Datasheet Heavy Duty Connectors Series ConCept Modula r Conn ec to r System Number of p oles : 2, 3, 4, 5, 10, 20 U n iv e rsal and f l exib l e - t he so lut i on f or an a lmo st in fi ni te v ari ety of combinations * S igna l an d pow er tr an sm i ss i on p oss ib le v i a the s am e c on nec t or * E x t r em el y f le xib l e d ue t o a l arg e n um ber of pra c tic al c omb i nat io ns o f m o dul es , fr am es, hoo ds an d housings * F r e e c ho ic e of th e co nn ecti ng te c hn iq u e in th e mod u le s * C ri mp mo du les f or lo w- c os t H E c r imp s * Te ns i on cl am p m o dul es f or t im es av in g proc ess in g , ma i nt e nan cef ree and h ig h ly v i brat i on-p r o o f * S c r ew co nn ect io n fo r he avy c u r r en ts a nd v ol tag es . * M odu le s an d f ram es ma d e fr om a P C ma teri al wi tho ut ha lo ge n o r p hos ph or us United States Canada Mexico Weidmuller Inc. 821 Southlake Blvd. Richmond, Virginia 23236 Telephone: (800) 849-9343 Facsimile: (804) 379-2593 Email: info@weidmuller.com Website: www.weidmuller.com Weidmuller Ltd. 10 Spy Court Markham, Ontario L3R-5H6 Telephone: (800) 268-4080 Facsimile: (905) 475-2798 Email: info1@weidmuller.ca Website: www.weidmuller.ca Weidmuller, S.A. de C.V. 5 Sur No. 4311 Col. Huexotitla 72534 Puebla, Pue. Mexico Telephone: (22) 37 2549 Facsimile: (22) 43 1981 Email: weidmull@acnet.net ConCept Universal and flexible - the solution for a large number of applications The modular ConCept connector system is a low-cost alternative to the standard HE inserts with fixed poles. It provides the user with flexibility in standard applications and for customized connectors. Weidmuller has expanded the system with tension clamp and crimp modules that offer a free selection of the connecting technology: crimp or tension clamp. The steadily increasing number of modules with varying numbers of poles and electrical specifications are the basis of an an almost infinite combination of options. Six different male and female modules with different power data and connecting technology, in conjunction with the mounting frames for 2, 3, 5, or 7 modules provide variable connector combinations options. Single or double-row frames, in combination with standard housings create safe and reliable connections in machines, switchgear cabinets, motors and installations. System specifications Pole number Description Contact diameter Connection method Contact mm 630 V/40 A 400* V/20 A 250 V/10 A 100 V/4 A 630 V/25 A 400 V/14 A 1000 V/82 A 1000 V/82 A 3 CM-3 3.6 crimp turned 5 CM-5 2.5 crimp turned 10 CM-10 1.6 crimp turned 20 CM-20 1 crimp stamped 4 CM-HE 2.5 crimp turned 4 CM-4BZF/4SZF 2.5 tension clamp turned 1/1 PE CM 1 + PE 6 screw turned 2 CM-2 6 screw turned 1.5...10.0 2) 12...7 0.75...4.01) 20...12 0.14...2.51) 26...14 0.08...0.521) 28...20 0.5...41) 20...12 0.5...2.51) 20...12 4.0...16.0 12...6 4.0...16.0 12...6 630 40 8 3 1012 III <5 250 20 6 3 1012 III <5 250 10 4 3 1011 III <5 100 4 1.5 3 1012 III <5 630 25 8 3 1012 III <5 400 14 6 3 1012 III <5 1000 82 6 3 1012 III <5 1000 82 6 3 1012 III <5 630 40 8 3 1011 III <5 400 20 6 3 1011 III <5 250 10 4 3 1010 III <5 100 4 1.5 3 1011 III <5 Conductor cross-section mm2 AWG conductor Electrical specification plastic PC Color: grey Rated voltage max. Rated current max. Impulse voltage