then the collet ➁onto the cable.
1. Strip the cable according to the lengths given in the
table. Tin the conductors.
3. Solder conductors into contacts, making sure that neither
solder nor flux gets onto the insulator or cable insulation.
For PSU only:
We recommend ONLY the use of VTCS-6 Clear Vibra-tite or
ThreeBond 1401 to secure the connector backnut. The use of
other materials could result in damage to the connector.
The only recommended chemical cleaner is Isopropyl Alcohol.
Solder contacts
4. Slide the collet ➁forward and locate slot ➂in the key of the
insulator ➄.
Slide collet nut ➀over collet ➁and then push the whole
assembly into the shell ➆whilst positioning it to ensure that
the slot ➅of insulator ➄locates in the inside key of the shell.
Tighten the collet nut ➀to the maximum torque of 0.5 Nm.
48
123
7
4 5 6
5 6
47
L
T
Crimp
Crimp
Configuration
M02
M03
M04, M05, M06, M07
M08, M10, M12
M16, M19
17.0 5.5
17.0 5.5
15.0 4.0
15.0 4.0
15.0 4.0
Dimensions (mm)
LT
2. Slide the collet nut ➀and then the collet ➁onto the cable.
1. Strip the cable according to the lengths given in the
table.
4. Now arrange contact-conductor combinations according to
the insert marking and locate them into the insert ➅. Check
that all contacts are correctly located and remain in position
when given a gentle pull.
For PSU only:
We recommend ONLY the use of VTCS-6 Clear Vibra-tite or
ThreeBond 1401 to secure the connector backnut. The use of
other materials could result in damage to the connector.
The only recommended chemical cleaner is Isopropyl Alcohol.
Crimp contacts
3. Fix the appropriate positioner (table page 45) in the crimping
tool. Set selector to the number corresponding to the
conductor AWG as indicated on the positioner label. Fit
conductor into contact ➃and make sure it is visible through
the inspection hole in the crimp barrel. Slide conductor-
contact combination into the open crimping tool; make sure
that the contact is fully pushed into the positioner. Close the
tool. Remove from crimping tool and check that conductor is
secure in contact and shows in inspection hole.
5. Slide the collet ➁forward and locate slot ➂in the key of the
insulator ➄. Slide collet nut ➀over collet ➁and then push the
whole assembly into the shell ➆whilst positioning it to
ensure that the slot ➅of insulator ➄locates in the inside key
of the shell. Tighten the collet nut ➀to the maximum torque
of 0.5 Nm.
49
Assembly instructions for watertight models
7
7
12
03
5 6
5 6
L
T
Solder
Solder
Configuration
M02
M03
M04, M05, M06, M07
M08, M10, M12, M16, M19
M26, M32
19.0 4.0
19.0 3.5
18.0 3.5
17.0 3.0
17.0 2.5
Dimensions (mm)
LT
1. Strip the cable according to the lengths given in the
table. Tin the conductors.
For PSU only:
We recommend ONLY the use of VTCS-6 Clear Vibra-tite or
ThreeBond 1401 to secure the connector backnut. The use of
other materials could result in damage to the connector.
The only recommended chemical cleaner is Isopropyl Alcohol.
Solder contacts
2. Slide the bend relief , the collet nut ➀and then the collet ➁
onto the cable.
0
3. Solder conductors into contacts, making sure that neither
solder nor flux gets onto the insulator or cable insulation.
Fill up completely the inside of the collet ➁and the gap
between conductors with the adhesive/sealant DOW
CORNING type 3145RTV.
4. Slide the collet ➁forward and locate slot ➂in the key of the
insu-lator ➄.
Slide collet nut ➀over collet ➁and then push the whole
assembly into the shell ➆whilst positioning it to ensure that
the slot ➅of insulator ➄locates in the inside key of the shell.
Tighten the collet nut ➀to the maximum torque of 0.5 Nm.
Push the bend relief onto the collet nut ➀.
0
50
47
7
4
123
5 6
5 6
0
L
T
Crimp
Crimp
1. Strip the cable according to the lengths given in the
table.
4. Now arrange contact-conductor combinations according to
the insert marking and locate them into the insert ➅. Check
that all contacts are correctly located and remain in position
when given a gentle pull.
For PSU only:
We recommend ONLY the use of VTCS-6 Clear Vibra-tite or
ThreeBond 1401 to secure the connector backnut. The use of
other materials could result in damage to the connector.
The only recommended chemical cleaner is Isopropyl Alcohol.
Crimp contacts
3. Fix the appropriate positioner (table page 45) in the crimping
tool. Set selector to the number corresponding to the
conductor AWG as indicated on the positioner label. Fit
conductor into contact ➃and make sure it is visible through
the inspection hole in the crimp barrel. Slide conductor-
contact combination into the open crimping tool; make sure
that the contact is fully pushed into the positioner. Close the
tool. Remove from crimping tool and check that conductor is
secure in contact and shows in inspection hole.
2. Slide the bend relief , the collet nut ➀and then the collet ➁
onto the cable.
