Raychem 99T1121 Issue 1 October 1989 fcomrZ CABLE, ELECTRIC, TWO CONDUCTOR, POLYESTER INSULATED, ZEROHALOGEN JACKETED, LIGHTWEIGHT, 600 VOLT The complete requirements for procuring the wire herein shall consist of this document and the issue in effect of Raychem Specification WCD 282 and WCD 2015 as applicable. SHIELD - Tin Plated Copper - 85% coverage COMPONENT - JACKET - 99T0111 Extruded Crosslinked Zerohal* Material PART WIRE | SHIELD JACKET OUTSIDE | MAXIMUM NUMBER SIZE SIZE THICKNESS! DIAMETER | WEIGHT (mm) (mm) (mm) (kg/km) MIN | NOM |! NOM/MAX 99T1121-24-*/*-* 24 0.10 0.28 | 0.33 3.19 | 3.35 17.55 99T1121-22-*/*-* 22 0.10 0.28 | 0.33 3.52 | 3.70 22.27 99T1121-20-*/*-* 20 0.10 0.28 | 0.33 4.02 | 4.22 30.47 99T1121-18-*/*-* 18 0.10 0.28 | 0.33 4.52 | 4.75 40.19 99T1121-16-*/*-* 16 0.10 0.28 | 0.33 5.02 | 5.27 51.41 99T1121-14-*/*-* 14 0.10 0.28 | 0.33 5.62 | 5.90 65.81 99T1121-12-*/*-* 12 0.10 0.28 | 0.33 6.52 | 6.85 92.94 COMPONENT: To meet all the reqiuirements of component wire Specification Control Drawing ADDITIONAL CABLE REQUIREMENTS TEMPERATURE RATING: 105C for 10,000 hours VOLTAGE TEST: 2.5kV 1 minute JACKET COLOUR: Black preferred PART NUMBER: The '*' in the part number shall be replaced by a standard colour code designator in accordance with Mil Std 681. ie: 99T1121-20-0/9-0, Size 20 conductor, black/ white insulation, black jacket. * Zerohal is a trade mark of Raychem Ltd. Raychem Limited Registratron Number: 674709 London, England This drawing and the information set torth hereon This specification sheet takes Faraday Road. Dorcan Registered Office: Rotls House are the property of Raychem Ltd. and are to be held precedence over documents Swindon SN3 5HH 7 Rolls Buildings, Fetter Lane in trust and confidence. Publication, duplication, referenced herein. As Raychem Ltd Tel (0793) 28171 LONDON EC4A 1NH disclosure or use for any purpose not expressly reserve the right to make changes authorised in writing by Raychem Ltd. is prohibited. in construction without notice 4 Telex 449409 please contact Raychem Ltd. to ensure that this documentis the latestissue. GB-I-W-17DESIGN PROD. MAN. _ TECH. OG /) MAN. ENG. Downie Wars} faa We rea Pee Wo Papas EU bn PERFORMANCE AND TEST REQUIREMENTS TO WCD 2015 AND NES 518 WCD 2015 Clause No 5.11 6.1.1 6.1.3 6.1.4 6.1.12 6.1.12 7.2.1 7.2.1 7.2.1 7.2.1 7.2.1 7.2.1 N/A IL 100% PQ IL IL IL PQ QA QA QA QA QA PQ FREQUENCY DEFINITION Jacket concentricity Spark Test 1.5kV rms 50/60Hz Impulse Test 6.0kV peak Jacket Insulation Resistance Heat shock Jacket Tensile Strength Jacket Elongation Jacket Heat Ageing Jacket Limiting Oxygen Index Jacket Temperature Index Toxicity Jacket Halogen Content Jacket Smoke Index Flammability BS 4066 (IEC 332 Part 1) REQUIREMENTS 70% minimum No failures No failures 1.0 Mohms km 4 hours at 150C + 3C, 4x mandrel, no cracking, dripping flowing of jacket material. No dielectric failure 1kV ac 5 seconds 8N/mm? minimum 200% minimum 200C, 4 hours, 60% minimum retention of tensile strength and elongation 29 minimum 250C 5 maximum Negative result for halogens 20 maximum 50mm maximum burn length