DC/DC Converter
WRE_S - 1WR2 & WRF_S-1WR2 Series
2017.08.17-A/5 Page 1 of 6
MORNSUN Guangzhou Science & Technology Co., Ltd. reserves the copyright and right of final interpretation
1W, Wide input voltage, isolated & regulated output
DC/DC converter
Patent Protection RoHS
FEATURES
Ultra compact SIP package
Wide input voltage range (2:1)
Operating temperature range: -40to +85
Isolation voltage: 3.0K VDC
High power density
Short circuit protection (self-recovery)
Remote On/Off
EN60950 approval
WRE_S-1WR2 & WRF_S-1WR2 series are isolated 1W DC-DC products with 2:1 input voltage and conventional voltage output. The
product has a relatively compact SIP plastic package, and features high efficiency, operating temperature of -40to +85.The smaller
size and fine cost design make the converter an ideal solution in communication, instruments, and industrial electronics applications.
Selection Guide
Certification
Part No.
Input Voltage
(VDC)
Output
Efficiency (%,
Min./Typ.)
@ Full Load
Max.
Capacitive
LoadF)
Nominal
(Range)
Max.
Output
Voltage(VDC)
Output Current
(mA)(Max./Min.)
CE
WRE0505S-1WR2
5
(4.5-9)
11
±5
±100/±5
71/73
1000
WRE0512S-1WR2
±12
±42/±2
74/76
470
WRE0515S-1WR2
±15
±33/±2
73/75
330
WRF0505S-1WR2
5
200/10
70/72
2200
WRF0512S-1WR2
12
83/4
74/76
1000
WRF0515S-1WR2
15
67/3
73/75
680
WRE1205S-1WR2
12
(9-18)
20
±5
±100/±5
76/78
1000
WRE1212S-1WR2
±12
±42/±2
79/81
470
WRE1215S-1WR2
±15
±33/±2
76/78
330
WRF1203S-1WR2
3.3
303/15
73/75
2700
WRF1205S-1WR2
5
200/10
75/77
2200
WRF1209S-1WR2
9
111/6
77/79
1800
WRF1212S-1WR2
12
83/4
77/79
1000
WRF1215S-1WR2
15
67/3
78/80
680
WRE2405S-1WR2
24
(18-36)
40
±5
±100/±5
77/79
1000
WRE2412S-1WR2
±12
±42/±2
77/79
470
WRE2415S-1WR2
±15
±33/±2
77/79
330
WRF2403S-1WR2
3.3
303/15
73/75
2700
WRF2405S-1WR2
5
200/10
75/77
2200
WRF2412S-1WR2
12
83/4
76/78
1000
WRF2415S-1WR2
15
67/3
76/78
680
WRF2424S-1WR2
24
42/2
75/77
470
WRE4805S-1WR2
48
(36-75)
80
±5
±100/±5
74/76
1000
WRE4812S-1WR2
±12
±42/±2
76/78
470
WRE4815S-1WR2
±15
±33/±2
78/80
330
WRF4803S-1WR2
3.3
303/15
73/75
2700
WRF4805S-1WR2
5
200/10
74/76
2200
WRF4812S-1WR2
12
83/4
78/80
1000
WRF4815S-1WR2
15
67/3
77/79
680
Notes: Exceeding the maximum input voltage may cause permanent damage;
For the dual output modules, the capacitive loads of positive and negative outputs are the same.
DC/DC Converter
WRE_S - 1WR2 & WRF_S-1WR2 Series
2017.08.17-A/5 Page 2 of 6
MORNSUN Guangzhou Science & Technology Co., Ltd. reserves the copyright and right of final interpretation
Input Specifications
Item
Operating Conditions
Min.
Typ.
Max.
Unit
Input Current (full load/no-load)
5VDC Input
--
278/40
286/60
mA
12VDC Input
--
107/15
110/30
24VDC Input
--
54/6
55/10
48VDC Input
--
27/4
28/6
Reflected Ripple Current
5VDC Input
--
30
--
12VDC Input
--
40
--
24VDC Input
--
55
--
48VDC Input
--
45
--
Input Impulse Voltage (1sec. max.)
5VDC Input
-0.7
--
12
VDC
12VDC Input
-0.7
--
25
24VDC Input
-0.7
--
50
48VDC Input
-0.7
--
100
Starting Voltage
5VDC Input
3.5
4
4.5
12VDC Input
4.5
8
9
24VDC Input
11
16
18
48VDC Input
24
33
36
Input Filter
Filter capacitor
Hot Plug
Unavailable
Ctrl*
Module turn-on
The Ctrl end is suspended or of high resistance
Module turn-off
Connect with high level (relative to the input
grounding) to make the 5-10mA current flows into
the Ctrl end.
