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We l eadt hei ndus t r ybyof f er i ngt heel ement snec es s ar yf ors uc c es si nt hemi l i t ar yandaer os pac e OEM s uppl yc hai n: des i gnandmodel i ng,appl i c at i onsengi neer i ng,f abr i c at i on,v al ueaddedas s embl y ,andt es t i ng Amphenol (R) Military Aerospace Fiber Optic Interconnects Table of Contents Space Application Connectors with Fiber Optics Total Integrated System Packaging High technology production centers within Amphenol Aerospace create volume runs that are cost effective and meet ontime delivery demands. Amphenol has earned the reputation as a leader in manufacturing fiber optic cylindrical connectors meeting stringent military requirements, as well as developing new and innovative fiber optic interconnect designs for rectangular and surface mount applications. Our vertically integrated design, manufacturing and test capabilities allow for fast response to developing applications and markets. Our fiber optic interconnect products have been employed in many well-known military platforms including: * F16 * F22 * F35 (JSF) * International Space Station * Boeing 777 * Commercial and private aircraft For more information on Amphenol Aerospace capabilities in fiber optics for harsh environments, or to speak with an applications engineer about a particular project using fiber optics, please contact us: Amphenol Aerospace Operations 40-60 Delaware Avenue Sidney, NY 13838-1395 Ph: 800-678-0141 or 607-563-5011 www.amphenol-aerospace.com 1 Amphenol(R) Military Aerospace Fiber Optic Products Introduction . . 1, 2 FIBER OPTIC TERMINI MIL-PRF-29504/4 & /5 Multi-mode termini, size 16 . . . . . . . . . . . . . . . . Multi-mode termini, HD20 . . . . . . . . MIL-PRF-29504/4 & /5 Single mode termini, size 16 . . . . . . . . . . . . . . . . 90 Multi-mode termini, size 16 . . . . ARINC 801 termini, genderless, keyed termini . . . . . . . . . . . . . . . . . . MT ferrule termini, male and female for high density . . . . . . . . . . . . . . . . 3 4 5 6 7 8 FIBER OPTIC MULTI-CHANNEL CYLINDRICAL CONNECTORS MIL-DTL-38999 SERIES III, Tri-Start - the high performance connector choice for fiber optic technology; new tight tolerance styles . . 9 Fiber Optic 38999 Tri-Start shell styles. . . . . . . . . . . . . . . . .10-12 Fiber Optic 38999 Tri-Start insert availability chart . . . . . . . . . . 13 Fiber Optic 38999 Tri-start insert arrangements . . . . . . . . .14-16 Fiber Optic 38999 Tri-Start how to order. . . . . . . . . . . . . . . . . . 17 Fiber Optic 38999 Tri-Start with ARINC 801 inserts . . . . . . . . . 18 Fiber Optic 38999 Tri-Start with MT ferrule inserts . . . . . . . . . . 19 Fiber Optic 38999 Tri-Start Bulkhead Feed-through connectors . . . 20 Accessories for fiber optic cylindrical connectors . . . . . . . . . . . . 21 Application tools for fiber optic cylindrical connectors . . . . . . . . . . . . 22 FIBER OPTIC RECTANGULAR CONNECTORS Rectangular PCB Connectors with size 16 fiber optic termini. . . . . . . . 23 LRM Connectors with size 16 fiber optic termini; LRM connector overview . . . . . . . . . . . . . . . . . . . . 24 LRM Connectors with MT ferrule termini . . . . . . . . . . . . . . . . . . . . . . 25 VMEP0/J0 Interconnects, Ruggedized VITA-46 Interconnects with MT and Backplane Systems with Fiber Optics . . . . . . . . . . . . . . . . . . . . . . 26 Rack and Panel Connectors ARINC 600, R27 and R58 Series with ARINC 801 termini . . . . . . . . . 27 FIBER OPTIC CABLE SYSTEMS Custom cable design and fabrication for use with multi-channel fiber optic connectors . . . . . . . . . . . . . . . . 28, 29 Additional Fiber Optic Products from Amphenol . . . . . . . . . . . . . . . . . . .30-32 Amphenol Sales Office Listing Amphenol (R) Military Aerospace Fiber Optic Interconnects product introduction Fiber Optics in MIL-DTL-38999 Series III Connectors Amphenol's Fiber Optic Termini Product Offering Amphenol Aerospace offers a wide range of fiber optic interconnect solutions for use in the harsh environments experienced in military and aerospace applications. Amphenol Aerospace has established the rugged and reliable MIL-DTL-38999 as a common connector shell platform that houses a wide variety of fiber optic termini including MIL-PRF-29504*, HD20, ARINC 801 and MT ferrules. MIL-DTL-38999 Series III Tri-Start connectors are available in various insert arrangements, materials and finishes to meet any type of environmental requirement. Our MIL-PRF-29504 and HD20 termini can be combined with most of our copper contacts to create a large assortment of hybrid fiber/copper connector combinations. Amphenol's newest offering of fiber optic products is the ARINC 801 series of connectors and termini. Adopted by the commercial air market, the ARINC 801 insert is incorporated into the D38999 Series III shell and is designed specifically for fiber optics. * MIL-PRF-29504 - Pin and socket termini that feature high precision, pre-radiused ceramic ferrules to help improve insertion loss performance and reduce polishing time. Products are available in both single mode and multi-mode versions.The socket has a plastic protective shroud over the ceramic alignment sleeve that incorporates a built-in anti-rotation feature. * HD20 termini - Pin and socket termini that have the same benefits of the MIL-PRF-29504 termini, but in a smaller, size 20 contact that allows for increased density in D38999 connector shells. * 90 termini - Pin and socket 90 multi-mode termini in size 16 are available. Consult Amphenol Aerospace for availability of 90 size 20 termini. * ARINC 801 termini - Genderless fiber optic termini that use a precision 1.25 mm ceramic ferrule. Precision inserts with guide pins and keyed termini maximize multi-mode and single mode performance. ARINC 801 termini facilitate an angled polish which is advantageous for lower return loss. * MT ferrules - Industry-standard, very high density plastic ferrules available in either 12-fiber or 24-fiber versions, in multi-mode PC, single mode PC, and single mode APC configurations. Fiber Optics in Rectangular Interconnects Amphenol Aerospace is uniquely qualified to design and manufacture a wide range of rectangular interconnect products containing MIL-PRF-29504, HD20 and MT fiber optic termini. Our rectangular interconnect products include a variety of applications including LRM surface mount and rack & panel styles - all available in hybrid fiber/copper configurations. * MIL-PRF-29504 supersedes MIL-T-29504. (MIL-T-29504 is still available; consult Amphenol Aerospace for more information.) 2 size 16, pin and socket Amphenol(R) Multi-mode, Size 16 Termini Features: * Precision ceramic ferrules which precisely position the fiber within the termini. * Precision ceramic alignment sleeves insure accurate fiber to fiber alignment. * Socket has threaded protective shroud with anti-rotation key, manufactured from rugged PEEKTM material, provides protection for the ceramic alignment sleeve. * Stainless steel termini bodies and springs. * Laser welded components for stronger construction. * Allows for multiple fiber accommodations Size 16 Multi-mode Pin Terminus Multi-mode Size 16 Fiber Optic Termini Designed for use in the size 16 contact cavities of Multi-channel MIL-DTL-38999 Series III Connectors and Amphenol CF-52 & CF-50 Fiber Optic Connectors 1.176 MAX.* +.002 .128 -.001 A DIA. REF. CERAMIC FERRULE .102 .001 DIA. +.003 .297 -.002 .06248 .00002 DIA. TERMINUS Size 16 Multi-mode Socket Terminus SHRINK TUBE STRENGTH MEMBER 1.500 MAX* .537 .008 .525 REF. TERMINUS SHRINK TUBE STRENGTH MEMBER A DIA. REF. CF-198142-009 50/125 & 62.5/ 125 CF-198036-010 50/125 & 62.5/ 125 CF-198142-010 SHROUD ALIGNMENT SLEEVE** CERAMIC FERRULE * Indicated dimension when fully assembled. ** Alignment sleeve shipped unassembled. All dimensions for reference only. Fiber Optic Sockets Ordering Information Fiber Optic Pins Ordering Information A Dia. Ferrule Ref. Hole (Microns) Tolerance .128 +.002 DIA. -.001 .06248 .0002 DIA. Amphenol(R) Multi-Channel fiber optic connectors are supplied less termini. Order multimode termini by Amphenol part number designation or MIL-PRF-29504 designation as shown in the charts below. Consult Amphenol, Sidney, NY for further availability. Fiber Size Core/Cladding .040 MAX. BUFFER CABLE DIA. 1.093 .020 .080 MAX CABLE DIA. .040 MAX BUFFER CABLE DIA. Amphenol Part Number .080 MAX. CABLE DIA. .525 REF. A Dia. Ferrule Ref. Hole (Microns) Tolerance Reference Only M29504/4-XXXX Amphenol Part Number Fiber Size Core/Cladding +2,-0 M29504/4-4210* CF-198143-009 50/125 & 62.5/ 125 126 +2,-0 M29504/5-4239* 127 +2,-0 superseded by MIL-PRF CF-198035-010 50/125 & 62.5/ 125 127 +2,-0 superseded by MIL-PRF 50/125 & 62.5/ 125 127 +2,-0 M29504/4-4040* CF-198143-010 50/125 & 62.5/ 125 127 +2,-0 M29504/5-4046* CF-198036-017 100/140 145 +3,-0 superseded by MIL-PRF CF-198035-017 100/140 145 +3,-0 superseded by MIL-PRF CF-198142-017 100/140 145 +3,-0 M29504/4-4044* CF-198143-017 100/140 145 +3,-0 M29504/5-4050* CF-198036-29A 100/140/172 (Polyimide) 173 +1,-0 superseded by MIL-PRF CF-198035-29A 100/140/172 (Polyimide) 173 +1,-0 superseded by MIL-PRF CF-198142-29A 100/140/172 (Polyimide) 173 +1,-0 M29504/4-4293* CF-198143-29A 100/140/172 (Polyimide) 173 +1,-0 M29504/5-4296* CF-198036-053 200/230 236 +4,-0 superseded by MIL-PRF CF-198035-053 200/230 236 +4,-0 superseded by MIL-PRF CF-198142-053 200/230 236 +4,-0 M29504/4-4214* CF-198143-053 200/230 236 +4,-0 M29504/5-4243* 126 3 Reference Only M29504/5-XXXX * Consult Amphenol Aerospace, Sidney NY for qualification status. Additional fiber optic termini sizes available upon request; consult Amphenol Aerospace for availability. FIBER OPTIC TERMINI MIL-PRF-29504/4 & /5 Multi-mode termini Multi-mode termini, HD20 size 20 pin and socket Amphenol(R) Multi-mode, Size 20 Termini Features: * Designed for use in size 20 cavities of MIL-DTL-38999 Series III connectors * 1mm precision ceramic ferrules * Offers increased termini density in Amphenol MIL-DTL-38999 connectors * Designed with similar high performance components as the proven size 16 termini * Maintains fiber optic/electrical hybrid capabilities * Allows for multiple fiber accommodations * Termination accomplished using the industry proven epoxy/polish method. Can be polished Air Gap (AG) or Physical contact (PC). Size 20 Multi-mode Pin Terminus Multi-mode Size 20 Fiber Optic Termini Designed for use in the size 20 contact cavities of Multi-channel MIL-DTL-38999 Series III Connectors and Amphenol CF-52 & CF-50 Fiber Optic Connectors .092 +.002 DIA. -.001 A DIA. REF. 1.176 MAX.