Application Specification
114--6044
AMPINNERGY* Wire- to- Board
LOC B
1of 15
E2009 Tyco Electronics Corporation, Harrisburg, PA
All International Rights Reserved
TE logo and Tyco Electronics are trademarks.
*Trademark. Other products, logos, and company names used are the property of their respective owners.
TOOLING ASSISTANCE CENTER 1--800--722--1111
PRODUCT INFORMATION 1--800--522--6752
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.tycoelectronics.com
29 OCT 09 Rev D
(WTB) Connectors
All numerical values are in metric units [with U.S. customary units in brackets]. Dimensions are in millimeters [and
inches]. Unless otherwise specified, dimensions have a tolerance of +0.13 [+.005] and angles have a tolerance of +2_.
Figures and illustrations are for identification only and are not drawn to scale.
1. INTRODUCTION
This specification covers the requirements for the application of AMPINNERGY WTB Connectors. These plug,
and vertical and right--angle receptacle connectors are available in 2 through 8 positions, single row with
contact spacing on 11.18 mm [.440 in.] centerlines. The plugs accept two sizes (18--16--14 and 12--10) of
dual--beam crimp type contacts, and the receptacles contain pre--installed solder type contacts. The first
position (marked as Position 1 on contact stop) can be used as a make--first, break--last ground. The
receptacles have standoffs to allow easy pc board cleaning after the soldering operation and mounting flanges
for attaching to the pc board and panel. The connectors have polarizing features to prevent error--free mating
and, in addition, the polarizing post on vertical receptacles assists in proper positioning on the pc board. The
locking features prevent the connectors from accidentally disengaging. The connectors can be placed on the
pc (printed circuit) board manually or by automatic robotic equipment.
When corresponding with Tyco Electronics Personnel, use the terminology provided on this specification to
help facilitate your inquiry for information. Basic terms and features of components are provided in Figure 1.
Figure 1
Locking Tab
Mounting
Flange
Dual Beam
Tip
Housing
Back Side
Solder Type
Contact
Locking
Latch
Polarizing
Post
Locking
Lance
Position 1
(Ground Feature)
Crimp Type ContactPlug Connector
Vertical Receptacle
Connector
Right-Angle Receptacle
Connector
Back Side
Front Side
(Mating Face)
Contact
Stop
Standoff
Wire Barrel
Polarizing
Feature
Polarizing
Feature
NOTE
i
114- 6044AMPINNERGY WTB Connectors
Rev D2 of 15 Tyco Electronics Corporation
2. REFERENCE MATERIAL
2.1. Revision Summary
SUpdated document to corporate requirements
SNew logo and format
2.2. Customer Assistance
Product Part Number 556881 and Product Code 3451 are representative of the AMPINNERGY WTB
Connectors. Use of these numbers will identify the product line and expedite your inquiries through a service
network established to help you obtain product and tooling information. Such information can be obtained
through a local Tyco Electronics Representative or, after purchase, by calling the Tooling Assistance Center
number at the bottom of page 1.
2.3. Drawings
Customer Drawings for product part numbers are available from the service network. If there is a conflict
between the information contained in the Customer Drawings and this specification or with any other technical
documentation supplied by Tyco Electronics, call product information at the number at the bottom of page 1.
2.4. Manuals
Manual 402--40 is available upon request and can be used as a guide in soldering. This manual provides
information on various flux types and characteristics along with the commercial designation and flux removal
procedures. A checklist is included in the manual as a guide for information on soldering problems.
2.5. Specifications
Product Specification 108--1349 provides product performance and test information.
