N E W Vision sensor with built-in LCD monitor "Smart Sensor" ZFX-C "Essential Innovation for Future Generations" Easy Vision Being Our Vision The Omron's new ZFX-C Smart Vision Sensor is a total Image Processing system that includes everything from a camera with an integrated light source to an image-processing unit. With Omron's newly developed proprietary measurement algorithm, the parameter can be set through only a few steps involving the operation of a touch-panel color monitor. This "Smart" user interface provides simplicity of usage giving anyone all they can need to perform a complete image enhancement. The new technology and style of the ZFX-C paves the way to a new era of vision sensors. 2 "Smar t Recipe" with condensed know-how World's first Capturing the image processing know-how Omron has accumulated over many years, the world's first "Smart Recipe" has radically reduced setting up time allowing for greater productivity. One-touch automatic setting The essential skills for image processing are now packaged into Omron's unique algorithm. The setting that traditionally required much fumbling is now made easy with the "select from auto listed options" using recipes. Lighting setup, the longtime problem for image processing, and the tricky parameter details involved in measurement setup, can now be done automatically with just the flip of a switch. 3 Smart Recipe Smart Recipe is on Omron's invention of 3-step setting procedure. By adopting a new algorithm to encapsulate "human know-how", the auto setup for lighting and measurement now possible. Anyone can rapidly perform a high level of image processing. Step1 Choose best lighting Patent pending The know-how and trial and error that have been indispensable and required much time and effort up to now in lighting setup is now an automated process. By just selecting the best one from the candidate images automatically captured by changing the lighting pattern with the auto-lighting, anyone can easily find the optimal lighting. User can now easily determine settings for shiny work with high degrees of reflection and black monochrome work with low degrees of reflection, something very tricky before. In addition, when a more detailed setup is needed, the customized setup can be used to incorporate know-how. Automatic lighting setup With automatic lighting setup, user can simply select the best image from thumbnail of candidate images. Customized lighting setup A more detailed set up is possible with the customized lighting setup while looking at the image. Built-in lighting camera that enables an advanced automatic lighting The Built-in lighting camera and improved controller brings about an even higher degree of automatic lighting. With this camera you can produce up to a maximum of 1296 patterns of reflective lighting making the chore of choosing lighting equipment unnecessary. The lighting setup can be managed as digital data so it is possible to store the optimal setup for each job, and it smoothly handles the changing of settings. It is also possible to fine-tune the customized setup can be added. 4 Smart sensor ZFX- C Step2 Choose measurement icon Step3 Draw region, press and go The measurement method can be specified by just choosing Just specify the region of interest and press Auto key and the icon from out of a total of 9 measurement items for the system will determine the most suitable parameters for different types of inspection. the target image. Now anyone can easily perform a complex and advanced parameter setting which used to require special knowledge Pattern Sensiti Defect Area Hue Bright and cumbersome steps. Customized setting is also possible by fine tuning the parameters automatically set up. The time required to set up parameters can be significantly reduced. Position Width Width measurement Count Basic operations merely through selection of on-screen icons Intuitive operations Indicate the region Press the Auto key Obtain the width Appropriate filters and edge scan directions for width measurement can be automatically set by analyzing the target image. Easily adjusts position 3-step position correction Even when the position of work changes due to the Step 1 2 model 1 model Area Position Step 2 Step 3 Indicate each region (red frame) of the position correction. Press Auto key. conveyer condition, the excellent position correction function can come into play allowing adjustment using the work contours, two stage position correction and so on. With the auto setup, position difference can be easily adjusted to enable stable measurement. Select the suitable position correction icon for different tests In response to the position difference, the measurement region is automatically adjusted. No position correction Position corrected 5 Tailored Measurement item Including two shape measurement