EZ-LIGHT(R) K80L Segmented Indicator Point-of-Use Indicator with 1, 2, 3, or 4 Color Segments For the latest technical information about this product, including specifications, dimensions, and wiring, see www.BannerEngineering.com. * * * * * Individual color segments can be lighted separately or in combination For error-proofing and "Andon"* applications Provides operator guidance, even for those with limited color recognition ability PNP (sourcing) or NPN (sinking) input type, depending on model Optional labels for enhanced segment identification * Andon lights on machines or production lines indicate operation status. They are often located overhead for workers or a supervisor to view them. Model* LED Colors** K80L4GRYB1PQ K80L4GRYB1NQ 1: Green 2: Red 3: Yellow 4: Blue K80L3THGRYX1PQ K80L3THGRYX1NQ 1: Green 2: Red 3: Yellow Inputs Model* LED Colors** PNP K80L2HGRXX1PQ NPN K80L2HGRXX1NQ 1: Green 2: Red PNP K80L1WXXX1PQ 1: White K80L1YXXX1PQ 1: Yellow K80L1RXXX1PQ 1: Red K80L1GXXX1PQ 1: Green K80L1BXXX1PQ 1: Blue NPN Inputs PNP NPN PNP * Integral QD models only are listed. * For 150 mm PVC pigtail with QD, replace Q with QP in model number (example, "K80L4GRYB1PQP"). * For terminal-wired models, omit suffix Q from model number (example, "K80L4GRYB1P"). * For 150 mm (6") PUR pigtail cable with 5-Pin threaded Euro-Style QD, add suffix QPMA to the model number (example, "K80L4GRYB1PQPMA") * A model with a QD requires a mating cable (see 5-Pin Euro-Style Cordsets). ** Contact factory for other colors and segment combinations. WARNING: Not To Be Used for Personnel Protection Never use this product as a sensing device for personnel protection. Doing so could lead to serious injury or death. This product does NOT include the self-checking redundant circuitry necessary to allow its use in personnel safety applications. A sensor failure or malfunction can cause either an energized or de-energized sensor output condition. P/N 132728 rev. D 6/19/2012 0 132728 1 EZ-LIGHT(R) K80L Segmented Indicator Overview The EZ-LIGHTTM K80L Segmented Indicator is a color point-of-use indicator which can be used to send nonlingual messages to an operator or to monitor multiple locations. Up to four independently selected colors provide the ability to communicate up to four messages, or more if they are used in combination. For example, a green sector could be lit to communicate "all systems OK," and blue could represent "service needed soon" or a "shoplifter is on the floor." Green plus red ON together could mean something different from either color ON individually. See hookups for color selection information. Indicator colors are fixed in a standardized location, which is helpful for people who have limited color recognition capability. The K80L Segmented mounts easily on a flat surface, but can also be placed on various types of pipe for elevated use. In addition to customer-supplied pipe and conduit, Banner offers stainless steel pipe and other mounting accessories. Specifications Supply Voltage and Current 18 to 30V dc; K80L4 models: @ 35 mA max. per LED color, @ 90 mA max. with all LEDs ON K80L3 models: @ 50 mA max. with 1 color ON, @ 35 mA max. with color 2 or 3 ON, @ 90 mA max. with all LEDs ON K80L2 models: @ 50 mA max. with color 1 or 2 ON, @ 90 mA max. with all LEDs ON K80L1 models: @ 90 mA max. Supply Protection Circuitry Protected against reverse polarity and transient voltages Indicators LEDs are independently selected: Green, Red, Yellow, Blue, or White; 1-4 colors, depending on model. For other