2.6. Instructional Material
Instruction sheets (408--series) provide assembly procedures for product, operation, maintenance and repair of
tooling, and customer manuals (409--series) provide setup, operation, and maintenance of tooling. Documents
available which pertain to this product are:
408--2095 Hand Crimping Tool 69710--1
408--2498 Crimping Head Cross--Reference for Pneumatic Tools
408--3198 Inspection of AMPINNERGY System Power Contacts
408--3236 Installation of AMPINNERGY Wire--to--Board Connectors
408--3295 Preparing Reel of Contacts for Application Tooling
408--4190 C--Head Pneumatic Adapter 318161--1
408--4507 Extraction Tool 91308--1
408--7424 Checking Terminal Crimp Height or Gaging Die Closure
408--8040 Heavy Duty Miniature Quick--Change Applicators (Side--Feed Type)
408--8053 Miniature Quick Change Applicators
408--9640 Crimp Quality Monitor Applicators for Side--Feed and End--Feed Applications
408--9685 Extraction Tool 844751--2
408--9807 Crimping Die Assemblies 58490--1 and 58491--1
408--9816 Handling of Reeled Products
408--9905 Crimping Die Assemblies 58492--1 and 58493--1
409--5128 Basic AMP--O--LECTRIC* Model “K” Terminating Machines and Accessories
409--5842 AMP--O--LECTRIC Model “G” Terminating Machine 354500--[ ]
409--5862 626 Pneumatic Tool Assemblies 189721--2 and 189722--2
409--5878 AMPOMATOR* CLS IV+ Lead--Making Machine 356500--[ ]
3. REQUIREMENTS
3.1. Material
Plug housings are made of polycarbonate. Receptacle housings are made of polyphthalmide. The crimp type
contacts are made of copper plated with tin. The solder type contacts are made of copper alloy plated with tin.
3.2. Storage
A. Ultraviolet Light
Prolonged exposure to ultraviolet light may deteriorate the chemical composition used in the connector
housing material.
114- 6044
AMPINNERGY WTB Connectors
Rev D 3 of 15Tyco Electronics Corporation
B. Reel Storage
When using reeled contacts, store coil wound reels horizontally and traverse wound reels vertically.
C. Shelf Life
The contacts and connectors should remain in the shipping containers until ready for use to prevent
deformation to those components. The components should be used on a first in, first out basis to avoid
storage contamination that could adversely affect signal transmissions.
D. Chemical Exposure
Do not store connectors near any chemicals listed below as they may cause stress corrosion cracking in
the contacts.
Alkalies Ammonia Citrates Phosphates Citrates Sulfur Compounds
Amines Carbonates Nitrites Sulfur Nitrites Tartrates
3.3. Wire Selection and Preparation
The crimp type contacts accept stranded copper wire sizes 18 through 10 AWG. The wire must be stripped to
the dimension provided in Figure 2.
Do not nick, scrape, or cut the wire conductor during the stripping operation.
Note: Not to Scale
Wire Strip Length
(See Table)
W
I
R
E
S
I
Z
E
(
A
W
G
)
WIRE STRIP LENGTH
WIRE SIZE (AWG) HAND TOOL POWER UNIT
18--14 6.99--7.87 [.275--.310] 5.54--6.35 [.218--.250]
12--10 7.87--8.66 [.310--.341] 6.35--7.14 [.250--.281]
Figure 2
3.4. Crimped Contact Requirements
Wire insulation shall NOT be cut or broken during the crimping operation, nor shall the insulation be crimped into the
contact wire barrel. Reasonable care should be taken to provide undamaged wire terminations.
A. Crimp Height
The crimp applied to the wire portion of the contact is the most compressed area and is most critical in
ensuring optimum electrical and mechanical performance of the crimped contact. The crimp height must
be within the dimensions provided in Figure 3.
B. Crimp Length
Effective crimp length shall be defined as that portion of the wire barrel, excluding bellmouths, fully formed
by the crimping tool. For optimum effectiveness, the crimp must be within the area shown in Figure 3.
CAUTION
!
CAUTION
!
