Volume 11—Vehicle and Commercial Controls CA08100013E—November 2012 www.eaton.com V11-T4-1
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Toggle Switches
Military
Illuminated AC Rated
General Purpose AC/DC Rated
X Series Toggles
4.1 Introduction
Product Selection Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V11-T4-2
4.2 Military Purpose Toggles
Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V11-T4-3
Technical Data and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . V11-T4-6
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V11-T4-7
4.3 Illuminated AC Rated Toggles
Catalog Number Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V11-T4-9
Technical Data and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . V11-T4-10
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V11-T4-10
4.4 General Purpose Toggles—AC Rated
Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V11-T4-12
Technical Data and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . V11-T4-16
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V11-T4-16
4.5 General Purpose Toggles—AC/DC Rated
Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V11-T4-20
Technical Data and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . V11-T4-21
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V11-T4-21
4.6 X Series Toggles
Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V11-T4-24
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V11-T4-25
Technical Data and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . V11-T4-25
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V11-T4-26
4.7 Heavy Duty Hesitation Switches
Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V11-T4-27
Technical Data and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . V11-T4-29
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V11-T4-29
4.8 Accessories
Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V11-T4-31
Decorator Facenuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V11-T4-33
Panel Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V11-T4-33
Replacement Terminal Screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V11-T4-33
Indicating Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V11-T4-34
4.9 Technical Data
Circuit Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V11-T4-35
V11-T4-2 Volume 11—Vehicle and Commercial Controls CA08100013E—November 2012 www.eaton.com
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4.1
Tog g l e Sw itc h e s
Introduction
Toggle Switches
Contents
Description
Military Purpose Toggles . . . . . . . . . . . . . . . . . . . . V11-T4-3
Illuminated AC Rated Toggles . . . . . . . . . . . . . . . . V11-T4-9
General Purpose Toggles—AC Rated. . . . . . . . . . . V11-T4-11
General Purpose Toggles—AC/DC Rated. . . . . . . . V11-T4-20
X Series Toggles . . . . . . . . . . . . . . . . . . . . . . . . . . V11-T4-24
Heavy Duty Hesitation Switches . . . . . . . . . . . . . . V11-T4-27
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V11-T4-31
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . V11-T4-35
Product Selection Guide
Toggle Switches
Military Purpose Toggles Illuminated AC Rated Switches
General Purpose Toggles—
AC Rated
Product Selection Page V11-T4-3 Page V11-T4-9 Page V11-T4-20
Circuit Diagram Page V11-T4-35 — Page V11-T4-35
Product Description Eaton’s military purpose switches
are designed to meet the
requirements of MIL-S-83731
These illuminated switches
are available only in single-pole
circuitry. A two-pole base is utilized
with single-pole housing the lamp.
These AC rated toggle switches offer
the widest selection of features and the
design flexibility to meet a variety of
applications.
General Purpose Toggles—
AC/DC Rated X Series Toggles Heavy Duty Hesitation Switches
Product Selection Page V11-T4-20 Page V11-T4-24 Page V11-T4-27
Circuit Diagram Page V11-T4-35 — Page V11-T4-35
Product Description This line of switches employs a quick-
make/quick-break contact mechanism.
These switches are especially suited for
use in small motor applications.
Eaton’s new, competitively priced, AC
rated X Series toggles offer a standard
high rating for both single- and two-pole
applications.
The most common application
for this switch is to help prevent
motor damage resulting from
the high current generation by
counter EMF of the armature at the
time of reversing.
Volume 11—Vehicle and Commercial Controls CA08100013E—November 2012 www.eaton.com V11-T4-3
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4.2
Tog gle Sw i t c h e s
Military Purpose Toggles
Military Purpose Toggles
Contents
Description Page
Military Purpose Toggles
Technical Data and Specifications . . . . . . . . . . V11-T4-6
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . V11-T4-7
Product Description
Eaton’s military purpose
switches are designed to
meet the requirements of
MIL-S-83731. Sealed
Switches have a silicone
rubber lever seal assembled
between the lever and the
bushing to resist the entrance
of contaminants such as
dust, sand or water into the
contact structure.
The switch mechanisms are
completely enclosed to resist
the entrance of contaminants
into the switch. All metal
parts are plated to resist
corrosion. The heavy duty
switches are offered in both
standard toggle lever and
lever lock versions. Circuit
designations are stamped on
the side of each switch.
Standards and
Certifications
●MIL-S-83731
Product Selection
AC/DC Rated (Medium Duty) MIL-S-83731
Current Ratings
Circuit with Toggle in …
Base
Circuit
See
Page V11-T4-35
Dimension
“A”
Inches (mm)
Dimension
“B”
Inches (mm)
Military
Solder Lug Terminals
Current
Ratings
UP
Position
CENTER
Position
DOWN
Position
(Keyway)
Poles
and
Throw
MIL-S-83731
with Sealed
Lever
Catalog
Number
Single-Pole
See A
below
1PST ON
ON
OFF
NONE
NONE
NONE
OFF
MOM. OFF
MOM. ON
A — 0.906 (23.01) MS25098-22
MS25098-29
MS25098-30
8261K22
8261K29
8261K30
See A
below
1PDT ON
ON
NONE
NONE
ON
MOM. ON
B 0.937 (23.80) — MS25098-23
MS25098-26
8261K23
8261K26
Tw o - Po l e
See B
below
2PST ON
ON
OFF
NONE
NONE
NONE
OFF
MOM. OFF
MOM. ON
C — 0.906 (23.01) MS25100-22
MS25100-29
MS25100-30
8262K22
8262K29
8262K30
See C
below
2PDT ON
ON
NONE
NONE
ON
MOM. ON
D 0.937 (23.80) — MS25100-23
MS25100-26
8262K23
8262K26
Part Number
Current Capacity in Amperes
per Pole = 125 Vac, 60 Hz
Resistive
Load
Inductive
Load
A
B
C
AII MS25098
MS25100-22, 29, 30
MS25100-23, 26
3.0
3.0
1.0
1.5
1.5
1.0
V11-T4-4 Volume 11—Vehicle and Commercial Controls CA08100013E—November 2012 www.eaton.com
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4.2
Tog g l e Sw itc h e s
Military Purpose Toggles
AC Rated (Heavy Duty) MIL-S-83731 with Lever Seal
Current Ratings
Notes
1 Across terminals 2-3 and 5-6.
2 Across terminals 1-2 and 5-6.
3 Across terminals 2-3 and 4-5.
4 Across terminals 1-2 and 4-5.
5 For “INDEPENDENT ON-ON-ON” circuit arrangement, see Page V11-T4-35.
Circuit with Toggle in … Screw Terminals
with Sealed Lever
Current
Ratings
UP
Position
CENTER
Position
DOWN
Position
(Keyway)
Base
Circuit
See Page
V11-T4-35
Bushing
Length
“A”
Inches (mm)
Lever
Length
“B”
Inches (mm)
Poles
and
Throw
MS Part
Number
Catalog
Number
Single-Pole
See A
below
See B
below
1PST ON
ON
ON
ON
NONE
OFF
NONE
OFF
NONE
MOM. OFF
OFF
NONE
OFF
NONE
MOM. OFF
NONE
MOM. ON
MOM. ON
A 0.468 (11.89) 0.687 (17.45) MS35058-22
MS35058-24
MS35058-29
MS35058-25
MS35058-28
MS35058-30
8801K22
8801K23
8813K17
8813K18
8811K18
8811K17
See A
below
See B
below
1PDT ON
ON
ON
MOM. ON
ON
OFF
NONE
NONE
OFF
OFF
ON
ON
MOM. ON
MOM. ON
MOM. ON
B 0.468 (11.89) 0.687 (17.45) MS35058-21
MS35058-23
MS35058-26
MS35058-27
MS35058-31
8800K16
8810K15
8804K13
8812K14
8809K16
Tw o - Po l e
See C
below
See D
below
2PST ON
ON
ON
ON
NONE
OFF
NONE
OFF
NONE
MOM. OFF
OFF
NONE
OFF
NONE
MOM. OFF
NONE
MOM. ON
MOM. ON
C 0.468 (11.89) 0.687 (17.45) MS35059-22
MS35059-24
MS35059-29
MS35059-25
MS35059-28
MS35059-30
8822K20
8822K21
8828K13
8828K12
8826K14
8826K15
See C
below
See D
below
2PDT ON
ON
ON
MOM. ON
ON
OFF
NONE
NONE
OFF
OFF
ON
ON
MOM. ON
MOM. ON
MOM. ON
D 0.468 (11.89) 0.687 (17.45) MS35059-21
MS35059-23
MS35059-26
MS35059-27
MS35059-31
8820K16
8824K14
8830K13
8834K5
8832K6
See E
below
1P3T
in a
2P base
ON 1
ON 1
MOM. ON 1
ON 1
ON 1
MOM. ON 1
ON 2
ON 2
ON 2
ON 3
ON 3
ON 3
ON 4
MOM. ON 4
MOM. ON 4
ON 4
MOM. ON 4
MOM. ON 4
See
Page V11-T4-35
0.468 (11.89) 0.687 (17.45) MS25201-4
MS25201-5
MS25201-6
MS25201-7
MS25201-8
MS25201-9
8860K4
8860K5
8860K6
8860K7 5
8860K8 5
8860K9 5
Four-Pole
See F
below
See G
below
4PST ON
ON
ON
NONE
OFF
NONE
OFF
MOM. OFF
OFF
NONE
OFF
NONE
NONE
MOM. ON
MOM. ON
E 0.468 (11.89) 0.687 (17.45) —
MS25068-24
MS25068-25
MS25068-28
—
7660K12
7660K13
7668K7
7666K9
7666K6
See F
below
See G
below
4PDT ON
ON
ON
MOM. ON
ON
OFF
NONE
NONE
OFF
OFF
ON
ON
MOM. ON
MOM. ON
MOM. ON
F 0.468 (11.89) 0.687 (17.45) MS25068-21
MS25068-23
MS25068-26
MS25068-27
MS25068-31
7662K7
7664K5
7674K5
7672K5
7670K6
Switch
Type of
Operation
Current Capacity in Amperes per Pole
28 Vdc 115 Vac, 60 Hz 115 Vac, 400 Hz
Lamp
Load
Resistive
Load
Inductive
Load
Lamp
Load
Resistive
Load
Inductive
Load
Lamp
Load
Resistive
Load
Inductive
Load
A
B
C
D
E
F
G
MS35058
MS35058
MS35059
MS35059
MS25201
MS25068
MS25068
Maintained
Momentary
Maintained
Momentary
ON-ON-ON
Maintained
Momentary
7
5
7
5
5
5
4
25
20
20
18
18
20
18
15
10
15
10
10
12
10
—
—
—
—
2
—
—
10
10
20
11
11
—
—
10
7
—
—
8
—
—
3
—
4
—
2
4
2
10
—
20
—
11
20
11
10
—
15
—
8
15
5
Volume 11—Vehicle and Commercial Controls CA08100013E—November 2012 www.eaton.com V11-T4-5
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4.2
Tog gle Sw i t c h e s
Military Purpose Toggles
AC Rated (Heavy Duty) MIL-S-83731 Lever Lock with Lever Seal
Indicates direction against which lever is locked.
Current Ratings
Note
1 See illustrations below for lever lock bushing styles.
Lever Lock Bushing Styles
These illustrations are for pictoral representation only—keyway on right-hand side.
