Div. of Jonard Industries Tools for Telecom, Fiber Optics, CATV, Wireless and Electronics Industries Installation * Maintenance * Repair OVER 50 YEARS OF MANUFACTURING EXCELLENCE Catalog No. 110 Div. of Jonard Industries Established 1958 DESIGN TECHNOLOGY Established 1946 PRECISION QUALITY Established in 1958; Jonard Industries Corp is a prime manufacturer of Tools for the Telecom, Fiber Optic, CATV and Electronic Industries with designs for installation, maintenance and repair. The company was founded by engineers and technically oriented professionals whose spirit, guidance and influence continue to this very day. Jonard products are used in diversified applications. Our tools are used on "AirforceOne", the space shuttle, nuclear submarines, and down to earth applications such as computers, telephone installations and production lines. We are proud to include AT&T, IBM, Hewlett Packard, Boeing, United Technologies, Comcast, Time Warner and many other prestigious companies on the list of satisfied Jonard customers. Our customers now number in the tens-of-thousands, due to our reputation, technical skills, dedication and our ability to meet their ever-increasing demands. Established in 1946; OK Industries blossomed as a major force in the telecommunications and electronics industries. In February 2003 Jonard Industries merged the operations of OK Industries into the "Jonard Family of Companies." The result of this acquisition is a Global Manufacturing Powerhouse with over 100 years of combined experience. 134 Marbledale Road, Tuckahoe, New York 10707 * email: sales@jonard.com Phone: (914) 793-0700 * Fax: (914) 793-4527 Website: www.jonard.com 2 (c) Copyright 2008 Jonard Industries Corp. TA B L E O F C O N T E N T S OK INDUSTRIES Power Series Wrap/Unwrap Tools DFB Wrap/Unwrap Bit & Sleeve Sets Manual Wire Wrap/Unwrap Tools Wire Wrapping Bits & Sleeves Hand Wrapping & Unwrapping Tools Socket Wrap ID Tags Wire Copper Wire Cut & Strip Tools Desolder Pumps Fume Absorbers Insertion/Extraction Tools Punchdown Tools PAGES 5-6 7 8,9,13 10-12 14-16 16 17 18-19 20 21 22 23 JONARD INDUSTRIES Pliers CATV & Fiber Optic Tools Nut Drivers, BNC, F Torque, Speed, Combination Wrenches Can, Booth, Lineman's Wrenches Insulated Tools Pay Telephone Tools, screwdrivers, spudger Telecommunication Tools Wire Wrapping Tools Connector Tools Spring Hooks Alignment Tools Burnishers Force Gauges Knockout Kit 24-30 31-39 36 37 38 39 40 40-41 42-45 46 47 48 49 50 51 3 W I R E W R A P P I N G O V E RV I E W Wire Wrapping is a method of making a wire connection by coiling the bare wire around the sharp corners of a terminal under mechanical tension. The technology was developed as an alternative to soldering, which presents various safety and reliability problems in many applications. A principal advantage of wire wrapping is that it provides a high-reliability connection that is also easily removed to correct or modify a wiring layout. Wire wrapping subjects the wire to tremendous tension and compression forces, causing the oxide layer on both wire and terminal to be crushed or sheared, resulting in a clean, oxide-free metal-to-metal contact. A standard wrap is generally used for 24 AWG and larger diameter wires; a modified wrap is typically used for 26 AWG and smaller wires, and is used almost exclusively for 28 to 30 AWG wires. In either case, the wrap style affects only the connection's mechanical stability; both styles provide suitable electrical connections. METAL-TO-METAL CONTACT By bending the wire around the sharp corner of the terminal, the oxide layer on both wire and terminal is crushed or sheared, and a clean, oxide-free metal-to-metal contact is obtained. STRIP HOW TO MAKE WIRE WRAPPED CONNECTIONS Step 1: Bit, Sleeve and Pre-Stripped Wire Step 2: Wire Insertion Step 3: Wire Anchoring Step 4: Terminal Insertion Step 5: Finished Connection B Regular CHART* Wire Size Min. number AWG Dia. Dia. of turns inches mm (Bare Wire) 16 .051 1.30 4 18 .0403 1.00 4 20 .032 0.80 5 22 .0253 0.65 5 24 .0201 0.50 6 26 .0159 0.40 7 28 .0126 0.32 7 30 .0100 0.25 7 A TYPES OF WRAP A "Regular" bit wraps the bare wire around the terminal. A "Modified" bit wraps a portion of insulation around the terminal in addition to the bare wire.This greatly increases the ability to withstand vibration. FORCE Modified Min. strip force lbs. gms 15 6800 15 6800 8 3600 8 3600 7 3200 6 2700 5 2200 3.3 1500 *Conforms to MIL-STD-1130B SOME HINTS ON MAKING WRAPPED CONNECTIONS OPEN WRAP & SPIRAL WRAP Just keep the OK tool on the terminal until the wrap is complete. Early removal can result in spiral and open wraps. OVERWRAP Do not press too hard. Let the OK tools do the work. Excessive pressure can lead to overwrapping. Backforce "BF" to prevent overwrapping is available on most power tools and is recommended for use with 26 through 30 AWG wire. PIGTAIL Wire wrapping is a precision technique and the wrong bit and sleeve just cannot do the job. Improper selection can cause problems ranging from "Pigtails" to loose wraps. INSUFFICIENT TURNS It's easy to feed wire into the slot in the OK bit correctly. Be sure the stripped end of the wire is "pushedin" all the way. DIMENSION A TERMINAL DIAGONAL CHART 4 .030 .035 .040 .045 .025 .020 .010 .015 In. mm 0.25 0.38 0.51 0.64 0.76 0.89 1.02 1.14 .010 .014 .018 .022 .027 .032 .036 .041 .046 0.91 1.04 1.17 0.81 0.69 0.56 0.36 0.46 0.25 .015 .018 .021 .025 .029 .033 .038 .043 .047 0.38 0.46 0.53 0.64 0.74 0.84 0.97 1.09 1.19 .020 .022 .025 .028 .032 .036 .040 .045 .049 0.56 0.64 0.71 0.81 0.91 1.02 1.14 1.25 0.51 .027 .029 .032 .035 .039 .043 .047 .050 .025 0.64 0.69 0.74 0.81 0.89 0.99 1.09 1.19 1.27 .042 .046 .050 .054 .039 .036 .032 .033 .030 0.76 0.81 0.84 0.91 0.99 1.07 1.17 1.27 1.37 .035 .036 .038 .040 .043 .046 .049 .052 .056 0.89 0.91 0.97 1.02 1.09 1.17 1.25 1.32 1.42 .040 .041 .043 .045 .047 .050 .052 .056 .060 1.02 1.04 1.09 1.14 1.19 1.27 1.32 1.42 1.52 .050 .054 .056 .060 .063 .049 .045 .046 .047 1.14 1.17 1.19 1.25 1.27 1.37 1.42 1.52 1.60 .050 .051 .052 .053 .056 .058 .060 .064 .067 1.27 1.30 1.32 1.35 1.42 1.47 1.52 1.63 1.70 Example: If "A"=.020". "B"=.060". The terminal diagonal is .063" as shown on chart. INDUSTRIES CORP. DIMENSION B .050 .055 .060 .065 1.27 1.40 1.52 1.65 .051 .056 .061 .066 1.30 1.42 1.55 1.68 .052 .057 .062 .067 1.32 1.45 1.58 1.70 .053 .058 .063 .068 1.35 1.47 1.60 1.73 .056 .060 .065 .069 1.42 1.52 1.65 1.75 .058 .062 .067 .071 1.47 1.58 1.70 1.80 .060 .064 .069 .073 1.52 1.63 1.75 1.85 .064 .068 .072 .076 1.63 1.73 1.83 1.93 .067 .071 .074 .078 1.70 1.80 1.88 1.98 .071 .074 .078 .082 1.80 1.88 1.98 2.08 134 Marbledale Road, Tuckahoe, NY 10707 .070 1.78 .071 1.80 .072 1.83 .073 1.85 .074 1.88 .076 1.93 .078 1.98 .080 2.03 .083 2.11 .086 2.18 .075 1.91 .076 1.93 .077 1.96 .078 1.98 .079 2.01 .080 2.03 .082 2.08 .084 2.13 .087 2.21 .090 2.29 .080 2.03 .081 2.06 .082 2.08 .083 2.11 .084 2.13 .085 2.16 .087 2.21 .089 2.26 .091 2.31 .094 2.39 .085 2.16 .086 2.18 .087 2.21 .088 2.24 .089 2.26 .090 2.29 .091 2.31 .092 2.34 .096 2.44 .098 2.49 * www.jonard.com .090 2.29 .091 2.31 .092 2.34 .093 2.36 .094 2.39 .095 2.41 .096 2.44 .097 2.46 .101 2.57 .103 2.62 .095 2.41 .096 2.44 .097 2.46 .098 2.49 .099 2.52 .100 2.54 .101 2.57 .102 2.59 .105 2.67 .107 2.72 .100 2.54 .101 2.57 .102 2.59 .103 2.62 .104 2.64 .105 2.67 .106 2.69 .107 2.72 .109 2.77 .111 2.82 PTX SERIES ELECTRIC WIRE WRAPPING & UNWRAPPING TOOLS The Patented PTX Series Wire Wrapping Tools from OK Industries bring revolutionary new benefits to installers, telecom technicians and other users. With worker safety in mind, we consulted a certified ergonomist and created an ergonomic tool, which includes a lightweight, well-balanced construction, dual-finger short-throw trigger, and a long handle to Wrap Unwrap Switch Permanently Attached Collet Nut mitigate pressure on the palm. These features help to prevent repetitive stresses and result in an industry-leading design from a comfort and safety standpoint. Ask for the PTX Series Wire Wrapping Tools from OK Industries -- and arm your workers with the tools that offer efficiency High Power Motor Reverses for Unwrapping and worker safety in your interconnect activity. KEY FEATURES Ergonomic, Rugged Tool Design PATENTED ORDERING INFORMATION Part No. Description PTX-1 PTX-1BF PTX-2 PTX-2BF PTX-48 Electric Electric Electric Electric Electric AND Wrap/Unwrap Wrap/Unwrap Wrap/Unwrap Wrap/Unwrap Wrap/Unwrap PRODUCT Tool Tool Tool Tool Tool ! ! ! ! ! ! FS-G-RG1 Ergonomic Design -- Minimizes Repetitive Stress FS-G-RG2 FS-G-RG3 A 20' Long Power cord FS-G-RG4 Rugged Construction FS-G-RG5 Wraps and Unwraps 18 to 30 AWG Wire FS-G-RG6 FS-G-RG7 Rated Maximum Usage: 2,500 cycles/day FS-G-RG8 FS-G-RG10 For Bits & Sleeves: see Pages 7, 10-12 FS-G-RG15 SPECIFICATIONS - 115V Catalog Number w/Backforce - 115V FSK-1 - 230V FSK-2 w/Backforce - 230V - 48V Weight Voltage RPM 2.0 2.0 2.2 2.2 2.0 115V 115V 230V 230V 48V 3700 3700 4200 4200 3700 lb. lb. lb. lb. lb. ACCESSORIES ! DFB224 Wrap/Unwrap Bit & Sleeve Set ! DFB2426 Wrap/Unwrap Bit & Sleeve Set ! H-1000 Cordura Tool Pouch DFB224 H-1000 Phone: (914) 793-0700 * Fax: (914) 793-4527 * sales@jonard.com INDUSTRIES CORP. 5 P T X S E R I E S B AT T E RY WIRE WRAPPING & UNWRAPPING TOOLS B A T T E R Y L O N G - P O W E R E D L I F E N I M H B A T T E R Y Low Battery Indicator The Patented PTX Series Wire Wrapping Tools from OK Industries bring revolutionary new benefits to installers, telecom technicians and other users. With worker safety in mind, we consulted a certified ergonomist and created an ergonomic tool, which includes a lightweight, well-balanced construction, dual-finger short-throw trigger, and a long handle to mitigate pressure on the palm. These features help to prevent repetitive stresses and result in an industry-leading design from a comfort and safety standpoint. Ask for the PTX Series Wire Wrapping Tools from OK Wrap Unwrap Switch Permanently Attached Collet Nut Industries -- and arm your workers with the tools that offer efficiency and worker safety in your interconnect activity. High Power Motor Reverses for Unwrapping KEY FEATURES ! ! ! ! ! Ergonomic Design -- Minimizes Repetitive Stress Rugged Construction Wraps and Unwraps 18 to 30 AWG Wire Rated Maximum Usage: 2,500 cycles/day For Bits & Sleeves: see Pages 7, 10-12 Ergonomic, Rugged Tool Design PATENTED ORDERING INFORMATION AND PRODUCT SPECIFICATIONS Part No. Description Weight Voltage RPM PTX PTX-KIT1 PTX-KIT1DH PTX-KIT2 Battery Wrap/Unwrap Tool (Battery not included) 115V battery tool kit (tool, charger, 2 batteries) PTX-KIT1 w/DFB224 and H-1000 230V battery tool kit (tool, charger, 2 batteries) 1.1 lb. 3.5 lb. 3.6 lb. 3.5 lb. 3.6V* 3.6V* 3.6V* 3.6V* 3700 3700 3700 4200 * Powered by long-life NiMH battery ACCESSORIES ! PTX-B PTX Battery, 3.6V ! PTX-BC1 115V Battery Charger ! PTX-BC2 230V Battery Charger ! H-1000 Cordura Tool Pouch ! DFB224 Wrap/Unwrap Bit & Sleeve Set ! DFB2426 Wrap/Unwrap Bit & Sleeve Set H-1000 PTX-BC1 PTX-B DFB224 For a complete listing of bits and sleeves- see pages 7, 10-12 6 INDUSTRIES CORP. 134 Marbledale Road, Tuckahoe, NY 10707 * www.jonard.com DUAL FUNCTION WRAP/UNWRAP BIT & SLEEVE SETS PATENTED DFB224 & DFB2426 DUAL FUNCTION BIT/SLEEVE SETS This innovative Patented product represents a truly revolutionary approach to wire wrapping, by