Vision sensor
with built-in LCD monitor
NEW
"Smart Sensor" ZFX-C
"Essential Innovation
for Future Generations"
2
Easy Vision Being Our Vision
The Omron's new ZFX-C Smart Vision Sensor is a total Image
Processing system that includes everything from a camera with
an integrated light source to an image-processing unit.
With Omron's newly developed proprietar y measurement
algorithm, the parameter can be set through only a few steps
involving the operation of a touch-panel color monitor.
This “Smar t” user interface provides simplicity of usage giving
anyone all they can need to perform a complete image
enhancement.
The new technology and style of the ZFX-C paves the way to a
new era of vision sensors.
3
One-touch automatic setting
The essential skills for image processing are now packaged into Omron's unique algorithm. The setting
that traditionally required much fumbling is now made easy with the “select from auto listed options”
using recipes. Lighting setup, the longtime problem for image processing, and the tricky parameter
details involved in measurement setup, can now be done automatically with just the flip of a switch.
Capturing the image processing know-how Omron has accumulated over many years, the world's first
“Smar t Recipe” has radically reduced setting up time allowing for greater productivity.
World's first
“Smart Recipe”
with condensed know-how
4
Smart Recipe is on Omron's invention of 3-step setting procedure.
By adopting a new algorithm to encapsulate “human know-how”, the auto setup
for lighting and measurement now possible.
Anyone can rapidly perform a high level of image processing.
Smart Recipe
The Built-in lighting camera and improved controller brings
about an even higher degree of automatic lighting. With this
camera you can produce up to a maximum of 1296 patterns of
reflective lighting making the chore of choosing lighting
equipment unnecessary. The lighting setup can be managed as
digital data so it is possible to store the optimal setup for each
job, and it smoothly handles the changing of settings. It is also
possible to fine-tune the customized setup can be added.
Built-in lighting camera that enables an advanced automatic lighting
Patent pending
Automatic lighting setup Customized lighting setup
With automatic lighting setup, user can simply select
the best image from thumbnail of candidate images. A more detailed set up is possible with the customized
lighting setup while looking at the image.
Step1
Choose best lighting
The know-how and trial and error that have been indispensable and required much time
and effort up to now in lighting setup is now an automated process. By just selecting the
best one from the candidate images automatically captured by changing the lighting
pattern with the auto-lighting, anyone can easily find the optimal lighting. User can now
easily determine settings for shiny work with high degrees of reflection and black
monochrome work with low degrees of reflection, something very tricky before. In
addition, when a more detailed setup is needed, the customized setup can be used to
incorporate know-how.
5
Width measurement
Easily adjusts position
Basic operations merely through
selection of on-screen icons
Intuitive operations
Appropriate filters and edge scan directions
for width measurement can be automatically
set by analyzing the target image.
Select the suitable position
correction icon for
different tests
Indicate each region
(red frame) of the
position correction.
Press Auto key.
Obtain the width
Indicate the region Press the Auto key
Step 1 Step 2 Step 3
Pattern Sensiti
Area Hue
Position Width Count
2 model 1 model
Position
Area
Defect
Bright
No position correction
Position corrected
In response to the position
difference,
the measurement region is
automatically adjusted.
Smart sensor
ZFX-C
Step2 Step3
Choose measurement icon
The measurement method can be specified by just choosing
the icon from out of a total of 9 measurement items for
different types of inspection.
3-step position correction
Even when the position of work changes due to the
conveyer condition, the excellent position correction
function can come into play allowing adjustment using
the work contours, two stage position correction and so
on. With the auto setup, position difference can be easily
adjusted to enable stable measurement.
Draw region, press and go
Just specify the region of interest and press Auto key and
the system will determine the most suitable parameters for
the target image.
Now anyone can easily perform a complex and advanced
parameter setting which used to require special knowledge
and cumbersome steps.
Customized setting is also possible by fine tuning the
parameters automatically set up. The time required to set up
parameters can be significantly reduced.
Including two shape measurement items, the system contains 5 categories and 9 types of
Shape, Size, Edge, Bright and Hue, Application measurement items.
It responds to the variety of inspection requirements in the manufacturing sites.
6
Shape measurement item
Application specific measurement item Size measurement item
LED illumination is determined based on the area
of extracted color.
Fastest in the industry
NEW
Almost indistinguishable
scratches can be detected
after enhancing contrast
using the color filter.
Counts the number of
scratches
It is possible to detect even the smallest differences in the work.
NGOK
defective
good
A further improvement is the balance achieved in revolving
searches that occur in pattern matching for a revolving work.
The most time-consuming 360-degree revolving search can
be performed with an excellent accuracy.
Tailored Measurement item
Pattern search
The shape measurement is a fundamental algorithm for image processing. By adopting a new
image processor, the pattern search achieves a balance in the three factors of speed,
precision and stabilization, something that
was an arduous task until now. It now
supports a 360-degree revolving search and
a sub-pixel processing of 1000 to 1 pixel
units as well as a multi area searcher. The
robust pattern search can respond to the
multitude of inspects and measurements of
any application.
Sensitive search
When it comes to the difficult processing of detecting small differences, the Omron's
unique sensitive search matches
work at a smallest detail and in doing
so makes such detection all the more
possible.It resists variations in
position and density to capture even
the smallest detail in the complex
patterns.
Region
Detects the existence of work within a
region and measures its size based on
the area to perform various
classification.
Defect
It is used to detect smears, scratches,
chipping and burrs on the work. Defects
are displayed on the screen, which makes
it ideal tool for visual inspection.