* STRENGTH MEMBER .297 +.003 -.002 .03937 +.00012 DIA. -.00000 CERAMIC FERRULE Size 20 Multi-mode Socket Terminus .037 MAX. BUFFER CABLE DIA. SHRINK TUBE +.002 .092 -.001 DIA. .069 .001 DIA. Ordering Information Multi-mode Termini (Size 20) for MIL-DTL-38999 Connectors 100/140 Amphenol Part Numbers +.00012 .03937 -.00000 DIA. .162 .002 Amphenol(R) Multi-Channel fiber optic connectors are supplied less termini. Order multi-mode termini by Amphenol part number designation as shown in the chart below. Consult Amphenol, Sidney, NY for further availability. 50/125 .037 MAX BUFFER CABLE DIA. 1.500 MAX.* 1.093 .020 .063 MAX. CABLE DIA. 62.5/125 SHRINK TUBE .069 .001 DIA. STRENGTH MEMBER Fiber Size Core/Cladding Dia (Microns) .063 MAX. CABLE DIA. .833 .020 A Dia. Ref. (Microns) Ferrule Hole Tolerance Size 20 Socket Size 20 Pin CF-198080-010 CF-198081-010 127 +3,-0 CF-198080-017 CF-198081-017 145 +3,-0 Additional sizes available upon request: consult Sidney, NY for availability. 4 CERAMIC FERRULE A DIA. REF ALIGNMENT SLEEVE** .263 .004 * Indicated dimension when fully assembled. ** Alignment sleeve shipped unassembled. All dimensions for reference only. MIL-PRF-29504 Type Single mode termini size 16, pin and socket Amphenol(R) Single mode, Size 16 Termini Features: * Designed for use in size 16 cavities of Amphenol MIL-DTL-38999 Series III connectors * Designed with similar high performance components as the size 16 multi-mode termini * Maintains fiber optic/electrical hybrid capabilities * Allows for multiple fiber accommodations * Termination accomplished using the industry proven epoxy/polish method providing Physical contact (PC) for low return loss Single Mode Size 16 Fiber Optic Termini Designed for use in the size 16 contact cavities of Multi-channel MIL-DTL-38999 Series III Connectors and Amphenol CF-52 & CF-50 Fiber Optic Connectors Amphenol(R) Multi-Channel fiber optic connectors are supplied less termini. Order single mode size 16 termini by Amphenol part number designation as shown in the charts below. Consult Amphenol, Sidney, NY for further availability. Size 16 Single mode Pin Terminus 1.176 MAX.* .102 .001 DIA. .833 .020 A DIA. REF. .080 MAX. CABLE DIA. CERAMIC FERRULE +.003 .297-.002 STRENGTH MEMBER .040 MAX. BUFFER CABLE DIA. SHRINK TUBE 1.500 MAX* Size 16 Single mode Socket Terminus 1.093 .020 .080 MAX CABLE DIA. .537 .008 .525 REF. .040 MAX BUFFER CABLE DIA. .128 +.002 DIA. -.001 ALIGNMENT SLEEVE** TERMINUS SHRINK TUBE STRENGTH MEMBER A DIA. REF. SHROUD CERAMIC FERRULE * Indicated dimension when fully assembled. ** Alignment sleeve shipped unassembled. All dimensions for reference only. Fiber Optic Pins Ordering Information Amphenol Part Number Fiber Size Core/Cladding A Dia. Ferrule Ref. Hole (Microns) Tolerance Fiber Optic Sockets Ordering Information Reference Only M29504/4-XXXX Amphenol Part Number Fiber Size Core/Cladding A Dia. Ferrule Ref. Hole (Microns) Tolerance Reference Only M29504/5-XXXX CF-198096-008 9/125 (Single mode) 125 +1,-0 superseded by MIL-PRF CF-198095-008 9/125 (Single mode) 125 +1,-0 superseded by MIL-PRF CF-198142-25A 9/125 (Single mode) 125.5 +1,-0 M29504/4-4208* CF-198143-25A 9/125 (Single mode) 125.5 +1,-0 M29504/4-4237* CF-198096-009 9/125 (Single mode) 126 +1,-0 superseded by MIL-PRF CF-198095-009 9/125 (Single mode) 126 +1,-0 superseded by MIL-PRF CF-198142-126 9/125 (Single mode) 126 +1,-0 M29504/4-4209* CF-198143-126 9/125 (Single mode) 126 +1,-0 M29504/5-4238* * Consult Amphenol Aerospace, Sidney NY for qualification status. Additional fiber optic termini sizes available upon request; consult Amphenol Aerospace for availability. 5 90 multi-mode termini size 16, pin and socket Amphenol provides 90, size 16 fiber optic termini that can be used with multi-channel cylindrical connectors. Consult Amphenol for the 90, size 16 termini for use in LRM rectangular connectors.(See pages 24, 25 for more information on LRM connectors. Also consult Amphenol for availability of 90 size 20 termini. 90 Socket Termini (Size 16) Ordering Information for 90 Multi-mode Socket Termini Fiber Size Core/Cladding Dia (Microns) 50/125 62.5/125 100/140 SHRINK TUBING*** 100/140/172 .500 RADIUS REF. 1.820 MAX** 1.100 .675 MAX 1.093 .020 A DIA. REF. 1.145 MAX. .537 REF. .162 .004 +.002 .128 -.001 DIA. .102 .001 DIA. CERAMIC FERRULE Socket, Size 16 Amphenol Part Number A Dia Ref For use in Cylindrical Connectors Inches Microns CF-198111-010 .0050 127 CF-198111-017 CF-198111-29 CF-198111-29A .0057 .0069 145 175 173 OR .0068 Additional sizes available upon request: consult Amphenol, Sidney, NY for availability. * Consult Amphenol, Sidney, NY for ordering information. ** Indicated dimension when fully assembled. *** Shrink tubing and alignment sleeve ALIGNMENT are shipped unassembled. SLEEVE*** For 90, size 16 fiber optic termini for use in LRM rectangular connectors consult Amphenol, Sidney NY. .267 +.003 All dimensions for reference only. -.002 90 Pin Termini (Size 16) Ordering Information for 90 Multi-mode Pin Termini Fiber Size Core/Cladding Dia (Microns) 50/125 62.5/125 100/140 100/140/172 50/125 62.5/125 100/140 100/140/172 Pin, Size 16 Amphenol Part Number For use in Cylindrical Connectors A Dia Ref B Max (Inches) C Ref (Inches) Inches Microns CF-198110-010 .0050 127 1.121 1.100 CF-198110-017 CF-198110-029 CF-198110-29A .0057 .0069 .0068 145 175 173 1.121 1.121 1.121 1.100 1.100 1.100 CF-198112-010 .0050 127 1.003 .900 CF-198112-017 CF-198112-029 CF-198112-29A .0057 .0069 .0068 145 175 173 1.003 1.003 1.003 .900 .900 .900 OR OR SHRINK TUBING .500 RADIUS Additional sizes available upon request: consult Amphenol, Sidney, NY for availability. * Consult Amphenol, Sidney, NY for ordering information. .297 +.003 For 90, size 16 fiber optic termini for use in LRM rectangular -.002 connectors consult Amphenol, Sidney NY. All dimensions for reference only. .128 .102 .001 DIA. +.002 DIA. -.001 A DIA. REF. CERAMIC FERRULE 6 B MAX. C REF. ARINC 801 termini genderless, keyed termini Amphenol(R) ARINC 801 Termini Features: * Designed for use in Amphenol(R) ARINC 801 fiber optic connectors manufactured to comply with ARINC 801. * Genderless terminus allows for use on both sides of a connector * Alignment sleeves are contained in a separate carrier which is removable for easier end-face cleaning * Precision ceramic ferrules and sleeves insure accurate fiber to fiber alignment * Keyed to provide anti-rotation * Available with both PC and APC end-face finishes * Terminus body is crimped to the cable providing a "Pull-Proof" advantage ARINC 801 Termini Designed for use in ARINC 801 Fiber Optic Connectors Amphenol(R) ARINC fiber optic connectors are supplied less contacts. Order ARINC 801 termini by Amphenol part number designation as shown in the chart at right. Consult Amphenol, Sidney, NY for further availability. See page 18 for information on ARINC 801 termini in cylindrical 38999 connectors. See page 27 for information on ARINC 801 termini in rack and panel ARINC 600, R27 and R58 series connectors. Ordering Information ARINC 801 Termini for ARINC 801 Connectors A Dia. Ref Ferrule Hole Tolerance CF-198148-125 125 +1, -0 CF-198148-129 125.5 +1, -0 CF-198148-126 126 +1, -0 CF-198148-128 128 +2, -0 CF-198148-144 144 +4, -0 CF-198148-157 157 +7, -0 CF-198148-175 175 +7, -0 CF-198148-236 236 +7, -0 CF-198148-336 336 +7, -0 CF-198148-448 448 +7, -0 Amphenol ARINC 801 Termini Part Number ARINC 801 Termini .570 .010 .320 MAX. A DIA. REF. .194 .001 FERRULE .297 .020 REAR BODY CRIMP SLEEVE All dimensions for reference only. 7 MT ferrule termini male and female ferrules, for higher density Amphenol(R) MT (Multi-terminal) Features: * Designed for use in Amphenol(R) MIL-DTL-38999 cylindrical connectors and also for rectangular products: printed circuit board interconnects, LRM, VME64 and VITA46 interconnects. * Male and female ferrules available in either multi-mode or single mode designs. * Fiber spacing is 0.25mm * Very high density