G6K-2F-Y-5VDC - Omron Electronics

G6K Surface Mounting Relay

Surface Mounting Relay with the World’s

Smallest Mounting Area and a Height of

Only 5.2 mm

■Subminiature model as small as 5.2 (H) x 6.5 (W)

x 10 (L) mm is ideal for high-density mounting.

■Low profile of 5.2 mm and weight of only 0.7 g

combine to improve mounting efficiency.

■Models with inside-L surface mounting terminals

are available.

■Consumes approximately 70% the power of a

conventional OMRON model and operates at a

current that is as low as 100 mW.

■Surface mounting terminal models incorporate a

unique terminal structure with high infrared irradi-

ation efficiency which allows the terminal temper-

ature to rise easily when mounting the IRS, thus

ensuring excellent soldering.

■Ensures a dielectric strength of 1,500 VAC and

conforms to FCC Part 68 (i.e., withstanding an

impulse withstand voltage of 1,500 V for 10 x

160 µs).

■New-Y models offer an impulse withstand voltage

of 2,500 V for 2 x 10 µs (conforms to Telcordia

specifications) by optimizing the distance between

coil and contacts.

■Conforms to UL1950 (File No. E41515)/CSA

C22.2 No. 950 (File No. LR24825)

The above specifications are ensured as of August 1999.

Ordering Information

Model Number Legend

1. Relay function

None: Single-side stable model

U: Single-winding latching model

2. Contact form

2: DPDT

3. Terminal shape

F: Outside-L surface mounting terminal

G: Inside-L surface mounting terminal

P: PCB terminal

4. Approved standards

None: UL, CSA

Does not conform to Telcordia specifications

Y: UL, CSA

Conforms to Telcordia specifications: 2,500 V for 2 x

10 µs

5. Rated Coil Voltage

3, 4.5, 5, 12, 24 VDC

RoHS Compliant Refer to pages 16 to 17 for details.

Classification Single-side

stable Single-winding

latching Single-side stable Bellcore:

2, 500 V for 2x10 µs

DPDT Fully sealed PCB terminal G6K-2P G6KU-2P-Y G6K-2P-Y

Surface mounting

terminal Inside-L G6K-2G G6KU-2G-Y G6K-2G-Y

Outside-L G6K-2F G6KU-2F-Y G6K-2F-Y

Rated coil voltage

Note: 1. When ordering, add the rated coil voltage to the model number.

Example: G6K-2F 12 VDC

2. When ordering tape packing, add -TR" to the model number.

Example: G6K-2F-TR 12 VDC

Be sure since -TR" is not part of the relay model number, it is not marked on the relay case.

Tape packing

G6K@-@@-@ @ VDC

1 2 3 4 5

G6KG6K

Application Examples

Telephones, communications equipment, measurement devices, office automation machines, and audio–visual products.

Specifications

Contact mechanism:Bifurcated crossbar Ag (Au-alloy contact)

Enclosure ratings:Fully sealed

■Coil Ratings

Single-side Stable Models

G6K-2F, G6K-2G, G6K-2P

Note: 1. The rated current and coil resistance are measured at a coil temperature of 23°C with a tolerance of ±10%.

2. The operating characteristics are measured at a coil temperature of 23°C.

3. The maximum voltage is the highest voltage that can be imposed on the relay coil instantaneously.

Single-side Stable Models (Bellcore Version)

G6K-2F-Y, G6K-2G-Y, G6K-2P-Y

Note: 1. The rated current and coil resistance are measured at a coil temperature of 23°C with a tolerance of ±10%.

2. The operating characteristics are measured at a coil temperature of 23°C.

3. The maximum voltage is the highest voltage that can be imposed on the relay coil instantaneously.

Single-winding Latching Models (Bellcore Version)

G6KU-2F-Y, G6KU-2G-Y, G6KU-2P-Y

Note: 1. The rated current and coil resistance are measured at a coil temperature of 23°C with a tolerance of ±10%.

