FASTON Terminals (Insulated and Uninsulated) FASTIN-FASTON Product Line FASTIN-FASTON Connectors FASTIN-FASTON Product Line These are the multipleconnector version of the basic FASTON Product Line. Primarily used as harness connectors, they make possible simultaneous and quick attachment of up to eight separate circuits with a maximum of 19 leads. Some housings can be panel mounted or left free-hanging and is ideally suited for such applications as electric ranges, washers, dryers and other appliances and automotive wiring. Receptacles and tabs, with the exception of small locking lances to help retention in housing, are similar to those in the FASTON Product Line. FASTIN-FASTON connectors are CSA approved and recognized under the component program of Underwriters Laboratories Inc. Notes: Temperature range of housing is rated at up to 125C to permit use of assembly in areas of relatively high temperatures. Circuits are identified by numbered points on both male and female housings. 62 Catalog 82004 Revised 10-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 FASTON Terminals (Insulated and Uninsulated) FASTIN-FASTON Product Line (Continued) 312 Series .345 [8.76] Housing .950 [24.13] .690 [17.53] .870 [22.10] Material Nylon 1.100 [27.94] UL 94 V2 Color Black Part Number 480100-1 FASTIN-FASTON Product Line 312 Series Receptacles Fits Tab -- .032 [0.81] Thick .900 [22.86] .380 [9.65] .358 [9.09] Wire Range AWG 20-16 18-14 16-12 Insulation Diameter .090-.130 2.29-3.30 .083-.122 2.11-3.10 .160 Max. 4.06 . Material and Finish Terminal Part Number Brass 160557-1 Tin Plated Brass 160863-4 Tin Plated Brass 160251-2 312 Series Tab Tab Thickness -- .032 [0.81] Thick .630 [16.00] 1.228 [31.20] .307 [7.80] Wire Range AWG 12-10 Insulation Diameter .149-.193 3.78-4.90 Material and Finish Terminal Part Number Brass 170105-1 Note: All part numbers are RoHS compliant. 63 Catalog 82004 Revised 10-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 FASTON Terminals (Insulated and Uninsulated) FASTIN-FASTON Product Line (Continued) 250 Series .410 Max. [10.41] .260 [6.60] Single Circuit Connectors (Housings) 1.280 [32.51] .529 Max. [13.44] .945 [24.00] .393 [9.98] Receptacle Housing 1 Material UL 941 Color Nylon V2 V2 V2 V0 Natural Black Red Natural Part Numbers Receptacle Tab 480054-3 480053-3 480054-4 480053-4 480054-5 480053-5 521290-1 521289-1 R R X X X X X X X X Flammability rating. 250 Series FASTIN-FASTON Product Line Tab Housing .080 [2.03] Receptacles with Mating Dimple (For use with single circuit connectors) .295 [7.49] .750 [19.05] .305 [7.75] Fits Tab -- .032 [0.81] Stock Thickness -- .016 [0.41] Wire Range AWG Insulation Diameter 18-14 .100-.170 2.54-4.32 16-12 (2) 16 11-10 1 2 .160-.210 4.06-5.33 (2) .130 Max. 3.30 .157-.205 3.99-5.21 Material and Finish Brass Tin Plated Brass Brass Terminal Part Number 42281-1 42281-2 60634-11 Brass 60249-1 X X X X X X Quick-Change Applicator No.2 687940-2 687940-2 687940-2 X X 466057-2 R R Tin Plated Brass 60249-2 X X 466057-2 Brass Tin Plated Brass 160914-1 160914-2 -- -- -- -- -- -- No front slot. Quick-Change Applicator for AMP-O-LECTRIC Machine 565435-5. For AMPOMATOR Machine and other machines not listed, contact Tyco Electronics. 