combining both the wrap and the unwrap functions into one bit/sleeve set. The bit is precision machined for high quality wrapping in the clockwise direction, but also includes the removal mechanism that is used to unwrap when operated counterclockwise. The user can quickly and easily switch back and forth between wrap and unwrap mode by retracting or extending the retractable sleeve, and flipping the switch on a wrap/unwrap power tool (i.e., a power wire wrapping tool with reversible motor). This product, which can wrap or unwrap 22-26 AWG wire (depending on set), enables the user to maximize operating efficiency while eliminating the need to purchase and carry extra tools or bits for unwrapping. Also, to prevent pin-to-pin shorting, the retractable sleeve is coated with a durable 1000V dielectric material. Note: The DFB set can only be used with the PTX or other powered wire wrapping tools with a reverse mode. Part # Description Wire Size AWG MM DFB224 Wrap/Unwrap Bit/Sleeve Set 22-24 AWG 22/24 .50/.65 KB-DF224 Replacement bit for DFB224 P-DF224 Replacement Sleeve for DFB224 DFB2426 Wrap/Unwrap Bit/Sleeve Set 24-26 AWG 24/26 .40/.50 Min. Terminal Max. Terminal Diagonal Diagonal IN. MM IN. MM Terminal Terminal Hole Effective Hole Depth Diameter Radius IN. MM IN. MM IN. MM .054 1.37 .073 1.85 0.50 12.70 .075 1.90 .111 2.82 .054 1.37 .065 1.65 0.50 12.70 .066 1.67 .098 2.48 KB-DF2426 Replacement bit for DFB2426 P-DF2426 Replacement Sleeve for DFB2426 HOW TO USE THE DFB224 & DFB2426 The Wrap/Unwrap bit is shipped with the sleeve set in the wrap position. To change to the unwrap function simply pull the sleeve out approximately 1/4" (the sleeve is spring loaded and you should feel some tension while pulling forward), rotate the sleeve in either direction 1800 and release. The sleeve should now be seated approximately 1/4" lower than in the wrap position. This will expose the unwrap feature on the bit. To change back to the wrap position pull the sleeve out approximately 1/2" and rotate the sleeve in either direction 1800 and release. The spout should be in the 12:00 position and the sleeve should be locked in position. Note: If you cannot rotate the sleeve, you need to pull the sleeve out further before trying to rotate the sleeve. Phone: (914) 793-0700 * Fax: (914) 793-4527 * sales@jonard.com INDUSTRIES CORP. 7 MANUAL WIRE WRAPPING TOOLS MANUAL WIRE WRAPPING ! ! ! ! TOOLS G200/R3278 : LexanTM G100/R3278 : Aluminum G100/R3278INS : Aluminum (insulated) For Bits & Sleeves : see pages 10-12 Also available- bits and sleeves for old style chuckless wire wrapping tools For precise reliable wraps, choose the tool you want. We offer durability with our rugged aluminum tool, G100/R3278, added protection with our insulated version, G100/R3278INS, providing 1000V of dielectric strength across most of the housing, and the same reliability, light weight plus a lower cost with our Lexan(R) model, G200/R3278. These tools accommodate wire sizes from 18 AWG (1.00mm) thru 32 AWG (0.20mm). G100/R3278 Aluminum 8 INDUSTRIES CORP. G200/R3278 LexanTM G100/R3278INS Insulated 134 Marbledale Road, Tuckahoe, NY 10707 * www.jonard.com MANUAL WIRE WRAPPING & UNWRAPPING TOOLS I N S U L AT E D M A N U A L W I R E W R A P P I N G T O O L W I T H L E D F L A S H L I G H T G100/R3278FL This tool combines the rugged durability of all metal construction with an insulative material that provides 1000V dielectric strength across most of the housing, and an LED flashlight for task lighting...No more working in the dark! The flashlight uses a standard AAA battery, which can be easily changed. Flashlight is positioned for both 3" and 5" bits and sleeves so no adjustments are necessary. The G100/R3278FL provides up to ten revolutions per squeeze of the trigger, and can accommodate wire sizes from 18-32 AWG. This hand operated wire-wrapping tool uses interchangeable bits and sleeves. And when you use our insulated sleeves, shorting between the pins of the main frame and other equipment is minimized. WIRE WRAPPING FLASHLIGHT KIT Add the convenience of task lighting to your wire wrapping gun with this Wire Wrapping Flashlight Kit. Compatible with all wire wrapping tools. G100-FL Part No. G100-FL G100-FLA G100-FLA Construction Metal Plastic MANUAL For Use With G100/R3278, G100/R3278INS, WG-350, WG-350INS Universal-for use with most manual wire wrapping guns WIRE UNWRAPPING This LED Flashlight Kit uses a standard AAA battery (included). Mounted on a bracket, this attachment installs in minutes and provides task lighting for those poorly lit areas. Flashlight is positioned for both 3" and 5" bits & sleeves so No Adjustments are necessary. TOOL The combination of the G100/R3394CT unwrap tool and the PUW unwrap bit & sleeve set gives you the best tool for high speed wire unwrapping. High production, long life, low maintenance. Use Unwrap Set PUW2226 for wire AWG 20 thru 26 (0.80 thru 0.40mm). ! G100/R3394CT : Manual Wire Unwrapping Tool (See bit & sleeve listed below) Unwrap Bit Part No. 2026UB Unwrap Sleeve Part No. Bit and Sleeve Set Set No. SOK2230 PUW2226 Wire Size AWG mm 20-26 0.80-0.40 G100/R3394CT Terminal Hole Diameter Inches mm .070 Phone: (914) 793-0700 * Fax: (914) 793-4527 * sales@jonard.com 1.77 INDUSTRIES CORP. 9 BITS & SLEEVES WIRE WRAPPING Fully compatible with any make or model wire wrapping tool. Modified bits provide 1 1/2-2 turns of insulation. 3" BITS AND SLEEVES CHART Wire Gauge Regular Modified 18 20 " Minimum Maximum Terminal Terminal Bit Sleeve Insulation Terminal Terminal Hole Effective Hole Part No. Part No. Diameter Diagonal Diagonal Depth Radius Diameter Inches Inches Inches Inches Inches Inches KB18 P194LN .060 .073 1.000 .150 .075 WB20M P194LN .059 .042 .073 1.000 .150 .075 20-22 " KB2075 P2224 - .042 .073 1.000 .123 .075 22 " KB22 P2224 - .054 .073 .750 .117 .075 WB2275M P2224 .052 .049 .074 1.000 .132 .075 22 " 22-24 " KB224LH P2224 - .061 .085 1.000 .117 .086 22-24 " KB224-1 P2224 - .054 .073 1.000 .111 .075 22-24 " KB224 P2224 - .054 .073 .807 .111 .075 22-24 " WB224M P2224 .050 .049 .074 1.250 .121 .075 24 " WB24DH P2224 .046 .054 .073 1.750 .117 .075 KB24 P2426 - .055 .074 .750 .100 .075 24 " 24 " WB24SM* P3032LN .044 .024 .043 .750 .098 .044 24-26 " WB2426M P2224 .046 .054 .073 .750 .118 .075 KB26 P2426 - .058 .073 1.000 .100 .075 26 " 26 " WB26SM* P26LN .031 .023 .038 .750 .075 .040 26 " WB26M P2224 .046 .054 .073 1.000 .118 .075 26 " WB2644M* P3032LN .046 .024 .043 .750 .098 .044 26 " WB2669M P2426 .041 .053 .068 1.000 .109 .069 28 " WB2870M P2426 .034 .053 .068 1.000 .103 .070 28 " WB28SHM P3032 .030 .031 .035 .750 .066 .036 30 " SB30MSH-B* P3032 .027 .031 .035 .750 .064 .036 30 " SB30MMK* P3032 .023 .031 .035 .750 .064 .036 30-32 " WB3032M* P3032 .027 .034 .038 .750 .064 .040 30-32 " WB3032MIL P3032 .027 .034 .038 .750 .064 .040 KB3032 P3032 - .034 .038 .750 .064 .040 30-32 " *These tools are recommended for .025" square terminals on .100" center to center of the pins 10 INCHES Maximum (AWG) " (AWG) INDUSTRIES CORP. Provides 2.5 turns of insulation 134 Marbledale Road, Tuckahoe, NY 10707 * www.jonard.com BITS & SLEEVES WIRE WRAPPING Fully compatible with any make or model wire wrapping tool. Modified bits provide 1 1/2-2 turns of insulation. 3" BITS AND SLEEVES CHART METRIC Wire Gauge Regular Modified Minimum Maximum Terminal Sleeve Insulation Terminal Terminal Hole Effective Hole Part No. Part No. Diameter Diagonal Diagonal Depth Radius Diameter KB18 P194LN WB20M P194LN mm " 0.80 " Terminal Bit mm 1.00 Maximum mm mm mm mm mm 1.52 1.85 25.40 3.81 1.90 1.50 1.07 1.85 25.40 3.81 1.90 0.65-0.80 " KB2075 P2224 - 1.07 1.85 25.40 3.12 1.90 0.65 " KB22 P2224 - 1.37 1.85 19.05 2.97 1.90 WB2275M P2224 1.32 1.24 1.87 25.40 3.35 1.90 0.65 " 0.50-0.65 " KB224LH P2224 - 1.54 2.15 25.40 2.97 2.18 0.50-0.65 " KB224-1 P2224 - 1.37 1.85 25.40 2.82 1.90 0.50-0.65 " KB224 P2224 - 1.37 1.85 20.50 2.82 1.90 0.50-0.65 " WB224M P2224 1.27 1.24 1.87 31.75 3.07 1.90 0.50 " WB24DH P2224 1.17 1.37 1.85 44.50 2.97 1.90 KB24 P2426 - 1.39 1.87 19.05 2.54 1.90 0.50 " 0.50 " WB24SM* P3032LN 1.11 0.60 1.09 19.05 2.48 1.11 0.40-0.50 " WB2426M P2224 1.17 1.37 1.85 19.05 2.99 1.90 KB26 P2426 - 1.47 1.85 25.40 2.54 1.90 0.40 " 0.40 " WB26SM* P26LN 0.79 0.58 0.96 19.05 1.90 1.02 0.40 " WB26M P2224 1.17 1.37 1.85 25.40 2.99 1.90 0.40 " WB2644M* P3032LN 1.17 0.60 1.09 19.05 2.48 1.11 0.40 " WB2669M P2426 1.04 1.34 1.72 25.40 2.77 1.75 0.32 " WB2870M P2426 0.86 1.35 1.72 25.40 2.61 1.78 0.32 " WB28SHM* P3032 0.76 0.79 0.89 19.05 1.67 0.91 0.25 " SB30MSH-B* P3032 0.69 0.79 0.89 19.05 1.62 0.91 0.25 " SB30MMK* P3032 0.58 0.79 0.89 19.05 1.62 0.91 0.20-0.25 " WB3032M* P3032 0.69 0.86 0.96 19.05 1.62 1.02 " WB3032MIL P3032 0.69 0.86 0.96 19.05 1.62 1.02 KB3032 P3032 - 0.86 0.96 19.05 1.62 1.02 30-32 0.20-0.25 " *These tools are recommended for .025" square terminals on .100" center to center of the pins Provides 2.5 turns of insulation Phone: (914) 793-0700 * Fax: (914) 793-4527 * sales@jonard.com INDUSTRIES CORP. 11 SPECIALIZED BITS & SLEEVES P2224INS 3" Bits and Insulated Sleeves The insulated sleeves are covered with a material that provides 1000V dielectric strength which helps to prevent shorting between pins and enhances worker safety. Bit Part No. Sleeve Part No. KB22 KB224 KB24 KB26 KB3032 P2224INS P2224INS P2426INS P2426INS P3032INS Wire Size Minimum Terminal Diagonal In. mm .054 1.37 .054 1.37 .055 1.39 .058 1.47 .034 0.86 Regular AWG mm 22 0.65 22-24 0.50-0.65 26 0.50 26 0.40 30-32 0.32 KB22 " " " " " Maximum Terminal Diagonal In. mm .073 1.85 .073 1.85 .074 1.87 .073 1.85 .038 0.96 Terminal Hole Depth In. mm .750 19.05 .807 20.50 .750 19.05 1.000 25.40 0.750 19.05 Effective Radius In. mm .117 2.97 .111 2.82 .100 2.54 .100 2.54 .064 1.62 Terminal Hole Diameter In. mm .075 1.90 .075 1.90 .075 1.90 .075 1.90 .040 1.02 5" Bits and Sleeves (Extended Length) Insulated and Non Insulated Sleeves P2426-5INS These bits and sleeves are designed for wire wrapping in areas requiring deep penetration. Their 5" (127mm) length ensures "true" connections in hard-to-get-at locations. Available with or without insulation. Bit Part No. Insulated Sleeve Part No. Uninsulated Sleeve Part No. KB22-5 P2224-5INS P2224-5 KB24-5 P2426-5INS P2426-5 24 KB26-5 P2426-5INS P2426-5 26 KB24-5 " Minimum Terminal Diagonal In. mm .054 1.37 Maximum Terminal Diagonal In. mm .073 1.85 Terminal Hole Depth In. mm .750 19.05 Effective Radius In. mm .117 2.97 .075 1.90 0.50 " .055 1.39 .073 1.85 .750 19.05 .100 2.54 .075 1.90 0.40 " .058 1.47 .073 1.85 .750 19.05 .100 2.54 .075 1.90 Wire Size Regular AWG mm 22 0.65 Terminal Hole Diameter In. mm 3" Bit & Sleeve Sets With Insulated Color Coded Sleeves Enjoy the convenience of pre-assembled sets with insulated color-coded sleeves for easy identification of wire sizes based on color. 