Circular Connectors MARC 43 Series Connectors A high density (.080 [2.03] contact centers), lightweight, subminiature, cylindrical connector series featuring crimp contacts and fingertip, push-pull, quick disconnect coupling. This series conforms to the applicable performance requirements of MIL-C-26482 and is available in unsealed, environmentally sealed, and hermetic types. General Information A large assortment in insert arrangements -- accommodating AWG 12 through 32 gauge wire and miniature coaxial cables -- is available for the design engineer's choice. The contacts are This proven series of connectors has a long history of outstanding performance connectors. Inserts are molded from flame-resistant, glass-filled diallyl phthalate, meeting ASTM D5948 requirements. All resilient parts are made of high temperature, silicone rubbers. Fuel resistant compounds are used where swelling affects the performance of the connector. All materials are carefully selected for their non-magnetic properties. The standard finish is clear, non-conductive anodize on on many military and aerospace programs. MARC 43 Series Connectors are ideal for applications where high performance must be achieved at low cost. connector housings and quick disconnect couplings. For threaded coupling applications, aluminum components are hard, black anodized, and stainless steel plug coupling is passivated with black oxide finish. Conductive finish modifications include gold, cadmium, and iridite finishes. Contacts are gold plated per MIL-G-45204 requirements. See page 63 for modification information. Circular Connectors MARC 43 Series Connector housings and quick disconnect couplings are machined from bar stock aluminum to combine maximum strength with minimum weight. Threaded couplings are machined from nonmagnetic, stainless steel bar stock for durability of the coupling threads. Contacts are manufactured from high conductivity copper alloys which have been selected for low contact resistance over the operating range of the Materials and Finishes retained by shoulder entrapment and can be crimped with the standard M22520 tools, using appropriate locators. 3 Service and Performance Data I. Electrical -- Electrical Ratings Current RatingDielectric Contact Amperes, Size Max., +27C1 22 AWG 5 amps 16 AWG 20 amps 12 AWG 50 amps 50 ohm 3 amps 3 amps 75 ohm 95 ohm 3 amps 1 Withstanding Voltage (RMS) 1000 1000 1000 1000 1250 1500 Working Voltage Sea 70,000 ft. Level [21,336 m] Alt. 750 300 750 300 750 300 750 300 1000 300 1250 300 Consult nomograph. II. Mechanical -- Durability: 500 Cycles Mate/Unmate. Coupling/Uncoupling Forces and Tightening Torques: Shell Size A B C Coupling/ Uncoupling Force (In-Lbs.) Max. 13 [57.8 N] 17 [75.6 N] 21 [93.4 N] Contact Size Wire Size 22 22, 24, 26 163 16, 18, 20 12 12 AWG 50 ohm 50 ohm 75 ohm 75 ohm 95 ohm 95 ohm Conductor Dia. (Stranded)1 .019-.032 .482-.813 .038-.061 .965-1.55 .071-.093 1.80-2.36 .013 Max. .330 .013 Max. .330 .013 Max. .330 Dielectric Dia. (Teflon) Shield Dia. Jacket Dia.2 -- -- -- -- -- -- .032-.036 .813-.914 .060-.066 1.52-1.68 .100-.104 2.54-2.64 .048-.054 1.22-1.37 .078-.084 1.98-2.13 .115-.123 2.92-3.12 .039-.054 .990-1.37 .065-.081 1.65-2.06 .096-.120 2.44-3.05 .065-.087 1.65-2.21 .096-.109 2.44-2.77 .137-.154 3.48-3.91 Tolerance of conductor diameters required for a reliable crimp. Smaller sizes readily accommodated -- consult Tyco Electronics. Smaller jacketed cable can be accommodated but environmental seal may be impaired. Smooth extruded jacket should be used for consistent wire sealing. 3 Size 16 AWG Contact for size 20 AWG Wire - Use Tool 010-0080-0000. 1 Tightening Torque (In-Lbs.) Retaining Nut Mounting Nut 20, Max. [2.26 Nm] 20, Max. [2.26 Nm] 20, Max. [2.26 Nm] 30-45 [3.39 Nm - 5.08 Nm] 40-55 [4.52 Nm - 6.21 Nm] 55-70 [6.21 Nm - 7.91 Nm] 2 Operating Temperature: -85F to 257F [-65C to +125C]. 