7
The individual threshold for the hue, saturation and brightness value parameters
can be set up so that even if one of them is different, it can be detected accurately
and intensely. On the other hand, by expanding the range for the brightness value
and saturation, and so on, it is possible to stabilize the color detection in the hue
without any interference from illumination alterations.
Based on the change in brightness, the
presense of a screw (OK or NG) is determined.
In one captured image, it is possible to
measure a multiple up to 32 regions.
When carrying out difficult inspection, it is
possible to set-up a color filter and color
extraction for each measurement item.
Normal time When lowering illumination
Bright and Hue measurement item Edge measurement item
Measures three regions.
Up to 32 regions
Functions to support optimal measurements
For each measurement item, it is possible to
run 8 types of gray filtering such as
expansion and contraction to enable stable
measurements. Through the “setup while
looking” option that makes it possible to
check the preview, the optimal gray filtering
can be selected.
Gray filtering setup
using double screen
It is possible to register the image used in the setup. When you use the live
image during setup sometimes the set up is not correct due to position
differences in the work. However, with the registered image saved in the SD
memory card as a“master image for setup”, it can be easily verified when
abnormal measurements occur.
Screen registration function
It is possible to make arithmetical calculations for measurement values, and
calculations involving general functions, trigonometry, geometrical functions and
logical functions. It is possible to setup internal variables, and complex calculations
can be carried out.
Calculations function
NEW
Cap
detection
by color
abstraction
Labeling
error
check
Smear
check
maximum
minimum
Smart sensor
ZFX-C
Hue
The three factors in color, i.e. hue, saturation and brightness
value, are measured and digitalized. And whilst an accurate
differentiation of the color is performed, it is also possible to
measure the color variety with the deviation measurement
function (with color camera connected).
Bright
Measures the brightness
within a region. It can be
used for checking the
presense of a component,
etc., by generating
average density and
density deviation values.
Position
The existence or not and the position
of the edge is measured. Oblique
edges can now be measured even in
complex conditions and even more
accurate position measurements can be taken. The peak
bottom measurement function that can accurately capture
the edges is now supported.
Width
The width of the edge is measured.
By using the edge partitioning
method, it is possible to measure the
maximum and minimum width.
Count
The number of edges inside the area
is counted. Based on the number of
edges on the pre-registered good
model, it counts the edges in the
area and determines the correctness.
Smallest in class controller build in embedded LCD saves space and time.
Visualized Controller
8
Enlarged screen enables
wide range of views
Automatically detects the connected camera and displays the appropriate menu. With rich selection of
interface including parallel RS-232C/RS-422, USB 2.0, the extensibility is superior.
Rich interface support
Simple setting with
large screen
Overview with
thumbnail screen
RGB monitor
Camera I/F
Camera
Parallel I/O terminal
RS232-C/RS422
Touch pen key pad
130mm
90mm
Console
PLC
Console
VGA (640 × 480)
USB2.0
FULL SPEED
SD memory card
Smallest in class
Ethernet
Visualized setting and monitoring
Despite its small form factor, the enlarged screen significantly improves the visibility and
the ease of operation. The method of operation can be selected from 3way - the touch
pen, key pad or console.
33.3ms
16.7ms
11.1ms
3.2ms
9
8 types of cameras that can be selected for different types of work to achieve optimal measurement.
Intensive camera solutions
Performs fast transfer of 11.1ms that are 3 times faster than standard
cameras and 1.5 times faster than high-speed cameras while
maintaining a resolution of the whole screen. In addition, a super
speed, minimum 3.2ms transfer is possible with image compressions
and partial capturing.
Innovative triple-speed camera
Triple-speed camera (IP65)
ZFX-SC
(color)
ZFX-S
(monochrome)
ZFX-SR10 (monochrome)
Field of view 59
ZFX-SR50 (monochrome)
Field of view 10 50
ZFX-SC10 (color)
Field of view 59
ZFX-SC50 (color)
Field of view 10 50
ZFX-SC90 (color)
Field of view 50 90
ZFX-SC150 (color)
Field of view 80 150
(IP67 model available)
(IP67 model available)
(IP67 model available)
Triple-speed camera
NEW
Fastest in the industry
Excellent ease of use
Flexible installation supported for
different mounting site conditions. It
can be mounted on DIN rail as well as
on the control panel surface. (Optional
panel mount adapter available.)
Flexible installation
A new interface that supports both
parallel I/O and terminal platform to
dramatically improve the ease of
wiring.
Hybrid interface
Standard
camera
Double-speed
camera
Triple-speed
camera
Triple-speed
camera,
with compression
capturing
Smart sensor
ZFX-C
mm
mm
mm
mm
mm
mm
Built-in lighting camera
Line up of 6 types of built-in lighting cameras that do not
need lighting selection or setup. The color camera can
respond to a wide range of work with a 5-150mm field of
view. Through image compression and partial capturing, it
can support a high-speed line.
C-mount camera unit
This product line includes C-mount camera that can select
the lens to match the field. It can be used in combination
with optional lighting such as transmitted lighting, low angle
lighting and bar lighting, etc. to support different inspection
types.
Fine-tuning by using dual-screen
10
NEW
The auto color pickup can fine-tune each of the hue, saturation
and brightness value. Using double screens, the source image and
the color pickup image can be compared and adjusted. This
enables easy and stable pickup of colors with low illumination
(traditionally difficult to pickup) and colors with large variation. The
efficiency of operation is greatly increased.