12 Kit Number Bit Part No. KT22B KB22 KT224B KB224 KT24Y KB24 KT26G KB26 KT26R WB26SM Sleeve Part No. Color Wire Size AWG mm P2224INS 22 0.65 Blue P2224INS 22-24 0.65-0.50 Blue 0.50 SW-2426 24 Yellow 0.40 P2426-G-INS 26 Green P26LN-R-INS 26 0.40 Red INDUSTRIES CORP. Regular Modified " Maximum Insulation Diameter In. mm - - Minimum Terminal Diagonal In. mm .054 1.37 Maximum Terminal Diagonal In. mm .073 1.85 Terminal Hole Effective Depth Radius In. mm In. mm .750 19.05 .117 2.97 Terminal Hole Diameter In. mm .075 1.90 " - - .054 1.37 .073 1.85 .807 20.05 .111 2.82 .075 1.90 " - - .055 1.39 .074 1.87 .750 19.05 .100 2.54 .075 1.90 " - - .058 1.47 .073 1.85 1.000 25.40 .100 2.54 .075 1.90 .031 0.79 .023 0.58 .038 0.96 .040 1.02 " 134 Marbledale Road, Tuckahoe, NY 10707 .750 19.05 .750 1.90 * www.jonard.com MANUAL WIRE WRAPPING TOOL KITS T E L E C O M W I R E W R A P P I N G WWK-CO Insulated Wire Wrapping Kitdesigned specifically for the Central Office. K I T S These are complete kits for technicians working at a Main Distributing Frame or for field service where wire wrapping is required. Part No.: WWK-CO: Wire Wrapping Kit CENTRAL OFFICE Kit Contains: G100/R3278INS Insulated Wire Wrapping Tool KB224 bit 22-24 AWG P2224INS Insulated sleeve 22-24 AWG H-1000 Cordura Pouch JIC-21257 Telecom long nose pliers JIC-22035 Probe pick UW4 Sleeved unwrapping tool JIC-2257 Insulated wire loop puller JIC-2257 WWK-CO Part No.: JIC-22035 JIC-21257 G100/R3278INS UW4 KB224 P2224INS WWK-1: Wire Wrapping Kit Kit Contains: G200/R3278 Wire Wrapping Tool KB224 bit 22-24 AWG P2224 sleeve 22-24 AWG HW-UW-224 Wrap/unwrap tool ST-100 wire stripper 22-24 AWG H-1000 Cordura Pouch P2224 KB224 ST-100 HW-UW-224 G200/R3278 Part No.: WWK-1 WWK-1INS: Insulated Wire Wrapping Kit Kit Contains: 1 WWK-1INS UW4 ST-100 KB224 P2224INS G100/R3278INS G100/R3278INS Insulated Wire Wrapping tool KB224 bit 22-24 AWG P2224INS Insulated sleeve 22-24 AWG UW4 sleeved unwrapping tool 20-26 AWG ST-100 Wire stripper 22-24 AWG H-1000 Cordura Pouch Phone: (914) 793-0700 * Fax: (914) 793-4527 * sales@jonard.com INDUSTRIES CORP. 13 HAND WRAPPING AND UNWRAPPING TOOLS HAND WRAPPING TOOLS Type "A" These Hand Wrapping Tools are carefully designed to produce perfect wire wrapped connections. Precision, long-lasting tools for use where occasional wraps are required or where power wire-wrapping tools are not practical. Compact and convenient. Part No. Reg. Mod. Type HW-20 HW-224 HW-224LH HW-26 HW-30* A A A A " " " " " Wire Size AWG 20 22-24 22-24 26 30 mm 0.80 0.65-0.50 0.65-0.50 0.40 0.25 HW-30 Max. Insulation Diameter Inches mm - - - - - - - - .027 0.69 Terminal Hole Diameter Inches mm .075 1.90 .075 1.90 .086 2.18 .075 1.90 .036 0.91 Terminal Hole Depth Inches mm 1.000 25.40 .807 20.50 1.000 25.40 1.000 25.40 .750 19.05 Outside Diameter Inches mm .218 5.53 .218 5.53 .218 5.53 .218 5.53 .125 3.17 *These tools are recommended for .025" (0.63mm) square terminals on .100" (2.54mm) centers Type "B" HAND UNWRAPPING TOOLS These tools are used to remove wire connections made with 20 thru 32 gauge wire. Type "D" Type "C" Type "C" Part No. UW1 UW2 UW4 UW5 UW093R UWD93-93 UW2832C 14 Type D C B B D C B INDUSTRIES CORP. Wire Size mm AWG 20-26 0.80-0.40 20-26 0.80-0.40 0.80-0.40 20-26 20-26 0.80-0.40 24-32 0.50-0.20 24-32 0.50-0.20 0.32-0.20 28-32 Type of Unwrap Left Hand Left and Right Hand Left Hand Left and Right Hand Left Hand Left and Right Hand Left and Right Hand Terminal Hole Diameter Inches mm .070 1.77 .070 1.77 .070 1.77 .070 1.77 .038 0.96 .038 0.96 0.96 .038 134 Marbledale Road, Tuckahoe, NY 10707 Terminal Hole Depth mm Inches 1.000 25.40 1.000 25.40 2.360 60.00 2.360 60.00 1.000 25.40 1.000 25.40 19.05 .750 * www.jonard.com Outside Diameter Inches mm .156 3.96 .156 3.96 .187 4.74 .187 4.74 .093 2.36 .093 2.36 .156 3.96 HAND WRAPPING AND UNWRAPPING TOOLS HAND WRAPPING UNWRAPPING AND TOOLS These Hand Wrapping and Unwrapping Tools are carefully designed to produce perfect wire wrapped connections. Precision, long-lasting tools for use where occasional wraps are required or where power wire-wrapping tools are not practical. Compact and convenient. HAND WRAPPING AND UNWRAPPING TOOLS To switch from wire wrapping to unwrapping takes only seconds - just a quick change of the cap from one end to the other. WRAPPING SIDE Part Number Wire Size Reg Mod AWG mm Max. Insulation Diameter In. mm UNWRAPPING SIDE Terminal Hole Diameter In. mm Terminal Hole Depth In. mm Outside Wire Size Diameter In. mm AWG mm Terminal Hole Diameter In. mm Terminal Hole Depth In. mm Outside Diameter In. mm HW-UW-18-19 " 18-19 1.00-0.91 - - .075 1.90 1.000 25.40 .250 6.35 18-19 1.00-0.91 .075 1.90 1.000 25.40 .187 4.74 HW-UW-20 " 20 0.80 - - .075 1.90 1.000 25.40 .218 6.35 20-26 1.00-0.91 .070 1.77 1.000 25.40 .156 3.96 HW-UW-224 " 22-24 0.65-0.50 - - .075 1.90 .807 20.50 .218 5.53 20-26 0.80-0.40 .070 1.77 1.000 25.40 .156 3.96 HW-UW-224-1 " 22-24 0.65-0.50 - - .075 1.90 1.000 25.40 .218 5.53 20-26 0.80-0.40 .070 1.77 1.000 25.40 .156 3.96 HW-UW-2426 " 24-26 0.50-0.40 - - .075 1.90 .750 19.05 .218 5.53 20-26 0.80-0.40 .070 1.77 1.000 25.40 .156 3.96 HW-UW-26 " - - .075 1.90 1.000 25.40 .218 5.53 20-26 0.80-0.40 .070 1.77 1.000 25.40 .156 3.96 .040 1.02 .750 19.05 .125 3.17 24-32 0.50-0.20 .038 0.96 1.000 25.40 .093 2.36 26 0.40 HW-UW-26SM* " 26 0.40 HW-UW-2829M* " 28-29 HW-UW-30* " 30 .031 0.79 0.32-0.29 .036 0.91 0.25 .027 0.69 .040 1.02 .750 19.05 .156 3.96 24-32 0.50-0.20 .038 0.96 1.000 25.40 .093 2.36 .036 0.91 .750 19.05 .125 3.17 24-32 0.50-0.20 .038 0.96 1.000 25.40 .093 2.36 134 Marbledale Road, Tuckahoe, NY 10707 * www.jonard.com *These tools are recommended for .025" (0.63mm) square terminals on .100" (2.54mm) centers. A modified wrap provides 1.5 - 2 turns of insulation. INDUSTRIES CORP. Phone: (914) 793-0700 * Fax: (914) 793-4527 * sales@jonard.com INDUSTRIES CORP. 15 WRAP / STRIP / UNWRAP TOOLS WRAP /STRIP/UNWRAP Each WSU tool wraps, unwraps and even strips the appropriate wire diameter with a unique built-in stripper blade. Ideal for bench use or tool kit in all service and repair applications. In addition to versatility, convenience, and reliability, the WSU Series offers exceptional value. TOOLS WSU-2224 (Regular Wrap) WSU-24M (Modified Wrap) WSU-26M (Modified Wrap) WSU-30 (Regular Wrap) WSU-30M (Modified Wrap) Part No. Reg WSU-2224 WSU-24M WSU-26M WSU-30 WSU-30M Mod " " " " " Wire Size AWG mm 22-24 24 26 30 30 Max. Insulation Diameter In. mm 0.65-0.50 0.50 0.40 0.25 0.25 .036 .034 0.92 0.86 .021 0.53 PATENTED Terminal Hole Diameter In. mm .075 .075 .075 .036 .036 1.90 1.90 1.90 0.91 0.91 Terminal Hole Depth In. mm 1.50 1.50 1.50 1.50 1.50 38.1 38.1 38.1 38.1 38.1 Outside Diameter In. mm .213 .213 .213 .125 .125 5.4 5.4 5.4 3.2 3.2 These tools are recommended for .025" (0.63mm) square terminals on .100" (2.54mm) centers S O C K E T- W R A P I.D.TM Increase Wiring Speed and Reduce Errors. Used to identify pin numbers on wire wrapping sockets. Consisting of a socket-sized plastic panel with numbered holes in the pin location, the Socket Wrap-ID is simply slipped onto the socket before wrapping. You can also write on them for easy identification of location, IC Part number, function, etc. These unique items greatly simplify both initial wire wrapping and subsequent troubleshooting or repair. A great help to technicians, and production facilities alike. Part No. ID-8-100 ID-16-100 ID-18-50 ID-20-50 ID-22-50 ID-24-50 ID-28-50 ID-40-25 ID-96-25 16 INDUSTRIES CORP. Pins 8 16 18 20 22 24 28 40 96 Row Spacing .3" (7.5mm) .3" (7.5mm) .3" (7.5mm) .3" (7.5mm) .4" (10mm) .6" (15mm) .6" (15mm) .6" (15mm) .3" (7.5mm) 134 Marbledale Road, Tuckahoe, NY 10707 Qty./Pkg. 100 100 50 50 50 50 50 25 25 * www.jonard.com Square Post In. mm .045 .045 .045 .025 .025 1.14 1.14 1.14 0.63 0.63 WIRE WRAPPING ACCESSORIES UL Listed KYNAR(R) Insulated, Silver Plated Copper Conductor Ideally suited for wire wrapping and many other applications. OFHC (oxygen free high conductivity) provides a flexible yet abrasion resistant wire Wire Size AWG mm 24 0.50 26 0.40 28 0.32 30 0.25 Insulation Dia. In. mm .030 0.76 .027 0.69 .024 0.60 .020 0.50 Roll Size Feet Meters 100 30.4 100 30.4 100 30.4 100 30.4 1000 304.4 Blue R24B-0100 R26B-0100 R28B-0100 R30B-0100 R30B-1000 Yellow R24Y-0100 R26Y-0100 R28Y-0100 R30Y-0100 R30Y-1000 White R24W-0100 R26W-0100 R28W-0100 R30W-0100 R30W-1000 Black R24BLK-0100 R26BLK-0100 R28BLK-0100 R30BLK-0100 R30BLK-1000 Red R24R-0100 R26R-0100 R28R-0100 R30R-0100 R30R-1000 KSW Wire Wrapping Wire Rolls for Cut/Strip/Wrap Applications Low strip force Kynar(R) insulated silver plated copper conductor wire is further processed to provide a low strip force for use with CSW bits and sleeves. Ideally suited for wire wrapping and many other applications. OFHC (oxygen free high conductivity) provides a flexible yet abrasion resistant wire Wire Size AWG mm 24 0.50 26 0.40 28 0.32 30 0.25 Insulation Dia. In. mm .030 0.76 .027 0.69 .024 0.60 .020 0.50 Roll Size Feet Meters 100 30.4 100 30.4 100 30.4 100 30.4 1000 304.0 Blue KSW 24B-0100 KSW 26B-0100 KSW 28B-0100 KSW 30B-0100 KSW 30B-1000 Yellow KSW 24Y-0100 KSW 26Y-0100 KSW 28Y-0100 KSW 30Y-0100 KSW 30Y-1000 Part No. WD-30-B WD-30-Y WD-30-W WD-30-R WD-30-TRI Wire Dispenser - WD-30 Series ! With 50ft. (15.2m) Roll of 30 AWG (0.25mm) Kynar(R) wire-wrapping wire ! Built-in Plunger cuts wire to desired length ! Built-in Stripper strips 1" (25.4mm) of insulation ! Refillable Part No. R-30B-0050 R-30Y-0050 INDUSTRIES CORP. R-30W-0050 R-30R-0050 R-30-TRI Black KSW 24BLK-0100 KSW 26BLK-0100 KSW 28BLK-0100 KSW 30BLK-0100 KSW 30BLK-1000 Red KSW 24R-0100 KSW 26R-0100 KSW 28R-0100 KSW 30R-0100 KSW 30R-1000 Description Dispenser with 50' of Blue wire Dispenser with 50' of Yellow wire Dispenser with 50' of White wire Dispenser with 50' of Red wire Dispenser with 50' each Blue, White and Red wire Pre-Cut and Pre-Stripped Wire Wrapping Wire ! 50 pieces per package ! Kynar(R) insulated ! Silver plated copper conductor ! UL listed ! 1" of stripped wire on either end ! Add 2" to the insulation length (see chart below) for total length of wire WD-30-B Replacement Rolls of Wire For WD-30 Series Wire for wire-wrapping. 30 AWG (0.25mm) Kynar(R) wire, 50ft. (15.2m) roll, silver plated, solid conductor easy stripping. White KSW 24W-0100 KSW 26W-0100 KSW 28W-0100 KSW 30W-0100 KSW 30W-1000 R-30R-0050 Description 30 AWG (0.25mm) Blue 50ft. for WD-30-B 134(0.25mm) Marbledale Road, Tuckahoe, 30 AWG Yellow 50ft. for WD-30-Y 30 AWG (0.25mm) White 50ft. for WD-30-W 30 AWG (0.25mm) Red 50ft. for WD-30-R 30 AWG (0.25mm) Red, White, Blue 50ft (15.2m) roll, each color for WD-30-TRI 30 AWG (0.25mm) Pre-Cut/Pre-Stripped Wire 50 Pieces/Pkg. NY Insulation Length 10707 In. mm * 1 25 2 51 76 3 5 127 www.jonard.com White Yellow 30-W-50-010 30-Y-50-010 30-W-50-020 30-Y-50-020 30-W-50-030 30-Y-50-030 30-W-50-050 30-Y-50-050 Blue 30-B-50-010 30-B-50-020 30-B-50-030 30-B-50-050 Phone: (914) 793-0700 * Fax: (914) 793-4527 * sales@jonard.com Red 30-R-50-010 30-R-50-020 30-R-50-030 30-R-50-050 INDUSTRIES CORP. 17 COPPER WIRE CUT & STRIP TOOLS WIRE C U T- A N D -STRIP TOOLS - S T- 1 0 0 SERIES A revolutionary concept for easy and clean stripping of wires for wire wrapping, electronic and appliance applications. Biomechanically designed for maximum efficiency. Easy to operate... place wire (up to 4) in stripping slot with ends extending beyond cutter blades... press tool and pull... wire is cut and stripped to proper "wire wrapping" length. The hardened steel cutting blades and sturdy construction of the tool ensure long life. Strip length easily adjustable for your application. Blades are made from specially tempered spring steel for clean, nick-free wire stripping. Part No. ST-100 ST-100-2426 ST-100-2830 Wire Size Adjustable Strip-Off Length AWG mm Inches mm 22-24 0.65-0.50 1 5/16" to 1 9/16" 33.33 to 39.68 24-26 0.50-0.40 1 15/16" to 1 11/16" 39.68 to 42.86 28-30 0.32-0.25 7/8" to 1 1/8" 22.22 to 28.57 Replacement Blade SB-2224 SB-2426 SB-2830 WIRE STRIPPER AND CUTTER The JIC-1022 Wire Stripper and Cutter is designed to strip and cut the most commonly used stranded and solid wire gauges 10 to 22 AWG and 1.6-3 mm fiber jackets. The JIC1626 Wire Stripper and Cutter is designed for 16 to 26 AWG wire. The JIC-2030 Wire Stripper and Cutter is designed for 20-30 AWG wire. Other features include a coil spring opening to reduce fatigue, wire looping, bending holes conveniently located, black oxide finish, locking mechanism, and cutting surfaces that are hardened, tempered and ground for superior performance. 