114- 6044AMPINNERGY WTB Connectors
Rev D4 of 15 Tyco Electronics Corporation
No Wire Strands Shall
Show in Wire Barrel Seam
End of Wire to be Flush to 1.52 [.060]
(Max) from End of Wire Barrel
No Front Bellmouth Rear Bellmouth
Height (See Table)
X
X
Crimp Length
No Missing or Nicked
Wire Strands
Insulation Does Not
Enter Wire Barrel
0.13 [.005] (Max)
Wire Barrel Flash
Section X- X
Wire Barrel
Crimp Height
(See Table)
Wire Barrel
Crimp Width
(See Table)
0.13 [.005]
(Max) Burr
0.38 [.015] (Max)
Cutoff Tab
W
I
R
E
S
I
Z
E
(
A
W
G
)
WIRE BARREL CRIMP
R
E
A
R
B
E
L
L
M
O
U
T
H
H
E
I
G
H
T
WIRE SIZE (AWG) HEIGHT WIDTH REAR BELLMOUTH HEIGHT
18 2.26--2.16 [.089--.085] 2.97--2.46 [.117--.097]
16 2.36--2.26 [.093--.089] 3.56 [.140] 3.07--2.57 [.121--.101]
14 2.54--2.44 [.100--.096]
[
]
3.25--2.74 [.128--.108]
12 2.97--2.87 [.117--.113]
4
5
7
[
1
8
0
]
3.68--3.18 [.145--.125]
10 3.33--3.23 [.131--127] 4.57 [.180
]
4.04--3.53 [.159--.139]
Figure 3
Each crimp dimension represents the functional range of a wire/contact combination. There are tool designs available
to meet various application requirements. The developed crimp configuration is unique for each tool design and is
acceptable provided the crimp height is within the functional range. For crimp dimensions of a specific tool, refer to
instruction sheet packaged with manual tools and applicator log packaged with power tools.
C. Bellmouths
There shall be no front bellmouth. The rear bellmouth shall be evident and conform to the dimensions
giveninFigure3.
D. Cutoff Tab and Burr
The cutoff tab and burr shall not exceed the dimensions shown in Figure 3.
E. Wire Barrel Flash
The wire barrel flash shall not exceed the dimensions shown in Figure 3.
NOTE
i
114- 6044
AMPINNERGY WTB Connectors
Rev D 5 of 15Tyco Electronics Corporation
F. Conductor Location
The conductor may extend beyond the wire barrel to the maximum shown in Figure 3.
G. Wire Barrel Seam
The wire barrel seam must be closed with no evidence of loose wire strands visible in the seam.
H. Twist and Roll
There shall be no twist, roll, deformation, or other damage to the mating portion of the crimped contact
that will prevent proper mating. See Figure 4.
Figure 4
15_(Max)
Mating Portion
Datum Line
15_(Max)
I. Straightness
The force applied during crimping may cause some bending between the wire barrel and the mating
portion of the contact. Such deformation is acceptable within the following limits.
(a) Up and Down
The crimped contact, including cutoff tab and burr, shall not be bent above or below the datum line more
than the amount shown in Figure 5.
(b) Side- to- Side
The side--to--side bending of the contact may not exceed the limits provided in Figure 5.
Periodic inspections must be made to ensure crimped contact formation is consistent as shown.
Figure 5
Note: Angles are drawn for clarification only and are not to scale.
Datum Line
5_Max
5_Max
5_Max
Datum Line
5_Max
Up and Down
Side- to- Side
NOTE
i
114- 6044AMPINNERGY WTB Connectors
Rev D6 of 15 Tyco Electronics Corporation
3.5. Strain Relief
When bending or forming wires, hold the wire bundle at least 6.35 mm [.250 in.] beyond the back of the
housing before bending in any direction. If the installation is to be subject to bending forces, strain relief should
be provided on the wire bundle approximately 25.4 mm [1.00 in.] from the back of the housing.
Do not bend unsupported wires as this may cause strain on the contacts inside the housing.
3.6. Placement of Crimped Contact in Connector
The contact must be inserted into the back of the plug and snapped into place. When fully inserted, the contact
locking lance will engage the internal housing latch and prevent backing out during mating of the connector.
After inserting contact into housing, pull back lightly on the wire to ensure contact is fully seated. See Figure 6.
Figure 6
Back Side
of Plug
Contact Fully Inserted
into Contact Cavity
Internal Housing Latch
3.7. Make- First, Break- Last Ground Feature
The first position (Position 1) on the plug can be used as a make--first, break--last ground. The depth of the
dual--beam contact is deeper in this position, which causes that contact to mate first when mating the
connectors.