Industry's first
Without filter
(monochrome) With filter
(monochrome)
(color)
Red
(auto)
Gray
(auto)
Cyan
(auto)
Green
(auto)
Ye l l o w
(auto)
Blue
(auto)
Magenta
(auto)
Filter can be customized
for intermediate colors
advanced Color Engine
Specify the pickup area and press the Auto key
to display 4 optional colors for pickup.
Select color
to be pickup
The ZFX-C's advanced auto-color processing ability makes stable and accurate
measurements a reality, even for usually difficult to detect contrast and low lighting work.
Automatic color filter
Even for images clearly distinguishable in color, when
converted to monochrome the contrast tends to
become low. Color filter analyzer automatically selects
the optimal color filter (auto color filter) based on the
image analysis result to adjust the contrast, to allow
for stable image measurement. Any intermediate color
can be arranged for the color filter using custom
settings.
Choose desired color
Simply select from the list of colors
It is now possible to run an automatic pickup of color, something that used to be a
complex procedure, using
simply the Auto key. The
advanced color engine
automatically detects the color
distribution in the selected
range and automatically lists
up to 4 optional color pickup in
the order of color area. After
that, user can simply select the
desired color to be pickup.
Source image
pickup image
Smart sensor
ZFX-C
11
The concept behind Smart Recipe that eradicates the pain of image processing has been
leveraged in the system ramp-up and deployment.
Variety adjustment can be
controlled Simply using
the adjust mode.
NEW
NEW
NG images can be
grouped and stored
separately.
Versatile support tool
Display capture function
Display images can be captured and stored in
the SD memory card. Useful for report
documentation.
Password function
It is possible to set up a password that alters
between operating mode and other. This protects
against operational errors at the manufacturing site.
Image storing and re-measurement
Stores up to 100 files of image data in the main
memory without slowing measurement speed.
Images data can be re-measured so even with
a high-speed line, for example, the results of
the measurements can be checked at leisure
afterwards.
On-site fine adjustment
On site variety adjustment of work is essential. Without
returning to the menu mode, the measurement region, color
contrast setup and so on can be tuned in adjust mode,
using double screen to compare with the original image.
The measurement results of the stored images can also be
displayed so the unnecessary rejects can be efficiently
reduced.
Visualized monitoring and analysis
Through a list/individual view of measurement results, and a logging monitor display,
user can easily understand the measurement situation. The results display can be
chosen from 9 patterns including
individual results view (upper left,
upper middle), lists of results/region
view (lower left, lower middle), list of
results/All results view (upper right),
and data list view (bottom right). The
results can be reviewed in detail which
is useful for statistical analysis.
Ordering Information
Controllers
Appearance
DC21.6 to 26.4V
2-camera model
1-camera model
PNP ZFX-C15
NPN ZFX-C10
PNP ZFX-C25
NPN ZFX-C20
Power supply Circuit type Model
Camera with lighting
(ZFX-SC50)
Camera only
Monochrome type
Monochrome type
Color type
Color type
The CCTV lens is selected according to the range of
detection and the installation distance.
Cable length:2m
A Camera Cable
is required.
Cameras
Appearance Type Setting distance Sensing area Model Remarks
4.9mm x 4.9mm
to 8.9mm x 8.9mm(variable)
9.8mm x 9.8mm
to 49mm x 49mm(variable)
4.9mm x 4.9mm
to 8.9mm x 8.9mm(variable)
9.8mm x 9.8mm
to 49mm x 49mm(variable)
49mm x 49mm
to 89mm x 89mm(variable)
89mm x 89mm
to 148mm x 148mm(variable)
ZFX-SR10
ZFX-SR10R (See note.)
34mm to 49mm
38mm to 194mm
34mm to 49mm
31mm to 187mm
67mm to 142mm
115mm to 227mm
ZFX-SR50
ZFX-SR50R (See note.)
ZFX-SC10
ZFX-SC10R (See note.)
ZFX-S
ZFX-SC
ZFX-SC50
ZFX-SC50W(IP67)
ZFX-SC50R (See note.)
ZFX-SC90
ZFX-SC90W(IP67)
ZFX-SC90R (See note.)
ZFX-SC150
ZFX-SC150W(IP67)
ZFX-SC150R (See note.)
12
Note. Equipped with a robot cable.
Camera Cable
(See note 1.)
Normal type 3m,8m ZFX-VS
Robot cable type
Normal type
(bending direction: A)
Robot cable type
(bending direction: A)
Normal type
(bending direction: B)
Robot cable type
(bending direction: B)
3m
3m,8m
3m
3m,8m
3m
ZFX-VSR
ZFX-VSLA 3M/8M
ZFX-VSRLA 3M
ZFX-VSLB 3M/8M
ZFX-VSRLB 3M
Right-angle
Camera Cable
(See note 2.)
Camera Cables
Type
Cable length
Model
Note 1: It is necessary for ZFX-S and ZFX-SC. ZFX-SR_/SC_ is a cable drawing out type,
it doesn't use it.
Accessories
CCTV Lenses /Extension Tubes
External Lighting
Console
LCD Monitor
Panel Mount Adapters
Optional Lighting
(See note 1.)
bar lighting
bar double-lighting
bar low-angle lighting
light source for
through beam
3Z4S-LE series
FLV series
ZFX-KP (2m / 5m)
FZ-M08
ZFV-LTL01
ZFV-LTL02
ZFV-LTL04
ZFV-LTF01
ZFX-XPM
Type Model
Note 1:It is possible to ZFX-SC50 and ZFX-SC90 use it.