6 3/4" long and weighing just 4.5 ounces. Part No. JIC-1022 JIC-1626 JIC-2030 18 Description Wire Stripper and Cutter 10-22 AWG Wire Stripper and Cutter 16-26 AWG Wire Stripper and Cutter 20-30 AWG INDUSTRIES CORP. 134 Marbledale Road, Tuckahoe, NY 10707 * www.jonard.com COPPER WIRE CUT & STRIP TOOLS ADJUSTABLE STRIPPERS PRECISION OK-3907 WIRE SERIES SB-2224 OK-3907 SB-2426 SB-2830 The OK-3907 Series from OK Industries is the industry's leading cut-and-strip tool for copper interconnect applications. Installers and telecom technicians enjoy its rugged construction, ergonomic plastic grips, and highleverage handle design, which allows time savings through the simultaneous cutting of multiple wires. Blades are made from specially tempered spring steel for clean, nick-free wire stripping. Part No. OK-3907-2224 OK-3907-2426 OK-3907-2830 Wire Size AWG mm 22-24 0.65-0.50 24-26 0.50-0.40 28-30 0.32-0.25 ADJUSTABLE Adjustable Strip-Off Length Inchs mm 1-12" to 1-34" 38.10 to 44.45 1-12" to 1-34" 38.10 to 44.45 7/8" to 1 1/8" 22.22 to 28.57 PRECISION These Precision Wire Strippers feature an adjustment dial that allows the operator to select one of six different settings. A calibrated wire stop can then be adjusted for the desired insulation strip length. In a single motion, the operator squeezes and pulls the tool. This action engages four specially hardened blades to cleanly cut the wire insulation while the pulling motion breaks the insulation / conductor bond. Part No. INDUSTRIES CORP. Wire Gauge Housing Material WIRE Replacement Blade SB-2224 SB-2426 SB-2830 STRIPPERS ! Adjustable to six wire gauges: ST-450 26 to 36 AWG (0.40 to 0.12mm) ST-500 20 to 30 AWG (0.80 to 0.25mm) ST-500ESD 20 to 30 AWG (0.80 to 0.25mm) ST-550 18 to 28 AWG (1.00 to 0.30mm) ! Calibrated Wire Stop adjustable to 2" (50.8mm) ! Clean, precise strip of any insulation type ! Lightweight-weighs 1 oz. ! Blade is hardened steel (RC58) ! Dimensions 3.9" x 1.6" x 0.6" (99 mm x 42 mm x 14 mm) ST-450 ST-500 26-36 AWG 0.40 to 0.12mm ABS 20-30 AWG 0.80 to 0.25mm ABS ST-500ESD ST-550 ST-500ESD ST-550 * www.jonard.com For ESD Use 20-30 AWG 18-28 AWG 0.80 to 0.25mm 1.00 to 0.30mm ESD Safe Polycarbonate ABS 134 Marbledale Road, Tuckahoe, NY 10707 Phone: (914) 793-0700 * Fax: (914) 793-4527 * sales@jonard.com INDUSTRIES CORP. 19 DESOLDERING PUMPS H I G H - VA C U U M D E S O L D E R I N G P U M P S A specially engineered desolder pump made to exacting specifications and providing precise repeatable operation. Fitted with a Teflon Tip. 13" long including tip Features ! Durable corrosion resistant plastic construction. ! Precision metal plunger. ! Corrosion treated springs. ! Insulated vacuum pulse. ! Regulated return (1 millisecond 30%). ! Uniform reset pressure (11in. lbs. 20%). ! Cushioned shock reduction (pulse release DP-100 DP-200 DPT-200 to minimize board damage). STATIC SAFE Part No. DP-100 DP-200 DPT-100 DPT-200 Description High Vacuum Desoldering Pump High Vacuum Desoldering Pump, ESD Safe 1 Replacement Tip, DP-100/DP-140 1 Replacement Tip, DP-200 Features ! Precision regulated return. ! Replaceable tip. ! Compact, anti-corrosive plastic housing. ! Precision metal plunger. ! Sealed vacuum chamber. ! Easy cleaning. ! 8" Long including tip Part No. DP-140 DPT-100 20 INDUSTRIES CORP. DPT-100 DP-140 Description Desoldering Pump 1 Replacement Tip, DP-100/DP-140 134 Marbledale Road, Tuckahoe, NY 10707 * www.jonard.com BENCHTOP FUME ABSORBERS SA-9-115/ SA-9-E-115 ! Aerodynamic hood design effectively draws irritating soldering fumes away from the work area. ! Carbon-impregnated filters trap a limited portion of the flux fumes. ! Compact size, low profile and adjustable stand allows convenient placement 6" to 8" SA-9-115 (152 to 203mm) from work area. STATIC SAFE SA-9-E-115 ! SA-9-E-115 feature Benchtop Part No. SA-9-115 SA-9-E-115 static-dissipative housings. SA-91/ SA-91-E Description Benchtop fume absorber, 115V AC with 3 filters ESD-Safe benchtop fume absorber, 115V AC with 3 filters ! Articulating arm allows optimized positioning and Articulating Arm Part No. Description SA-91 SA-9-115 with Articulating Arm, & Bracket SA-91-E SA-9-E-115 with Articulating Arm, & Bracket SAK-90 Arm Assembly Kit Retro-fits SA-9/9-E to SA-91/SA-91-E SAF-1 Replacement Filter Set, 3pcs. saves bench space. ! Bench mounting clamp and 3 filters come complete with unit. ! SA-91-E features a static-dissipative housing. Specifications SA-9-115 SA-9-E-115 115V 60Hz Part No. Input Voltage SA-91 SA-91-E 115V 60Hz Maximum Air Volume 105 to 126 CFM 105 to 126 CFM Activated Carbon Wt. 12g 12g INDUSTRIES CORP. 134 Marbledale Road, Tuckahoe, NY 10707 Unit Weight 2.2 lbs. (1 kg) 4 lbs. (1.8 kg) Arm Length - 24" (607mm) * www.jonard.com SAF-1 SA-91 Phone: (914) 793-0700 * Fax: (914) 793-4527 * sales@jonard.com INDUSTRIES CORP. 21 I C I N S E RT I O N E X T R A C T I O N T O O L S U N I V E R S A L P L C C E X T R A C T I O N T O O L EX-5/EX-6 Features ! Extracts a range of PLCC sizes from 20 pins through 128 pins from any socket without damage to the chip. ! Spring loaded one-hand design requires no pulling, just squeeze handles and chip is lifted from the socket. ! ESD safe handles for use on all static safe components (EX-5). ! Machined stainless steel for long-life (EX-5). ! EX-6 - ABS handles and stamped steel. EX-6 EX-5 STATIC SAFE Part No. Description EX-5 ESD safe PLCC extraction tool EX-6 PLCC extraction tool I N S E RT I O N / E X T R A C T I O N K I T WK-7 WK-7 kit includes DIP IC extractors and inserters to accommodate all IC's from 8 to 40 pins. All tools are CMOS safe and include grounding lugs where appropriate except EX-1. The kit consists of extractors EX-1 for 8-24 pin devices, and EX-2 for 24-40 pin ICs, plus inserters MOS-1416, MOS-2428, and MOS-40 for 14-16, 24-28 and 36-40 pin IC's respectively. EX-1 EX-2 MOS-1416 (.3" Pitch) MOS-40 (.6" Pitch) Kit Includes S-340 DIP/IC EXTRACTOR This is a one-piece insulated spring steel extractor used to extract LSI, MSI and SSI devices from 8 to 24 pins. Will remove all types of DIP/IC's without bending pins. 4" long. Part No. S-340 22 Description DIP/IC Extractor INDUSTRIES CORP. ! EX-1 Extraction Tool (8-24 Pins). ! EX-2 Extraction Tool (24-40 Pins). ! MOS-1416 Insertion Tool (14-16 Pins). ! MOS-40 Insertion Tool (36-40 Pins). ! MOS-2428 Insertion Tool (24-28 Pins). Part No. Description WK-7 5 piece insertion/extraction kit Note: WK-7 items may be purchased individually. 134 Marbledale Road, Tuckahoe, NY 10707 * www.jonard.com MOS-2428 (.6" Pitch) PUNCHDOWN TOOLS Insulation displacement connections to properly seat and trim wires used with connectors. Make effortless and uniform connections. A REVOLUTIONARY ERGONOMIC DESIGN GUARANTEEING OPERATOR SAFETY & EFFICIENCY Ability to rotate blade in 90 increments EPB - 1 0 0 0 Battery Punchdown Tool * Ergonomically designed for worker safety * Over 1,000 impacts between charges Hi/Low impact settings PATENTED Quick, easy blade lock & release * Hi/Low impact settings * 90 Blade orientation adjustment * Quick-easy blade lock and release Short-throw trigger * Lightweight * Measures 7.50"L x 6.75"H x 1.37"W Ergonomically designed handle * Patented Rugged construction EPB-1000 TOOLS AND KITS ITEM DESCRIPTION EPB-1000 Battery Punchdown Tool (Battery Not Included) EPB-KIT1 Battery Punchdown Tool 115V Charger, Battery, plus 66 & 110 Blades EPB-KIT2 Battery Punchdown Tool 230V Charger, Battery, plus 66 & 110 Blades E P B - 5 0 0 Manual Punchdown Tool Flared front prevents slipping of hand Quick, easy blade lock & release High/low impact adjustment dial EPB-1000 ACCESSORIES Storage compartment holds 2 blades PART NUMBER DESCRIPTION EPB-B EPB-1000 NiMH Battery 3.6V EPB-BC1 EPB-1000 115V Battery Charger EPB-BC2 EPB-1000 230V Battery Charger Ergonomic handle with soft overmolded grip EPB-66 EPB-500 TOOLS AND KITS EPB-110 EPB-KR EPB STANDARD DOUBLE-ENDED BLADES ITEM DESCRIPTION EPB-500 Punchdown Tool PART NUMBER DESCRIPTION EPB-KIT66 Punchdown Tool Plus 1 Blade (EPB-66) EPB-66 66 Blade with & without cutter EPB-KIT110 Punchdown Tool Plus 1 Blade (EPB-110) EPB-110 110 Blade with & without cutter EPB-KIT66110 Punchdown Tool Plus 2 Blades (EPB-66, EPB-110) EPB-KR Krone Blade with & without cutter Phone: (914) 793-0700 * Fax: (914) 793-4527 * sales@jonard.com INDUSTRIES CORP. 23 P L I E R S - H E AV Y D U T Y HIGH LEVERAGE DIAGONAL CUTTER Crafted for heavy-duty wire cutting and made of specially forged alloy steel designed for strength and cutting ability. Red plastic handle 8" long JONARD P/N DESCRIPTION JIC-2288 High Leverage Diagonal Cutter JIC-2288 LINEMAN'S B SIDE CUT PLIERS Designed for heavy duty use in construction and maintenance work. These pliers are high leverage for cutting bolts, nails, and many gauges of wire including high-strength wire. Cutting edges cut clean and remain sharp. The cushioned-grip, comfortable handles are red plastic to approximately .007". 9 3/8" long. Also known as SIDECUTB9 JONARD P/N DESCRIPTION JIC-683 Lineman's B Side Cut Pliers JIC-683 SIDECUTB9 HIGH LEVERAGE CABLE CUTTERS High leverage design for superior cutting ability. Designed with a shear-type jaw for cutting aluminum and soft copper. Not for use on steel or ACSR type cables. Cuts up to 100-pair cables. Red plastic handle 9 1/2" long JIC-63050 JONARD P/N DESCRIPTION JIC-63050 High Leverage Cable Cutters 3/ 4" COAX CABLE CUTTER Also known as a Banana Cutter, this cutter is designed to cut 3/ 4" coaxial cable. Tool cuts cleanly without compressed or frayed ends. Functions like a tube cutter - eliminates cable distortion during cable prep. NOT designed to cut steel cable. Yellow plastic handles. 8" long JONARD P/N DESCRIPTION JIC-750 3/4" Coax Cable Cutter 24 INDUSTRIES CORP. 134 Marbledale Road, Tuckahoe, NY 10707 JIC-750 * www.jonard.com CRIMPING PLIERS CONNECTOR-CRIMPING PLIERS WITH SIDE CUTTERS Connector-Crimping Pliers with Side Cutters designed to press UG, UR, UY, 709 series connectors, crimping "B" type connectors, and AMP tel splice connectors. A special stop behind cut out prevents damage to connectors. Utilized on combinations of plastic and pulp insulated 19, 22, 24 and 26 gauge copper conductors as well as 20 gauge plastic insulated copper steel wire. Comes with side cutter and yellow plastic handle 6" long. Also known as PRESSINGC. JIC-891 PRESSINGC JONARD P/N DESCRIPTION JIC-891 Connector-Crimping Pliers with Side Cutters COMBO CRIMPER LONG NOSE PLIERS Five tools in one, combines crimper for UR/UY/UG, AMP tel splice connectors, 709 series connectors, crimping "B" type connectors and a long nose pliers. With a crusher, cutter, .030" stripping hole, and yellow plastic handle 6 7/8" long. JONARD P/N DESCRIPTION JIC-22148 Combo Crimper Long Nose Pliers JIC-22148 LONG NOSE G PLIERS This plier is designed with a long nose to close 700, 701 & 702 style connectors. Knurled jaws to facilitate gripping wire, red plastic handle 6 5/8" long. Also known as LONGNOSEG. JIC-056 LONGNOSEG INDUSTRIES CORP. JONARD P/N DESCRIPTION JIC-056 Long Nose G Pliers 134 Marbledale Road, Tuckahoe, NY 10707 * www.jonard.com Phone: (914) 793-0700 * Fax: (914) 793-4527 * sales@jonard.com INDUSTRIES CORP. 25 LONG NOSE PLIERS TELECOM LONG NOSE PLIERS Long nose have side cutting blades, a crushing slot, one .030" stripping hole, and a thin knurled nose to facilitate handling of the wire at the terminals. The comfortable handles are yellow plastic. 