Al = Tyco Electronics Product Specification(# da) Grace Inertia Connector 2.5 108-78307 Tin Plating Type FAA SAF Y re AKG 10 DEG 09 REV:F Hryv*eZ 7 1. 78 FA a BA 1 Scope: 1.1 Ae 1.1 Contents ACHR IL, FETA ie aR? SD ORS MRM ntER, MRT, mm ARILOMESFERELT WA, 1 FA Be ne 2 LAE 1 HCAS, 2. Bases DOP RL BR LS CLE > SAAS, AB HBO RAREST SA, FABLES LE OCB BAC II, MAME EL OBA TSC, F AR AS LB PR BSA pL, ARAL BeRLL OHA TSLE, 2.1 AMP Hie A. 109-5000 REO ARE B. 501-78271 : #7emMSeR AE 2.2 FRPRERAARRS A. MIL-STD-202 Bt eRe in Oe This specification covers the requirements for product performance, test methods and quality assurance provisions of GRACE INERTIA CONNECTOR 2.5 TIN PLATED TYPE. Applicable product description and part numbers are as shown in Appendix 1. 2. Applicable Documents: The following documents form a part of this specification to the extent specified herein. between the requirements of this specification and the product drawing, the product drawing shall take precedence. In the event of conflict between the requirements of this specification and the referenced documents, this specification shall take precedence. In the event of conflict 2.1 AMP Specifications : A. 109-5000 Test Specification, General Requirements for Test Methods B. 501-78271 : Qualification Test Report 2.1 Commercial Standards and Specifications : A. MIL-STD-202 Sf TL PbO =A Salty COS SAIC LUR ES SBEN CH, PBiCMLRBeNsT, mar OE (COLI Cd SHARIA hells Shes. Slestt MSIE) lh a eR A AS-5-8 Tel 044-844-8079 Fax 044-812-3203 1 of 17 This TE controlled document is subject to change. For latest revision call local TE.Al Tyco Electronics 3. HRS BEEF 3.1 wat tiie Grace Inertia Connector 2.5 Tin Plating Type 108-78307 2 dats 3. Requirements : 3.1 Design and Construction : ae On ba 4 iC Be Sa eae EAT Product shall be of the design, construction and physical arb o THiS THIOL, 3.2 #4 BF dimensions specified on the applicable preduct drawing. 3.2 Materials : AL Ute + ava UBS 17) : Bee isele4 A. Ree Contact (Crimp Type) : Pre-Tin Copper Alloy (aes 0.8 umbl &) B PRP agave? 6/6 F4ay CASARBIb) (UL 94 V-0) (Tin PL 0.8m = min.) B. Plug Housing 6/6 Nylon (Glass Filled) (UL 94 V-9) boy fe Fy7A > UL LEVEL 2 Tracking Index : ULLEVEL 2 CL Po PEE TY C. HDR Assy : SF IEA . 6/6 Fae CAS AIL) HDR Hsg : 6/6 Nylon (Glass Filled) UL 94 V-0 UL 94 V-0 boyy? 4 Fue I7A > ULLEVEL 2 Tracking Index : UL LEVEL 2 SF ash: MESH Ay (LEY Tab Cont: Copper Alloy Tin (Gaze 0.82 mLhb) PL (Tin PL 0.8 2 m min.) 2 of I? REV:FAl Grace Inertia Connector 2.5 ARE -30C~105C D. US IER E. (BL RE LARC, Ai Bec E 2 CEC ARE LAS Gt) Cc. ImV,1 2A ChE w Wali 7 UY bE RIE 1.6mm REE 74 FA: WAR: 3.4 HERBY Beer L ahi a: J GnbtPig. 