Note 2: Cable Bending Directions
Bending Direction A
(Model numbers ending in "A")
Bending Direction B
(Model numbers ending in "B")
The Cable bends
toward the front panel
at the Controller.
The Cable bends
toward the back panel
at the Controller.
The Cable bends
downward at the
Camera.
The Cable bends
upward at the
Camera.
Camera
Extension
Cable
Normal type
3m
3m
ZFX-XC3A (See note.1)
Robot cable type
8m ZFX-XC8A (See note.1)
ZFX-XC3AR (See note.1)
Camera extension cable
Type
Cable length
Model
RS-422 Cable
2m ZFX-XPT2B
Monitor Cable 2m,5m FZ-VM
Other cable
5m ZFX-XPT5B
15 m ZFX-XPT15B
Parallel I/O Cable 2m,5m ZFX-VP
RS-232C Cable
2m ZFX-XPT2A
5m ZFX-XPT5A
15m ZFX-XPT15A
Type
Cable length
Model
Special USB cable 1.8 m ZFX-XUSB
Camera
Extension Cable
(long-distance
type)
15m,25m
0.2m
ZFX-XC_BR
Digital equalizer (Controller side)
Extension cable (See note 2.)
Digital equalizer (camera side)
0.2m ZFX-XEQ01
ZFX-XEQ02
Note 1: Up to two camera extension cables can be connected to the camera cable as
long as the total cable length between the controller and the camera does not
exceed 19 m.
Note 2: Connect the ZFX-VS@@/VSR@@ Camera Cable to the Camera and connect
the ZFX-XC@A/XC@AR Extension Cable to the Controller.
Note: The total combined length of the cables connected to the Controller and camera
must not exceed 28.4 m (including the camera cable).
13
14
Specifications
Controllers
Item
Number of connected cameras
Connectable camera
Processing resolution
Operation I/F
External
I/F
Main
functions
Additional
functions
Menu language
Ratings
Operation environment
robustness
Material
Weight
Accessories
Display
LCD monitor
Indicator
Input
Output
Circuit type
USB2.0
RS-232C
RS-422
Ethernet
Shape inspection
Size inspection
Edge inspection
Brightness/color inspection
Application-based inspection
Power supply voltage
Current consumption
Insulation resistance
Dielectric strength
Ambient temperature range
Ambient humidity range
Ambient atmosphere
Degree of protection
Vibration resistance (durability)
Shock resistance (destructive)
Area, labeling
Position, width, count, angle
Brightness, HUE
Defects, grouping
1 model search, 2 model search, position, area, labeling, angle
Max. 100 images (when 2 cameras are connected, 50 images/camera)
1.5 A max.
Across all lead wires and controller case: 20 MΩ (by 250 V megger)
Across all lead wires and controller case, 1000 VAC, 50/60 Hz, 1 min
Operating: 0 to + 50 C, Storage: -15 to +60 C (with no icing or condensation)
Operating and storage: 35% to 85% (with no condensation)
No corrosive gases allowed
IP20 (IEC60529)
Vibration frequency: 10 to 150 Hz Single-amplitude: in0.35 mm
Acceleration: 50 m/s2 10 times for 8 minutes in X, Y, and Z directons
150 m/s2 3 times each in 6 directions (up/down, left/right, forward/backward)
Case: Polycarbonate (PC), Plate face: PMMA
Approx. 650 g
Touch pen (ZFX-TP), Exhaust unit (ZFX-EU), Terminal block adapter (ZFX-XTB)
Terminal block adapter mounting screws (4 p’ces) , Ferrite core (2 p'ces), Instruction Sheet,
and Power connector
Japanese/English (can be switched)
21.6 to 26.4 VDC (including ripple)
Network
communications
Monitor output
Memory card I/F
Number of registered banks
Number of setup items
Measurement
items
Position correction
Image memory function
Logging monitor
Analysis function
Parallel
interface
Serial interface
21
ZFX-SR_/SC_/S/SC
3.5" TFT color LCD (320 x 240 pixels)
1 port, FULL SPEED, MINI-B connector
1 port, max. 115200 bps (cannot be used simultaneously with RS-422 interface)
1 port, max. 115200 bps (cannot be used simultaneously with RS-232C interface)
1 port, 100BASE-TX/10BASE-T
Analog RGB output, 1 ch (resolution VGA: 640 x 480)
SD card slot 1 ch
Touch panel, key operation, console connection
32 banks
128 items/1 bank
Pattern search, sensitive serch, flexible search, grapgic search
12 points (RESET, DSA, DI0 to 8, TRIG)
NPN PNP NPN PNP
32 items/1 bank
Pattern search, sensitive search
Area
Position, width, count, angle
Brightness, HUE
Defects
---
1.2 A max. 1.0 A max.
Approx. 620 g
1 model search, 2 model search,
position, area, angle
NPN PNP
23 points (OR, ERROR, RUN, ENABLE, GATE, STGOUT0 to 1 (*1) , DO0 to 15)
"Measuring" indicator (color: green): RUN
Trigger indicator (color: blue): ENABLE
Judgment indicator (color: orange): OUTPUT
Error indicator (color: red): ERROR
When ZFX-SR_/SC_ is connected:464 (H) x464 (V)
When ZFX-S/SC is connected:608 (H) x464 (V)
ZFX-C15ZFX-C10ZFX-C15HZFX-C10HZFX-C25ZFX-C20
*1 Only STGOUT0 is functional on the ZFX-C10H/C15H/C10/C15.