Circuit with Toggle in … Screw Terminals
with Sealed Lever
Current
Ratings
UP
Position
CENTER
Position
DOWN
Position
(Keyway)
Base
Circuit
See
Page V11-T4-35
Lever
Lock
Bushing
Style 1
Bushing
Length “A”
Inches (mm)
Lever Lock
Length “B”
Inches (mm)
Poles
and
Throw
MS Part
Number
Catalog
Number
Single-Pole
See A
below
1PST ON
ON
ON
NONE
NONE
OFF
OFF
OFF
NONE
A3
4
5
0.562 (14.27) 1.000 (25.40) MS25125-C2
MS25125-E2
MS25125-J4
8857K47
8857K48
8857K49
See A
below
1PDT ON
ON
ON
OFF
NONE
NONE
ON
ON
ON
B2
3
4
0.562 (14.27) 1.000 (25.40) MS25125-B1
MS25125-C3
MS25125-E3
8857K40
8857K45
8857K44
Tw o - Po l e
See B
below
2PDT ON
ON
ON
OFF
OFF
NONE
ON
ON
ON
C1
2
4
0.562 (14.27) 1.000 (25.40) MS25126-A1
MS25126-B1
MS25126-E3
8858K39
8858K40
8858K44
Four-Pole
See C
below
4PDT ON NONE ON F 4 0.562 (14.27) 1.000 (25.40) MS25127-E3 8859K44
Switch
Type of
Operation
Current Capacity in Amperes per Pole
28 Vdc 115 Vac, 60 Hz 115 Vac, 400 Hz
Lamp
Load
Resistive
Load
Inductive
Load
Lamp
Load
Resistive
Load
Inductive
Load
Lamp
Load
Resistive
Load
Inductive
Load
A
B
C
MS25125
MS25126
MS25127
Maintained
Maintained
Maintained
5
7
5
20
20
20
15
15
15
—
—
—
—
—
—
—
—
—
3
4
4
10
20
20
10
15
15
Locked in Three
Positions
Style 1 Style 2 Style 3 Style 4 Style 5
Locked in
Center Positions
Locked in
Keyway Side
Locked out of
Center Position
Locked in Center
and Side Opposite
Keyway
V11-T4-6 Volume 11—Vehicle and Commercial Controls CA08100013E—November 2012 www.eaton.com
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4.2
Tog g l e Sw itc h e s
Military Purpose Toggles
AC Rated (Heavy Duty) Military with Unsealed Lever
Current Ratings
Technical Data and Specifications
Military Purpose Switches
Circuit with Toggle in …
Base
Circuit
See
Page V11-T4-35
Bushing
Length
“A”
Inches (mm)
Lever
Length
“B”
Inches (mm)
Solder Lug
Terminals
Catalog
Number
Screw
Terminals
Catalog
Number
Current
Ratings
UP
Position
CENTER
Position
DOWN
Position
(Keyway)
Poles
and
Throw
Single-Pole
See A below
See B below
1PST ON
ON
OFF
NONE
NONE
NONE
OFF
MOM. OFF
MOM. ON
A 0.468 (11.89) 0.688 (17.45) 7300K38
7304K38
7303K38
7300K36
7304K36
7303K36
See A below
See B below
1PDT ON
ON
ON
MOM. ON
ON
OFF
NONE
NONE
OFF
OFF
ON
ON
MOM. ON
MOM. ON
MOM. ON
B 0.468 (11.89) 0.688 (17.45) 7301K38
7302K38
7307K38
7306K38
7305K38
7301K36
7302K36
7307K36
7306K36
7305K36
Tw o - Po l e
See C below
See D below
2PST ON
ON
OFF
NONE
NONE
NONE
OFF
MOM. OFF
MOM. ON
C 0.468 (11.89) 0.688 (17.45) 7310K38
7314K38
7313K38
7310K36
7314K36
7313K36
See C below
See D below
2PDT ON
ON
ON
MOM. ON
ON
OFF
NONE
NONE
OFF
OFF
ON
ON
MOM. ON
MOM. ON
MOM. ON
D 0.468 (11.89) 0.688 (17.45) 7311K38
7312K38
7317K38
7316K38
7315K38
7311K36
7312K36
7317K36
7316K36
7315K36
Type of
Operation
Current Capacity in Amperes per Pole
30 Vdc 125 Vac, 60 Hz 250 Vac, 60 Hz
Lamp
Load
Resistive
Load
Inductive
Load
Resistive
Load
Inductive
Load Horsepower
Resistive
Load
Inductive
Load Horsepower
Single-Pole
A
B
Maintained
Momentary
5
4
20
15
15
10
15
15
—
—
—
—
6
6
—
—
—
—
Tw o - Po l e
C
D
Maintained
Momentary
7
5
30
20
15
10
25
15
—
—
—
—
9
6
—
—
—
—
Description Specification
Ratings See Product Selection tables
Circuits 1PST, 1PDT, 2PST, 2PDT, 1P3T (ON-ON-ON), 4PST and 4PDT; maintained and momentary action
Contact action Heavy duty—Slow-make/slow-break butt contact
Medium duty—Quick-make/quick-break, wiping action
Contact material Heavy duty:
Movable—silver-plated copper with fine or coin silver contact face button
Stationary—copper with fine or coin silver contact face button
Medium duty:
Movable—copper silver-plated
Stationary—bronze silver-plated
Terminal types Heavy duty MIL-S-83731 types:
Screw terminals—brass designed to accept #6-32 x 6.35 mm (0.250 in) pan head (Catalog Number 11-1893) screws and Si bronze #6 helical lockwasher (Catalog Number
16-1096). Furnished unassembled. Terminal screws are tin dipped to facilitate soldering if required
Heavy duty JAN-S-23 types:
Screw terminals—brass designed to accept #6-32 x 4.78 mm (0.188 in) binding head (Catalog Number 811-2) screws. Furnished unassembled
Solder lug terminals—tintillate plated brass
Medium duty MIL-S-83731 types:
Solder lugs—brass silver-plated furnished with 0.094 in (2.39 mm) dia. hole
Base material Thermoset molding material
Mounting means Threaded bushing—0.468 in (11.89 mm) dia., 32 threads/inch
Keyway—0.068 x 0.035 in (1.73 x 0.89 mm) deep; provides anti-rotation feature
Hardware supplied:
MIL-S-83731 types— 2 hexagon facenuts (Catalog Number 15-966-6), 1 locking ring (Catalog Number 29-761) and 1 internal tooth lockwasher (Catalog Number 16-886).
Furnished unassembled
JAN-S-23 types—2 hexagon facenuts (Catalog Number 15-966-6). Furnished unassembled
Dielectric 1000V minimum
Operating temperature
range
0° to 150°F (–17.8° to 65.6°C)
Volume 11—Vehicle and Commercial Controls CA08100013E—November 2012 www.eaton.com V11-T4-7
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Tog gle Sw i t c h e s
Military Purpose Toggles
Dimensions
Approximate Dimensions in Inches (mm)
AC/DC Rated (Medium Duty) MIL-83731 Switches
1PDT Maintained Action (Solder Lug) 2PDT Maintained Action (Solder Lug)
AC Rated (Heavy Duty) MIL-83731 Switches with Lever Seal
Single-Pole Maintained and Momentary Action
Two-Pole Momentary Action and 3 ON Circuits
Two-Pole Maintained Action
Four-Pole Maintained and Momentary Action
15/32−32NS−2A
0.687
(17.45)
0.680
(17.27)
0.070
(1.78)
1.250
(31.75)
0.080 (2.03) Dia. End Terminal
0.041
(1.01)
123
(Ref.)
0.090 (2.29) Dia. Center Terminal
0.468
(11.89)
Dim. A
0.937
(23.80)
Dim. B
0.906
(23.01)
14˚
14˚
123(Ref.)
456(Ref.)
15/32−32NS−2A
0.687
(17.45)
0.680
(17.27)
0.070
(1.78)
1.250
(31.75)
0.080 (2.03) Dia. End Terminal
0.041
(1.01)
0.090 (2.29) Dia. Center Terminal
0.468
(11.89)
Dim. A
0.937
(23.80)
Dim. B
0.906
(23.01)
14˚
14˚
15/32-32 Thds.
#6-32 x 0.180 (4.57)
Long Pan Head Screws
A
B
1.040
(26.42)
1.12 0
(28.45)
0.620
(15.75)
Keyway
0.030 (0.76) Deep
0.060 (1.52) Wide
0.750
(19.05)
1.310
(33.27)
15/32−32 Thds.
1.200
(30.48)
#6−32 x 0.250 (6.35)
Pan Head Screws
B
A
Keyway
0.030 (0.76) Deep
0.060 (1.52) Wide
15/32-32 Thds.
#6-32 x 0.250 (6.35)
Long Pan Head Screws
A
B
1.060
(26.92)
1.310
(33.27)
0.750
(19.05)
Keyway
0.030 (0.76) Deep
0.060 (1.52) Wide
1.430
(36.32)
1.320
(33.53)
15/32−32 Thds.
1.250
(31.75)
#6−32 x 0.250 (6.35)
Long Pan Head Screws
B
A
Keyway
0.030 (0.76) Deep
0.060 (1.52) Wide
V11-T4-8 Volume 11—Vehicle and Commercial Controls CA08100013E—November 2012 www.eaton.com
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Tog g l e Sw itc h e s
Military Purpose Toggles
Approximate Dimensions in Inches (mm)
AC Rated (Heavy Duty) MIL-83731 Lever Lock Switches
with Lever Seal
Single-Pole
Tw o - P o l e
Four-Pole
AC Rated (Heavy Duty)
1PDT Maintained Action
2PDT Maintained Action
2PDT Momentary Action
15/32-32 Thds.
#6-32 Screws
A
B
1.12 0
(28.45)
1.140
(28.96)
0.620
(15.75)
Keyway
0.030 (0.76) Deep
0.060 (1.52) Wide
15/32-32 Thds.
#6-32 Screws
A
B
1.250
(31.75)
1.310
(33.27)
0.900
(22.86)
Keyway
0.030 (0.76) Deep
0.060 (1.52) Wide
15/32-32 Thds.
#6-32 Screws
A
B
1.310
(33.27)
1.310
(33.27)
1.590
(40.39)
Keyway
0.030 (0.76) Deep
0.060 (1.52) Wide
15/32-32 Thds.
B
A
1.120
(28.45)
15/32
Dia.
1.040
(26.42)
0.620
(15.75)
28˚
14˚
60˚
Keyway
0.030−0.040 D x 0.060−0.070 W
(0.76−1.02 D x 1.52−1.78 W)
#6-32 x 0.180 (4.57)
Long Binding Head Screw
0.180 (4.57)
B
A
0.270 (6.86)
0.040
(1.02)
0.760
(19.30)
0.030
(0.76)
Ref.
0.750
(19.05)
28˚
14˚
Keyway
0.030−0.040 D x 0.060−0.070 W
(0.76−1.02 D x 1.52−1.78 W)
0.300
(7.62)
B
A
0.910
(23.11)
0.030
(0.76)
Ref.
0.750
(19.05)
0.800
(20.32)
36˚
18˚
Keyway
0.030−0.040 D x 0.060−0.070 W
(0.76−1.02 D x 1.52−1.78 W)
Volume 11—Vehicle and Commercial Controls CA08100013E—November 2012 www.eaton.com V11-T4-9
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4.3
Tog gle Sw i t c h e s
Illuminated AC Rated Toggles
Illuminated AC Rated Toggles
Contents
Description Page
Illuminated AC Rated Switches
Technical Data and Specifications . . . . . . . . . . V11-T4-10
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . V11-T4-10
Product Description
These illuminated toggles
are available only in single-
pole circuitry. A two-pole
base is utilized with single-
pole housing the lamp. On
single-throw circuits, the
lamp is wired to operate in
conjunction with the switch.