items, the system contains 5 categories and 9 types of Shape, Size, Edge, Bright and Hue, Application measurement items. It responds to the variety of inspection requirements in the manufacturing sites. Shape measurement item Pattern search Fastest in the industry The shape measurement is a fundamental algorithm for image processing. By adopting a new image processor, the pattern search achieves a balance in the three factors of speed, precision and stabilization, something that was an arduous task until now. It now supports a 360-degree revolving search and a sub-pixel processing of 1000 to 1 pixel units as well as a multi area searcher. The robust pattern search can respond to the A further improvement is the balance achieved in revolving searches that occur in pattern matching for a revolving work. The most time-consuming 360-degree revolving search can be performed with an excellent accuracy. multitude of inspects and measurements of any application. Sensitive search NEW When it comes to the difficult processing of detecting small differences, the Omron's unique sensitive search matches good work at a smallest detail and in doing defective so makes such detection all the more possible.It resists variations in position and density to capture even the smallest detail in the complex patterns. OK NG It is possible to detect even the smallest differences in the work. Application specific measurement item Defect 6 Size measurement item Region It is used to detect smears, scratches, Detects the existence of work within a chipping and burrs on the work. Defects region and measures its size based on are displayed on the screen, which makes the area to perform various it ideal tool for visual inspection. classification. Almost indistinguishable scratches can be detected after enhancing contrast using the color filter. LED illumination is determined based on the area of extracted color. Counts the number of scratches Smart sensor ZFX- C Bright and Hue measurement item Edge measurement item Hue NEW Position The three factors in color, i.e. hue, saturation and brightness The existence or not and the position value, are measured and digitalized. And whilst an accurate of the edge is measured. Oblique differentiation of the color is performed, it is also possible to edges can now be measured even in measure the color variety with the deviation measurement complex conditions and even more function (with color camera connected). accurate position measurements can be taken. The peak Normal time When lowering illumination bottom measurement function that can accurately capture the edges is now supported. Width The individual threshold for the hue, saturation and brightness value parameters can be set up so that even if one of them is different, it can be detected accurately and intensely. On the other hand, by expanding the range for the brightness value and saturation, and so on, it is possible to stabilize the color detection in the hue without any interference from illumination alterations. The width of the edge is measured. maximum minimum By using the edge partitioning method, it is possible to measure the maximum and minimum width. Bright Count Measures the brightness within a region. It can be The number of edges inside the area used for checking the is counted. Based on the number of presense of a component, etc., by generating average density and edges on the pre-registered good Based on the change in brightness, the presense of a screw (OK or NG) is determined. model, it counts the edges in the area and determines the correctness. density deviation values. Functions to support optimal measurements Up to 32 regions In one captured image, it is possible to measure a multiple up to 32 regions. When carrying out difficult inspection, it is possible to set-up a color filter and color extraction for each measurement item. Smear check Cap detection by color abstraction Labeling error check Gray filtering setup using double screen For each measurement item, it is possible to run 8 types of gray filtering such as expansion and contraction to enable stable measurements. Through the "setup while looking" option that makes it possible to check the preview, the optimal gray filtering can be selected. Measures three regions. Screen registration function Calculations function It is possible to register the image used in the setup. When you use the live image during setup sometimes the set up is not correct due to position differences in the work. However, with the registered image saved in the SD memory card as a"master image for setup", it can be easily verified when abnormal measurements occur. It is possible to make arithmetical calculations for measurement values, and calculations involving general functions, trigonometry, geometrical functions and logical functions. It is possible