0
5. Slide the collet ➁forward and locate slot ➂in the key of the
insulator ➃. Slide collet nut ➀over collet ➁and then push the
whole assembly into the shell ➆whilst positioning it to
ensure that the slot ➄ of insulator ➃locates in the inside slot
of the shell. Tighten the collet nut ➀to the maximum torque
of 0.5 Nm.
Push the bend relief onto the collet nut ➀.
0
Configuration
M02
M03
M04, M05, M06, M07
M08, M10, M12
M16, M19
17.0 5.5
17.0 5.5
15.0 4.0
15.0 4.0
15.0 4.0
Dimensions (mm)
LT
51
52
Exploded view of the REDEL 3P
Straight plug
Fixed socket
Fixed socket with square flange
Note: the bend relief must be ordered separately.
backnut earthing contact insulator +
contacts
shell
bend relief
backnut for
a bend relief insert + contacts shell
cable collet
hexagonal nut front nut
shell
seal
nut earthing contact insulator + contacts
insert nut shell
earthing contact insulator + contacts
insert nut shell finishing cover
3P SERIES
54
3P Series
Historically the 3P is LEMO’s first series of completely plastic connectors. It is designed to accommodate cable diameters
up to 9.5 mm. Available in 11 different contact configurations including multicontact, and hybrid HV/electrical;
coax/electrical; fibre optic/electrical, fluidic, the 3P series has been specifically designed for all applications requiring
minimum weight, maximum electrical insulation values, and high thermal and mechanical properties, as well as suitability for
either vapour or gas sterilization and for cold sterilization with a chemical product.These connectors provide remarkable
safety by using nonconductive materials and four different systems to prevent accidental cross-mating, i. e. colour coding,
housing keying, insert keying and insert polarization.
Standard models
Straight plug
FGG
Fixed socketsFree socket
EGG EBG PHG
Alignment keys and insert polarization
The 3P series makes it possible for the user to configure his
own keying system.
The insert can be located into 11 different angular positions
relative to the external alignment key.
α
E
F
G
H
J
KL
A
B
C
D
A
B
C
D
E
F
G
H
J
K
L
Angle
Plug Socket
180° 180°
147° 16' 212° 44'
114° 33' 245° 27'
81° 49' 278° 11'
49° 05' 310° 55'
16° 22' 343° 38'
343° 38' 16° 22'
310° 55' 49° 05'
278° 11' 81° 49'
245° 27' 114° 33'
212° 44' 147° 16'
Insert code
Rear view
of a socket
Note: the reference letter:
- on the plug insert, is placed to the left of the alignment key.
- on the socket insert, is placed to the right of the alignment key.
55
FGG 306
3P
PLWD75
Plug
Model: (page 56-57)
Series: 3P
Cable fixing type: D = cable seal
Low voltage contact type3): (page 59)
W= male to solder Y= male to crimp
Collet nut colour table1):(page 59)
G= grey J= yellow
A= blue M= brown
B= white N= black
R= red V= green
Insulator: L = PEEK2)
Outershell:
Collet: 75 = (cable ø 6.7 mm - 7.5 mm)
85 = (cable ø 7.6 mm - 8.5 mm)
95 = (cable ø 8.6 mm - 9.5 mm)
Contact configuration (page 58)
Part numbering system
.
.
.
P = grey PSU
N = black PSU
X= white PSU
FGG.3P.306.PLWD75 Straight plug with key and cable seal, 3P series, multipole type with 6 contacts, outer shell in grey PSU,
PEEK insulator, male solder contact, D type collet for 6.7 mmm to 7.5 mm diameter cable and grey coloured ring.
PHG.3P.310.NLWD75 Free socket with key and cable seal, 3P series, multipole with 6 contacts, outer shell in black PSU, PEEK
insulator, female solder contact, D type collet for 6.7 mm to 7.5 mm diameter cable and black coloured ring.
EGG.3P.306.PLW Fixed socket with key, 3P series, multipole type with 6 contacts, outer shell in grey PSU, PEEK insulator,
female solder contact and grey coloured ring.
Note: 1) the variant position of the part number is used to specify the colour of the coloured ring. For grey PSU (material Code P).
2) for the high voltage type «709» use «J» enhanced PEEK material code. The standard colour is grey and nothing is mentionned in the variant position.
3) the letters W or Y are also used for special arrangements.
PHG 306
3P
NLWD75
Free socket
Model: (page 56-57)
Series: 3P
Cable fixing type: D = cable seal
Low voltage contact type3): (page 59)
W= female to solder
Collet nut colour table1):(page 59)
G= grey J= yellow
A= blue M= brown
B= white N= black
R= red V= green
Insulator: L = PEEK2)
Outershell:
Collet: 75 = (cable ø 6.7 mm - 7.5 mm)
85 = (cable ø 7.6 mm - 8.5 mm)
95 = (cable ø 8.6 mm - 9.5 mm)
Contact configuration (page 58)
.
.
.