6 7/8" long. Also known as KS21257L1. JIC-21257 KS21257L1 JONARD P/N DESCRIPTION JIC-21257 Telecom Long Nose Pliers LONG NOSE CUT CRUSH STRIP L2 PLIERS Side cut pliers with crushing slot, one .030" stripping hole and a thin knurled nose to facilitate handling wire at the terminals. Aluminum oxide insulation coating on the outside nose surface. Yellow plastic handle, 6 7/8" long. KS21257L2 JONARD P/N DESCRIPTION KS21257L2 LONG NOSE L2 Cut Crush Strip Pliers LONG NOSE CUT CRUSH STRIP L3 PLIERS Long nose with side cutter, crushing slot, one .030" stripping hole and a thin knurled nose to facilitate handling wire at the terminals. Yellow plastic handle. 6 3/16" long. JONARD P/N DESCRIPTION KS21257L3 LONG NOSE L3 Cut Crush Strip Pliers LONG NOSE CUT CRUSH STRIP L4 PLIERS Long nose with side cutter, crushing slot, one .030" stripping hole and a thin knurled nose to facilitate handling wire at the terminals. Aluminum oxide insulating coating on the outside nose surface. Yellow plastic handle. 6 3/16" long. KS21257L3 JONARD P/N DESCRIPTION KS21257L4 LONG NOSE L4 Cut Crush Strip Pliers KS21257L4 26 INDUSTRIES CORP. 134 Marbledale Road, Tuckahoe, NY 10707 * www.jonard.com L O N G & S H O RT N O S E P L I E R S TELECOM LONG NOSE D PLIERS Pliers are for general use looping, bending and cutting. Grips small wires and parts and reaches into tight spaces. Jaws are knurled, serrated and have side cutting blades. Cushion gripped yellow plastic handle 6 7/8" long. JIC-842 JONARD P/N DESCRIPTION JIC-842 Telecom Long Nose D Pliers LONG NOSE GENERAL USE PLIERS Chain nose pliers for general use. Inner surface of the jaws are knurled near the end to facilitate gripping wire, binding post nuts etc. Orange plastic handle, 6 5/8" long. Ask for the DLONGNOSE which is identical to the BLONGNOSE but has an aluminum oxide insulating coating on the outside nose surface. JONARD P/N DESCRIPTION BLONGNOSE Long Nose General Use Pliers BLONGNOSE LONG NOSE GRIPPING PRESSING PLIERS Long nose pliers for gripping and pressing. Inner surface of the jaws are knurled near the end to facilitate gripping wire, binding post nuts etc. Aluminum oxide insulation coating on the outside nose surface. The inside gripping jaws are provided with mated grooves near the joint for use in pressing .032/.035" brass sleeves. Orange plastic handle, 6 5/8" long. ELONGNOSE JONARD P/N DESCRIPTION ELONGNOSE Long Nose Gripping Pressing Pliers SHORTNOSE PLIERS Intended for use in skinning 22-24 AWG wire and crushing insulation in nose slot. The front portion of the jaws is narrowed, and a portion of the inner face of one jaw is relieved to skin insulation from wire. The inner surface of the jaws are serrated to facilitate gripping wire. Orange plastic handle 6 3/16" long. JONARD P/N BSHORTNOSE BSHORTNOSE 1 DESCRIPTION Shortnose pliers Phone: (914) 793-0700 * Fax: (914) 793-4527 * sales@jonard.com INDUSTRIES CORP. 27 DIAGONAL PLIERS TELECOM DIAGONAL CUTTER PLIERS Tapered nose diagonal cutting pliers with standardbevel knives with .030" and .045" skinning holes, with crusher used for multi-purpose wire work, with two V-shaped stripping notches. The comfortable handles are red plastic. 6 1/2" long. Also known as DIAGD6. JIC-7858 DIAGD6 JONARD P/N DESCRIPTION JIC-7858 Telecom Diagonal Cutter Pliers DIAGONAL PLIERS - CRUSHING & SLITTING Used for cutting soft copper conductors. Has a "V" shaped notch between jaws, near the joint, for crushing the flameproof type of insulation on distributing frame wire. Also provides a "W" shaped notch on the plier jaws for slitting textile insulation. Red plastic handle 5" long. JONARD P/N DESCRIPTION DIABVNOTCH Diagonal Pliers - Crushing & Slitting DIABVNOTCH DIAGONAL GENERAL USE PLIERS These are plain diagonal pliers for general use, for cutting soft copper conductors. Red plastic handle, 5 1/16" long. DIAGB5 JONARD P/N DESCRIPTION DIAGB5 Diagonal General Use Pliers DIAGONAL PLIERS - SKINNING & STRIPPING Tapered nose diagonal cutting pliers with standardbevel knives with one .045" skinning hole, crusher used for multipurpose wire work, and two V shaped stripping notches. Red plastic handle 6 1/16" long JONARD P/N DESCRIPTION DIAGB6 Diagonal Pliers - Skinning & Stripping 28 INDUSTRIES CORP. 134 Marbledale Road, Tuckahoe, NY 10707 DIAGB6 * www.jonard.com S P E C I A LT Y P L I E R S FLUSH CUT PLIERS - JIC-453 A close cutting plier used to trim conductors from the 710 connector modules without leaving exposed conductors. Ideal for close trimming of gates and sprue on injection molded plastic parts. Jaw design aids in use in confined areas. Turquoise color handle, plier is 4 1/2" long JIC-453 JONARD P/N DESCRIPTION JIC-453 Flush Cut Pliers HEAT COIL PLIERS Designed for installing and extracting heat coils, fuses and other cylindrical shaped components. The thin nosed jaw allows easy access to tight restricted areas. Yellow plastic handle, 5 1/8" long. JONARD P/N DESCRIPTION PLS-5 Heat Coil Pliers PLS-5 LAMP CAP EXTRACTOR PLIER For use in inserting and extracting switchboard lamp caps. Yellow plastic coated comfort design handles. Plier is 5" long. S-42 JONARD P/N DESCRIPTION S-42 Lamp Cap Extractor Plier SLIP JOINT SIDE CUT PLIERS For heavy-duty use. Polished head, black handles and flush bolt. Machined gripping teeth and 3/8" hardened wire cutter. 7 3/8" long. JONARD P/N INDUSTRIES CORP. BCOMB 134DESCRIPTION Marbledale Road, Tuckahoe, NY 10707 * www.jonard.com BCOMB Slip Joint Side Cut Pliers Phone: (914) 793-0700 * Fax: (914) 793-4527 * sales@jonard.com INDUSTRIES CORP. 29 C U RV E D N O S E & P U M P P L I E R S CURVED LONG NOSE PLIER Nose is bent 70 for maximum visibility. Used in confined areas. Design includes knurled jaws for sure wrapping and looping. Comfortable ergonomic handles. Length 6 3/8" with yellow plastic handle. JIC-3026 JIC-3385 JIC-5026 JIC-50210 30 INDUSTRIES CORP. JONARD P/N DESCRIPTION JIC-3026 Curved Long Nose Plier CURVED NEEDLE NOSE PLIER Nose is bent 60 for maximum visibility. Used in confined areas for bending and forming fine wire. Inside jaws and jaw edges are polished to prevent nicking the wire. Plier has a spring loaded ergonomic design. Length 5 1/2" with a dark blue plastic handle. JONARD P/N DESCRIPTION JIC-3385 Curved Needle Nose Plier PUMP PLIERS Manufactured with a secure tongue and groove design for a non-slip grip (even under heavy pressure). The jaws provide a wide range of openings with a smooth, positive interlock between halves. Handles are plastic coated,but are not insulated and do not protect against electric shock. JONARD P/N DESCRIPTION JIC-5026 Pump Pliers 6" long JIC-50210 Pump Pliers 10" long JIC-50212 Pump Pliers 12" long 134 Marbledale Road, Tuckahoe, NY 10707 * www.jonard.com C AT V & F I B E R O P T I C T O O L S FIBER OPTIC STRIPPER THREE HOLE Three hole Fiber Optic Stripper performs all common fiber stripping functions. Strips the 1.6-3 mm fiber jacket down to the 900 micron buffer coating. The second hole strips the 600-900 micron buffer coating down to the 250 micron coating and the third hole is used to strip the 250 micron cable down to the 125 micron glass fiber. JIC-375 is 6" long. JONARD DESCRIPTION P/N JIC-375 Fiber Optic Stripper- 3 Hole JIC-375 JIC-125 JIC-175 ERGONOMIC FIBER OPTIC STRIPPER Used for stripping the 250 micron coating from the 125 micron optical fiber. Preset at the factory so no adjustments are necessary. Yellow plastic formed handles, tool is 6" long. JONARD P/N INDUSTRIES CORP. JIC-175 DESCRIPTION 134 Marbledale FIBER OPTIC STRIPPER For stripping 250 micron buffer coating from 125 micron optical fiber. Preset at the factory so no adjustments are necessary. Yellow plastic dipped handles 5 3/16" long JONARD P/N Road, Tuckahoe, NY 10707 Fiber Optic Stripper Ergonomic JIC-125 DESCRIPTION * www.jonard.com Fiber Optic Stripper Phone: (914) 793-0700 * Fax: (914) 793-4527 * sales@jonard.com INDUSTRIES CORP. 31 C AT V & F I B E R O P T I C T O O L S TK-375 H-35 THREE PIECE FIBER OPTIC KIT TK-375 Kit includes the JIC-375 Fiber Optic Stripper three hole, ES-1964 Electrician's Scissor, and convenient molded plastic pouch made of durable PVC material and will accommodate belts up to 2" in width. ES-1964 JIC-375 JONARD P/N DESCRIPTION TK-375 H-35 JIC-375 ES-1964 3 Piece Fiber Optic Kit Plastic Molded Pouch Fiber Optic Stripper- 3 Hole Electrician Scissor SPLICER'S KIT TK-400 This compact kit contains an ergonomic splicers knife, scissor and leather pouch. The knife features a 1 3/4" tough, cutlery-steel blade and a non-slip handle. The scissors are made of high carbon steel with scraper and file on one side and 2 stripping notches on the other. Both items fit securely in the leather pouch which can be mounted on belts up to 2" wide. JONARD P/N DESCRIPTION TK-400 H-40 KN-7 ES-1964 3 Piece Splicer's Kit Leather Pouch Ergonomic Cable Splicing Knife Electrician Scissor TK-400 H-40 32 INDUSTRIES CORP. 134 Marbledale Road, Tuckahoe, NY 10707 KN-7 * www.jonard.com ES-1964 C AT V & F I B E R O P T I C T O O L S TELEPHONE INSTALLER SPLICER KIT TK-22148 Designed for stripping, splicing and crimping. The perfect kit for telephone installers. Kit contains the ES-1964 Electrician's Scissors, JIC-22148 Combo Crimper Long Nose Plier and the H-35 Pouch made of durable PVC material and will accommodate belts up to 2" in width. JONARD P/N TK-22148 H-35 JIC-22148 ES-1964 DESCRIPTION Telephone Installer Splicer Kit Plastic Molded Pouch Combo Crimper Long Nose Plier Electrician Scissor TK-22148 KN-7 ES-1964 TK-50 JIC-22035 CATV/TELECOM INSTALLERS KIT - TK-450 Assembled in a convenient, easy to carry Cordura case, this kit contains the basic service tools essential for equipment installation, repairs and cable preparations. INDUSTRIES CORP. JIC-22148 ES-1964 FIVE PIECE TELECOM INSTALLERS KIT TK-50 The perfect kit for simple installations-includes the basic necessities. Kit includes the M-216C/EX Can Wrench, KN-7 Ergonomic Cable Splicing Knife, ES-1964 Electrician's Scissors and the H-50 Pouch made of durable PVC material and will accommodate belts up to 2" in width. H-50 M-216C/EX H-35 JONARD P/N TK-50 H-50 KN-7 M-216C/EX JIC-22035 ES-1964 DESCRIPTION Five Piece Telecom Installers Kit Plastic Molded Pouch Ergonomic Cable splicing Knife Can Wrench Probe Pick Spudger Electrician Scissor Whether it's Fiber Optic, Coax, or Copper this versatile kit contains the perfect tools for today's demanding technician. The TK-450 Kit is perfect for the VOIP installer, Fiber Technician or Communications Specialist and comes with Jonard's lifetime warranty. Each Kit contains: Cable Splicers Knife, Electrician's Scissors, Diagonal Plier, Crimper/Long