to setup internal variables, and complex calculations can be carried out. 7 Visualized Controller Smallest in class controller build in embedded LCD saves space and time. Visualized setting and monitoring Smallest in class Despite its small form factor, the enlarged screen significantly improves the visibility and the ease of operation. The method of operation can be selected from 3way - the touch pen, key pad or console. Enlarged screen enables wide range of views 130mm 90mm Simple setting with large screen Touch pen key pad Console Overview with thumbnail screen Rich interface support Automatically detects the connected camera and displays the appropriate menu. With rich selection of interface including parallel RS-232C/RS-422, USB 2.0, the extensibility is superior. Camera Camera I/F RGB monitor USB2.0 FULL SPEED PLC RS232-C/RS422 Console SD memory card Parallel I/O terminal Ethernet 8 VGA (640 x 480) Smart sensor ZFX- C Intensive camera solutions 8 types of cameras that can be selected for different types of work to achieve optimal measurement. Built-in lighting camera C-mount camera unit NEW Triple-speed camera (IP65) Triple-speed camera Line up of 6 types of built-in lighting cameras that do not This product line includes C-mount camera that can select need lighting selection or setup. The color camera can the lens to match the field. It can be used in combination respond to a wide range of work with a 5-150mm field of with optional lighting such as transmitted lighting, low angle view. Through image compression and partial capturing, it lighting and bar lighting, etc. to support different inspection can support a high-speed line. types. ZFX-SC ZFX-S (color) (monochrome) ZFX-SC50 (color) ZFX-SR10 (monochrome) Field of view 5 9 mm Field of view 10 50 mm (IP67 model available) ZFX-SC90 (color) ZFX-SR50 (monochrome) Field of view 10 50 mm Field of view 50 Innovative triple-speed camera Performs fast transfer of 11.1ms that are 3 times faster than standard cameras and 1.5 times faster than high-speed cameras while maintaining a resolution of the whole screen. In addition, a super speed, minimum 3.2ms transfer is possible with image compressions and partial capturing. 90 mm (IP67 model available) Standard camera 33.3ms Double-speed camera 16.7ms Triple-speed camera ZFX-SC150 (color) Field of view 80 ZFX-SC10 (color) Field of view 5 9 mm Fastest in the industry 150 mm (IP67 model available) Triple-speed camera, with compression capturing 11.1ms 3.2ms Excellent ease of use Flexible installation Hybrid interface Flexible installation supported for different mounting site conditions. It can be mounted on DIN rail as well as on the control panel surface. (Optional panel mount adapter available.) A new interface that supports both parallel I/O and terminal platform to dramatically improve the ease of wiring. 9 advanced Color Engine The ZFX-C's advanced auto-color processing ability makes stable and accurate measurements a reality, even for usually difficult to detect contrast and low lighting work. Automatic color filter Industry's first Even for images clearly distinguishable in color, when Red converted to monochrome the contrast tends to (auto) become low. Color filter analyzer automatically selects Yellow Magenta (auto) (auto) the optimal color filter (auto color filter) based on the image analysis result to adjust the contrast, to allow for stable image measurement. Any intermediate color Gray can be arranged for the color filter using custom (auto) Blue settings. Green (auto) (auto) (color) Cyan Filter can be customized for intermediate colors (auto) Without filter (monochrome) With filter (monochrome) Choose desired color NEW Simply select from the list of colors It is now possible to run an automatic pickup of color, something that used to be a complex procedure, using simply the Auto key. The advanced color engine automatically detects the color distribution in the selected range and automatically lists up to 4 optional color pickup in Select color to be pickup the order of color area. After that, user can simply select the desired color to be pickup. Specify the pickup area and press the Auto key to display 4 optional colors for pickup. pickup image Fine-tuning by using dual-screen The auto color pickup can fine-tune each of the hue, saturation and brightness value. Using double screens, the source image and the color pickup image can be compared and adjusted. This enables easy and stable pickup of colors with low illumination (traditionally difficult to pickup) and colors with large variation. The efficiency of operation is greatly increased. Source image 10 Smart sensor ZFX- C Versatile support tool The concept behind Smart Recipe that eradicates the pain of image processing has been leveraged in the system ramp-up and deployment. Image storing and