can be achieved in cylindrical connectors: * up to 24 fiber channels in a size 11 composite shell * up to 96 fiber channels in a size 21 composite shell * Amphenol supplies MT termini assemblies in kits, minus the MT ferrule. MT ferrules that meet the IEC1754-5 specification are recommended for use. * Assembly tool 11-100000-000 is available to aid in MT termini assembly into connectors; MT contact removal tool CF-008025000 is also available. MT Ferrule Fiber Optic Termini Designed for use in Multi-channel MIL-DTL-38999 Series III Connectors Ordering Information for MT Assembly Kits and Tools See page 19 for information on MT fiber optic ferrules in D38999 cylindrical connectors. MT Male Assembly Kit** CF-198136-000 MT Female Assembly** CF-198137-000 MT Kit Assembly Tool 11-100000-000 MT Contact Removal Tool CF-008025-000 ** MT ferrules are not included in the assembly kits MT Assembly Tool (11-100000-000) Amphenol(R) MT Termini Assembly Kit (MT female socket clamp shown) COMPONENTS IN MT TERMINI ASSEMBLY KIT Parts are shipped unassembled. Assembly instruction L-29128-008 is included. RETENTION CLIPS SPRINGS STRAIN RELIEF SHRINK SLEEVE MT BODY HALVES MT MALE (PIN CLAMP ASSEMBLY) MT FERRULE Not provided with Amphenol MT Assembly Kit. Must be purchased separately. MT FEMALE (SOCKET CLAMP ASSEMBLY) For information on MT fiber optics in Amphenol rectangular interconnects see pages 25 and 26. 8 Multi-Channel Cylindrical Connectors with Fiber Optics MIL-DTL-38999 Series III, Tight Tolerance styles Amphenol(R) Tri-Start, Series III - the Highest Performance MIL-DTL-38999 Connector The Ideal Choice for Fiber Optic Technology * Meets or exceeds MIL-DTL-38999 Series III requirements * EMI Shielding - solid metal to metal coupling, grounding fingers, electroless nickel plating, and thicker wall sections provide superior EMI shielding capability of 65dB min. at 10 GHz * Termini Protection - recessed pins in this 100% scoop-proof connector minimize potential termini damage * Corrosion Resistance - shells of stainless steel or cadmium over nickel plating withstand 500 hr. salt spray exposure * Vibration/Shock - operates under severe high temperature vibration, through 200C * Threaded coupling quickly and completely mates in one 360 turn of the coupling nut Amphenol(R) Composite Tri-Start, Qualified to MIL-DTL-38999, Rev. J Same high performance features as metal Tri-Start connectors, but also includes the following features: * Lightweight - 17% - 70% weight savings * Increased Corrosion Resistance - olive drab cadmium (175C) and electroless nickel plating (200C both withstand 2000 hours of salt spray exposure. * Durability - 1500 couplings minimum (in reference to connector couplings, not termini) Design improvement for fiber optics to metal clip retention system. The introduction of MIL-T-29504 termini into a connector not designed for spring-loaded termini yielded the first improvement of the basic 38999 for use with fiber optics. In 1987, Amphenol introduced the CF-52 series connector with a beryllium-copper retention clip for improved termini stability inside the connector insert. Design improvements for fiber optics to tighter tolerances and integrated wave washers. Through the 1990's Amphenol has continued to modify the design of the 38999 to improve the performance of the connector when using fiber optic termini. The CF-50 series connector employs a modified master key and precision tooling to precisely align the insert cavities during connector mating. The CF-50 also integrates a wave washer in the coupling mechanism to reduce the possibility of connectors de-mating during periods of high vibration. The illustration shows the key features of the MILDTL-38999 CF-50 - The highest optical performance connector. 1. Beryllium-copper retention clip for improved termini stability. 2. Precision-aligned inserts 3. Modified master key 4. Integrated wave washer for improved performance in high vibration environments. 9 CYLINDRICAL FIBER OPTIC CONNECTORS Amphenol introduced the MIL-C-38999 Series III connector in the mid-1970's. Amphenol has continued since the 70's to improve performance and reliability that makes this design of the 38999 Series III the connector of choice by system designers worldwide. During the mid-1980's the 38999 Series III connector was selected as the platform to use for the new MIL-T-29504 size 16 fiber optic termini. Multi-Channel Fiber Optic Cylindrical Connectors Tri-Start (MIL-DTL-38999, III) type shell styles TRI-STARTTM METAL AND COMPOSITE CONNECTORS S 2 PLACES Wall Mount Receptacle with Fiber Optics shell style 0 LL (TV) LL1 (CTV) R1 2 PLACES R2 2 PLACES For complete part number, see how to order, page 17. M (TV) M1 (CTV) AA B THREAD L (TV) L1 (CTV) V THREAD A1 BACK PANEL MOUNTING Red Band indicates fully mated Blue band indicates rear release contact retention system .005 M TT 4 PLACES Designates true position dimensioning T 4 PLACES RED BAND BLUE BAND Shell Size 9 11 13 15 17 19 21 23 25 -A- L L1 Max. Max. (TV) (CTV) .469 .514 .469 .514 .469 .514 .469 .514 .469 .514 .469 .514 .500 .545 .500 .545 .500 .545 M +.000 -.005 (TV) .820 .820 .820 .820 .820 .820 .790 .790 .790 M1 +.000 -.005 (CTV) .773 .773 .773 .773 .773 .773 .741 .741 .741 R1 R2 .719 .812 .906 .969 1.062 1.156 1.250 1.375 1.500 .594 .719 .812 .906 .969 1.062 1.156 1.250 1.375 S Max. .948 1.043 1.137 1.232 1.323 1.449 1.575 1.701 1.823 T +.008 .128 .128 .128 .128 .128 .128 .128 .154 .154 V Thread Metric M12X1-6g M15X1-6g M18X1-6g M22X1-6g M25X1-6g M28X1-6g M31X1-6g M34X1-6g M37X1-6g Z1 Max. (CTV) .198 .198 .198 .198 .198 .198 .228 .228 .228 R1 2 PLACES A1 Dia. Back Panel Mount .650 .800 .910 1.040 1.210 1.280 1.410 1.530 1.660 Shell Size 9 11 13 15 17 19 21 23 25 LL +.006 -.000 (TV) .905 .905 .905 .905 .905 .905 .905 .905 .905 TT 4 PLACES M +.000 -.005 (TV) .820 .820 .820 .820 .820 .820 .790 .790 .790 M1 +.000 -.005 (CTV) .773 .773 .773 .773 .773 .773 .741 .741 .741 TT .008 .216 .194 .194 .173 .194 .194 .194 .242 .242 A1 T 4 PLACES .005 M B THREAD AA M (TV) M 1 (CTV) A2 LL (TV) LL1 (CTV) L1 Max. (CTV) .250 .250 .250 .250 .250 .250 .280 .280 .280 LL1 .005 (CTV) .908 .908 .908 .908 .908 .908 .904 .904 .904 BACK PANEL MOUNTING All dimensions for reference only L Max. (TV) .205 .205 .205 .205 .205 .205 .235 .235 .235 AA Max. Panel Thickness .234 .234 .234 .234 .234 .234 .204 .204 .204 Z (TV) Z 1(CTV) RED BAND Red Band indicates fully mated Blue band indicates rear release contact retention system B Thread Class 2A 0.1P-0.3L-TS (Plated) .6250 .7500 .8750 1.0000 1.1875 1.2500 1.3750 1.5000 1.6250 A2 Dia. Front Panel Mount .510 .620 .740 .900 1.010 1.130 1.250 1.360 1.470 L (TV) L1 (CTV) BLUE BAND R2 2 PLACES For complete part number, see how to order, page 17. Consult Amphenol Aerospace for availability of composite box mount receptacles. Designates true position dimensioning Z Max. (TV) .153 .153 .153 .153 .153 .153 .183 .183 .183 FRONT PANEL MOUNTING S 2 PLACES Box Mount Receptacle with Fiber Optics shell style 2 MS Shell Size Code A B C D E F G H J A2 1.240 MAX All dimensions for reference only MS B Thread Shell Class 2A Size 0.1P-0.3L-TS Code (Plated) A .6250 B .7500 C .8750 D 1.0000 E 1.1875 F 1.2500 G 1.3750 H 1.5000 J 1.6250 Z (TV) Z 1 (CTV) 1 2 R R .719 .812 .906 .969 1.062 1.156 1.250 1.375 1.500 .594 .719 .812 .906 .969 1.062 1.156 1.250 1.375 S Max .948 1.043 1.137 1.232 1.323 1.449 1.575 1.701 1.823 10 T +.008 .128 .128 .128 .128 .128 .128 .128 .154 .154 Z Max. (TV) .153 .153 .153 .153 .153 .153 .183 .183 .183 Z1 Max. (CTV) .198 .198 .198 .198 .198 .198 .228 .228 .228 A1 Dia. Back Panel Mount .650 .800 .910 1.040 1.210 1.280 1.410 1.530 1.660 A2 Dia. Front Panel Mount .510 .620 .740 .900 1.010 1.130 1.250 1.360 1.470 FRONT PANEL MOUNTING AA LL Max. +.006 Panel -.000 Thickness (TV) .234 .905 .234 .905 .234 .905 .234 .905 .234 .905 .234 .905 .204 .905 .204 .905 .204 .905 LL1 .005 TT (CTV) .008 .908 .216 .908 .194 .908 .194 .908 .173 .908 .194 .908 .194 .904 .194 .904 .242 .904 .242 Multi-Channel Fiber Optic Cylindrical Connectors Tri-Start (MIL-DTL-38999, III) type shell styles, cont. TRI-STARTTM METAL AND COMPOSITE CONNECTORS Jam Nut Receptacle with Fiber Optics shell style 7 C BLUE BAND PANEL THICKNESS .062 MIN. .125 MAX. T .378 MAX. D1 For complete part number, see how to order, page 17. D2 A V THREAD Red Band indicates fully mated Blue band indicates rear release contact retention system A* +.000 -.010 .669 .769 .955 1.084 1.208 1.333 1.459 1.575 1.709 B Thread Class 2A 0.1P-0.3L-TS (Plated) .6250 .7500 .8750 1.0000 1.1875 1.2500 1.3750 1.5000 1.6250 .871 (SHELL SIZES 9/11) .878 (SHELL SIZES 13/25) 1.280 MAX. 1 C Max. 1.199 1.386 1.511 1.636 1.761 1.949 2.073 2.199 2.323 Line Receptacle with Fiber Optics shell style 1 D +.010 -.000 .700 .825 1.010 1.135 1.260 1.385 1.510 1.635 1.760 2 D +.000 -.010 .670 .770 .955 1.085 1.210 1.335 1.460 1.585 1.710 H Hex +.017 -.016 .875 1.000 1.188 1.312 1.438 1.562 1.688 1.812 2.000 B THREAD RED BAND S (TV) S1 (CTV) 2 PLACES Red Band indicates fully mated Blue band indicates rear release contact retention system All dimensions for reference only L Max. (TV) .469 .469 .469 .469 .469 .469 .500 .500 .500 L1 Max. (CTV) .514 .514 .514 .514 .514 .514 .545 .545 .545 T +.010 -.000 .697 .822 1.007 1.134 1.259 1.384 1.507 