P = grey PSU
N = black PSU
X= white PSU
EGG 306
3P
PLW
Fixed socket
Model: (page 56-57)
Series: 3P
Low voltage contact type3): (page 59)
Y= female to crimp W= female to solder
N= female for print only for type 306, 310 and 314
Collet nut colour table1):(page 59)
G= grey J= yellow
A= blue M= brown
B= white N= black
R= red V= green
Insulator: L = PEEK2)
Outershell:
Contact configuration (page 58)
.
.
.
P = grey PSU
N = black PSU
X= white PSU
56
Standard models (IP61) .. .
3P
14
365
2
76783
12 10 9
125
12 412 11
1Outershell
2Retaining nut
3Round nut
4Coloured ring
5Insulator
6Female contact
7Male contact (earthing)
Fixed socket
Straight plug
Value Standards
Average retention force when
pulling on the cable 1N = 0.102 kg
Cable retention force (depends on
cable construction) 1N = 0.102 kg
Characteristics
120 N IEC 60512-8 test 15f
100 - 200 N IEC 60512-9 test 17c
1Outershell
2Latch sleeve
3Retaining nut
4Coloured ring
5Insulator
6Male contact
7Female contact (earthing
)
8Clamping sleeve
9Clamp
10 Screw
11 Washer
12 Seal
Value Standards
Endurance (latching)
Working temperature range1) (PSU)
Watertightness (mated)
Characteristics
> 1000 cycles IEC 60512-5 test 9a
-50/+150°C –
IP61 IEC 60529
Note: 1) for the type hybrid LV + fibre optic, the temperature is: -40/+80°C
ø 21.2
~47
~63
ø 18.8
FGG Straight plug with key and cable seal
Part Number
FGG.3P.•••.PLWD75
FGG.3P.•••.PLWD85
FGG.3P.•••.PLWD95
min max
6.7 7.5
7.6 8.5
8.6 9.5
Cable ø
57
EGG Fixed socket with key, nut fixing
Part Number
EGG.3P.306.PLW
EGG.3P.310.PLW
EGG.3P.314.PLW
EGG.3P.318.PLW
Note: for PCB drilling pattern see page 65.
Panel hole see page 65.
28
8
31.7
ø 22
ø 18.8
M20 x 1
EBG Fixed socket with key, square flange and screw fixing
Part Number
EBG.3P.306.PLW
EBG.3P.310.PLW
EBG.3P.314.PLW
Note: for PCB drilling pattern see page 65.
Panel hole see page 65.
ø 27
~55
ø 18.8
PHG Free socket with key and cable seal
Part Number
PHG.3P.•••.NLWD75
PHG.3P.•••.NLWD85
PHG.3P.•••.NLWD95
min max
6.7 7.5
7.6 8.5
8.6 9.5
Cable ø
Note: the picture shows outershell in black PSU.
ø 22
5 maxi
8
27
a
ø 26
ø 26.7
ø 18.8
M20 x 1
Solder + Crimp
27
c
ød
7.5
Print
6+1LV 27 4.7 27 4.7 5.5 0.7
10+1LV 27 4.7 27 4.7 5.5 0.7
14+1LV 27 4.7 27 4.7 5.5 0.7
18+1LV 27 4.7 27 4.7 - -
Contact
Solder Crimp Print
Na maxN a c ø d
number
of
contacts
.. .
3P
Insert configuration
Reference
Number of contacts
ø A (mm)
Solder bucket ø (mm)
5)
Solder
Crimp
Print (straight)
Test voltage (kV rms)
1)
Contact-contact
Air clearance min
2)
(mm)
Creepage distance min
3)
(mm)
Rated current (A)
Contact
type
1
2
3
4
Female solder contacts
Female crimp contacts
ø A
ø A
4
3
2
1
Male solder contacts
Male crimp contacts
Note: 1) depending on specific application and related standard, more restrictive operating voltage may apply.
We suggest operating voltage = 1/3 test voltage, see page 68.
2) shortest distance in air between two conductive parts.
3) shortest distance along the surface of the insulating material between two conductive parts.
4) fibre optic contact must be ordered seperately (see page 61)
5) for a given AWG, the diameter of some stranded conductor design is larger than the solder cup diameter (see page 69).
6) configuration 809 use «C» type coaxial contact.
809
0.9 0.8
••
- 1.7 0.90 0.90 4.0
306
310
314
318
6+1LV 0.9 0.8
•••
3.9 1.95 1.95 6.0
10+1LV 0.9 0.8
•••
3.3 1.25 1.25 5.0
14+1LV 0.9 0.8
•••
1.7 0.90 0.90 4.0
18+1LV 0.7 0.6
•
- - 2.7 0.70 0.70 3.0
92H
92K
96H
96K
0.9 0.8
••
- 1.7 0.90 0.90 4.0
0.7 0.6
•
- - 2.7 0.75 0.75 3.0
0.9 0.8
••
- 1.7 0.90 0.90 4.0
0.7 0.6
•
- - 2.7 0.75 0.75 3.0
9+1LV
1Coax6)
9+1LV
1FO
4)
9+1LV
1FO
4)
11+1LV
1FO
4)
11+1LV
1FO
4)
.. .