re-measurement Stores up to 100 files of image data in the main memory without slowing measurement speed. Images data can be re-measured so even with a high-speed line, for example, the results of NG images can be grouped and stored separately. the measurements can be checked at leisure afterwards. On-site fine adjustment NEW On site variety adjustment of work is essential. Without returning to the menu mode, the measurement region, color contrast setup and so on can be tuned in adjust mode, using double screen to compare with the original image. The measurement results of the stored images can also be displayed so the unnecessary rejects can be efficiently reduced. Variety adjustment can be controlled Simply using the adjust mode. Visualized monitoring and analysis NEW Through a list/individual view of measurement results, and a logging monitor display, user can easily understand the measurement situation. The results display can be chosen from 9 patterns including individual results view (upper left, upper middle), lists of results/region view (lower left, lower middle), list of results/All results view (upper right), and data list view (bottom right). The results can be reviewed in detail which is useful for statistical analysis. Password function Display capture function It is possible to set up a password that alters between operating mode and other. This protects against operational errors at the manufacturing site. Display images can be captured and stored in the SD memory card. Useful for report documentation. 11 Ordering Information Controllers Power supply Appearance Circuit type Model NPN ZFX-C10 PNP ZFX-C15 NPN ZFX-C20 PNP ZFX-C25 1-camera model DC21.6 to 26.4V 2-camera model Cameras Type Appearance Setting distance Sensing area Model 34mm to 49mm 4.9mm x 4.9mm to 8.9mm x 8.9mm(variable) ZFX-SR10 ZFX-SR10R (See note.) 38mm to 194mm 9.8mm x 9.8mm to 49mm x 49mm(variable) ZFX-SR50 ZFX-SR50R (See note.) 34mm to 49mm 4.9mm x 4.9mm to 8.9mm x 8.9mm(variable) ZFX-SC10 ZFX-SC10R (See note.) 31mm to 187mm 9.8mm x 9.8mm to 49mm x 49mm(variable) ZFX-SC50 ZFX-SC50W(IP67) ZFX-SC50R (See note.) 67mm to 142mm 49mm x 49mm to 89mm x 89mm(variable) ZFX-SC90 ZFX-SC90W(IP67) ZFX-SC90R (See note.) 115mm to 227mm 89mm x 89mm to 148mm x 148mm(variable) ZFX-SC150 ZFX-SC150W(IP67) ZFX-SC150R (See note.) Remarks Monochrome type Camera with lighting Color type (ZFX-SC50) Monochrome type Camera only Color type Note. Equipped with a robot cable. 12 The CCTV lens is selected according to the range of detection and the installation distance. ZFX-S ZFX-SC Cable length:2m A Camera Cable is required. Camera Cables Type Cable length Camera Cable Normal type (See note 1.) Robot cable type Normal type (bending direction: A) Right-angle cable type Camera Cable Robot (bending direction: A) (See note 2.) Normal type (bending direction: B) Robot cable type (bending direction: B) Model 3m,8m ZFX-VS 3m ZFX-VSR 3m,8m ZFX-VSLA 3M/8M 3m ZFX-VSRLA 3M 3m,8m ZFX-VSLB 3M/8M 3m ZFX-VSRLB 3M Note 1: It is necessary for ZFX-S and ZFX-SC. ZFX-SR_/SC_ is a cable drawing out type, it doesn't use it. Note 2: Cable Bending Directions Bending Direction A (Model numbers ending in "A") The Cable bends toward the front panel at the Controller. The Cable bends downward at the Camera. Camera extension cable Type Camera Extension Cable Bending Direction B (Model numbers ending in "B") The Cable bends upward at the Camera. The Cable bends toward the back panel at the Controller. Accessories Cable length Model Type Model 3m ZFX-XC3A (See note.1) Console ZFX-KP (2m / 5m) FZ-M08 Normal type Robot cable type Extension cable (See note 2.) Camera Extension Cable Digital equalizer (camera side) (long-distance type) Digital equalizer (Controller side) 8m ZFX-XC8A (See note.1) LCD Monitor 3m ZFX-XC3AR (See note.1) Panel Mount Adapters 15m,25m ZFX-XC_BR 0.2m ZFX-XEQ01 0.2m ZFX-XEQ02 Note: The total combined length of the cables connected to the Controller and camera must not exceed 28.4 m (including the camera cable). Note 1: Up to two camera extension cables can be connected to the camera cable as long as the total cable length between the controller and the camera does not exceed 19 m. Note 2: Connect the ZFX-VS@@/VSR@@ Camera Cable to the Camera and connect the ZFX-XC@A/XC@AR Extension Cable to the Controller. ZFX-XPM bar lighting ZFV-LTL01 Optional Lighting bar double-lighting ZFV-LTL02 (See note 1.) bar low-angle lighting ZFV-LTL04 light source for through beam ZFV-LTF01 CCTV Lenses /Extension Tubes 3Z4S-LE series External Lighting FLV series Note 1: It is possible to ZFX-SC50 and ZFX-SC90 use it. Other cable Type Parallel I/O Cable RS-232C Cable RS-422 Cable Cable length Model 2m,5m ZFX-VP 2m ZFX-XPT2A 5m ZFX-XPT5A 15m ZFX-XPT15A 2m ZFX-XPT2B 5m ZFX-XPT5B 15 m ZFX-XPT15B Monitor Cable 2m,5m FZ-VM Special USB cable 1.8 m