1.634 1.759 S .010 1.062 1.250 1.375 1.500 1.625 1.812 1.938 2.062 2.188 LL (TV) LL1 (CTV) M (TV) M 1 (CTV) GG (TV) GG 1 (CTV) For complete part number, see how to order, page 17. B Thread Shell MS Shell 0.1P-0.3L-TS-2A Size Size Code (Plated) 9 A .6250 11 B .7500 13 C .8750 15 D 1.0000 17 E 1.1875 19 F 1.2500 21 G 1.3750 23 H 1.5000 25 J 1.6250 -A- K REF. S 2 PLACES Formed lockwire hole design (6 holes) is optional All dimensions for reference only MS Shell Size Code A B C D E F G H J JAM NUT D-HOLE MOUNTING H .059 dia. min. 3 lockwire holes Shell Size 9 11 13 15 17 19 21 23 25 RED BAND .091 MAX. B THREAD BLUE BAND V Thread Metric M12X1-6g M15X1-6g M18X1-6g M22X1-6g M25X1-6g M28X1-6g M31X1-6g M34X1-6g M37X1-6g .280 MIN. FULL THD V THREAD Z (TV) Z 1(CTV) -A- L (TV) L1 (CTV) 1.240 MAX. M +.000 -.005 (TV) .820 .820 .820 .820 .820 .820 .790 .790 .790 M1 +.000 -.005 (CTV) .773 .773 .773 .773 .773 .773 .741 .741 .741 S .010 (TV) .675 .800 .925 1.050 1.238 1.300 1.425 1.550 1.675 S1 .010 (CTV) .635 .765 .885 1.100 1.197 1.260 1.385 1.510 1.635 11 V Thread Metric M12X1-6g M15X1-6g M18X1-6g M22X1-6g M25X1-6g M28X1-6g M31X1-6g M34X1-6g M37X1-6g Z Max. (TV) .153 .153 .153 .153 .153 .153 .183 .183 .183 Z1 Max. (CTV) .198 .198 .198 .198 .198 .198 .228 .228 .228 GG Dia. .010 (TV) .812 .905 1.093 1.219 1.375 1.469 1.625 1.750 1.875 GG1 Dia. .010 (CTV) .699 .875 1.007 1.140 1.229 1.380 1.493 1.626 1.777 LL +.006 -.000 (TV) .905 .905 .905 .905 .905 .905 .905 .905 .905 LL1 .005 (CTV) .908 .908 .908 .908 .908 .908 .904 .904 .904 Multi-Channel Fiber Optic Cylindrical Connectors Tri-Start (MIL-DTL-38999, III) type shell styles, cont. TRI-STARTTM METAL AND COMPOSITE CONNECTORS Straight Plug with Fiber Optics shell style 6 METAL 1.234 MAX. For complete part number, see how to order, page 17. 1.220 MAX. V THREAD .359 MAX. B THREAD Q BLUE BAND .591 +.003 -.000 -A- COMPOSITE 1.234 MAX. B THREAD Blue band indicates rear release contact retention system V THREAD .359 MAX. BLUE BAND .591 +.003 -.000 -A- Straight Plug Shell Size 9 11 13 15 17 19 21 23 25 MS Shell Size Code A B C D E F G H J B Thread 0.1P-0.3L-TS-2B (Plated) .6250 .7500 .8750 1.0000 1.1875 1.2500 1.3750 1.5000 1.6250 12 Q Dia. Max. .858 .984 1.157 1.280 1.406 1.516 1.642 1.768 1.890 V Thread Metric M12X1-6g M15X1-6g M18X1-6g M22X1-6g M25X1-6g M28X1-6g M31X1-6g M34X1-6g M37X1-6g Q Multi-Channel Fiber Optic Cylindrical Connectors Tri-Start (MIL-DTL-38999, III) type insert availability Fiber optic termini can be accommodated in any size 16 or size 20 contact cavity of MIL-DTL38999 Series III type connector insert patterns, as listed in the following chart. For availability of fiber type, either multi-mode or single mode, see note at bottom of chart. Contact Size Shell Size/ Total Arrangement Contacts 9-94 9-98 11-2 11-5 11-98 11-99 13-4 13-8 13-13 13-98 15-5 15-15 15-18 15-19 15-97 17-8 17-26 17-99 19-11 19-28 19-32 21-16 21-29 21-39 21-41 23-21 23-53 23-54 23-55 25-4 25-11*** 25-20*** 25-24 25-26 25-29 25-37 25-41 25-43 25-46 25-61 25-90 25-F4 2 3 2 5 6 7 4 8 4 10 5 15 18 19 12 8 26 23 11 28 32 16 27 39 41 21 53 53 55 56 11 30 24 25 29 37 41 43 46 61 46 66 22D 40 22 49 Optic Termini Availability* 20 16 2 3 2 5 6 7 4 8 2** 10 5 14 1 18 19 8 4 8 26 21 2 11 26 2 32 16 19 4 37 2 41 21 53 9 55 48 8 2 10 13 12 16 29 37 3 11 23 20 40 4 61 40 4 13 12 12 (Coax) 10 (Power) 8 (Coax) 8 (Twinax) 2 4 4 9 4 3 12 5 4 2 3 2 2 4 * Size 16 multi-mode and single mode fiber optic termini are readily available. For size 20 multi-mode termini consult Amphenol Aerospace for availability. ** Two size 16 contacts dedicated to fiber optics. *** For use in MIL-STD-1760 applications. See Tri-Start Catalog, 12-092 For RG180/U and RG195/U cables only. Contact Amphenol for other cable applications. Size 8 coax and Twinax are interchangeable. For service ratings and performance of electrical contacts see Tri-Start Catalog, 12-092. 13 Multi-Channel Fiber Optic Cylindrical Connectors Tri-Start (MIL-DTL-38999, III) insert arrangements front face of pin inserts illustrated CA B D B B A E B C F G A A E A E F B D A A A G B F B D H B D C E C C C D Insert Arrangement 9-94 9-98 11-2 11-5 11-98 11-99 13-4 Number of Contacts 2 3 2 5 6 7 4 8 Contact Size 20 20 16 20 20 20 16 20 C H A B G Insert Arrangement 13-13 E C J D D E B H P C G A M N B T U P J D H G E F 15-15 L J D F P C V R T D S H E B N K U C S R A M L K G E F 13-98 15-5 15-18 15-19 2 2 10 5 14 1 18 19 16 12 20 16 20 16 20 20 Number of Contacts Contact Size B K F D J L A M B C R N K A A 13-8 Dedicated to Fiber Optics A K A J B L G C H M G Insert Arrangement D F 15-97 U K J P C M L H G Insert Arrangement D E 17-26 26 21 2 11 20 16 16 20 20 16 16 A V c b 17-99 C D Z X E Y F G H U d P f j b M Y a J L K 19-28 X h Z A 17 M K B S D W g c N C V 1 P H F D G F H T 4 E i 14 13 12 23 R 6 21 26 7 N 8 11 10 r q f e d L K J 19-32 21-16 Number of Contacts 26 2 32 16 19 4 4 37 2 Contact Size 20 16 20 16 20 16 12 20 16 14 CONTACT LEGEND 21-29 8 E b c F G M 9 a n p D Z m g P 22 B C Y k h 15 27 A X j S 5 24 W V U 3 20 16 C R G 2 25 N J E 19-11 18 L B e R W J K S e a A T B d L L F 8 U M C E F H 19 N G V 17-8 T P B K D W K J H 4 S R UC Z X A J B T S Y N D V c E W X G F Y L D A R B b Z M C E A T 8 Number of Contacts Contact Size N H E F R Pa S B H 21-39 10 12 16 20 22D Multi-Channel Fiber Optic Cylindrical Connectors Tri-Start (MIL-DTL-38999, III) insert arrangements front face of pin inserts illustrated U T h R E a n p q c f e M L N b d N C X F V K G S GG y FF x f w K e d J E H J g L F A U 24 23 22 21 44 20 43 52 42 19 41 51 40 50 39 18 38 37 17 36 16 15 14 13 B V C W D BB q r X E CC s HH Y F DD t EE u v a Z b G c H p AA z M h D T U J k T n P m R L H K B W Z S R P D m t r g P Y A M C k s N B X j i S A W V G 25 1 45 46 53 47 2 26 3 27 4 5 6 28 29 30 48 31 7 32 8 33 34 9 10 35 12 11 49 Insert Arrangement 21-41 23-21 23-53 Number of Contacts 41 21 53 40 9 4 Contact Size 20 16 20 22D 16 12 U T V W n S m X AA z GG BB HH y FF i EE x w h v g f e M L K j P N Y B p k R A Z A q CC C D E EE s V s a DD F t b u c G d FF t W r Z T p J G K D H F E K L M L J m N P C G g h k R J f AA BB n S H KK z H F e JJ CC q B E d y HH A D c x LL DD r U C b GG u X Y v B a w 23-54 Insert Arrangement 23-55 Number of Contacts 55 48 25-4 8 2 Contact Size 20 20 16 20 A S P 4 Y N 1 3 X U V K a K J 25-20*** Number of Contacts 10 13 Contact Size 20 16 3 E U 9 F 4 4 V 15 22 5 16 6 8 H 7 25-24 8 Twinax 12 Coax 21 24 17 23 G J Insert Arrangement 14 20 25 10 W H 3 19 T L G 18 D M X 2 11 Z F W L 2 13 C S Y E 6 7 M D T 5 R N 10 Power 12 B P C 9 1 A B R Z 25-11*** 25-26 12 12 16 5 4 16 12 20 12 8 Coax *** For use in MIL-STD-1760 applications. See Tri-Start Catalog, 12-092. 12 Coax Contacts can be Matched Impedance or Power 15 CONTACT LEGEND 8 10 12 16 20 22D Multi-Channel Fiber Optic Cylindrical Connectors Tri-Start (MIL-DTL-38999, III) insert arrangements front face of pin inserts illustrated U A B R S c N f a M e r X Y m P E W p N F d k G V H H 25-37 37 22 3 11 Contact Size 16 16 22D 20 16 W B V U k c u n Insert Arrangement x k N g h M L M d y G H 20 40 4 Contact Size 20 16 20 16 8 Coax W AA r T 24 Y v C Z 23 37 p n P m N k h M L Insert Arrangement d x e g f K 41 42 62 63 52 4 30 53 5 54 6 32 7 60 59 49 F 35 19 65 58 8 9 56 33 10 57 45 47 17 16 J 55 48 18 H 64 66 44 20 G 20 3 43 31 21 b c y 51 D e E 61 22 E w 2 28 29 36 a z 50 2 1 39 40 61 D q S R 26 27 38 25 B X u s U A x 25-61 23 t JJ C d r 25-46 Number of Contacts V w GG HH NN B c q J K L 25-43 e f U F c m K N w A b v u FF 3 EE MM PP KK y F f LL z g G DD T BB AA h H p CC S i n J m k j R K P N M L b E P J P W s V D a z R G H e f R Z q s t g v S p d h S C X t 2 12 Coax 8 Twinax Z a Y Y AA r x v B X u r T F q w t s U E b m T V D a 25-41 A W C p n F U G 29 A E J J 25-29 Z D b Number of Contacts Y T a i j Insert Arrangement X g h r K a L s L S p q t m W C Z e n c F K H J M E Z b M R X Y n c G K X B Y N D k d Z L h R D V d W q e P C V f U A B g S C P b A T T 46 13 34 14 15 25-90 11 12 25-F4 Number of Contacts 40 4 2 49 13 4 Contact Size 20 16 8 Twinax 22D 16 12 Coax contacts for RG180 or RG195 cable. CONTACT LEGEND 16 8 10 12 16 20 22D Multi-Channel Fiber Optic Cylindrical Connectors Tri-Start (MIL-DTL-38999, III) type how to order Amphenol(R) Multi-Channel fiber optic connectors for use with multi-mode and single mode termini can be ordered by coded part number. Ordering procedure is illustrated by part number CF-509017-8P as shown below: CF - 50 9 0 17 - 8 P Connector Type Series Finish Shell Style Shell Size Insert Configuration Contact Type and Key/Keyway Position Connector Type CF designates Multi-Channel Fiber Optic Connector DF designates Multi-Channel Fiber Optic Connector supplied per D38999 with sealing plugs and insertion/removal tools Shell Size See Insert Availability (preceding pages) Series 50 designates aluminum shell, tight tolerance 52 designates aluminum shell 60 designates composite shell, tight tolerance 62 designates composite shell 80 designates stainless steel shell, tight tolerance 82 designates stainless steel shell Contact Type and Key/Keyway Position P designates pin contacts S designates socket contacts For key/keyway positioning, choose the alternate rotation suffix letter from the chart below. Insert Configuration See Insert Availability (preceding pages) ALTERNATE