3P
709
0.9 0.8
••
- 1.7 0.90 0.90 4.0
9+1LV
1HV
033
40.9
--
•
- 3.0 1.45 1.45 9.0
3 Fluid.
+ 3LV
58
Multipole
H.V.
Hybrid +LV
Coaxial
Hybrid +LV
Fibre optic
Hybrid +LV
Fluidic
Hybrid +LV
59
Contact type
Select the type of contact: solder or crimp?
Plug
Socket
Female
W
Y
N
solder
crimp
print
Type
Male
W
Y
solder
crimp
Type
Colour coding
Easy identification with the assistance of colour coding. Outershell is only available in grey, black or white (see page 55).
When should I use crimp rather than solder contacts ?
Soldering
• recommended for small volumes
• requires little amount of tooling (soldering iron)
• requires more time
Crimping
• recommended for large volumes
• no heat is required to make the connection
• for contacts with high density
• for use in high temperature environment
• requires extra tooling (crimping tools)
.. .
3P
.. .
3P
Colours
grey blue yellow black red green brown white
GA JNRVMB
7001 5002 1016 9005 3020 6024 8002 9003
Reference
RAL code Note: the RAL colours are indicative and depend on raw material
and production process. Colour may differ.
Accessories
FGG-EGG Insulator for crimp contacts
Insulator part number
For plug For socket
FGG.3P.306.ML EGG.3P.406.ML
FGG.3P.310.ML EGG.3P.410.ML
FGG.3P.314.ML EGG.3P.414.ML
Contact configuration
306
310
314
Note: all dimensions are in millimeters
male female
FGG-EGG Crimp contacts, kit with the number of
contacts in a tube
Contact part number
Male Female
FGG.3P.306.ZZYT EGG.3P.306.ZZYT
FGG.3P.310.ZZYT EGG.3P.310.ZZYT
FGG.3P.314.ZZYT EGG.3P.314.ZZYT
Contact ø A ø C
configuration (mm) (mm)
306 0.9 1.1
310 0.9 1.1
314 0.9 1.1
ø A
ø A
ø C
ø C
FGG-EGG Earthing contacts
Part Number
GEB.3P.240.UB
GEB.3P.240.UG
GEB.3P.240.UN
M20 x 1
ø 26
6
GEB Plastic nut
PSU white
PSU grey
PSU black
Mat. Colours
4.5
28
EBG Finishing cover
Contact part number
Male Female
FGG.3P.561.ZZY EGG.3P.661.ZZY
FGG.3P.561.ZZY EGG.3P.661.ZZY
FGG.3P.561.ZZY EGG.3P.661.ZZY
FGG.3P.561.ZZY EGG.3P.661.ZZY
FGG.3P.561.ZZY EGG.3P.661.ZZY
ø A ø C
(mm) (mm)
306 - 310 0.9 2.0
314 - 318 0.9 2.0
709 - 809 0.9 2.0
96H - 92H 0.9 2.0
96K - 92K 0.9 2.0
Part Number
EBG.3P.260.UB
EBG.3P.260.UG
EBG.3P.260.UN
PSU white
PSU grey
PSU black
Mat. Colours
Note: a finishing cover is supplied with all EBG fixed sockets with a square flange.
Models EBG sockets, with a square flange, can also be mounted without using
the fixing screws.
60
Type
42
6.5
2.5
AB
ø 3
C
10.5
GMA Bend relief
Part Number
GMA.3P.050.SN
–3.0 3.9
A 4.0 4.9
B 5.0 5.9
C 6.0 7.0
Cable ø (mm)
min. max.
Cut
Note: the cable entry of the FGG plugs can be fitted with a flexible bend relief which can accommodate cables of 3 to 7 mm in diameter.
The adjustment to the diameter is done by cutting the conical end. The bend relief is mounted inside the nut.
The cable must have a sheath with a large enough diameter in order to be held by the clamping system.
Material: Black thermoplastic rubber
Fibre optic contact
For the hybrid type LV + fibre optic, fibre optic contacts must be ordered separately.
FFS.F1 Male F1 Fibre Optic Contact for plug
~ 25.5
ø 4.4
ø 2.4
Reference
FFS.F1.GB1.ACE30
FFS.F1.HB1.AAE30
FFS.F1.JB1.AAE30
FFS.F1.KB1.AAE30
FFS.F1.RB1.AAE30
235 HCS
335 HCS
435 HCS
640 HCS
1100 Polymer
Ferrule inside
ø (µm) Fibre type
Note: other ferrule inside diameter, consult us.
PSS.F1 Female F1 Fibre Optic Contact for socket
26.2
ø 4.4
S 4 S 3.5
Reference
PSS.F1.GB1.ACE30
PSS.F1.HB1.AAE30
PSS.F1.JB1.AAE30
PSS.F1.KB1.AAE30
PSS.F1.RB1.AAE30
235 HCS
335 HCS
435 HCS
640 HCS
1100 Polymer
Ferrule inside
ø (µm) Fibre type
Note: other ferrule inside diameter, consult us.