ZFX-XUSB 13 Specifications Controllers ZFX-C20 Item ZFX-C25 ZFX-C10H Number of connected cameras 2 Connectable camera ZFX-SR_/SC_/S/SC Processing resolution When ZFX-SR_/SC_ is connected:464 (H) x464 (V) When ZFX-S/SC is connected:608 (H) x464 (V) LCD monitor Display Indicator ZFX-C15H ZFX-C10 ZFX-C15 1 3.5" TFT color LCD (320 x 240 pixels) "Measuring" indicator (color: green): RUN Trigger indicator (color: blue): ENABLE Judgment indicator (color: orange): OUTPUT Error indicator (color: red): ERROR Input Parallel interface External Serial interface I/F Network communications Output 23 points (OR, ERROR, RUN, ENABLE, GATE, STGOUT0 to 1 (*1) , DO0 to 15) Circuit type NPN USB2.0 1 port, FULL SPEED, MINI-B connector RS-232C 1 port, max. 115200 bps (cannot be used simultaneously with RS-422 interface) RS-422 1 port, max. 115200 bps (cannot be used simultaneously with RS-232C interface) Ethernet 1 port, 100BASE-TX/10BASE-T PNP NPN Monitor output Analog RGB output, 1 ch (resolution VGA: 640 x 480) Memory card I/F SD card slot 1 ch Operation I/F 32 banks Number of setup items functions Measurement items PNP NPN 128 items/1 bank 32 items/1 bank Shape inspection Pattern search, sensitive serch, flexible search, grapgic search Pattern search, sensitive search Size inspection Area, labeling Area Edge inspection Position, width, count, angle Position, width, count, angle Brightness/color inspection Brightness, HUE Brightness, HUE Application-based inspection Defects, grouping Defects 1 model search, 2 model search, position, area, labeling, angle 1 model search, 2 model search, position, area, angle Position correction Additional Image memory function Max. 100 images (when 2 cameras are connected, 50 images/camera) functions Logging monitor Analysis function Menu language --- Japanese/English (can be switched) Power supply voltage 21.6 to 26.4 VDC (including ripple) Current consumption 1.5 A max. Insulation resistance Across all lead wires and controller case: 20 M (by 250 V megger) Dielectric strength Across all lead wires and controller case, 1000 VAC, 50/60 Hz, 1 min Ambient temperature range Operating: 0 to + 50 C, Storage: -15 to +60 C (with no icing or condensation) Ambient humidity range Operating and storage: 35% to 85% (with no condensation) Operation environment Ambient atmosphere No corrosive gases allowed robustness Degree of protection IP20 (IEC60529) Vibration resistance (durability) Vibration frequency: 10 to 150 Hz Single-amplitude: in0.35 mm Acceleration: 50 m/s2 10 times for 8 minutes in X, Y, and Z directons Shock resistance (destructive) 150 m/s2 3 times each in 6 directions (up/down, left/right, forward/backward) Ratings PNP Touch panel, key operation, console connection Number of registered banks Main 1.2 A max. 1.0 A max. Material Case: Polycarbonate (PC), Plate face: PMMA Weight Approx. 650 g Accessories Touch pen (ZFX-TP), Exhaust unit (ZFX-EU), Terminal block adapter (ZFX-XTB) Terminal block adapter mounting screws (4 p'ces) , Ferrite core (2 p'ces), Instruction Sheet, and Power connector *1 Only STGOUT0 is functional on the ZFX-C10H/C15H/C10/C15. 14 12 points (RESET, DSA, DI0 to 8, TRIG) Approx. 620 g Specifications Cameras Item ZFX-SR10 /SR10R ZFX-SR50 /SR50R ZFX-SC10 /SC10R ZFX-SC50 /SC50W /SC50R ZFX-SC90 /SC90W /SC90R ZFX-SC150 /SC150W /SC150R 4.9 mm x 4.9 mm to 8.9 mm x 8.9 mm (variable) 9.8 mm x 9.8 mm to 49 mm x 49 mm (variable) 4.9 mm x 4.9 mm to 8.9 mmx 8.9 mm (variable) 9.8 mm x 9.8 mm to 49 mm x 49 mm (variable) 49 mm x 49 mm to 89 mm x 89 mm (variable) 89 mm x 89 mm to 148 mm x 148 mm (variable) 34 mm to 49 mm 38 mm to 194 mm 115 mm to 227 mm Detection range (H x V) Detection range V H Setting distance (L) Relationship between setting distance and detection range 34 mm to 49 mm 31 mm to 187 mm 67 mm to 142 mm Setting distance (L) Setting distance (L) Setting distance (L) Setting distance (L) Setting distance (L) Setting distance (L) 49 mm 194 mm 49 mm 187 mm 142 mm 227 mm 34 mm 38 mm 4.9mm 8.9mm Detection range (H) Image capture element 34 mm 9.8mm 49mm Detection range (H) 31 mm 4.9mm 8.9mm Detection range (H) All-pixel capture inter-line transfer type 1/3" CCD (monochrome) 67 mm 9.8mm 49mm Detection range (H) 115 mm 49mm 89mm Detection range (H) 89mm 148mm Detection range (H) All-pixel capture inter-line transfer type 1/3" CCD (color) Effective number of pixels 659(H) x 494 (V) Pixel size 7.4 m (H) x 7.4 m (V) Shutter speed Partial function (partial capture) Image rate function 1/170s to 1/20000s OFF 1/2 partial, 1/4 partial Fine, Normal, High speed Not available Frame rate 90 fps (at capture of entire screen) Lens mount (with Lens) Lighting method LED Pulse lighting Red LED White LED Type Guide light Lighting Optional lighting I/F Direct lighting Available (center, measurement region) Not available Available (ZFV-LT Series) Not available Indicator Class Power supply voltage Risk Group 1 (IEC62471-2) 15 VDC 15 VDC, 48 VDC Current consumption Approx. 