POSITION SUFFIX Finish 4 designates electroless nickel plated aluminum, 48 hour salt spray resistance, 200C 5 designates unplated composite 6 designates corrosion resistant stainless steel, 500 hour salt spray resistance, 200C 9 designates corrosion resistant olive drab cadmium plate aluminum, 500 hour salt spray resistance, 175C D designates DurmalonTM (Nickel-PTFE) Durmalon is a trademark of Amphenol. For more information on Durmalon, go to www.amphenol-aerospace.com/durmalon.asp S designates nickel plated stainless steel, 500 hour salt spray resistance, 200C Shell Style 0 designates wall mount receptacle 1 designates line receptacle 2 designates box mount receptacle 6 designates straight plug 7 designates jam nut receptacle 17 Suffix Letter Alternate Position Pins Normal P S A G H Sockets B I J C K L D M N E R T For more information on key/keyway rotation, see Amphenol Tri-Start Cylindrical catalog, 12-092. Multi-Channel Fiber Optic Cylindrical Connectors Tri-Start (MIL-DTL-38999, III) with ARINC 801 inserts Amphenol now offers a multi-channel cylindrical connector that complies with the ARINC specification. This connector, available in straight plug and wall mount receptacle, uses the ARINC 801 ceramic termini described on page 7. The features of the ARINC 801 connector include: * Uses precision ARINC 801 fiber optic termini (typical multimode insertion loss is less than 0.15 dB). * Removable alignment sleeve insert for easy cleaning of fiber optic termini. * Three stages of alignment: shell-to-shell keys, guide pins and ceramic alignment sleeves. * Includes all of the features of standard D38999 straight plug and wall mount receptacle shells (refer to page10 for shell dimensions). * Scoop-proof design * Option for alternate keys and keyways * Rear accessory threads * Standard insertion/extraction tools (M81969/14-03) ARINC 801 Inserts within Tri-Start Connectors front face of pin inserts illustrated A A A B F A B B D E C C H B G C F D D ARINC Insert Arrangement 11-02 13-04 15-06 17-08 B C A H A B J B L C M C F L P S T J N D R H E E G F M V Y X V A S R e d K G J g W h Y 21-16 M a X L Z H J 19-12 N b F H ARINC Insert Arrangement P c j f L W G U E Z U E a R F D T D N D S P C K M G K A B E 23-24 K 25-32 Ordering Information ARINC 801 Connectors Amphenol Part Number ARINC 801 Shell Style Black Anodize Composite Insert Arrangements Shell Size Finish OD Cadmium Straight Plug CF-97017X-YYS CF-97020X-YYS CF-97023X-YYS `X' in part number Wall Mount Receptacle CF-97016X-YYP CF-97021X-YYP CF-97022X-YYP `YY' in part number 18 11 13 15 17 19 21 23 25 2 3 4 5 6 7 8 9 02 04 06 08 12 16 24 32 Multi-Channel Fiber Optic Cylindrical Connectors Tri-Start (MIL-DTL-38999, III) with MT Ferrule inserts Amphenol offers a multi-channel cylindrical connector with high density MT fiber optics. This connector uses MT ferrules described on page 8. The features of the MT cylindrical connector include: * * * * High fiber density in a relatively small cylindrical connector package with all the advantages of the MIL-DTL-38999 series III proven connector Three levels of alignment provide for precision fiber to fiber interface: * Shell to shell with keying to allow for alternate positions * Insert plug to insert receptacle * MT contact guide pins Ferrules are available in either 12-fiber or 24-fiber versions, in multi-mode PC, single mode PC, and single mode APC configurations 2 arrangements are available as shown at right, shell size 11 with one ferrule, and shell size 21 with four ferrules Tri-Start (MIL-DTL-38999, Series III) Connectors with MT Ferrule Inserts MT INSERT AVAILABILITY front face of pin inserts illustrated A D B C (R) Amphenol Multi-Channel fiber optic connectors for use with MT ferrule termini can be ordered by coded part number. Ordering procedure is illustrated by part number CF-699011-1PN as shown below: CF - 6 9 9 Insert Arrangement 0 11 - 1 11-1 21-4 P Connector Type Connector Class Terminus Style Shell Finish Shell Style Shell Size Insert Arrangement Insert Type and Key/Keyway Position Connector Type CF designates Multi-Channel Fiber Optic Connector Connector Class 5 designates aluminum shell, tight tolerance 6 designates composite shell, tight tolerance 8 designates stainless steel shell, tight tolerance Terminus Style 9 designates MT terminus Shell Finish 4 designates electroless nickel plated aluminum, 48 hour salt spray resistance, 200C 5 designates unplated composite 6 designates corrosion resistant stainless steel, 500 hour salt spray resistance, 200C 9 designates corrosion resistant olive drab cadmium plate aluminum, 500 hour salt spray resistance, 175C D designates DurmalonTM (Nickel-PTFE) Durmalon is a trademark of Amphenol Aerospace. For more information on Durmalon, go to www.amphenolaerospace.com/durmalon.asp Shell Style 0 designates wall mount receptacle 1 designates line receptacle 2 designates box mount receptacle 6 designates straight plug 7 designates jam nut receptacle Shell Size 11 designates shell size 11 21 designates shell size 21 Insert Arrangement 1 designates single cavity 4 designates four cavity Insert Type and Keyway Position P designates plug insert S designates socket insert For keyway positioning, choose the alternate rotation suffix from the chart below. ALTERNATE POSITION SUFFIX Suffix Letter Alternate Position Pins Normal P S A G H Sockets B I J C K L D M N E R T Information on MT termini is provided on page 8. 19 Fiber Optic Bulkhead Feed-Through Connectors with size 16 pin termini on both ends Amphenol extends it's line of harsh environment fiber optic components with a multi-channel fiber optic feed-through. This feed-through is designed to perform in demanding aerospace environments and any other applications where a high degree of environmental sealing is required between bulkheads. Features include: * * * * * * Fully compatible with D38999 and Amphenol(R) CF-series fiber optic connectors (Consult Amphenol Aerospace for mating connector information). Jam nut style for easy installation Available with M29504 fiber optic termini Meets or exceeds hermiticity of 10^-7 cc/min. He leak testing Available finishes include electroless nickel and olive drab cadmium Typical fiber sizes include 50/125 and 62.5/125 multi-mode fiber (Consult Amphenol Aerospace for other fiber types and sizes). Fiber Optic Bulkhead Feed-Through Connector (Special size 16 Pin-Pin Termini Configuration) PANEL HOLE DIMENSIONS +.010 1.007 -.000 (SHELL SIZE 13) THREAD CLASS 2A (PLATED) .8750-0.1P-0.3L-TS +.011 1.375 -.010 2 PLACES 1.533 .005 +.000 .955 -.010 (SHELL SIZE 13) D JAM NUT D-HOLE MOUNTING A B C PIN-PIN CONFIGURATION INSERT PATTERN 13-04 SHOWN (4 SIZE 16 M29504 STYLE TERMINI) RED BAND +.010 .104 -.005 RED BAND +.017 HEX 1.118 -.016 .062 MIN. - .125 MAX. PANEL THICKNESS .878 CF-970180/189 CONNECTOR CF-509607/625 JAM NUT CONNECTOR Red Band indicates fully mated All dimensions for reference only. Ordering Information Fiber Optic Bulkhead Feed-through Connectors Amphenol Part Number Bulkhead Feed-through Shell Style Electroless Nickel Jam Nut Receptacle CF-97024X-YYPA Insert Arrangements Shell Size Finish OD Cadmium CF-97019X-YYPA 11 13 15 17 19 21 23 25 `X' in part number 2 3 4 5 6 7 8 9 `YY' in part number 02 04 05 08 11 16 21 29 PA suffix - indicates pin with Normal rotation on jam nut end and `A' rotation (mirror image) on opposite end. 20 Accessories for Cylindrical Connectors protection caps, sealing plugs, strain reliefs Protection Caps Plastic Protection Caps Shell Size Sealing Plugs MS Metal Protection Caps For Plugs For Receptacles MS Shell Size Code For MS Plugs Sealing Plugs for Unused Contact Cavities Contact Size For MS Receptacles Proprietary No. Military No. 9 10-70506-14 10-70500-10 A D38999/32W9X* D38999/33W9X* 8 (Coax) 10-482099-8 N/A 11 10-70506-16 10-70500-12 B D38999/32W11X* D38999/33W11X* 8 (Twinax) T3-4008-59P N/A 13 10-70500-18 10-70500-14 C D38999/32W13X* D38999/33W13X* 8 (Power) 10-405996-81 MS27488-8-1 15 10-70500-20 10-70500-16 D D38999/32W15X* D38999/33W15X* 10 (Power) 10-576225 N/A 17 10-70500-22 10-70500-19 E D38999/32W17X* D38999/33W17X* 12 10-405996-121 MS27488-12-1 19 10-70500-24 10-70500-20 F D3899/32W19X* D38999/33W19X* 16 10-405996-161 MS27488-16-1 21 10-70524-1 10-70500-22 G D3999/32W21X* D38999/33W21X* 20 10-405996-201 MS27488-20-1 23 10-70506-28 10-70500-24 H D38999/32W23X* D38999/33W23X* 22D 10-405996-41 MS27488-4-1 25 10-70500-28 10-70524-1 J D3899932W25X* D38999/33W25X* * To complete order number, replace X with applicable letter as follows: R - designates eyelet type N - designates washer type MS metal protection caps are supplied with service class W which designates corrosion resistant olive drab cadmium plate aluminum. Environmental Strain Relief for Jacketed Cable with Strength Member (Can be used with size 16 or 20, multi-mode or single mode termini). Protection Caps 4.125 REF. CABLE DIA. REF. Sealing Plugs SHRINK TUBE B A THREAD CLASS 2B `O' RING SEAL E MAX. Non-Environmental Strain Relief for Individual Single Fiber Cables (Can be used with size 16 or 20, multi-mode or single mode termini). 