SMD POWER RESISTORS – AEC-Q200 QUALIFIED
9-1773463-7 Rev. G 04/2020
Dimensions in
millimetres unless
otherwise specified
Dimensions Shown for
reference purposes only.
Specifications subject to
change
For Email, phone or live chat,
go to: www.te.com/help
Key Features
3 Watts at
70°C
Small size to
power ratio
Supplied on
tape
Value marked
on resistor
Available via
distribution
500 volt
maximum
overload
250 volt
working
voltage
Terminal finish
matte Sn over
Ni
AEC-Q200
Qualified
Type 3522 Series
TE Connectivity is pleased to announce that our 3522 series resistor is now AEC-
Q200 qualified. This low cost high power device, suitable for auto placement in
volume and for most applications, including high frequency operations, owing to
the short lead structure is supplied as standard on 7 inch Reels of 2000 pieces
per reel.
Characteristics – Electrical
Power rating at 70°C
3W
Rated current (Jumper)
2.5A
Max. overload current (Jumper)
10A
Max working voltage
250V
Max overload voltage
500V
Dielectric withstand voltage
500V
Temperature range
-55°C ~ +155°C
Ambient temperature
70°C
* Rated continuous working voltage (RCWV) shall be determined from
RCWV = √(Rated Power x Resistance Value), or Maximum RCWV listed above,
whichever is less
**Recommended Circuit Board Design - If this device is anticipated to run at full
continuous power then action to improve the cooling should be taken. This can
be a metal substrate, copper pad left under the chip, an opening in the PCB or
enlarged silver conductor pads each end.
SMD POWER RESISTORS – AEC-Q200 QUALIFIED
9-1773463-7 Rev. G 04/2020
Dimensions in
millimetres unless
otherwise specified
Dimensions Shown for
reference purposes only.
Specifications subject to
change
For Email, phone or live chat,
go to: www.te.com/help
Power derating curve
For resistors operated in ambient temperatures above 70°C, power rating
must be derated in accordance with this curve.
Construction and dimensions
L ± 0.10
W ± 0.15
H ± 0.10
ℓ ± .5
ℓ ± .
6.35
3.20
1.10
0.60
1.80
Power rating
@70°C
Tolerance %
Resistance
Range
Standard series
Jumper
<5Ω
3W
± 1%
Ω - 10MΩ
E96
± 5%
Ω - MΩ
E24
SMD POWER RESISTORS – AEC-Q200 QUALIFIED
9-1773463-7 Rev. G 04/2020
Dimensions in
millimetres unless
otherwise specified
Dimensions Shown for
reference purposes only.
Specifications subject to
change
For Email, phone or live chat,
go to: www.te.com/help
Performance specification
Characteristics
Limits
Test Methods
Operational life
±%+.Ωa
125, at35% of operating power,
1000H(1.5 hours ON, .5 hour
OFF. MIL-STD-202)
<Ω
Appl to rate curret for Ω
Temperature
Coefficient of
Resistance
1Ω ≤ R ≤10Ω ≤ ±400PPM/°C
10Ω< R ≤100Ω ≤ ±200PPM/°C
100Ω<R≤10MΩ ≤
±100PPM/°C
Parametrically test per lot and
sample size requirements, summary
to show Min, Max, Mean and
Standard deviation at room as well as
Min and Max operating
temperatures. (User Spec)
External Visual
No Mechanical Damage
Electrical test not required. Inspect
device construction, marking and
workmanship
(MIL-STD-883 Method 2009)
Physical
dimension
Reference 2.0 Dimension
standards
Verify physical dimensions to the
applicable device detail specification
Note: User(s) and Suppliers spec.
Electrical test not required.
(JESD22 MH Method JB-100)
Resistance to
solvent
Marking Unsmeared
Note: Add Aqueous wash chemical –
OKEM Clean or equivalent.
Do not use banned solvents.
( MIL-STD-202 Method 215)
Terminal
Strength
Not broken
Force of 1.8kg for 60 seconds.
(JIS-C-6429)
High
Temperature
Exposure
(storage)
±(1%+0.1Ω)max
1000hrs. @T=155°C.Unpowered.
Measurement at 24±2 hours after
test conclusion.
(MIL-STD-202 Method 108)
<5Ω
Appl to rate curret for Ω
Temperature
cycling
Resistance change rate is
±.5%+.Ω Ma
1000 Cycles (-55°C to +155°C).
Measurement at 24±2 hours after
test conclusion
(JESD22 Method JA-104)
<5Ω
Appl to rate curret for Ω
Moisture
Resistance
Resistance change rate is
± .5%+.Ω Ma.
T=24 hours /cycle. Unpowered.
Measurement at 24±2 hours
after test conclusion.
(MIL-STD-202 Method 106)
<5Ω
Appl to rate curret for Ω
Biased Humidity
Resistance change rate is
± %+.Ω Ma.
10% rated power, 85°C/85% RH,
1000H,
Measurement at 24 hours after test
conclusion
(MIL-STD-202 Method 103)
<Ω
Appl to rate curret for Ω
SMD POWER RESISTORS – AEC-Q200 QUALIFIED
9-1773463-7 Rev. G 04/2020
Dimensions in
millimetres unless
otherwise specified
Dimensions Shown for
reference purposes only.
Specifications subject to
change
For Email, phone or live chat,
go to: www.te.com/help
Characteristics
Limits
Test Methods
Mechanical
Shock
±(1%+0.1Ω)max
Wave Form: Tolerance for half sine
shock pulse. Peak value is g’s.
Normal duration (D) is 6.
(MIL-STD-202 Method 213)
Vibration
±(1%+0.1Ω)max
5g’s for i., ccle each of
orientations
Note: Use *5PCB. thick
secure points on one long side and 2
secure points at corners of opposite
sides. Parts outed withi ’ fro
any secure point.