200 mA Approx. 350 mA (15 VDC: approx. 150 mA, 48 VDC: approx. 200 mA) (including current consumption when optional lighting is connected) Ambient temperature range Operating: 0 to + 40 C, Storage: -20 to +65 C (with no icing or condensation) (supplied from Controller) Ratings Ambient humidity range Operation environment robustness Degree of protection Dielectric strength Vibration resistance Shock resistance (destructive) Connection method Material Operating and storage: 35% to 85% (with no condensation) Ambient atmosphere (durability) Cable type Not available No corrosive gases allowed IP65 (IEC60529) ZFX-SC___: IP65 (IEC60529), ZFX-SC___W: IP67 (IEC60529) 1000 VAC 50 Hz/60 Hz 1 min 10 to 150 Hz Single-amplitude 0.35 mm 10 times for 8 min each in X, Y, and Z directions 150 m/s2 3 times each in 6 directions (up/down, left/right, forward/backward) Cable built-in type (cable length: 2 m) ZFX-SC@@@/SC@@@W/SR@@: Normal cable ZFX-SC@@@R/SR@@R: Robot cable ZFX-SR10/SR50/SC10/SC50/SC50W/SC90/SC90W/SC150/SC150W/SC150R: Case: ABS, mounting fixture: PBT ZFX-SR10R/SR50R/SC10R/SC50R/SC90R: Case: ABS, Mounting fixture (base): Aluminum, Mounting fixture (bracket): Stainless steel Weight ZFX-SR10/SR50/SC10: Approx. 200 g (including mounting fixture and cable) ZFX-SR10R/SR50R/SC10R: Approx. 270 g (including mounting fixture and cable) ZFX-SC50/SC50W: Approx. 270 g (including mounting fixture and cable) ZFX-SR50R: Approx. 400 g (including mounting fixture and cable) Accessories ZFX-SR10/SR50/SC10: Mounting fixture (ZFV-XMF) 1 p'ce, Ferrite core 2 p'ce, Instruction Sheet ZFX-SR10R/SR50R/SC10R: Mounting fixture (ZFV-XMF3) 1 set, Ferrite core 2 p'ces, Instruction Sheet ZFX-SC90/SC90W: Approx. 300 g (including mounting fixture and cable) ZFX-SC90R: Approx. 400 g (including mounting fixture and cable) ZFX-SC50/SC50W/SC90/SC90W: Mounting fixture (ZFV-XMF2) 1 p'ce, Ferrite core 2 p'ces, Instruction Sheet ZFX-SC50R/90R: Mounting fixture (ZFV-XMF4) 1 set, Ferrite core 2 p'ces, Instruction Sheet Approx. 600 g (including mounting fixture and cable) Ferrite core 2 p'ces, Instruction Sheet 15 Specifications Cameras Item ZFX-S ZFX-SC (monochrome type) (color type) Detection range (H x V) Detection range V H Setting distance (L) The CCTV lens is selected according to the detection range and the setting distance. Relationship between setting distance and detection range Image capture element All-pixel capture inter-line transfer type 1/3" CCD (monochrome) Effective number of pixels Pixel size All-pixel capture inter-line transfer type 1/3" CCD (color) 659(H) x 494 (V) 7.4 m (H) x 7.4 m (V) Shutter speed Partial function (partial capture) Image rate function Frame rate (at capture of entire screen) Lens mount 1/170s to 1/20000s Not available 1/2 partial, 1/4 partial Fine, Normal, High speed Not available 90 fps C mount Lighting method LED Type Lighting Guide light Optional lighting I/F Power supply voltage (supplied from Controller) Not available 15 VDC, 48 VDC Ratings Current consumption Ambient temperature range Operation Operating and storage: 35% to 85% (with no condensation) Ambient atmosphere No corrosive gases allowed Dielectric strength Vibration resistance (durability) Shock resistance (destructive) Connection method IP20 (IEC60529) 500VAC 50 Hz/60Hz 1 min 10 to 150 Hz Single-amplitude 0.35 mm 10 times for 8 min each in X, Y, and Z directions 150 m/s2 3 times each in 6 directions (up/down, left/right, forward/backward) Connector connection type (camera cable ZFX-VS/VSR required) Cable type ZFX-SC@@@/SC@@@W/SR@@: Normal cable ZFX-SC@@@R/SR@@R: Robot cable Material Case: Aluminum die-cast, Cover: Zinc-plated copper plate 0.5 mm thick, Camera mounting base:ABS Weight Approx. 80 g Accessories 16 Operating: 0 to + 50C, Storage: -25 to +65C (with no icing or condensation) Ambient humidity range environment Degree of protection robustness Approx. 160 mA Instruction Sheet CCTV Lenses Optical Graph If using the ZFX-S/SC Camera (Camera only), refer to the optical graph below and select the lens and Extension Tubes. The lens to be selected will depend on the size of the measurement object and the camera distance. 