On double-throw circuits, the
lamp is independent of the
switch. On the sealed
versions, a silicone rubber
seal is fitted to the paddle
lever to provide a moisture-
and dust-resistant seal
between the lever and
bushing.
Catalog Number Selection
How To Order—Illuminated AC Rated Toggles
7 0 7 1 K 2 1
Rating
Poles
and
Throw
Circuit with Toggle in …
Base
Catalog
Number
Circuit
Number
See
Page
V11-T4-35
UP
Position
CENTER
Position
DOWN
Position
(Keyway)
Standard
15A, 125 Vac
10A, 250 Vac
3/4 hp, 250 Vac
1PST ON NONE OFF 7071K21 G
Sealed
15A, 125 Vac
10A, 250 Vac
3/4 hp, 250 Vac
1PST ON NONE OFF 7073K21 G
1PDT ON
MOM. ON
OFF
OFF
ON
MOM. ON
7073K20
7073K25
H
Example:
Lever Color
G = Green
T =Red
A = Amber
Code letters and/or numbers—
add to base circuit number.
Terminal Type
52 = 0.250 in spade
G 1 5 2
Bulb Voltage
1 = 14V
V11-T4-10 Volume 11—Vehicle and Commercial Controls CA08100013E—November 2012 www.eaton.com
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4.3
Tog g l e Sw itc h e s
Illuminated AC Rated Toggles
Technical Data and Specifications
Illuminated AC Rated Toggles
Dimensions
Approximate Dimensions in Inches (mm)
Illuminated
Description Specification
Ratings See Catalog Number Selection
Circuits 1PST and 1PDT; maintained and momentary action
Contact material Movable—silver-plated copper
Stationary—silver-plated copper
Terminal types Spade—brass
Base material Colored thermoplastic paddle lever
28˚
0.270
(6.86)
0.650
(16.51)
0.910
(23.11) 1.430
(36.32)
1.310
(33.27)
0.750
(19.05)
0.030 (0.76)
0.040 (1.02)
0.070 (1.78)
0.080 (2.03)
Deep x
0.440 (11.18)
“A” Dim.
Keyway
0.070 (1.78)
0.210 (5.33) Dia.
0.470
(11.94)
0.030 (0.76) Ref.
0.030 (0.76)
1.310 (33.27)
0.250 (6.35)
A
14˚
Wide
Quick Connect
Type
Volume 11—Vehicle and Commercial Controls CA08100013E—November 2012 www.eaton.com V11-T4-11
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Tog gle Sw i t c h e s
General Purpose Toggles—AC Rated
General Purpose Toggles
Contents
Description Page
General Purpose Toggles—AC Rated
Product Selection . . . . . . . . . . . . . . . . . . . . . . V11-T4-12
Technical Data and Specifications . . . . . . . . . . V11-T4-16
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . V11-T4-16
Product Description
These AC rated toggle
switches offer the widest
selection of features and the
design flexibility to meet a
variety of applications.
Features
The optional features shown
below may not be available
on all toggle models. Contact
your local Eaton Sales
Representative.
7500, 7600, 7700 and 7900
Series
●3-independent ON Circuit
(2PDT or 4PDT only, see
Page V11-T4-14)
●Short (11/32 in) bushing
●Tall (15/32 in) bushing
●White nylon designer
lever, see Dimensions
on Page V11-T4-16
●Black nylon designer
lever, see Dimensions
on Page V11-T4-16
●Hardware—
furnished assembled
●Reversing jumpers (not for
use with 3-independent
ON circuit)
●Short (15/32 in) bat lever
●Tall (11/16 in) bat lever
(not available with short
bushing)
●Rotate keyway 180°
●Lever seal
●Omit one pole (2P, 3P,
4P only. Not for use
with 3-independent
ON circuit)
7800 Series Only
●3-independent ON circuit
(2PDT or 4PDT only, see
Page V11-T4-14)
●Hardware—
furnished assembled
●Reversing jumpers (Not for
use with 3-independent
ON circuit)
●Rotate keyway 180°
●Silicone lever seal
(1P and 2P only)
●Omit one pole (2P, 3P,
4P only. Not for use
with 3-independent
ON circuit)
Options
Combi-Term Option
This is an extension of our AC
rated general purpose toggle
switch. The “Combi-Term”
design allows the user the
option of screw terminals,
0.25 in quick connects or
solder termination all on the
same switch. The special
clips and screws are provided
in a poly bag with the switch.
Circuits
●1PST, 1PDT, 2PST, 2PDT,
3PST, 3PDT, 4PST and
4PDT
●Maintained and
momentary
Standards and
Certifications
●UL® Recognized
●CSA® Certified
(except as noted)
●RoHS Compliant 1
Note
1Visit www.eaton.com/vcbu for
the most up-to-date list of verified
part numbers.
V11-T4-12 Volume 11—Vehicle and Commercial Controls CA08100013E—November 2012 www.eaton.com
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Tog g l e Sw itc h e s
General Purpose Toggles—AC Rated
Product Selection
AC Rated Toggle Switches—Single-Pole
Notes
1 Also 4.2A L at 125 Vac rating.
2 Single-pole switch in two-pole base.
Rating
Poles
and
Throw
Circuit with Toggle in …
Base
Circuit
See Page
V11-T4-35
Bushing
Length “A”
Inches (mm)
Lever
Length “B”
Inches (mm)
Catalog Number
UP
Position
CENTER
Position
DOWN
Position
(Keyway)
Solder
Lugs
Screw
Terminals
0.250 in
Spade
Terminals
6A, 125 Vac
3A, 250 Vac
1PST ON NONE OFF A 0.344 (8.74)
0.469 (11.91)
0.563 (14.30)
0.563 (14.30)
7580K7
7580K6
7580K5
7580K4
7580K9
7580K8
1PDT ON OFF ON B 0.469 (11.91) 0.563 (14.30) 7581K6 7581K4 7581K8
1PDT ON NONE ON B 0.469 (11.91) 0.563 (14.30) 7582K6 7582K4 7582K8
1PDT ON
MOM. ON
NONE
OFF
MOM. ON
MOM. ON
B 0.469 (11.91) 0.563 (14.30) 7585K6
7587K6
7585K4
7587K4
7585K8
7587K8
10A, 250 Vac
1/2 hp, 250 Vac
1PST OFF NONE MOM. ON A 0.469 (11.91) 0.563 (14.30) 7506K3 7506K4 7506K6
1PST OFF NONE MOM. ON A 0.469 (11.91) 0.688 (17.48) 7506K38 7506K36 7506K40
1PDT MOM. ON
ON
OFF
NONE
MOM. ON
MOM. ON
B 0.469 (11.91) 0.563 (14.30) 7509K4
7510K6
7509K5
7510K7
7509K7
7510K9
1PDT ON
MOM. ON
OFF
OFF
MOM. ON
MOM. ON
B 0.469 (11.91) 0.688 (17.48) 7508K38
7509K38
7508K36
7509K36
7508K40
7509K40
15A, 125 Vac
10A, 250 Vac
3/4 hp, 250 Vac
1/2 hp, 125V Vac
1PST ON NONE OFF A 0.344 (8.74)
0.469 (11.91)
0.563 (14.30)
0.563 (14.30)
7501K12
7501K13
7500K13 1
7500K14 1
7501K14
7501K15
15A, 125 Vac
10A, 250 Vac
1/2 hp, 125 Vac
3/4 hp, 250 Vac
1PDT ON OFF ON B 0.469 (11.91) 0.563 (14.30) 7503K13 17502K13 7503K15
1PDT ON NONE ON B 0.469 (11.91) 0.563 (14.30) 7505K4 7504K4
17505K6
20A, 125 Vac
10A, 250 Vac
1/2 hp, 125 Vac
3/4 hp, 250 Vac
1PST ON NONE OFF A 0.469 (11.91) 0.688 (17.48) 7546K38 7546K36 7546K40
30A, 125 Vac
25A, 250 Vac 2
1PST ON NONE OFF A 0.344 (8.74) 0.563 (14.30) — 7576K2 —
Volume 11—Vehicle and Commercial Controls CA08100013E—November 2012 www.eaton.com V11-T4-13
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Tog gle Sw i t c h e s
General Purpose Toggles—AC Rated
AC Rated Toggle Switches—Two-Pole
Notes
1 Also 1/2 hp at 125–250 Vac Rating.
2 Not CSA Certified.
3 Also 7.5A, 277 Vac, 3/4 hp, 120–240–277 Vac.
Rating
Poles
and
Throw
Circuit with Toggle in …
Base
Circuit
See Page
V11-T4-35
Bushing
Length “A”
Inches (mm)
Lever
Length “B”
Inches (mm)
Catalog Number
UP
Position
CENTER
Position
DOWN
Position
(Keyway)
Solder
Lugs
Screw
Terminals
0.250 in
Spade
Terminals
Combi-
Term
6A, 125 Vac
3A, 250 Vac
2A, 277 Vac
2.5A, L at 125 Vac
2PST ON NONE OFF C 0.469 (11.91) 0.563 (14.30) 7590K6 7590K4 7590K8 —
6A, 125 Vac
3A, 250 Vac
2.5A, L at 125 Vac
2PDT ON OFF ON D 0.469 (11.91) 0.563 (14.30) 7591K6 7591K4 7591K8 —
2PDT ON NONE ON D 0.469 (11.91) 0.563 (14.30) 7592K6 7592K4 7592K8 —
6A, 125 Vac
3A, 250 Vac
2PDT MOM. ON OFF MOM. ON D 0.469 (11.91) 0.563 (14.30) 7597K6 7597K4 7597K8 —
2PDT ON ON OFF 7530 0.469 (11.91) 0.563 (14.30) 7530K1 7530K3 7530K2 —
10A 250 Vac,
15A 125 Vac, 1/4 hp
125–250 Vac
2PDT ON ON ON 7555 0.469 (11.91) 0.563 (14.30) 7555K12 7555K11 7555K13 —
15A, 125 Vac
10A, 250 Vac
3/4 hp, 250 Vac
1/2 hp, 125 Vac
2PST ON NONE OFF C 0.344 (8.74)
0.469 (11.91)
0.563 (14.30)
0.563 (14.30)
7561K5
7561K4
7560K6
7560K5
7561K7
7561K6
—
15A, 125 Vac
10A, 250 Vac
3/4 hp, 125–250 Vac
2PDT ON OFF ON D 0.344 (8.74)
0.469 (11.91)
0.563 (14.30)
0.563 (14.30)
7563K5
7563K4
7562K5
7562K4
7563K7
7563K6
—
15A, 125 Vac
10A, 250 Vac
3/4 hp, 250 Vac
2PDT ON NONE ON D 0.469 (11.91) 0.563 (14.30) 7565K5 7564K6 7565K7 —
15A, 125 Vac
10A, 250 Vac
1/2 hp, 250 Vac
2PST OFF NONE MOM. ON C 0.469 (11.91) 0.563 (14.30) 7566K4 7566K5 7566K7 —
2PDT ON
MOM. ON
ON
OFF
OFF
NONE
MOM. ON
MOM. ON
MOM. ON
D 0.469 (11.91) 0.563 (14.30) 7568K3 1
7569K1
7570K4
7568K2 1
7569K2
7570K5
7568K4 1
7569K3
7570K7
—
—
—
2PDT MOM. ON OFF MOM. ON D 0.469 (11.91) 0.688 (17.48) 7569K38 7569K36 7569K40 —
20A, 125 Vac
10A, 250 Vac
3/4 hp, 250 Vac
1/2 hp, 125 Vac
2PST ON NONE OFF C 0.469 (11.91) 0.688 (17.48) 7630K38 7630K36 7630K40 —
2PDT ON NONE ON D 0.469 (11.91) 0.688 (17.48) 7632K38 7632K36 7632K40 —
Section A
10A 250 Vac;
15A 125 Vac,
3/4 hp 250 Vac,
4.2A L 125 Vac;
Section B
10A 250 Vac,
15A 125 Vac,
1/4 hp 250 Vac
2PDT OFF 1 ON 2 ON 7571 0.469 (11.91) 0.563 (14.30) 7571K2 7571K4 7571K6 —
20A, 125 Vac
10A, 250 Vac
1 hp, 120–240 Vac
2PST ON NONE OFF C 0.469 (11.91) 0.688 (17.48) 7803K11 7803K31 7803K21 27803K41
2PDT ON
ON
MOM. ON
OFF
NONE
OFF
ON
ON
MOM. ON
D 0.469 (11.91) 0.688 (17.48) 7803K12
7803K13
7803K17 2
7803K32
7803K33
7803K37 2
7803K22 3
7803K23 3
7803K27 2
7803K42
7803K43
7803K47
2
V11-T4-14 Volume 11—Vehicle and Commercial Controls CA08100013E—November 2012 www.eaton.com