3iC RUE SAL 72 BB ERR, Re ORR PERE BPC ET OLIRMSN TSE, BIS RPBINC BLE SiU7eh PRO SEP CT DILSLE, 0.7+0.1-Omm VS FNL) D. 0.940.05mm (FY AIL) L.740.05mm (FU, 2S FHS) EL Current Rating Temperature Rating : Minimum Rating Applicable P.C.B wi 1, . - = Tyco Electronics Tin Plating Type 108-78307 aa FAS 3.3 HE FB 3.3 Ratings : A. JERE : 50 V AC/DC A. Voltage Rating : 50V AC/DC 250V AC/DC(SmmE ys) fAL, U4" 250V AC/DC (5mm Pitch) mv ROS UY PEER BB TIT LO Remark : Keep enough distance Hage ID BE ST SS, for electrical isolation of wire end B. JERS Fig. 22678 side & P.C. Board termination side, see Fig, 2 -30C to 105C (Include temperature rising by energized current) ImV, 1g A Minimum Thickness : 1.6 mm Diameter of The hole : For Tine : For Boss : specified in Fig.3. 0.7+0.1-0 (Punched Hole) 0.90.05 (Drilled Hole} 1.70.05 (Punched Hole & Drilled Hole) 3.4 Performance Requirements and Test Descriptions : The product shall be designed to meet the electrical, mechanical and environmental performance requirements All tests shall be performed in the room temperature unless otherwise specified. HAfiz Unit : A ava We Contact -aVeah : Ree. Contact : Be Te ire Size teR AWG #22 AWG #24 AWG #26 AWG #28 Pos. 2-64 2.5 2.2 2 1.5 Fig. 2 REV:E 3 of 17Al Tyco Electronics Grace Inertia Connector 2.5 Tin Plating Type 2 dats 3.5 PRES EL PEO BH 3.5 Test Requirements and Procedures Summary : TA ay 3.5.1 No. wee A i ORR Examination of Product Test Items ALPS EL OE eAMP Feet AAS Meets requirements of product drawing and Requirements | 114-5359@ MSE (FIC ABEL TSE, | AMP Specification (114-5359) a Be G2 bo PERE IC Re Et A eee fe eS Z | After test, no corrosion influence performance. ke ane LE A fic lo aKp7 FORE Lee | Visual inspection Procedures | tafBehRETS, No physical damage & & WY PE Be Electrical Requirements TA ay 3.5.2 No. ae A Mathie L ee) Termination Resistance (Low Level) Test Items HS (A 10mQ ECP Cia) 10mQ Max. (Initial) Requirements |20mQ LAT GHA) 20 mQ Max. (Final) ane LE PILE ACH AGA ETE G Lica 7h | Subject mated contacts assembled in housing Procedures | @BHPSABIE20mV EL F. FARS ait lOmALL F | to 20mV Max. open circuit at 10mA. Take DEAF COMETS, the resistance of the wire only away from {AL AR? HRT SEL Al<, measurement Fig. 8 2Aa, Fig. 8. AMP#H 109-5311-1 AMP Spec. 109-5311-1 TA ay 5.3 No. an ee Te A HEAT Insulation Resistance Test Items US A 1000 MQ LAE (iy) 1000 MQ Min. (Initial) Requirements |500MQ LAE GHA) 500 MQ Min. (Final) abe HE =| 500 V DC AMM, Impressed voltage 500 V DC. Procedures | RO FH OALTAARHE CBE AY 7 7b | Test between adjacent circuits and between the OSV aIbE AIL Y FOAM AOR CME. | surface of housing and contact of mated MIL-STD-202, wXSRYE 302 46/F B connectors. AMPHLRS 109-5302 AMP Spec. 109-5302 MIL-STD-202, Method 302 Condition B Fig. 3 Gge<) (To be Continued) 4 of 17 REV:F 108-78307Al Grace Inertia Connector 2.5 _. - = Tyco Electronics Tin Plating Type 108-78307 aa FAS TA ay 3.5.4 No. an ele A i SE Dielectric withstanding Voltage Test Items ALPS EL IMLS 2 oe at ek aire, | No creeping discharge nor flashover shall Requirements | (#JHAR CHA) occur. 