Pollution severity Insulation resistance Overvoltage category Through resistance Electrical specification plastic PA Color: black Rated voltage max. Rated current max. Impulse voltage Pollution severity Insulation resistance Overvoltage category Through resistance V A KV > m V A kV > m *400 Volt only if black modules Materials data * Modules Flammability class UL 94 Plastic material * * Frames Flammability class UL 94 Plastic material V-0 PC (grey, RAL 7032) PA (black, RAL 9005) 3) Contacts Basic material Plating Application note: Weidmuller connectors are tested according to the DIN VDE 0627 standard, and are valid for its field of applications. Provided that the connectors are used for the intended purpose, all requirements with respect to the occuring of electrical, mechanical, thermic and corrosive stress will be satisfied. Connectors are not allowed to be operated under loading. 2 V-0 PA/PC (grey, RAL 7032) PA (black, RAL 9005) 3) Cu-alloy Ag 1 Ag Ag/Au Ag Ag/Au Ag ) Ferrules are required for the connection of conductors with a cross-section 0.75 mm2. ) Ring tongues are required for the connection of conductors with a cross-section 6 mm2 to 10 mm2 . 3 ) 4-pole crimp module CM-HE and tension clamp module CM-4BZF/4SZF are only available in PC (grey). 2 ConCept / Derating Curves xyzljsdoaklsd Module CM-3 Module CM-5 Module CM-10 smallest pole number (frame CR6, 10 contacts) smallest pole number (frame CR6, 6 contacts) largest pole number (frame CR24, 35 contacts) largest pole number (frame CR24, 21 contacts) Ambient temperature T (C) ConCept module CM-3 Conductor H07V-K4.0 mm 2 Ambient temperature T (C) ConCept module CM-5 Conductor H05V-K0.5 mm 2 largest pole number (frame CR24, 70 contacts) Ambient temperature T (C) ConCept module CM-10 Conductor H05V-K0.5 mm2 smallest pole number (frame CR6, 6 contacts) smallest pole number (frame CR6, 10 contacts) largest pole number (frame CR24, 21 contacts) smallest pole number (frame CR6, 20 contacts) largest pole number (frame CR24, 70 contacts) largest pole number (frame CR24, 35 contacts) Ambient temperature T (C) smallest pole number (frame CR6, 20 contacts) Ambient temperature T (C) Ambient temperature T (C) ConCept module CM-3 Conductor H07V-K10.0 mm 2 ConCept module CM-5 Conductor H07V-K4.0 mm 2 ConCept module CM-10 Conductor H07V-K2.5 mm2 Module CM-20 Module CM-HE Module CM-4BZF/4SZF smallest pole number (frame CR6, 8 contacts) smallest pole number (frame CR6, 40 contacts) CR-10, 12 poles CR-24, 28 poles CR-6, 8 poles CR-16, 20 poles largest pole number (frame CR24, 28 contacts) largest pole number (frame CR24, 140 contacts) Ambient temperature T (C) Ambient temperature T (C) Ambient temperature T (C) ConCept module CM-20 AWG-Conductor 20/19 ConCept module CM-HE Conductor H07V-K4.0 mm2 ConCept module CM-4BZF/4SZF Conductor H05V-K0.5 mm2 Module CM-2 smallest pole number (frame CR6, 8 contacts) largest pole number (frame CR24, 6 contacts) Ambient temperature T (C) ConCept module CM-2 Conductor 16 mm2 largest pole number (frame CR24, 28 contacts) Ambient temperature T (C) ConCept module CM-4BZF/4SZF Conductor H07V-K2.5 mm2 3 ConCept Modules Crimp connection CM-3SCM 3-pole Crimp connection CM-5SCM 630 V/40 A Crimp connection CM-3BCM 3-pole For turned contacts Color Version Type Male HDC-CM-3SCM Female HDC-CM-3BCM Grey Part No. Qty. 1758360000 