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Tog g l e Sw itc h e s
General Purpose Toggles—AC Rated
AC Rated Toggle Switches—Three-Pole
AC Rated Toggle Switches—Four-Pole
Notes
1 Also 1/2 hp at 125–250 Vac Rating.
2 Not CSA Certified.
3 Also 7.5A, 277 Vac, 3/4 hp, 120–240–277 Vac.
4 1 hp at 240–480 Vac single- or two-phase and 240–600 Vac three-phase.
Rating
Poles
and
Throw
Circuit with Toggle in …
Base
Circuit
See Page
V11-T4-35
Bushing
Length “A”
Inches (mm)
Lever
Length “B”
Inches (mm)
Catalog Number
UP
Position
CENTER
Position
DOWN
Position
(Keyway)
Solder
Lugs
Screw
Terminals
0.250 in
Spade
Terminals
Combi-
Term
15A, 125 Vac
10A, 250 Vac
3/4 hp, 250 Vac
1 hp, 3 Ph
125–600 Vac
1 hp, 1 and 2 Ph
125–480 Vac
3PST ON NONE OFF E 0.469 (11.91) 0.688 (17.48) 7700K1 7700K2 7700K3 —
3PDT ON
ON
OFF
NONE
ON
ON
F 0.469 (11.91) 0.688 (17.48) 7701K1
7702K1
7701K2
7702K2
7701K3
7702K3
—
—
15A, 125 Vac
10A, 250 Vac
3/4 hp, 250 Vac
3PDT MOM. ON
MOM. ON
OFF
NONE
ON
ON
F 0.469 (11.91) 0.688 (17.48) 7704K1
7705K1
7704K2
7705K2
7704K3
7705K3
—
—
20A, 125 Vac
10A, 250 Vac
1 hp, 120 Vac
1, 2 and 3 Ph
3PDT ON OFF ON F 0.469 (11.91) 0.688 (17.48) 7804K12
24
7804K32 27804K22 27804K42 2
Rating
Poles
and
Throw
Circuit with Toggle in …
Base
Circuit
See Page
V11-T4-35
Bushing
Length “A”
Inches (mm)
Lever
Length “B”
Inches (mm)
Catalog Number
UP
Position
CENTER
Position
DOWN
Position
(Keyway)
Solder
Lugs
Screw
Terminals
0.250 in
Spade
Terminals
Combi-
Term
15A, 125 Vac
10A, 250 Vac
3/4 hp, 250 Vac
4PST ON NONE OFF E 0.469 (11.91) 0.688 (17.48) 7691K14 7690K8 — —
4PDT ON
ON
OFF
NONE
ON
ON
F 0.469 (11.91) 0.688 (17.48) 7693K2
7695K5
7692K13
7694K4
—
—
—
—
20A, 125 Vac
10A, 250 Vac
3/4 hp, 250 Vac
1/2 hp, 125 Vac
4PST ON NONE OFF E 0.469 (11.91) 0.688 (17.48) 7933K38 7933K36 7933K40 —
4PDT ON
ON
OFF
NONE
ON
ON
F 0.469 (11.91) 0.688 (17.48) 7934K38
7935K38
7934K36
7935K36
7934K40
7935K40
—
—
20A, 125 Vac
10A, 250 Vac
1 hp, 125–240 Vac
2 and 3 Ph
4PDT ON OFF ON F 0.469 (11.91) 0.688 (17.48) 7805K12 27805K32 27805K22 27805K42 2
Volume 11—Vehicle and Commercial Controls CA08100013E—November 2012 www.eaton.com V11-T4-15
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4.4
Tog gle Sw i t c h e s
General Purpose Toggles—AC Rated
AC Rated Sealed 1 Toggle Switches—Single-Pole
AC Rated Sealed 1 Toggle Switches—Two-Pole
AC Rated Special Circuit Toggle Switches—Two-Pole
Notes
1Seal is lever seal only and is dust and splash resistant. Panel seal is available, Part Number 32-341.
2Also 1/2 hp at 125–250 Vac Rating.
Rating
Poles
and
Throw
Circuit with Toggle in …
Base
Circuit
See Page
V11-T4-35
Bushing
Length “A”
Inches (mm)
Lever
Length “B”
Inches (mm)
Catalog Number
UP
Position
CENTER
Position
DOWN
Position
(Keyway)
Solder
Lugs
Screw
Terminals
0.250 in
Spade
Terminals
10A, 250 Vac
1/2 hp, 250 Vac
1PST OFF NONE MOM. ON A 0.469 (11.91) 0.563 (14.30) — 7506K20 7506K21
1PDT MOM. ON
ON
ON
OFF
NONE
OFF
MOM. ON
MOM. ON
MOM. ON
B 0.469 (11.91) 0.563 (14.30) —
—
—
7509K20
7510K20
7508K20
7509K21
7510K21
7508K21
15A, 125 Vac
10A, 250 Vac
3/4 hp, 250 Vac
1/2 hp, 125V–250 Vac
1PST ON NONE OFF A 0.469 (11.91) 0.563 (14.30) 7501K22 7500K20
27501K21
15A, 125 Vac
10A, 250 Vac
1/2 hp, 125 Vac
3/4 hp, 250 Vac
1PDT ON OFF ON B 0.469 (11.91) 0.563 (14.30) — 7502K20 7503K21
1PDT ON NONE ON B 0.469 (11.91) 0.563 (14.30) — 7504K20 27505K21
Rating
Poles
and
Throw
Circuit with Toggle in …
Base
Circuit
See Page
V11-T4-35
Bushing
Length “A”
Inches (mm)
Lever
Length “B”
Inches (mm)
Catalog Number
UP
Position
CENTER
Position
DOWN
Position
(Keyway)
Solder
Lugs
Screw
Terminals
0.250 in
Spade
Terminals
15A, 125 Vac
10A, 250 Vac
3/4 hp, 250 Vac
1/2 hp, 125 Vac
2PST ON NONE OFF C 0.469 (11.91) 0.563 (14.30) — 7560K20 7561K21
15A, 125 Vac
10A, 250 Vac
3/4 hp, 125–250 Vac
2PDT ON OFF ON D 0.469 (11.91) 0.563 (14.30) — 7562K20 7563K21
15A, 125 Vac
10A, 250 Vac
3/4 hp, 250 Vac
2PDT ON NONE ON D 0.469 (11.91) 0.563 (14.30) — 7564K20 7565K21
15A, 125 Vac
10A, 250 Vac
1/2 hp, 250 Vac
2PST OFF NONE MOM. ON C 0.469 (11.91) 0.563 (14.30) — 7566K20 7566K21
2PDT ON
MOM. ON
ON
OFF
OFF
NONE
MOM. ON
MOM. ON
MOM. ON
D 0.469 (11.91) 0.563 (14.30) —
—
—
7568K20 2
7569K20
7570K20
7568K21 2
7569K21
7570K21
Rating
Poles
and
Throw
Circuit with Toggle in …
Base
Circuit
See Page
V11-T4-35
Bushing
Length “A”
Inches (mm)
Lever
Length “B”
Inches (mm)
Catalog Number
UP
Position
CENTER
Position
DOWN
Position
(Keyway)
Solder
Lugs
Screw
Terminals
0.250 in
Spade
Terminals
15A, 125 Vac
10A, 250 Vac
3/4 hp, 125–250 Vac
2PDT 2-3, 5-6 OFF 2-6, 5-3 D 0.469 (11.91) 0.563 (14.30) 7563K24 7562K23 7563K25
15A, 125 Vac
10A, 250 Vac
3/4 hp, 250 Vac
2PDT 2-3, 5-6 NONE 2-6, 5-3 D 0.469 (11.91) 0.563 (14.30) 7565K24 7564K23 7565K25
V11-T4-16 Volume 11—Vehicle and Commercial Controls CA08100013E—November 2012 www.eaton.com
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4.4
Tog g l e Sw itc h e s
General Purpose Toggles—AC Rated
Technical Data and Specifications
General Purpose Toggles—AC Rated
Contact Material
Dimensions
Approximate Dimensions in Inches (mm)
7500, 7600, 7700 and 7900 Series
1PST Maintained and Momentary (Screw Terminals) 1PDT Maintained and Momentary (Spade Terminals)
Description Specification
Ratings See Product Selection tables; Switch ratings at 125 Vac also apply to 28 Vdc
Contact mechanism Slow-make/slow-brake butt contact
Terminal types Screw terminals—brass designed to accept #6-32x 3/16 binding head (Cat. No. 811-2) screws
Furnished unassembled
Solder lug terminals—tintillate-plated brass
Spade terminals—combi-term—brass
Base material Thermoset molding material
Mounting means Threaded bushing—0.468 in (11.89 mm) dia., 32 threads/in
Keyway—0.068 x 0.035 in (1.73 x 0.89 mm) deep, provides anti-rotation feature
Hardware supplied—1 hexagon locknut (Cat. No. 15-192) and 1 bright nickel-plated knurled facenut
(Cat. No. 15-124F1), except 7700–7705, which have bright nickel hexagon facenut (Cat. No. 15-966-2)
Furnished unassembled
Finish Bright nickel-plated toggle lever and bushing
Dielectric withstand 1000V rms minimum
Operating temperature
range
0° to 150°F (–17.8° to 65.6°C)
Ampere Movable Stationary
7500, 7600, 7700 and 7900 Series Switches
3 to 6 Silver-plated copper Silver-plated copper
10 to 20 Silver-plated copper with silver buttons Silver-plated copper with silver buttons
20 to 30 Silver-plated copper with cad oxide buttons Copper with cad oxide buttons
7800 Series Switches
3 to 6 Silver-plated copper Silver-plated copper
10 to 20 Copper with silver buttons Copper with silver buttons
0.469
(11.91)
0.625
(15.87)
0.300
(7.62)
1.218
(30.93)
1.047
(26.59)
A
B
15/32−32 Thd.
0.469 (11.91)
Keyway
0.068−0.075 W x 0.035−0.040 D
(1.72−1.90) W x 0.88−1.02 D)
1.12 5
(28.57)
0.625
(15.87)
0.469
(11.91)
0.440
(11.17)
0.031 (0.78)
Ref.
1.10 0
(27.95)
A
B
15/32−32 Thd.