Nose Plier, Lineman's Plier, Can Wrench, Booth Wrench, Speed Wrench, Probe Pick, Wire Stripper, Curved Needle Nose Plier, Coax Cable Cutter, Torque Wrench, Fiber Optic Stripper Three Hole. & Combination Wrench secured in a convenient easy to carry 134 Marbledale Road, Tuckahoe, NY 10707 www.jonard.com Cordura* case. JONARD P/N DESCRIPTION TK-450 CATV/Telecom Installers Kit TK-450 Phone: (914) 793-0700 * Fax: (914) 793-4527 * sales@jonard.com INDUSTRIES CORP. 33 C AT V & F I B E R O P T I C T O O L S JIC-186 ES-1964 ELECTRICIAN SCISSORS The Electrician Scissors are designed for heavy duty use. Made of high carbon steel with a special hardening process for greater durability and nickel plated for that professional look. Notched to strip 19 and 23 AWG wire and one blade is serrated. A scraper and file are on the back of the blade. ERGONOMIC FIBER OPTIC KEVLAR(R) CUTTER High carbon stainless steel blades designed to cut Kevlar(R), cabling insulation, tape, cable ties and other material. Ergonomic handles for user comfort and durability. Adjustable joint screw under protective cap, serrated blades grip material, sharp and durable 6" long. JONARD P/N DESCRIPTION JONARD P/N DESCRIPTION JIC-186 Wire & Kevlar Cutting Shears ES-1964 Electrician Scissors KN-7 34 JONARD P/N KN-7 DESCRIPTION Cable Splicing Knife .190 UCD-2685 JONARD P/N DESCRIPTION UC-8000 UC-8012 UC-8039 UCD-2045 UCD-2685 Universal Crimper Universal Crimper with COAX Die Universal Crimper with Fiber Optic Die Coax Crimping Die Fiber Optic Crimping Die INDUSTRIES CORP. .100 .139 .134 .100 .100 .178 .151 .100 F4 UNIVERSAL CRIMPER This fully ratcheted crimper offers exceptional performance. Designed for minimal closing force (higher crimp force produced with lower hand force), plus there is no break-over hand force making the last click easily achievable. The head is angled to lessen the need to bend the wrist awkwardly, die changes are made quickly and easily, ergonomic handles are dual component with a soft rubber insert plus the tool includes a built in safety release mechanism. Very durable steel housing accommodates both Fiber Optic and Coax dies. F4 UC-8000 CABLE SPLICING KNIFE The tough cutlery steel blade is extremely sharp and cuts easily through many types of insulation. It hold its edge with repeated use and features a non-slip easy grip handle for better control and reduced hand fatigue. Blade length is 1 3/4" and overall length is 6 1/4" JONARD P/N UCD-2685 Fiber Optic UCD-2045 COAX 134 Marbledale Road, Tuckahoe, NY 10707 UCD-2045 SPECIFICATIONS .151"/.178"/.134"/.139"/.190" 3.84mm/4.52mm/3.40mm/3.53mm 4.83mm .068"/.262"/.324"/.360" 1.73mm/6.65mm/8.23mm/9.14mm * www.jonard.com CABLE SIZE Fiber Optic ST, SC, LC Connectors CATV "F" Connectors RG59/RG6 C AT V & F I B E R O P T I C T O O L S THERMAL FIBER OPTIC STRIPPER FIXED BLADE Thermo-mechanically remove coatings from optical fibers. High strength thermal stripper supports standard 125m optical fibers, including 250 m, 400 m, and 900 m coated fibers. The heater is adjustable to 200C and facilitates stripping difficult and baked-on coatings. Adjustable temperature and time settings to adapt to a variety of different coatings. Compact design, weighs less than a pound. Includes A/C power supply, cord and cleaning brush. Platforms supplied separately. THERMAL FIBER OPTIC STRIPPER ADJUSTABLE BLADE Thermo-mechanically remove coatings from optical fibers. High strength thermal stripper with adjustable stripping blade, which supports cladding diameters 40m to 600 m acrylate coated fibers with buffer diameters up to 1200 m. The heater is adjustable to 200C and facilitates stripping difficult and baked-on coatings. Adjustable temperature and time settings to adapt to a variety of different coatings. Compact design, weighs less than a pound. Includes A/C power supply, cord and cleaning brush. Platforms supplied separately. TSAB-40 TSPE-125 TSPF-125 TSUC-40 For Fitel, Fujikura and Ericsson fiber holders use the corresponding platforms, for LDF and all others without fiber holders use the Jonard Universal Clamp. JONARD P/N DESCRIPTION JONARD P/N DESCRIPTION TSFB-125 Thermal Stripper Fixed Blade TSPE-125 Ericsson Style Platform TSAB-40 Thermal Stripper Adjustable Blade TSPF-125 Fitel/Fujikura Style Platform TSUC-40 Universal Clamp RB-2878 JIC-4366 RB-2060 OPTICAL FIBER CABLE SHEATH STRIPPER & RING TOOL Used for stripping and butting tight buffer optical fiber cables. Use one blade to butt PVC sheathing and use the second blade to strip the sheathing. Adjustable for .018" or .031" thick plastic, rubber or fabric insulation. Also known as CT2860. JONARD P/N JIC-4366 RB-2060/6 RB-2878/6 DESCRIPTION Optical Fiber Sheath Stripper & Ring Tool Pkg. of 6 Replacement Blades for ring feature of tool Pkg. 6 replacement blades for stripper feature of tool JIC-1022 FIBER JACKET STRIPPER The Wire Stripper and Cutter is designed to strip and cut the most commonly used stranded and solid wire gauges 10 to 22 AWG and 1.6-3 mm fiber jackets. JONARD P/N DESCRIPTION JIC-1022 Fiber Jacket Stripper Phone: (914) 793-0700 * Fax: (914) 793-4527 * sales@jonard.com INDUSTRIES CORP. 35 CATV TOOLS HOLLOW SHAFT NUT DRIVERS These are full length hollow shaft nut drivers intended for working with long bolts. They are designed with cushion gripped ergonomic color coded handles. Handles provide greater torque and user comfort. Overall length 7" ND-631 JONARD P/N DESCRIPTION ND-631 ND-630316 ND-63014 ND-630516 ND-6301132 ND-63038 ND-630716 ND-63012 Nut Driver Set - 7 Piece 3/16", 1/4", 5/16", 11/32", 3/8", 7/16" & 1/2" Nut Driver 3/16" (Black) Nut Driver 1/4" (Red) Nut Driver 5/16" (Yellow) Nut Driver 11/32" (Green) Nut Driver 3/8" (Blue) Nut Driver 7/16" (Brown) Nut Driver 1/2" (Red) CCS-1 COAXIAL CABLE STRIPPER The CCS-1 strips coaxial cables for video installations. The black cartridge is used to strip RG59, RG6 & RG Quad coaxial cables. The gray cartridge strips RG7 & RG11 coaxial cables. The stop provides a pre-measured device for stripping the exact length you need, and the stripper has a convenient holder for the second cartridge giving you maximum flexibility. Both cartridges perform a 2-level strip for "F" Connector termination. JONARD P/N DESCRIPTION CCS-1 Coaxial Cable Stripper BNC CONNECTOR TOOL Designed to provide easy access to connectors in high density locations. The head is formed specifically for BNC connectors. The socket extends 8" from the handle and the overall length is 12". RBNC-12 JONARD P/N RBNC-12 36 RF-12 F CONNECTOR TOOL Designed to provide easy access to connectors in high-density locations. The head measures 7/16" and is used specifically for "F" connectors. The socket extends 8" from the handle, the overall length is 12" and the back of the handle has an insertion device to aid in making connections. DESCRIPTION JONARD P/N DESCRIPTION BNC Connector tool RF-12 F Connector Tool INDUSTRIES CORP. 134 Marbledale Road, Tuckahoe, NY 10707 * www.jonard.com CATV WRENCHES TORQUE WRENCH Designed for "F" Connectors, these wrenches help prevent over tightening. An audible click tells you the connection has been properly achieved. These wrenches all have angle heads, sized for 7/16" F connectors and are designed with an ergonomic cushioned handle for user comfort and protection. The last two digits of the part number indicate the inch pounds of torque (either 20 or 30 inch pounds) and the first four letters indicate whether the head is a speed head or a full head (TWAF is full and TWAS is speed). Note that these wrenches work in tightening mode only. Torque wrenches are 6 1/2" long. JONARD P/N DESCRIPTION TWAF-71620 TWAS-71620 TWAF-71630 TWAS-71630 Torque Torque Torque Torque Wrench Wrench Wrench Wrench Full Head 20 Inch Pounds Speed Head 20 Inch Pounds Full Head 30 Inch Pounds Speed Head 30 Inch Pounds TWAF-71620 SPEED WRENCH DOUBLE ENDED ASW-716 measures 7/16" at both ends. ASW-12 measures 1/2" at both ends and ASW-916 measures 9/16" at both ends. Speed head makes tightening and loosening quick and easy, plus head is angled (15) to ease access. Speed wrenches are 6 1/2" long. High gloss chrome finish, and made of high carbon alloy steel. JONARD P/N DESCRIPTION ASW-12 Speed Wrench double Ended 1/2" ASW-716 Speed Wrench double Ended 7/16" ASW-916 Speed Wrench double Ended 9/16" TWAS-71620 ASW-716 COMBINATION WRENCH Wrench measures 7/16" at both the open end and box end. Both ends have an angle offset (15) to ease access in confined areas. The box end offers 12 points of contact. High gloss chrome finish and made of chrome vanadium steel. Tool is 6 5/8" long. JONARD P/N DESCRIPTION CW-716 Combination Wrench INDUSTRIES CORP. 134 Marbledale Road, Tuckahoe, NY 10707 * www.jonard.com CW-716 Phone: (914) 793-0700 * Fax: (914) 793-4527 * sales@jonard.com INDUSTRIES CORP. 37 CAN, BOOTH, LINESMAN WRENCHES M-216C/EX M-216C/REX CAN SOCKET WRENCH Double end can socket wrench, 3/8" and 7/16" hex, orange plastic handle in either our standard or ergonomic design. Used in placing fuses in cable terminals and connecting wires to fuses and binding posts. The walls on both sockets are thin enough so they can be used to work locking devices on most terminals and cabinets. 7" long. JONARD P/N M-216C/EX M-216C/REX M-216C/RX M-216C/RX M-216CS22 M-216CS22 DESCRIPTION Ergonomic 1" Dia. Handle, Hex Outer Socket Ergonomic 1" Dia. Handle, Round Outer Socket Standard Handle, Round Outer Socket Ergonomic 1" Dia. Handle, Hex Outer Socket with 22 AWG Stripper Blade BOOTH WRENCH Tamperproof hex screwdriver, also known as a booth wrench or security wrench. It features a 1" diameter screwdriver handle, 5/32" hex shaft with a hole drilled in the tip for use with security tamperproof screws used for telephone and CATV applications. BW-532 Booth Wrench is 9" long and the BW-532-3 Booth Wrench is 6" long. BW-532 BW-532-3 JONARD P/N BW-532 BW-532-3 DESCRIPTION Booth Wrench -Ergonomic design 9" Booth Wrench -Ergonomic design 6" LINEMAN'S B WRENCH Forged and heat treated, this wrench is used on pole line hardware. It is open-end doubleend type with two sizes of openings at each end and an oval hole for turning pole steps. The end openings accommodate nuts for 3/8", 1/2", 5/8" and 3/4" bolts and the head of the 1/2" drive screw. The faces of the wrench openings are offset to provide handle clearance. 