4.125 REF. CABLE DIA. REF. Connectors Assembled with Strain Reliefs and Metal Caps B A THREAD CLASS 2B Environmental Strain Relief for Jacketed Cable with Strength Member Assembly Part Number** CF-195022-11( CF-195022-13( CF-195022-15( CF-195022-17( CF-195022-19( CF-195022-21( CF-195022-23( CF-195022-25( ) ) ) ) ) ) ) ) Cable Dia. Max. Min. .300 .182 .412 .282 .412 .282 .500 .282 .500 .282 .500 .282 .500 .282 .500 .282 ** To order strain reliefs see charts below. Complete the part number by adding a finish suffix as follows: -XX9 designates olive drab cadmium plate nickel plate -XXG designates electroless nickel Consult Amphenol Aerospace for availability of other strain reliefs. E MAX. Non-Environmental Strain Relief for Individual Single Fiber Cables Assembly Part Number** CF-195025-11( CF-195025-13( CF-195025-15( CF-195025-17( CF-195025-19( CF-195025-21( CF-195025-23( CF-195025-25( ) ) ) ) ) ) ) ) Cable Dia. Max. Min. .125 .060 .125 .060 .125 .060 .125 .060 Max. No. of Cables Shell Size A Thread Class 2B (Metric) B Max. Dia. E Max. Dia. 2 4 5 8 11 13 15 17 19 21 23 25 M15X1-6H M18X1-6H M22X1-6H M25X1-6H M25X1-6H M25X1-6H M25X1-6H M25X1-6H .781 .897 1.054 1.172 1.290 1.406 1.531 1.645 1.031 1.062 1.062 1.312 1.312 1.312 1.312 1.312 .Consult Amphenol Aerospace. 21 Application tools for multi-mode termini for use in multi-channel cylindrical connectors The following data includes information pertaining to the application tools which have been established for polishing, inserting and removing multi-mode fiber optic termini within multi-channel connectors. Insertion and removal tools are common to MIL-DTL-38999 size 16 and size 20 tools. Installation instructions L-1262 for multi-mode size 16 and L-2103 for multi-mode size 20 provide proper installation and polishing procedures for these termini. These are available on-line at www.amphenolaerospace.com, under service instructions. Plastic Insertion/Removal Tool for Size 16 Multi-mode Termini Termination kits, as shown at right, are available for each Amphenol connector family. The kit includes the carrying case, heat gun, crimping and stripping tools and microscope with adapters. Termination Kit Application Tools for Multi-Channel, Multi-mode Fiber Optic Termini Machine Polishing Tools Contact Size/ Type Termini Part Number Hand Polishing Tools* 16 Multi-mode CF-198035-( )** Socket CF-198036-( )** Pin 11-12123 or 11-12195 (grooved for wet polishing) 20 Multi-mode CF-198080-( )** Socket CF-198081-( )** Pin 11-12153 Termination Kit (Includes necessary field termination equipment) Amphenol/Buehler Fibrmet*** Polishing Tool Part Number Amphenol/Buehler Fibrscope*** Adaptor Body Part Number 11-12103 11-12104 CF-8500-1 N/A N/A CF-8500-3 Insertion Tools Contact Size/ Type Plastic Tools (Double ended insertion/removal tool) Metal Tools Angle Type MS Part Number Proprietary Part Number Straight Type Proprietary Part Number Color Blue/White M81969/8-07 11-8674-16 11-012197-16 11-8794-16 11-012198-16 Blue Red/Orange M81969/8-05 11-8674-20 11-8794-16 Red MS Part Number Color 16 Multi-mode M81969/14-03 20 Multi-mode M81969/14-10 Removal Tools Contact Size/ Type Plastic Tools (Double ended insertion/removal tool) MS Part Number Metal Tools Color For Unwired Contacts Proprietary Part Number Angle Type MS Part Number Straight Type Proprietary Part Number Proprietary Part Number Color 16 Multi-mode M81969/14-03 Blue/White 11-10050-10 M81969/8-08 11-8675-16 11-8795-16 White 20 Multi-mode M81969/14-10 Red/Orange 11-10050-9 M81969/8-06 11-8675-20 11-8795-20 White FOR APPLICATION TOOLS FOR SINGLE MODE TERMINI, CONSULT AMPHENOL AEROSPACE. The M81969/8, 11-8675 and 11-8794 metal contact insertion and removal tools will accommodate wires having the maximum outside diameter of .105 for size 16 and .084 for size 20. When wire diameters exceed this, the plastic tools must be used. * Single Termini Capability ** To complete order number add fiber size; see ordering information on page 3 for size 16 multi-mode, and page 4 for size 20 multi-mode. *** Fibrmet and Fibrscope are registered trademarks of Buehler Ltd. This includes hand polishing tool 11-12123. This includes hand polishing tool 11-12153. Recommended tool for socket termination insertion. 22 Rectangular PCB Connectors with Multi-mode Size 16 Termini hybrid arrangements - Brush contacts and fiber optics Fiber Optic Termini for PCB Connectors Amphenol's superiority and breadth of product offering is demonstrated in its capacity for packaging fiber termini and the Brush contact in a printed circuit board connector. Fiber termini size 16 and HD20 can be used as well as the 90 termini style with optical performance the same as when used in cylindrical connectors. Consult Amphenol Aerospace for assistance in solving design problems and for part numbers that will provide the proper combination of these hybrid configurations to meet your specific requirements. For more information on PCB connectors see catalog 12-035 on-line at www.amphenol-aerospace.com. .093 .001 DIA .0625 Size 16 Multi-mode Socket Terminus for Rectangular Connectors A DIA REF +.0000 DIA -.0002 .497 +.002 -.003 STRENGTH MEMBER SHRINK TUBE 1.500 MAX* .040 MAX BUFFER CABLE DIA .080 MAX CABLE DIA 1.250 MAX* CERAMIC FERRULE 1.093 .020 .06240 .00002 DIA .162 .004 STRENGTH MEMBER SHRINK TUBE .102 .001 DIA Typical fiber optic straight termini for rectangular PCB connectors are depicted. However, these illustrations do not represent all configurations. Consult Amphenol Aerospace for further information. * Indicated dimension when fully assembled. ** Alignment sleeve shipped unassembled. Additional sizes available upon request: consult Amphenol, Sidney, NY for availability. Power contacts can be purchased separately, contact Amphenol, Sidney, NY. Amphenol(R) B3 Brush Contacts B3 stands for Bristle Brush Bunch contact - multiple strands of high tensile wire that intermesh to create an electrical connection. The Bristle Brush contact has been proven in military avionics packages and meets the requirements of MIL-DTL-55302. It provides high density in tighter spacing which is a main concern for integrated electronics in aircraft systems Advantages of the brush contact include: * Redundant current paths: 14-70 gas tight points of contact per mated bunch * Very smooth low friction interface * Low mating forces: 1.5 oz. typical per contact, 70-90% lower than conventional contacts * Long contact life: 100,000 cycles of mating and unmating without performance degradation * Documented intermittency free performance: No 10 nano-second discontinuities during 50,000,000 cycles of 0.010" displacement * Impervious to fretting 23 ALIGNMENT SLEEVE** CERAMIC FERRULE .266 .002 A DIA REF Fiber Size Core/Cladding Dia (Microns) A Dia Ref Inches Microns 50/125 .0050 127 62.5/125 .0050 127 200/230 .0093 236 200/240 .0097 245 PCB Connector Arrangement with Brush contacts and Fiber Optics 10 to 100 Brush contacts plus 4 fiber optic termini. Consult Amphenol for part number. RECTANGULAR FIBER OPTIC CONNECTORS Size 16 Multi-mode Pin Terminus for Rectangular Connectors Printed Circuit Board Rectangular Connector with Hybrid Configuration (Fiber Optics and Brush Contacts) LRM Connectors with Multi-mode Size 16 Termini hybrid arrangements - Brush contacts and fiber optics Fiber Optic Termini for LIne Replaceable Module (LRM) Connectors Fiber optic high speed transmission is available within LRM connectors for use in advanced avionics systems. Optical performance of fiber optic termini within the LRM connectors are the same as termini used in cylindrical connectors. Modified MIL-PRF-29504/4, /5, size 16, straight termini (shown in drawings below) or 90 styles can be configured into LRM interconnects. Termini for rectangular LRM connectors are determined by insert and LRM Connectors with Fiber Optic Multi-mode Termini shell style of the connector. For ordering information in Combination with Brush Contacts for LRM connectors consult Amphenol Aerospace. LRM interconnects can have hybrid arrangements of fiber optics with Brush contacts, as well as other contact types. Brush contacts are arranged in staggered grid patterns or Staggered Grid LRM Patterns Gen-X patterns. The contact patterns shown at right represent some fiber with Fiber Optics optic and brush contact arrangements typical for LRM connectors. Amphenol(R) LRM Connector Series LRM connectors are high performance, high density interconnects, specifically designed to connect printed circuit boards. The Amphenol Brush contact technology is the foundation of the LRM connector series. Features, benefits and options of LRM connectors include: GEN-X contact pattern - has .075 inch spacing along the row with .060 inch between rows, offset .0375 inch between rows on the mating face. * Staggered grid contact pattern - has .100 inch spacing along the row with .050 inch between rows, offset .050 inch between rows on the mating face * Staggered grid Airflow-thru contact pattern - for wider or oversized board packages between 0.235 and 0.425 inches. Wider spacing in center also provides for more airflow cooling of the connector inserts. * Backplane design versatility: * Available with through-hole solder posts or with compliant pins for solderless applications * Compliant/solderless backplane contacts are front replaceable * ESD Protection - Staggered grid and GEN-X LRM connectors are typically provided with ESD (Electrostatic Discharge) protection. They utilize the Faraday Cage