colors, contact Factory for availability. Input Response Time Indicator ON: Initial light -- 250 ms max., additional lights -- 10 ms max. Indicator OFF: 10 ms max. Adjustments The K80L Segmented features a 6-position Program DIP switch on the back of the indicator cover. For normal operation, no adjustment should be necessary; these switches should remain all in the down position. For alternate operation (flash functionality for 1-color models, Demo mode for 2-, 3-, and 4-color models), see Setup. Construction Base: ABS/polycarbonate Translucent face: acrylic Connections 5-pin Euro-style integral QD (Q)connector standard; 150 mm (6") pigtail QD (QP); or terminal-wired, depending on model. Environmental Rating Rated IEC IP67 (NEMA 6) Vibration and Mechanical Shock All models meet Mil. Std. 202F requirements method 201A (vibration: 10 to 60 Hz max., double amplitude 0.06", maximum acceleration 10G). Also meets IEC 947-5-2; 30G 11 ms duration, half sine wave. Certifications 2 www.bannerengineering.com - tel: 763-544-3164 P/N 132728 rev. D EZ-LIGHT(R) K80L Segmented Indicator Setup for Alternate Operation NOTE: The Program DIP switch is located inside the K80L cover. Remove the four screws to remove the cover. Configuration for Flash function (1-color models only) DIP Switch Positions LED Function SW1 SW2 SW3 SW4 SW5 SW6 OFF OFF OFF OFF OFF OFF Color 1 ON solid ON OFF OFF OFF OFF OFF Color 1 Flashes - 50% duty cycle; 2 Hz rate OFF ON OFF OFF OFF OFF Color 1 Flashes - 50% duty cycle; 1 Hz rate OFF OFF ON OFF OFF OFF Color 1 Flashes - 50% duty cycle; 0.5 Hz rate OFF OFF OFF ON OFF OFF Color 1 Flashes - 25% duty cycle; 1 Hz rate OFF OFF OFF OFF ON OFF Color 1 Flashes - 25% duty cycle; 0.5 Hz rate OFF OFF OFF OFF OFF ON Color 1 Flashes - 25% duty cycle; 0.25 Hz rate Configuration for Demo mode (2-, 3-, and 4-color models only) Black wire input: Colors 1 and 2 alternate Brown wire input: Colors light simultaneously White wire input: Colors light in rotation (3- and 4-color models only Change the switch 1 position to ON. The individual sectors will light depending on the input power, as described at right: Dimensions 80.8 mm (3.18") 65.0 mm (2.56") 41.0 mm (1.61") 65.0 mm (2.56") 4X O 5.5 mm (O 0.22") Max. Torque 1.12 Nm (10 in-lbf) with supplied screws 4X 8-32 UNC Max. Torque 1.12 Nm (10 in-lbf) P/N 132728 rev. D 109.5 mm (4.31") O 66.0 mm (2.69") Internal Threads 1/2 - 14 NPSM Max. Torque 2.25 Nm (20 in-lbf) 26.0 mm (1.02") M12 X 1 www.bannerengineering.com - tel: 763-544-3164 3 EZ-LIGHT(R) K80L Segmented Indicator Wiring NOTE: Wiring shown is for 4-color segmented models. Depending on the model and number of segments, pins 5, 3, 2 and 1 may not be used. Sourcing (PNP) Input Sinking (NPN) Input Wiring Key: 1 = Brown 2 = White 3 = Blue 4 = Black 5 = Gray C = Color Terminal Block Locations PNP Internal Terminal Blocks NPN Internal Terminal Blocks Wiring Key: 1 = Brown 2 = White 3 = Blue 4 = Black 5 = Gray C = Color 5-Pin Euro-Style Cordsets 5-Pin M12/Euro-Style Cordsets (straight connector) MQDC1-506 , 2 m (6.5 ft) 4 5-Pin M12/Euro-Style Cordsets (right-angle connector) MQDC1-506RA , 2 m (6.5 ft) MQDC1-515 , 5 m (15 ft) MQDC1-515RA , 5 m (15 ft) MQDC1-530 , 9 m (30 ft) MQDC1-530RA , 9 m (30 ft) www.bannerengineering.com - tel: 763-544-3164 P/N 132728 rev. D EZ-LIGHT(R) K80L Segmented Indicator Mounting Brackets Model Features Mounting System * DIN-mount bracket for K80L models * Hardware included to mount to K80L housing * ABS SMBDX80D Stainless Steel Aluminum SOP-E12-150SS 150 mm (6") long SOP-E12-150A 