2. The operating characteristics are measured at a coil temperature of 23°C.

3. The maximum voltage is the highest voltage that can be imposed on the relay coil instantaneously.

Rated voltage 3 VDC 4.5 VDC 5 VDC 12 VDC

Rated current 33.0 mA 23.2 mA 21.1 mA 9.1 mA

Coil resistance 91 Ω194 Ω237 Ω1,315 Ω

Must operate voltage 80% max. of rated voltage

Must release voltage 10% min. of rated voltage

Max. voltage 150% of rated voltage at 23°C to 70°C

Power consumption Approx. 100 mW

Rated voltage 3 VDC 4.5 VDC 5 VDC 12 VDC 24 VDC

Rated current 33.0 mA 23.2 mA 21.1 mA 9.1 mA 4.6 mA

Coil resistance 91 Ω194 Ω237 Ω1,315 Ω5,220 Ω

Must operate voltage 80% max. of rated voltage

Must release voltage 10% min. of rated voltage

Max. voltage 150% of rated voltage at 23°C to 70°C

Power consumption Approx. 100 mW

Rated voltage 3 VDC 4.5 VDC 5 VDC 12 VDC 24 VDC

Rated current 33.0 mA 23.2 mA 21.1 mA 9.1 mA 4.6 mA

Coil resistance 91 Ω194 Ω237 Ω1,315 Ω5,220 Ω

Must set voltage 75% max. of rated voltage

Must reset voltage 75% max. of rated voltage

Max. voltage 150% of rated voltage at 23°C to 70°C

Power consumption Approx. 100 mW

G6KG6K

■Contact Ratings

■Characteristics

Note: The above values are initial values.

Note: 1. The contact resistance was measured with 10 mA at 1 VDC with a voltage-drop method.

2. Values in parentheses are actual values.

3. The insulation resistance was measured with a 500-VDC megohmmeter applied to the same parts as those used for checking

the dielectric strength.

4. This value was measured at a switching frequency of 120 operations/min and the criterion of contact resistance is 50 Ω. This

value may vary depending on the switching frequency and operating environment. Always double-check relay suitability under

actual operating conditions.

Load Resistive load

Rated load 0.3 A at 125 VAC; 1 A at 30 VDC

Rated carry current 1 A

Max. switching voltage 125 VAC, 60 VDC

Max. switching current 1 A

Item Single-side stable models (double-pole) Single-winding latching

model

G6K-2F, G6K-2G, G6K-2P G6K-2F-Y, G6K-2G-Y,

G6K-2P-Y G6KU-2F-Y, G6KU-2G-Y,

G6KU-2P-Y

Contact resistance (See note 1.) 100 mΩ max.

Operating (set) time (See note 2.) 3 ms max. (approx. 1.4 ms) 3 ms max. (approx. 1.2 ms)

Release (reset) time (See note 2.) 3 ms max. (approx. 1.3 ms) 3 ms max. (approx. 1.2 ms)

Insulation resistance (See note 3.) 1,000 MΩ min. (at 500 VDC)

Dielectric

strength Coil and contacts 1,500 VAC, 50/60 Hz for 1 min

Contacts of different

polarity 1,000 VAC, 50/60 Hz for 1 min

Contacts of same po-

larity 750 VAC, 50/60 Hz for 1 min

Impulse

withstand

voltage

Coil and contacts 1,500 V (10 x 160 µs) 2,500 V (2 x 10 µs), 1,500 V (10 x 160 µs)

Contacts of different

polarity 1,500 V (10 x 160 µs)

Contacts of same po-

larity

Vibration resistance Destruction: 10 to 55 Hz, 2.5-mm single amplitude (5-mm double amplitude) and 55 to 500 Hz,

300 m/s2 (approx. 30G)

Malfunction: 10 to 55 Hz, 1.65-mm single amplitude (3.3-mm double amplitude) and 55 to 500 Hz,

200 m/s2 (approx. 20G)