Note: * For use of Ctrl, please refer to the “design reference” in this manual.
Output Specifications
Item
Operating Conditions
Min.
Typ.
Max.
Unit
Output Voltage Accuracy
5%-100% load
3.3V/5V output
--
±3
±5
%
others
--
±1
±3
No-load Output Voltage Accuracy
Input voltage range
--
±1.5
±5
Line Regulation
Full load, the input voltage is from low to high
--
±0.2
±0.5
Load Regulation
5%-100% load
--
±0.4
±0.75
Transient Recovery Time
25% load step change
--
0.5
2
ms
Transient Response Deviation
--
±2.5
±5
%
Temperature Coefficient
Full load
--
±0.02
±0.03
%/
Ripple & Noise *
20MHz bandwidth
See Selection Guide
Short Circuit Protection
Continuous, self-recovery
Note: *Ripple and noise are measured by “parallel cable” method, please see DC-DC Converter Application Notes for specific operation.
General Specifications
Item
Operating Conditions
Min.
Typ.
Max.
Unit
Insulation Voltage
Input-output, with the test time of 1 minute and
the leak current lower than 1mA
3000
--
--
VDC
Insulation Resistance
Input-output, isolation voltage 500VDC
1000
--
--
MΩ
Isolation Capacitance
Input-output, 100KHz/0.1V
--
30
50
pF
Operating Temperature
see Fig. 1
-40
--
+85
Storage Temperature
-55
--
+125
Casing Temperature Rise
Ta=25, nominal input, full load output
--
+25
--
Pin Welding Resistance
Temperature
Welding spot is 1.5mm away from the casing,
10 seconds
--
--
+300
DC/DC Converter
WRE_S - 1WR2 & WRF_S-1WR2 Series
2017.08.17-A/5 Page 3 of 6
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Storage Humidity
Non-condensing
--
--
95
%RH
Switching Frequency (PFM Mode)
Full load, nominal input voltage
--
200
--
KHz
MTBF
MIL-HDBK-217F@25
1000
--
--
K hours
Physical Specifications
Casing Material
Black flame-retardant and heat-resistant plastic
Dimension
22.00*9.50*12.00 mm
Weight
4.9g(Typ.)
Cooling Method
Free ari convection
EMC Specifications
EMI
CE
CISPR32/EN55032 CLASS B (see Fig. 3-for recommended circuit)
RE
CISPR32/EN55032 CLASS B (see Fig. 3-for recommended circuit)
EMS
ESD
IEC/EN61000-4-2 Contact ±4KV
perf. Criteria B
RS
IEC/EN61000-4-3 10V/m
perf. Criteria A
EFT
IEC/EN61000-4-4 ±2KV (see Fig. 3-for recommended circuit)
perf. Criteria B
Surge
IEC/EN61000-4-5 line to line ±2KV (see Fig. 3-for recommended circuit)
perf. Criteria B
CS
IEC/EN61000-4-6 3 Vr.m.s
perf. Criteria A
Voltage dips, short interruptions
and voltage variations immunity
IEC/EN61000-4-29 0%, 70%
perf. Criteria B
Product Characteristic Curve
Operating Temperature( )
Temperature Curve
Output Power Percentage(%)
-40 0 40 85
80
60
100
120
40
20
0
Safe Operating Area
120
Fig 1
DC/DC Converter
WRE_S - 1WR2 & WRF_S-1WR2 Series
2017.08.17-A/5 Page 4 of 6
MORNSUN Guangzhou Science & Technology Co., Ltd. reserves the copyright and right of final interpretation
Design Reference
1. Recommended circuit
All the DC/DC converters of this series are tested according to the recommended circuit (see Fig. 2) before delivery.
If a further decrease of the input and output ripple is required, properly increase the input & output of additional capacitors Cin1, Cin2, Cs
and Cout; or select capacitors of low equivalent impedance like series capacitor, etc. Cs is used to reduce ripple. No need to add Cs, if
ripple meets the demand .Appropriate filter capacitance shall be chosen, start-up problems may be caused if the capacitance is too
large. For each output circuit, under the condition of safe and reliable operation, the max. capacity of its filter capacitor should be lower
than the max. capacitive load.
Single
+Vo
0 V
Cout
6
7
8
C s
Cin1
Vin
GND
2
1
3
V c R
Lin
I cD 1
C d
Cin2
Fig. 2
Double
+Vo
0V
Cout
6
8
7Cout
Lout
Lout -Vo
Cin1
Vin
GND
2
1
Lin
3
Vc R
IcD1Cd
Cin2
Vin
5VDC&12VDC
24VDC&48VDC
Cin1
100µF
10µF
Cin2
47µF
1µF
Lin
4.7µH-12µH
Cs
10µF-22µF
Cout
100µF(Typ.)