FFS.F2 Male F2 Fibre Optic Contact for plug
~ 31.2
ø 2
ø 4.4
Reference
FFS.F2.BA2.LCE30
FFS.F2.BB2.LCE30
FFS.F2.BD2.LCE30
FFS.F2.BD2.LCE30
FFS.F2.FB2.LCE30
125 9/125
126 9/125
128 50/125
128 62.5/125
144 100/40
Ferrule inside
ø (µm) Fibre type
Note: all dimensions are in millimeters.
61
PSS.F2 Female F2 Fibre Optic Contact for socket
11.9
~ 31.2
ø 2
ø 4.4
Reference
PSS.F2.BA2.LCE30
PSS.F2.BB2.LCE30
PSS.F2.BD2.LCE30
PSS.F2.BD2.LCE30
PSS.F2.FB2.LCE30
125 9/125
126 9/125
128 50/125
128 62.5/125
144 100/40
Ferrule inside
ø (µm) Fibre type
Note: all dimensions are in millimeters.
Recommended coaxial cables
Type
RG.174A/U
RG.178B/U
RG.179B/U
RG.187A/U
RG.188A/U
RG.196A/U
RG.316/U
•
•
•
•
•
•
•
Group1)
123
Note: 1) the cable group number corresponding to the cable must be written in the variant position of the part number
(see page 55).
Tooling
DPC.91.701.V Crimping tool DCE Positioners for crimp contacts
male female
DCF Automatic extraction tools for crimp contacts
Contact ø
Conductor
(mm) AWG
Contact
type
Positioner part number
Male Female
DCE.91.093.PVC DCE.91.093.PVM
DCE.91.093.PVC DCE.91.093.PVM
DCE.91.093.PVC DCE.91.093.PVM
306 0.9 20-22-24
310 0.9 20-22-24
314 0.9 20-22-24
Part number extractor
For male contact and female contact
DCF.91.093.5LT
DCF.91.093.5LT
DCF.91.093.5LT
Selector No
Setting
6-5-5
6-5-5
6-5-5
Note: this model is used for male and female contacts.
The variance in conductor stranding diameter for the minimum AWG is such that some can have a cross section which is not sufficient to
guarantee crimping as per IEC 60352-2 standard. All dimensions are in millimeters.
62
80
34
DCC Extraction tool for coax contact type «C»
Part Number
DCC.91.384.5LA 809
Contact
type
DPE Crimping tool for coax contact type «C»
Part Number
DPE.99.103.8K
DPE.99.103.1K
1-3
2
Cable group
DCP.91.019.HN Spanners for securing
the insulator nut for sockets
DCP.91.026.HN Spanners with notch for securing
the collet nut
25
60
Material: Black polyamide Material: Black polyamide
DRV.91.CF2.PN F2 contact fibre optic work stationDCS Polishing tool for fibre optic contact
Part Number
DCS.91.F24.LC
DCS.91.F13.LC
F2
F1
Contact type
Note: all dimensions are in millimeters.
63
DPE.99.524.337K Crimp tool for fibre optic contact
F1 and F2 type
DCS Microscope adaptor for fibre optic contact
Part Number
DCS.91.G90.6E200
DCS.91.G90.6E240
F2
F1
Contact type
WST.FB.G00.301 Fibre inspection microscope
WST Epoxy curing oven for fibre optic contact
Part Number
WST.FR.220.VA
WST.FR.110.VA
220 volts
110 volts
Voltage
DCC.91.312.5LA Extraction/Installation tool
for fibre optic contact F1 and F2 type
DCS.91.F23.LA Cleaning tool for F2 contact
DCS.F2.035.PN F2 contact alignment device
installation/extraction tool
64
ø 3
ø 20.1
34 min.
20
ø 3.1
ø 3
ø 20.1
31 min.
Panel hole
For EGG For EBG
35°
25°
ø 0.8
50°
4.1
ø 7.5
PCB drilling pattern
For straight contacts
306
45°
45°
22°30'
ø 3.8
ø 8.2
ø 0.8
310
50°
70°
30°
ø 3.8
ø 8.2
ø 0.8
314
65
Assembly instructions
2 4 6 8 9531
T
L
Solder
Solder
Configuration
306 - 310
314 - 318
13.0 3.0
13.0 3.0
Dimensions (mm)
LT
For PSU only:
We recommend ONLY the use of VTCS-6 Clear Vibra-tite or
ThreeBond 1401 to secure the connector backnut. The use of
other materials could result in damage to the connector.
The only recommended chemical cleaner is Isopropyl Alcohol.
Solder LV contacts
2.Slide the retaining nut ➀, the washer ➁, the seal ➂ and the
clamping sleeve ➃. In case of a screened cable solder the
braid into the earthing contact ➅.
1.Strip the cable according to the lengths given in the table.