10000 t0 Meaning of Optical Graph 3Z4S-LE t0 Camera distance (mm) t0 t5 t15 t10 t25 t20t15 t10 t30 t40 t30 t25 t20 t50 t40 t50 t5 1000 t10 t0 t0 t0 t0 t0 t0 t2 t1 t0.5 t1 SV-0614V SV-0813V SV-1214V SV-1614V SV-2514V SV-3518V SV-5018V SV-7527V SV-10035V t2 t15 t20 t5 t40 t30 t25 t10 t5 t15 t20 t25 t10 t20 t5 t2 t15 100 t5 t1 t2 t1 t0.5 t1 t0.5 The X axis of the graph shows the field of vision L (mm), and the Y axis shows the camera distance A (mm). Camera t0.5 Extension Tube thickness: t (mm) Lens t1 30 2 10 100 Camera distance A (mm) 1000 Field of vision (mm) Field of vision (mm) CCTV Lenses Lens model 3Z4S-LE SV-0614V 3Z4S-LE SV-0813V 3Z4S-LE SV-1214V 3Z4S-LE SV-1614V 3Z4S-LE SV-2514V 3Z4S-LE SV-3518V 3Z4S-LE SV-5018V 3Z4S-LE SV-7527V 3Z4S-LE SV-10035V Appearance 30.0 29 dia. 34.0 28 dia. 29 dia. 29.5 29 dia. 24.0 24.5 29 dia. 33.5 29 dia. 37.0 32 dia. 32 dia. 42.0 32 dia. 43.9 Focal length 6 mm 8 mm 12 mm 16 mm 25 mm 35 mm 50mm 75 mm Brightness F1.4 F1.3 F1.4 F1.4 F1.4 F1.8 F1.8 F2.7 F3.5 Filter size M27 P0.5 M25.5 P0.5 M27 P0.5 M27 P0.5 M27 P0.5 M27 P0.5 M30.5 P0.5 M30.5 P0.5 M30.5 P0.5 Extension Tubes Model 3Z4S-LE SV-EXR Contents Set of seven tubes (0.5 mm, 1.0 mm, 2.0 mm, 5 mm, 10 mm, 20 mm, and 40 mm) Maximum outer diameter: 30 mm 100 mm *Do not use the 0.5-mm, 1.0-mm, and 2.0-mm Extension Tubes next to each other. These Extension Tubes are placed over the threaded section of the Lens or other Extension Tube. If more than one them are used together, the connection of the threaded section may not be secure. *Reinforcement is required to protect against vibration when Extension Tubes exceeding 30 mm are used. 17 External Dimensions(Unit:mm) Tolerance class IT16 applies to dimensions in this datasheet unless otherwise specified. Controllers Panel Mount Adapters ZFX-C20/C25/C10H/C15H/C10/C15 ZFX-XPM 145 4 15 90 122 (140) (Note 1) Note 1: Only connector 1 for camera 1 is provided on the ZFX-C10H/C15H/C10/C15. (90) 97.5 122 12.5 3 172 130 (130) (2) (60.5) (Note 1) Note 1: Dimensions when the panel thickness is 2.0 mm 1161 7.5 32 Panel cutout dimensions (130) 72 4.5 52 82 60.23 7 6.58 38.42 (75) 1681 Optional Lighting ZFV-LTL01 ZFV-LTL04 1000.1 62 20 Two sets of three, M3 Depth: 5 P5.8 x 9 = 52.2 Mounting Hole Dimensions 3.2 59.9 90 8 14 10.7 33 165.4 140 37.4 29 +100 0 2000 1000.1 Four, M4 (through-hole) 80.1 20 200.1 85 Mounting Hole Dimensions 20 165.4 350 +35 0 85 62 140 100 P5.8 x 9 = 52.2 Two, M3 Depth: 5 69 74 690.1 20 Mounting Hole Dimensions 20 20 2000 20 100 +100 0 ZFV-LTF01 ZFV-LTL02 1000.1 740.1 1000.1 740.1 Mounting Hole Dimensions 1 Four, M4 (through-hole) 33 140 350 +35 0 90 22 (light-emitting surface) 165.4 140 100 0 P5.8 x 9 = 52.2 20 20 62 20 2000+1000 74 2000 +100 emitting surface) 85 85 100 20 74 59.9 70 109 (light- 20 18 103 70 3.2 Mounting Hole Dimensions Four, M3 Depth: 8 Cameras ZFX-SR10/SR50 ZFX-SR10R/SR50R 67.9 5.6 17.9 38.14 24.2 5.9 33.6 2-M4 Mounting hole Depth 6 dimensions 20 0.1 Two, 4.5 dia. 25.34 Connector 4.5 4.5 (6.36) 4 23.3 8 33.6 17.9 34 32 8 4 23.3 32 (6.36) 4.5 30 Heat-resistant PVC shielded cable 5.8 mm dia. standard length 2 m 30 32 30 Heat-resistant PVC shielded cable 5.8 mm dia. standard length 2 m 50.5 Mounting brackets can be mounted on each side. 17.9 34 6.36 30 32 4.5 Focus adjustment control Focus adjustment control (6.36) 5.6 26.2 17.9 1/4-20UNC Depth 6 34 20 26.2 38.14 67.9 Mounting brackets can be mounted on each side. Mounting hole dimensions 20 0.1 Two, 4.5 dia. ZFX-SC10 ZFX-SC10R 38.14 34 20 33.6 26.2 5.6 67.9 5.6 38.14 Optical axis 4.5 25.34 Connector 32 4.5 Focus adjustment control 4.5 2-M4 Mounting hole Depth 6 dimensions 20 0.1 Two, 4.5 dia. Heat-resistant PVC shielded cable 5.8 mm dia. standard length 2 m 4.5 23.3 Mounting brackets can be mounted on each side. Two, 4.5 dia. 1/4-20UNC 34 Depth 6 20 Output for external lighting Mounting brackets can be mounted on each side. 26.2 38.14 5.9 8 25.34 9.8 Optical axis 52.5 (6.36) 3 35.5 52.5 30.45 34 5.6 Connector Focus adjustment control Heat-resistant PVC shielded cable 6.2 mm dia. standard length 2 m 52.5 8 35.5 5 8 Heat-resistant PVC shielded cable 6.2 mm dia. standard length 2 m 86 2-M4 Depth 6 Mounting hole dimensions 20 0.1 Two, 4.5 dia. (6.36) 52.5 26.5 24.2 38.9 26.2 5.6 30.25 38.14 86 Focus adjustment control 26.5 34 ZFX-SC50R 9.8 39 17.9 Mounting hole dimensions 20 0.1 Mounting brackets can be mounted on each side. ZFX-SC50/SC50W 26.5 8 32 33.6 34 50.5 4 8 32 23.3 17.9 30 (6.36) 30 Focus adjustment control Heat-resistant PVC shielded cable 5.8 mm dia. standard length 2 m (6.36) 32 5.9 24.2 67.9 0.8 17.9 17.9 26.2 0.8 1/4-20UNC Depth 6 26.50 56 34 Output for external lighting Mounting brackets can be mounted on each side. Mounting hole dimensions 200.1 Two, 4.5 dia. 19 Cameras ZFX-SC90/SC90W ZFX-SC90R 38.14 1/4-20UNC Depth 6 34 20 38.9 26.2 5.6 5.6 2-M4 Depth 6 Mounting hole dimensions 20 0.10 Two, 4.5 dia. 9.8 Heat-resistant PVC shielded cable 6.2 mm dia. standard length 2 m 34 8 52.5 30.3 4 8.5 8 35.5 8.5 52.5 30.45 33 39 25.34 Output for external lighting 35.5 8.5 7 Heat-resistant PVC shielded cable 6.2 mm dia. standard length 2 m 5.9 Connector Optical axis Output for external lighting 52.5 38.14 24.2 33 83.7 26.2 33 83.7 Focus adjustment control Mounting brackets can be mounted on each side. 33 52.5 56 Focus adjustment control 34 Mounting brackets can be mounted on each side. Mounting hole dimensions 20 0.1 Two, 4.5 