Toggle Switches Military 4.1 Introduction Product Selection Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2 Illuminated AC Rated 4.4 4.7 X Series Toggles 4.9 V11-T4-10 V11-T4-10 V11-T4-12 V11-T4-16 V11-T4-16 V11-T4-20 V11-T4-21 V11-T4-21 V11-T4-25 V11-T4-25 V11-T4-26 V11-T4-27 V11-T4-29 V11-T4-29 Accessories Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V11-T4-31 Decorator Facenuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V11-T4-33 Panel Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V11-T4-33 Replacement Terminal Screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V11-T4-33 Indicating Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V11-T4-34 Technical Data Circuit Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 4 4 4 4 4 4 4 4 4 4 V11-T4-24 Heavy Duty Hesitation Switches Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Data and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.8 V11-T4-9 X Series Toggles Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Data and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General Purpose AC/DC Rated V11-T4-7 General Purpose Toggles--AC/DC Rated Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Data and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.6 V11-T4-6 General Purpose Toggles--AC Rated Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Data and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5 V11-T4-3 Illuminated AC Rated Toggles Catalog Number Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Data and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 4 Military Purpose Toggles Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Data and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3 V11-T4-2 V11-T4-35 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 Volume 11--Vehicle and Commercial Controls CA08100013E--November 2012 www.eaton.com V11-T4-1 4.1 4 Toggle Switches Introduction Contents Toggle Switches Description 4 Military Purpose Toggles . . . . . . . . . . . . . . . . . . . . Illuminated AC Rated Toggles . . . . . . . . . . . . . . . . General Purpose Toggles--AC Rated. . . . . . . . . . . General Purpose Toggles--AC/DC Rated. . . . . . . . X Series Toggles . . . . . . . . . . . . . . . . . . . . . . . . . . Heavy Duty Hesitation Switches . . . . . . . . . . . . . . Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 4 4 4 4 4 4 4 4 Product Selection Guide 4 Toggle Switches 4 Military Purpose Toggles Illuminated AC Rated Switches General Purpose Toggles-- AC Rated Product Selection Page V11-T4-3 Page V11-T4-9 Page V11-T4-20 Circuit Diagram Page V11-T4-35 -- Page V11-T4-35 Product Description Eaton's military purpose switches are designed to meet the requirements of MIL-S-83731 These illuminated switches are available only in single-pole circuitry. A two-pole base is utilized with single-pole housing the lamp. These AC rated toggle switches offer the widest selection of features and the design flexibility to meet a variety of applications. X Series Toggles Heavy Duty Hesitation Switches 4 4 4 4 4 4 4 4 4 General Purpose Toggles-- AC/DC Rated 4 4 4 4 4 4 Product Selection Page V11-T4-20 Page V11-T4-24 Page V11-T4-27 Circuit Diagram Page V11-T4-35 -- Page V11-T4-35 Product Description This line of switches employs a quickmake/quick-break contact mechanism. These switches are especially suited for use in small motor applications. Eaton's new, competitively priced, AC rated X Series toggles offer a standard high rating for both single- and two-pole applications. The most common application for this switch is to help prevent motor damage resulting from the high current generation by counter EMF of the armature at the time of reversing. 4 4 V11-T4-2 Volume 11--Vehicle and Commercial Controls CA08100013E--November 2012 www.eaton.com V11-T4-3 V11-T4-9 V11-T4-11 V11-T4-20 V11-T4-24 V11-T4-27 V11-T4-31 V11-T4-35 Toggle Switches Military Purpose Toggles 4.2 Contents Military Purpose Toggles Page 4 V11-T4-6 V11-T4-7 4 Description Military Purpose Toggles Technical Data and Specifications . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 4 4 4 4 4 4 4 Product Description Eaton's military purpose switches are designed to meet the requirements of MIL-S-83731. Sealed Switches have a silicone rubber lever seal assembled between the lever and the bushing to resist the entrance of contaminants such as dust, sand or water into the contact structure. The switch mechanisms are completely enclosed to resist the entrance of contaminants into the switch. All metal parts are plated to resist corrosion. The heavy duty switches are offered in both standard toggle lever and lever lock versions. Circuit designations are stamped on the side of each switch. 4 Standards and Certifications 4 MIL-S-83731 4 4 4 4 4 Product Selection 4 AC/DC Rated (Medium Duty) MIL-S-83731 Circuit with Toggle in ... UP Position Current Ratings CENTER Position Poles and Throw DOWN Position (Keyway) 4 Military Solder Lug Terminals Base Circuit See Page V11-T4-35 Dimension "A" Inches (mm) Dimension "B" Inches (mm) MIL-S-83731 with Sealed Lever Catalog Number Single-Pole See A below 1PST ON ON OFF NONE NONE NONE OFF MOM. OFF MOM. ON A -- 0.906 (23.01) MS25098-22 MS25098-29 MS25098-30 8261K22 8261K29 8261K30 See A below 1PDT ON ON NONE NONE ON MOM. ON B 0.937 (23.80) -- MS25098-23 MS25098-26 8261K23 8261K26 Two-Pole See B below 2PST ON ON OFF NONE NONE NONE OFF MOM. OFF MOM. ON C -- 0.906 (23.01) MS25100-22 MS25100-29 MS25100-30 8262K22 8262K29 8262K30 See C below 2PDT ON ON NONE NONE ON MOM. ON D 0.937 (23.80) -- MS25100-23 MS25100-26 8262K23 8262K26 Current Ratings Current Capacity in Amperes per Pole = 125 Vac, 60 Hz Part Number A AII MS25098 B MS25100-22, 29, 30 C MS25100-23, 26 Resistive Load Inductive Load 3.0 3.0 1.0 1.5 1.5 1.0 Volume 11--Vehicle and Commercial Controls CA08100013E--November 2012 www.eaton.com 4 4 4 4 4 4 4 4 4 4 4 V11-T4-3 4.2 Toggle Switches Military Purpose Toggles AC Rated (Heavy Duty) MIL-S-83731 with Lever Seal 4 Circuit with Toggle in ... UP Position 4 Poles and Throw 4 Current Ratings 4 Single-Pole 4 4 4 4 4 CENTER Position DOWN Position (Keyway) Base Circuit See Page V11-T4-35 Bushing Length "A" Inches (mm) Lever Length "B" Inches (mm) Screw Terminals with Sealed Lever MS Part Number Catalog Number See A below See B below 1PST ON ON ON ON NONE OFF NONE OFF NONE MOM. OFF OFF NONE OFF NONE MOM. OFF NONE MOM. ON MOM. ON A 0.468 (11.89) 0.687 (17.45) MS35058-22 MS35058-24 MS35058-29 MS35058-25 MS35058-28 MS35058-30 8801K22 8801K23 8813K17 8813K18 8811K18 8811K17 See A below See B below 1PDT ON ON ON MOM. ON ON OFF NONE NONE OFF OFF ON ON MOM. ON MOM. ON MOM. ON B 0.468 (11.89) 0.687 (17.45) MS35058-21 MS35058-23 MS35058-26 MS35058-27 MS35058-31 8800K16 8810K15 8804K13 8812K14 8809K16 See C below See D below 2PST ON ON ON ON NONE OFF NONE OFF NONE MOM. OFF OFF NONE OFF NONE MOM. OFF NONE MOM. ON MOM. ON C 0.468 (11.89) 0.687 (17.45) MS35059-22 MS35059-24 MS35059-29 MS35059-25 MS35059-28 MS35059-30 8822K20 8822K21 8828K13 8828K12 8826K14 8826K15 See C below See D below 2PDT ON ON ON MOM. ON ON OFF NONE NONE OFF OFF ON ON MOM. ON MOM. ON MOM. ON D 0.468 (11.89) 0.687 (17.45) MS35059-21 MS35059-23 MS35059-26 MS35059-27 MS35059-31 8820K16 8824K14 8830K13 8834K5 8832K6 See E below 1P3T in a 2P base ON 1 ON 1 MOM. ON 1 ON 1 ON 1 MOM. ON 1 ON 2 ON 2 ON 2 ON 3 ON 3 ON 3 ON 4 MOM. ON 4 MOM. ON 4 ON 4 MOM. ON 4 MOM. ON 4 See Page V11-T4-35 0.468 (11.89) 0.687 (17.45) MS25201-4 MS25201-5 MS25201-6 MS25201-7 MS25201-8 MS25201-9 8860K4 8860K5 8860K6 8860K7 5 8860K8 5 8860K9 5 See F below See G below 4PST ON ON ON NONE OFF NONE OFF MOM. OFF OFF NONE OFF NONE NONE MOM. ON MOM. ON E 0.468 (11.89) 0.687 (17.45) -- MS25068-24 MS25068-25 MS25068-28 -- 7660K12 7660K13 7668K7 7666K9 7666K6 See F below See G below 4PDT ON ON ON MOM. ON ON OFF NONE NONE OFF OFF ON ON MOM. ON MOM. ON MOM. ON F 0.468 (11.89) 0.687 (17.45) MS25068-21 MS25068-23 MS25068-26 MS25068-27 MS25068-31 7662K7 7664K5 7674K5 7672K5 7670K6 Two-Pole 4 4 4 4 4 4 4 Four-Pole 4 4 4 4 4 Current Ratings Current Capacity in Amperes per Pole 28 Vdc 115 Vac, 60 Hz Switch Type of Operation Lamp Load Resistive Load Inductive Load Lamp Load Resistive Load Inductive Load Lamp Load Resistive Load Inductive Load MS35058 MS35058 MS35059 MS35059 MS25201 MS25068 MS25068 Maintained Momentary Maintained Momentary ON-ON-ON Maintained Momentary 7 5 7 5 5 5 4 25 20 20 18 18 20 18 15 10 15 10 10 12 10 -- -- -- -- 2 -- -- 10 10 20 11 11 -- -- 10 7 -- -- 8 -- -- 3 -- 4 -- 2 4 2 10 -- 20 -- 11 20 11 10 -- 15 -- 8 15 5 4 4 A B C D E F G 4 4 4 115 Vac, 400 Hz Notes 1 Across terminals 2-3 and 5-6. 