10 1758370000 10 5-pole For turned contacts Color Version Type Male HDC-CM-5SCM Female HDC-CM-5BCM * 400 V for black modules 4 250* V/20 A Crimp connection CM-5BCM 630 V/40 A Black Part No. 1682080000 1682090000 Crimp connection CM-10SCM 5-pole 250 V/10 A Crimp connection CM-10BCM 250* V/20 A Black Part No. 1682100000 1682110000 10-pole Grey Part No. Qty. 1758380000 10 1758390000 10 10-pole For turned contacts Color Version Type Male HDC-CM-10SCM Female HDC-CM-10BCM 250 V/10 A Black Part No. 1682120000 1682130000 Grey Part No. Qty. 1758400000 10 1758410000 10 ConCept Modules Crimp connection CM-20SCM 20-pole Crimp connection CM-HE 4S GR 100 V/4 A Crimp connection CM-20BCM 20-pole For stamped contacts Color Version Type Male HDC-CM-20SCM Female HDC-CM-20BCM 630 V/25 A Crimp connection CM-HE 4B GR 100 V/4 A Black Part No. 1682160000 1682170000 4-pole Grey Part No. Qty. 1758420000 10 1758430000 10 4-pole For turned contacts Color Version Type Male HDC-CM-HE-4S GR Female HDC-CM-HE-4B GR 630 V/25 A Grey Part No. Qty. 1758340000 10 1758350000 10 Tension clamp CM-4SZF AG 4-pole 400 V/14 A Tension clamp CM-4BZF AG 4-pole Color Version Male Female 400 V/14 A Type HDC-CM-4SZF AG HDC-CM-4BZF AG Grey Part No. Qty. 1730120000 10 1730130000 10 5 ConCept-Modules Screw connection CM-1 SS + PE 1-pole + PE 1000 V/82 A Screw connection CM-2 SS 2-pole 12.6 12.6 Screw connection CM-1 BS + PE 1-pole + PE 1000 V/82 A Screw connection CM-2 BS 2-pole 22.8 6 Type HDC-CM 1SS+PE HDC-CM 1BS+PE 1000 V/82 A 22.8 12.6 12.6 Color Version Male Female 1000 V/82 A Grey Part No. Qty. 1807980000 5 1808000000 5 Color Version Male Female Type HDC-CM 2SS HDC-CM 2BS Grey Part No. Qty. 1807970000 5 1807990000 5 ConCept / Crimp Contacts Crimp contacts must be ordered separately. The turned and stamped contacts are made of a brass-alloy. Contact platings are available either in goldor silver-plated versions. Stamped contacts are only available with gold coating. The male and female inserts are optionally available for stamped or turned contacts. Please select required crimp contacts. Turned crimp contacts for module CM-3 Steel spring Steel spring Steel spring CM-5 Male Steel spring o2,5 | CM-10 Male Contact diameter of pin O 2.5 mm Cross-section mm2 AWG Plating 0.75-1.0 18 Ag 18 Ag 1.5 16 Ag 16 Ag 2.5 14 Ag 14 Ag 4.0 12 Ag 12 Ag Steel spring CM-5 Female CM-10 Female Version Male Female Male Female Male Female Male Female Male Female Type HDC-C-M3-SM1.5Ag HDC-C-M3-BM1.5Ag HDC-C-M3-SM2.5Ag HDC-C-M3-BM2.5Ag HDC-C-M3-SM4.0Ag HDC-C-M3-BM4.0Ag HDC-C-M3-SM6.0Ag HDC-C-M3-BM6.0Ag HDC-C-M3-SM10.0Ag HDC-C-M3-BM10.0Ag Part No. 1698120000 1698130000 1698140000 1698150000 1682260000 1682270000 1682280000 1682290000 1682300000 1682310000 Qty. 100 100 100 100 100 100 100 100 100 100 Type HDC-C-M5-SM0.75-1.0Ag HDC-C-M5-BM0.75-1.0Ag HDC-C-M5-SM1.5Ag HDC-C-M5-BM1.5Ag HDC-C-M5-SM2.5Ag HDC-C-M5-BM2.5Ag HDC-C-M5-SM4.0Ag HDC-C-M5-BM4.0Ag Part No. 1682340000 1682350000 1682360000 1682370000 1682380000 1682390000 1682400000 1682410000 Qty. 100 100 100 100 100 100 100 100 Turned crimp contacts for module CM-5 CM-3 Female CM-3 Male Contact diameter of pin O 3.6 mm Cross-section mm2 AWG Plating 1.5 16 Ag 1.5 16 Ag 2.5 14 Ag 2.5 14 Ag 4.0 12 Ag 12 Ag 6.0 10 Ag 10 Ag 10.0 7 Ag 7 Ag Version Male Female Male Female Male Female Male Female Turned crimp