Tin the conductors. In case of a screened cable separate
the braid and twist it apart as shown.
3.In case of a screened cable introduce the earthing
contact ➅into the insert ➇. Check that contact is
correctly located and remains in position when given a
gentle pull.
Solder conductors into contacts, making sure that
neither solder nor flux gets onto the insulator or cable
insulation.
4.Slide the clamping sleeve ➃forward and locate tag ➄
into one of the insulator slot according to the selected
polarization code. Make sure that same code is used for
plug and socket.
Tight the screw of the clamping sleeve ➃to secure the
cable. Slide washer and seal against clamping sleeve.
5.Push the whole assembly into the shell ➈whilst turning it
to insure that the tag ➄is correctly located in the inside
slot of the shell. Tighten the
retaining
nut ➀to the
maximum torque of 1.2 Nm.
– Socket mounting nut or screws = 2.3 Nm.
66
2 4
6
8 95
7
31
T
L
Solder
Crimp
For PSU only:
We recommend ONLY the use of VTCS-6 Clear Vibra-tite or
ThreeBond 1401 to secure the connector backnut. The use of
other materials could result in damage to the connector.
The only recommended chemical cleaner is Isopropyl Alcohol.
Crimp LV contacts
Configuration
306, 310, 314 19.0 5.4
Dimensions (mm)
LT
1.Strip the cable according to the lengths given in the table.
Tin the conductors. In case of a screened cable separate
the braid and twist it apart as shown.
2.Slide the retaining nut ➀, the washer ➁, the seal ➂and the
clamping sleeve ➃.
In case of a screened cable solder the braid into the
earthing contact ➅.
4.Now arrange contact-conductor combinations according
to the insert marking and locate them into the insert ➄.
Check that all contacts are correctly located and remain
in position when given a gentle pull. In case of a
screened cable introduce the earthing contact ➅into the
insert ➇. Check that contact is correctly located and
remains in position when given a gentle pull.
5.Slide the clamping sleeve ➃forward and locate tag ➄
into one of the insulator slot according to the selected
polarization code. Make sure that same code is used for
plug and socket.
Tight the screw of the clamping sleeve ➃to secure the
cable. Slide washer and seal against clamping sleeve.
6.Push the whole assembly into the shell ➈whilst turning it
to insure that the tag ➄is correctly located in the inside
slot of the shell. Tighten the
retaining
nut ➀to the
maximum torque of 1.2 Nm.
– Socket mounting nut or screws = 2.3 Nm.
3.Fix the appropriate positioner (table page 51) in the
crimping tool. Set selector to the number corresponding
to the conductor AWG as indicated on the positioner
label. Fit conductor into contact ➆and make sure it is
visible through the inspection hole in the crimp barrel.
Slide conductor-contact combination into the open
crimping tool; make sure that the contact is fully pushed
into the positioner. Close the tool. Remove from crimping
tool and check that conductor is secure in contact and
shows in inspection hole.
67
Mechanical latching characteristics
68
Contact
resistance (mΩ)
1000 cycles
< 8.5
< 6.5
< 4.5
< 2.8
< 2.6
< 2.9
Contact resistance with relation to the number
of mating cyles
(measured according to IEC 60512-2 test 2a)
Average values measured after the mating cycles and the
salt spray test according to IEC 60512-6 test 11f.
Insulation resistance between the contacts
and contact/shell
(measured according to IEC 60512-2 test 3a)
A ø
(mm)
0.5
0.7
0.9
1.3
1.6
2.0
Multipole
PEEK
> 1012 Ω
> 1010 Ω
Insulating material
new
after humidity test1)
Note: 1) 21 days at 95% RH according to IEC 60068-2-3.
Force
(N)
Fv
Fd
Fa
Series
1P 2P 3P
8.0 5.5 7.5
8.0 8.5 17.0
100 150 120
PSU shell material
PEI shell material
Notes: 1N = 0.102 kg.
Mechanical endurance: 1000 cycles.
Fv: average latching force
Fd: average unmating force with axial pull on
the outer release sleeve
Fa: average retention force for straight pull
on the collet nut
Fv
Fd
Fa
Force
(N)
Fv
Fd
Fa
Series
1P 2P
6.5 6.0
6.5 9.0
120 100
Notes: The forces were measured on PSU outer shells not fitted with contacts.
The mechanical endurance represents the number of cycles after which the
latching system is still effective (1 cycle = 1 latching/unlatching – 300 cycles per
hour). The values were measured according to the standard IEC 60512-7, test
13a.
Test voltage (Ue) :
(measured according to the IEC 60512-2 test 4a standard)
It corresponds to 75% of the mean breakdown voltage.
Test voltage is applied at 500 V/s and the test duration is 1 minute.
This test has been carried out with a mated plug and socket, with power supply only on the plug end.
Operating voltage (Us) :
It is proposed according to the following ratio : Us =
Caution:
For a number of applications, safety requirements for electrical appliances are more severe with
regard to operating voltage.
In such cases operating voltage is defined according to creepage distance and air clearance
between live parts.