2 Across terminals 1-2 and 5-6. 3 Across terminals 2-3 and 4-5. 4 Across terminals 1-2 and 4-5. 5 For "INDEPENDENT ON-ON-ON" circuit arrangement, see Page V11-T4-35. 4 4 4 4 V11-T4-4 Volume 11--Vehicle and Commercial Controls CA08100013E--November 2012 www.eaton.com 4.2 Toggle Switches Military Purpose Toggles AC Rated (Heavy Duty) MIL-S-83731 Lever Lock with Lever Seal Circuit with Toggle in ... UP Position Current Ratings CENTER Position DOWN Position Poles and Throw Base Circuit See (Keyway) Page V11-T4-35 Lever Lock Bushing Style 1 4 Screw Terminals with Sealed Lever Bushing Length "A" Inches (mm) Lever Lock Length "B" Inches (mm) 4 MS Part Number Catalog Number Single-Pole 4 4 See A below 1PST ON ON ON NONE NONE OFF OFF OFF NONE A 3 4 5 0.562 (14.27) 1.000 (25.40) MS25125-C2 MS25125-E2 MS25125-J4 8857K47 8857K48 8857K49 See A below 1PDT ON ON ON OFF NONE NONE ON B 2 3 4 0.562 (14.27) 1.000 (25.40) MS25125-B1 MS25125-C3 MS25125-E3 8857K40 8857K45 8857K44 4 ON ON ON OFF OFF NONE C 1 2 4 0.562 (14.27) 1.000 (25.40) MS25126-A1 MS25126-B1 MS25126-E3 8858K39 8858K40 8858K44 4 ON NONE F 4 0.562 (14.27) 1.000 (25.40) MS25127-E3 8859K44 ON ON Two-Pole See B below 2PDT ON ON ON Four-Pole See C below 4PDT ON Indicates direction against which lever is locked. Switch 4 4 4 4 Current Ratings A MS25125 B MS25126 C MS25127 4 Current Capacity in Amperes per Pole 28 Vdc 115 Vac, 60 Hz Type of Operation Lamp Load Resistive Load Inductive Load Lamp Load Resistive Load Inductive Load Lamp Load Resistive Load Inductive Load Maintained Maintained Maintained 5 7 5 20 20 20 15 15 15 -- -- -- -- -- -- -- -- -- 3 4 4 10 20 20 10 15 15 115 Vac, 400 Hz 4 4 4 4 Note 1 See illustrations below for lever lock bushing styles. 4 Lever Lock Bushing Styles Style 1 Style 2 Style 3 Style 4 4 Style 5 4 4 Locked in Three Positions Locked in Center Positions Locked in Keyway Side Locked out of Center Position 4 Locked in Center and Side Opposite Keyway 4 These illustrations are for pictoral representation only--keyway on right-hand side. 4 4 4 4 4 4 4 4 4 Volume 11--Vehicle and Commercial Controls CA08100013E--November 2012 www.eaton.com V11-T4-5 4.2 Toggle Switches Military Purpose Toggles AC Rated (Heavy Duty) Military with Unsealed Lever 4 Circuit with Toggle in ... UP CENTER DOWN Position Position Position 4 4 Current Ratings 4 Single-Pole 4 4 Poles and Throw 4 NONE NONE NONE OFF MOM. OFF MOM. ON A 0.468 (11.89) 0.688 (17.45) 7300K38 7304K38 7303K38 7300K36 7304K36 7303K36 See A below 1PDT ON ON ON MOM. ON ON OFF NONE NONE OFF OFF ON ON MOM. ON MOM. ON MOM. ON B 0.468 (11.89) 0.688 (17.45) 7301K38 7302K38 7307K38 7306K38 7305K38 7301K36 7302K36 7307K36 7306K36 7305K36 See C below See D below 2PST ON ON OFF NONE NONE NONE OFF MOM. OFF MOM. ON C 0.468 (11.89) 0.688 (17.45) 7310K38 7314K38 7313K38 7310K36 7314K36 7313K36 See C below 2PDT ON ON ON MOM. ON ON OFF NONE NONE OFF OFF ON ON MOM. ON MOM. ON MOM. ON D 0.468 (11.89) 0.688 (17.45) 7311K38 7312K38 7317K38 7316K38 7315K38 7311K36 7312K36 7317K36 7316K36 7315K36 See D below Current Ratings 4 4 Type of Operation 4 Single-Pole A Maintained B Momentary Two-Pole C Maintained D Momentary 4 4 4 5 4 20 15 15 10 15 15 7 5 30 20 15 10 25 15 Horsepower 250 Vac, 60 Hz Resistive Inductive Load Load Horsepower -- -- -- -- 6 6 -- -- -- -- -- -- -- -- 9 6 -- -- -- -- Description Specification Ratings See Product Selection tables Circuits 1PST, 1PDT, 2PST, 2PDT, 1P3T (ON-ON-ON), 4PST and 4PDT; maintained and momentary action Contact action Heavy duty--Slow-make/slow-break butt contact Medium duty--Quick-make/quick-break, wiping action Contact material Heavy duty: Movable--silver-plated copper with fine or coin silver contact face button Stationary--copper with fine or coin silver contact face button Medium duty: Movable--copper silver-plated Stationary--bronze silver-plated Terminal types Heavy duty MIL-S-83731 types: Screw terminals--brass designed to accept #6-32 x 6.35 mm (0.250 in) pan head (Catalog Number 11-1893) screws and Si bronze #6 helical lockwasher (Catalog Number 16-1096). Furnished unassembled. Terminal screws are tin dipped to facilitate soldering if required Heavy duty JAN-S-23 types: Screw terminals--brass designed to accept #6-32 x 4.78 mm (0.188 in) binding head (Catalog Number 811-2) screws. Furnished unassembled Solder lug terminals--tintillate plated brass Medium duty MIL-S-83731 types: Solder lugs--brass silver-plated furnished with 0.094 in (2.39 mm) dia. hole Base material Thermoset molding material Mounting means Threaded bushing--0.468 in (11.89 mm) dia., 32 threads/inch Keyway--0.068 x 0.035 in (1.73 x 0.89 mm) deep; provides anti-rotation feature Hardware supplied: MIL-S-83731 types-- 2 hexagon facenuts (Catalog Number 15-966-6), 1 locking ring (Catalog Number 29-761) and 1 internal tooth lockwasher (Catalog Number 16-886). Furnished unassembled JAN-S-23 types--2 hexagon facenuts (Catalog Number 15-966-6). Furnished unassembled 4 4 125 Vac, 60 Hz Resistive Inductive Load Load Military Purpose Switches 4 4 Current Capacity in Amperes per Pole 30 Vdc Lamp Resistive Inductive Load Load Load Technical Data and Specifications 4 4 Screw Terminals Catalog Number ON ON OFF 4 4 Solder Lug Terminals Catalog Number Two-Pole 4 4 Lever Length "B" Inches (mm) 1PST See B below 4 4 Bushing Length "A" Inches (mm) See A below See B below 4 4 (Keyway) Base Circuit See Page V11-T4-35 4 4 Dielectric 1000V minimum 4 Operating temperature range 0 to 150F (-17.8 to 65.6C) V11-T4-6 Volume 11--Vehicle and Commercial Controls CA08100013E--November 2012 www.eaton.com 4.2 Toggle Switches Military Purpose Toggles Dimensions Approximate Dimensions in Inches (mm) 4 AC/DC Rated (Medium Duty) MIL-83731 Switches 4 1PDT Maintained Action (Solder Lug) 0.070 (1.78) 14 0.687 (17.45) 0.680 (17.27) 14 0.687 (17.45) 0.041 (1.01) 15/32-32NS-2A 0.468 (11.89) Dim. A 0.937 (23.80) 0.070 (1.78) 14 0.680 (17.27) 14 1 1.250 (31.75) 2 3 (Ref.) Dim. A 0.937 (23.80) 4 5 6 (Ref.) 1 2 3 (Ref.) 0.080 (2.03) Dia. End Terminal 0.080 (2.03) Dia. End Terminal 0.090 (2.29) Dia. Center Terminal 1.250 (31.75) B 15/32-32 Thds. 0.620 (15.75) 4 A 1.310 (33.27) #6-32 x 0.250 (6.35) Pan Head Screws 4 1.060 (26.92) 1.040 (26.42) 0.750 (19.05) 4 1.310 (33.27) 1.120 (28.45) 15/32-32 Thds. 4 4 #6-32 x 0.250 (6.35) Long Pan Head Screws Keyway 0.030 (0.76) Deep 0.060 (1.52) Wide B 4 4 Four-Pole Maintained and Momentary Action 15/32-32 Thds. 1.430 (36.32) Keyway 0.030 (0.76) Deep 0.060 (1.52) Wide 4 4 B 4 A A 1.200 (30.48) 4 4 B A Two-Pole Momentary Action and 3 ON Circuits 4 4 0.750 (19.05) #6-32 x 0.180 (4.57) Long Pan Head Screws 4 4 Two-Pole Maintained Action Keyway 0.030 (0.76) Deep 0.060 (1.52) Wide 15/32-32 Thds. 4 4 AC Rated (Heavy Duty) MIL-83731 Switches with Lever Seal Keyway 0.030 (0.76) Deep 0.060 (1.52) Wide 4 4 Dim. B 0.906 (23.01) 0.090 (2.29) Dia. Center Terminal Single-Pole Maintained and Momentary Action 4 4 0.041 (1.01) 15/32-32NS-2A 0.468 (11.89) Dim. B 0.906 (23.01) 4 2PDT Maintained Action (Solder Lug) 4 1.320 (33.53) 4 1.250 (31.75) 4 4 #6-32 x 0.250 (6.35) Long Pan Head Screws Volume 11--Vehicle and Commercial Controls CA08100013E--November 2012 www.eaton.com 4 V11-T4-7 4.2 4 4 4 4 AC Rated (Heavy Duty) MIL-83731 Lever Lock Switches with Lever Seal AC Rated (Heavy Duty) Single-Pole 1PDT Maintained Action 4 28 Keyway 0.030 (0.76) Deep 0.060 (1.52) Wide 14 15/32-32 Thds. 1.120 (28.45) B 0.620 (15.75) 0.620 (15.75) 1.140 (28.96) 1.120 (28.45) Keyway 0.030-0.040 D x 0.060-0.070 W (0.76-1.02 D x 1.52-1.78 W) 60 #6-32 x 0.180 (4.57) Long Binding Head Screw Two-Pole 4 2PDT Maintained Action Keyway 0.030 (0.76) Deep 0.060 (1.52) Wide 4 28 14 0.750 (19.05) 4 B 15/32-32 Thds. B 4 0.900 (22.86) Keyway 0.030-0.040 D x 0.060-0.070 W (0.76-1.02 D x 1.52-1.78 W) 4 4 4 4 4 4 4 4 A A 4 4 1.040 (26.42) #6-32 Screws 4 4 15/32-32 Thds. A A 4 4 B 15/32 Dia. 4 4 Military Purpose Toggles Approximate Dimensions in Inches (mm) 4 4 Toggle Switches 1.250 (31.75) 1.310 (33.27) 0.760 (19.30) 0.030 (0.76) Ref. 0.270 (6.86) 0.040 (1.02) #6-32 Screws 0.180 (4.57) Four-Pole 2PDT Momentary Action Keyway 0.030 (0.76) Deep 0.060 (1.52) Wide 36 18 0.750 (19.05) 0.800 (20.32) B 15/32-32 Thds. B Keyway 0.030-0.040 D x 0.060-0.070 W (0.76-1.02 D x 1.52-1.78 W) A A 1.310 (33.27) 1.310 (33.27) 4 4 1.590 (40.39) 0.910 (23.11) #6-32 Screws 0.300 (7.62) 4 V11-T4-8 0.030 (0.76) Ref. Volume 11--Vehicle and Commercial Controls CA08100013E--November 2012 www.eaton.com 4.3 Toggle Switches Illuminated AC Rated Toggles Contents Illuminated AC Rated Toggles Page 4 V11-T4-10 V11-T4-10 4 Description Illuminated AC Rated Switches Technical Data and Specifications . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 4 4 4 4 4 4 4 4 Product Description These illuminated toggles are available only in singlepole circuitry. A two-pole base is utilized with singlepole housing the lamp. On single-throw circuits, the lamp is wired to operate in conjunction with the switch. 4 On double-throw circuits, the lamp is independent of the switch. On the sealed versions, a silicone rubber seal is fitted to the paddle lever to provide a moistureand dust-resistant seal between the lever and bushing. 4 4 4 4 4 Catalog Number Selection 4 How To Order--Illuminated AC Rated Toggles Example: Circuit with Toggle in ... UP CENTER Position Position Rating Poles and Throw Standard 15A, 125 Vac 10A, 250 Vac 3/4 hp, 250 Vac 1PST Sealed 15A, 125 Vac 10A, 250 Vac 3/4 hp, 250 Vac 1PST 1PDT ON NONE 7071K21 DOWN Position (Keyway) Base Catalog Number Circuit Number See Page V11-T4-35 OFF 7071K21 G G 1 52 4 4 Code letters and/or numbers-- add to base circuit number. Lever Color G = Green T = Red A = Amber Bulb Voltage 4 1 = 14V 4 Terminal Type ON ON MOM. ON NONE OFF OFF OFF ON MOM. ON 7073K21 7073K20 7073K25 G 4 52 = 0.250 in spade 4 4 H 4 4 4 4 4 Volume 11--Vehicle and Commercial Controls CA08100013E--November 2012 www.eaton.com V11-T4-9 4.3 4 4 Toggle Switches Illuminated AC Rated Toggles Technical Data and Specifications Illuminated AC Rated Toggles Description Specification 4 Ratings See Catalog Number Selection Circuits 1PST and 1PDT; maintained and momentary action 4 Contact material Movable--silver-plated copper Stationary--silver-plated copper 4 Terminal types Spade--brass Base material Colored thermoplastic paddle lever 4 4 4 Dimensions Approximate Dimensions in Inches (mm) Illuminated 0.210 (5.33) Dia. 4 4 0.070 (1.78) 1.310 (33.27) 28 14 0.270 (6.86) 0.750 (19.05) 0.650 (16.51) 4 0.470 (11.94) 4 4 0.910 (23.11) 1.430 (36.32) 4 A 4 0.250 (6.35) Keyway 0.030 (0.76) 0.070 (1.78) Wide Deep x 0.040 (1.02) 0.080 (2.03) Quick Connect 0.440 (11.18) Type "A" Dim. 0.030 (0.76) Ref. 0.030 (0.76) 1.310 (33.27) 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 V11-T4-10 Volume 11--Vehicle and Commercial Controls CA08100013E--November 2012 www.eaton.com Toggle Switches General Purpose Toggles--AC Rated 4.4 Contents General Purpose Toggles Description Page General Purpose Toggles--AC Rated Product Selection . . . . . . . . . . . . . . . . . . . . . . Technical Data and Specifications . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . V11-T4-12 V11-T4-16 V11-T4-16 4 4 4 4 4 4 4 4 4 4 Product Description Features These AC rated toggle switches offer the widest selection of features and the design flexibility to meet a variety of applications. The optional features shown below may not be available on all toggle models. Contact your local Eaton Sales Representative. 7500, 7600, 7700 and 7900 Series 3-independent ON Circuit (2PDT or 4PDT only, see Page V11-T4-14) Short (11/32 in) bushing Tall (15/32 in) bushing White nylon designer lever, see Dimensions on Page V11-T4-16 Black nylon designer lever, see Dimensions on Page V11-T4-16 Hardware-- furnished assembled Reversing jumpers (not for use with 3-independent ON circuit) Short (15/32 in) bat lever Tall (11/16 in) bat lever (not available with short bushing) Rotate keyway 180 Lever seal Omit one pole (2P, 3P, 4P only. Not for use with 3-independent ON circuit) 4 Options 7800 Series Only 3-independent ON circuit (2PDT or 4PDT only, see Page V11-T4-14) Hardware-- furnished assembled Reversing jumpers (Not for use with 3-independent ON circuit) Rotate keyway 180 Silicone lever seal (1P and 2P only) Omit one pole (2P, 3P, 4P only. Not for use with 3-independent ON circuit) Combi-Term Option This is an extension of our AC rated general purpose toggle switch. The "Combi-Term" design allows the user the option of screw terminals, 0.25 in quick connects or solder termination all on the same switch. The special clips and screws are provided in a poly bag with the switch. Circuits 1PST, 1PDT, 2PST, 2PDT, 3PST, 3PDT, 4PST and 4PDT Maintained and momentary Standards and Certifications 4 4 4 4 4 4 4 4 4 4 4 UL(R) Recognized CSA(R) Certified (except as noted) RoHS Compliant 1 4 4 Note 1 Visit www.eaton.com/vcbu for the most up-to-date list of verified part numbers. 4 4 4 4 4 4 Volume 11--Vehicle and Commercial Controls CA08100013E--November 2012 www.eaton.com V11-T4-11 4.4 4 Toggle Switches General Purpose Toggles--AC Rated Product Selection 4 AC Rated Toggle Switches--Single-Pole 4 Circuit with Toggle in ... UP Position 4 4 Rating 6A, 125 Vac 3A, 250 Vac CENTER Position Poles and Throw DOWN Position Catalog Number (Keyway) Base Circuit See Page V11-T4-35 OFF A ON NONE 1PDT ON OFF ON B 1PDT ON NONE ON B 1PDT ON MOM. ON NONE OFF MOM. ON MOM. ON B 1PST OFF NONE MOM. ON 1PST OFF NONE MOM. ON 1PDT MOM. ON ON OFF NONE 1PDT ON MOM. ON 15A, 125 Vac 10A, 250 Vac 3/4 hp, 250 Vac 1/2 hp, 125V Vac 1PST 15A, 125 Vac 10A, 250 Vac 1/2 hp, 125 Vac 3/4 hp, 250 Vac Screw Terminals 0.250 in Spade Terminals 0.344 (8.74) 0.469 (11.91) 0.563 (14.30) 0.563 (14.30) 7580K7 7580K6 7580K5 7580K4 7580K9 7580K8 0.469 (11.91) 0.563 (14.30) 7581K6 7581K4 7581K8 0.469 (11.91) 0.563 (14.30) 7582K6 7582K4 7582K8 0.469 (11.91) 0.563 (14.30) 7585K6 7587K6 7585K4 7587K4 7585K8 7587K8 A 0.469 (11.91) 0.563 (14.30) 7506K3 7506K4 7506K6 A 0.469 (11.91) 0.688 (17.48) 7506K38 7506K36 7506K40 MOM. ON MOM. ON B 0.469 (11.91) 0.563 (14.30) 7509K4 7510K6 7509K5 7510K7 7509K7 7510K9 OFF OFF MOM. ON MOM. ON B 0.469 (11.91) 0.688 (17.48) 7508K38 7509K38 7508K36 7509K36 7508K40 7509K40 ON NONE OFF A 0.344 (8.74) 0.469 (11.91) 0.563 (14.30) 0.563 (14.30) 7501K12 7501K13 7500K13 1 7500K14 1 7501K14 7501K15 1PDT ON OFF ON B 0.469 (11.91) 0.563 (14.30) 7503K13 1 7502K13 7503K15 1PDT ON NONE ON B 0.469 (11.91) 0.563 (14.30) 7505K4 7504K4 1 7505K6 20A, 125 Vac 10A, 250 Vac 1/2 hp, 125 Vac 3/4 hp, 250 Vac 1PST ON NONE OFF A 0.469 (11.91) 0.688 (17.48) 7546K38 7546K36 7546K40 4 30A, 125 Vac 25A, 250 Vac 2 1PST ON NONE OFF A 0.344 (8.74) 0.563 (14.30) -- 7576K2 -- 4 Notes 1 Also 4.2A L at 125 Vac rating. 2 Single-pole switch in two-pole base. 4 1PST Bushing Lever Length "A" Length "B" Solder Inches (mm) Inches (mm) Lugs 4 4 10A, 250 Vac 1/2 hp, 250 Vac 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 V11-T4-12 Volume 11--Vehicle and Commercial Controls CA08100013E--November 2012 www.eaton.com 4.4 Toggle Switches General Purpose Toggles--AC Rated AC Rated Toggle Switches--Two-Pole Circuit with Toggle in ... UP Position Rating CENTER Position Poles and Throw DOWN Position 4 Catalog Number (Keyway) Base Circuit See Page V11-T4-35 Bushing Lever Length "A" Length "B" Solder Inches (mm) Inches (mm) Lugs 0.250 in Screw CombiSpade Terminals Terminals Term 4 4 4 6A, 125 Vac 3A, 250 Vac 2A, 277 Vac 2.5A, L at 125 Vac 2PST ON NONE OFF C 0.469 (11.91) 0.563 (14.30) 7590K6 7590K4 7590K8 -- 6A, 125 Vac 3A, 250 Vac 2.5A, L at 125 Vac 2PDT ON OFF ON D 0.469 (11.91) 0.563 (14.30) 7591K6 7591K4 7591K8 -- 2PDT ON NONE ON D 0.469 (11.91) 0.563 (14.30) 7592K6 7592K4 7592K8 -- 4 6A, 125 Vac 3A, 250 Vac 2PDT MOM. ON OFF MOM. ON D 0.469 (11.91) 0.563 (14.30) 7597K6 7597K4 7597K8 -- 2PDT ON ON OFF 7530 0.469 (11.91) 0.563 (14.30) 7530K1 7530K3 7530K2 -- 4 10A 250 Vac, 15A 125 Vac, 1/4 hp 125-250 Vac 2PDT ON ON ON 7555 0.469 (11.91) 0.563 (14.30) 7555K12 7555K11 7555K13 -- 15A, 125 Vac 10A, 250 Vac 3/4 hp, 250 Vac 1/2 hp, 125 Vac 2PST ON NONE OFF C 0.344 (8.74) 0.469 (11.91) 0.563 (14.30) 0.563 (14.30) 7561K5 7561K4 7560K6 7560K5 7561K7 7561K6 -- 4 4 4 4 4 15A, 125 Vac 2PDT 10A, 250 Vac 3/4 hp, 125-250 Vac ON OFF ON D 0.344 (8.74) 0.469 (11.91) 0.563 (14.30) 0.563 (14.30) 7563K5 7563K4 7562K5 7562K4 7563K7 7563K6 -- 15A, 125 Vac 10A, 250 Vac 3/4 hp, 250 Vac 2PDT ON NONE ON D 0.469 (11.91) 0.563 (14.30) 7565K5 7564K6 7565K7 -- 15A, 125 Vac 10A, 250 Vac 1/2 hp, 250 Vac 2PST OFF NONE MOM. ON C 0.469 (11.91) 0.563 (14.30) 7566K4 7566K5 7566K7 -- 2PDT ON MOM. ON ON OFF OFF NONE MOM. ON MOM. ON MOM. ON D 0.469 (11.91) 0.563 (14.30) 7568K3 1 7569K1 7570K4 7568K2 1 7569K2 7570K5 7568K4 1 7569K3 7570K7 -- -- -- 2PDT MOM. ON OFF MOM. ON D 0.469 (11.91) 0.688 (17.48) 7569K38 7569K36 7569K40 -- 20A, 125 Vac 10A, 250 Vac 3/4 hp, 250 Vac 1/2 hp, 125 Vac 2PST ON NONE OFF C 0.469 (11.91) 0.688 (17.48) 7630K38 7630K36 7630K40 -- 2PDT ON NONE ON D 0.469 (11.91) 0.688 (17.48) 7632K38 7632K36 7632K40 -- 4 Section A 10A 250 Vac; 15A 125 Vac, 3/4 hp 250 Vac, 4.2A L 125 Vac; Section B 10A 250 Vac, 15A 125 Vac, 1/4 hp 250 Vac 2PDT OFF 1 ON 2 ON 7571 0.469 (11.91) 0.563 (14.30) 7571K2 7571K4 7571K6 -- 4 20A, 125 Vac 10A, 250 Vac 1 hp, 120-240 Vac 2PST ON NONE OFF C 0.469 (11.91) 0.688 (17.48) 7803K11 2PDT ON ON MOM. ON OFF NONE OFF ON ON MOM. ON D 0.469 (11.91) 0.688 (17.48) 7803K12 7803K32 7803K22 3 7803K42 7803K13 7803K33 7803K23 3 7803K43 7803K17 2 7803K37 2 7803K27 2 7803K47 4 4 4 4 4 4 4 7803K31 7803K21 2 7803K41 2 4 4 4 4 Notes 1 Also 1/2 hp at 125-250 Vac Rating. 