Metrimate Pin and Socket Connectors
Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
22
®
AMP Metrimate connectors
are true metric specification
connectors designed for
panel, free-hanging or pc
board application. These
connectors offer improve-
ments in durability, density
and electrical performance
over competitive soft shell
pin and socket connectors.
They are ideally suited for
equipment manufacturers
engaged in both national
and international markets.
This versatile pin and
socket connector line is
designed to meet the gen-
eral requirements of various
testing and approval agen-
cies, including UL, CSA,
VDE and IEC.
Presently, connectors are
available in various design
configurations and the most
popular sizes to satisfy a
variety of application
requirements. Such designs
include: square grid con-
nectors for free-hanging
and/or panel mounting;
free-hanging in-line connec-
tors; square grid and in-line
pin and socket headers for
pc board mounting; and
drawer connectors for rack
and panel mounting with
radial float.
For high electrical perfor-
mance and maximum econ-
omy, all connectors employ
housings made of UL rated
94V-0 thermoplastic.
Table of Contents
Performance Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Metrimate Connector Applications . . . . . . . . . . . . . . . . . . . . . . 6-8
Contacts:
Type III+(Crimp) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Type III+(Grounding Pins) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Type III+(Solder) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11
High Current Upgrade, Type II and III+. . . . . . . . . . . . . . . . 12
Subminiature Coaxial . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-14
Size 8, Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
High Current Upgrade, Size 8, Power . . . . . . . . . . . . . . . . . 16
.125 POWERBAND Contacts. . . . . . . . . . . . . . . . . . . . . . . . . . 17
Drawer Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-26
Low Profile Drawer Connectors. . . . . . . . . . . . . . . . . . . . . . . 27-30
Square Grid Connectors
(Free-Hanging and Panel Mount). . . . . . . . . . . . . . . . . . . . . 31-33
Strain Relief Kits for Square Grid Connectors . . . . . . . . . . . . 31
Square Grid PC Board Mount Headers . . . . . . . . . . . . . . . 34-38
In-Line Connectors (Free-Hanging),
5 [.197] Centerline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39-40
In-Line PC Board Mount Headers,
5 [.197] Centerline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41-43
Keying Plugs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
In-Line Connectors, 5.08 [.200] Centerline. . . . . . . . . . . . 44-47
In-Line Coaxial Socket Headers . . . . . . . . . . . . . . . . . . . . . . 48-51
Rectangular Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52-53
Commoning and Power Distribution Connectors . . . . . . 54-55
Application Tooling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56-57
Technical Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Part Number Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Need more information?
Call Technical Support:
1-800-522-6752
The Center is staffed with
specialists well versed in
Tyco Electronics products.
They can provide you with:
■Technical Support
■Catalogs
■Technical Documents
■Product Samples
■Tyco Electronics Authorized
Distributor Locations
Dimensioning:
Dimensions are in millimeters and
inches. Values in brackets are equivalent
U.S. Customary Units.
Metric symbols used are:
C (Celsius)
mm2(square millimeter)
Note: Dimensions in this catalog are for
reference purposes only. Customer
drawings are available on request.
Specifications subject to change.
Consult Tyco Electronics for latest
design specifications.
©1978, 1979, 1983, 1985, 1989, 1994,
1998 and 2003 by Tyco Electronics
Corporation. All Rights Reserved.
ACTION PIN, AMP, AMPOMATOR,
AMP-O-LECTRIC, AMP-O-MATIC,
CERTI-CRIMP, COAXICON, LGH,
POWERBAND, PRO-CRIMPER and TYCO
are trademarks.
Product Facts
■Recognized under the
Component Program of
U n d e rwriters
Laboratories Inc.,
File No. E28476
■Certified by Canadian
Standards Association,
File No. LR7189
■Tested to VDE requirements
outlined in VDE Test
Report No. 4751-
1 4 3 1 - 1 0 2 9 / A 1 l
■Produced under a Quality
Management System certi-
fied to ISO 9001
A copy of the
certificate is available
upon request.