250 Series Tabs (For use with single or multiple circuit connectors) .250 [6.35] .250 [6.35] .620 [15.75] Stock Thickness -- .015 [0.38] .620 [15.75] A Wire Range AWG Style 22-18 Tab Insulation Thk. Diameter Dim. L A .032 0.81 .085-.125 2.16-3.18 1.105 28.07 A .032 0.81 .100-.170 2.54-4.32 1.105 28.07 B .016 0.41 .032 0.81 .120-.145 3.05-3.68 .120-.170 3.05-4.32 1.100 27.94 1.105 28.07 18-14 14-10 1 2 B A Material and Finish Brass Tin Plated Brass Brass Tin Plated Brass Terminal Part No. 62553-11 62553-31 42460-11 42460-21 Tin Plated Brass 42580-21 Tin Plated Brass X X X X X X X X Quick-Change Applicator No.2 687982-2 687982-2 687839-2 687839-2 X X 687839-2 X X 466092-2 R R 1 60701-1 Used for back-to-back with a combined thickness of .032 [0.81]. Quick-Change Applicator for AMP-O-LECTRIC Machine 565435-5. For AMPOMATOR Machine and other machines not listed, contact Tyco Electronics. Note: All part numbers are RoHS compliant. 64 Catalog 82004 Revised 10-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 FASTON Terminals (Insulated and Uninsulated) FASTIN-FASTON Product Line (Continued) 250 Series .945 [24.00] 6 Circuit Connectors (Housings) .710 [18.03] 1.500 [38.10] .760 [19.30] Receptacle Housing 1 2 Material UL 941 Color Nylon V2 Natural Black 1.275 [32.39] 1.240 [31.50] Tab Housing Part Numbers Receptacle Tab 480003-5 480004-5 1-480281-02.. 1-480282-0... R R X X X X Flammability rating. No mounting ears. 250 Series Receptacles without Mating Dimple (For use with multiple circuit connectors) .295 [7.49] .750 [19.05] .305 [7.48] Fits Tab -- .032 [0.81] Stock Thickness -- .012 [0.30] Wire Range AWG 22-18 18-14 16-12 or (2) 16 12-10 1 Insulation Diameter .085-.125 2.16-3.18 .060-.100 1.52-2.54 Material and Finish Terminal Part Number Tin Plated Brass 60295-2 X X 687981-2 Tin Plated Brass 60413-1 X X 687979-3 .100-.170 2.54-4.32 Brass Tin Plated Brass 42100-1 42100-2 X X X X 687932-2 687932-2 Tin Plated Brass 60253-2 X X 466058-2 Brass Pre-Tin Plated Brass 180351-1 180351-2 -- -- -- -- -- -- .160-.210 4.06-5.33 or (2) .130 3.30 Max. .134-.200 3.40-5.08 FASTIN-FASTON Product Line .035 [0.89] Quick-Change Applicator No.1 R R Quick-Change Applicator for AMP-O-LECTRIC Machine 565435-5. For AMPOMATOR Machine and other machines not listed, contact Tyco Electronics. .525 [13.34] 250 Series 2.125 [53.98] 8 Circuit Connectors (Housings) .945 [24.00] Mating Face 8 Circuit Connectors (Receptacle Housing) 1 2 Material UL 941 Color Nylon V2 Natural Housing Part Number 480173-1. 520965-12 R R X X Flammability rating of plastic material. All circuits accept receptacles without locking dimple. Note: All part numbers are RoHS compliant. 65 Catalog 82004 Revised 10-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 FASTON Terminals (Insulated and Uninsulated) FASTIN-FASTON Product Line (Continued) 250 Series 8 Circuit Connectors (Housings) (Continued) Lead End Proper Terminal Placement in Receptacle Housing Wire Range AWG Circuits Locking Dimple 22-18 1, 2, 3, 4, 7 & 8 No 1, 2, 3, 4, 7 & 8 No 5&6 Yes 1, 2, 3, 4, 7 & 8 No 5&6 Yes Insulation Range .085-.125 2.16-3.18 .060-.100 1.52-2.54 .100-.170 2.54-4.32 .100-.170 