150 mm (6") long SOP-E12-300SS 300 mm (12") long SOP-E12-300A 300 mm (12") long SA-E12M30 * Elevated-use stand-off pipe (1/2" NPSM/ DN15) * Polished 304 stainless steel or anodized aluminum surface * 1/2" NPT thread at both ends * Compatible with most industrial environments * Streamlined acetal mounting base adapter/cover * Connects between 1/2" NPSM/DN15 pipe and 30 mm (1-3/16") drilled hole * Mounting hardware included Accessory Quadrant Labels Transparent self-adhesive cover labels for printing in a standard laser printer; print your own labels to easily identify each quadrant. Clear protective labels provide additional protection for laser print work in many industrial environments. Six labels per sheet; 5 sheets per package. Model SALK-K80L4-0 P/N 132728 rev. D Description 1-quadrant transparent laser label (includes 30 labels) www.bannerengineering.com - tel: 763-544-3164 Size 8.5" x 11" 5 EZ-LIGHT(R) K80L Segmented Indicator Banner Engineering Corp Limited Warranty Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period. This warranty does not cover damage or liability for misuse, abuse, or the improper application or installation of the Banner product. THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED (INCLUDING, WITHOUT LIMITATION, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), AND WHETHER ARISING UNDER COURSE OF PERFORMANCE, COURSE OF DEALING OR TRADE USAGE. This Warranty is exclusive and limited to repair or, at the discretion of Banner Engineering Corp., replacement. IN NO EVENT SHALL BANNER ENGINEERING CORP. BE LIABLE TO BUYER OR ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS, EXPENSES, LOSSES, LOSS OF PROFITS, OR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT, WHETHER ARISING IN CONTRACT OR WARRANTY, STATUTE, TORT, STRICT LIABILITY, NEGLIGENCE, OR OTHERWISE. Banner Engineering Corp. reserves the right to change, modify or improve the design of the product without assuming any obligations or liabilities relating to any product previously manufactured by Banner Engineering Corp. Contact Us For more information: Contact your local Banner representative or Banner Corporate Offices around the world. Corporate Headquarters: Banner Engineering Corp. 9714 Tenth Ave. North, Mpls., MN 55441, Tel: 763-544-3164, www.bannerengineering.com, sensors@bannerengineering.com Europe: Banner Engineering Europe Park Lane, Culliganlaan 2F, Diegem B-1831 BELGIUM,Tel: 32-2 456 07 80, Fax: 32-2 456 07 89, www.bannereurope.com, mail@bannereurope.com Latin America: Contact Banner Engineering Corp. (US) or e-mail Mexico: mexico@bannerengineering.com; or Brazil: brasil@bannerengineering.com Asia: Banner Engineering China Shanghai Rep Office Rm. G/H/I, 28th Flr. Cross Region Plaza No. 899, Lingling Road, Shanghai 200030 CHINA, Tel: 86-21-54894500, Fax: 86-21-54894511, www.bannerengineering.com.cn, sensors@bannerengineering.com.cn Banner Engineering Japan Cent-Urban Building 305 3-23-15, Nishi-Nakajima Yodogawa-Ku, Osaka 532-0011 JAPAN, Tel: 81-6-6309-0411, Fax: 81-6-6309-0416, www.bannerengineering.co.jp, mail@bannerengineering.co.jp Banner Engineering Int'l Incorporated Taiwan Rep. Office 8F-2, No. 308, Sec. 1, Neihu Rd. Taipei, Taiwan 114 Phone: +886 2 8751 9966 #15 | Fax: +886 2 8751 2966, www.bannerengineering.com.tw, info@bannerengineering.com.tw Banner Engineering India Pune Head Quarters Office, No. 1001 Sai Capital, Opp. ICC Senapati Bapat Road, Pune 411016 INDIA, Tel: 91-20-66405624, Fax: 91-20-66405623, www.bannerengineering.co.in, india@bannerengineering.com