1-480282-0 - Tyco Electronics

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

FASTIN-FASTON Product Line

FASTON Terminals (Insulated and Uninsulated)

FASTIN-FASTON Product Line

FASTIN-FASTON Connectors

These are the multiple-

connector version of the

basic FASTON Product

Line. Primarily used as

harness connectors,

they make possible

simultaneous and quick

attachment of up to eight

separate circuits with a

maximum of 19 leads.

Some housings can be

panel mounted or left

free-hanging and is ideally

suited for such applications

as electric ranges, washers,

dryers and other appliances

and automotive wiring.

Receptacles and tabs,

with the exception of small

locking lances to help

retention in housing, are

similar to those in the

FASTON Product Line.

FASTIN-FASTON

connectors are CSA

approved and recognized

under the component

program of Underwriters

Laboratories Inc.

Notes: Temperature range of

housing is rated at up to 125°C to

permit use of assembly in areas of

relatively high temperatures. Circuits

are identified by numbered points on

both male and female housings.

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

FASTIN-FASTON Product Line (Continued)

FASTON Terminals (Insulated and Uninsulated)

FASTIN-FASTON Product Line

312 Series

Housing

.690

[17.53]

.950

[24.13]

1.100

[27.94]

.870

[22.10]

.345

[8.76]

Material UL 94 Color Part Number

Nylon V2 Black 480100-1

312 Series

Receptacles

Fits Tab — .032 [0.81] Thick

.380

[9.65]

.358

[9.09]

.900

[22.86]

.307

[7.80]

1.228

[31.20]

.630

[16.00]

Wire Range Insulation Material Terminal

AWG Diameter and Finish Part Number

20-16 .090-.130 Brass 160557-1

2.29-3.30

18-14 .083-.122 Tin Plated Brass 160863-4

2.11-3.10

16-12 .160 Max. Tin Plated Brass 160251-2

4.06 .

312 Series

Tab

Tab Thickness — .032 [0.81] Thick

Wire Range Insulation Material Terminal

AWG Diameter and Finish Part Number

12-10 .149-.193 Brass 170105-1

3.78-4.90

Note: All part numbers are RoHS compliant.

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

FASTIN-FASTON Product Line (Continued)

FASTON Terminals (Insulated and Uninsulated)

FASTIN-FASTON Product Line

250 Series

Receptacles with

Mating Dimple

(For use with single

circuit connectors)

Fits Tab — .032 [0.81]

Stock Thickness — .016 [0.41]

250 Series

Tabs

(For use with single or

multiple circuit connectors)

Stock Thickness — .015 [0.38]

Receptacle Housing Tab Housing

Material UL 941Color Part Numbers

Receptacle Tab

V2 Natural 480054-3 480053-3 X X

Nylon V2 Black 480054-4 480053-4 X X

V2 Red 480054-5 480053-5 X X

V0 Natural 521290-1 521289-1 X X

1Flammability rating.

250 Series

Single Circuit Connectors

(Housings)

.393

[9.98]

.410

[10.41]

.260

[6.60]

.945

[24.00]

1.280

[32.51]

.750

[19.05]

.305

[7.75]

.250

[6.35] .250

[6.35]

.620

[15.75] .620

[15.75]

.295

[7.49]

.080

[2.03]

Wire Range Insulation Material Terminal Quick-Change

AWG Diameter and Finish Part Number Applicator No.2

.100-.170 Brass 42281-1 X X 687940-2

18-14 Tin Plated Brass 42281-2 X X 687940-2

2.54-4.32 Brass 60634-11X X 687940-2

.160-.210

16-12 4.06-5.33 Brass 60249-1 X X 466057-2

(2) 16 (2) .130 Max. Tin Plated Brass 60249-2 X X 466057-2

3.30

11-10 .157-.205 Brass 160914-1 — — —

3.99-5.21 Tin Plated Brass 160914-2 — — —

1No front slot.

2Quick-Change Applicator for AMP-O-LECTRIC Machine 565435-5.

For AMPOMATOR Machine and other machines not listed, contact Tyco Electronics.