3.8. Mating Connectors
Connectors should be handled only by the housing to avoid deformation, contamination, or damage to the contact
solder tines.
The plug has integral locking latches that should be fully seated and latched to the receptacle after mating. The
receptacle features locking tabs for positive latching to the mating plug. The dimension needed to ensure full
mating of connectors must be considered when determining location and panel considerations when mounting
receptacles. The mated dimension of the receptacle to the plug is provided in Figure 7.
Plugs will mate only with the appropriate receptacles; for example, a 4--position plug will not mate with an 8--position
receptacle, it will only mate with a 4--position receptacle.
Figure 7
39.95 [1.573]
Max
PlugVertical Receptacle
(Ref)
Locking Latch Fully Seated
onto Locking Tab
CAUTION
!
CAUTION
!
NOTE
i
114- 6044
AMPINNERGY WTB Connectors
Rev D 7 of 15Tyco Electronics Corporation
3.9. Polarization
The shape of the contact cavities on the mating face of the plug and the mating face of the receptacle prevent
the accidental inversion of the mating connectors. In addition, the polarizing post on the vertical receptacle
assists in proper positioning on the pc board.
3.10. PC Board
A. Material and Thickness
The board material shall be glass epoxy (FR--4, G--10). The pc board thickness range shall be 1.58 mm
[.062 in.] to 3.175 mm [.125 in.]. Board thickness may vary depending upon the application, however,
contact solder tine length is important for wave soldering operations. It is recommended that a minimum of
1.02 mm [.040 in.] of the contact solder tine should protrude through the pc board.
Contact the Product Information Center or the Tooling Assistance Center at the number listed at the bottom of page 1
for suitability of other board materials or thicknesses.
B. Tolerance
Maximum allowable bow of the pc board shall be 0.03 mm [.001 in.] over the length of the receptacle.
C. Trace Size, Thickness, and Spacing
The trace width and thickness (and whether it is double--sided using plated--through holes) has a
significant effect on the performance of the connector system. In general, the board traces should be
equivalent to the wire size used on the mating half of the connector. Size of board tracings is dependent
on the intended operating voltage of the system.
Contact the Product Information Center or the Tooling Assistance Center at the number listed at the bottom of page 1
for technical assistance on specialized board designs and applications.
D. Layout
The mounting holes and contact holes in the pc board must be precisely located to ensure proper
placement and optimum performance of the connector. Design the board using the dimensions provided in
Figure 8.
NOTE
i
NOTE
i
114- 6044AMPINNERGY WTB Connectors
Rev D8 of 15 Tyco Electronics Corporation
Vertical Receptacle Connector Layout
Top (Component) Side of Board
0.13
[.005] MS
Y
12.95
[.510]
2.54
[.100]
Typ
3.30+.13
[.130+.005]
-- Y --
0.26
[.010] MS
Y
2.79+.13
[.110+.005]
4.45
[.175]
Dim. B
1.78+.08
[.070+.003]
0.26
[.010] MS
Y
3.30+.13
[.130+.005]
Hole for Polarizing
Post (Use for Vertical
Receptacle Only)
Right- Angle Receptacle Connector Layout
Top (Component) Side of Board
0.13
[.005] MS
Y
3.30+.13
[.130+.005]
-- Y --
5.08
[.200]
Dim. B
1.78+.08
[.070+.003]
0.26
[.010] MS
Y
12.95
[.510]
11.18
[.440]
Typ
2.54
[.100]
Typ
3.30+.13
[.130+.005]
11.18
[.440]
Typ
CONNECTOR SIZE
(Number of Positions) DIMENSION B
239.62 [1.560]
350.80 [2.000]
461.98 [2.440]
573.15 [2.880]
684.33 [3.320]
795.50 [3.760]
8106.68 [4.200]
Figure 8
114- 6044
AMPINNERGY WTB Connectors
Rev D 9 of 15Tyco Electronics Corporation
E. Contact Holes
The holes in the pc board for the contact tines must be drilled and plated through to specific dimensions.
SeeFigure9.