13" Long. 38 JONARD P/N DESCRIPTION JIC-650 Lineman's B Wrench INDUSTRIES CORP. 134 Marbledale Road, Tuckahoe, NY 10707 JIC-650 * www.jonard.com I N S U L AT E D T O O L S Jonard Insulated Tools are manufactured to IEC 60900 Standards for hazardous work environments. Our tools are tested to 10,000 VAC and rated for 1,000 VAC live use. 1000V IEC 60900 TK-110INS JONARD P/N TK-110INS JONARD P/N INS-475 INS-4100 INS-6150 INS-8175 JONARD P/N TK-70INS DESCRIPTION 11 Piece Insulated Tool Kit Kit contains: 7 Screwdrivers as shown plus INP-1072, INP-2065, INP-3062 & INP- 4065 INSULATED SCREWDRIVERSSLOTTED HEAD DESCRIPTION 3/32 X 3 Slotted Screwdriver 1/8 X 4 Slotted Screwdriver 1/4 X 6 Slotted Screwdriver 5/16 X 7 Slotted Screwdriver TK-70INS INSULATED SCREWDRIVERSPHILLIPS HEAD JONARD P/N INS-180 INS-2100 INS-3150 DESCRIPTION #1 X 3 Phillips Screwdriver #2 X 4 Phillips Screwdriver #3 X 6 Phillips Screwdriver DESCRIPTION 7 Piece Insulated Screwdriver Set Screwdriver Set contains: 3 Philips, 4 Slotted as shown below INSULATED WIRE STRIPPER JONARD P/N DESCRIPTION INP-4065 Wire Stripper 6 1/2" Long INSULATED PLIERS JONARD P/N DESCRIPTION INP-2082 Long Nose Plier 8 1/4" Long INP-2065 Long Nose Plier 6 1/2" Long INDUSTRIES CORP. JONARD P/N DESCRIPTION INP-3062 Diagonal Plier 6 1/4" Long INP-3072 Diagonal Plier 7 1/4" Long JONARD P/N INP-1080 INP-1072 INP-1065 DESCRIPTION Lineman's Combo Plier 8" Long Lineman's Combo Plier 7 1/4" Long Lineman's Combo Plier 6 1/2" Long 134 Marbledale Road, Tuckahoe, NY 10707 www.jonard.com Care and Use Guide for*Insulated Tool Tools are not recommended for use on energized circuits. Work should only be performed by qualified professionals. Do not use this tool if the insulation becomes damaged in any way. Tools must be kept clean and dry. Always inspect before use. Do not touch the uninsulated portion of the tool or any conductive object when either might make contact with an energized source. Always wear approved eye & clothing protection. Only use tools for their designed purpose and always follow OSHA 1910.333 (c)(2) and NFPA 70E 2004 when doing electrical work. Failure to observe proper safety precautions may result in serious injury or death. Phone: (914) 793-0700 * Fax: (914) 793-4527 * sales@jonard.com INDUSTRIES CORP. 39 T E L E C O M M U N I C AT I O N TOOLS SB-2830 SB-2224 JIC-4473 SD-243 24 INCH LONG #3 PHILLIPS HEAD SCREWDRIVER This 24" long #3 Phillips Head Screwdriver is designed for use when you need an extra long screwdriver to reach the diodes in back of the various rectifiers. Made of chrome vanadium steel with a matte finish and a custom ergonomic tri-color handle. JONARD P/N DESCRIPTION SD-243 #3 Philips Head Screwdriver 24" long SD-63 DESCRIPTION SD-63 Jeweler's Screwdriver JIC-139B 40 JONARD P/N JIC-4473 SB-2224 SB-2426 SB-2426 SB-2830 SCREWDRIVER, JEWELER'S TYPE Used to terminate the battery back up in the fiber ONT. Screwdriver has concaved swivel knob to fit the finger and hexagonal shape to prevent rolling. Solid blade made of high quality hardened tool steel. .100" blade width. 4" long. JONARD P/N JONARD P/N JIC-139B WIRE STRIPPER & CUTTER The latest development in wire stripping & cutting. Simply place the wire in the stripping slot. Squeeze and pull. The wire is stripped and cut to the exact length required. Comes with cushioned ergonomic grips, interchangeable blades 22-24 AWG and 2426 AWG. Supplied assembled. DESCRIPTION Wire Stripper & Cutter Replacement Blade 22-24 Replacement Blade 24-26 Replacement Blade 24-26 Replacement Blade 28-30 T KEY TOOL Pay telephone Tool The key is used to release the housing and door locking mechanism of the no. 1A type coin telephone sets 2 1/2" long. JIC-719A COIN LEVELING TOOL Pay telephone Tool Tool used for leveling coins in coin collectors when the coin receptacle becomes so full as to interfere with operation of the collector. May also be used to measure the degree of fullness by means of a calibrated scale and metal slider. 7" long. DESCRIPTION Coin Leveling Tool INDUSTRIES CORP. SB-2426 M-724A JONARD P/N M-724A S-339 JONARD P/N S-339 134 Marbledale Road, Tuckahoe, NY 10707 AWG AWG AWG AWG JONARD P/N JIC-719A DESCRIPTION T Key Tool WIRE EXTRACTOR Metal tool with insulated handle to remove wire from quick-connect clips and 66 & 110 terminal blocks. 3/16" diameter with a .052" slot width. 5 1/2" long. DESCRIPTION Wire Extractor LAMP EXTRACTOR Mechanical type extractor used to remove or insert miniature lamps with bayonnet type bases in panels and switchboards by firmly and gently grasping lamps. Grasp lever includes a return spring for fast lamp insertion and removal. Lamp grasp is limited to 5/16" to prevent shorts. Handle diameter 1/2". 4" long. DESCRIPTION Lamp Extractor * www.jonard.com T E L E C O M M U N I C AT I O N TOOLS CABLE SEWING NEEDLE-METAL Durable red anodized aluminum handle with curved notched sewing needle. Designed to harness or lace multiple lead bundles. 5 3/4" long. Replacement needles are also available. RB-287 JIC-287 JIC-2257M RB-2257 JONARD P/N JIC-287 RB-287/6 DESCRIPTION Cable Sewing Needle Pkg. of 6 Replacement Needles WIRE LOOP PULLER-METAL Durable red anodized aluminum handle facilitates pulling wire through terminal blocks, rings on main frame or fanning strip holes. JIC-2257M overall length is 8 1/2" and JIC-2257M-12 overall length is 15" JONARD P/N JIC-2257M JIC-2257M-12 RB-2257/6 DESCRIPTION Wire Loop Puller Overall Length 8 1/2" 12" Wire Loop Puller Overall Length 15" Pkg. of 6 Replacement Loops for JIC-2257M only CABLE RING TOOL This cable ring tool is designed for cutting the sheathing of inside type plastic, fabric or rubber covered cable 3/16", 1/4", 3/8", & 1/2". Durable metal handle. Tool is supplied with 1 replacement blade. 5 1/2" long.O JONARD P/N JIC-2060 RB-2060/6 DESCRIPTION Cable Ring Tool Pkg. of 6 Replacement Blades JIC-2257 JONARD P/N DESCRIPTION JIC-2257 Wire Loop Puller JIC-2060 WIRE LOOP PULLER- INSULATED Xylan insulated wire loop puller facilitates pulling wire through terminal blocks, rings on main frame, or fanning strip holes. The yellow plastic lightweight handle fits snugly and is easy to hold in your hand. 8" long. CABLE SEWING NEEDLE-INSULATED Xylan insulated cable sewing needle has a yellow lightweight molded grip handle that will harness or lace multiple lead bundles. 5 1/2" long. INDUSTRIES CORP. 134 Road, Tuckahoe, NY 10707 JIC-28Marbledale 4 JONARD P/N DESCRIPTION JIC-284 Straight Metal Needle RB-2060 JIC-3209 JONARD P/N DESCRIPTION JIC-3209 Cable Sewing Needle * www.jonard.com STRAIGHT METAL NEEDLE This"Chicago type" straight metal needle is designed for cable sewing. This tool, made of the finest steel is for anyone in the cable industry. Needle is .016" thick and 12" long. Phone: (914) 793-0700 * Fax: (914) 793-4527 * sales@jonard.com INDUSTRIES CORP. 41 WIRE WRAPPING TOOLS The solderless connection by wire wrapping technique is now a standard method of making connections to terminals in high density electronic equipment. A wire wrapped connection is made by coiling the wire around the sharp corners of a terminal under mechanical tension. A distinct advantage of wire wrapping is the ease with which a wire may be removed from a terminal to correct errors or modify wiring. An unwrap tool is slipped over the terminal, engaging the first turn of the connection. Rotating the tool, the connection is removed in seconds, without damage to the terminal. Twist Wrap WG-350L Lexan(R) Regular Wrap Position Wrap MANUAL WIRE WRAPPING GUNS ERGONOMICALLY IMPROVED Hand operated wrapping guns use interchangeable bits and sleeves. Tools can provide up to 10 revolutions per squeeze of the trigger, and accomodate wire sizes from 22-32 AWG. All three guns are used for production line and field service use in the electronics and telecommunications industries. WG-350 Aluminum The plastic gun (WG-350L) offers the advantage of light weight. The metal gun (WG-350) provides greater durability. The insulated metal gun (WG-350INS) has the added features of 1000 volt dielectric strength protection. WG-350INS Insulated JONARD P/N DESCRIPTION WG-350L Wire Wrapping Gun, Plastic WG-350 Wire Wrapping Gun, Metal WG-350INS Wire Wrapping Gun, Insulated Metal See page 43 for complete listing of bits and sleeves. 42 INDUSTRIES CORP. 134 Marbledale Road, Tuckahoe, NY 10707 * www.jonard.com WIRE WRAPPING TOOLS WIRE WRAPPING BITS AND SLEEVES STANDARD 3" LONG Bits conform to terminal height, width and wire size combinations. Sleeves are insulated to prevent shorting of adjacent connections. WIRE WRAPPING 3" LONG BITS & SLEEVES JONARD BIT P/N SLEEVE P/N WIRE GAUGE HOLE DIA. HOLE DEPTH BW-2224 SW-2224 22-24 .075 .807 BW-2600 SW-2426 26 .075 1.000 BW-3032 SW-3032 30-32 .040 .750 WIRE WRAPPING BITS AND SLEEVES 5" LONG These 5" bits and sleeves are designed for wire wrapping in tight and confined areas requiring deep penetration. Their 5" length ensures proper connections in hard to reach locations. BW-2224 SW-2224 WIRE WRAPPING 5" LONG BITS & SLEVES BW-24005 JONARD BIT P/N SLEEVE P/N WIRE GAUGE HOLE DIA. HOLE DEPTH BW-22005 SW-22245 22 .075 .750 BW-24005 SW-24265 24 .075 .750 BW-26005 SW-24265 26 .075 .750 SW-22245 TK-WW5 5-PIECE WIRE WRAPPING TOOL KIT This is a complete field service telecom installation kit and is also used by technicians working at a main distributing frame. WIRE WRAPPING KIT JONARD P/N DESCRIPTION TK-WW5 Wire Wrapping Kit TKC-WW5 Leather Holster for TK-WW5 INDUSTRIES CORP. 134 Marbledale Road, Tuckahoe, NY 10707 SW-2224 BW-2224 WDUD-2224 JIC-4473 WG-350INS * www.jonard.com TK-WW5 (complete kit) Phone: (914) 793-0700 * Fax: (914) 793-4527 * sales@jonard.com INDUSTRIES CORP. 43 WIRE WRAPPING TOOLS HAND WRAP & UNWRAP TOOLS These wire wrapping tools do the job of two. These two sided tools allow for quick change of wrapping to unwrapping and back, while the unused side serves as a handle. 6" long. WDUD-2000 WDUD-2224 WDUD-2600 WDUD-3000 Tool Shown Disassembled JONARD P/N WDUD-2000 WDUD-2224 WDUD-2600 WDUD-3000 WIRE GAUGE 20 22-24 26 30 WRAPPING TERMINAL HOLE DIA. .075" .075" .040" .036" WRAPPING TERMINAL HOLE DEPTH 1.000" .807" .750" .750" UNWRAPPING TERMINAL HOLE DIA. .070" .070" .038" .038" UNWRAPPING HOLE DEPTH 1" 1" 1" 1" DSL INSULATED WRAP & UNWRAP TOOL Specifically designed for DSL (Digital Subscriber Line) connections. The wrapping side is designed for 24-26 AWG wire, and the unwrap side is designed for 20-26 AWG wire. Comes with an insulated handle for dielectric protection. JONARD P/N WDUD-26DS WIRE GAUGE 24-26 WRAPPING TERMINAL HOLE DIA. .075" WRAPPING TERMINAL HOLE DEPTH .750" UNWRAPPING TERMINAL HOLE DIA. .070" UNWRAPPING HOLE DEPTH 1" HAND WRAPPING TOOLS These tools with a metal handle are for left and right hand use and are compact and versatile. 6" long. JONARD P/N WD-2224 WD-2224 44 INDUSTRIES CORP. 134 Marbledale Road, Tuckahoe, NY 10707 DESCRIPTION Hand Wrapping tool for 22-24 gauge wire with a .075" diameter hole * www.jonard.com WIRE WRAP/UNWRAP TOOLS HAND WRAPPING TOOLS Wire wrapping tool has a handle and shell, covered with a sleeve of insulating material. With a .073" diameter x .750" deep hole to accommodate a terminal. 5" long. JONARD P/N DESCRIPTION WDI-2426 Hand Wrapping Tool 24-26 gauge HAND WRAP TOOL This manual wire wrapping tool allows you to make uniform, gas-tight solderless wrapped connections with 22 and 24 gauge wire. Red handle. 5" long. JONARD P/N WDI-2426 DESCRIPTION JIC-22681 Hand Wrap Tool HAND UNWRAPPING TOOL This manual wire unwrapping tool consists of a threaded steel bit and blue plastic handle. A terminal hole is provided to accommodate terminals with cross-section dimensions up to .032 x .062 inches. 