0.469 (11.91)
Keyway
0.068−0.075 W x 0.035−0.040 D
(1.72−1.90) W x 0.88−1.02 D)
Volume 11—Vehicle and Commercial Controls CA08100013E—November 2012 www.eaton.com V11-T4-17
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4.4
Tog gle Sw i t c h e s
General Purpose Toggles—AC Rated
Approximate Dimensions in Inches (mm)
7500, 7600, 7700 and 7900 Series, continued
2PDT Maintained (Solder Lugs)
1PDT Maintained and Momentary (Solder Lugs)
2PDT Maintained (Screw Terminals)
2PDT Maintained (Spade Terminals)
2PDT Momentary (Screw Terminals)
2PDT Momentary (Spade Terminals)
1.031
(26.18)
B
A
0.270
(6.85)
0.469
(11.91)
1.312
(33.32)
15/32−32 Thd.
0.469 (11.91)
0.750 (19.05)
0.740 (18.79)
Keyway
0.068−0.075 W x 0.035−0.040 D
(1.72−1.90) W x 0.88−1.02 D)
14°
28°
0.469
(11.91)
0.625
(15.87)
0.270
(6.86)
1.125
(28.57)
1.047
(26.59)
A
B
15/32−32 Thd.
0.469 (11.91)
Keyway
0.068−0.075 W x 0.035−0.040 D
(1.72−1.90) W x 0.88−1.02 D)
0.797
(20.24)
0.750 (19.05)
0.740 (18.79) 1.312
(33.32)
0.469
(11.91)
0.300
(7.62)
1.062
(26.97)
A
B
15/32−32 Thd.
0.469 (11.91)
Keyway
0.068−0.075 W x 0.035−0.040 D
(1.72−1.90) W x 0.88−1.02 D)
14°
28°
1.312
(33.32)
0.469
(11.91)
0.750
(19.05)
0.440
(11.17)
1.200
(30.48)
A
B
15/32−32 Thd.
0.469 (11.91)
Keyway
0.068−0.075 W x 0.035−0.040 D
(1.72−1.90) W x 0.88−1.02 D)
14°
28°
1.312
(33.32)
0.750
(19.05)
0.797
(20.24)
0.031 (0.78)
Ref. 0.300
(7.62)
0.910
(23.11)
0.469
(11.91)
0.562
(14.27)
15/32−32 Thd.
0.469 (11.91)
Keyway
0.068−0.075 W x 0.035−0.040 D
(1.72−1.90) W x 0.88−1.02 D)
18°
36°
1.312
(33.32)
0.750
(19.05)
0.031 (0.78)
Ref.
0.440
(11.18)
0.910
(23.11)
0.469
(11.91)
0.562
(14.27)
15/32−32 Thd.
0.469 (11.91)
Keyway
0.068−0.075 W x 0.035−0.040 D
(1.72−1.90) W x 0.88−1.02 D)
18°
36°
V11-T4-18 Volume 11—Vehicle and Commercial Controls CA08100013E—November 2012 www.eaton.com
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4.4
Tog g l e Sw itc h e s
General Purpose Toggles—AC Rated
Approximate Dimensions in Inches (mm)
7500, 7600, 7700 and 7900 Series, continued
3PDT Maintained and Momentary (Solder Lugs)
2PDT Momentary (Solder Lugs)
3PDT Maintained and Momentary (Screw Terminals)
3PDT Maintained and Momentary (Spade Terminals)
4PDT Maintained and Momentary (Screw Terminals)
4PDT Maintained and Momentary (Solder Lugs)
4PDT Maintained and Momentary (Spade Terminals)
0.688
(17.47)
0.965
(24.51)
1.437
(36.49)
0.469
(11.91)
0.270
(6.85)
1.333 (33.85)
Max.
15/32−32 Thd.
0.469 (11.91)
0.031 (0.78)
Ref.
Keyway
0.068−0.075 W x 0.035−0.040 D
(1.72−1.90) W x 0.88−1.02 D)
15.5°
31°
1.312
(33.32)
0.750
(19.05)
0.031 (0.78)
Ref. 0.270
(6.85)
0.910
(23.11)
0.469
(11.91)
0.562
(14.27)
15/32−32 Thd.
0.469 (11.91)
Keyway
0.068−0.075 W x 0.035−0.040 D
(1.72−1.90) W x 0.88−1.02 D)
18°
36°
0.688
(17.47)
0.965
(24.51)
0.469
(11.91) 1.437
(36.49)
0.300 (7.62)
0.031 (0.78)
Ref.
1.333 (33.85)
Max.
15/32−32 Thd.
0.469 (11.91)
Keyway
0.068−0.075 W x 0.035−0.040 D
(1.72−1.90) W x 0.88−1.02 D)
15.5°
31°
0.688
(17.47)
0.965
(24.51)
1.437
(36.49)
0.469
(11.91)
0.440
(11.17)
0.031 (0.78)
Ref.
1.333 (33.85)
Max.
15/32−32 Thd.
0.469 (11.91)
Keyway
0.068−0.075 W x 0.035−0.040 D
(1.72−1.90) W x 0.88−1.02 D)
15.5°
31°
1.437
(36.49)
1.546
(39.26)
1.333 (33.85)
Max.
0.300
(7.62)
0.469 (11.91)
1.265
(32.13)
0.688
(17.47)
0.031 (0.78)
Ref.
15/32−32 Thd.
0.469 (11.91)
Keyway
0.068−0.075 W x 0.035−0.040 D
(1.72−1.90) W x 0.88−1.02 D)
1.437
(36.49)
1.546
(39.26)
1.333 (33.85)
Max.
0.270
(6.85)
0.469
(11.91)
1.225
(31.11)
0.688
(17.47)
0.031 (0.78)
Ref.
15/32−32 Thd.
0.469 (11.91)
Keyway
0.068−0.075 W x 0.035−0.040 D
(1.72−1.90) W x 0.88−1.02 D)
1.437
(36.49)
1.546
(39.26)
1.333 (33.85)
Max.
0.469 (11.91)
0.440 (11.17)
1.405
(35.68)
0.688
(17.47)
0.031 (0.78)
Ref.
15/32−32 Thd.
0.469 (11.91)
Keyway
0.068−0.075 W x 0.035−0.040 D
(1.72−1.90) W x 0.88−1.02 D)
Volume 11—Vehicle and Commercial Controls CA08100013E—November 2012 www.eaton.com V11-T4-19
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4.4
Tog gle Sw i t c h e s
General Purpose Toggles—AC Rated
Approximate Dimensions in Inches (mm)
7800 Series
2PDT Maintained (Screw Terminals)
2PDT Maintained (Combi-Terminals)
3PDT Maintained (Screw Terminals)
4PDT Maintained (Screw Terminals)
3PDT Maintained (0.25 in Spade Terminals)
Combi-Term Termination Options
15/32-32
(11.91 TPI)
0.750
(19.05)
1.312
(33.32)
0.234
(5.94)
0.812
(20.62)
0.671
(17.04)
0.469
(11.91)
Keyway 0.080−0.085 W x 0.040−0.047 D
(2.03−2.16) W x 1.02−1.19 D)
0.750
(19.05)
1.312
(33.32)
Keyway 0.080−0.085 W x 0.040−0.047 D
(2.03−2.16) W x 1.02−1.19 D)
15/32-32
(11.91 TPI)
0.812
(20.62)
0.671
(17.04)
0.469
(11.91)
0.375
(9.53)
0.687
(17.45)
0.469
(11.91)
0.812
(20.62)
0.218
(5.54)
1.296 (32.92) 1.437 (36.50)
0.469 (11.91) TPI
(15/32−32)
Keyway 0.080−0.085 W x 0.040−0.047 D
(2.03−2.16) W x 1.02−1.19 D)
0.687
(17.45)
0.469
(11.91)
0.812
(20.62)
0.234
(5.54)
1.296 (32.92) 1.437 (36.50)
0.469 (11.91) TPI
(15/32−32)
Keyway 0.080−0.085 W x 0.040−0.047 D
(2.03−2.16) W x 1.02−1.19 D)
1.437 (36.50)
0.687
(17.45)
0.469
(11.91)
0.812
(20.62)
1.296 (32.92)
0.469 (11.91) TPI
(15/32−32)
Keyway 0.080−0.085 W x 0.040−0.047 D
(2.03−2.16) W x 1.02−1.19 D)
0.440
(11.17)
0.031 (0.78)
Ref.
Solder Quick Connect Screw
V11-T4-20 Volume 11—Vehicle and Commercial Controls CA08100013E—November 2012 www.eaton.com
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4.5
Tog g l e Sw itc h e s
General Purpose Toggles—AC/DC Rated
General Purpose Toggles
Contents
Description Page
General Purpose Toggles—AC/DC Rated
Technical Data and Specifications . . . . . . . . . . V11-T4-21
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . V11-T4-21
Product Description
This line of switches employs
a quick-make/quick-break
contact mechanism. The
resultant high-speed
movement eliminates the
“teasing” of the switch and
reduces the pitting of the
contact surfaces due to
arcing. Self-cleaning and
wiping contact action assures
positive contact on switch
operation. These switches
are especially suited for use
in small motor applications.
Options
●Lever—11/16 in
●Lever seal
●Mounting hardware;
furnished assembled
●Other lead lengths
Standards and
Certifications
●UL Recognized
●CSA Certified
●RoHS Compliant 1
Note
1Visit www.eaton.com/vcbu for
the most up-to-date list of verified
part numbers.