07 Bie omA LAP Current leakage : 5 mA Max. aM HE | SRI SHR LIANE CREO 2 7 MAIR | 1.IKVAC for 1 minute. Procedures | U2 e7hL SLY PF OMBOR CME. | Test between adjacent circuits and between the L1IkVAC 144TH FAIL, surface of housing and contact of mated connectors. TA ay 3.5.5 No. ane le A HARE Le Temperature Rising Test Items ALPS EL AE ite BL CE EsePt30C LA | 30C Max. under loaded specified current. Requirements | F ane LE BIC LARE Lee Me TOIL | Measure temperature rising by energized Procedures | tt, 2 Oeste aSett ey 4e(F Will | current. ECS vee FITId, SRC SY 7b | Subject measurement must do at the place of 24g LIn BT S, Peis 7 4 PS | no influence from convection of air. And BEBE CHE TS, contacts assembled in housing all of circuits. Fig. 2,8 fe The thermecouple attach to the contact of AMPH#HL#S 109-5310 center circuit number. Fig. 2,8 AMP Spec. 109-5310 He tk AY ME BE = =Mechanical Requirements TA ay 3.5.6 No. ane le A He Bh Cell ve) Vibration (Low Frequency) Test Items ALPS EL Hei 1 usec. LA API RERIBeE | No electrical discontinuity greater than 1 yw Requirements | Cz@voze, sec, shall occur. Bom QLA EF Ge 20 mQ Max. (Final) ane LE fe GL fea op 7 Ft 1.52mm He i T , | Subject mated connectors to 10-55-10 Hz Procedures | 10-55-lOHzIT# BLY 177-08] CIE | traversed in 1 minute at 1.52mm amplitude 2 Ate 5 | Hehe Ae 1 4 = GI HP oS 2428, 100mA 418. Fig. 9 #fe AMP#iS 109-5201 MIL-STD-202, BREE 201A hours each of 3 mutually perpendicular planes. 100 mA applied. Fig. 9 AMP Spec. 109-5201 MIL-STD-202, Method 201A Fig. 3 Ga<) (To be Continued) REV:E 3 of 1/7Al Grace Inertia Connector 2.5 Tyco Electronics Tin Plating Type 108-78307 ad in SAS Te 3.5.7 Ne. aecaee Hl A] aie Shock Test Items BAe Pei LOL sec. ROA ARIE I | No electrical discontinuity greater than Requirements | ELAR, lu sec. shall occur. 20mQ LiF CR HA) 20mQ Max. (Final) mete 7 EE Re Lia RIF (50 G) Mated Conn. (50 G) Procedures fe Ee VL aa. VTE ROR Waveform : Halfsign Curve Srpclketal 11 msec. Duration : 11m sec. fe Sle X,Y, % BE Ac Number of Drops: 3 drops each to normal and 3 lac, @Ftlshl reversed directions of X, Y and 7% axes, totally AMP#H#S 109-5208 Fig. 9 2He 18 drops MIL-STD-202, PABRHE 213 2A A AMP Spec. 109-5208 See Fig. 9 MIL-STD-202, Method 213 Condition A Te 3.5.8 Ne. aecaee Hl A] TE PTR TI Connector Mating/Unmating Force Test Items AE fi =A | 5.88N (600g) x dete DAE Mating (6.88 X Pos.JN Max. Requirements FA Force {600 * Pos.Jg Max. S| d& | 0.58N (60g) x RAL LG) Unmating | (0.58 X Pos.JN Min. (1%) 4 0.29N (30g) x Hees EL GOB) Force (60 Pos.Je Min. (1) {0.29 x Pos.JN Min. (30'") (30 Pos.)g Min. (30) mee TE POLY FILA eI hE RLIAA EERE | Operation Speed : 100 mm/min. Procedures 100 mm/4r Ci ASR EB PTAA ZINE. | Measure the force required to mate/unmate fae PO ey SR ORY