contacts for module CM-10 Contact diameter of pin O 1.6 mm Cross-section mm2 AWG Plating Version Type Part No. 0.14 - 0.37 26...22 Au Male HDC-C-HD-SM0.14-0.37Au 1651620000 26...22 Au Female HDC-C-HD-BM0.14-0.37Au 1651670000 26...22 Ag Male HDC-C-HD-SM0.14-0.37Ag 1651520000 26...22 Ag Female HDC-C-HD-BM0.14-0.37Ag 1651570000 0.5 20 Au Male HDC-C-HD-SM0.5Au 1651630000 20 Au Female HDC-C-HD-BM0.5Au 1651680000 20 Ag Male HDC-C-HD-SM0.5Ag 1651530000 20 Ag Female HDC-C-HD-BM0.5Ag 1651580000 0.75 - 1.00 18 Au Male HDC-C-HD-SM0.75-1.00Au 1651640000 18 Au Female HDC-C-HD-BM0.75-1.00Au 1651690000 18 Ag Male HDC-C-HD-SM0.75-1.00Ag 1601750000 18 Ag Female HDC-C-HD-BM0.75-1.00Ag 1601760000 1.5 16 Au Male HDC-C-HD-SM1.5Au 1651650000 16 Au Female HDC-C-HD-BM1.5Au 1651700000 16 Ag Male HDC-C-HD-SM1.5Ag 1651550000 16 Ag Female HDC-C-HD-BM1.5Ag 1651600000 2.5 14 Au Male HDC-C-HD-SM2.5Au 1651660000 14 Au Female HDC-C-HD-BM2.5Au 1651710000 14 Ag Male HDC-C-HD-SM2.5Ag 1651560000 14 Ag Female HDC-C-HD-BM2.5Ag 1651610000 * We recommend the mounting tool HDC-DW-M10, order no. 1688220000, for securing contacts into the insert. The contact is safely positioned in the insert when it audibly clicks into place. Qty. 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 Stamped crimp contacts for module CM-20 Contact diameter of pin O 1 mm Cross-section mm2 AWG Plating 0.08-0.2 28...24 Au 28...24 Au 0.2-0.52 24...20 Au 24...20 Au 1) Bandolier contacts wrapped on reel Version Male Female Male Female Type HDC-C-M20-SCG0.08-0.2Au HDC-C-M20-BCG0.08-0.2Au HDC-C-M20-SCG0.2-0.52Au HDC-C-M20-BCG0.2-0.52Au Part No. 1682420000 1682430000 1682440000 1682450000 Qty. 300 300 300 300 Part No. 1651420000 1200500000 1651470000 1201100000 1651430000 1200600000 1651480000 1201200000 1651440000 1200700000 1651490000 1201300000 1651450000 1200800000 1651500000 1201400000 1651460000 1200900000 1651510000 1201500000 Qty. 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 Turned crimp contacts for module CM-HE CM-20 Male CM-20 Female CM-HE Male CM-HE Female Contact diameter of pin O 1 mm Cross-section mm2 AWG Plating 0.5 20 Au 20 Ag 0.5 20 Au 20 Ag 0.75 - 1.00 18 Au 18 Ag 0.75 - 1.00 18 Au 18 Ag 1.5 16 Au 16 Ag 1.5 16 Au 16 Ag 2.5 14 Au 14 Ag 2.5 14 Au 14 Ag 4.0 12 Au 12 Ag 4.0 12 Au 12 Ag Version Male Male Female Female Male Male Female Female Male Male Female Female Male Male Female Female Male Male Female Female Type HDC-C-HE-SM0.5Au HDC-C-HE-SM0.5Ag HDC-C-HE-BM0.5Au HDC-C-HE-BM0.5Ag HDC-C-HE-SM0.75-1.00Au HDC-C-HE-SM0.75-1.00Ag HDC-C-HE-BM0.75-1.00Au HDC-C-HE-BM0.75-1.00Ag HDC-C-HE-SM1.5Au HDC-C-HE-SM1.5Ag HDC-C-HE-BM1.5Au HDC-C-HE-BM1.5Ag HDC-C-HE-SM2.5Au HDC-C-HE-SM2.5Ag HDC-C-HE-BM2.5Au HDC-C-HE-BM2.5Ag HDC-C-HE-SM4.0Au HDC-C-HE-SM4.0Ag HDC-C-HE-BM4.0Au HDC-C-HE-BM4.0Ag 7 ConCept / Accessories Crimping tools Special type for HE male and female contact Preferred type for turned HE, HD and HDD contacts and ConCept contacts CZB 1 CTX CM Type Description CZB 1 crimping tool for 1.5...4.0 mm2 conductor cross-section Screwdriver Part No. Qty. 9012710000 1 HDC-CM 20 Type Description Part No. Qty. CTX CM 3.6 crimping tool 9018480000 1 for O 3.6 mm contacts with 4.0...10.0 mm2 conductor cross-section of ConCept module CM-3 CTX CM 1.6/2.5 crimping tool 9018490000 1 for O 1.6 mm/O 2.5 mm contacts with 0.14...2.5 mm 2 conductor