Shock resistance Destruction: 1,000 ms2 (approx. 100G)

Malfunction: 750 ms2 (approx. 75G)

Endurance Mechanical: 50,000,000 operations min. (at 36,000 operations/hour)

Electrical: 100,000 operations min. (with a rated load at 1,800 operations/hour)

Failure rate (P level) (See note 4.) 10 µA at 10 mVDC

Ambient temperature Operating: −40°C to 70°C (with no icing or condensation)

Ambient humidity Operating: 5% to 85%

Weight Approx. 0.7 g

G6KG6K

Engineering Data

Maximum Switching Power Ambient Temperature vs.

Maximum Coil Voltage Ambient Temperature vs.

Switching Current

Switching current (A)

Maximum coil voltage (%)

Switching current (A)

DC resistive load

Switching voltage (V) Ambient temperature (°C) Ambient temperature (°C)

AC resistive load

Note: The maximum coil voltage refers to the maxi

mum value in a varying range of operating

power volta

e, not a continuous volta

Endurance Ambient Temperature vs. Must

Operate or Must Release Voltage

G6K-2G (F/P), G6K-2G (F/P)-Y

Switching operations (x10 operations)

On the basis of rated voltage (%)

Switching current (A)

125 VAC resistive load

Ambient temperature: 23°C

Switching frequency:

1,800 operations/hour

Ambient temperature (°C)

30 VDC resistive load

Ambient temperature: 23°C

Switching frequency:

1,800 operations/hour

Max. estimated value

Must operate voltage

Must release voltage

Ambient Temperature vs. Must

Set or Must Reset Voltage

G6KU-2G (F/P)-Y

On the basis of rated voltage (%)

Ambient temperature (°C)

Max. estimated value

Electrical Endurance

(with Must Operate and Must Re

lease Voltage) (See note.)

G6K-2G (F/P), G6K-2G (F/P)-Y

Electrical Endurance

(Contact Resistance) (See note.)

G6K-2G (F/P), G6K-2G (F/P)-Y

Contact resistance (mΩ)

Operating frequency (x10 operations)

On the basis of rated voltage (%)

Operating frequency (x103 operations)

Must operate

Must release

Sample: G6K-2G Sample: G6K-2G

Test conditions: 1 A resistive load

contact

Contact resistance

Shock Malfunction

Energized

Not

energized

Shock direction Unit: m/s

Sample: G6K-2G

Number of Relays: 10

Conditions: Shock is applied in ±X, ±Y, and ±Z di

rections three times each with and with

out energizing the Relays to check the

number of contact malfunctions.

Switching frequency: 1,800 operations/h

Number of Relays: 10

Test conditions: 1 A resistive load at

30 VDC with an operation rate of 50%

Number of Relays: 10

at 30 VDC with an operation rate of 50%

Switching frequency: 1,800 operations/h

Note: The tests were conducted at an

ambient temperature of 23˚C.

Note: The tests were conducted at an

ambient temperature of 23˚C.

G6KG6K

Note: 1. The tests were conducted at an ambient temperature of 23°C.

2. High-frequency characteristics depend on the PCB to which the Relay is mounted. Always check these characteristics including

endurance in the actual machine before use.

Sample

Not energized

Sample

Energized

Must operate voltage

Must release voltage

Initial stage Test

Average value

Initial stage Test

Average value

Sample

Not energized

Sample

Energized

Initial stage Test

Average value

Initial stage Test

Average value

Change rate on the basis

of initial value (%)

Change rate on the basis

of initial value (%)

Change rate on the basis

of initial value (%)

Change rate on the basis

of initial value (%)

Must operate voltage

Must release voltage

Contact Reliability Test (See note.)

G6K-2G (F/P), G6K-2G (F/P)-Y

Operating frequency (x10 operations)

Note 1: The test was conducted at an ambient temperature of 23°C.