Cd
47nF/100V
2. EMC solution-recommended circuit
LDM1
C0
MO V
FUS E
C1
+
Vin
GND
+Vo
-Vo
(0V)
EUT
C2
CY1
Ct rl
Cd
D1 R
Ct rl
Vin
GND
C3
Fig. 3
Parameter description:
Model
Vin:5VDC
Vin:12VDC
Vin:24VDC
Vin:48VDC
FUSE
Slow blown fuses according to the actual input current selections of the clients
MOV
--
--
S14K35
S14K60
LDM1
--
--
56μH
56μH
C0
680μF/16V
680μF/25V
330μF/50V
330μF/100V
C1
4.7µF/50V
4.7µF/100V
C2
4.7µF/50V
4.7µF/100V
C3
Refer to the Cout in Fig.2
CY1
1nF/3KV
D1
RB160M-60V/1A
R
In accordance with the formula:
300-
0.1--
C
DC
I
VV
R=
Cd
47nF/100V
Notes:
Part in Fig. 3 is used for EMS test while part is used for EMI filtering; and parts and may be selected based on needs.
VCis the voltage of the Ctrl end relative to the GND of the input grounding; VDis the positive-going conduction pressure drop of D1; ICis the current flows
into the Ctrl end and its value is generally 5-10mA, see Fig. 3-for the peripheral circuit of Ctrl end;
If there is no recommended parameters, no external component is required.
DC/DC Converter
WRE_S - 1WR2 & WRF_S-1WR2 Series
2017.08.17-A/5 Page 5 of 6
MORNSUN Guangzhou Science & Technology Co., Ltd. reserves the copyright and right of final interpretation
3. Ctrl end
The modules are of normal output when the Ctrl end is suspended or of high resistance; the modules turn off when connecting with high
level (relative to the input grounding); notice that the current flows into the pin shall be 5 - 10mA, the modules will be permanently damaged
if the current exceeds its max. value (20mA in general).
The value of R can be derived as follows:
300-
0.1--
C
DC
I
VV
R=
For Detailed parameter, please refer to EMC solution-recommended circuit in this manual.
4. Input current
When the electricity is provided by the unstable power supply, please make sure that the range of the output voltage fluctuation and the
ripple voltage of the power supply do not exceed the indicators of the modules. Input current of power supply should afford the flash startup
current of this kind of DC/DC module(see Fig. 5).
Generally: Vin= 5V series Iave =445mA
Vin=12V series lave =205mA
Vin=24V series lave =104mA
Vin=48V series lave =53mA
Input Current(A)
Input Voltage (V)
Input Voltage
scope
Iave
Fig. 5
5. Output load requirements
When using, the minimum load of the module output should not be less than 5% of the nominal load.In order to meet the performance
parameters of this datasheet, please connect a 5% dummy load in parallel at the output end, the dummy load is generally a resistor, please
note that the resistor needs to be used in derating.
6. For more information please find DC-DC converter application notes on www.mornsun-power.com
Dimensions and Recommended Layout
DC/DC Converter
WRE_S - 1WR2 & WRF_S-1WR2 Series
2017.08.17-A/5 Page 6 of 6
MORNSUN Guangzhou Science & Technology Co., Ltd. reserves the copyright and right of final interpretation
Notes:
1. Packing information please refer to Product Packing Information which can be downloaded from www.mornsun-power.com. Packing
bag number: 58210004;
2. Recommend to use module with more than 5% load, if not, the ripple of the product may exceeds the specification, but does not
affect the reliability of the product;
3. The recommended unbalance degree of the dual output module load is ±5%; if the degree exceeds ±5%, than the product
performance cannot be guaranteed to comply with all parameters in the datasheet. Please contact our technicians directly for
specific information;
4. The maximum capacitive load offered were tested at input voltage range and full load;
5. Unless otherwise specified, parameters in this datasheet were measured under the conditions of Ta=25, humidity<75%RH with nominal
input voltage and rated output load;
6. All index testing methods in this datasheet are based on Company’s corporate standards;
7. We can provide product customization service, please contact our technicians directly for specific information;
8. Specifications are subject to change without prior notice.
MORNSUN Guangzhou Science & Technology Co., Ltd.
Address: No. 5, Kehui St. 1, Kehui Development Center, Science Ave., Guangzhou Science City, Luogang District, Guangzhou, P. R. China
Tel: 86-20-38601850-8801 Fax: 86-20-38601272 E-mail: info@mornsun.cn