■Designed to meet IEC
(440 V) requirements
■True metric dimensions—
contacts on 5 [.197] centers
(drawer connectors and
special in-line connectors
and pin headers have con-
tacts on 5.08 [.200] centers)
■Panel mount versions
require no hardware for
m o u n t i n g
■Polarized housings
■4- thru 36-position square
grid configurations can be
mounted to and removed
from either front or rear of
p a n e l
■Housings made of UL rated
9 4 V-0 thermoplastic
■Strain reliefs available for
6- thru 36-position square
grid, panel mount housings
■Drawer connectors available
in 4- thru 30-position sizes,
standard and low profile
v e r s i o n s
Metrimate Pin and Socket Connectors
Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
33
Performance Characteristics
Electrical Characteristics
Voltage Rating: UL (600 VAC and VDC), CSA (600 VAC and VDC), VDE (380 VAC, 450 VDC), IEC (440 V)
Dielectric Strength: 2000 Volts, RMS (at sea level)
Current Rating: See contact current carrying capability data below.
Insulation Resistance: 5000 Megohms (Min.)
Termination Resistance: Dependent upon individual contact type. Refer to applicable Product Specification.
(Technical Documents, page 58).
Environmental Characteristics
Temperature Range: −55°C to +130°C [−67°F to +266°F]
Mechanical Characteristics
Air Gap: Exceeds 3.2 [.125]
Creep Distance: Exceeds 4 [.157]
Mounting Distance (Live Contact-to-Panel): Exceeds 6 [.237]
Acceptable Panel Thicknesses: 0.8-2.3 [.030-.090]
Contact Current Carrying Capability
The total current capacity of each contact in a connector is dependent upon the heat rise resulting from the combination
of electrical loads on all the contacts in the connector arrangement and the maximum ambient temperature in which the
connector will be operating. Caution must be taken to assure that these combinations of conditions do not cause the inter-
nal temperature of the connector to exceed the maximum operating temperature of the housing material. There are several
variables which must be considered when determining this maximum current carrying capability for your application.
These variables are:
a. Wire Size—Larger wire will carry more current since it has less resistance to current flow; therefore, it generates less
heat. The wire also conducts heat away from the connector.
b. Connector Size—In general, the more circuits in a connector, the less current per contact can be carried.
c. Ambient Temperature—The higher the ambient temperature, the less current can be carried.
80
23
13
7.5
70
60
50
40
30
20
10
0
CONTACT CURRENT GUIDE Maximum Current (Amperes)*
90
100
46
50
*Based on single contact free air conditions.
1. .125 POWERBAND – Precision formed pins & sockets.
2. High Current Louvertac – Screw machined pin & socket contacts.
Both versions feature the AMP Louvertac springs for superior current
carrying, heat transfer and durability performance. See catalog 65141.
Pin
Diameter
3.58 [.141]
3.06 [.125]
3.40 [.130]
1.52 [.062]
1.52 [.062]
0.98 [.040]
30
Size 8
.125 POWERBAND Contact
High Current Upgrade Size 8 in a
fully-loaded 8-Pos. Drawer Connector
(Single contact — 55 Amperes)
High Current Upgrade
Louvertac, Type III+
Type III+
Type III+ in a fully-loaded header
Metrimate Pin and Socket Connectors
Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
Can a contact rated at
10 amperes carry 10 amperes?
Maybe yes, but probably
not. The reason lies in the
test conditions used to rate
the contact. If these conditions
do not adequately reflect
the application conditions,
the actual allowable current
levels may be lower than
specified levels. For exam-
ple, many manufacturers,
including Tyco Electronics,
test a single contact in air.
This gives an accurate
measure of the basic cur-
rent-carrying capacity of the
contact. Use the contact
alone in air and it can cer-
tainly carry 10 amperes.
Use it in a multi-position
connector surrounded by
other current-carrying
contacts or in high ambient
temperatures, and the
contact should carry less
current.
Similarly, as the contact
ages and stress relaxation,
environmental cycling, and
other degradation factors
take their toll, the contact’s
current-carrying capacity
decreases. A prudent
design must set current lev-
els for such end-of-design-
life (EODL) conditions.