Specifications
Cameras
Item
Detection range (H x V)
Setting distance (L)
Image capture element
Effective number of pixels 659(H) x 494 (V)
Pixel size 7.4 µm (H) x 7.4 µm (V)
Shutter speed
Image rate function
Lens mount
Connection method
Cable type
Material
Weight
Accessories
Lighting method
Pulse lighting
Red LED
Available (center, measurement region)
Risk Group 1 (IEC62471-2)
Not available
Not available Not available
15 VDC
Approx. 200 mA
Approx. 350 mA (15 VDC: approx. 150 mA,
48 VDC: approx. 200 mA)
(including current consumption when
optional lighting is connected)
Operating: 0 to + 40 C, Storage: -20 to +65 C (with no icing or condensation)
Operating and storage: 35% to 85% (with no condensation)
No corrosive gases allowed
1000 VAC 50 Hz/60 Hz 1 min
10 to 150 Hz Single-amplitude 0.35 mm 10 times for 8 min each in X, Y, and Z directions
150 m/s2 3 times each in 6 directions (up/down, left/right, forward/backward)
Cable built-in type (cable length: 2 m)
ZFX-SC@@@/SC@@@W/SR@@: Normal cable
ZFX-SC@@@R/SR@@R: Robot cable
ZFX-SR10/SR50/SC10/SC50/SC50W/SC90/SC90W/SC150/SC150W/SC150R:
Case: ABS, mounting fixture: PBT
ZFX-SR10R/SR50R/SC10R/SC50R/SC90R:
Case: ABS, Mounting fixture (base): Aluminum, Mounting fixture (bracket): Stainless steel
ZFX-SR10/SR50/SC10: Approx. 200 g (including mounting fixture and cable)
ZFX-SR10R/SR50R/SC10R: Approx. 270 g (including mounting fixture and cable)
ZFX-SC50/SC50W: Approx. 270 g (including mounting fixture and cable)
ZFX-SR50R: Approx. 400 g (including mounting fixture and cable)
Approx. 600 g
(including mounting
fixture and cable)
ZFX-SC90/SC90W:
Approx. 300 g
(including mounting
fixture and cable)
ZFX-SC90R:
Approx. 400 g
(including mounting
fixture and cable)
ZFX-SR10/SR50/SC10:
Mounting fixture (ZFV-XMF) 1 p'ce, Ferrite core 2 p'ce,
Instruction Sheet
ZFX-SR10R/SR50R/SC10R:
Mounting fixture (ZFV-XMF3) 1 set, Ferrite core 2 p'ces,
Instruction Sheet
ZFX-SC50/SC50W/SC90/SC90W:
Mounting fixture (ZFV-XMF2) 1 p'ce,
Ferrite core 2 p'ces, Instruction Sheet
ZFX-SC50R/90R:
Mounting fixture (ZFV-XMF4) 1 set,
Ferrite core 2 p'ces, Instruction Sheet
Ferrite core 2 p'ces,
Instruction Sheet
IP65 (IEC60529)
ZFX-SC___: IP65 (IEC60529), ZFX-SC___W: IP67 (IEC60529)
15 VDC, 48 VDC
Available (ZFV-LT Series)
Direct lighting
White LED
LED
Ty p e
Guide light
Optional
lighting I/F
Indicator Class
Current
consumption
Ambient
temperature range
Ambient humidity range
Ambient atmosphere
Degree of protection
Dielectric strength
Vibration resistance
(durability)
Shock resistance
(destructive)
Power supply voltage
(supplied from Controller)
Frame rate
(at capture of entire screen)
Partial function
(partial capture) OFF
Fine, Normal, High speed Not available
1/2 partial, 1/4 partial
1/170s to 1/20000s
Relationship between
setting distance and
detection range
All-pixel capture inter-line
transfer type
1/3" CCD (monochrome)
All-pixel capture inter-line transfer type 1/3" CCD (color)
90 fps
Detection
range V
H
ZFX-SR10
/SR10R
4.9 mm x 4.9 mm to
8.9 mm x 8.9 mm
(variable)
34 mm to 49 mm
34
mm
49
mm
4.9mm 8.9mm
Detection range (H)
Setting distance (L)
ZFX-SR50
/SR50R
9.8 mm x 9.8 mm
to 49 mm x 49 mm
(variable)
38 mm to 194 mm
38
mm
194
mm
Detection range (H)
Setting distance (L)
9.8mm 49mm
ZFX-SC10
/SC10R
4.9 mm x 4.9 mm
to 8.9 mmx 8.9 mm
(variable)
34 mm to 49 mm
34
mm
49
mm
4.9mm 8.9mm
Detection range (H)
Setting distance (L)
ZFX-SC50
/SC50W
/SC50R
9.8 mm x 9.8 mm
to 49 mm x 49 mm
(variable)
31 mm to 187 mm
31
mm
187
mm
Detection range (H)
Setting distance (L)
9.8mm 49mm
ZFX-SC90
/SC90W
/SC90R
49 mm x 49 mm
to 89 mm x 89 mm
(variable)
67 mm to 142 mm
Detection range (H)
Setting distance (L)
49mm 89mm
67
mm
142
mm
ZFX-SC150
/SC150W
/SC150R
89 mm x 89 mm
to 148 mm x 148 mm
(variable)
115 mm to 227 mm
Detection range (H)
Setting distance (L)
89mm 148mm
115
mm
227
mm
(with Lens)
Lighting
Ratings