57 Catalog 1308638 Revised 8-05 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Circular Connectors MARC 43 Series Connectors (Continued) Test Data MARC 43 Series Connectors meet the applicable performance requirements of specification MIL-C-26482 (Navy) to include the following selected test parameters listed below: DESCRIPTION MIL-C-26482 Test Para TEST REQUIREMENTS Insulation Resistance, Room and High Temp., Para. 4.7.3 Insulation resistance of unmated connectors shall be 5000 megohms, minimum at room temperature and 2000 megohms, minimum, at 257F [+125C] when measured per MIL-STD-202, Method 302, Test Condition B. Dielectric Withstanding Voltage, Para. 4.7.4 No evidence of dielectric breakdown or flashover when mated and unmated plugs are subjected to 1000 volts, rms, per MIL-STD-202, Method 301. Durability, Para. 4.7.9 Plugs and receptacles designed to withstand up to 500 cycles of engagement and separation without detrimental electrical or mechanical damage to the connectors. Corrosion, Para. 4.7.10 Unmated plugs and receptacles shall show no exposure of basis metal due to corrosion which would affect electrical or mechanical performance of the connectors after subjection to 24 hours exposure to salt spray atmosphere per MIL-STD 202, Method 101. Sweep Vibration, Mated, Para. 4.7.11 Mated connectors shall show no circuit interruptions greater than 10 microseconds during 12 hours vibration to include six sweeps in two axes at -67F [-55C], room temperature, and 257F [+125C] per MIL-STD-202, Method 204, Test Condition B. Post inspection shall show no detrimental cracking, breaking, or loosening of parts. Moisture Resistance, Para. 4.7.13 and 4.7.13.1 The insulation resistance of mated connectors shall exceed 100 megohms after subjection to moisture resistance testing per MIL-STD-202, Method 106. Contact Retention, Para. 4.7.16 Contacts shall withstand 15 lbs [66.7 N] axial load without axial displacement in excess of 0.012 [0.305] or damage to contacts or inserts when the axial load is applied to the mating end of the contacts in unmated plugs and receptacles at a rate of approximately 1 lb/sec. Contact Arrangements1 "A Size" Insert Layouts (A = ) Shell Size 9 Insert Arrangement 2 Number of Contacts Contact Size -1 -2 19 7 50 Ohm 22 AWG -5 2-22 AWG 2-50 Ohm -11 -12 7 12 16 AWG 22 AWG -14 7-22 AWG 2-50 Ohm -17 4 16 AWG -21 6-16 AWG 1-50 Ohm "B Size" Insert Layouts (B = ) Shell Size 12 Insert Arrangement 2 Number of Contacts Contact Size -9 -103 12 37 50 Ohm 22 AWG -15 -19 13-22 AWG 12 6-50 Ohm 16 AWG -34 -37 5 13-22 AWG 95 Ohm 6-12 AWG -47 5 75 Ohm -49 29-22 AWG 2-16 AWG "C Size" Insert Layouts (C = ) Shell Size 15 Insert Arrangement 2 Number of Contacts Contact Size -3 19 50 Ohm Notes: 1 2 3 -4 61 22 AWG -7 22-22 AWG 2-75 Ohm -13 43-22 AWG 2-50 Ohm -27 5-75 Ohm 4-95 Ohm -48 12 75 Ohm Views shown are front face view of receptacles. Front face view of plugs is mirror image of that shown. Arrow ( ) indicates insert top or vertical position in relation to top or vertical position of connector housings. Arrangement also available in hermetic seal receptacles. 58 Catalog 1308638 Revised 8-05 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Circular Connectors MARC 43 Series Connectors (Continued) Part Number and Ordering Information ble to take advantage of our "scoop-proof" design. (The style--pin or socket--of a coaxial contact refers to the outer contact body.) MARC 43 Series Connector part numbers indicate size, shape, insert layout, type of seal, style of contact and polarization. Note: Pin or socket (power or coaxial) contacts may be used in either plugs or receptacles. However, it is recommended that pins be placed in the receptacle when possi- Typical Part Number A 43 Supplemental Accessory Hardware. We also manufacture supplemental accessory hardware (protective covers, cable clamps, etc.) to adapt these connectors to almost any application. For modifications to fit your requirements, contact Tyco Electronics. Alternate Keying. Standard alternate polarizing key positions are shown below. Additional polarizing keyways are available upon request. E H 14 P Layout number Denotes Microdot Series P = Plug PF = Plug, sq. flange mtg. 5 (***) Polarizing Position N, 1, 2, 3, 4, etc. Modification Designator when Applicable (See Page 63) PT = Plug, threaded cpl. ring Circular Size A Size B Size C Unsealed A Hermetic H Sealed E H = Receptacle, single hole mtg. F = Receptacle, box mtg. FT = Receptacle, box mtg. (threaded coupl.) J= Receptacle, line cord S = Receptacle, solder mount (Hermetic) B = Receptacle, thru-bulkhead, double end (Hermetic) P = Pin (male) power contacts Circular Connectors PP = Double end pins (type B only) S = Socket (female) power CP = Coaxial pin contact, or combination of coaxial pin and pin power contacts Use one only CS = Coaxial socket contact, or combination of coaxial socket and socket power contacts Note: If P, S, CP, or CS does not appear in the numbering system, no contacts will be supplied with order (order separately). (1) Polarizing Key Positions All MARC 43 Series Connector multi-pin plugs and receptacles are available in alternate polarizing positions as listed below: Arrow ( ) indicates top or vertical position (master key-keyway) and coincides with top or vertical position of insert. This relationship remains constant with alternate polarizing key positions. Y X Receptacle Plug Size A Part No. A43****N A43****-1 A43****-2 A43****-3 A43****-4 A43****-5 Size B X 130 130 90 210 130 90 Y 110 150 110 110 35 230 3 Y X (1) N--for Normal (1) Part No. B43****N B43****-1 B43****-2 B43****-3 B43****-4 B43****-5 B43****-6 B43****-7 B43****-8 B43****-9 B43****-10 Size C X 130 130 130 105 155 80 190 130 215 80 130 Y 110 90 145 110 110 110 110 170 110 230 30 Part No. C43****N C43****-1 C43****-2 C43****-3 C43****-4 C43****-5 C43****-6 C43****-7 C43****-8 C43****-9 C43****-10 C43****11 C43****12 C43****13 C43****14 X 130 130 130 130 190 150 90 70 70 90 210 30 250 130 30 Y 110 90 150 170 110 110 110 110 230 230 110 110 30 30 230 59 Catalog 1308638 Revised 8-05 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Circular Connectors MARC 43 Series Connectors (Continued) Configurations Type P Straight Plug, Push-Pull Coupling, Sealed or Unsealed (Mates with Receptacles, All Types) A 1.266 [32.16] B Shell Size A B C .175 [4.44] Type PF Dimensions A B .766 1.578 40.08 19.46 1.656 .953 42.06 24.21 1.75 1.141 28.98 44.45 .062 [1.57] Straight Plug, Square Flange Mounting, Push-Pull Coupling, Sealed or Unsealed (Mates with Receptacles, all Types.) D A Dia. B Typ. C Typ. .110 - .130 p yT [2.79 - 3.30] 1.266 [32.16] Shell Size A B C . Panel Cutout Dimensions A .730 18.54 .920 23.37 1.110 28.19 B .664 16.86 .786 19.96 .924 23.47 C .875 22.23 1.000 25.40 1.125 28.58 Type PT D .750 19.05 .940 23.88 1.130 28.70 Master Keyway Straight Plug, Threaded Coupling, Sealed or Unsealed (Mates with Receptacles, Types H, HH, and FT) A T Thread 1.500 Max. [38.1] Shell Size A B C Lockwire Holes A .813 20.65 1.000 25.40 1.19 30.23 Dimensions T (Class 2B) 5/8-32 UN 13/16-28 UN 1-28 UN 60 Catalog 1308638 Revised 8-05 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Circular Connectors MARC 43 Series Connectors (Continued) Configurations (Continued) 1.36 [34.54] Type H Receptacle, Single Hole Mounting Sealed or Unsealed (Mates with Plugs, Types P, PF and PT) .065-.085 [1.65-2.16] .080-.100 [2.03-2.54] .125 [3.17] A Hex. Master Key C Hex. D E T Thread B Hex. Shell Size A B C A .75 19.05 .937 23.80 1.125 28.58 B .687 17.45 .875 22.23 1.062 26.97 Panel Cutout Dimensions C D E T (Class 2A) .562 .607-.611 .625-.629 5/8-32 UN 15.8-15.97 14.27 15.42-15.52 .75 .794-.798 .812-.816 19.05 20.17-20.27 20.62-20.72 13/16-28 UN .875 .975-.979 .999-1.003 1-28 UN 22.23 24.77-24.87 25.37-25.47 Circular Connectors .313 [7.95] max. panel for P & PF .109 [2.77] max. panel. for PT Type 43F Receptacle, Box Mounting, Sealed or Unsealed (Mates with Plugs, Types P and PF) 1.36 [34.54] .065-.085 [1.65-2.16] Master Polarizing Key .052-.072 [2.03-2.54] B Typ. Shell Size A B C A .875 22.23 1.000 25.40 1.125 28.58 Dimensions B .594 15.08 .786 19.96 .906 23.01 3 D A Typ. C Hex. .110-.130 Dia. [2.79-3.30] Typ. C .562 14.27 .75 19.05 .875 22.23 Panel Cutout D .595 15.11 .783 19.89 .960 24.38 Note: Unless otherwise shown, tolerances are: Decimals .015 [.381], fractions 132. 