principal to shunt electrostatic discharge events to the conductive enclosure on which the connector is mounted, thus never allowing the high voltage, high current discharge event to reside on any contacts. * Wide range of PCB/heat sink accommodations with standard surface mount tails or optional flex-circuit termination * Polarization keys - up to 4096 possible keying positions * Vibration: Superior intermittency-free performance under vibration * Dielectric withstanding voltage: Staggered grid and GEN-X styles: 100 volts at sea level (due to the incorporation of ESD shield) * Temperature range: * Suitable for vapor phase soldering * Normal operating temperature is -65C to +125C * Current rating: 3.0A derated to 1.5A typical (dependant on loading) For more information on Amphenol LRM interconnects see catalog 12-037 on-line at www.amphenol-aerospace.com. 108 brush contacts plus 8 fiber optic termini BP Termini: CF-198070-( ) or CF-198071-( ) MOD Termini: MIL-T-29504/5 * 24 108 brush contacts plus 6 fiber optic termini BP Termini: MIL-T-29504/6 MOD Termini: MIL-T-29504/5 152 brush contacts plus 4 fiber optic termini BP Termini: CF-198070-( ) or CF-198071-( ) MOD Termini: CF-198059-( ) Consult Amphenol Aerospace for part number ordering information. Custom configurations are also available. LRM Connectors with MT Ferrule Termini hybrid arrangements - Brush contacts and fiber optics Fiber Optic MT Ferrules for LIne Replaceable Module (LRM) Connectors MT ferrules are widely used in LRM interconnects for high speed data transmission. The small rectangular MT components provide very high density. MT ferrules can have 12 fiber lines per ferrule or 24 fiber lines per ferrule. Termini for rectangular LRM connectors are determined by insert and shell style of the connector. The contact patterns shown at right represent some fiber optic MT ferrules and brush contact arrangements typical for LRM connectors. LRM Connectors with MT Ferrule Fiber Optics in Combination with Brush Contacts LRM Module Insert Assembly with MT Termini Staggered Grid LRM Patterns with MT Termini 8 brush differential pairs plus 2 fiber optic MT ferrules SPRING MT FERRULE WITH RIBBON STRAIN RELIEF 6 fiber optic MT ferrules REAR INSERT FRONT INSERT 108 brush contacts plus 2 fiber optic MT ferrules GEN-X Grid LRM Patterns with MT Termini PIN CLAMP 140 brush contacts plus 2 fiber optic MT ferrules LRM Backplane Insert Assembly with MT Termini FRONT INSERT Consult Amphenol Aerospace for part number ordering information. REAR INSERT MT FERRULE WITH RIBBON 25 VME64X, VITA-46 Type Interconnects and Backplane Systems with Fiber Optics Fiber Optic MT Ferrules for VME64x Amphenol provides a fiber optic interconnect for attachment to standard VME-64x cards and backplanes for the P0 and J0 locations of the boards. It uses MT ferrules and it is used in place of P0/ J0 electrical applicable connectors. Performance features include: * Tested to IEEE 1156.1-1993 paragraphs * Operating temperature from -55C to +125C * Shock: 100g, 6ms, 1/2 sine, 18 pulses Shock: 30g, 6ms, 1/2 sine, 18 pulses * Sine vibration: 10g, 40 min./axis, 3 axis * Random vibration: 0.15g2 Hz, 40 min./axis, 2 axis * ESD: 15KV/150 pF Amphenol's VME P0/J0 fiber optic connectors are used in military and commercial aviation, military vehicles and GPS systems. They are designed to customer specifications. Consult Amphenol Aerospace for further information. VME P0/J0 Connectors with MT Ferrule Fiber Optics Fiber Optic MT Ferrules for VITA-46 Amphenol's proposed VITA-46 MT connector provides a reliable high speed connection for the most extreme commercial and military environments. This ruggedized interconnect is among the highest density of connector products on the market. * Up to 24 fiber optic channels per MT ferrule * Up to 48 channels per connector Ruggedized Proposed VITA-46 Connectors with MT Ferrule Fiber Optics Fiber Optics for Backplane Systems Amphenol is a leader in the design and manufacture of backplane assemblies and enclosures for military and aerospace applications. Amphenol Backplane systems provide custom backplane assemblies using high density, ruggedized, board-to-board backplane interconnects. The high technology backplane product offerings include: * Electrical backplanes - Large panel sizes with high layer counts, and features such as high aspect ratio plating, small diameter plated-through holes, and controlled impedances * Optical backplanes - Fiber termination with MT optical ferrules. Ribbon cable sorting allows programming flexibility; thus rendering the entire system easily upgradeable. * Hybrid Optical backplanes - Integrated electrical and optical systems in one discreet package for advanced avionics systems requiring high speed optical/digital signal processing. For more information on Amphenol Backplanes consult ABS, Amphenol Backplane Systems Division or Amphenol Aerospace. Fiber Optic Backplane with MT Ferrules in LRM Connectors Fiber Optic Backplane with MT Ferrules in LRM Connectors plus a Cylindrical Connector with MILPRF-29504 Termini 26 ARINC Rack and Panel Connectors with ARINC 801 Termini Amphenol Canada offers ARINC 801 fiber optic termini and MIL-PRF-29504 termini in all their rectangular connectors. Standard rectangular connector formats include: * ARINC 600 * ARINC 404 * M24308 * R27 (MIL-DTL-83527) * R58 (MIL-DTL-83733) * R39 (Rectangular 38999) The rectangular connectors from Amphenol Canada are well suited for harsh environmental military avionics applications (R58, R27 & R39) as well as commercial aircraft applications (ARINC 600 & ARINC 404). The ARINC 801 fiber optic termini originally designed for commercial aircraft applications has been incorporated into all of these rectangular connector products and applications. ARINC 600 Rack and Panel Connector with Fiber Optics The products features of the ARINC 801 termini include: * * * * * * ferrule diameter 1.25mm genderless termini available in multi-mode or single mode end face finishes in PC and APC keyed to ensure anti-rotation alignment sleeves are contained in a separate carrier * alignment sleeve carrier is removable to provide easier end face cleaning * pull-proof strain relief design * crimp contact * precision ceramic ferrules and sleeves ensure accurate fiber to fiber alignment * standard extraction tool M81969/14-03 Also see page 7 for information on ARINC 801 termini features. R27 Series Rack and Panel Connector with Fiber Optics FIBER OPTIC INSERTS FOR ARINC 600 AND R27 Fiber Optic Inserts A, C, E & G Insert 20F12T8 (12) size 16 fiber optic (8) size 8 twinax/ quadrax Insert 36F36 (36) size 16 fiber optic Fiber Optic Inserts B, D, F & H Insert 12F5C2 (5) size 16 fiber optic (1) size 16 (4) size 12 (2) size 5 coax Insert 17F12Q2 (12) size 16 fiber optic (3) size 16 (2) size 8 quadrax Contact Amphenol Canada for additional information on the products on this page, and also for additional insert patterns available. Phone: 416-291-4401 27 R58 Series Rack and Panel Connector with Fiber Optics Fiber Optic Cable Systems for use in multi-channel cylindrical connectors Fiber Optic Custom Cable Assembly Design and Fabrication Amphenol's cable assembly expertise dates back to the first industry standard fiber optic connector, over 25 years ago. Our depth of understanding of connector and termini design, and the complete control of connector materials, make Amphenol Fiber Optic cable assemblies one of the best in the industry. Amphenol offers a comprehensive line of single mode and multi-mode cable assemblies in a variety of cable configurations. From simplex jumpers to multi-fiber custom assemblies, Amphenol can design and supply all of your cable needs. D38999 Fiber Optic Connectors and Cables High quality polishing processes have been developed to meet and exceed industry standard specifications for insertion loss, return loss and end-face geometry. All assemblies are designed to intermateability standards for optical and physical performance criteria. Amphenol can assemble, polish and test many harsh environment and commercial grade connectors including: * MIL-PRF-29504 * HD20 * MTC/MP0 * ARINC 801 * ST * LC * FC * SC Explosion Proof Amphe-EXTM Connectors and Cables ARINC 801 Connectors and Cables Connector and cable materials are extensively inspected prior to assembly. Every completed cable assembly receives 100% inspection for both insertion loss and visual defects. Interferometers are used for accurate end-face geometry testing. You specify the optical and mechanical requirements of the cable assembly and Amphenol's fiber optic application's engineers will develop an "end-to-end" interconnect solution. Design creativity, experience and an understanding of harsh environments will ensure a functional and manufacturable design. See the next page for a guide to selecting and specifying a fiber optic cable assembly. 