1.78+0.08 [.070+.003]
Vertical Receptacle
1.60+0.08 [.063+.003]
Right--Angle Receptacle
Finished Hole Diameter
(After Plating)
Copper Plating (Ref)
150 Knoop Max Hardness
Tin/Lead Plating (Ref)
Pad Diameter (Ref)
Drilled Hole Diameter
(Ref)
Figure 9
3.11. Connector Placement
The receptacle should be handled only by the housing to prevent deformation or other damage to the contact solder
tines.
The receptacle contact solder tines must be aligned with the appropriate holes in the pc board. All solder tines
must start into the board before seating the receptacle on the pc board.
3.12. Mounting Connector to PC Board
The receptacle must be secured to the pc board prior to soldering with commercially available No. 6¢3/16-- i n .
self--threading screws, or 4--40 screws, lockwashers and nuts through the mounting flanges using a maximum
torque of .56 NSm [5 in. lbs] must be used. See Figure 10.
Figure 10
Self--Threading
Screw
Lockwasher
and Nut
4--40 Screw
PC Board PC Board
Receptacle
Mounting Flange
Receptacle
Mounting Flange
NOTE
i
114- 6044AMPINNERGY WTB Connectors
Rev D10 of 15 Tyco Electronics Corporation
3.13. Soldering
A. Flux Selection
Contact solder tines must be fluxed prior to soldering. Flux must be compatible with the wave solder line,
manufacturing, safety, and health guidelines. Flux that is compatible with these connectors are provided in
Figure 11.
F
L
U
X
T
Y
P
E
A
C
T
I
V
I
T
Y
R
E
S
I
D
U
E
COMMERCIAL DESIGNATION
FLUX T
Y
PE ACTIVIT
Y
RESIDUE KESTER ALPHA
RMA Mild Noncorrosive 186 611
Figure 11
B. Process
The receptacles should be soldered using wave, non--focused infrared (IR) reflow, or equivalent soldering
technique. Tyco Electronics recommends using SN60 or SN62 solder for these connectors. The
temperature and time to which the housing is subjected is specified in Figure 12.
SOLDERING PROCESS TEMPERATURE (Max) TIME
Wave 260_C [500_F] 5 Seconds
Vapor Phase 215_C [419_F] 5 Minutes
Infrared Reflow (IR) 230_C [446_F] 5 Minutes
Figure 12
Due to the many variables involved with reflow processes (component density, location, orientation, etc.), it is
recommended that the user conduct trial runs under actual manufacturing conditions to ensure product/process
compatibility. Call Tyco Electronics Engineering for baseline reflow parameters.
C. Cleaning
After soldering, removal of fluxes, residues, and activators is necessary. Consult with the supplier of the
solder and flux for recommended cleaning solvents. The following is a listing of common cleaning solvents
that will not affect the connectors for the time and temperature specified. See Figure 13.
CLEANER TIME TEMPERATURE
NAME TYPE
T
I
M
E
(Minutes)
T
E
M
P
E
R
A
T
U
R
E
(Maximum)
ALPHA 2110 Aqueous 1132_C [270_F]
BIOACT EC--7 Solvent 5100_C [212_F]
Butyl CARBITOL Solvent 1Ambient Room
Isopropyl Alcohol Solvent 5100_C [212_F]
KESTER 5778 Aqueous 5100_C [212_F]
KESTER 5779 Aqueous 5100_C [212_F]
LONCOTERGE 520 Aqueous 5100_C [212_F]
LONCOTERGE 530 Aqueous 5100_C [212_F]
Terpene Solvent Solvent 5100_C [212_F]
Figure 13
Consideration must be given to toxicity and other safety requirements recommended by the solvent manufacturer.
Refer to the manufacturer’s Material Safety Data Sheet (MSDS) for characteristics and handling of cleaners. Tyco
Electronics does not recommend using Trichloroethylene and Methylene Chloride because of harmful occupational and
environmental effects. Both are carcinogenic (cancer--causing).
If you have a particular solvent that is not listed, contact the Tooling Assistance Center or Product Information at the
number at the bottom of page 1.