2 Not CSA Certified. 3 Also 7.5A, 277 Vac, 3/4 hp, 120-240-277 Vac. 4 4 4 4 4 4 Volume 11--Vehicle and Commercial Controls CA08100013E--November 2012 www.eaton.com V11-T4-13 4.4 Toggle Switches General Purpose Toggles--AC Rated AC Rated Toggle Switches--Three-Pole 4 Circuit with Toggle in ... 4 UP Position 4 4 4 4 4 4 4 DOWN Position Catalog Number (Keyway) Base Circuit See Page V11-T4-35 15A, 125 Vac 10A, 250 Vac 3/4 hp, 250 Vac 1 hp, 3 Ph 125-600 Vac 1 hp, 1 and 2 Ph 125-480 Vac 3PST ON NONE OFF E 0.469 (11.91) 0.688 (17.48) 7700K1 7700K2 7700K3 -- 3PDT ON ON OFF NONE ON ON F 0.469 (11.91) 0.688 (17.48) 7701K1 7702K1 7701K2 7702K2 7701K3 7702K3 -- -- 15A, 125 Vac 10A, 250 Vac 3/4 hp, 250 Vac 3PDT MOM. ON MOM. ON OFF NONE ON ON F 0.469 (11.91) 0.688 (17.48) 7704K1 7705K1 7704K2 7705K2 7704K3 7705K3 -- -- 20A, 125 Vac 10A, 250 Vac 1 hp, 120 Vac 1, 2 and 3 Ph 3PDT ON OFF ON F 0.469 (11.91) 0.688 (17.48) 7804K12 7804K32 2 7804K22 2 7804K42 2 Rating 4 CENTER Position Poles and Throw Bushing Lever Length "A" Length "B" Solder Inches (mm) Inches (mm) Lugs 0.250 in Screw Spade CombiTerminals Terminals Term 24 AC Rated Toggle Switches--Four-Pole 4 Circuit with Toggle in ... UP Position 4 CENTER Position DOWN Position Catalog Number 4 Rating (Keyway) Base Circuit See Page V11-T4-35 4 15A, 125 Vac 10A, 250 Vac 3/4 hp, 250 Vac 4PST ON NONE OFF E 0.469 (11.91) 0.688 (17.48) 7691K14 7690K8 -- -- 4PDT ON ON OFF NONE ON ON F 0.469 (11.91) 0.688 (17.48) 7693K2 7695K5 7692K13 7694K4 -- -- -- -- 20A, 125 Vac 10A, 250 Vac 3/4 hp, 250 Vac 1/2 hp, 125 Vac 4PST ON NONE OFF E 0.469 (11.91) 0.688 (17.48) 7933K38 7933K36 7933K40 -- 4PDT ON ON OFF NONE ON ON F 0.469 (11.91) 0.688 (17.48) 7934K38 7935K38 7934K36 7935K36 7934K40 7935K40 -- -- 20A, 125 Vac 4PDT 10A, 250 Vac 1 hp, 125-240 Vac 2 and 3 Ph ON OFF ON F 0.469 (11.91) 0.688 (17.48) 7805K12 2 7805K32 2 7805K22 2 7805K42 2 4 4 4 4 4 Poles and Throw Bushing Lever Length "A" Length "B" Solder Inches (mm) Inches (mm) Lugs 0.250 in Screw Spade CombiTerminals Terminals Term Notes 1 Also 1/2 hp at 125-250 Vac Rating. 2 Not CSA Certified. 3 Also 7.5A, 277 Vac, 3/4 hp, 120-240-277 Vac. 4 1 hp at 240-480 Vac single- or two-phase and 240-600 Vac three-phase. 4 4 4 4 4 4 4 4 4 4 4 V11-T4-14 Volume 11--Vehicle and Commercial Controls CA08100013E--November 2012 www.eaton.com Toggle Switches General Purpose Toggles--AC Rated 4.4 AC Rated Sealed 1 Toggle Switches--Single-Pole Circuit with Toggle in ... UP Position Rating CENTER Position Poles and Throw 4 Catalog Number DOWN Position (Keyway) Base Circuit See Page V11-T4-35 Bushing Length "A" Inches (mm) Lever Length "B" Inches (mm) Solder Lugs Screw Terminals 0.250 in Spade Terminals 10A, 250 Vac 1/2 hp, 250 Vac 1PST OFF NONE MOM. ON A 0.469 (11.91) 0.563 (14.30) -- 7506K20 7506K21 1PDT MOM. ON ON ON OFF NONE OFF MOM. ON MOM. ON MOM. ON B 0.469 (11.91) 0.563 (14.30) -- -- -- 7509K20 7510K20 7508K20 7509K21 7510K21 7508K21 15A, 125 Vac 10A, 250 Vac 3/4 hp, 250 Vac 1/2 hp, 125V-250 Vac 1PST ON NONE OFF A 0.469 (11.91) 0.563 (14.30) 7501K22 7500K20 2 7501K21 15A, 125 Vac 10A, 250 Vac 1/2 hp, 125 Vac 3/4 hp, 250 Vac 1PDT ON OFF ON B 0.469 (11.91) 0.563 (14.30) -- 7502K20 7503K21 1PDT ON NONE ON B 0.469 (11.91) 0.563 (14.30) -- 7504K20 2 7505K21 4 4 4 4 4 4 Circuit with Toggle in ... UP Position CENTER Position Poles and Throw ON NONE Catalog Number DOWN Position 4 (Keyway) Base Circuit See Page V11-T4-35 Bushing Length "A" Inches (mm) Lever Length "B" Inches (mm) Solder Lugs Screw Terminals 0.250 in Spade Terminals OFF C 0.469 (11.91) 0.563 (14.30) -- 7560K20 7561K21 15A, 125 Vac 10A, 250 Vac 3/4 hp, 250 Vac 1/2 hp, 125 Vac 2PST 15A, 125 Vac 10A, 250 Vac 3/4 hp, 125-250 Vac 2PDT ON OFF ON D 0.469 (11.91) 0.563 (14.30) -- 7562K20 7563K21 15A, 125 Vac 10A, 250 Vac 3/4 hp, 250 Vac 2PDT ON NONE ON D 0.469 (11.91) 0.563 (14.30) -- 7564K20 7565K21 15A, 125 Vac 10A, 250 Vac 1/2 hp, 250 Vac 2PST OFF NONE MOM. ON C 0.469 (11.91) 0.563 (14.30) -- 7566K20 7566K21 2PDT ON MOM. ON ON OFF OFF NONE MOM. ON MOM. ON MOM. ON D 0.469 (11.91) 0.563 (14.30) -- -- -- 7568K20 2 7569K20 7570K20 7568K21 2 7569K21 7570K21 4 4 4 Circuit with Toggle in ... UP Position CENTER Position Poles and Throw 4 4 4 4 4 Catalog Number DOWN Position 4 4 AC Rated Special Circuit Toggle Switches--Two-Pole Rating 4 4 AC Rated Sealed 1 Toggle Switches--Two-Pole Rating 4 (Keyway) Base Circuit See Page V11-T4-35 Bushing Length "A" Inches (mm) Lever Length "B" Inches (mm) Solder Lugs Screw Terminals 0.250 in Spade Terminals 15A, 125 Vac 10A, 250 Vac 3/4 hp, 125-250 Vac 2PDT 2-3, 5-6 OFF 2-6, 5-3 D 0.469 (11.91) 0.563 (14.30) 7563K24 7562K23 7563K25 15A, 125 Vac 10A, 250 Vac 3/4 hp, 250 Vac 2PDT 2-3, 5-6 NONE 2-6, 5-3 D 0.469 (11.91) 0.563 (14.30) 7565K24 7564K23 7565K25 4 4 4 4 4 Notes 1 Seal is lever seal only and is dust and splash resistant. Panel seal is available, Part Number 32-341. 2 Also 1/2 hp at 125-250 Vac Rating. 4 4 4 4 Volume 11--Vehicle and Commercial Controls CA08100013E--November 2012 www.eaton.com V11-T4-15 4.4 Toggle Switches General Purpose Toggles--AC Rated 4 Technical Data and Specifications 4 General Purpose Toggles--AC Rated Description Specification 4 Ratings See Product Selection tables; Switch ratings at 125 Vac also apply to 28 Vdc 4 Contact mechanism Slow-make/slow-brake butt contact Terminal types Screw terminals--brass designed to accept #6-32x 3/16 binding head (Cat. No. 811-2) screws Furnished unassembled Solder lug terminals--tintillate-plated brass Spade terminals--combi-term--brass Base material Thermoset molding material Mounting means Threaded bushing--0.468 in (11.89 mm) dia., 32 threads/in Keyway--0.068 x 0.035 in (1.73 x 0.89 mm) deep, provides anti-rotation feature Hardware supplied--1 hexagon locknut (Cat. No. 15-192) and 1 bright nickel-plated knurled facenut (Cat. No. 15-124F1), except 7700-7705, which have bright nickel hexagon facenut (Cat. No. 15-966-2) Furnished unassembled Finish Bright nickel-plated toggle lever and bushing 4 4 4 4 4 4 Dielectric withstand 1000V rms minimum Operating temperature range 0 to 150F (-17.8 to 65.6C) 4 Contact Material 4 7500, 7600, 7700 and 7900 Series Switches 3 to 6 Silver-plated copper Silver-plated copper 4 10 to 20 Silver-plated copper with silver buttons Silver-plated copper with silver buttons 4 20 to 30 Silver-plated copper with cad oxide buttons Copper with cad oxide buttons 7800 Series Switches 3 to 6 Silver-plated copper Silver-plated copper 10 to 20 Copper with silver buttons Copper with silver buttons 4 Ampere Movable Stationary 4 4 Dimensions Approximate Dimensions in Inches (mm) 4 7500, 7600, 7700 and 7900 Series 4 1PST Maintained and Momentary (Screw Terminals) 4 4 B 4 A 0.625 (15.87) 0.300 (7.62) 4 4 1.125 (28.57) 15/32-32 Thd. 0.469 (11.91) 0.469 (11.91) 4 1PDT Maintained and Momentary (Spade Terminals) Keyway 0.068-0.075 W x 0.035-0.040 D (1.72-1.90) W x 0.88-1.02 D) 15/32-32 Thd. 0.469 (11.91) 0.469 (11.91) B 0.625 (15.87) 1.047 (26.59) 1.218 (30.93) Keyway 0.068-0.075 W x 0.035-0.040 D (1.72-1.90) W x 0.88-1.02 D) 4 4 4 4 4 V11-T4-16 A Volume 11--Vehicle and