Product Selection
AC/DC Rated Toggle Switches—Single-Pole
AC/DC Rated Toggle Switches—Two-Pole
Note
1 Rating: 6A, 125 Vac/Vdc and 3A, 250 Vdc.
Rating
Poles
and
Throw
Circuit with Toggle in … Base Circuit
See Page
V11-T4-35
Bushing
Length “B”
Inches (mm)
Lever
Length “A”
Inches (mm)
Catalog Number
UP
Position
CENTER
Position
DOWN
Position
Solder
Lugs
Screw
Terminals
Wire
Leads
3A, 250 Vdc 1PST ON NONE OFF A 0.344 (8.74) 0.500 (12.70) 8280K115 8295K107 8290K115
6A, 125 Vac/Vdc
3A, 250 Vdc
1PST ON
ON
MOM. ON
NONE
NONE
NONE
OFF
OFF
OFF
A 0.344 (8.74)
0.469 (11.91)
0.469 (11.91)
0.500 (12.70)
0.500 (12.70)
0.500 (12.70)
8381K107
8381K108
8928K478
8396K107
8396K108
—
8391K107
8391K108
—
1PDT ON NONE ON B 0.469 (11.91) 0.500 (12.70) 8928K479 — —
Rating
Poles
and
Throw
Circuit with Toggle in … Base Circuit
See Page
V11-T4-35
Bushing
Length “B”
Inches (mm)
Lever
Length “A”
Inches (mm)
Catalog Number
UP
Position
CENTER
Position
DOWN
Position
Solder
Lugs
Screw
Terminals
Wire
Leads
7A, 125V
3A, 250 Vdc
2PST ON
MOM. ON
NONE
NONE
OFF
OFF
C 0.469 (11.91)
0.469 (11.91)
0.500 (12.70)
0.500 (12.70)
8370K107
8928K481 1
8372K107
8928K482 1
8371K107
—
2PDT ON
ON
NONE
NONE
ON
ON
D 0.344 (8.74)
0.469 (11.91)
0.500 (12.70)
0.500 (12.70)
8373K108
8373K107
8375K108
8375K107
8374K108
8374K107
Volume 11—Vehicle and Commercial Controls CA08100013E—November 2012 www.eaton.com V11-T4-21
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4.5
Tog gle Sw i t c h e s
General Purpose Toggles—AC/DC Rated
Technical Data and Specifications
General Purpose Toggles—AC/DC Rated
Dimensions
Approximate Dimensions in Inches (mm)
8280K115
1PST Maintained
(Solder Lug)
8290K115
1PST Maintained
(Wire Lead)
8295K107
1PST Maintained
(Screw Terminals)
8381K107 and K108
1PST Maintained
(Solder Lug)
Description Specification
Ratings See Product Selection table; Switch ratings at 125 Vac also apply to 28 Vdc
Circuits 1PST, 1PDT, 2PST, 2PDT
Maintained and momentary toggle action
Contact mechanism Quick-make/quick-break wiping action
Contact material Bronze silver-plated
Terminal types Screw terminals—brass designed to accept #5-40 x 5/32 in (Cat. No. 11-26) screws
Furnished unassembled
Solder lug terminals—brass silver-plated with 0.085–0.090 in (2.16–2.29 mm) dia. hole
Integrated wire leads—18 gauge, 6 in long and skinned 3/4 in
Special wire leads lengths beyond 6 in are available at additional charge
Base material Thermoset molding material
Mounting means Threaded bushing—0.468 in (11.89 mm) dia., 32 threads/inch
Keyway—0.068 x 0.035 in (1.73 x.89 mm) deep, provides anti-rotation feature
Hardware supplied—1 hexagon locknut (Cat. No. 15-192) and 1 bright nickel-plated knurled
facenut (Cat. No. 15-124F1)
Furnished unassembled
Finish Bright nickel-plated toggle lever and bushing
Operating temperature range 0° to 150°F (–17.8° to 65.6°C)
0.500
(12.70)
1.0 00
(25.40)
0.245 (6.22)
0.239 (6.07)
15/32 Dia.−
32 Thds. A
BC
0.090 (2.28)
0.085 (2.15)
Dia. Hole
0.200
(5.08)
0.968
(24.60)
Dia.
D
0.532
(13.51)
Keyway
0.035 (0.88) Deep
0.068 (1.72) Wide
0.562
(14.28)
“A”
Lever
Dim.
“B”
Bushing
Dim.
“C”
Overall
Dim.
“D”
Throw
Dim.
0.500
(12.70)
0.344
(8.74)
1.411
(35.84)
29-1/2°
0.500
(12.70)
1.0 00
(25.40)
0.245 (6.22)
0.239 (6.07)
15/32 Dia.−
32 Thds. A
BC
Standard 6.000 (152.40)
Long Wire Leads
0.968
(24.60)
0.046
(1.19)
Dia.
D
0.562
(14.28)
Keyway
0.035 (0.88) Deep
0.068 (1.72) Wide
“A”
Lever
Dim.
“B”
Bushing
Dim.
“C”
Overall
Dim.
“D”
Throw
Dim.
0.500
(12.70)
0.344
(8.74)
1.406
(35.71)
29-1/2°
0.245 (6.22)
0.239 (6.07)
A
C
D
B
(31.75)
1.250
#5/40 x 5/32 Lg.
Binding Head Screw
0.500
(12.70)
1.0 00
(25.40)
15/32 Dia.−
32 Thds.
0.968
(24.60)
Dia.
0.562
(14.28)
Keyway
0.035 (0.88) Deep
0.068 (1.72) Wide
0.046
(1.19)
“A”
Lever
Dim.
“B”
Bushing
Dim.
“C”
Overall
Dim.
“D”
Throw
Dim.
0.500
(12.70)
0.344
(8.74)
1.406
(35.71)
29-1/2°
0.671
(17.06)
1.093
(27.78)
A
B
C
0.203
(5.15)
15/32 Dia.−
32 Thds.
D
0.687
(17.46)
0.245 (6.22)
0.239 (6.07) Dia.
Keyway
0.035 (0.88) Deep
0.068 (1.72) Wide
0.090 (2.28)
0.085 (2.15)
Dia. Hole
“A”
Lever
Dim.
“B”
Bushing
Dim.
“C”
Overall
Dim.
“D”
Throw
Dim.
0.500
(12.70)
0.344
(8.74)
1.531
(38.89)
29-1/2°
0.500
(12.70)
0.469
(11.91)
1.656
(42.06)
25-1/2°
V11-T4-22 Volume 11—Vehicle and Commercial Controls CA08100013E—November 2012 www.eaton.com
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4.5
Tog g l e Sw itc h e s
General Purpose Toggles—AC/DC Rated
Approximate Dimensions in Inches (mm)
8391K107 and K108
1PST Maintained
(Wire Lead)
8396K107 and K108
1PST Maintained
(Screw Terminals)
8928K478
1PST Momentary
(Solder Lug)
0.240 (6.09)
(27.78)
1.093
0.664
(16.86)
A
BC
15/32 Dia.−
32 Thds.
Standard
6.000 (152.40)
Long Wire Leads
D
0.685
(17.39)
Keyway
0.035 (0.88) Deep
0.068 (1.72) Wide
“A”
Lever
Dim.
“B”
Bushing
Dim.
“C”
Overall
Dim.
“D”
Throw
Dim.
0.500
(12.70)
0.344
(8.74)
1.531
(38.89)
29-1/2°
0.500
(12.70)
0.469
(11.91)
1.656
(42.06)
25-1/2°
#5/40 x 5/32 Lg.
Binding Head Screw
(27.78)
1.093
0.671
(17.06)
1.390
(35.32)
A
BC
15/32 Dia.−
32 Thds.
D
0.687
(17.46)
0.245 (6.22)
0.239 (6.07) Dia.
Keyway
0.035 (0.88) Deep
0.068 (1.72) Wide
“A”
Lever
Dim.
“B”
Bushing
Dim.
“C”
Overall
Dim.
“D”
Throw
Dim.
0.500
(12.70)
0.344
(8.74)
1.531
(38.89)
29-1/2°
0.500
(12.70)
0.469
(11.91)
1.656
(42.06)
25-1/2°
0.242 (6.14) Dia.
0.690
(17.52)
1.15 6
(29.36)
A
B
C
15/32 Dia.−
32 Thds.
0.085 (2.15)
Dia. Hole
D
0.950
(24.13)
Keyway
0.035 (0.88) Deep
0.068 (1.72) Wide
“A”
Lever
Dim.
“B”
Bushing
Dim.
“C”
Overall
Dim.
“D”
Throw
Dim.
0.500
(12.70)
0.344
(8.74)
1.980
(50.29)
29-1/2°
0.500
(12.70)
0.469
(11.91)
1.656
(42.06)
25-1/2°
Volume 11—Vehicle and Commercial Controls CA08100013E—November 2012 www.eaton.com V11-T4-23
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4.5
Tog gle Sw i t c h e s
General Purpose Toggles—AC/DC Rated
8370 and 8373K107 and
K108
2PST/2PDT Maintained
(Solder Lug)
8371 and 8374K107 and
K108
1PST Maintained
(Wire Lead)
8373 and 8375K107 and
K108
2PST/2PDT Maintained
(Screw Terminals)
0.687
(17.46)
A
C
D
15/32 Dia.-
32 Thds.
Two Solder Lugs
Omitted for
Single-Throw
0.873 (22.17)
0.830 (21.08)
B
0.245 (6.22)
0.239 (6.07) Dia.
Keyway
0.035 (0.88) Deep
0.068 (1.72) Wide
1.156
(29.36)
0.090 (2.28)
0.085 (2.15)
Dia. Hole
“A”
Lever
Dim.
“B”
Bushing
Dim.
“C”
Overall
Dim.
“D”
Throw
Dim.
0.500
(12.70)
0.344
(8.74)
1.694
(43.03)
29-1/2°
0.500
(12.70)
0.469
(11.91)
1.820
(46.23)
25-1/2°
1.000 (25.40)
0.687
(17.46)
1.15 6
(29.36)
A
BC
Single-Throw
Double-Throw 0.281
(7.14)
1.080 (27.43)
15/32 Dia.−
32 Thds.
D
0.640
(16.27)
0.245 (6.22)
0.239 (6.07) Dia.
Keyway
0.035 (0.88) Deep
0.068 (1.72) Wide
“A”
Lever
Dim.
“B”
Bushing
Dim.
“C”
Overall
Dim.
“D”
Throw
Dim.
0.500
(12.70)
0.344
(8.74)
1.484
(37.69)
29-1/2°
0.500
(12.70)
0.469
(11.91)
1.515
(38.48)
25-1/2°
#5/40 x 5/32 Lg.
Binding Head Screw
0.687
(17.46)
1.15 6
(29.37)
1.656 (42.07)
A
BC
1.093
(27.78) 0.343
(8.73)
15/32 Dia.−
32 Thds.
D
These Terminals Omitted on
Single-Throw Switches
0.640
(16.27)
0.245 (6.22)
0.239 (6.07) Dia.
Keyway
0.035 (0.88) Deep
0.068 (1.72) Wide
“A”
Lever
Dim.
“B”
Bushing
Dim.
“C”
Overall
Dim.
“D”
Throw
Dim.
0.500
(12.70)
0.344
(8.74)
1.484
(37.69)
29-1/2°
0.500
(12.70)
0.469
(11.91)
1.609
(40.87)
25-1/2°
V11-T4-24 Volume 11—Vehicle and Commercial Controls CA08100013E—November 2012 www.eaton.com
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4.6
Tog g l e Sw itc h e s
X Series Toggles
X Series Toggles
Contents
Description Page
X Series Toggles
Product Selection . . . . . . . . . . . . . . . . . . . . . . . V11-T4-25
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . V11-T4-25
Technical Data and Specifications . . . . . . . . . . V11-T4-25
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . V11-T4-26
Product Description
Eaton’s new, competitively
priced, AC rated X Series
toggles offer a standard high
rating for both single- and
two-pole applications. The
new X Series toggle line
offers a wide range of
switching circuits, functions
and accessories. Ratings for
single- and two-pole include
20A at 125 Vac and 10A at
277 Vac to handle more
severe inductive, motor and
lamp loads.
In addition, X Series toggles
have a high standard horse-
power rating of 1-1/2 hp,
125–250 Vac for two-pole
applications.
The easy-to-install toggles
also have an industry-
standard 0.48 in diameter
mounting hole. For added
convenience and delivery
support, select industry-
standard switch circuit part
numbers are available from
stock. With so many
features, X Series toggles
can be used in a variety of
applications.
Application Description
●Commercial and industrial
equipment
●Household appliances
●Industrial machinery and
automation
●Medical equipment
●Military communications
and surveillance
●Rail systems
●Signaling and
communications
●Test and lab equipment
●Telecommunications, cable
and broadcasting
Standards and
Certifications
●UL Recognized component
for Canada File E2702
●RoHS Compliant 1
Note
1Visit www.eaton.com/vcbu for
the most up-to-date list of verified
part numbers.
Volume 11—Vehicle and Commercial Controls CA08100013E—November 2012 www.eaton.com V11-T4-25
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4.6
Tog gle Sw i t c h e s
X Series Toggles
Product Selection
Single-Pole 1
Tw o - P o l e 4
Notes
1 Ratings: 20A at 125 Vac, 10A at 277 Vac, 3/4 hp, 125–250 Vac; recommended up to 15A at 28 Vdc.
2 Keyway position.
3 Indicates momentary position.
4 Ratings: 20A at 125 Vac, 10A at 277 Vac, 1-1/2 hp, 125–250 Vac; recommended up to 15A at 28 Vdc.
Accessories
See Accessories on Page V11-T4-31.