C8<, | connectors. However, It is measure without HSG Lock Tae 3.5.9 No. ae e A ave sea Contact Insertion Force Test Items StS (a 7.84 (O.8kef) ELE 7.84 (0.8 kgf) Max. per contact Requirements | 1 247) 4 fe ane LE aVeT be ALYY ACA eT ADICTS | Measure the force required to insert contact Procedures | SAHWET SLL, into housing. AMP#Hi#S 109-5211 AMP Spec. 109-6211 Fig. 3 Ga<) (To be Continued) 6 of 1? REV:FAl Grace Inertia Connector 2.5 Tyco Electronics Tin Plating Type 108-78307 a on AS Tae 3.5.10 No. a8 F aaa MRA Contact Retention Force Test Items RUB 14.7N (1.5 kgf LE 14.7NQ.5kg4) Min. Requirements ane LE epic Lica eo bee YF ICAL | Apply an axial pull-off load to crimped wire. Procedures | iA, SRR RHA MIC 100mm/49 C5142, | Operation Speed : 100 mm / min. RIT OIRFO For AA EOC, AMP Spec. 109-5210 Tae 3.5.11 No. ane le A ava? MA STEA Contact Mate/Unmating Force Test Items RUB 5.88N(600g) LAF CIE]~30 le) 5.88N(600g)Max.(1* ~~ 30") Requirements AD) Mate SRA 0.58N (60g)LA EGUIED Unmating 0.58N (60g)Min. (1*) 0.29N (30g) LA E30) 0.29N (30g)Min. (30'") ae EE Fig. 10 (CHE LES LP ee AL CHES | Measured by gage tab (Fig. 10) and operation Procedures | 100 mm (REE CHILE speed 100 mm/min AMP#i#S 109-5206 AMP Spec. 109-5206 Tae 3.5.12 No. ane le A FES AB S| sae RE Crimp Tensile Strength Test Items LFS (EL Bez Sana he (Li) Wire Size Crimp Tensil (min.) Requirements | mm? | (AWG) N (ket mm | (AWG) N (keh 0.08 28 9.8(1) 0.08 28 9.8(1) 0.14 26 19.6(2) 0.14 26 19.6(2) 0.22 24 29.4 (3) 0.22 24 29.4 (3) 0.34 22 49.0 (5) 0.34 22 49.0 (5) ae HE ESL ea a7 be ARE IC BIEL EA | Apply an axial pull-off load to crimped wire of Procedures fal S| S70 4 RIC. A -f AL 2 | contact secured on the tester, VAL ep It OR SES BCS | Operation Speed : 100 mm/min. 75mm) web tee Pht CaS AUPE | Subject take insulation barrel away. MisERe EL CHES, AMP Spec. 109-5205 PAR ETL 100mm/ 4 AMP#LRS 109-5208 ne 3.5.13 Ne. aecaee Hl A] MAME GRO Li) Durability (Repeated Mate/Unmating) Test Items ASE 20m O LAE 20mQ Max. Requirements ane LE fet ee 30 [eB] No. of Cycles : 30 cycles Procedures Fig. 3 Ge<) (To be Continued) REV:E 7 of 17Al Grace Inertia Connector 2.5 Tyco Electronics Tin Plating Type 108-78307 ey Te 3.5.14 Ne. aecaee Hl A] POV YF = Tay 7B RE Housing Locking Strength Test Items Bite ie 2419.6N (2.0 kgf) ELE 2Pos. : 19.6 N (2.0 kgf) Min. Requirements | 3-~8f#24.5N (2.5 kef) DAE 3~8Pos. : 24.5 N (2.5 kef) Min. mee TE ARYA Oa sy 27 BiB AE 2 a (ERE 100 mm/ | Measure connector locking strength. Procedures 43 CALE Operation Speed : 100 mm/min. AMP#HRS 109-5210 AMP Spec. 109-5210 Te 3.5.15 Ne. mae le A RAMERRA Post Retention Force Test Items Bite ie 9.8N (1.0 kgf) ELE 9.8N (1.0 kgf) Min. Requirements mee TE sy Pa PEE SU OR AREILATE ATER | Measure post retention force. Procedures | (Bll 422100mm/4) Oa RE CH LS | Operation Speed : 100 mm/min ARORA HE fe (FREE : 100 mm/4d Te 3.5.16 Ne. mee LE A OME) Hammering Shocks Test Items (ALYw fe) BLS (fe 20mQ LLP (eH) 20mQ Max. (Final) Requirements | JHE PAR MSS No evidence of abnormalities mee TE JMR SE Mated connectors to under 10000 cycles of Procedures AMR: 1000018] JERS :80mm repeated hammering shocks WR HE 50g DARE LIB] / BD RELEAKRZIZDC 10V, mAs Fig.11 Hammering height : 80mm Hammering weight : 50 Hammering speed : lcycle/sec. DC 10V, ImA applied Fig.11 Fig. 3 Ge<) (To be Continued) 8 of 1? REV:FAl = Tyco Electronics Grace Inertia Connector 2.5 Tin Plating Type 2 nS He i& ay PE ae Environmental Requirements TA ay 3.5.17 No. an ele A Bey Thermal Shock Test Items HS (A 20mQ LAP Cee iA) 20 mQ Max. (Final) Requirements ane Hye HA LIRR IAI Mated connector Procedures | -55C/30 43, 85C/30 -55C/30 min., 85C/30 min. Tape 1 eel 25 TPT. Making this a cycle, repeat 25 cycles. AMPH#LS 109-5103 46(F A AMP Spec. 109-5103 Condition A MIL-STD-202 #ASe Ys 107-1 4eF A-1 | MIL-STD-202 Method 107-1 {AL AIVETLE ARIE 3 ETT. Condition A-1 The measurement is held after being left indoor for 3 hours. TA ay 5.18 No. ane le A Me fa Humidity-Temperature Cycling Test Items ALPS EL MBE 1.1kKVAC 1 45 CEA) Dielectric withstanding voltage 1.1 kV AC 1 Requirements (U27 Bit omA LP) aABHEbT 500MOQ LE CHA) AE 20mQ LIF Cee HR) minute. Insulation resistance (final) 500 MQ = Min. Termination resistance 20 mQ Max. (Final) ae EE HALT ARIFE 25~65C, Mated connector, 25~-65'C, Procedures 80~98 %R.H E-10C 80~98 % R. H. 10 cycles EP GHEe 10 P47 Ss Cold shock 10C(not ) performed AMPH#L#S 109-5106 AMP Spec. 109-5106 MIL-STD-202, aXBRLE 106 46/4 D MIL-STD-202, Methed 106 Condition D {AL PELE A Ace 3 REET. The measurement is held after being left indoor LU e7 re: 2A TAR for 3 hours. lcycle=24hours TA ay 5.19 No. ane le A Ha KK MES Se Salt Spray Test Items HS (A 20mQ LAP Cee iA) 20 mQ Max. (Final) Requirements | MEREIC E28 Agee ee 7eam &, No corrosion influence performance ane LE ee Lea Ree SHEL ARNSZEIC 48 | Subject mated connectors to 541% salt Procedures MR Soe ie, concentration for 48 hours : MIL-STD-202, @A8RYE 101 44/F B | MIL-STD-202, Method 101 Condition B HAN TE CH HE PR RELL IC, li. CO PRRCERR TT. The measurement is held after remove the salt and dry up at indoor. Fig. 3 Ga<) (To be Continued) REV:E 9 of 17 108-78307Al Grace Inertia Connector 2.5 Tyco Electronics Tin Plating Type 108-78307 ad in SAS Te 3.5.20 Ne. mee LE A motes Heat Aging Test Items BLS (fe 20mQ LLP (eH) 20mQ Max. (Final) Requirements ma | fre Lea R7ee 10542C Mated Conn. 105+2C Procedures | HI] 96 HERTS o exe, Duration :96 hr AMP#HURG 109-5104-3 4A(F A AMP Spec. 109-5104-3 Condition A (AL AES ARE 3 RICA L, | The Measurement is held after being left indoor for 3 hours. Te 3.5.21 Ne. aecaee Hl A] MELE Resistance to Cold Test Items BLS (fe 20mQ LLP (eH) 20mQ Max. (Final) Requirements