Wire Range Style Tab Insulation Dim. Material Terminal Quick-Change

AWG Thk. Diameter L and Finish Part No. Applicator No.2

22-18 A .032 .085-.125 1.105 Brass 62553-11X X 687982-2

0.81 2.16-3.18 28.07 Tin Plated Brass 62553-31X X 687982-2

A.032 .100-.170 1.105 Brass 42460-11X X 687839-2

18-14 0.81 2.54-4.32 28.07 Tin Plated Brass 42460-21X X 687839-2

B.016 .120-.145 1.100 Tin Plated Brass 42580-21X X 687839-2

0.41 3.05-3.68 27.94

14-10 A .032 .120-.170 1.105 Tin Plated Brass 60701-11X X 466092-2

0.81 3.05-4.32 28.07

1Used for back-to-back with a combined thickness of .032 [0.81].

2Quick-Change Applicator for AMP-O-LECTRIC Machine 565435-5.

For AMPOMATOR Machine and other machines not listed, contact Tyco Electronics.

Max.

.529

[13.44] Max.

Note: All part numbers are RoHS compliant.

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

FASTIN-FASTON Product Line (Continued)

FASTON Terminals (Insulated and Uninsulated)

FASTIN-FASTON Product Line

250 Series

6 Circuit Connectors

(Housings)

Material UL 941Color Part Numbers

Receptacle Tab

Nylon V2 Natural 480003-5 480004-5 X X

Black 1-480281-02.. 1-480282-0... XX

1Flammability rating.

2No mounting ears.

Receptacle Housing Tab Housing

250 Series

Receptacles without

Mating Dimple

(For use with multiple

circuit connectors)

Fits Tab — .032 [0.81]

Stock Thickness — .012 [0.30]

250 Series

8 Circuit Connectors

(Housings)

8 Circuit Connectors (Receptacle Housing)

Material UL 941Color Housing

Part Number

Nylon V2 Natural 480173-1.XX

520965-12

1Flammability rating of plastic material.

2All circuits accept receptacles without locking dimple.

Mating Face

.945

[24.00]

.760

[19.30]

.710

[18.03]

1.500

[38.10]

.035

[0.89]

.295

[7.49] .750

[19.05]

.305

[7.48]

1.275

[32.39]

1.240

[31.50]

Wire Range Insulation Material Terminal Quick-Change

AWG Diameter and Finish Part Number Applicator No.1

.085-.125 Tin Plated Brass 60295-2 X X 687981-2

22-18 2.16-3.18

.060-.100 Tin Plated Brass 60413-1 X X 687979-3

1.52-2.54

18-14 .100-.170 Brass 42100-1 X X 687932-2

2.54-4.32 Tin Plated Brass 42100-2 X X 687932-2

.160-.210

16-12 or 4.06-5.33 or

Tin Plated Brass 60253-2 X X 466058-2

(2) 16 (2) .130 Max.

3.30

12-10 .134-.200 Brass 180351-1 — — —

3.40-5.08 Pre-Tin Plated Brass 180351-2 — — —

1Quick-Change Applicator for AMP-O-LECTRIC Machine 565435-5.

For AMPOMATOR Machine and other machines not listed, contact Tyco Electronics.

.525

[13.34]

.945

[24.00]

2.125

[53.98]

Note: All part numbers are RoHS compliant.

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

FASTIN-FASTON Product Line (Continued)

FASTON Terminals (Insulated and Uninsulated)

FASTIN-FASTON Product Line

250 Series

8 Circuit Connectors

(Housings) (Continued)

Proper Terminal Placement in Receptacle Housing

Wire Range Circuits Locking Insulation Terminal

AWG Dimple Range Part Number1

.085-.125 60295 X X

22-18 1, 2, 3, 4, 7 & 8 No 2.16-3.18

.060-.100 60413 X X

1.52-2.54

1, 2, 3, 4, 7 & 8 No .100-.170 42100 X X

18-14 2.54-4.32

5 & 6 Yes .100-.170 422812XX

2.54-4.32

.160-.210

1, 2, 3, 4, 7 & 8 No 4.06-5.33 or

60253 X X

(2) .130 Max.