2.54-4.32 .160-.210 4.06-5.33 or (2) .130 3.30 Max. FASTIN-FASTON Product Line 18-14 16-12 or (2) 16 1 2 Terminal Part Number1 R R 60295 X X 60413 X X 42100 X X 42281 X X 60253 X X 602492 X X 2 .160-.210 4.06-5.33 or (2) .130 3.30 Max. For dimensions and plating, refer to Terminal Specifications. Power receptacle with locking dimple. .658 [16.71] 2.240 [56.90] 1.275 [32.39] Mating Face 8 Circuit Connectors (Tab Housings) 1 Material UL 941 Color Nylon Nylon V2 V2 Natural Black Housing Part Number 480174-1 480174-7 R R X -- X -- Flammability rating. Lead End (Back of Housing) Proper Terminal Placement in Tab Housings Wire Range AWG Circuits 22-18 1 thru 8 (All) 1 thru 8 (All) 18-14 1, 7 & 8 14-10 Note: All part numbers are RoHS compliant. 1 2 1 thru 8 (All) Insulation Range .085-.125 2.16-3.18 .100-.170 2.54-4.32 .120-.145 3.05-3.68 .120-.170 3.05-4.32 Terminal Part Number1 R R 625532 X X 424602 X X 425802 X X 60701 X X 2 For dimensions and plating, refer to Terminal Specifications. Back-to-back. 66 Catalog 82004 Revised 10-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 FASTON Terminals (Insulated and Uninsulated) FASTIN-FASTON Product Line (Continued) 250 Series 2 Circuit "T" Housing .303 [7.70] .550 [13.97] .400 [10.16] .910 [23.11] .630 [16.00] 1.173 [29.79] .784 [19.91] .261 [6.63] .406 [10.31] Receptacle Housing 1 UL 941 Color Nylon V2 Black Part Numbers Receptacle Tab 480115-3 -- -- 480116-32 R R -- X -- X Flammability rating. For use only with "Fish Hook" Tabs. FASTIN-FASTON Product Line 2 Material Tab Housing "Packard Style Receptacles" .250 [6.35] .319 [8.10] Wire Range AWG Insulation Diameter 18-14 .154 Max. 3.91 . ........ 1 Material and Finish Brass Pre-Tin Plated Brass Brass Pre-Tin Plated Brass .690 [17.53] Terminal Part Number 640417-111 640417-211 640418-111 640418-211 Applicator No. R R -- -- -- -- -- -- -- -- 466704-2 466704-2 466704-2 466704-2 No Dimple. 250 Series "Fish Hook" Tabs .268 [6.81] 1.065 [27.05] 1.015 [25.78] .308 [7.82] .248 [6.30] .248 [6.30] A Note: All part numbers are RoHS compliant. Wire Range AWG Style 18-14 A 16-14 B Stock Thk. .032 0.81 .032 0.81 .032 0.81 B Insulation Diameter .100-.142 2.54-3.61 .110-.142 2.79-3.61 .090-.130 2.29-3.30 Material and Finish Terminal Part Number Brass 640416-1 -- -- 466707-4 Tin Plated Brass 640416-2 -- -- 466707-4 Tin Plated Brass 60794-2 -- -- 687888-6 R R Applicator No. 67 Catalog 82004 Revised 10-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 FASTON Terminals (Insulated and Uninsulated) FASTIN-FASTON Product Line (Continued) 187 Series .675 [17.15] Modular Connector Housings .275 [6.99] .290 [7.37] 1.160 [29.46] 1.565 [39.75] 1.565 [39.75] .187 [4.75] .320 [8.13] .145 Dia. [3.68] 1.325 [33.66] Receptacle Housing 1 FASTIN-FASTON Product Line 2 .320 [8.13] 1.325 [33.66] .145 Dia. [3.68] Tab Housing Material UL 941 Color Nylon V2 Natural Part Numbers Receptacle Tab 1-480252-0 1-480251-02 -- 2-480251-02 R R X X X X Flammability rating. Special mounting mates with all receptacle housings listed above. .040 [1.02] 187 Series Modular Connector Receptacles .220 [5.59] Fits Tab -- .016 [0.41] Insulation Diameter -- .090-.130 [2.29-3.30] or (2) .110 [2.79] Max. Wire Range AWG 20-16 or (2) 20 1 Stock Thickness .012 0.30 .750 [19.05] Material and Finish Terminal Part No. Pre-Tin Brass 60435-1 R R X X Quick-Change Applicator No. 1 687993-2 Quick-Change Applicator for AMP-O-LECTRIC Machine 565435-5. For AMPOMATOR Machine and other machines not listed, contact Tyco Electronics. 