mete 7 EE PG LIE RIFE 30C 42C, Mated connector Procedures | 96 IFRIS 572k, ~30C 2C, 96 hours AMPH 109-5108-3 4R( D AMP Spec. 109-5108-3 Condition D Te 3.5.22 Ne. aecaee Hl A] fin {LEAK H,S Test Items BLS (fe 20mQ LLP (eH) 20mQ Max. (Final) Requirements | MERE ESE t+ ARE, Ne corrosion influence performance mee TE ee Lea RIF 341 ppm Mated connector Procedures | 40+2C, 96 IRETA] 3+1 ppm, 40+2C 96 hours Te 3.5.23 Ne. ange He A m7 ea 7 te NH; Gas Test Items BLS (fe 20mQ LLP (eH) 20mQ Max. (Final) Requirements | MERE ESE t+ ARE, Ne corrosion influence performance mee TE PAL ARIRE 8% FeO AEH | Mated conn. Is put into atmosphere that rated Procedures | 25 ml/l OHA CP 27FILANLOF | 25 ml/1 of 3% NH, for Thr. Aa Pic 7 BETS, Fig. 3 Ga<) (To be Continued) 10 of 17 REV:FAl Grace Inertia Connector 2.5 Tyco Electronics Tin Plating Type 108-78307 aa FAS Te 3.5.24 Ne. mae TA A PEATE TITHE Solderability Test Items HS (A 95% WL baad cere, Wet Solder Coverage : Requirements 95 % Min. mete 7 EE FE RIt ATE Eutectic solder Procedures PLATE URE 230 +5C Solder Temperature : 230--5C iA 7S 6840.5 Fb Immersion Duration : 340.5 sec. a7 U Pt ate (Sn-Ag-Cu) Lead-Free solder (Sn-Ag-Cu) PLATE URE 240 45C Solder Temperature : 240--5C iA 7S 6840.5 Fb Immersion Duration : 340.5 sec. MIL-STD-202, #i3By7E 208 MIL-STD-202 Method 208 TA ay 3.5.25 No. ane le A PLATE EME Resistance to Soldering Heat Test Items ALPS EL aie (2 OTRO TEES EC Zev, No physical damage shall occur. Requirements ae EE Ty bE ARO oR YS, Test connector on PCB. Procedures PAU TUL EE 26045C Solder Temperature : 260-5C MAT ISI 610+0.5 # Immersion Duration : 100.5 sec. AMP#I# 109-5204, 44/4 B AMP Spec. 109-5204, Condition B MIL-STD-202, 2A(# 210 MIL-STD-202 Condition 210 Bpt AP OBA, 360+10C, 340. 5RFZ | In case of manual soldering iron, apply it as CHT. MAL, SPV ILS ESIC LSAA | 36010C for 346.5 seconds without forcing Mp breve pressure to affect the tine of contact. Fig. 3 G& 0 ) (End) HOLS : BD, ee, EE, Bl, er, Product must be without rust, corrosion wee Baek, transformation, crack and discoloraticn. REV:E 11 of 17Al Grace Inertia Connector 2.5 Tyco Electronics Tin Plating Type 108-78307 2 dats 3.6 fe ina TE AR @ BAR IIB Fe 3.6 Product Qualification Test Sequence ae LT Test Group aX fe Ta H Test or Examination 1{/2/3 ]/4 {5 ]/6]7]s8{a | ae Se I Test Sequence (a) th Ono te Ee Confirmation of Product 1,3 | 14] 1,3 | 1,3 | 13 ] 14] 1,7 | 17 | l4 eH (C2 -lyL) | Termination Resistance 2,4, | 2,6 | 2,5 Low Level) 6 i SE Dielectric withstanding 3 Voltage MBE Insulation Resistance 2 Tee ES Temperature Rising 2 Hei CJA) Vibration (Low Frequency) 5 (ere Physical Shock 3 ane of AT Connector Mating Force 3 a S| TRY Connector Unmating Force 4 ave Mea Contact Insertion Force 2 aM ao MAT Contact Mating Force 2 ayes ERA Contact Unmating Force 3 FESS BB S| se ae AE Crimp Tensile strength 