16-12 or 3.30

(2) 16 .160-.210

5 & 6 Yes 4.06-5.33 or

602492XX

(2) .130 Max.

3.30

1For dimensions and plating, refer to Terminal Specifications.

2Power receptacle with locking dimple.

Proper Terminal Placement in Tab Housings

Wire Range Circuits Insulation Terminal

AWG Range Part Number1

22-18 1 thru 8 (All) .085-.125 625532XX

2.16-3.18

1 thru 8 (All) .100-.170 424602XX

18-14 2.54-4.32

1, 7 & 8 .120-.145 425802XX

3.05-3.68

14-10 1 thru 8 (All) .120-.170 607012XX

3.05-4.32

1For dimensions and plating, refer to Terminal Specifications.

2Back-to-back.

Lead End

Mating Face

Lead End (Back of Housing)

8 Circuit Connectors (Tab Housings)

Material UL 941Color Housing

Part Number

Nylon V2 Natural 480174-1 X X

Nylon V2 Black 480174-7 — —

1Flammability rating.

.658

[16.71]

1.275

[32.39]

2.240

[56.90]

Note: All part numbers are RoHS

compliant.

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

FASTIN-FASTON Product Line (Continued)

FASTON Terminals (Insulated and Uninsulated)

FASTIN-FASTON Product Line

250 Series

2 Circuit “T” Housing

.261

[6.63]

.910

[23.11]

.630

[16.00]

.303

[7.70]

.400

[10.16]

.406

[10.31]

1.173

[29.79]

.784

[19.91]

.550

[13.97]

.250

[6.35]

.690

[17.53]

.319

[8.10]

.268

[6.81]

1.015

[25.78]

.248

[6.30]

.308

[7.82]

1.065

[27.05]

.248

[6.30]

Receptacle Housing Tab Housing

Material UL 941Color Part Numbers

Receptacle Tab

Nylon V2 Black 480115-3 — — —

— 480116-32XX

1Flammability rating.

2For use only with “Fish Hook” Tabs.

A B

“Packard Style Receptacles”

250 Series

“Fish Hook” Tabs

Wire Range Insulation Material Terminal

AWG Diameter and Finish Part Number Applicator No.

Brass 640417-111 — — 466704-2

18-14 .154 Max. Pre-Tin Plated Brass 640417-211 — — 466704-2

3.91 .Brass 640418-111— — 466704-2

........ Pre-Tin Plated Brass 640418-211— — 466704-2

1No Dimple.

Wire Range Style Stock Insulation Material Terminal

AWG Thk. Diameter and Finish Part Number Applicator No.

.032 .100-.142 Brass 640416-1 — — 466707-4

18-14 A 0.81 2.54-3.61

.032 .110-.142 Tin Plated Brass 640416-2 — — 466707-4

0.81 2.79-3.61

.032 .090-.130

16-14 B 0.81 2.29-3.30 Tin Plated Brass 60794-2 — — 687888-6

Note: All part numbers are RoHS

compliant.

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

FASTIN-FASTON Product Line (Continued)

FASTON Terminals (Insulated and Uninsulated)

FASTIN-FASTON Product Line

187 Series

Modular Connector

Housings

Receptacle Housing Tab Housing

Material UL 941Color Part Numbers

Receptacle Tab

Nylon V2 Natural 1-480252-0 1-480251-02XX

— 2-480251-02XX

1Flammability rating.

2Special mounting mates with all receptacle housings listed above.

187 Series

Modular Connector

Receptacles

Fits Tab — .016 [0.41]

Insulation Diameter —

.090-.130 [2.29-3.30] or

(2) .110 [2.79] Max.

187 Series

Modular Connector Tabs

Tab Thickness — .016 [0.41]

Insulation Diameter —

.090–.130 [2.29-3.30]

or (2) .110 [2.79] Max.

.675

[17.15] 1.565

[39.75]

.320

[8.13]

1.325

[33.66] .145 Dia.

[3.68]

.145 Dia.