Operation
environment
robustness
15
16
Specifications
Cameras
Item
Detection range (H x V)
Setting distance (L)
Image capture element
Effective number of pixels
Pixel size
Shutter speed
Image rate function
Lens mount
Connection method
Cable type
Material
Weight
Accessories
Lighting method
Operating: 0 to + 50°C,
Storage: -25 to +65°C
(with no icing or condensation)
10 to 150 Hz Single-amplitude 0.35 mm 10 times
for 8 min each in X, Y, and Z directions
Approx. 80 g
Instruction Sheet
Case: Aluminum die-cast,
Cover: Zinc-plated copper plate 0.5 mm thick,
Camera mounting base:ABS
Connector connection type
(camera cable ZFX-VS/VSR required)
IP20 (IEC60529)
500VAC 50 Hz/60Hz 1 min
Approx. 160 mA
15 VDC, 48 VDC
Not available
LED
Type
Guide light
Optional
lighting I/F
Current
consumption
Ambient
temperature range
Ambient humidity range
Ambient atmosphere
Degree of protection
Dielectric strength
Vibration resistance
(durability)
Shock resistance
(destructive)
Power supply voltage
(supplied from Controller)
Frame rate
(at capture of entire screen)
Partial function
(partial capture) Not available
Fine, Normal,
High speed Not available
1/2 partial,
1/4 partial
C mount
Relationship between
setting distance and
detection range
ZFX-S
(monochrome type)
ZFX-SC
(color type)
All-pixel capture
inter-line transfer type
1/3" CCD (monochrome)
All-pixel capture
inter-line transfer type
1/3" CCD (color)
The CCTV lens is selected according to the detection range
and the setting distance.
Detection
range V
H
Lighting
Ratings
Operation
environment
robustness
ZFX-SC@@@/SC@@@W/SR@@: Normal cable
ZFX-SC@@@R/SR@@R: Robot cable
150 m/s2 3 times each in 6 directions
(up/down, left/right, forward/backward)
Operating and storage: 35% to 85% (with no condensation)
659(H) x 494 (V)
7.4 µm (H) x 7.4 µm (V)
1/170s to 1/20000s
90 fps
No corrosive gases allowed
17
■ Optical Graph
■ Meaning of Optical Graph
If using the ZFX-S/SC Camera (Camera only), refer to the optical graph below and select the lens and Extension
Tubes. The lens to be selected will depend on the size of the measurement object and the camera distance.
The X axis of the graph shows
the field of vision L (mm), and
the Y axis shows the camera
distance A (mm).
Camera
Extension Tube
thickness:
t (mm)
Camera
distance
A (mm)
Field of vision (mm)
Lens
CCTV Lenses
Camera distance (mm)
Field of vision (mm)
■ CCTV Lenses
■ Extension Tubes
Model
Set of seven tubes (0.5 mm, 1.0 mm, 2.0 mm, 5 mm, 10 mm, 20 mm, and 40 mm)
Maximum outer diameter: 30 mm
6 mm 8 mm 12 mm 16 mm 25 mm 35 mm 50mm 75 mm 100 mm
F1.4 F1.3 F1.4 F1.4 F1.4 F1.8 F1.8 F2.7 F3.5
M27 M25.5 M27 M27 M27 M27 M30.5 M30.5 M30.5
P0.5 P0.5 P0.5 P0.5 P0.5 P0.5 P0.5 P0.5 P0.5
3Z4S-LE
SV-0614V
3Z4S-LE
SV-0813V
3Z4S-LE
SV-1214V
3Z4S-LE
SV-1614V
3Z4S-LE
SV-2514V
3Z4S-LE
SV-3518V
3Z4S-LE
SV-5018V
3Z4S-LE
SV-7527V
3Z4S-LE
SV-10035V
30.0
29 dia. 29 dia. 29 dia. 29 dia. 29 dia. 32 dia. 32 dia. 32 dia.28 dia. 29.5 24.0
34.0 24.5 33.5 37.0 42.0 43.9
Focal length
Brightness
Filter size
3Z4S-LE SV-EXR
Contents
Appearance
Lens model
*Do not use the 0.5-mm, 1.0-mm, and 2.0-mm Extension
Tubes next to each other.
These Extension Tubes are placed over the threaded
section of the Lens or other Extension Tube. If more than
one them are used together, the connection of the
threaded section may not be secure.
*Reinforcement is required to protect against vibration
when Extension Tubes exceeding 30 mm are used.
30
100
1000
10000
2 10 100 1000
SV-0614V
SV-0813V
SV-1214V
SV-1614V
SV-2514V
SV-3518V
SV-5018V
SV-7527V
SV-10035V
3Z4S-LE
t0
t5
t10
t15
t20
t25
t30
t40
t50
t0
t5
t10
t15
t20
t25
t30
t40
t50
t0
t2
t5
t10
t15
t20
t25
t30
t40
t0
t1
t5
t10
t15
t20
t25
t0
t1
t2
t5
t10
t15
t20
t0
t0.5
t1
t2
t5
t0
t0.5
t1
t2
t0
t0.5
t1
t0
t0.5
t1
18
External Dimensions(Unit:mm) Tolerance class IT16 applies to dimensions in this datasheet unless otherwise specified.