2 MARE GROG LER) | Durability 5 {Repeated Mating/Unmating) PUL Fy 7B RE Housing Locking Strength 2 m7 ear Pe NH, Me fa Humidity-Temperature Cycling fine LAK SR H,$ Bae Thermal Shock 3 Ha 7K RES Fe Salt Spray mt EE Resistance to Cold nV? MPR Contact Retention Force 5 mt 2ere Heat Asing a ARMRERA Post Retention Force RACE PTET TE Solderability PLATE EME Resistance to Soldering Heat OME) Hammering Shocks (a) PAN OR SLE TS, fa) Numbers indicate the sequence in which the tests are performed. Fig. 5(1/2) 12 of 17 REV:FAl Grace Inertia Connector 2.5 _. - = Tyco Electronics Tin Plating Type 108-78307 aa FAS aT ET Test Group at fe TB A Test or Examination 10 | 11 | 12 [ 13 [| 14 [ 15 | 16 | 17 | 18 | 19 aa Se NA Fe Test Sequence (a) Yh Ee he Confirmation of Product 14] 1,4] 1,4] 1,4] 1,4 | 1,4] 1,3 | 1,3 | 1,3 | 1,4 matt (2l-<) | Termination Resistance 2,5 | 2,5 | 2,5 | 2,5 | 2,5 | 2,5 2,5 Low Level) i SE Dielectric withstanding 7 Voltage MBE Insulation Resistance 6 Tee ES Temperature Rising Heh (aE) Vibration (Low Frequency) aie Physical Shock ane of AT Connector Mating Force a S| TRY Connector Unmating Force ava 7 ee) Contact Insertion Force aM ao MAT Contact Mating Force aVaIbhSa RAL Contact Unmating Force ES BBS sea Crimp Tensile strength MAME GOGR LAE) | Durability {Repeated Mating/Unmating) PUL Fy 7B RE Housing Locking Strength mM? ear fe NH, 3 Me fa Humidity-Temperature 3 Cycling fit {K ACS H,8 3 Bete Thermal Shock Ha 7K RES Fe Salt Spray 3 MtFEPE Resistance to Cold 3 nV? MPR Contact Retention Force mt 2ere Heat Asing 3 a ARMRERA Post Retention Force 2 RACE PTET TE Solderability 2 PAVE BAPE Resistance to Soldering Heat 2 HHO) Hammering Shocks 3 (a) PAN OR SLE TS, Fig. fa) Numbers indicate the sequence in which the tests are performed. 5(2/2) REV:E 13 of 17Al Tyco Electronics Grace Inertia Connector 2.5 Tin Plating Type 108-78307 2 dats 4. mA teat 4.1 aR AE RICHIE OTe MBA, PRCT RAE ODL CPt BRETTODOLTA, 4. Quality Assurance Provisions : 4.1 Test Conditions : Unless otherwise specified, all the test shall be performed in any combination of the following test conditions. i FE 15~35C Temperature : 15~35T +A et ia HE 45~75 % Relative Humidity : 45~75 % wm SE 86.6~106.6 Kpa Atmospheric Pressure : 86.6~106.6 Kpa Fig. 6 4,2 aie 4.2 Tests: 4.2.1 Bh 4.2.1 Test Specimens : PEA eGR ICV Oath 4 RA LOe eSB ic ARLIEDO ChS lL ERE BSL PFhA FETA tH ie a RIF 2ORO25AYAFIEOE SKE 114-5359 Jc HE-SUT Fig. 7 (Cas d RRS IE RL Pa CHO Le, 4.2.2 fe FESR MERGER LUBY OBR Fig. 7 (CaP RB RRIC TITOD MEFS, The test specimens to be employed for the tests shall be conforming to the requirements specified in the applicable product drawings. The crimped contacts shall be prepared in accordance with the requirements of applicable application Specification, 114-5359, Crimping of GRACE INERTIA CONNECTOR 2.0 AND 2.5 on the wires specified in Fig. 7 of this specification. 