NOTE
i
DANGER
NOTE
i
114- 6044
AMPINNERGY WTB Connectors
Rev D11 of 15Tyco Electronics Corporation
D. Drying
When drying cleaned assemblies and pc boards, make certain that temperature limitations do not exceed
0_to 220_C[32_to 428_F] for standard temperature products. Excessive temperatures and dwell time
may cause housing degradation.
3.14. Checking Installed Connector
All solder joints should conform to those specified in Workmanship Specification 101--21 and all other
requirements specified in this document. The receptacle must be seated on the pc board to the dimension
shown in Figure 14.
Figure 14
Receptacle Must be
Seated on PC Board to
0.08 [.003] Max
PC Board
Solder Tine
Solder Must be Evenly Distributed
and Not Cracked
3.15. Connector Spacing
Care must be used to avoid interference between adjacent connectors and other components. The minimum
allowable distance between receptacles to ensure proper mating is provided in Figure 15.
The information provided is for manual placement of receptacles. If robotic equipment is used, other space allowances
will be required for the grippers.
Figure 15
PC Board
Receptacle
3.3 [.130] Min
Allowable
Distance
Receptacle
NOTE
i
114- 6044AMPINNERGY WTB Connectors
Rev D12 of 15 Tyco Electronics Corporation
3.16. Panel Mounting
After the receptacle is secured to the pc board, the receptacle can be mounted to the back of the panel using
commercially available 4--40 standoffs, 4--40 screws, lockwashers, and nuts. For required panel mounting
dimensions, refer to Figure 16.
B
1.58 R
[.062]
2.54+0.13
[.100+.005]
5.97+0.13
[.235+.005]
A+0.25 [.010]
B
2.54+0.13
[.100+.005]
3.18+0.13 Dia
[.125+.005]
5.97+0.13
[.235+.005]
A+0.25 [.010]
—or—
Back of Panel
PC Board
11.94+0.25
[.470+.010]
11.94+0.25
[.470+.010]
Mounting
Flange
Lockwasher
and Nut
4--40 Screw
Panel Mounting Dimensions
Right--Angle Receptacle
(Ref)
4--40 Standoff
(6.35 [.250] Long
CONNECTOR SIZE DIMENSION
C
O
N
N
E
C
T
O
R
S
I
Z
E
(Number of Positions) A B
234.54 [1.360] 39.62 [1.560]
345.72 [1.800] 50.80 [2.000]
456.90 [2.240] 61.98 [2.440]
568.07 [2.680] 73.15 [2.880]
679.25 [3.120] 84.33 [3.320]
790.42 [3.560] 95.50 [3.760]
8101.60 [4.000] 106.68 [4.200]
Figure 16
114- 6044
AMPINNERGY WTB Connectors
Rev D13 of 15Tyco Electronics Corporation
3.17. Special Applications
For special applications (selectively--loaded connectors, contact paralleling, etc.) not covered in the current--
carrying capability curve and modifier chart found in Product Specification 108--1349, contact the Product
Information number at the number at the bottom of page 1.
3.18. Repair
Damaged receptacles may be removed from the pc board by standard de--soldering methods. The connectors
must be unmated by rocking them apart. It is recommended that one end should be free, but should not be
pulled more than 5_before rocking the same end back. This will release the opposite end, and the two
connectors will be freed or separated.
Damaged or worn contacts may be replaced provided there is sufficient slack, after restripping the wire, to
insert the new contact into the plug. An extraction tool must be used to remove individual contacts from plugs
(receptacle contacts are not removable). Refer to Section 5 for tooling information.
4. QUALIFYING SUPPORT
AMPINNERGY WTB Connectors are Listed by Underwriters Laboratories Inc. (UL) in File E28476, and
Certified to CSA International in File LR7189--239.
5. TOOLING
Hand tools for manual application of loose piece contacts, and semi--automatic and automatic machines for
power assisted application of strip form contacts are available to cover the full wire size range. Tooling part
numbers and instructional material packaged with the tooling are shown in Figure 17.
Modified designs and additional tooling concepts may be available to meet other application requirements. Tyco
Electronics Tool Engineers have designed machines for a variety of application requirements. For assistance in setting
up prototype and production line equipment, contact Tyco Electronics Tool Engineering through your local Tyco
Electronics Representative or call the Tooling Assistance Center at the number at the bottom of page 1.