187 Series Modular Connector Tabs Tab Thickness -- .016 [0.41] Insulation Diameter -- .090-.130 [2.29-3.30] or (2) .110 [2.79] Max. .145 [3.68] Wire Range AWG 20-16 or (2) 20 1 Stock Thickness .016 0.41 .955 [24.26] Material and Finish Terminal Part No. Pre-Tin Brass 60434-1 R R X X Quick-Change Applicator No. 1 687995-2 Quick-Change Applicator for AMP-O-LECTRIC Machine 565435-5. For AMPOMATOR Machine and other machines not listed, contact Tyco Electronics. Note: All part numbers are RoHS compliant. 68 Catalog 82004 Revised 10-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 FASTON Terminals (Insulated and Uninsulated) FASTIN-FASTON Product Line (Continued) 110 Series Receptacle Housings .197 [5.00] .197 [5.00] Typ. .181 [4.60] .173 [4.39] W W H H H L W A L B L D Material Color A 1 Nylon Natural B 2 Nylon Natural 2 Nylon Natural 3 Nylon Natural 4 Nylon Natural 4 Nylon Natural W .236 5.99 .248 6.30 .551 14.00 .748 19.00 .945 24.00 .423 10.74 Dimensions H L .236 .710 5.99 18.01 .442 .710 11.23 18.01 .200 .710 5.00 18.03 .200 .710 5.00 18.03 .200 .710 5.00 18.03 .344 .708 8.74 17.98 Part Number R R 626062-01 -- -- 626064-01 -- -- 925014-01 -- -- 925015-01 -- -- 1 925016-0 -- -- 626056-01 -- -- FASTIN-FASTON Product Line Number of Positions D W C Type C 1 L H Not shown. 110 Series Tab Housings W W L L H H A B W 1.417 [35.99] H H L L .819 [20.80] W C D Type Number of Positions Material Color A 1 Nylon Natural B 2 Nylon Natural 3 Nylon Natural 3 Nylon Black 4 Nylon Natural C D W .327 8.31 .264 6.71 .629 15.98 .629 15.98 .512 13.00 Dimensions H L .327 1.00 8.31 25.43 .516 1.00 13.11 25.43 .284 1.08 7.21 27.48 .284 1.08 7.21 27.48 .433 1.08 11.00 27.33 Part Number R R 626063-0 -- -- 626065-0 -- -- 925475-1 -- -- 925475-2 -- -- 626057-0 -- -- Note: All part numbers are RoHS compliant. 69 Catalog 82004 Revised 10-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 FASTON Terminals (Insulated and Uninsulated) FASTIN-FASTON Product Line (Continued) 110 Series Receptacles .146 [3.71] Wire Range AWG 24-20 22-18 20-16 FASTIN-FASTON Product Line 18-14 Tab Fit .032 0.81 .020 0.51 .032 0.81 .032 0.81 .250 [6.35] Insulation Diameter .050-.080 1.27-2.03 .080-.120 2.03-3.05 .080-.120 2.03-3.05 .060-.110 1.52-2.79 .550 [13.97] Material and Finish Terminal Part No. Pre-Tin Brass 1217281-2 -- -- Pre-Tin Brass ....63241-3 -- -- Pre-Tin Brass ....62572-6 -- -- Pre-Tin Brass 1217321-2 -- -- R R 110 Series Tabs .110 [2.79] .500 [12.70] .110 [2.79] .866 [22.00] A Wire Range AWG Style A 20-16 B .500 [12.70] .866 [22.00] B Tab Thk. .032 0.81 .032 0.81 Insulation Diameter .090-.120 2.30-3.05 .090-.120 2.30-3.05 Material and Finish Tin Plated Brass Tin Plated Brass Terminal Part No. R R 160743-4 X X 160762-4 -- -- 1 Note: All part numbers are RoHS compliant. 70 Catalog 82004 Revised 10-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208