5" long. JIC-22681 JONARD P/N DESCRIPTION JIC-20551 Manual Wire Unwrapping Tool JIC-20551 SLEEVED UNWRAPPING TOOL This versatile unwrapping tool with a funnelshaped spring loaded sleeve. This is a single ended insulated tool with a yellow plastic handle used for 20-26 gauge wire. 5 1/2" long. JONARD P/N DESCRIPTION UD-2224 Sleeved unwrapping tool HAND UNWRAPPING TOOLS These double ended tools with a metal handle are for left and right hand use. 6" long. UD-2224 JONARD * www.jonard.com P/N DESCRIPTIO134 N Marbledale Road, Tuckahoe, NY 10707 INDUSTRIES CORP. UDLR-2026 Hand unwrapping tool for 20-26 wire with a .070" diameter hole UDLR-2432 Hand unwrapping tool for 24-32 wire with a .040" diameter hole UDLR-2026 UDLR-2432 Phone: (914) 793-0700 * Fax: (914) 793-4527 * sales@jonard.com INDUSTRIES CORP. 45 CONNECTOR TOOLS A-4598 A-4599 A-4600 JONARD MILITARY COLOR CONTACT P/N STANDARD (MS) CODE SIZE A-4598 MS24256-A20 RED 20 A-4599 MS24256-A16 BLUE 16 A-4600 MS24256-A12 YELLOW 12 KA-260 Insertion Tool Kit (contains above 3 tools) in leather case KA-260 INCHES 0.040" 0.063" 0.093" CONNECTOR INSERTION AND EXTRACTION TOOLS These tools service virtually all connectors conforming to Mil-C-26482, Mil-C-26500 with front release contacts made by such manufacturers as Amp, Amphenol, Bendix, Burndy, Cannon, Cinch, Continental, Elco, Flight, Pyle National and Deutsch. These tools contain strong, durable, stainless steel probes & color coded handles. R-4601 R-4602 R-9461 JONARD MILITARY COLOR CONTACT P/N STANDARD (MS) CODE SIZE R-4601 MS24256-R20 20 RED R-4602 MS24256-R16 BLUE 16 R-9461 MS24256-R12 YELLOW 12 KR-260 Removal Tool Kit (contains above 3 tools) in leather case INCHES 0.040" 0.063" 0.093" KR-260 PIN EXTRACTOR A plunger style pin extractor for pushing pins out from behind the connector blocks for contact sizes 16-20. 3" long. JONARD P/N R-5926 46 DESCRIPTION Pin Extractor INDUSTRIES CORP. R-5926 134 Marbledale Road, Tuckahoe, NY 10707 * www.jonard.com ALIGNMENT TOOLS SPRING HOOKS/CLIP SETTER Used for inserting, removing and adjusting fine springs and other small parts in tight areas. Indispensable for precision work in production and maintenance of precision production, electronics, electromechanics and even maintenance jobs. All spring hooks are tapered to a fine point. Produced of the finest quality high carbon steel with a nickel-plated finish. We will custom design Spring Hooks to meet your specific requirements. M-126 M-120 M-137 M-121 M-130/SX M-145 M-125 M-120 Pull Hook with looped handle for maximum control 6" long. M-121 Pull Hook for difficult to reach areas, 11" long. M-125 Push Hook with looped handle for maximum control 6" long. JONARD P/N M-120 M-121 M-125 INDUSTRIES CORP. DESCRIPTION Pull Hook Push Hook Push Hook M-126 Push Hook for difficult to reach areas, 11" long. M-130/IX Pull Hook and lifter. With an insulated grip. 8" long. M-130/SX Pull Hook and lifter. With a knurled grip. 8" long. JONARD P/N M-126 M-130/SX DESCRIPTION Push Hook Pull Hook M-137 Push & Pull 2 sided Hook, 7" long. M-145 Captive Spring Hook. Spring loaded hook is exposed by depressing plunger on top of tool. Internal spring retracts hook automatically. This hook is ideal for capturing small wires, springs or parts and holding them. 7" long. JONARD P/N M-137 M-145 DESCRIPTION Push & Pull Hook Captive Spring Hook CLIP SETTER Clip Setter used for setting and withdrawing E and C clips with a inside diameter of .156" min. and thickness of .025" min. Max inside diameter thickness of .093" One end of this tool 134 Marbledale Road, Tuckahoe, NY 10707of 3" * and www.jonard.com has a hook with leaf spring tension for removing the clip. Other end of tool has leaf spring for JONARD P/N DESCRIPTION holding clip in position to insert. Narrow shape CS-1022 Clip Setter allows access to confined places. This tool is 6 3/4" long .275" wide and 1/16" thick. Phone: (914) 793-0700 * Fax: (914) 793-4527 * sales@jonard.com INDUSTRIES CORP. 47 ALIGNMENT TOOLS AT-3112 SPUDGER Plastic pencil type tool tapered to a point on one end and screwdriver tip on other end. Used to form, shape, guide, spudge and separate fine computer wire terminals, telephone wires and cables. Also used for breaking solder bridges, probing or positioning loose components. Made of a high impact non-conductive thermoplastic material. 6" double ended 5/16" diameter long. JONARD P/N AT-3112 AT-3767 AT-6241 ALIGNMENT TOOL 2-in1 nonconductive Alignment Tool 1/4" in diameter, stepped down to 5/32" in diameter. Ideal for most variable capacitors, coils and resistors. Also used to harness and separate fine wire terminals in computers, telephones and cables. Made of non-conductive thermoplastic material. 7" long. JONARD P/N AT-6241 DESCRIPTION Spudger DESCRIPTION Alignment Tool TRIMPOT Double ended Trimpot with a hex (allen) steel .050" and 3/32" long steel screwdriver tip. Ideal for aligning, adjusting, calibrating and fine tuning of electronic circuitry, potentiometers, oscilloscopes and electronic equipment. Made of a high impact non-conductive thermoplastic material. 5" long. JONARD P/N AT-3767 AT-3767 DESCRIPTION Trimpot S-389M S-389 AT-6241 Flat end JIC-22035 AT-3112 JIC-22035 PROBE PICK Tough resilient yellow nylon probe "spudger". One end is tapered to a 1/16" diameter point having an insulated "L" shaped wire hook extension. The other end tapers to a flat, 3/16" wide and 1/16" thick, with 2 small notches. Used in electrical contacts. 7" long. JONARD P/N JIC-22035 JIC-22035NT 48 DESCRIPTION Insulated Probe Pick Uninsulated Probe Pick INDUSTRIES CORP. Sharp end S-389 ALIGNMENT TOOL KIT This 5 piece pocket kit contains a selection of the most popular non-conductive tools for aligning and adjusting components. AT-3767 Trimpot, AT-6241 Alignment Tool, AT-3112 Spudger, S-389 Orange Stick, JIC-22035 Probe Pick JONARD P/N DESCRIPTION TK-AT5 Alignment Tool Kit 134 Marbledale Road, Tuckahoe, NY 10707 ORANGE STICKS Static free double ended economical tool made of birch wood. Used for cleaning electrical components and separating contact points, fine wires and other delicate components. 3/16" diameter x 7" long. The S-389 has one end tapered to a point and the other end to a flat screwdriver type tip. The S-389M has both ends tapered with a flat screwdriver type tip. JONARD P/N S-389/10 S-389/100 S-389M/10 S-389M/100 DESCRIPTION Orange Sticks Point & Flat end Pk. of 10 Orange Sticks Point & Flat end Pk. of 100 Orange Sticks 2 Flat ends Pk. of 10 Orange Sticks 2 Flat ends Pk. of 100 * www.jonard.com BURNISHERS POCKET TYPE BURNISHERS Adjustment of flexible blade-length and rigidity is possible by varying depth in chuck. Supplied with replaceable blades stored in pen barrel at other end. Plastic barrel and cap made of sturdy plastic for dielectric work. Length 4 1/2", diameter 3/8". Blades are 3/16" Wide x 1 1/2" long. Rods are .020" diameter x 1 1/4" long. JONARD P/N PB-3 PB-3R PB-7 B-3/25 B-3R/25 B-7/25 PB-3, PB-7 & PB-3R DESCRIPTION Pen With 6 Blades .0035" Thick PB-3 plus 6 abrasive rods .020" Pen With 6 Blades, .007" thick Pkg. 25 Replacement Blades for PB-3 (.0035") Pkg. 25 Replacement Rods for PB-3R (.020") Pkg. 25 Replacement Blades for PB-7 (.007") B-3 B-3R B-7 DIAMOND BURNISHERS D-200 Coarse (grit for rapid cleaning), .019" Thick, two diamond faces, green shaft. D-300 Medium (grit for intermediate size contacts), .017" Thick, two diamond faces, red shaft. D-400 Fine (grit for small sensitive contacts), .011" Thick, single diamond face, blue shaft. K-234, Three assorted spatulas in a leather case. JONARD P/N D-200 D-300 D-400 K-234 DESCRIPTION Diamond Burnisher Diamond Burnisher Diamond Burnisher Diamond Burnisher K-234 Coarse Medium Fine Assortment Kit These diamond contact burnishing spatulas consist of uniform abrasive diamond particles, set in a special metal for precise effective cleaning, polishing and burnishing with minimum pressure, so very little metal is removed. Diamond face 1" x 1/4". Total length 6". D-200, D-300, D-400 CONTACT BURNISHERS Plastic insulated handles for working on live contacts. Tools are packaged in a clear plastic vial for protection from grease and moisture. OB-1 JONARD P/N OB-1/3 DESCRIPTION For Fine Contacts. Black handle 3/16" wide, .007" thick. 3" long, Package of 3 OB-1/12 For Fine Contacts. Black handle 3/16" wide, .007" thick. 3" long, Package of 12 OB-2/12 For Extra Sensitive Points. 134wide, Marbledale Tuckahoe, .007" thick.Road, 3" long, Package ofNY 12 10707 Blue handle. 1/4" INDUSTRIES CORP. OB-3/12 For General Purpose Contacts. Red handle. 1/4" wide, .010" thick. 3" long, Package of 12 OB-4/12 For Industrial Use. Green handle. 1/4" wide. .020" thick 3" long, Package of 12 OB-2 OB-3 * www.jonard.com OB-4 Phone: (914) 793-0700 * Fax: (914) 793-4527 * sales@jonard.com INDUSTRIES CORP. 49 FORCE GAUGES TENSION PUSH-PULL GAUGES Jonard force gauges are all ergonomically designed and have become the industry standard for measuring force. Our 3 different lines of force gauges are used by a multitude of industries and these gauges are being used in over 1000 different applications for measuring, calibrating, standardizing, testing and evaluating. Measurement is extremely simple. Just place point of gauge arm perpendicular to the force to be measured. Reading can be taken in both directions - clockwise and counter-clockwise. Gauges offer extreme precision and durability. The measuring springs are made of hard tempered annealed beryllium copper. All gauges equipped with maximum reading pointer. Tolerance .01 (Reading + Maximum Scale Reading.) Small Gauges (Flat Tip, Dial Diameter 1 1/2") JONARD PART NO. GD-1 GD-3 GD-5 GD-10 GD-15 GD-25 GD-30 RANGE IN GRAMS 0-10 4-35 5-50 10-100 15-150 30-250 40-350 GRADUATION IN GRAMS .25 1.00 1.00 2.00 5.00 10.00 10.00 Large Gauges (Round Tip, Dial Diameter 2 1/2") JONARD PART NO. GD-50 GD-100 GD-200 GD-400 RANGE IN GRAMS 60-500 100-1000 200-2000 400-4000 GRADUATION IN GRAMS 20.00 25.00 50.00 100.00 GPP-8 GPP-36 GPP-72 GPP-15 ECONOMY PUSH-PULL TENSION GAUGES These high impact polystyrene cased instruments accurately measure push pull forces. Gauge is graduated in two scales: grams and ounces. Precision springs. Full scale accuracy is held to 1 graduation. Size: 11/2" wide x 1" deep x 14" long. JONARD P/N GPP-8 GPP-36 GPP-72 GPP-15 50 AVOIRDUPOIS CAPACITY 8 oz. x 0.25 oz 36 oz. x 0.5 oz. 72 oz. x 1 oz. 15 lb. x 4 oz. INDUSTRIES CORP. METRIC CAPACITY 220 g x 5 g 1,020 g x 20 g 2,025 g x 25 g 6,804 x 100 g GPP-5 PUSH-PULL PRECISION TENSION GAUGE Precision, compact tubular-type mechanical force gauge slender shape permits its use in confined areas. Gauge is graduated in two scales: grams and ounces. Precision springs individually are calibrated. Full scale accuracy and permanent calibration is held to 1 graduation. Construction is brass with satin chrome finish. Size: 1/2" diameter x 15" long. JONARD P/N GPP-5 134 Marbledale Road, Tuckahoe, NY 10707 AVOIRDUPOIS CAPACITY 1 lb X 1 oz. METRIC CAPACITY 500 g X 50 g * www.jonard.com KNOC KOUT KIT REMOVE PANEL KNOCKOUTS WITHOUT CUTTING HOLES IN THE DRYWALL (For use on electrical, security, alarm, and datacom panels) After removing the panel cover place the panel buddy on the edge of the panel in front of knockout to be removed. Next insert the modified screwdriver through the hole and between the drywall under the knockout. PATENT PENDING Push to loosen the knockout. JONARD P/N WBK-100 STEP 1 STEP 2 STEP 3 Description Knockout Kit Using the screwdriver, remove the panel knockout. WARNING: Do not use near live circuits. Intended for use by licensed professionals. STEP 4 LIFETIME WARRANTY This product is warranted to be free from defects in materials and workmanship for the normal life of the product. For complete details visit: www.jonard.com Phone: (914) 793-0700 * Fax: (914) 793-4527 * sales@jonard.com INDUSTRIES CORP. 51 Div. of Jonard Industries Tools for Telecom, Fiber Optics, CATV, Wireless and Electronics Industries Installation * Maintenance * Repair 134 Marbledale Road * Tuckahoe, New York 10707 Phone: (914) 793-0700 * Fax: (914) 793-4527 sales@jonard.com * www.jonard.com