28 D38999 Fiber Optic Connectors with Strain Reliefs, Cables and Cable Clamps Fiber Optic Cable Systems cable designer's guide The following criteria should be considered when specifying a fiber optic cable assembly. You may copy this page and fax it Amphenol Aerospace*. Our design engineers are ready to help meet your custom cable application requirements. FIBER OPTIC CABLE ASSEMBLY ASSEMBLY LENGTH Typical Breakout Cable Assembly shown: * Connector ends: MIL-DTL-38999 Fiber Optic Jam Nut Receptacle; and Commercial grade ST * Termini in the 38999 connector are size 16 single mode * Optical wavelength: 1300 * Cable: Avionics grade; 1 ft. length FIBER OPTIC BREAKOUT ASSEMBLY ASSEMBLY LENGTH This check list is provided to help ensure a thorough design of a custom fiber optic cable assembly. COMPONENTS Termini * MIL-PRF-29504 * Pin_______________________ * Socket ____________________ ENVIRONMENTAL CRITERIA * High Temperature ____________________________ * Low Temperature ____________________________ * Mechanical Shock ____________________________ * Durability ____________________________ Optical Wavelength * ARINC 801 * 850 ________________________ * MTC _______________________ * 1300 _______________________ * HD20 _______________________ * 1550 _______________________ * Other _______________________ * Other _______________________ Connectors - Cylindrical Fiber Core Size * MIL-DTL-38999 _______________ * 5/125 single mode_____________ * ARINC 801 __________________ * 9/125 single mode_____________ * MTC _______________________ * 50/125 multi-mode ____________ * 62.5/125 multi-mode ___________ Connectors - Rectangular * Low mating force, PCB _________ * Mechanical Vibration ____________________________ * Assembly Length and Tolerance ___________________________ * LRM _______________________ * 100/140 multi-mode ___________ * 200/230 multi-mode ___________ * Other _______________________ * Rack and Panel _______________ * VME64X ____________________ Performance * VITA-46 _____________________ * Insertion Loss ________________ * Return Loss__________________ Accessories * Fax to 607-563-5157, attention Fiber Optic Design Engineering, Amphenol Aerospace. Or call 607-563-5011 for further assistance. * Backshells/Strain Reliefs ___________________________ Cable Type * Sealing plugs ___________________________ * LSZH _______________________ * Protection caps ___________________________ * Distribution __________________ * Field Tactical _________________ * Breakout ____________________ * Avionics _____________________ 29 FIBER OPTIC CABLE SYSTEMS * Salt Spray ____________________________ OPERATIONAL CRITERIA Additional Fiber Optic Products TFOCA-II(R), M28876, ST and MIL-PRF-NGCON connectors TFOCA-II(R) Fiber Optic Connectors The TFOCA-II(R) 4 and 12-channel fiber optic connectors are ideal for military tactical applications as well as other environmentally harsh conditions. This unique connector series is designed and patented by Amphenol Fiber Systems International and is the base line design for the DFT MIL-PRF83526/16 and /17. The TFOCA-II(R) design takes advantage of the latest in fiber optic connectivity technology and is recognized as the industry standard for tactical deployable interconnect. The TFOCA-II(R) is the required ground tactical connector for the US Army WIN-T (Warfighter Information Network Tactical) program. The TFOCA-II(R) connector is designed to need little or no maintenance in the field. However, if field-level repair and cleaning is required, all TFOCA-II(R) connectors can be fully field repaired reusing all components with the exception of the termini. It has a removable end-cap to allow direct access to the alignment sleeve and termini. TFOCA-II(R) Fiber Optic Connectors M28876 Fiber Optic Connectors Amphenol Fiber Systems International produces M28876 multi-channel fiber optic connectors and backshells for the US Navy shipboard requirements. These connectors are designed to provide superior optical performance in severe environmental and mechanical operating conditions. AFSI backshells feature the robust, yet simple to use Quickloc cable captivation system. Angled physical contact (APC), custom material, and custom plated connectors are also available. Military ST Fiber Optic Connectors Amphenol Fiber Systems offers rugged military fiber optic ST Connectors for deployable and fixed communication systems requirements. Various versions of connectors and adapters are available to meet a broad range of specific needs and system requirements. The MIL-C-83522 connector is qualified for military applications. This stainless steel connector features a higher spring force, allowing it to meet the shock requirements as specified in MIL-C-83522. COTS ST Fiber Optic Connectors AFSI's COTS ST connectors provide the same robustness with a spring force more consistent with commercial ST connectors, enabling them to better connect to all other ST connectors and ancillary electronics. M28876 Fiber Optic Connectors MIL and COTS ST Fiber Optic Connectors MIL-PRF-NGCON, MIL-PRF-64266 Fiber Optic Connectors AFSI offers MIL-PRF-NGCON compliant fiber optic connectors with proven technology and features from existing connector standard of 38999 and 28876 for the next generation connector (NGCON). These innovative connectors include genderless contacts and high-density packaging. For more information on the products from Amphenol Fiber Systems International call 214-547-2400. MIL-PRF-NGCON Fiber Optic Connectors 30 Additional Fiber Optic Products Hermaphroditic fiber optic connectors, MFM, CTOS, CTOL and AXOS connectors Hermaphroditic Fiber Optic Connectors Amphenol Socapex (ASF) provides three fiber optic transmission interconnects for semi to harsh environments. All three styles eliminate the need for polarizing the assemblies or using adapters. * HQM - fully hermaphroditic with an active receptacle option * HDM - lightweight, smaller design, fully hermaphroditic * HLM - fully hermaphroditic, for extreme harsh environments where cost and space are factors and lensing is preferred. All three types are produced with butt joint fiber optic technology which provides for lower insertion losses. All three are bayonet coupling and are available in 2 channels with multi-mode and single mode termini. MFM Fiber Optic Connectors ASF offers the MFM connector family of connectors which use butt joint ceramic ferrule technology with a ceramic alignment sleeve: * * * Hermaphroditic MFM Connectors (shown top)- designed to facilitate the interconnection of fiber optic cable HLM Hermaphroditic Connector MFM Family of Connector assemblies. One piece construction; shell machined from non-corrosive nickel aluminum bronze. Duplex MFM Connectors (shown center) - lightweight MFM connectors developed specifically for external applications. Simple termination of sub-assembly due to one-piece construction. Both shells and ferrules are keyed for optimum repeatability. Environmental silicon Oring sealing. Simplex MFM Connectors (shown bottom) - small and lightweight MFM connectors capable of withstanding the most stringent environments. Interface with a wide range of rugged fiber optic cables. Both shells and ferrules are keyed for optimum repeatability. Anti-vibration coupling mechanism. * * CTOS Connector CTOL Connector CTOS - 38 mm dia.; 2 and 4 channel, single mode and multi-mode termini CTOL - 52 mm dia.; 2, 4 and 8 channel; multi-mode termini AXOS - 27 mm dia.; 2 and 4 channel; multi-mode termini For more information on the products on this page call Amphenol Socapex (ASF) in France 33-4-5089-2800 in North America, call Amphenol Fiber Systems 31 International 214-547-2400 AXOS Connector ADDITIONAL FIBER OPTIC PRODUCTS CTOS, CTOL, AXOS Field Deployable Lens Connectors ASF offers fiber optic high speed transmission Tactical Multiway interconnects for harsh environments like battlefield conditions and quick deployable large capacity links. These are hermaphroditic connectors with expanded beam fiber optic technology; qualified to Stanag 4290. Stainless steel bodies resist corrosion, and ergonomic ribbed synthetic rubber shells improve handling and ensure mechanical protection. These connectors provide EMI protection. * HQM Hermaphroditic Connector Additional Fiber Optic Products MTRJ Field connectors, Tactical optical splice MTRJ Field Connectors Amphenol Socapex provides a cylindrical fiber optic interconnect with a MTRJ interface. It is available with 1, 2 or 4 channels. This interconnect allows for the use of any preassembled standard MTRJ patchcord (Mini round, Flat Duplex or Duplex Zipcord) to be upgraded to a harsh environment connection system; no additional termination or tooling required. It is designed for use in all levels of harsh environments from industrial to mil-aero applications. The MTRJ uses a MIL-D38999 Series III threaded coupling shell, providing the advantage of an anti-decoupling device for high vibrations. It is rated IP67 for protection from dust, fluids, vibration, shock and traction. Durability: 500 mating cycles. Adapts to various cordset types and types of fiber 50/125, 62/125, 9/125. MTRJ Field Connector For further information go to Amphenol website: www.rjfield.com or call Amphenol Socapex in France 33-4-5089-2800. Tactical Optical Splice Amphenol Socapex offers a fiber optic splice used for easy repair of tactical cables in the field with no epoxy handling. This splice restores all the functions of the cable such as tensile strength and flexibility crush resistance. For more information call Amphenol Socapex in France 33-4-5089-2800 in North America, call Amphenol Fiber Systems International 214-547-2400 32 Tactical Optical Splice