Commercial Controls CA08100013E--November 2012 www.eaton.com 1.100 (27.95) 0.440 (11.17) 0.031 (0.78) Ref. 4.4 Toggle Switches General Purpose Toggles--AC Rated Approximate Dimensions in Inches (mm) 4 7500, 7600, 7700 and 7900 Series, continued 2PDT Maintained (Solder Lugs) 4 2PDT Maintained (Spade Terminals) 4 28 28 15/32-32 Thd. 0.469 (11.91) 14 14 15/32-32 Thd. 0.469 (11.91) B 1.312 (33.32) A 4 B 1.312 (33.32) 0.469 (11.91) A 0.750 (19.05) 0.740 (18.79) 0.750 (19.05) 1.031 (26.18) 0.469 (11.91) Keyway 0.068-0.075 W x 0.035-0.040 D (1.72-1.90) W x 0.88-1.02 D) 0.270 (6.85) 0.440 (11.17) 36 15/32-32 Thd. 0.469 (11.91) B 0.270 (6.86) 1.047 (26.59) Keyway 0.068-0.075 W x 0.035-0.040 D (1.72-1.90) W x 0.88-1.02 D) 0.562 (14.27) 1.312 (33.32) 0.469 (11.91) 0.750 0.797 (19.05) (20.24) 1.125 (28.57) Keyway 0.068-0.075 W x 0.035-0.040 D (1.72-1.90) W x 0.88-1.02 D) 2PDT Maintained (Screw Terminals) 0.910 (23.11) 0.300 (7.62) 2PDT Momentary (Spade Terminals) 15/32-32 Thd. 0.469 (11.91) B A 1.062 (26.97) 0.300 (7.62) 4 0.910 (23.11) Keyway 0.068-0.075 W x 0.035-0.040 D (1.72-1.90) W x 0.88-1.02 D) 0.440 (11.18) 0.031 (0.78) Ref. Volume 11--Vehicle and Commercial Controls CA08100013E--November 2012 www.eaton.com 4 4 4 4 0.469 (11.91) 0.750 (19.05) Keyway 0.068-0.075 W x 0.035-0.040 D (1.72-1.90) W x 0.88-1.02 D) 4 4 0.562 (14.27) 1.312 (33.32) 0.469 (11.91) 4 4 18 14 0.797 (20.24) 4 4 36 1.312 (33.32) 4 4 0.031 (0.78) Ref. 28 0.750 (19.05) 0.740 (18.79) 4 4 A 0.625 (15.87) 4 4 18 0.469 (11.91) 4 4 2PDT Momentary (Screw Terminals) 15/32-32 Thd. 0.469 (11.91) 4 4 Keyway 0.068-0.075 W x 0.035-0.040 D (1.72-1.90) W x 0.88-1.02 D) 1PDT Maintained and Momentary (Solder Lugs) 15/32-32 Thd. 0.469 (11.91) 1.200 (30.48) 4 4 4 4 4 V11-T4-17 4.4 4 4 7500, 7600, 7700 and 7900 Series, continued 3PDT Maintained and Momentary (Solder Lugs) 31 15.5 4 15/32-32 Thd. 0.469 (11.91) 1.312 (33.32) 0.562 (14.27) 0.031 (0.78) Ref. 0.688 (17.47) 0.469 (11.91) 1.265 (32.13) 1.437 1.546 (36.49) (39.26) 0.469 (11.91) 0.750 (19.05) 1.333 (33.85) Max. 0.031 (0.78) Ref. 0.300 (7.62) 0.910 (23.11) Keyway 0.068-0.075 W x 0.035-0.040 D (1.72-1.90) W x 0.88-1.02 D) 4PDT Maintained and Momentary (Solder Lugs) 0.031 (0.78) Ref. 0.270 (6.85) Keyway 0.068-0.075 W x 0.035-0.040 D (1.72-1.90) W x 0.88-1.02 D) 0.688 (17.47) 0.469 (11.91) 15/32-32 Thd. 0.469 (11.91) 3PDT Maintained and Momentary (Screw Terminals) 4 15.5 15/32-32 Thd. 0.469 (11.91) 4 1.333 (33.85) Max. 0.688 0.469 (17.47) (11.91) 0.965 (24.51) 4 0.300 (7.62) 4 1.225 (31.11) 1.437 1.546 (36.49) (39.26) 31 4 4 Keyway 0.068-0.075 W x 0.035-0.040 D (1.72-1.90) W x 0.88-1.02 D) 15/32-32 Thd. 0.469 (11.91) 4 4 1.437 (36.49) Keyway 0.068-0.075 W x 0.035-0.040 D (1.72-1.90) W x 0.88-1.02 D) 18 4 4 0.469 (11.91) 4PDT Maintained and Momentary (Screw Terminals) 36 4 4 0.440 (11.17) 2PDT Momentary (Solder Lugs) 4 0.688 (17.47) 0.965 (24.51) 0.031 (0.78) Ref. 0.270 (6.85) 4 4 15/32-32 Thd. 0.469 (11.91) Keyway 0.068-0.075 W x 0.035-0.040 D (1.72-1.90) W x 0.88-1.02 D) 4 4 1.333 (33.85) Max. 1.437 (36.49) 0.965 (24.51) 4 15.5 1.333 (33.85) Max. 0.688 0.469 (17.47) (11.91) 15/32-32 Thd. 0.469 (11.91) 4 4 3PDT Maintained and Momentary (Spade Terminals) 31 4 4 General Purpose Toggles--AC Rated Approximate Dimensions in Inches (mm) 4 4 Toggle Switches 1.333 (33.85) Max. 1.437 (36.49) Keyway 0.068-0.075 W x 0.035-0.040 D (1.72-1.90) W x 0.88-1.02 D) 4PDT Maintained and Momentary (Spade Terminals) Keyway 0.068-0.075 W x 0.035-0.040 D (1.72-1.90) W x 0.88-1.02 D) 0.688 (17.47) 0.469 (11.91) 0.031 (0.78) Ref. 1.437 1.546 (36.49) (39.26) 4 15/32-32 Thd. 0.469 (11.91) 1.405 (35.68) 0.440 (11.17) 1.333 (33.85) Max. 4 4 V11-T4-18 0.270 (6.85) 0.031 (0.78) Ref. Volume 11--Vehicle and Commercial Controls CA08100013E--November 2012 www.eaton.com 0.031 (0.78) Ref. Toggle Switches General Purpose Toggles--AC Rated 4.4 Approximate Dimensions in Inches (mm) 4 7800 Series 2PDT Maintained (Screw Terminals) Keyway 0.080-0.085 W x 0.040-0.047 D (2.03-2.16) W x 1.02-1.19 D) 0.671 (17.04) 4 4PDT Maintained (Screw Terminals) 4 Keyway 0.080-0.085 W x 0.040-0.047 D (2.03-2.16) W x 1.02-1.19 D) 4 0.687 (17.45) 15/32-32 (11.91 TPI) 4 0.469 (11.91) TPI (15/32-32) 0.469 (11.91) 0.469 (11.91) 0.812 (20.62) 4 4 0.812 (20.62) 1.312 0.234 (33.32) (5.94) 0.750 (19.05) 4 0.234 (5.54) 4 1.437 (36.50) 1.296 (32.92) 4 2PDT Maintained (Combi-Terminals) 4 Keyway 0.080-0.085 W x 0.040-0.047 D (2.03-2.16) W x 1.02-1.19 D) Keyway 0.080-0.085 W x 0.040-0.047 D (2.03-2.16) W x 1.02-1.19 D) 0.671 (17.04) 4 3PDT Maintained (0.25 in Spade Terminals) 4 0.687 (17.45) 15/32-32 (11.91 TPI) 4 0.469 (11.91) TPI (15/32-32) 0.469 (11.91) 0.469 (11.91) 0.812 (20.62) 4 4 0.812 (20.62) 4 0.440 (11.17) 0.375 (9.53) 1.312 (33.32) 0.750 (19.05) 1.296 (32.92) 0.031 (0.78) Ref. 4 1.437 (36.50) 4 3PDT Maintained (Screw Terminals) 4 Combi-Term Termination Options Keyway 0.080-0.085 W x 0.040-0.047 D (2.03-2.16) W x 1.02-1.19 D) 0.687 (17.45) 4 4 0.469 (11.91) TPI (15/32-32) 0.469 (11.91) 4 4 0.812 (20.62) 0.218 (5.54) Solder 1.296 (32.92) Quick Connect 4 Screw 4 1.437 (36.50) 4 4 4 4 Volume 11--Vehicle and Commercial Controls CA08100013E--November 2012 www.eaton.com V11-T4-19 4.5 4 Toggle Switches General Purpose Toggles--AC/DC Rated Contents General Purpose Toggles Description 4 Page General Purpose Toggles--AC/DC Rated Technical Data and Specifications . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 V11-T4-21 V11-T4-21 4 4 4 4 4 4 4 4 4 4 4 4 Product Description This line of switches employs a quick-make/quick-break contact mechanism. The resultant high-speed movement eliminates the "teasing" of the switch and reduces the pitting of the Options contact surfaces due to arcing. Self-cleaning and wiping contact action assures positive contact on switch operation. These switches are especially suited for use in small motor applications. Standards and Certifications Lever--11/16 in Lever seal Mounting hardware; furnished assembled Other lead lengths Note 1 Visit www.eaton.com/vcbu for the most up-to-date list of verified part numbers. 4 4 UL Recognized CSA Certified RoHS Compliant 1 Product Selection 4 AC/DC Rated Toggle Switches--Single-Pole 4 4 Rating Poles and Throw 3A, 250 Vdc 1PST 6A, 125 Vac/Vdc 1PST 3A, 250 Vdc 4 4 1PDT Circuit with Toggle in ... UP Position CENTER Position DOWN Position Base Circuit See Page V11-T4-35 Bushing Length "B" Inches (mm) Lever Length "A" Inches (mm) Catalog Number Solder Lugs Screw Terminals Wire Leads ON NONE OFF A 0.344 (8.74) 0.500 (12.70) 8280K115 8295K107 8290K115 ON ON MOM. ON NONE NONE NONE OFF OFF OFF A 0.344 (8.74) 0.469 (11.91) 0.469 (11.91) 0.500 (12.70) 0.500 (12.70) 0.500 (12.70) 8381K107 8381K108 8928K478 8396K107 8396K108 -- 8391K107 8391K108 -- ON NONE ON B 0.469 (11.91) 0.500 (12.70) 8928K479 -- -- Base Circuit See Page V11-T4-35 Bushing Length "B" Inches (mm) Lever Length "A" Inches (mm) Catalog Number Solder Lugs Screw Terminals Wire Leads 4 4 AC/DC Rated Toggle Switches--Two-Pole 4 Rating 4 7A, 125V 3A, 250 Vdc 4 4 Poles and Throw Circuit with Toggle in ... UP Position CENTER Position DOWN Position 2PST ON MOM. ON NONE NONE OFF OFF C 0.469 (11.91) 0.469 (11.91) 0.500 (12.70) 0.500 (12.70) 8370K107 8928K481 1 8372K107 8928K482 1 8371K107 -- 2PDT ON ON NONE NONE ON ON D 0.344 (8.74) 0.469 (11.91) 0.500 (12.70) 0.500 (12.70) 8373K108 8373K107 8375K108 8375K107 8374K108 8374K107 Note 1 Rating: 6A, 125 Vac/Vdc and 3A, 250 Vdc. 4 4 V11-T4-20 Volume 11--Vehicle and Commercial Controls CA08100013E--November 2012 www.eaton.com 4.5 Toggle Switches General Purpose Toggles--AC/DC Rated Technical Data and Specifications 4 General Purpose Toggles--AC/DC Rated 4 Description Specification Ratings See Product Selection table; Switch ratings at 125 Vac also apply to 28 Vdc Circuits 1PST, 1PDT, 2PST, 2PDT Maintained and momentary toggle action Contact mechanism Quick-make/quick-break wiping action Contact material Bronze silver-plated Terminal types Screw terminals--brass designed to accept #5-40 x 5/32 in (Cat. No. 11-26) screws Furnished unassembled Solder lug terminals--brass silver-plated with 0.085-0.090 in (2.16-2.29 mm) dia. hole Integrated wire leads--18 gauge, 6 in long and skinned 3/4 in Special wire leads lengths beyond 6 in are available at additional charge 4 4 4 4 4 Base material Thermoset molding material Mounting means Threaded bushing--0.468 in (11.89 mm) dia., 32 threads/inch Keyway--0.068 x 0.035 in (1.73 x.89 mm) deep, provides anti-rotation feature Hardware supplied--1 hexagon locknut (Cat. No. 15-192) and 1 bright nickel-plated knurled facenut (Cat. No. 15-124F1) Furnished unassembled Finish Bright nickel-plated toggle lever and bushing Operating temperature range 0 to 150F (-17.8 to 65.6C) 4 4 4 4 Dimensions 4 Approximate Dimensions in Inches (mm) 8280K115 1PST Maintained (Solder Lug) 8290K115 1PST Maintained (Wire Lead) Keyway 0.035 (0.88) Deep 0.068 (1.72) Wide Keyway 0.035 (0.88) Deep 0.068 (1.72) Wide 0.500 (12.70) 8295K107 1PST Maintained (Screw Terminals) Keyway 0.035 (0.88) Deep 0.068 (1.72) Wide 0.500 (12.70) 0.532 (13.51) 0.245 (6.22) Dia. 0.239 (6.07) 1.093 (27.78) 0.245 (6.22) Dia. 0.239 (6.07) D 15/32 Dia.