Sample: G6K-2G

Number of Relays: 10

Test conditions: 10 mA resistive load at

10 mVDC with an operation rate of 50 %

Switching frequency: 7,200 operations/h

Contact resistance (m )

Ω

contact

External Magnetic Interference

G6K-2G (F/P), G6K-2G (F/P)-Y

(Average value)

Change rate on the basis of initial value (%)

Sample: G6K-2G

Number of Relays: 10 Must operate voltage

Must release voltage

External magnetic field (A/m)

(Average value)

Change rate on the basis of initial value (%)

Sample: G6K-2G

Number of Relays: 10 Must operate voltage

Must release voltage

External magnetic field (A/m)

(Average value)

Change rate on the basis of initial value (%)

Sample: G6K-2G

Number of Relays: 10

External magnetic field (A/m)

High-frequency Characteristics

(Isolation)

G6K-2G (F/P), G6K-2G (F/P)-Y

(Average value) (Average value)

Insertion loss (dB)

(Average value)

Return loss (dB)

Frequency (MHz) Frequency (MHz)

High-frequency Characteristics

(Insertion Loss)

G6K-2G (F/P), G6K-2G (F/P)-Y

High-frequency Characteristics

(Return Loss)

G6K-2G (F/P),G6K-2G (F/P)-Y

Mutual Magnetic Interference

G6K-2G (F/P), G6K-2G (F/P)-Y Mutual Magnetic Interference

G6K-2G (F/P), G6K-2G (F/P)-Y

Must operate voltage

Must release voltage

Isolation (dB)

Frequency (MHz)

2: The contact resistance data are periodically measured reference values and are not values from each monitoring operation.

Contact resistance values will vary according to the switching frequency and operating environment, so be sure to check

operation under the actual operating conditions before use.

Sample: G6K-2G

Number of Relays: 10

0.1

0.2

0.3

0.4

0.5

1 10 100

Sample: G6K-2G

Number of Relays: 10

1 10 100

Sample: G6K-2G

Number of Relays: 10

Return loss

V.SW R

100

1.4

1.35

1.3

1.25

1.2

1.15

1.1

1.05

V.SWR

1 10 100

G6KG6K

Dimensions

Note: All units are in millimeters unless otherwise indicated.

■DPDT

Must Operate and Must Release

Time Distribution (See note.)

G6K-2G (F/P), G6K-2G (F/P)-Y

Number of contacts

Sample: G6K-2G

Number of Relays:

Time (ms)

Sample: G6K-2G

Number of Relays: 50

Change rate on the basis of rated value (%)

After test

Must Operate and Must Release

Bounce Time Distribution (See note.)

G6K-2G (F/P) , G6K-2G (F/P)-Y

Vibration Resistance

G6K-2G (F/P), G6K-2G (F/P)-Y

Number of contacts

Note: The tests were conducted at an ambient temperature of 23°C.

Must operate

bounce time

Must operate voltage

Must release voltage

Time (ms)

Must release

bounce time

Must operate

Must release time

G6K-2F Mounting Dimensions (Top View) Terminal Arrangement/

Internal Connections

(Top View)

Orientation mark

Note: Each value has a tolerance of ±0.3 mm.

G6K-2G Mounting Dimensions (Top View) Terminal Arrangement/

Internal Connections

(Top View)

Orientation mark

Note: Each value has a tolerance of ±0.3 mm.

Tolerance: ±0.1 mm

G6K-2P Mounting Dimensions (Bottom View) Terminal Arrangement

Internal Connections

(Bottom View)

Orientation mark

Note: Each value has a tolerance of ±0.3 mm.

Eight, 0.8-dia. holes

Tolerance: ±0.1 mm

G6KG6K

G6K-2F-Y

G6K-2G-Y

G6K-2P-Y

Mounting Dimensions (Top View) Terminal Arrangement/

Internal Connections

(Top View)

Orientation mark

Note: Each value has a tolerance of ±0.3 mm.