4.2.2 Applicable Wires : The wires to be used for crimping the samples for performance testing shall be conforming to the requirements specified in Fig. 7. att ri fam) Safe fe(mm) Sahar pet Fem) Calculated AWG Diameter of a Number of Insulation Outer Cross~sectional Conductor (mm) Conductors Diameter (mm) Area(mm) 0.08 28 0.12 7 1.08 0.14 26 0.16 7 1.3 0.22 24 0.16 11 1.4 0.34 22 0.16 17 1.5 Fig. 7 14 of 17 REV:FAl = . Grace Inertia Connector 2.5 = Tyco Electronics Tin Plating Type 108-78307 2 nS FET EAR RE Wire-to-Boad Termination Type : Ss) Te SS) BOR (CO -b AW) Termination Resistance {Low Levet} E7 Tuy ba SZ =m arn a (Power Source} N RSS UZ LLL LL HENNA ie Thermacoupte attached here * JE (Ee 75mmO BREE ace, * Take the resistance of 75 mm wire only away Fig. 8 RAH (2-1) BE LS Fig. 8 Termination Resistance (Low Level) and Temperature Rising Vs. Current Measuring Methods Se mM o17OTNOUUT yr Wire Be NY Secured moe 3 ~~ Let rh Be ee 2a7 9 Rit Connactor Mounting Table BR-AM Ger? Wice to Board Termination Tyae Fig. 9 (JES, MEN GRO= RIAA Fig. 9 Connector Mounting Methods of Low Frequency Vibration and Physical Shock Tests REV:E 15 of 17Grace Inertia Connector 2.5 Tin Plating Type ad on BAAS 108-78307 Al Tyco Electronics AY 0.7 40.002 6.0 4 0.05 RO.08+ 0 #5 i _ = 0.640.002 ge Z 30 a ~ <p 0, dn BSL Detail B 0.4m . RO.2 R02 Nabe Detail "A" Fig. 10 SV eT MBASTR AES VY Fig. 10 Gage Design for Contact Meting/Unmating Force Tests He (A499) Sample(Connector} 140mm cp A Vl ny 4 ~ nee (50g 478) 5mm Hammer 80mm~ (50g Steel weight) _ 84mm 90mm K TS, [ES SO ret ae a AA: <<" Spacer QD QD [ol fal Ate Sample Mounting a rT Fixture - > sy y Rit 57 REE: | B/D ae 90mm POR Harnmer Weight u Stan 4 Striking Frequency : 1 stroke/second Fig.11 A m i Pos. No. Name Remarks REV:F 16 of 17Al Grace Inertia Connector 2.5 wi . . . = Tyco Electronics Tin Plating Type 108-78307 a on AS LJ-1827290-1 Grace Inertia connector 2.0 and 2.5 AWG #28~#22, BFA REPKE 1.08~ 1.5 Ute + aaah Receptacle Contact (0.079~0.38mm) [J-1871859-1 Grace Inertia connector 2.5 AWG #28~#22, THIF SME 1.08~ 01.9 We + aaah Receptacle Contact (0.079 ~0.38m mi) Fig. 12 BHR PIP IIL YF fii See Fig. 12 Plug Housing 2e~8 Pos. Fig. 13 Bie wot PY TY ii See Fig. 13 Header Assembly 2~8 Pos. BABE 1 Appendix 1 scriptions FAP UY iBEC(Pos) Plug Housing 2 LJ-1747066-2 3 LJ-1747066-3 4 LJ-1747066-4 5 LJ-1747066-5 6 LJ-1747066-6 7 LI-1747066-7 8 LJ-1747066-8 Fig. 12 AY ne PR . ; . ; scriptions sy FP FY AY (L/P) sy FFF (On Tape) iERC(Pos) Header Assembly Header Assembly 2 LJ-1871843-2 LJ-1871845-2 3 LJ-1871843-3 LJ-1871845-3 4 LJ-1871843-4 LJ-1871845-4 5 LJ-1871843-5 LJ-1871845-5 6 LJ-1871843-6 LJ-1871845-6 7 - LJ-1871845-7 8 LJ-1871843-8 LJ-1871845-8 - (2E YRS mm) 2/3 201so23"1 (Without Pin 2) (24H) 4/6 2069625~ 1 (Without Pin 2,4) Fig. 13 REV:E 17 of 17