- 32 Thds. BC A B B C C 0.200 (5.08) 0.562 (14.28) 0.046 (1.19) 0.562 (14.28) 0.968 (24.60) 1.250 (31.75) #5/40 x 5/32 Lg. Binding Head Screw Standard 6.000 (152.40) Long Wire Leads 4 A 4 B 0.046 (1.19) 0.562 (14.28) 0.968 (24.60) 0.968 (24.60) 0.090 (2.28) 0.085 (2.15) Dia. Hole 15/32 Dia.- 32 Thds. A A 4 4 D 15/32 Dia.- 32 Thds. 4 4 0.245 (6.22) Dia. 0.239 (6.07) D D 15/32 Dia.- 32 Thds. 4 0.671 (17.06) 1.000 (25.40) 0.245 (6.22) Dia. 0.239 (6.07) 4 Keyway 0.035 (0.88) Deep 0.068 (1.72) Wide 0.500 (12.70) 1.000 (25.40) 1.000 (25.40) 4 8381K107 and K108 1PST Maintained (Solder Lug) C 0.687 (17.46) 4 4 0.090 (2.28) 0.085 (2.15) Dia. Hole 0.203 (5.15) 4 4 4 "A" Lever Dim. "B" Bushing Dim. "C" Overall Dim. "D" Throw Dim. "A" Lever Dim. "B" Bushing Dim. "C" Overall Dim. "D" Throw Dim. "A" Lever Dim. "B" Bushing Dim. "C" Overall Dim. "D" Throw Dim. "A" Lever Dim. "B" Bushing Dim. "C" Overall Dim. "D" Throw Dim. 0.500 (12.70) 0.344 (8.74) 1.411 (35.84) 29-1/2 0.500 (12.70) 0.344 (8.74) 1.406 (35.71) 29-1/2 0.500 (12.70) 0.344 (8.74) 1.406 (35.71) 29-1/2 0.500 (12.70) 0.344 (8.74) 1.531 (38.89) 29-1/2 4 0.500 (12.70) 0.469 (11.91) 1.656 (42.06) 25-1/2 4 4 4 Volume 11--Vehicle and Commercial Controls CA08100013E--November 2012 www.eaton.com V11-T4-21 4.5 4 4 8391K107 and K108 1PST Maintained (Wire Lead) C 15/32 Dia.- 32 Thds. 15/32 Dia.- 32 Thds. A 0.685 (17.39) B A B C C 0.687 (17.46) 1.093 (27.78) 0.950 (24.13) Standard 6.000 (152.40) Long Wire Leads 4 4 D A B 4 4 0.242 (6.14) Dia. D 15/32 Dia.- 32 Thds. 4 1.156 (29.36) 0.245 (6.22) Dia. 0.239 (6.07) 4 4 0.690 (17.52) 1.390 (35.32) D 4 Keyway 0.035 (0.88) Deep 0.068 (1.72) Wide 0.671 (17.06) 0.240 (6.09) 4 8928K478 1PST Momentary (Solder Lug) Keyway 0.035 (0.88) Deep 0.068 (1.72) Wide 0.664 (16.86) 4 4 8396K107 and K108 1PST Maintained (Screw Terminals) Keyway 0.035 (0.88) Deep 0.068 (1.72) Wide 4 4 General Purpose Toggles--AC/DC Rated Approximate Dimensions in Inches (mm) 4 4 Toggle Switches 1.093 (27.78) 0.085 (2.15) Dia. Hole #5/40 x 5/32 Lg. Binding Head Screw "A" Lever Dim. "B" Bushing Dim. "C" Overall Dim. "D" Throw Dim. "A" Lever Dim. "B" Bushing Dim. "C" Overall Dim. "D" Throw Dim. "A" Lever Dim. "B" Bushing Dim. "C" Overall Dim. "D" Throw Dim. 0.500 (12.70) 0.344 (8.74) 1.531 (38.89) 29-1/2 0.500 (12.70) 0.344 (8.74) 1.531 (38.89) 29-1/2 0.500 (12.70) 0.344 (8.74) 1.980 (50.29) 29-1/2 0.500 (12.70) 0.469 (11.91) 1.656 (42.06) 25-1/2 0.500 (12.70) 0.469 (11.91) 1.656 (42.06) 25-1/2 0.500 (12.70) 0.469 (11.91) 1.656 (42.06) 25-1/2 4 4 4 4 4 4 4 4 4 4 4 4 4 V11-T4-22 Volume 11--Vehicle and Commercial Controls CA08100013E--November 2012 www.eaton.com Toggle Switches General Purpose Toggles--AC/DC Rated 8370 and 8373K107 and K108 2PST/2PDT Maintained (Solder Lug) 8371 and 8374K107 and K108 1PST Maintained (Wire Lead) 8373 and 8375K107 and K108 2PST/2PDT Maintained (Screw Terminals) 4 Keyway 0.035 (0.88) Deep 0.068 (1.72) Wide 4 Keyway 0.035 (0.88) Deep 0.068 (1.72) Wide Keyway 0.035 (0.88) Deep 0.068 (1.72) Wide 0.687 (17.46) 0.245 (6.22) Dia. 0.239 (6.07) 4 4 1.156 (29.37) 1.656 (42.07) 1.156 (29.36) 0.245 (6.22) Dia. 0.239 (6.07) 4 0.687 (17.46) 0.687 (17.46) 1.156 (29.36) 4.5 4 4 These Terminals Omitted on Single-Throw Switches D D 15/32 Dia.- 32 Thds. 15/32 Dia.32 Thds. D A B B C 0.640 (16.27) 4 0.245 (6.22) Dia. 0.239 (6.07) A 4 C 15/32 Dia.- 32 Thds. 1.080 (27.43) B C 0.873 (22.17) 0.830 (21.08) 1.000 (25.40) 0.090 (2.28) 0.085 (2.15) Dia. Hole 0.281 Double-Throw (7.14) Two Solder Lugs Omitted for Single-Throw 4 A 4 0.640 (16.27) 4 1.093 (27.78) #5/40 x 5/32 Lg. Binding Head Screw 4 0.343 (8.73) 4 Single-Throw "A" Lever Dim. "B" Bushing Dim. "C" Overall Dim. "D" Throw Dim. "A" Lever Dim. "B" Bushing Dim. "C" Overall Dim. "D" Throw Dim. "A" Lever Dim. "B" Bushing Dim. "C" Overall Dim. "D" Throw Dim. 0.500 (12.70) 0.344 (8.74) 1.694 (43.03) 29-1/2 0.500 (12.70) 0.344 (8.74) 1.484 (37.69) 29-1/2 0.500 (12.70) 0.344 (8.74) 1.484 (37.69) 29-1/2 0.500 (12.70) 0.469 (11.91) 1.820 (46.23) 25-1/2 0.500 (12.70) 0.469 (11.91) 1.515 (38.48) 25-1/2 0.500 (12.70) 0.469 (11.91) 1.609 (40.87) 25-1/2 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 Volume 11--Vehicle and Commercial Controls CA08100013E--November 2012 www.eaton.com V11-T4-23 4.6 4 Toggle Switches X Series Toggles Contents X Series Toggles Description 4 Page X Series Toggles Product Selection . . . . . . . . . . . . . . . . . . . . . . . Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Data and Specifications . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 4 V11-T4-25 V11-T4-25 V11-T4-25 V11-T4-26 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 Product Description Eaton's new, competitively priced, AC rated X Series toggles offer a standard high rating for both single- and two-pole applications. The new X Series toggle line offers a wide range of switching circuits, functions and accessories. Ratings for single- and two-pole include 20A at 125 Vac and 10A at 277 Vac to handle more severe inductive, motor and lamp loads. In addition, X Series toggles have a high standard horsepower rating of 1-1/2 hp, 125-250 Vac for two-pole applications. Application Description The easy-to-install toggles also have an industrystandard 0.48 in diameter mounting hole. For added convenience and delivery support, select industrystandard switch circuit part numbers are available from stock. With so many features, X Series toggles can be used in a variety of applications. Commercial and industrial equipment Household appliances Industrial machinery and automation Medical equipment Military communications and surveillance Rail systems Signaling and communications Test and lab equipment Telecommunications, cable and broadcasting 4 4 4 4 4 4 4 4 4 4 V11-T4-24 Volume 11--Vehicle and Commercial Controls CA08100013E--November 2012 www.eaton.com Standards and Certifications UL Recognized component for Canada File E2702 RoHS Compliant 1 Note 1 Visit www.eaton.com/vcbu for the most up-to-date list of verified part numbers. 4.6 Toggle Switches X Series Toggles Product Selection 4 Single-Pole 1 4 Circuit with Toggle in ... Poles and Throw UP Position CENTER Position DOWN Position 2 Terminal Type--Catalog Number 0.250 in Spade Screw Solder Lugs 1PST ON NONE OFF XTD1A1A2 XTD1A2A2 XTD1A3A2 1PST ON 3 NONE OFF XTD1F1A2 XTD1F2A2 XTD1F3A2 1PDT ON OFF ON XTD2B1A XTD2B2A XTD2B3A 1PDT ON NONE ON XTD2C1A XTD2C2A XTD2C3A 1PDT ON NONE ON 3 XTD2D1A XTD2D2A XTD2D3A OFF ON 3 XTD2E1A XTD2E2A XTD2E3A OFF ON 3 XTD2G1A XTD2G2A XTD2G3A 1PDT ON 1PDT ON 3 4 4 4 4 4 4 Two-Pole 4 Circuit with Toggle in ... 4 DOWN Position 2 Terminal Type--Catalog Number 0.250 in Spade Screw Solder Lugs NONE OFF XTD3A1A2 XTD3A2A2 XTD3A3A2 NONE OFF XTD3F1A2 XTD3F2A2 XTD3F3A2 ON OFF ON XTD4B1A XTD4B2A XTD4B3A 2PDT ON NONE ON XTD4C1A XTD4C2A XTD4C3A 2PDT ON NONE ON 3 XTD4D1A XTD4D2A XTD4D3A 2PDT ON 3 OFF ON 3 XTD4E1A XTD4E2A XTD4E3A 2PDT ON OFF ON 3 XTD4G1A XTD4G2A XTD4G3A Poles and Throw UP Position CENTER Position 2PST ON 2PST ON 3 2PDT 4 4 4 4 4 Notes 1 Ratings: 20A at 125 Vac, 10A at 277 Vac, 3/4 hp, 125-250 Vac; recommended up to 15A at 28 Vdc. 2 Keyway position. 3 Indicates momentary position. 4 Ratings: 20A at 125 Vac, 10A at 277 Vac, 1-1/2 hp, 125-250 Vac; recommended up to 15A at 28 Vdc. 4 4 Accessories 4 See Accessories on Page V11-T4-31. 