Practical current-carrying
capacity is not an absolute,
but an application-depen-
dent condition.
New Method Simplifies
R a t i n g s
To help the designer set the
appropriate current level,
Tyco Electronics has devel-
oped a method of specify-
ing current-carrying
capacity. This method takes
into account the various
application factors that
influence current rating.
The method can be
summarized as follows:
■The contact is aged to
EODL conditions by dura-
bility cycling, thermal
cycling, and environmen-
tal exposure.
■The contact’s resistance
stability is verified.
■The current necessary to
produce the specified
temperature rise is mea-
sured. This T-rise is usu-
ally 30°C.
■A rating factor is deter-
mined to allow derating of
multiple contacts in the
same housing and for dif-
ferent conductor sizes.
Te m p e r a t u r e
One other factor influencing
current levels is the maxi-
mum operating tempera-
ture, for example, 105°C. If
the application has a high
ambient temperature (over
75°C) the contact’s T-rise is
limited by the maximum
operating temperature. For
example, an application
temperature of 90°C limits
the contact T-rise to 15°C.
Since current produces
heat (the I2R law), the cur-
rent must be lowered to limit
the T-rise.
A contact’s T-rise depends
not only on its I2R Joule
heating, but also on its abil-
ity to dissipate the heat.
Consider a contact in a
multi-contact housing. Joule
heating in multiple contacts
will raise the local ambient
temperature. Since the con-
tact will not be able to dissi-
pate its own heat as well by
convection, the maximum
T-rise will be realized at a
lower current level. Conse-
quently, the allowable cur-
rent level must be lower to
maintain an acceptable
T-rise.
For a given connector, the
current level will be set by
the loading density. A con-
nector containing 50% cur-
rent-carrying contacts will
permit higher currents (per
contact) than a connector
will at 75% loading. The
loading percentage
assumes an even distribu-
tion of contacts within the
housing. If all 10 contacts
are grouped together in one
section of a 20-position
connector, the loading den-
sity may approach 100%.
The Importance of EODL
As stated, T-rise in a contact
depends on both resistance
and current. As it ages, a
contact’s resistance will
increase. The contact
designer will specify a maxi-
mum resistance for the con-
tact, this level is the
end-of-design-life resis-
tance. Before the contact is
tested for current, Tyco
Electronics subjects it to a
sequence of tests that exer-
cise many major failure
mechanisms and thereby
simulates EODL conditions.
Conditioning includes mat-
ing cycling, industrial
mixed-flowing gases,
humidity and temperature
cycling, and vibration to
sequentially introduce wear,
corrosion, stress relaxation,
and mechanical distur-
bance.
P r e s e n t a t i o n
The presentation of current-
carrying capacity in Tyco
Electronics product specifi-
cations includes two parts:
■First, a base curve show-
ing current levels versus
T-rise for a single circuit
and the largest wire size.
This represents the maxi-
mum current capacity of
44
Performance Characteristics ( C o n t i n u e d )
Current Rating
Ve r i f i c a t i o n
Metrimate Pin and Socket Connectors
Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
the contact. The curve is
usually flat up to 75°C
ambient and then drops
off. Up to 75°C, the 30°C
T-rise limits the amount of
current, and above 75°C
the current must be
reduced to keep the com-
bination of ambient tem-
perature and T-rise from
exceeding the maximum
operating temperature of
105°C.
■Next are rating factors, a
table of multipliers to
account for connector
loading and for smaller
wire sizes. The designer
first determines the base
current for the ambient
conditions of the applica-
tion, then multiplies this
base current by the rating
factors to find the current
level for the application’s
loading factor and wire
size.
Practical Va l u e s
The current-rating method
gives designers practical
values applicable to their
applications. While the
specified current levels for a
contact may be lower than
for other testing methods,
they are more realistic and
simplify the system design
process.