[3.68]

.275

[6.99]

1.160

[29.46]

.187

[4.75]

.290

[7.37] 1.565

[39.75]

.320

[8.13]

1.325

[33.66]

Wire Range Stock Material Terminal Quick-Change

AWG Thickness and Finish Part No. Applicator No. 1

20-16 or .012 Pre-Tin Brass 60435-1 X X 687993-2

(2) 20 0.30

1Quick-Change Applicator for AMP-O-LECTRIC Machine 565435-5.

For AMPOMATOR Machine and other machines not listed, contact Tyco Electronics.

.040

[1.02]

.220

[5.59] .750

[19.05]

Wire Range Stock Material Terminal Quick-Change

AWG Thickness and Finish Part No. Applicator No. 1

20-16 or .016 Pre-Tin Brass 60434-1 X X 687995-2

(2) 20 0.41

1Quick-Change Applicator for AMP-O-LECTRIC Machine 565435-5.

For AMPOMATOR Machine and other machines not listed, contact Tyco Electronics.

.145

[3.68] .955

[24.26]

Note: All part numbers are RoHS compliant.

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

FASTIN-FASTON Product Line (Continued)

FASTON Terminals (Insulated and Uninsulated)

FASTIN-FASTON Product Line

110 Series

Receptacle Housings

.181

[4.60]

.197

[5.00]

Typ.

.197

[5.00]

.173

[4.39]

A B C D

.819

[20.80]

1.417

[35.99]

A B

Type Number of Material Color Dimensions Part

Positions WH LNumber

A 1 Nylon Natural .236 .236 .710 626062-01——

5.99 5.99 18.01

B 2 Nylon Natural .248 .442 .710 626064-01——

6.30 11.23 18.01

2 Nylon Natural .551 .200 .710 925014-01——

14.00 5.00 18.03

C 3 Nylon Natural .748 .200 .710 925015-01——

19.00 5.00 18.03

4 Nylon Natural .945 .200 .710 925016-01——

24.00 5.00 18.03

D 4 Nylon Natural .423 .344 .708 626056-01——

10.74 8.74 17.98

1Not shown.

Type Number of Material Color Dimensions Part

Positions WH LNumber

A 1 Nylon Natural .327 .327 1.00 626063-0 — —

8.31 8.31 25.43

B 2 Nylon Natural .264 .516 1.00 626065-0 — —

6.71 13.11 25.43

3 Nylon Natural .629 .284 1.08 925475-1 — —

C15.98 7.21 27.48

3 Nylon Black .629 .284 1.08 925475-2 — —

15.98 7.21 27.48

D 4 Nylon Natural .512 .433 1.08 626057-0 — —

13.00 11.00 27.33

110 Series

Tab Housings

Note: All part numbers are RoHS compliant.

Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

FASTIN-FASTON Product Line (Continued)

FASTON Terminals (Insulated and Uninsulated)

FASTIN-FASTON Product Line

110 Series

Receptacles

110 Series

Tabs

.146

[3.71] .550

[13.97]

.250

[6.35]

Wire Range Style Tab Insulation Material Terminal

AWG Thk. Diameter and Finish Part No.

A.032 .090-.120 Tin Plated 160743-4 X X

20-16 0.81 2.30-3.05 Brass

B.032 .090-.120 Tin Plated 160762-4 — —1

0.81 2.30-3.05 Brass

.110

[2.79] .500

[12.70]

.866

[22.00]

.110

[2.79] .500

[12.70]

.866

[22.00]

A B

Wire Range Tab Insulation Material Terminal

AWG Fit Diameter and Finish Part No.

24-20 .032 .050-.080 Pre-Tin Brass 1217281-2 — —

0.81 1.27-2.03

22-18 .020 .080-.120 Pre-Tin Brass ....63241-3 — —

0.51 2.03-3.05

20-16 .032 .080-.120 Pre-Tin Brass ....62572-6 — —

0.81 2.03-3.05

18-14 .032 .060-.110 Pre-Tin Brass 1217321-2 — —

0.81 1.52-2.79

Note: All part numbers are RoHS compliant.