dia. ZFX-SC150/SC150W ZFX-S/SC 28 mm dia. 110.2 59.5 26.2 38.14 35 57 98 20 0.1 10 Two, 4.5 dia. 7 8.5 Mounting surface 33 (46.5) 54.5 (6.3) (8.8 mm dia.) (4.8) 28 Focus adjustment control 1"-32UN-2A (C mount) 8.5 (18.85) 11 (29.5) 29 (14.5) 8.5 73.2 25.5 4 8.5 8 140 Heat-resistant PVC shielded cable 6.2 mm dia. standard length 2 m 12 10 8 31 (15.5) 140 45.5 31.25 2 1/4"-20UNC, depth 8 Heat-/oil-resistant PVC shielded cable 5 mm dia. standard length 200 mm Mounting hole dimensions 21.25 2 2-M4, depth 6 20 0.1 2-M4, depth 8 U1/4-20UNC, depth 5 LCD Monitor Console FZ-M08 ZFX-KP (6) Mountable plate thickness: 1.6 to 4.8 40 75 (31.5) 4-M4 75 (185) 18.6 48 171 135 (90) Panel cutout dimensions 20.5 (130) (172) 230 161 (173.4) (85.5) (129.4) 26 (103.5) +0.5 161.5 -0 mm 220 +0.5 221.5 -0 mm 20 Heat-resistant PVC shielded cable 4.8 mm dia. standard length 2 m,5m MEMO 21 MEMO 22 READ AND UNDERSTAND THIS DOCUMENT Please read and understand this document before using the products. Please consult your OMRON representative if you have any questions or comments. WARRANTY OMRONs exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. In no event shall responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted. IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRONS ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR. SUITABILITY FOR USE THE PRODUCTS CONTAINED IN THIS DOCUMENT ARE NOT SAFETY RATED. THEY ARE NOT DESIGNED OR RATED FOR ENSURING SAFETY OF PERSONS, AND SHOULD NOT BE RELIED UPON AS A SAFETY COMPONENT OR PROTECTIVE DEVICE FOR SUCH PURPOSES. Please refer to separate catalogs for OMRON's safety rated products. OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customers application or use of the product. At the customers request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other application or use. The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products: * Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this document. * Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations. * Systems, machines, and equipment that could present a risk to life or property. Please know and observe all prohibitions of use applicable to the products. NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. PERFORMANCE DATA Performance data given in this document is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRONs test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability. CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the product may be changed without any notice. When in doubt, special model numbers may be assigned to fix or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual specifications of purchased products. DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown. ERRORS AND OMISSIONS The information in this document has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical, or proofreading errors, or omissions. PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the users programming of a programmable product, or any consequence thereof. COPYRIGHT AND COPY PERMISSION This document shall not be copied for sales or promotions without permission. This document is protected by copyright and is intended solely for use in conjunction with the product. Please notify us before copying or reproducing this document in any manner, for any other purpose. If copying or transmitting this document to another, please copy or transmit it in its entirety. 23 This document provides information mainly for selecting suitable models. Please read the User's Manual (Z251-E1-01) carefully for information that the user must understand and accept before purchase, including information on warranty, limitations of liability, and precautions. OMRON Corporation Industrial Automation Company Authorized Distributor: Tokyo, JAPAN Contact: www.ia.omron.com Regional Headquarters OMRON EUROPE B.V. Sensor Business Unit Carl-Benz-Str. 4, D-71154 Nufringen, Germany Tel: (49) 7032-811-0/Fax: (49) 7032-811-199 OMRON ELECTRONICS LLC One Commerce Drive Schaumburg, IL 60173-5302 U.S.A. Tel: (1) 847-843-7900/Fax: (1) 847-843-7787 OMRON ASIA PACIFIC PTE. LTD. No. 438A Alexandra Road # 05-05/08 (Lobby 2), Alexandra Technopark, Singapore 119967 Tel: (65) 6835-3011/Fax: (65) 6835-2711 OMRON (CHINA) CO., LTD. Room 2211, Bank of China Tower, 200 Yin Cheng Zhong Road, PuDong New Area, Shanghai, 200120, China Tel: (86) 21-5037-2222/Fax: (86) 21-5037-2200 (c) OMRON Corporation 2009 All Rights Reserved. In the interest of product improvement, specifications are subject to change without notice. CSM_4_1_0814 Cat. No. E381-E1 Printed in Japan Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: Omron: ZFX-C20 ZFX-TP ZFV-XMF ZFX-XC3A ZFV-XMF2 ZFX-KP 5M ZFX-C10 ZFX-XC8A ZFX-XTB ZFX-XPT2B ZFX-XUSB ZFX-XC3AR ZFX-VP 2M FZ-M08 ZFX-XPT2A ZFX-C15 ZFX-XPM ZFX-KP 2M ZFX-EU ZFX-C25 ZFX-VP 5M