4 Technical Data and Specifications 4 X Series Toggles Description Specification Single-pole rating 20A, 125 Vac; 10A, 277 Vac; 3/4 hp 125-250 Vac; Recommended up to 15A at 28Vdc Two-pole rating 20A, 125 Vac; 10A, 277 Vac; 1-1/2 hp 125-250 Vac; Recommended up to 15A at 28Vdc Available circuits 1PST, 1PDT, 2PST, 2PDT Terminal types Brass screw, brass solder lugs, brass nickel-plated 0.250 in spade Hardware included Zinc nickel-plated knurl nut, zinc nickel-plated hex nut Mounting means Threaded bushing 12.0 +0.1, -0 mm; 16.5 +1, -1 mm Keyway 1.8 mm located in DOWN position Base material Thermoset molding material Finish Bright nickel-plated toggle lever and bushing Contact mechanism Slow-make/slow-break butt contact Contact resistance 50 ohm maximum Dielectric strength AC 1500V, 1 minute Operating temperature 32 to 149F (0 to 65C) Insulation resistance DC 500V 100M ohm minute Seal level rating IP40 Packaging Sealed in polybag labeled with part number 4 4 4 4 4 4 4 4 4 4 4 Volume 11--Vehicle and Commercial Controls CA08100013E--November 2012 www.eaton.com V11-T4-25 4.6 4 4 Toggle Switches X Series Toggles Dimensions Approximate Dimensions in Inches (mm) Single-Pole Two-Pole 4 Keyway 4 0.629 0.012 (16.00 0.30) 1.299 0.019 (33.00 0.50) o0.236 0.012 (o6.0 0.30) 4 B 4 C 4 4 4 4 0.063 0.004 (1.60 0.10) 0.433 0.003 (11.00 0.10) C D 3 2 1 6 5 4 15/32-32 NS-2A 4 4 o0.236 0.007 (o6.00 0.20) B D 4 o0.472 +0.003/-0.000 (o12.00 +0.10/-0.00) A A 4 4 Mounting Hole 0.748 0.019 (19.00 0.50) 1.125 0.012 (28.60 0.30) 4 4 Keyway A 0.649 0.039 (16.50 1.00) A 0.649 0.039 (16.50 1.00) B 0.468 0.012 (11.90 0.30) B 0.468 0.012 (11.90 0.30) C 0.677 0.019 (17.20 0.50) C 0.740 0.019 (18.80 0.50) D 0.452 0.019 (11.50 0.50) D 0.452 0.019 (11.50 0.50) 15/32-32 NS-2A 4 4 4 4 4 4 4 4 4 4 4 4 4 V11-T4-26 Volume 11--Vehicle and Commercial Controls CA08100013E--November 2012 www.eaton.com Toggle Switches Heavy Duty Hesitation Switches 4.7 Contents Heavy Duty Hesitation Switches Description Page Heavy Duty Hesitation Switches Product Selection . . . . . . . . . . . . . . . . . . . . . . Technical Data and Specifications . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . V11-T4-28 V11-T4-29 V11-T4-29 4 4 4 4 4 4 4 4 4 4 Product Description One-Hole Panel Mount These heavy duty toggle switches are available in either two- or three-position. The three-position switches offer a unique positive center stop feature, which assures that the lever cannot be thrown from one side through the center OFF position without stopping. This design feature is a major factor in their widespread acceptance for motor reversing and speed control applications. Flush Mount The most common application for the switch is to help prevent motor damage resulting from the high current generation by counter EMF of the armature at the time of reversing. This type of device is referred to within the industry as an antiplugging, hesitation, positive stop or positive off switch. Typical applications include bench tools, coach and truck (electric lift) and X-ray equipment. These three-position switches also offer the positive center stop feature where the lever cannot be thrown from one side through the center OFF position without stopping. The high ratings of this series allow it to be used with a broad range of heavy duty applications. Copper contacts and brass screw terminals are standard. 4 Standards and Certifications UL Recognized (except where noted) CSA Certified (where noted) 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 Volume 11--Vehicle and Commercial Controls CA08100013E--November 2012 www.eaton.com V11-T4-27 4.7 4 Toggle Switches Heavy Duty Hesitation Switches Product Selection Heavy Duty Hesitation Switches--One-Hole Panel Mount 4 Circuit with Toggle in ... 4 UP Position 4 4 4 4 4 DOWN Position Catalog Number (Keyway) Base Circuit See Page V11-T4-35 15A, 125 Vac 1 10A, 250 Vac 3/4 hp, 250 Vac 2PDT ON OFF ON D 0.468 (11.89) 0.687 (17.45) Bat 7992K11 7992K10 7992K12 15A, 125 Vac 1 10A, 250 Vac 3/4 hp, 250 Vac 3PDT ON OFF ON F 0.468 (11.89) 0.687 (17.45) Bat 7991K11 7991K10 7991K12 15A, 125 Vac 1 10A, 250 Vac 3/4 hp, 250 Vac 4PDT ON OFF ON F 0.468 (11.89) 0.687 (17.45) Bat 7990K11 7990K10 7990K12 Rating 4 CENTER Position Poles and Throw 2 Bushing Length "A" Inches (mm) Lever Length "B" Inches (mm) Lever Type Solder Screw Terminals Lugs 0.250 in Spade Terminals Heavy Duty Hesitation Switches--Flush Mount 4 Circuit with Toggle in ... UP Position 4 DOWN Position (Keyway) Lever Type Termination Type Catalog Number NONE OFF ON ON Square Square Screw Screw 7810K1 7810K2 34 ON OFF ON Square Screw 7811K5 35 3PDT ON OFF ON Square Screw 7812K2 4PDT ON OFF ON Square Screw 7813K2 4 Rating 4 20A, 125 Vac/Vdc 10A, 250 Vac/Vdc 2PDT ON ON 4 30A, 125 Vac/Vdc 20A, 250 Vac/Vdc 2PDT 4 CENTER Position Poles and Throw Notes 1 Listed rating for 125 Vac also applies at 28 Vdc. 2 Supplied in a four-pole base. 3 CSA Certified. 4 Also rated 5A, 600 Vac; 1-1/2 hp, 250 Vdc; 2 hp, 240 Vac. 5 Also rated 2 hp, 250 Vac/Vdc. 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 V11-T4-28 Volume 11--Vehicle and Commercial Controls CA08100013E--November 2012 www.eaton.com Toggle Switches Heavy Duty Hesitation Switches 4.7 Technical Data and Specifications 4 Heavy Duty Hesitation Switches 4 Description Specification Ratings See Product Selection tables; Switch ratings at 125 Vac also apply to 28 Vdc Circuits 2PDT, 3PDT, 4PDT; maintained action Contact mechanism One-hole panel mount 4 4 AC rated devices--slow-make/Slow-break butt contact AC/DC rated devices--Quick-make/quick-break wiping contacts Flush mount 4 Quick-make/quick-break wiping contacts Contact material One-hole panel mount 4 AC rated devices: Movable--silver-plated copper with fine or coin silver contact face button Stationary--copper with fine or coin silver contact face button AC/DC rated devices: Movable--copper Stationary--bronze Flush mount Terminal types Mounting means One-hole panel mount Flush mount 4 4 Movable--copper Stationary--copper 4 Screw terminals--brass 4 AC rated devices: Threaded bushing--0.468 in (11.89 mm) dia., 32 threads/in Keyway--0.068 x 0.035 in (1.73 x 0.89 mm) deep, provide anti-rotation feature Hardware supplied-- 1 hexagon locknut (Catalog Number 15-192) and 1 hex facenut (Catalog Number 15-966-6) Furnished unassembled 4 4 4 Flush mounting panel tabs Dielectric withstand 1000V rms minimum Operating temperature range 0 to 150F (-17.8 to 65.6C) 4 4 Dimensions 4 Approximate Dimensions in Inches (mm) One-Hole Panel Mount 4 7990K10--4PDT 4 32 0.430 (10.92) 4 15/32-32 Thds. 0.690 (17.53) 1.450 (36.83) Max. 1.550 (39.37) Max. 4 0.470 (11.94) 0.070 (1.78) 1.320 (33.53) 4 0.300 (7.62) 4 0.970 (24.64) 4 4 4 6-32 x 0.188 (4.77) Binding Head Screw 4 4 4 4 4 Volume 11--Vehicle and Commercial Controls CA08100013E--November 2012 www.eaton.com V11-T4-29 4.7 4 4 Heavy Duty Hesitation Switches Approximate Dimensions in Inches (mm) Flush Mount 7810K2--2PDT 4 7811K2--2PDT 3.781 (96.04) 4 4 Toggle Switches 3.781 (96.04) 3.281 (83.34) 3.281 (83.34) 0.968 (24.59) 1.312 (33.34) 4 4 1.593 (40.46) 4 4 3.781 (96.04) 1.859 (47.22) 1.593 (40.46) 4 2.937 (74.60) 4 4 7813K2--4PDT 4 3.781 (96.04) 4 3.281 (83.34) 4 3.281 (83.34) 1.312 (33.34) 4 4 1.890 (48.01) 4 4 4 2.937 (74.60) 0.406 (10.31) 4 4 4 4 4 4 4 4 4 4 V11-T4-30 Volume 11--Vehicle and Commercial Controls CA08100013E--November 2012 www.eaton.com 1.812 (46.02) Toggle Switches Accessories 4.8 Mounting Hardware 4 Product Description One-Hole Mounting Switches All bushing mounted switches are furnished with two mounting nuts. One nut is mounted behind the panel to prevent the bushing sleeve from being distorted if the front panel is overtightened 4 4 Eaton accepts no responsibility for damage to switches mounted without the backup nuts. 4 4 4 4 Product Selection 4 Mounting Hardware for One-Hole Mounting Switches--Mounting Nuts 1 Size Description Material Thickness Dim. "A" in Inches (mm) 3/8-27 Hexagon locknut Nickel-plated brass 0.125 (3.18) Inside Diameter Dim "B" in Inches (mm) OD or Dimension Across Flats Dim. "C" in Inches (mm) Dimension Across Corners Dim. "D" in Inches (mm) Catalog Number -- 0.562 (14.27) 0.625 (15.88) 15-2526-2 3/8-24 Bright nickel-plated brass 11/32-32 Nickel-plated brass 0.063 (1.60) -- 0.473 (12.01) 0.531 (13.49) 15-1525-2 Zinc-chromate treated 0.075 (1.91) -- 0.625 (15.88) -- 15-192 Bright nickel-plated brass 0.078 (1.98) -- 0.546 (13.87) 0.625 (15.88) 15-2525-58 Zinc-chromate treated 0.188 (4.76) 0.783 (19.89) 1.125 (25.80) -- 15-2528-2 Nickel-plated brass 0.078 (1.98) -- 0.562 (14.27) 0.656 (16.66) 15-966-2 0.562 (14.27) -- 15-124F1 15/32-32 Hexagon locknut Hexagon facenut -- Semi-lustre nickel-plated brass Knurled facenut Bright nickel-plated brass -- 0.066 (1.68) Black cupric oxide-plated brass Chamfered dress nut 15-1525-6 -- 19-966-6 -- 15-124F5 Brass nickel-plated brass 0.109 (2.77) -- -- 0.625 (15.88) -- 15-90 Bright nickel-plated brass 0.151 (3.84) 0.312 (7.92) 0.687 (17.45) -- 15-994-2 Standard knurl nut with shoulder Nickel-plated brass 0.109 (2.77) -- 0.593 (15.06) -- 15-2534-14 Dress nut Satin chrome-plated brass 0.125 (3.18) -- 0.562 (14.27) -- 15-2523-4 Black nylon 0.187 (4.75) 0.390 (9.91) 0.640 (16.26) -- 15-1048-3 Knurled dress nut Chrome-plated brass 0.187 (4.75) 0.312 (7.92) 0.640 (16.26) -- 15-189-5 3/4-32 Hexagon facenut Nickel-plated steel 0.093 (2.36) -- 0.937 (23.80) 1.078 (27.38) 15-1043 #8-40 Hexagon locknut with facenut Nickel-plated steel 0.060 (1.52) -- 0.245 (6.22) 0.216 (5.49) 15-1047 Note 1 Hardware items are sold for use with Eaton switches only. Minimum ordering quantity on all items is 100. 