”Spec-manship” is replaced
by a realistic assessment of
the current-carrying capac-
ity of a contact under vary-
ing conditions of
temperature, connector
loading, and wire size.
55
Performance Characteristics ( C o n t i n u e d )
Figure 1
Graph shows the relationship between base current, ambient tempera-
ture, and contact T-rise.
Figure 2
Rating factors allow the base current to be adjusted for various connec-
tor loading and wire sizes.
An Example:
To demonstrate the method of specifying current, consider
the following application conditions, an ambient temperature
of 65°C, a 50% loading of contacts in the housing, and
20 AWG [0.6 mm2] wire.
■From Figure 1, the base current rating is 14 ampere with
18 AWG [0.8 mm2] wire.
■Figure 2, the rating factor for 50% loading and 20 AWG
[0.6 mm2] wire is 0.68.
■The specific rating for this application is the product of the
base rating and the rating factor:
14 x 0.68 = 9.5 ampere
■Each of the contacts can carry 9.5 ampere.
■H o w e v e r, if the ambient temperature is 80°C the allowable
T-rise becomes 25°C. The base current must be lowered to
12.8 ampere so that the 105°C maximum operating temper-
a t u re is not exceeded. The current rating then becomes:
12.8 x 0.68 = 8.7 ampere.
Metrimate Pin and Socket Connectors
Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
66
Metrimate Connector Applications
Drawer Connectors
Low Profile Drawer Connectors, Wire-To-Board, and Wire-To - W i r e
Standard Drawer Connectors, Rack and Panel Applications
Standard Drawer Connectors, Wire-To - B o a r d
Plug
12, 19 and 25 Position Pin Headers (Solder);
25 Position Pin Header (ACTION PIN Contacts);
8 and 15 Position Power Drawer Pin Headers
(Pages 18, 19)
23 Position Wire-To-Board (Right-Angle); 18 Position
Hybrid (5 Power, 13 Signal) Wire-To-Board (Right-Angle);
30 Position Wire-To-Wire
(Page 27)
Receptacle
25 Position Socket
Headers (Solder); 8 and
15 Position Power Drawer
Socket Headers
(Pages 18, 19)
Metrimate Pin and Socket Connectors
Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
Square Grid Connectors
77
Metrimate Connector Applications ( C o n t i n u e d )
Metrimate Pin and Socket Connectors
Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
In-Line Connectors
88
Metrimate Connector Applications ( C o n t i n u e d )
Metrimate Pin and Socket Connectors
Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
9
Signal Contacts
Material
Contact Body—Brass or phosphor bronze
Retention Spring—Stainless steel
Finish
See chart.
Related Product Data
Application Tooling—Pages 56, 57
Technical Documents
114-10004 Application Specification
108-10042 Product Specification
Type III+, Crimp, Snap-In
Pin
Socket
[[.0625 +.0010]
–.0020
1.588+0.025
–0.051 Dia.
Max.
Dia.
Pin Body Spring, Stainless Steel Spring,
Stainless Steel
Ferrule, Brass,
Nickel Flash
13.46±0.25
[.530±.010]
2.87
[.113]
9.91
[.390] Min.
Contact Size 16—Pin Diameter 1.57 [.062] (Test Current, 13 Amperes)‡
Wire Size Ins. Contact Strip Form Loose Piece Tooling Part No.