cross-section, of turned HE-, turned HD-, HDD and ConCept contacts HDC-CM-3 crimping tool 1700890000 1 1.5...10 mm2 conductor cross-section of ConCept module CM-3 HDC-CM-20 crimping tool 1700900000 1 for O 1.0 mm D-Sub contacts with 0.08...0.52 mm2 conductor cross-section of ConCept module CM-20 Contact removal tool3) for ConCept contacts Module removal tool for ConCept modules HDC-DW M3/M5 HDC-DW-MOD Type HDC-DW-M3 HDC-DW-M5 HDC-DW-M101) HDC-DW-M20 HDC-DW-M42) 1) M10 M20 for ConCept modules HDC-CM-3 HDC-CM-5 HDC-CM-10 HDC-CM-20 HDC-CM-HE M4 Part No. Qty. 1688240000 1 1688230000 1 1688220000 1 1688210000 1 1760170000 1 Tool for removal of turned HD contacts Tool for removal of HE contacts 3) Please do not loosen the contact more than 3 times 2) 8 Type HDC-DW-MOD4) 4) Description Module removal tool Part No. Qty. 1688200000 1 Tool for removal of ConCept modules from frames. Not necessary for HE modules. SD Type Description SD 0.6 x 3.5 x 100 for slotted screws Part No. Qty. 9008330000 1 Frames Group Size 3 Frames CR 6 / 2 modules Male frame Female frame Dimensions assembly cut-out Color Version Type Male HDC-CR6-2S Female HDC-CR6-2B Black Part No. 1682180000 1682190000 Grey Part No. 1758440000 1758450000 Qty. 5 5 a mm (in) 44 (1.73) 44 (1.73) assembly cut-out b mm (in) 51 (2.01) 51 (2.01) c mm (in) L mm (in) 23 (0.91) 44 (1.73) 23 (0.91) 44 (1.73) for 2 modules for 2 modules Remarks 3 3 Group size 9 Frames Group Size 4 Frames CR 10 / 3 modules Male frame Female frame Dimensions assembly cut-out Color Version Type Male HDC-CR10-3S Female HDC-CR10-3B 10 Black Part No. 1682200000 1682210000 Grey Part No. 1758460000 1758470000 Qty. 5 5 a mm (in) 57 (2.24) 57 (2.24) assembly cut-out b mm (in) 64 (2.52) 64 (2.52) c mm (in) 34.5 (1.36) 34.5 (1.36) L mm (in) 57 (2.24) 57 (2.24) Remarks for 3 modules for 3 modules Group size 4 4 Frames Group Size 6 Frames CR 16 / 5 Modules Male frame Female frame Dimensions assembly cut-out Color Black Grey Version Type Part No. Part No. Qty. Male HDC-CR16-5S 1682220000 1758480000 5 Female HDC-CR16-5B 1682230000 1758490000 5 Male 1) HDC-CR16-5S-2 1758520000 5 Female 1) HDC-CR16-5B-2 1758530000 5 1) additional markings for the use of two frames in one housing. 2 frames = group size 10. a mm (in) 77.5 (3.05) 77.5 (3.05) 77.5 (3.05) 77.5 (3.05) assembly cut-out b mm (in) 84.5 (3.33) 84.5 (3.33) 84.5 (3.33) 84.5 (3.33) c mm (in) 57.5 (2.26) 57.5 (2.26) 57.5 (2.26) 57.5 (2.26) L mm (in) 77.5 (3.05) 77.5 (3.05) 77.5 (3.05) 77.5 (3.05) Remarks For 5 modules For 5 modules For 5 modules For 5 modules Group size 6 (10) 6 (10) 10 10 11 Frames Group Size 8 Frames CR 24 / 7 modules Male frame Female frame Dimensions assembly cut-out Color Black Grey Version Type Part No. Part No. Qty. Male HDC-CR24-7S 1682240000 1758500000 5 Female HDC-CR24-7B 1682250000 1758510000 5 Male 2) HDC-CR24-7S-2 1758540000 5 Female 2) HDC-CR24-7B-2 1758550000 5 2) additional markings for the use of two frames in one housing. 2 frames = group size 12. 12 a mm (in) 104 (4.09) 104 (4.09) 104 (4.09) 104 (4.09) assembly cut-out b mm (in) 111 (4.37) 111 (4.37) 111 (4.37) 111 (4.37) c mm (in) 80.5 (3.17) 80.5 (3.17) 80.5 (3.17) 80.5 (3.17) L mm (in) 104 (4.09) 104 (4.09) 104 (4.09) 104 (4.09) Remarks for 7 modules for 7 modules for 7 modules for 7 modules Group size 8 (12) 8 (12) 12 12 5/02 * 5M * LIT0218