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 Volume 11--Vehicle and Commercial Controls CA08100013E--November 2012 www.eaton.com V11-T4-31 4.8 4 4 4 4 4 Toggle Switches Accessories Mounting Washers and Locking Ring 1 Approximate Dimensions in Inches (mm) Size Description Material Thickness Dim. "A" For 15/32 bushing Locking ring Zinc-plated steel 0.040 (1.02) Inside Diameter Dim "B" OD or Dimension Across Flats Dim. "C" Dimension Across Corners Dim. "D" Catalog Number 0.475 (12.07) 0.718 (18.24) -- 29-761-5 Dimensions Approximate Dimensions in Inches (mm) 4 Mounting Hardware 4 Hexagon Locknuts or Facenuts Knurled Nut with Shoulder Knurled Facenut Chamfered Dress Nut Catalog No. 15-994-2 Knurled Dress Nut Catalog No. 15-189-5 4 4 4 4 4 B C C A A Knurled Dress Nut Catalog No. 15-1048-3 Dress Nut Catalog No. 15-2523-4 4 Internal Tooth Lockwasher Plain Washer Locking Ring 0.063 (1.60) B B 0.475 (12.07) 0.043 (1.09) B B 0.109 (2.77) 4 4 A A 4 4 C C C A 4 4 B D C C A C A C A A Note 1 Hardware items are sold for use with Eaton switches only. 4 4 4 4 4 4 4 4 4 4 4 V11-T4-32 Volume 11--Vehicle and Commercial Controls CA08100013E--November 2012 www.eaton.com 0.031 (0.79) 0.031 (0.79) 0.050 (1.27) 0.719 (18.26) Toggle Switches Accessories Decorator Facenuts Product Selection 1 Replacement Terminal Screws 4 Product Selection 4 Type Color Catalog Number Screw Size Catalog Number 2 Knurled facenuts Bright black Bright clear 15-1048-3 15-1048-7 #5-40 x 1/8 in 11-1117 #5-40 x 5/32 in 11-26 Bright black Bright clear 15-1049-3 15-1049-7 #5-40 x 3/16 in binding head 811-7206 #5-40 x 1/4 in binding head 811-14 Beveled facenuts 811-2 #6-32 x 1/4 in binding head 811-161 #6-32 x 1/4 in binding head 811-7248 Catalog Number 15-1048 #6-32 x 1/4 in pan head, brass 11-1893 #6-32 x 3/8 in binding head 811-129 #8-32 x 3/16 in binding head 11-1618 #8-32 x 1/4 in 11-1369 #8-32 x 1/4 in 811-408-2 #8-32 x 3/8 in binding head 11-1766 #8-32 x 3/8 in binding head 11-6074-4 #6-32 x 7/32 in binding head 11-6085-2 0.438 (11.13) Dia. Hole 0.438 (11.13) Dia. Hole 0.625 (15.88) Dia. 0.625 (15.88) Dia. 0.060 (1.63) 20 Prevents moisture and contaminants from entering panel enclosure Behind panel mounting Stainless-steel cup washer ensures proper seating of silicone rubber seal Seal withstands 20 psi water pressure Cat. No. 32-341 0.072 0.082 0.467 Dia. 0.472 0.427 0.432 Silicone Rubber 4 4 4 4 4 4 Prevents moisture and contaminants from entering lever to bushing enclosure Front panel mounting Threaded mounting nut ensures proper assembly of silicon rubber boot Brass nut: 15/32-32 NS-2A Black color SW1RY3030 Dimensions--32-341 1/16-Inch Lettering (located on angular surface) 4 Toggle Boot Panel Seal 4 4 #6-32 x 3/16 in binding head Dimensions Approximate Dimensions in Inches (mm) Catalog Number 15-1049 4.8 Product Selection Mounting Description Color Catalog Number Front panel mounting Molded in brass mounting nut (15/32-32 NS-2A) ensures proper assembly of silicon rubber boot Black SW1RY3030 0.670 Dia. 0.650 Thickness of brushing seal is reduced to 0.080 when mounted to panel 0.030 (0.80) 4 4 4 4 4 4 4 0.940 (24.00) 0.120 (3.00) Cupwasher Stainless Steel 4 4 Dimensions--15/32-32 NS-2A 0.105 0.120 4 4 0.660 (16.70) 4 4 O0.643 (O16.34) 4 O0.330 (O8.40) 4 Inner Thread 15/32-32 NS-2A 4 Notes 1 Decorator facenuts for 15/32 in bushing switches, 15/32-32 thread. 2 Hardware items are sold for use with Eaton switches only. 4 4 4 Volume 11--Vehicle and Commercial Controls CA08100013E--November 2012 www.eaton.com V11-T4-33 4.8 4 Toggle Switches Accessories Indicating Plates Product Selection--Indicating Plates for 15/32-Inch Bushing Mounted Switches 4 4 4 Keyway Location Marking Opposite Keyway Keyway Side Material Finish Catalog Number Keyway on bottom ON OFF 0.032 in steel Plain 30-5632 Statuary bronze 30-5632-3 Burnished nickel 30-5632-4 0.032 in brass Black cupric oxide 1 30-2899-3 0.032 in steel Statuary bronze 30-5632-7 Burnished nickel 30-5632-6 Burnished nickel 30-5632-11 4 4 RAD 4 RUN START HOT COLD 30-5632-15 4 HI LOW 30-5632-16 4 ON STOP FOR REV 4 AUTO TEST 30-2899-6 PUSH START 30-2899-7 4 RUN TEST BLANK BLANK 0.032 in steel Burnished nickel 30-5632-8 ON OFF 0.032 in steel Burnished nickel 30-5632-13 OFF ON 4 Keyway on side 4 Keyway on top 4 4 4 Keyway on top PHO 0.032 in steel 30-5632-17 0.032 in steel Burnished nickel 30-2899-2 30-2899-9 30-2899-8 T B OFF ON 0.032 in steel Burnished nickel 30-5632-12 30-5632-14 SET RUN 30-2899-10 BLANK RESET O I I O 30-2899-12 0.032 in steel Burnished nickel 30-5632-23 30-5632-19 4 4 4 4 4 4 4 4 4 4 Dimensions Approximate Dimensions in Inches Indicating Plate ON 1 16 15 Dia. 32 1 32 OFF 1 11 32 5 Dia. 8 Note 1 White lettering. 4 4 4 4 V11-T4-34 Volume 11--Vehicle and Commercial Controls CA08100013E--November 2012 www.eaton.com 4.9 Toggle Switches Technical Data SinglePole TwoPole FourPole 1 2 3 1 2 3 4 5 6 1 2 3 4 5 6 7 8 9 Terminal Identification Toggle Circuit Diagrams When specified on order, switches will have the terminals identified as shown in the illustration at right. Terminal markings will be ink-stamped on the side of the switch case and unused terminal positions will not be identified. Circuit Letter All views are rear of switch with keyway or at down as applicable. Terminal numbers 2, 2 and 5 and 5 and 8 are considered inboard terminals for single-, two- and four-pole switches respectively. All others are considered outboard. 10 11 12 "Three Independent" ON-ON-ON Circuit Diagram For switch modified with "Three Independent" ON-ON-ON special circuit. External jumpers are required. User to connect wiring per instructions given below. ON-ON-ON Special Circuit Connection Points Connect common to terminals 2 Connect circuit "A" to terminals 6 Connect circuit "B" to terminals 4 Connect circuit "C" to terminals 1 A 1PST B 1PDT C 2PST D 2PDT No. of Poles Circuit A 1 PDT 1 3 6 4 4 4 4 L 2PST 4 5 6 2 5 8 11 3 6 9 12 7 10 8 11 9 12 1 4 2 5 3 6 G3 1PST 4 M 2PST 2 4 4 1 3 4 2 4 4 1 3 4 N6 2PDT 4 4 4 P 1PDT 2 CENTER Position (Maintained) Circuit B DOWN Position (Keyway) H4 1PDT 2 3 2 3 1 2 3 1 2 3 4 5 6 4 5 6 4 5 6 Circuit Diagrams 4 6 4 Circuit C 1 Q7 2 Circuit 6 B A C C 4 NC NO H G NC NO 4 4 Toggle Switch Type Special General Purpose Toggle Circuits Circuit Number Isolated terminal--does not make contact with lever 4 4 Center terminal and switch lever A Bulb 4 Momentary contact B 7571 A B 7555 4 Toggle Switch Legend Contact terminal--will make contact with switch lever 7530 4 Legends Legend Schematic 4 K 1PDT 3 UP Position 4 4 1 2 3 E 4PST 1 1 J 1PST 5 6 2 3 4 Schematic I 2 Circuit 5 1 2 3 Circuit with Lever in ... 3 ON Independent Circuit Letter 2 3 F 4PDT 2 Single-Pole Schematic 4 Denotes mechanical contact portion Notes 1 Poles 11 and 12 may be eliminated for three-pole devices. 2 Poles 10, 11 and 12 may be eliminated for three-pole devices. 3 Dependent lamp. 4 Independent lamp. 5 Two circuit--indicates a special type of double-throw switch in which the two circuits being controlled may be independent of each other. 6 For 206 Series, an additional lamp is available. 7 Available in 1PDT or 2PDT. 4 4 4 4 A 4 B 4 Volume 11--Vehicle and Commercial Controls CA08100013E--November 2012 www.eaton.com V11-T4-35