Please consult us for the choice of a connector by indicating the safety standard to be met by the
product.
Test voltage
Ue
3
69
259 24 11.277 0.444 52.90 0.0820
817 30 9.702 0.382 41.40 0.0641
259 26 8.89 0.35 33.20 0.0514
133 25 6.9596 0.274 21.5925 0.0335
133 27 5.5118 0.217 13.5885 0.0211
168 30 4.4450 0.175 8.5127 0.0132
133 29 4.3942 0.173 8.6053 0.0133
105 30 3.3020 0.13 5.3204 0.0082
37 26 2.9210 0.115 4.7397 0.0073
1 10 2.6162 0.103 5.2614 0.0082
37 28 2.3114 0.091 2.9765 0.0046
19 25 2.3622 0.093 3.0847 0.0048
7 20 2.5400 0.10 3.6321 0.0056
1 12 2.0828 0.082 3.3081 0.0051
41 30 2.0574 0.081 2.0775 0.0032
19 27 1.8542 0.073 1.9413 0.0030
7 22 2.0828 0.082 2.2704 0.0035
1 14 1.6510 0.065 2.0820 0.0032
65 34 1.5748 0.062 1.3072 0.0020
26 30 1.5748 0.062 1.3174 0.0020
19 29 1.4986 0.059 1.2293 0.0019
7 24 1.5494 0.061 1.4330 0.0022
1 16 1.3208 0.052 1.3076 0.0020
65 36 1.2700 0.05 0.8234 0.0013
42 34 1.2700 0.05 0.8447 0.0013
19 30 1.3208 0.052 0.9627 0.0015
16 30 1.2954 0.051 0.8107 0.0013
7 26 1.2700 0.05 0.8967 0.0014
1 18 1.0414 0.041 0.8229 0.0013
42 36 1.0160 0.04 0.5320 8.2x10-4
19 32 1.0414 0.041 0.6162 0.0010
10 30 1.0160 0.04 0.5067 7.9x10-4
7 28 0.9906 0.039 0.5631 8.7x10-4
1 20 0.8382 0.033 0.5189 8.0x10-4
19 34 0.8382 0.033 0.3821 5.9x10-4
7 30 0.7874 0.031 0.3547 5.5x10-4
1 22 0.6604 0.026 0.3243 5.0x10-4
42 40 0.6604 0.026 0.2045 3.2x10-4
19 36 0.6858 0.027 0.2407 3.7x10-4
7 32 0.6350 0.025 0.2270 3.5x10-4
1 24 0.5588 0.022 0.2047 3.2x10-4
19 38 0.5588 0.022 0.1540 2.4x10-4
7 34 0.5080 0.02 0.1408 2.2x10-4
1 26 0.4318 0.017 0.1281 2.0x10-4
19 40 0.4318 0.017 0.0925 1.4x10-4
7 36 0.4064 0.016 0.0887 1.4x10-4
1 28 0.3302 0.013 0.0804 1.2x10-4
7 38 0.3302 0.013 0.0568 8.8x10-5
1 30 0.2794 0.011 0.0507 7.9x10-5
7 40 0.2794 0.011 0.0341 5.3x10-5
1 32 0.2286 0.009 0.0324 5.0x10-5
1 34 0.1693 0.007 0.0201 3.1x10-5
1 36 0.127 0.005 0.0127 2.0x10-5
1 38 0.1016 0.004 0.0081 1.3x10-5
1 40 0.078 0.003 0.0049 7.5x10-6
Table of American Wire Gauge
AWG
Construction ø wire max Wire section
(mm) (in) (mm2) (sq in)
0
1
2
4
6
8
8
10
10
10
12
12
12 1)
12
14
14
14 1)
14
16 1)
16
16
16 1)
16
18 1)
18 1)
18
18
18
18
20 1)
20
20
20
20
22
22
22
24 1)
24
24
24
26
26
26
28 1)
28
28
30
30
32
32
34
36
38
40
Table of wire gauges according to IEC-60228 standard
Conductor no
x Ø (mm)
Max Ø Max Ø Section Section
(mm) (in) (mm2) (sq in)
196x0.40
7x2.14
125x0.40
7x1.72
1x4.50
80x0.40
7x1.38
1x3.60
84x0.30
7x1.50
1x2.76
56x0.30
7x0.86
1x2.25
50x0.25
7x0.68
1x1.78
30x0.25
7x0.52
1x1.4
32x0.20
7x0.43
1x1.15
42x0.15
28x0.20
1x1.0
28x0.15
16x0.20
1x0.80
7x0.25
1x0.60
14x0.15
7x0.20
18x0.10
14x0.10
21x0.07
14x0.10
7.50 0.295 25.00 0.0387
6.10 0.240 25.00 0.0387
6.00 0.236 16.00 0.0248
4.90 0.192 16.00 0.0248
4.50 0.177 16.00 0.0248
4.70 0.155 10.00 0.0155
3.95 0.155 10.00 0.0155
3.60 0.141 10.00 0.0155
3.70 0.145 6.00 0.0093
3.15 0.124 6.00 0.0093
2.76 0.108 6.00 0.0093
2.80 0.110 4.00 0.0062
2.58 0.098 4.00 0.0062
2.25 0.082 4.00 0.0062
2.15 0.084 2.50 0.0038
2.04 0.080 2.50 0.0038
1.78 0.070 2.50 0.0038
1.60 0.062 1.50 0.0023
1.56 0.061 1.50 0.0023
1.40 0.055 1.50 0.0023
1.35 0.053 1.00 0.0015
1.29 0.050 1.00 0.0015
1.15 0.045 1.00 0.0015
1.20 0.047 0.75 0.0011
1.15 0.045 0.75 0.0011
1.00 0.039 0.75 0.0011
0.95 0.037 0.50 7.7x10-4
0.90 0.035 0.50 7.7x10-4
0.80 0.031 0.50 7.7x10-4
0.75 0.029 0.34 5.2x10-4
0.60 0.023 0.28 4.3x10-4
0.75 0.029 0.25 3.8x10-4
0.65 0.023 0.22 3.4x10-4
0.50 0.019 0.14 2.1x10-4
0.40 0.015 0.11 1.7x10-4
0.40 0.015 0.09 1.3x10-4
0.40 0.015 0.09 1.3x10-4
Strand AWG/
nb strand