Test from 10-2000Hz.
(MIL-STD-202 Method 204)
Thermal Shock
±(1%+0.1Ω)max
-55°C/+155°C, Note: Number of
cycles required - 300,
Maximum transfer time -20 seconds,
Dwell time -15 minutes. Air-Air.
(MIL-STD-202 Method 107)
<50mΩ
Apply to rate current for 0Ω
ESD
±(10%+0.1Ω)max
With the electrometer in direct
contact with the discharge tip, verify
the voltage setting at levels of
±500V, ±1KV, ±2KV, ±4KV, ±8KV, The
electrometer reading shall be within
±10% for voltages from 500V to
≦800V.
(AEC-Q200-002)
Solderability
95% coverage Min.
For both leaded & SMD. Electrical
test not required.
Magnification 50X. Conditions:
a) Method B 4hrs at 155°C dry heat,
the dip in bath with 245°C, 5s.
b) Method B: at 215°C, 5s.
c) Method D: at 260°C, 60s.
(J-STD-002)
Flammability
No ignition of the tissue paper
or scorching of the pinewood
board
V-0 or V-1 are acceptable. Electrical
test not required.
(UL-94)
Board Flex
±(1%+0.05Ω)max
2mm (Min) (JIS-C-6429)
<50mΩ
Apply to rate current for 0Ω
Flame
Retardance
No flame
Temperature sensing at 500°C,
Voltage power subjected to 32VDC
current clamped up to 500ADC and
decreased in 1.0VDC/hour.
(AEC-Q200-001)
Resistance to
Soldering Heat
±%+.5Ω max.
Condition B No per-heat of samples.
Note: Single Wave Solder - Procedure
2 for SMD and Procedure 1 for
Leaded with solder within 1.5mm of
device body.
(MIL-STD-202 Method 210)
<50mΩ
Apply to rate current for 0 W
* Sulfuration test: H2S 3~5PPM 50 ±2 91%~93%RH 1000H
SMD POWER RESISTORS – AEC-Q200 QUALIFIED
9-1773463-7 Rev. G 04/2020
Dimensions in
millimetres unless
otherwise specified
Dimensions Shown for
reference purposes only.
Specifications subject to
change
For Email, phone or live chat,
go to: www.te.com/help
Marking:
Marking for E-96 series in 2512 size: 4 digit marking
First three digits are significant figures of resistance and the fourth
digit represents the number of following zeros. N.B. For values below
100Ω the letter R denotes decimal point eg. 1R80 = 1.8Ω
Marking for E-24 series in 2512 size: 3 digit marking
First two digits are significant figures, and the third digit represents
the number of zeros
Packing specification:
Taping dimensions (mm)
A
±0.10
B
±0.10
C
±0.15
ØD
+0.1 -0
E
±0.10
F
±0.15
G
±0.1
W
±0.30
ØD₁
±0.1
T
±0.1
3.5
6.7
2.0
1.5
1.75
5.5
4.0
12
1.5
1.35
Peeling strength of Top Cover Tape
Test Condition 0.1 to 0.7 N at a peel-off speed of 300mm / min.
SMD POWER RESISTORS – AEC-Q200 QUALIFIED
9-1773463-7 Rev. G 04/2020
Dimensions in
millimetres unless
otherwise specified
Dimensions Shown for
reference purposes only.
Specifications subject to
change
For Email, phone or live chat,
go to: www.te.com/help
Reel dimension (mm)
Qty / Reel
A ±0.5
B ±0.5
C ±0.5
D ±1
M ±2
W ±1
2000
2
13
21
60
178
13.5
Environment Related Substance
This product complies to EU RoHS directive, EU PAHs directive, EU PFOS
directive and Halogen free.
Ozone layer depleting substances.
Ozone depleting substances are not used in our manufacturing process of this
product.
This product is not manufactured using Chlorofluorocarbons (CFCs),
Hydrochlorofluorocarbons (HCFCs), Hydrobromofluorocarbons (HBFCs) or
other ozone depleting substances in any phase of the manufacturing process.
Storage Condition
The performance of these products, including the solderability, is guaranteed
for a year from the date of arrival at your company, provided that they
remain packed as they were when delivered and stored at a temperature of
25°C ± 10°C and a relative humidity of 60%RH ± 10%RH, chemical and dust
free atmosphere
Even within the above guarantee periods, do not store these products in the
following conditions, otherwise, their electrical performance and/or
solderability may be deteriorated, and the packaging materials (e.g. taping
materials) may be deformed or deteriorated, resulting in mounting failures.
1. In salty air or in air with a high concentration of corrosive gas, such as Cl2,
H2S, NH3, SO2, or NO2
2. In direct sunlight
SMD POWER RESISTORS – AEC-Q200 QUALIFIED
9-1773463-7 Rev. G 04/2020
Dimensions in
millimetres unless
otherwise specified
Dimensions Shown for
reference purposes only.
Specifications subject to
change
For Email, phone or live chat,
go to: www.te.com/help
Recommended solder pad
A
B
C
3.70
3.30
2.70
4 layers PCB specification:
1) Outside 2 layers (Top and Bottom) with copper foil thickness at 2oz.
2) Inside 2 layers (Middle layers) with copper foil thickness at 4 oz.
AEC-Q200
The 3522 series is qualified to AEC-Q200 standard at Grade"4"
How To Order
3522
1K0
F
T
Common Part
Resistance Value
Tolerance
Pack Style
1 ohm 1R0
3522
1K ohm 1000 ohms
1K0
F – 1%
J – 5%
T – 2000
reel
1 Meg ohm
1000000 ohms
1M0
