Micro64 Female Terminal (Sealed Gold Female Terminal) Terminal Crimp Guideline Issued : 12 Mar. 2002 UNCONTROLLED DOCUMENT 1 -- Table of Contents -Page 1. General Information 3 - Part Number List 2. Un-crimped Terminal Dimensions 4 3. Crimp Guideline - Recommended Crimp Dimensions - Quality Check 1 - Terminal Straightness - Quality Check 2 - Cable End-of-Core Length 5-6 7 8-9 4. Visual Product Standard - Terminal Assembly to Core (VPS-A66) 10-12 - Terminal Assembly to Insulation (VPS-A17) 13-14 2 General Information Micro64 Female Terminal Mating Pin *0.80mm Diameter Round *0.64mm Square FEMALE TERMINALS Terminal PN Cable Range (mm2 ) Material Plating 15356826 0.35 Tin Brass Gold 15356827 0.5 - 0.8 Tin Brass Gold FEMALE SHORTING CLIP TERMINAL Terminal PN Cable Range (mm2 ) Material Plating 15359541 0.5 - 0.8 Tin Brass Gold 3 Un-crimped Terminal Dimensions 0.5 - 0.8 0.35 1.64-1.90 1.47-1.63 102 101 2.08 1.65 2.5 2.1 2.4 1.9 2.5 2.4 Cable Size (MM2) Cable O.D. Crimp Type B1 B2 H1 H2 4 Recommended Core Wing Crimped Dimensions CCH CCW Typical Core Crimp Recommended Insulation Wing Crimped Dimensions ICH ICW 5 Insulation Crimp Wings Must Fit Within a 2.05mm Diameter Circular "Gage" Recommended Crimp Dimensions Terminal PN Size (mm2) 15356826 0.35 15356827 15359541 0.5 0.8 Cable Type SAE bunched bare copper SAE harddrawn bare copper SAE bunched bare copper SAE unbonded tin plated copper SAE bunched bare copper Core (mm) Insulation (mm) CCH CCW ICH ICW (+/-0.05) (+0.1/-0.2) 0.75 1.45 1.6 1.9 0.75 1.45 1.6 1.9 0.95 1.45 1.9 2.0 0.95 1.45 1.9 2.0 0.95 1.65 1.9 2.0 Note : Crimp dimensions shown above are reference values when using Delphi Packard crimp tool. These values are based on Delphi Packard Specification ESA 605 and are subject to change without notice. Please contact Delphi Packard Engineering for current ESA605 data. The actual method or specification of crimping should be determined by harness supplier. (As of March 2002) Recommended Cable Strip Length and End-of-Core Length Cable Core Strip Length = 4.1mm Cable "End-of-Core" Strand Length = 0.50mm +/- 0.25mm 6 Quality Check 1 - Terminal Straightness Recommended Terminal "Straightness" After Crimping Terminal must fit a MAX. 2.10 Diameter Gage Hole 17.0mm Deep After Crimping Examples of bent terminals 7 Quality Check 2 - Cable End-of-Core Length Cable "End-of-Core" Strand Length = 0.50mm +/- 0.25mm Recommended Cable "End-of-Core" Strand Length = 0.50mm +/- 0.25mm. Excessive length can lead to "Core Flaring" and damage to the cable seals as shown in the following pictures. Examples of Correct Cable "End-of-Core" Strand Length Examples of Incorrect Cable "End-of-Core" Strand Length Excessive "End-of-Core" Strand Length Can Damage Cable Seal 8 Quality Check 2 - Cable End-of-Core Length Examples of Incorrect Cable "End-of-Core" Strand Length Example of Excessive "End-of-Core" Strand Length Example of Cable Seal Damage due to Excessive "End of-Core" Strand Length 9 10 11 12 13 14 This guideline shows only minimum required information based on general use and production conditions only the minimum required information. Use it as a reference. Before using this product, be sure it is in conformity with your production and quality assurance systems and its properties and features meet your requirements. The actual method or specification of this production should be decided by harness supplier, but the condition for this production should be satisfied. 15