Technical Data and Specifications
X Series Toggles
Poles and
Throw
Circuit with Toggle in …
UP
Position
CENTER
Position
DOWN
Position 2
Terminal Type—Catalog Number
0.250 in Spade Screw Solder Lugs
1PST ON NONE OFF XTD1A1A2 XTD1A2A2 XTD1A3A2
1PST ON 3NONE OFF XTD1F1A2 XTD1F2A2 XTD1F3A2
1PDT ON OFF ON XTD2B1A XTD2B2A XTD2B3A
1PDT ON NONE ON XTD2C1A XTD2C2A XTD2C3A
1PDT ON NONE ON 3XTD2D1A XTD2D2A XTD2D3A
1PDT ON 3OFF ON 3XTD2E1A XTD2E2A XTD2E3A
1PDT ON OFF ON 3XTD2G1A XTD2G2A XTD2G3A
Poles and
Throw
Circuit with Toggle in …
UP
Position
CENTER
Position
DOWN
Position 2
Terminal Type—Catalog Number
0.250 in Spade Screw Solder Lugs
2PST ON NONE OFF XTD3A1A2 XTD3A2A2 XTD3A3A2
2PST ON 3NONE OFF XTD3F1A2 XTD3F2A2 XTD3F3A2
2PDT ON OFF ON XTD4B1A XTD4B2A XTD4B3A
2PDT ON NONE ON XTD4C1A XTD4C2A XTD4C3A
2PDT ON NONE ON 3XTD4D1A XTD4D2A XTD4D3A
2PDT ON 3OFF ON 3XTD4E1A XTD4E2A XTD4E3A
2PDT ON OFF ON 3XTD4G1A XTD4G2A XTD4G3A
Description Specification
Single-pole rating 20A, 125 Vac; 10A, 277 Vac; 3/4 hp 125–250 Vac; Recommended up to 15A at 28Vdc
Two-pole rating 20A, 125 Vac; 10A, 277 Vac; 1-1/2 hp 125–250 Vac; Recommended up to 15A at 28Vdc
Available circuits 1PST, 1PDT, 2PST, 2PDT
Terminal types Brass screw, brass solder lugs, brass nickel-plated 0.250 in spade
Hardware included Zinc nickel-plated knurl nut, zinc nickel-plated hex nut
Mounting means Threaded bushing 12.0 +0.1, –0 mm; 16.5 +1, –1 mm
Keyway 1.8 mm located in DOWN position
Base material Thermoset molding material
Finish Bright nickel-plated toggle lever and bushing
Contact mechanism Slow-make/slow-break butt contact
Contact resistance 50 ohm maximum
Dielectric strength AC 1500V, 1 minute
Operating temperature 32° to 149°F (0° to 65°C)
Insulation resistance DC 500V 100M ohm minute
Seal level rating IP40
Packaging Sealed in polybag labeled with part number
V11-T4-26 Volume 11—Vehicle and Commercial Controls CA08100013E—November 2012 www.eaton.com
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4.6
Tog g l e Sw itc h e s
X Series Toggles
Dimensions
Approximate Dimensions in Inches (mm)
Single-Pole Two-Pole
A0.649 ± 0.039
(16.50 ± 1.00)
B0.468 ± 0.012
(11.90 ± 0.30)
C0.677 ± 0.019
(17.20 ± 0.50)
D0.452 ± 0.019
(11.50 ± 0.50)
0.629 ± 0.012
(16.00 ± 0.30)
Keyway
1.125 ± 0.012
(28.60 ± 0.30)
ø0.236 ± 0.012
(ø6.0 ± 0.30)
A
B
C
D
15/32-32 NS-2A
A0.649 ± 0.039
(16.50 ± 1.00)
B0.468 ± 0.012
(11.90 ± 0.30)
C0.740 ± 0.019
(18.80 ± 0.50)
D0.452 ± 0.019
(11.50 ± 0.50)
Keyway
ø0.236 ± 0.007
(ø6.00 ± 0.20)
0.748 ± 0.019
(19.00 ± 0.50)
1.299 ± 0.019
(33.00 ± 0.50)
15/32-32 NS-2A
Mounting Hole
ø0.472 +0.003/–0.000
(ø12.00 +0.10/–0.00)
321
654
0.063 ± 0.004
(1.60 ± 0.10)
0.433 ± 0.003
(11.00 ± 0.10)
A
B
C
D
Volume 11—Vehicle and Commercial Controls CA08100013E—November 2012 www.eaton.com V11-T4-27
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4.7
Tog gle Sw i t c h e s
Heavy Duty Hesitation Switches
Heavy Duty Hesitation Switches
Contents
Description Page
Heavy Duty Hesitation Switches
Product Selection . . . . . . . . . . . . . . . . . . . . . . V11-T4-28
Technical Data and Specifications . . . . . . . . . . V11-T4-29
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . V11-T4-29
Product Description
One-Hole Panel Mount
These heavy duty toggle
switches are available in
either two- or three-position.
The three-position switches
offer a unique positive center
stop feature, which assures
that the lever cannot be
thrown from one side
through the center OFF
position without stopping.
This design feature is a major
factor in their widespread
acceptance for motor
reversing and speed control
applications.
The most common
application for the switch is to
help prevent motor damage
resulting from the high
current generation by counter
EMF of the armature at the
time of reversing. This type of
device is referred to within
the industry as an anti-
plugging, hesitation, positive
stop or positive off switch.
Typical applications include
bench tools, coach and truck
(electric lift) and X-ray
equipment.
Flush Mount
These three-position
switches also offer the
positive center stop feature
where the lever cannot be
thrown from one side
through the center OFF
position without stopping.
The high ratings of this series
allow it to be used with a
broad range of heavy duty
applications. Copper contacts
and brass screw terminals
are standard.
Standards and
Certifications
●UL Recognized
(except where noted)
●CSA Certified
(where noted)
V11-T4-28 Volume 11—Vehicle and Commercial Controls CA08100013E—November 2012 www.eaton.com
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4.7
Tog g l e Sw itc h e s
Heavy Duty Hesitation Switches
Product Selection
Heavy Duty Hesitation Switches—One-Hole Panel Mount
Heavy Duty Hesitation Switches—Flush Mount
Notes
1 Listed rating for 125 Vac also applies at 28 Vdc.
2 Supplied in a four-pole base.
3 CSA Certified.
4 Also rated 5A, 600 Vac; 1-1/2 hp, 250 Vdc; 2 hp, 240 Vac.
5 Also rated 2 hp, 250 Vac/Vdc.
Rating
Poles
and
Throw 2
Circuit with Toggle in …
Base
Circuit
See Page
V11-T4-35
Bushing
Length “A”
Inches (mm)
Lever
Length “B”
Inches (mm)
Lever
Type
Catalog Number
UP
Position
CENTER
Position
DOWN
Position
(Keyway)
Solder
Terminals
Screw
Lugs
0.250 in
Spade
Terminals
15A, 125 Vac 1
10A, 250 Vac
3/4 hp, 250 Vac
2PDT ON OFF ON D 0.468 (11.89) 0.687 (17.45) Bat 7992K11 7992K10 7992K12
15A, 125 Vac 1
10A, 250 Vac
3/4 hp, 250 Vac
3PDT ON OFF ON F 0.468 (11.89) 0.687 (17.45) Bat 7991K11 7991K10 7991K12
15A, 125 Vac 1
10A, 250 Vac
3/4 hp, 250 Vac
4PDT ON OFF ON F 0.468 (11.89) 0.687 (17.45) Bat 7990K11 7990K10 7990K12
Rating
Poles
and
Throw
Circuit with Toggle in …
Lever
Typ e
Termination
Typ e
Catalog
Number
UP
Position
CENTER
Position
DOWN
Position
(Keyway)
20A, 125 Vac/Vdc
10A, 250 Vac/Vdc
2PDT ON
ON
NONE
OFF
ON
ON
Square
Square
Screw
Screw
7810K1
7810K2 34
30A, 125 Vac/Vdc
20A, 250 Vac/Vdc
2PDT ON OFF ON Square Screw 7811K5 35
3PDT ON OFF ON Square Screw 7812K2
4PDT ON OFF ON Square Screw 7813K2
Volume 11—Vehicle and Commercial Controls CA08100013E—November 2012 www.eaton.com V11-T4-29
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4.7
Tog gle Sw i t c h e s
Heavy Duty Hesitation Switches
Technical Data and Specifications
Heavy Duty Hesitation Switches
Dimensions
Approximate Dimensions in Inches (mm)
One-Hole Panel Mount
7990K10—4PDT
Description Specification
Ratings See Product Selection tables; Switch ratings at 125 Vac also apply to 28 Vdc
Circuits 2PDT, 3PDT, 4PDT; maintained action
Contact mechanism
One-hole panel mount AC rated devices—slow-make/Slow-break butt contact
AC/DC rated devices—Quick-make/quick-break wiping contacts
Flush mount Quick-make/quick-break wiping contacts
Contact material
One-hole panel mount AC rated devices:
Movable—silver-plated copper with fine or coin silver contact face button
Stationary—copper with fine or coin silver contact face button
AC/DC rated devices:
Movable—copper
Stationary—bronze
Flush mount Movable—copper
Stationary—copper
Terminal types Screw terminals—brass
Mounting means
One-hole panel mount AC rated devices:
Threaded bushing—0.468 in (11.89 mm) dia., 32 threads/in
Keyway—0.068 x 0.035 in (1.73 x 0.89 mm) deep, provide anti-rotation feature
Hardware supplied—
1 hexagon locknut (Catalog Number 15-192) and 1 hex facenut (Catalog Number 15-966-6)
Furnished unassembled
Flush mount Flush mounting panel tabs
Dielectric withstand 1000V rms minimum
Operating temperature range 0° to 150°F (–17.8° to 65.6°C)
15/32−32 Thds.
0.430 (10.92)
1.320
(33.53)
1.450 (36.83)
Max.
1.550 (39.37)
Max.
0.470
(11.94)
0.300
(7.62)
0.690
(17.53)
32˚
0.970
(24.64)
6−32 x 0.188 (4.77)
Binding Head Screw
0.070
(1.78)
V11-T4-30 Volume 11—Vehicle and Commercial Controls CA08100013E—November 2012 www.eaton.com
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4.7
Tog g l e Sw itc h e s
Heavy Duty Hesitation Switches
Approximate Dimensions in Inches (mm)
Flush Mount
7810K2—2PDT 7811K2—2PDT
7813K2—4PDT
3.781 (96.04)
0.968
(24.59)
1.593
(40.46)
3.781
(96.04)
1.593
(40.46)
3.281 (83.34)
1.312
(33.34)
1.859
(47.22)
2.937
(74.60)
1.812
(46.02)
3.781 (96.04)
3.281 (83.34)
1.312
(33.34)
1.890
(48.01)
2.937
(74.60)
0.406
(10.31)
3.281
(83.34)
3.781 (96.04)
3.281 (83.34)
Volume 11—Vehicle and Commercial Controls CA08100013E—November 2012 www.eaton.com V11-T4-31
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4.8
Tog gle Sw i t c h e s
Accessories
Mounting Hardware
Product Description
One-Hole Mounting Switches
All bushing mounted
switches are furnished with
two mounting nuts. One nut
is mounted behind the panel
to prevent the bushing sleeve
from being distorted if the
front panel is overtightened
Eaton accepts no
responsibility for damage to
switches mounted without
the backup nuts.
Product Selection
Mounting Hardware for One-Hole Mounting Switches—Mounting Nuts 1
Note
1Hardware items are sold for use with Eaton switches only. Minimum ordering quantity on all items is 100.