AMP--O--LECTRIC Model “K” Terminating Machine 565435--5 has been superseded by the Model “G” Terminating
Machine 354500--1 for new applications. For existing applications, the Model “K” can still be used.
5.1. Robotic Equipment
Robotic equipment for placement of the receptacles on a pc board must have a true position accuracy of
0.25 mm [.010 in.] to ensure proper location and insertion of the contact solder tines. This includes gripper and
fixture tolerances as well as equipment repeatability. It must use the receptacle datum surface to ensure
reliable placement.
5.2. PC Board Support
A pc board support must be used to prevent bowing of the pc board during insertion of the receptacle. It should
have a flat surface with holes or a channel large enough to receive the contact solder tines during installation.
5.3. Extraction Tool
Extraction tools are designed to release the contact locking lance from the internal housing latch without
overstressing the contact or housing latch when removing contacts from connectors.
NOTE
i
NOTE
i
114- 6044AMPINNERGY WTB Connectors
Rev D14 of 15 Tyco Electronics Corporation
Hand Crimping
Tool 69710--1
(408--2095)
Crimping Die
Assembly
(See Table)
626 Pneumatic Tooling
Assemblies 189721--2 and
189722--2 (409--5862)
Tool Holder Assembly
189928--1
(408--2498)
C--Head Pneumatic
Adapter 318161--1
(408--4190)
WIRE SIZE (AWG) CRIMPING DIE ASSEMBLY INSTRUCTION SHEET
18--16 58493--1
4
0
8
9
9
0
5
14 58492--1 408--9905
12 58490--1
4
0
8
9
8
0
7
10 58491--1 408--9807
Heavy--Duty Miniature
Quick--Change Applicator
(See Table)
AMP--O--LECTRIC Model “G”
Terminating Machine 354500--[ ]
(409--5842)
AMP--O--LECTRIC Model “K”
Terminating Machine
565435--5 (409--5128)
AMPOMATOR CLS IV+
Lead--Making Machine
356500--[ ] (409--5878)
Extraction Tool 844751--2
(408--9685)
PC Board Support
(Must Be Custom Made)
(Refer to 408--6927)
Robotic Equipment
(Designed Upon Request)
Extraction Tool 91308--1
(408--4507)
WIRE SIZE (AWG) POWER UNIT CUSTOMER MANUAL APPLICATOR INSTRUCTION SHEET
356500--[ ] 409--5878 567403--1
18--14 565435--5 409--5128
5
6
7
4
0
3
2
408--8040
354500--1 409--5842 567403--2
356500--[ ] 409--5878 567256--3
12--10 565435--5 409--5128
5
6
7
2
5
6
4
408--8040
354500--1 409--5842 567256--4
Figure 17
114- 6044
AMPINNERGY WTB Connectors
Rev D15 of 15Tyco Electronics Corporation
6. VISUAL AID
Figure 18 shows a typical application of AMPINNERGY WTB Connectors. This illustration should be used by
production personnel to ensure a correctly applied product. Applications which DO NOT appear correct should
be inspected using the information in the preceding pages of this specification and in the instructional material
shipped with the product or tooling.
FIGURE 18. VISUAL AID
NO DAMAGE OR DISTORTION
TO CONTACT
WIRE BARREL SEAM CLOSED
AND NO WIRE STRANDS
SHOWING IN SEAM
CONTACTS MUST BE
LOCKED IN CONTACT
CAVITY
HOUSING MUST
NOT BE CRACKED
OR DAMAGED
RECEPTACLE MUST BE
SEATEDONPCBOARD
PLUG AND RECEPTACLE
MUST BE LATCHED
TOGETHER
HARDWARE FOR
PC BOARD AND PANEL
MUST BE SECURELY
TIGHTENED
SOLDER FILLET MUST BE
FORMED EVENLY AROUND
CONTACT SOLDER TINES
NO MISSING OR
NICKED WIRE
STRANDS PANEL (REF)