Controllers
Optional Lighting
ZFV-LTL01 ZFV-LTL04
ZFX-C20/C25/C10H/C15H/C10/C15
ZFV-LTL02 ZFV-LTF01
Panel Mount Adapters
ZFX-XPM
62
37.4
69
74
20
20±0.1
69±0.1
8±0.1
10.7
29 8
14
2000+100
0
Two sets of three, M3
Depth: 5
Two, M3
Depth: 5
20
P5.8 × 9 = 52.2
350+35
0
59.9
3.2
33
90°
140
165.4
100
20
20
140
165.4
100
20 20
20
2000
+100
0
85
85
62
Four, M4
(through-hole)
P5.8 × 9 = 52.2
100±0.1
100±0.1
100±0.1
100±0.1
59.9
85
85
140
3.2
33
100
20
20
140
100
20 20
165.4
350 +35
0
2000+100
90°
Four, M4
(through-hole)
20
62
P5.8 × 9 = 52.2
74
74
2000
+100
0
103
1
70
70
109
Four, M3
Depth: 8
(light-emitting surface)
(light-
emitting
surface)
22
74±0.1
74±0.1
Mounting Hole Dimensions
Mounting Hole Dimensions
Mounting Hole Dimensions
Mounting Hole Dimensions
Mounting Hole Dimensions
0
122
172
90
130
168±1
116±1
12.5
(140)
3
(2) (60.5)
Note 1:
Dimensions when the panel
thickness is 2.0 mm
(Note 1)
Panel cutout dimensions
15
(90)
32
7.5
145
(130)
122
97.5
4.5 82
72
(130)
52
6.58
38.42
(75)
760.23
4
(Note 1)
Note 1:
Only connector 1 for camera 1 is provided
on the ZFX-C10H/C15H/C10/C15.
19
Cameras
ZFX-SC50/SC50W
ZFX-SR10/SR50
ZFX-SC10
ZFX-SR10R/SR50R
ZFX-SC50R
ZFX-SC10R
67.9
17.9 5.6
26.2
38.14 34
20
1/4-20UNC
Depth 6
2-M4
Depth 6
Mounting hole
dimensions
20 ± 0.1 Two, 4.5 dia.
Focus adjustment control
Heat-resistant PVC shielded cable
5.8 mm dia. standard length 2 m
Mounting brackets can be mounted on each side.
8
4
30 (6.36)
30
(6.36)
3417.933.6
32
23.3
32
33.6
0.8 17.9 5.6
67.9
26.2
38.14
1/4-20UNC
Depth 6
34
20
33.6
2-M4
Depth 6
Mounting hole
dimensions
20 ± 0.1 Two, 4.5 dia.
30
(6.36)
30
(6.36)
4
8
Focus adjustment control
Heat-resistant PVC shielded cable
5.8 mm dia. standard length 2 m
17.9 34 Mounting brackets can be mounted on each side.
32
32
33.6
23.3
86
26.5
9.8
5.6
26.2
38.14
38.9
34
20
1/4-20UNC
Depth 6
2-M4
Depth 6
20 ± 0.1
Mounting hole dimensions
Two, 4.5 dia.
Focus adjustment control
Heat-resistant PVC shielded cable
6.2 mm dia. standard length 2 m
35.5
5(6.36)
(6.36)
3
8
35.5
8
Output for external lighting
34
26.5
52.5
52.5
30.45
39 Mounting brackets can be mounted on each side.
20 ±0.1
17.9 34
Heat-resistant PVC shielded cable
5.8 mm dia. standard length 2 m
Mounting brackets can be mounted on each side.
32
32
26.2
24.2
30
8
4
(6.36)
23.3
4.5
4.5
4.5
4.5
50.5
17.9
5.667.9
5.938.14
25.34
Connector
30 6.36
Focus adjustment control
Two, 4.5 dia.
Mounting hole dimensions
20 ±0.1
8
17.9 34
Heat-resistant PVC shielded cable
5.8 mm dia. standard length 2 m
32
32
24.2
26.2
23.3
4.5 4.5
4.54.5
50.5
Optical axis
Focus adjustment control
0.8 17.9
5.667.9
38.14
25.34
5.9
Connector
Two, 4.5 dia.
Mounting hole dimensions
Mounting brackets can be mounted on each side.
20 ±0.1
26.50
8
34
Mounting brackets can be mounted on each side.
52.5
52.5
24.2
26.2
30.25
56
Optical axis
Output for external lighting
26.5 86 5.6
9.8
5.938.14
25.34
Connector
Two, 4.5 dia.
Focus adjustment control
Heat-resistant PVC shielded cable
6.2 mm dia. standard length 2 m
Mounting hole dimensions
20
Cameras
LCD Monitor
FZ-M08 ZFX-KP
Console
ZFX-S/SC
ZFX-SC150/SC150W
ZFX-SC90/SC90W ZFX-SC90R
83.7
33 5.6
9.8
26.2
38.14 34
20
1/4-20UNC
Depth 6
2-M4
Depth 6
38.9
Mounting hole dimensions
20 ± 0.10
35.5
8.5 7
Output for external lighting
35.5
8.5
8.5 4
Focus adjustment control
Heat-resistant PVC shielded cable
6.2 mm dia. standard length 2 m
8
Mounting brackets can be mounted on each side.
3433
52.5
52.5
39
30.45
Two, 4.5 dia.
110.2
59.5
38.14
26.2
Heat-resistant PVC shielded
cable 6.2 mm dia. standard
length 2 m
8
Mounting surface
35
57
98
12
Heat-/oil-resistant PVC shielded cable
5 mm dia. standard length 200 mm
2-M4, depth 6
U1/4-20UNC, depth 5
Mounting hole dimensions
Two, 4.5 dia.