61 Catalog 1308638 Revised 8-05 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Circular Connectors MARC 43 Series Connectors (Continued) Configurations (Continued) Type FT Receptacle, Box Mounting, Threaded Coupling, Sealed or Unsealed (Mates with Plugs, Types PT, P and PF) .065-.085 [1.65-2.16] 1.36 [34.54] Master Polarizing Key .052-.072 [2.03-2.54] D A Typ. C Hex. B Typ. T Thread Shell Size A B C A .875 22.23 1.000 25.40 1.125 28.58 .110-.130 Dia. [2.79-3.30] Typ. Panel Cutout Dimensions C T (Class 2A) .562 5/8-32 UN 14.27 .75 13/16-28 UN 19.05 .875 1-28 UN 22.23 B .594 15.08 .786 19.96 .906 23.01 D .645 16.38 .832 21.13 1.020 25.90 Max. panel thickness is .125 [3.18]. Type J A Receptacle, Line Cord, Sealed or Unsealed (Mates with Plugs, Types P and PF) B C Shell Size A B C A 1.703 43.26 1.781 45.24 1.875 47.63 Dimensions B 1.36 34.54 1.36 34.54 1.36 34.54 C .766 19.46 .953 24.21 1.141 28.98 Note: Unless otherwise shown, tolerances are: Decimals .015 [.381], fractions 132. 62 Catalog 1308638 Revised 8-05 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Circular Connectors MARC 43 Series Connectors (Continued) Accessories Cable Clamps C .156 [3.96] B B D .156 [3.96] A A Straight Shell Size Part No. A 086-0099-00X1 B 086-0100-00X1 C 086-0101-00X1 Right-Angle A [Max.] .704 17.88 .773 19.63 .829 21.05 B [Max.] .750 19.05 .932 23.67 1.078 27.38 Contacts (see pages 78 and 79) Part No. A 086-0103-00X1 B 086-0104-00X1 C 086-0105-00X1 Pin Part No. 083-0009-00R4 083-0158-00R4 083-0173-00R4 Socket Part No. 082-0464-00Y9 082-0113-00T1 082-0132-00T1 084-0024-00T2 084-0027-00T2 141-1500-0001 142-1500-0001 084-0025-00T2 084-0026-00T2 084-0028-00T2 084-0029-00T2 Contact Size 22 AWG 16 AWG 12 AWG 50 ohm Coaxial 75 ohm Coaxial 95 ohm Coaxial Sealed Connector Part No. 086-0055-0000 086-0056-0000 086-0057-0000 086-0058-0000 086-0059-0000 086-0060-0000 C [Max.] 1.100 27.94 1.250 31.75 1.469 37.31 D [Max.] .879 22.33 1.067 27.10 1.233 31.32 D Receptacle Cover Protective Covers 3 Plug Cover Plug Cover Part No.1 With Chain Without Chain Receptacle Cover Part No.1 Without Chain With Chain Unsealed Connector Part No. 086-0001-0000 086-0014-0000 086-0015-0000 086-0061-0000 086-0062-0000 086-0063-0000 C B 1 B [Max.] .600 15.24 .770 19.55 .962 24.43 Contact Cavity Sealing Plugs (see page 80) A Shell Size A [Max.] .737 18.72 .913 23.19 1.048 26.62 Circular Connectors Contact Size 22 AWG 16 AWG 12 AWG 50 ohm Coaxial (Solder Type) 50 ohm Coaxial (Crimp Type) 75 ohm Coaxial 95 ohm Coaxial Shell Size A 086-0049-00J2 086-0073-00P1 086-0052-00J2 086-0076-00P1 B 086-0050-00J2 086-0074-00P1 086-0053-00J2 086-0077-00P1 C 086-0051-00J2 086-0075-00P1 086-0054-00J2 086-0078-00P1 A .766 19.46 .953 24.21 1.141 28.98 Dimensions (Max.) B C .950 .969 24.13 24.62 .950 1.156 24.13 29.36 .950 1.344 24.13 34.14 D .913 23.19 .913 23.19 .913 23.19 For threaded plug (PT) and receptacle (FT) covers, consult Tyco Electronics. Wire rope/lanyard attachments and plastic protective caps also available, consult Tyco Electronics. Modifications Standard modifications include: The MARC 43 Series Connector modification identification system provides alteration of standard MARC 43 Series Connectors to include special finishes, accessories, MARC 53 Series Connector housings, and custom quality assurance provisions -- processing, testing, serialization, traceability. Consult your sales representative or Tyco Electronics for additional modification information. (009): MARC 43 Series Connector, anodized finish -- black. (048): MARC 43 Series Connector, iridite finish -- gold. (056): MARC 43 Series Connector, cadmium plated -- clear. (057): MARC 43 Series Connector including cable clamp, straight type. (078): MARC 43 Series Connector insert arrangement plus MARC 53 Series Connector positive lock coupling. (094): MARC 43 Series Connector coaxial insert arrangement to include all-crimp coaxial contacts plus MARC 53 Series Connector positive lock coupling. (098): MARC 43 Series Connector connector including cable clamp, right-angle type. 63 Catalog 1308638 Revised 8-05 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967