Size Description Material
Thickness
Dim. “A” in
Inches (mm)
Inside
Diameter
Dim “B” in
Inches (mm)
OD or Dimension
Across Flats
Dim. “C” in
Inches (mm)
Dimension
Across Corners
Dim. “D” in
Inches (mm)
Catalog
Number
3/8-27 Hexagon locknut Nickel-plated brass 0.125 (3.18) — 0.562 (14.27) 0.625 (15.88) 15-2526-2
3/8-24 Bright nickel-plated brass — 15-1525-6
11/32-32 Nickel-plated brass 0.063 (1.60) — 0.473 (12.01) 0.531 (13.49) 15-1525-2
15/32-32 Hexagon locknut Zinc-chromate treated 0.075 (1.91) — 0.625 (15.88) — 15-192
Bright nickel-plated brass 0.078 (1.98) — 0.546 (13.87) 0.625 (15.88) 15-2525-58
Zinc-chromate treated 0.188 (4.76) 0.783 (19.89) 1.125 (25.80) — 15-2528-2
Hexagon facenut Nickel-plated brass 0.078 (1.98) — 0.562 (14.27) 0.656 (16.66) 15-966-2
Semi-lustre nickel-plated brass — 19-966-6
Knurled facenut Bright nickel-plated brass 0.066 (1.68) — 0.562 (14.27) — 15-124F1
Black cupric oxide-plated brass — — 15-124F5
Brass nickel-plated brass 0.109 (2.77) — 0.625 (15.88) — 15-90
Chamfered dress nut Bright nickel-plated brass 0.151 (3.84) 0.312 (7.92) 0.687 (17.45) — 15-994-2
Standard knurl nut with shoulder Nickel-plated brass 0.109 (2.77) — 0.593 (15.06) — 15-2534-14
Dress nut Satin chrome-plated brass 0.125 (3.18) — 0.562 (14.27) — 15-2523-4
Black nylon 0.187 (4.75) 0.390 (9.91) 0.640 (16.26) — 15-1048-3
Knurled dress nut Chrome-plated brass 0.187 (4.75) 0.312 (7.92) 0.640 (16.26) — 15-189-5
3/4-32 Hexagon facenut Nickel-plated steel 0.093 (2.36) — 0.937 (23.80) 1.078 (27.38) 15-1043
#8-40 Hexagon locknut with facenut Nickel-plated steel 0.060 (1.52) — 0.245 (6.22) 0.216 (5.49) 15-1047
V11-T4-32 Volume 11—Vehicle and Commercial Controls CA08100013E—November 2012 www.eaton.com
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4.8
Tog g l e Sw itc h e s
Accessories
Mounting Washers and Locking Ring 1
Dimensions
Approximate Dimensions in Inches (mm)
Mounting Hardware
Note
1Hardware items are sold for use with Eaton switches only.
Approximate Dimensions in Inches (mm)
Size Description Material
Thickness
Dim. “A”
Inside Diameter
Dim “B”
OD or Dimension
Across Flats
Dim. “C”
Dimension
Across Corners
Dim. “D”
Catalog
Number
For 15/32 bushing Locking ring Zinc-plated steel 0.040 (1.02) 0.475 (12.07) 0.718 (18.24) — 29-761-5
A
0.031
(0.79)
0.475
(12.07)
0.050
(1.27)
0.719 (18.26)
0.109 (2.77)
0.043 (1.09)
0.063 (1.60)
B
C
B
A
C
B
A
C
C
C
A
A
B
A
C
C
C
A
D
A
B
A
B
C0.031
(0.79)
Hexagon Locknuts
or Facenuts Knurled Facenut
Knurled Nut
with Shoulder
Chamfered Dress Nut
Catalog No. 15-994-2
Knurled Dress Nut
Catalog No. 15-189-5
Knurled Dress Nut
Catalog No. 15-1048-3
Dress Nut
Catalog No. 15-2523-4 Plain Washer
Internal Tooth
Lockwasher Locking Ring
Volume 11—Vehicle and Commercial Controls CA08100013E—November 2012 www.eaton.com V11-T4-33
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4.8
Tog gle Sw i t c h e s
Accessories
Decorator Facenuts
Product Selection 1
Dimensions
Approximate Dimensions in Inches (mm)
Panel Seal
●Prevents moisture and contaminants from entering panel
enclosure
●Behind panel mounting
●Stainless-steel cup washer ensures proper seating of silicone
rubber seal
●Seal withstands 20 psi water pressure
●Cat. No. 32-341
Dimensions—32-341
Replacement Terminal Screws
Product Selection
Toggle Boot
●Prevents moisture and contaminants from entering lever to
bushing enclosure
●Front panel mounting
●Threaded mounting nut ensures proper assembly of silicon
rubber boot
●Brass nut: 15/32-32 NS-2A
●Black color
Product Selection
Dimensions—15/32-32 NS-2A
Notes
1Decorator facenuts for 15/32 in bushing switches, 15/32-32 thread.
2Hardware items are sold for use with Eaton switches only.
Type Color Catalog Number
Knurled facenuts Bright black
Bright clear
15-1048-3
15-1048-7
Beveled facenuts Bright black
Bright clear
15-1049-3
15-1049-7
0.438 (11.13)
Dia. Hole
0.625
(15.88)
Dia.
0.438 (11.13)
Dia. Hole
0.625
(15.88)
Dia.
0.060
(1.63)
20˚
Catalog Number 15-1048 Catalog Number 15-1049
Dia.
0.072
0.082
0.427
0.432
1/16-Inch Lettering
(located on angular surface) Silicone
Rubber
0.467
0.472
Thickness of brushing
seal is reduced to 0.080
when mounted to panel
Cupwasher
Stainless Steel
0.105
0.120
Dia.
0.670
0.650
Screw Size Catalog Number 2
#5-40 x 1/8 in 11-1117
#5-40 x 5/32 in 11-26
#5-40 x 3/16 in binding head 811-7206
#5-40 x 1/4 in binding head 811-14
#6-32 x 3/16 in binding head 811-2
#6-32 x 1/4 in binding head 811-161
#6-32 x 1/4 in binding head 811-7248
#6-32 x 1/4 in pan head, brass 11-1893
#6-32 x 3/8 in binding head 811-129
#8-32 x 3/16 in binding head 11-1618
#8-32 x 1/4 in 11-1369
#8-32 x 1/4 in 811-408-2
#8-32 x 3/8 in binding head 11-1766
#8-32 x 3/8 in binding head 11-6074-4
#6-32 x 7/32 in binding head 11-6085-2
Mounting Description Color
Catalog
Number
Front panel mounting
Molded in brass mounting nut
(15/32-32 NS-2A) ensures
proper assembly of silicon
rubber boot
Black SW1RY3030
SW1RY3030
0.940 (24.00)
0.660
(16.70)
0.030
(0.80)
0.120 (3.00)
Ø0.330
(Ø8.40)
Inner Thread 15/32-32 NS-2A
Ø0.643
(Ø16.34)
V11-T4-34 Volume 11—Vehicle and Commercial Controls CA08100013E—November 2012 www.eaton.com
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4.8
Tog g l e Sw itc h e s
Accessories
Indicating Plates
Product Selection—Indicating Plates for 15/32-Inch Bushing Mounted Switches
Dimensions
Approximate Dimensions in Inches
Indicating Plate
Note
1White lettering.
Marking
Keyway Location
Opposite
Keyway
Keyway
Side Material Finish Catalog Number
Keyway on bottom ON OFF 0.032 in steel Plain 30-5632
Statuary bronze 30-5632-3
Burnished nickel 30-5632-4
0.032 in brass Black cupric oxide 130-2899-3
RAD PHO 0.032 in steel Statuary bronze 30-5632-7
Burnished nickel 30-5632-6
RUN START 0.032 in steel Burnished nickel 30-5632-11
HOT COLD 30-5632-15
HI LOW 30-5632-16
ON STOP 30-5632-17
FOR REV 0.032 in steel Burnished nickel 30-2899-2
AUTO TEST 30-2899-6
PUSH START 30-2899-7
RUN TEST 30-2899-9
BLANK BLANK 0.032 in steel Burnished nickel 30-5632-8
Keyway on side ON OFF 0.032 in steel Burnished nickel 30-5632-13
OFF ON 30-2899-8
Keyway on top T B 0.032 in steel Burnished nickel 30-5632-12
OFF ON 30-5632-14
SET RUN 30-2899-10
BLANK RESET 30-2899-12
Keyway on top O I 0.032 in steel Burnished nickel 30-5632-23
IO 30-5632-19
OFF
ON
1
32 11
32
5 Dia.
8
15 Dia.
32 1
1
16
Volume 11—Vehicle and Commercial Controls CA08100013E—November 2012 www.eaton.com V11-T4-35
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4.9
Tog gle Sw i t c h e s
Te c hn i c a l D a t a
Terminal Identification
When specified on order,
switches will have the terminals
identified as shown in the
illustration at right. Terminal
markings will be ink-stamped on
the side of the switch case and
unused terminal positions will
not be identified.
All views are rear of switch with
keyway or at down as applicable.
Terminal numbers 2, 2 and 5 and
5 and 8 are considered inboard
terminals for single-, two- and
four-pole switches respectively.
All others are considered
outboard.
“Three Independent” ON-ON-ON Circuit Diagram
For switch modified with “Three Independent” ON-ON-ON
special circuit. External jumpers are required. User to connect
wiring per instructions given below.
ON-ON-ON Special Circuit
Circuit Diagrams
Special General Purpose Toggle Circuits
Toggle Circuit Diagrams
Legends
Toggle Switch Legend
Notes
1Poles 11 and 12 may be eliminated for three-pole devices.
2Poles 10, 11 and 12 may be eliminated for three-pole devices.
3Dependent lamp.
4Independent lamp.
5Two circuit—indicates a special type of double-throw switch in which the two
circuits being controlled may be independent of each other.
6For 206 Series, an additional lamp is available.
7Available in 1PDT or 2PDT.
Connection Points Single-Pole
Connect common to terminals 2
Connect circuit “A” to terminals 6
Connect circuit “B” to terminals 4
Connect circuit “C” to terminals 1
Circuit with Lever in …
3 ON
Independent
No. of
Poles
UP
Position
CENTER
Position
(Maintained)
DOWN
Position
(Keyway)
1 PDT 1
Circuit A Circuit B Circuit C
Circuit Number Schematic
7530
7571
7555
1
2
3
1
2
3
4
5
6
1
2
3
4
5
6
7
8
9
10
11
12
Single-
Pole
Two-
Pole
Four-
Pole
123
456
123
456
123
456
B
A
B
A
B
A
Circuit Letter Schematic Circuit Letter Schematic
A
1PST
I
2 Circuit 5
B
1PDT
J
1PST
C
2PST
K
1PDT
D
2PDT
L
2PST
E
4PST 1
M
2PST
F
4PDT 2
N 6
2PDT
G 3
1PST
P
1PDT
H 4
1PDT
Q 7
2 Circuit
Legend Toggle Switch Type
Contact terminal—will make contact with switch lever
Isolated terminal—does not make contact with lever
Center terminal and switch lever
Bulb
Momentary contact
Denotes mechanical contact portion
3
2
36
14
2
3
1
3
2
6
5
2
3
1
5
6
4
4
31
2
3
2
6
5
9
8
12
11
13
24
2
3
1
5
6
4
8
9
7
11
12
10
3
2
4
6
3
2
4
6
B
A
C
C
NC NO
G
H
NONC