Mounting Dimensions (Top View) Terminal Arrangement/

Internal Connections

(Top View)

Orientation mark

Note: Each value has a tolerance of ±0.3 mm.

Tolerance: ±0.1 mm

Mounting Dimensions (Bottom View) Terminal Arrangement

Internal Connections

(Bottom View)

Orientation mark

Note: Each value has a tolerance of ±0.3 mm.

Eight,

0.8-dia. holes

Tolerance: ±0.1 mm

G6KU-2F-Y

G6KU-2G-Y

G6KU-2P-Y

Mounting Dimensions (Top View) Terminal Arrangement/

Internal Connections

(Top View)

Orientation mark

Note: Each value has a tolerance of ±0.3 mm.

Mounting Dimensions (Top View) Terminal Arrangement/

Internal Connections

(Top View)

Orientation mark

Note: Each value has a tolerance of ±0.3 mm.

Tolerance: ±0.1 mm

Mounting Dimensions (Bottom View) Terminal Arrangement

Internal Connections

(Bottom View)

Orientation mark

Note: Each value has a tolerance of ±0.3 mm.

Eight, 0.8-dia. holes

Tolerance: ±0.1 mm

G6KG6K

Stick Packing and Tape Packing

Stick Packing

Relays in stick packing are arranged so that the orientation mark

of each Relay in on the left side. Fifty Relays are packed on one

stick.

Be sure not to make mistakes in Relay orientation when mounting

the Relay to the PCB.

Stick length: 520 mm (stopper not included)

No. of Relays per stick: 50

Tape Packing (Surface Mounting Terminal

Models)

When ordering Relays in tape packing, add the prefix “-TR” to the

model number, otherwise the Relays in stick packing will be pro-

vided.

Tape Type:ETX7200

(EIAJ (Electronic Industrial Association of Japan))

Reel type:RPM-16D (EIAJ)

Relays per Reel: 900

Stopper (gray) Orientation of Relays

Stopper (green)

1. Direction of Relay Insertion

2. Reel Dimensions

3. Carrier Tape Dimensions

Top tape (cover tape)

Carrier tape

Pulling direction

Orientation mark

Pulling direction

G6K-2F, G6K-2F-Y, G6KU-2F-Y

G6K-2G, G6K-2G-Y, G6KU-2G-Y

Emboss tape

G6KG6K

Recommended Soldering Method

Temperature indicate the surface temperature of the PCBs.

IRS Method (for surface mounting terminal models)

(1) IRS Method (Mounting Solder: Lead) (2) IRS Method (Mounting Solder: Lead-free)

• The thickness of cream solder to be applied should be within a range between 150 and 200 µm on OMRON’s recommended PCB pattern.

• In order to perform correct soldering, it is recommended that the correct soldering conditions be maintained as shown below on the left

side.

Visually check that the Relay is properly soldered.

■Approved Standards

UL approval:UL1950 (File No. E41515)

CSA approval:C22.2 No. 950 (File No. LR31928)

Temperature (°C)

Soldering

Preheating

Time (s)

220 to

245

180 to

200

150

90 to 120

20 to 30

Temperature (°C)

Soldering

Preheating

Time (s)

Upper surface of case (peak):

255˚C max.

120 max. 30 max.

250 max.

230

180

150

Note: The temperature profile indicates the

temperature of the relay terminal

section.

Relay

terminal

section

Contact form Coil rating Contact rating Number of test operations

DPDT G6K-2G(F/P): 3 to 12 VDC

G6K(U)-2G(F/P)-Y: 3 to 24 VDC 1 A at 30 VDC

0.5 A at 60 VDC

0.3 A at 125 VAC

6,000

Correct Soldering Incorrect Soldering

PCB

Terminal

Solder

Relay

Land

Excessive

amount of

solder

Insufficient

amount of

solder

100

G6KG6K

Precautions

Refer to page 25 for information on general precautions. Be sure to read these precautions before using the Relay.