10
20 ± 0.1
10
140
140
Focus adjustment
control
33
7
8.5
8.5
4
8.5
73.2
25.5
31
(15.5)
28 1"-32UN-2A (C mount)
(14.5)
20 ± 0.1
1/4"-20UNC, depth 8
21.25 ± 2 2-M4, depth 8
(4.8)
(8.8 mm dia.)
(18.85)
(29.5)
31.25 ± 2
28 mm dia.
54.5 (6.3)
8(46.5)
8.5 45.5
11 29
20.5
48
135 18.6
Heat-resistant PVC shielded cable
4.8 mm dia. standard length 2 m,5m
(130)
(172)
230
(85.5) (6)
(90)
221.5 +0.5
-0 mm
161.5 +0.5
-0 mm
Panel cutout dimensions
(129.4)
171
(103.5) (31.5)
40
Mountable plate thickness: 1.6 to 4.8
75 4-M4
75 26
(173.4)
(185)
161
220
20 ±0.1
33
8
34
52.5
56
33
83.7 5.6
38.14
25.34
5.9
Two, 4.5 dia.
24.2
52.5
30.3
26.2
Optical axis
Mounting hole dimensions
Mounting brackets can be mounted on each side.
Focus adjustment control
Connector
Output for external lighting
Heat-resistant PVC shielded cable
6.2 mm dia. standard length 2 m
21
MEMO
MEMO
22
23
READ AND UNDERSTAND THIS DOCUMENT
Please read and understand this document before using the products. Please consult your OMRON representative if you have any questions or
comments.
WARRANTY
OMRON´s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if
specified) from date of sale by OMRON.
OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT,
MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT
THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR
INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED.
LIMITATIONS OF LIABILITY
OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR
COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY,
NEGLIGENCE, OR STRICT LIABILITY.
In no event shall responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted.
IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS
OMRON´S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND
NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.
SUITABILITY FOR USE
THE PRODUCTS CONTAINED IN THIS DOCUMENT ARE NOT SAFETY RATED. THEY ARE NOT DESIGNED OR RATED FOR ENSURING
SAFETY OF PERSONS, AND SHOULD NOT BE RELIED UPON AS A SAFETY COMPONENT OR PROTECTIVE DEVICE FOR SUCH
PURPOSES. Please refer to separate catalogs for OMRON's safety rated products.
OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the
customer´s application or use of the product.
At the customer´s request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply
to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end
product, machine, system, or other application or use.
The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all
possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products:
• Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this document.
• Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles,
safety equipment, and installations subject to separate industry or government regulations.
• Systems, machines, and equipment that could present a risk to life or property.
Please know and observe all prohibitions of use applicable to the products.
NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT
THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT IS PROPERLY RATED
AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
PERFORMANCE DATA
Performance data given in this document is provided as a guide for the user in determining suitability and does not constitute a warranty. It may
represent the result of OMRON´s test conditions, and the users must correlate it to actual application requirements. Actual performance is subject
to the OMRON Warranty and Limitations of Liability.
CHANGE IN SPECIFICATIONS
Product specifications and accessories may be changed at any time based on improvements and other reasons.
It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made.
However, some specifications of the product may be changed without any notice. When in doubt, special model numbers may be assigned to fix
or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual
specifications of purchased products.
DIMENSIONS AND WEIGHTS
Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown.
ERRORS AND OMISSIONS
The information in this document has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical,
typographical, or proofreading errors, or omissions.
PROGRAMMABLE PRODUCTS
OMRON shall not be responsible for the user´s programming of a programmable product, or any consequence thereof.
COPYRIGHT AND COPY PERMISSION
This document shall not be copied for sales or promotions without permission.
This document is protected by copyright and is intended solely for use in conjunction with the product. Please notify us before copying or
reproducing this document in any manner, for any other purpose. If copying or transmitting this document to another, please copy or transmit it in
its entirety.
This document provides information mainly for selecting suitable models. Please read the User's Manual (Z251-E1-01) carefully for information
that the user must understand and accept before purchase, including information on warranty, limitations of liability, and precautions.
Authorized Distributor:
In the interest of product improvement,
specifications are subject to change without notice.
Cat. No. E381-E1 Printed in Japan
© OMRON Corporation 2009 All Rights Reserved.
OMRON Corporation Industrial Automation Company
OMRON ELECTRONICS LLC
One Commerce Drive Schaumburg,
IL 60173-5302 U.S.A.
Tel: (1) 847-843-7900/Fax: (1) 847-843-7787
Regional Headquarters
OMRON EUROPE B.V.
Sensor Business Unit
Carl-Benz-Str. 4, D-71154 Nufringen, Germany
Tel: (49) 7032-811-0/Fax: (49) 7032-811-199
Contact: www.ia.omron.com
Tokyo, JAPAN
OMRON ASIA PACIFIC PTE. LTD.
No. 438A Alexandra Road # 05-05/08 (Lobby 2),
Alexandra Technopark,
Singapore 119967
Tel: (65) 6835-3011/Fax: (65) 6835-2711
OMRON (CHINA) CO., LTD.
Room 2211, Bank of China Tower,
200 Yin Cheng Zhong Road,
PuDong New Area, Shanghai, 200120, China
Tel: (86) 21-5037-2222/Fax: (86) 21-5037-2200
CSM_4_1_0814