Note: 1) not included in the standard
Technical tables
Product safety notice
70
PLEASE READ AND FOLLOW ALL INSTUCTIONS CAREFULLY AND CONSULT ALL RELEVENT NATIONAL AND
INTERNATIONAL SAFETY REGULATIONS FOR YOUR APPLICATION.
IMPROPER HANDLING, CABLE ASSEMBLY, OR WRONG USE OF CONNECTORS CAN RESULT IN HAZARDOUS
SITUATIONS.
1. SHOCK AND FIRE HAZARD
Incorrect wiring, the use of damaged components, presence of foreign objects (such as metal debris), and / or residue
(such as cleaning fluids), can result in short circuits, overheating, and / or risk of electric shock.
Mated components should never be disconnected while live as this may result in an exposed electric arc and local
overheating, resulting in possible damage to components.
2. HANDLING
Connectors and their components should be visually inspected for damage prior to installation and assembly. Suspect
components should be rejected or returned to the factory for verification.
Connector assembly and installation should only be carried out by properly trained personnel. Proper tools must be
used during installation and / or assembly in order to obtain safe and reliable performance.
3. USE
Connectors with exposed contacts should never be live (or on the current supply side of a circuit). Under general
conditions voltages above 30 VAC and 42 VDC are considered hazardous and proper measures should be taken to
eliminate all risk of transmission of such voltages to any exposed metal part of the connector.
4. TEST AND OPERATING VOLTAGES
The maximum admissible operating voltage depends upon the national or international standards in force for the
application in question. Air and creepage distances impact the operating voltage; reference values are indicated in the
catalog however these may be influenced by PC board design and / or wiring harnesses.
The test voltage indicated in the catalog is 75% of the mean breakdown voltage; the test is applied at 500 V/s and the
test duration is 1 minute.
5. CE MARKING
CE marking means that the appliance or equipment bearing it complies with the protection requirements of one
or several European safety directives.
CE marking applies to complete products or equipment, but not to electromechanical components, such as
connectors.
6. PRODUCT IMPROVEMENTS
The LEMO Group reserves the right to modify and improve to our products or specifications without providing prior
notification.
71
Notes:
72
Notes:
No reproduction or use without express permission of editorial or pictorial content, in any manner.
LEMO SA reserves the right to modify and improve specifications, at all times, without any notification.
B S K E F 00 01 0A 3T 4A 4M 3K.
93C 1D Y05 5G 2G 2C L H M R N 03 V W F P D K/S 01 DIN
Unipole
Multipole
Coaxial 50 Ω
Coaxial 75 Ω
Multi Coaxial
Mixed Coax + LV
Triaxial 50 Ω
Triaxial 75 Ω
Mixed Triax + LV
Quadrax
High Voltage
Multi High Voltage
Mixed HV + LV
Fibre Optic
Multi Fibre Optic
Mixed FO + LV
Thermocouple
Fluidic
Multi Fluidic
Mixed Fluidic + LV
•
•
•
•
•
• included in this catalogue
B Series Keyed S Series K Series Keyed E Series F Series Keyed 00 Series 01 Series
0A Series 3T Series 4A Series 4M Series Keyed 3K.93C Series Keyed 1D Series Y Series
05 Series 5G Series Keyed 2G Series Keyed 2C Series L Series Keyed H Series M Series Keyed
R Series Keyed N Series Keyed 03 Series Keyed V Series W Series Keyed Cable assembly K/S Series Keyed
REDEL F Series P REDEL Series Keyed D REDEL Series 01 Series Keyed VAA Series SAA Series TAA Series
1
© CAT.MH.LEN.P0908
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© CAT.MP.REN.P1208