Correct Use

Long-term Continuously ON Contacts

Using the Relay in a circuit where the Relay will be ON continu-

ously for long periods (without switching) can lead to unstable

contacts because the heat generated by the coil itself will affect

the insulation, causing a film to develop on the contact surfaces.

We recommend using a latching relay (magnetic-holding relay) in

this kind of circuit. If a single-side stable model must be used in

this kind of circuit, we recommend using a fail-safe circuit design

that provides protection against contact failure or coil burnout.

Relay Handling

Use the Relay as soon as possible after opening the moisture-

proof package. If the Relay is left for a long time after opening the

moisture-proof package, the appearance may suffer and seal fail-

ure may occur after the solder mounting process. To store the

Relay after opening the moisture-proof package, place it into the

original package and sealed the package with adhesive tape.

When washing the product after soldering the Relay to a PCB,

use a water-based solvent or alcohol-based solvent, and keep the

solvent temperature to less than 40°C. Do not put the Relay in a

cold cleaning bath immediately after soldering.

Soldering

Soldering temperature: Approx. 250°C (260°C if the DWS method

is used)

Soldering time: Approx. 5 s max. (approx. 2 s for the first time and

approx. 3 s for the second time if the DWS method is used)

Be sure to adjust the level of the molten solder so that the solder

will not overflow onto the PCB.

Claw Securing Force During Automatic Mounting

During automatic insertion of Relays, make sure to set the secur-

ing force of each claw to the following so that the Relays charac-

teristics will be maintained.

Environmental Conditions During Operation, Storage, and

Transportation

Protect the Relay from direct sunlight and keep the Relay under

normal temperature, humidity, and pressure.

If the Relay is stored for a long time in an adverse environment

with high temperature, high humidity, organic gases, or sulfide

gases, sulfide or oxide films will form on the contact surfaces.

These films may result in unstable contact, contact problems, or

functional problems. Therefore, operate, store, or transport the

product under specified environmental conditions.

Latching Relay Mounting

Make sure that the vibration or shock that is generated from other

devices, such as relays in operation, on the same panel and

imposed on the Latching Relay does not exceed the rated value,

otherwise the Latching Relay that has been set may be reset or

vice versa. The Latching Relay is reset before shipping. If exces-

sive vibration or shock is imposed, however, the Latching Relay

may be set accidentally. Be sure to apply a reset signal before

use.

Maximum Allowable Voltage

The maximum allowable voltage of the coil can be obtained from

the coil temperature increase and the heat-resisting temperature

of coil insulating sheath material. (Exceeding the heat-resisting

temperature may result in burning or short-circuiting.) The maxi-

mum allowable voltage also involves important restrictions which

include the following:

• Must not cause thermal changes in or deterioration of the insu-

lating material.

• Must not cause damage to other control devices.

• Must not cause any harmful effect on people.

• Must not cause fire.

Therefore, be sure to use the maximum allowable voltage beyond

the value specified in the catalog.

As a rule, the rated voltage must be applied to the coil. A voltage

exceeding the rated value, however, can be applied to the coil

provided that the voltage is less than the maximum allowable volt-

age. It must be noted that continuous voltage application to the

coil will cause a coil temperature increase thus affecting charac-

teristics such as electrical life and resulting in the deterioration of

coil insulation.

Coating

The Relay mounted on the PCB may be coated or washed but do

not apply silicone coating or detergent containing silicone, other-

wise the silicone coating or detergent may remain on the surface

of the Relay.

PCB Mounting

If two or more Relays are closely mounted with the long sides of

the Relays facing each other and soldering is performed with

infrared radiation, the solder may not be properly exposed to the

infrared rays. Be sure to keep the proper distance between adja-

cent Relays as shown below.

Two or more Relays may be closely mounted with the short sides

of the Relays facing each other.

Direction A: 1.96 N

Direction B: 4.90 N

Direction C: 1.96 N

G6K-2G

G6K-2F

2 mm min.

2.7 mm min.

ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.

To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.

Cat. No. K106-E1-04