Range Dia. Finish Contact No. Contact No. Loose Piece Strip Form
AWG mm2Range Pin Socket Pin Socket Hand To o l A p p l i c a t o r s
0.38-0.76 Gold/Nickel2788085-3 788088-2 — — 567867-1***
30-28 0.05-0.09 .015-.030 Sel. Gold/Nickel3788085-1 788088-1 788085-4 788088-3 90716-1 or 567947-1***
or 680602- ***
Bright Tin-Lead 66425-6 66424-6 — —
1.02-1.521Gold/Nickel266425-7 66424-7 66429-3 66428-3 91515-16466598- ***
30-26 0.05-0.15 .040-.060 Sel. Gold/Nickel366425-8 66424-8 66429-4 66428-4
0.36-0.761Gold/Nickel266393-7 66394-7 — —
.014-.030 Sel. Gold/Nickel366393-8 66394-8 66406-4 66405-4 90225-26466585-3***
Bright Tin-Lead 66106-6 66108-6 66107-2 66109-2 91515-16466321- ***
26-24 0.12-0.2 0.89-1.401Gold/Nickel266106-7 66108-7 66107-3 66109-3 or or
.035-.055 Sel. Gold/Nickel366106-8 66108-8 66107-4 66109-4 58495-1* 466908-2***
Sel. Gold/Nickel4— 66108-1 — 66109-1
Bright Tin-Lead 66102-7 66104-7 66103-2 66105-2
91515-16466323- ***
2-66104-5 —
1.02-2.031Gold/Nickel266102-8 66104-8 66103-3 66105-3 or or
.040-.080 Sel. Gold/Nickel366102-9 66104-9 66103-4 66105-4 58495-1* 466907-2***
2-66102-2 2-66104-3 1-66103-2 1-66105-3
Sel. Gold/Nickel4— 66104-1 — 66105-1
24-20 0.2-0.6 1.52-3.055Bright Tin-Lead 66564-6 66563-6 66566-2 66565-2 466383-4***
.060-.120 Sel. Gold/Nickel366564-8 66563-8 66566-4 66565-4 91542-16or 466979-1***
Sel. Gold/Nickel466564-1 — 66566-1 — or 567363- ***
Bright Tin-Lead 66332-5 66331-5 66400-1 66399-1 91523-16466324- ***
2.03-2.541Gold/Nickel266332-7 66331-7 66400-3 66399-3 or or
.080-.100 Sel. Gold/Nickel366332-8 66331-8 66400-4 66399-4 90225-26466942-1***
Sel. Gold/Nickel4— 66331-2 — 66399-2
66098-2S
Bright Tin-Lead 66098-7 66100-7 66099-2 66101-2 91505-16or 466325- ***
18-16 0.8-1.4 2.03-2.541Gold/Nickel266098-8 66100-8 66099-3 66101-3 91523-16or or
.080-.100 Sel. Gold/Nickel366098-9 66100-9 66099-4 66101-4 58495-1* 466906-1***
Sel. Gold/Nickel466098-6 — 66099-1 —
66359-6 66358-6 66361-2 66360-2
Bright Tin-Lead 1-66358-2 466326- ***
2.03-2.5411-66359-1 1-66358-4 66361-7 66360-7
Gold/Nickel266359-9 66358-9 66361-3 66360-3 91519-16or
.080-.100 Sel. Gold/Nickel31-66359-0 1-66358-0 66361-4 66360-4 466923-2***
18-14 0.8-2.0 1-66359-2 1-66358-3 66361-8 66360-8
Sel. Gold/Nickel4— 66358-1 — 66360-1
2.79-3.815Bright Tin-Lead 66597-1 66598-1 66602-1 66601-1 466958-1***
66598-7 91521-16or
.110-.150 Sel. Gold/Nickel366597-2 66598-2 66602-2 66601-2 567364- ***
1Overall insulation crimp diameter, including crimp barrel,
must not exceed 3.18 [.125].
20.00038 [.000015] gold in the mating area over 0.00127
[.000050] min. nickel.
30.00076 [.000030] gold in the mating area, with gold flash
on remainder, over 0.00127 [.000050] min. nickel.
4.0.00076 [.000030] gold in the mating area, with gold gra-
dient on remainder, over 0.00127 [.000050] min. nickel.
5Contacts can only be used in Metrimate and CPC
Series 1 (Arr. 23-24), Series 4 (Arr. 23-13M, 23-16M,
23-22M), and VDE connectors.
6To use with the 626 Pneumatic Tool System: remove the
crimping head from the Straight Action Hand Tool (SAHT)
A s s e m b l y, order SAHT Adapter Part No. (Call Te c h n i c a l
S u p p o r t ), Adapter Holder Part No. 356304-1 (with ratchet)
or 189928-1 (without), and Power Unit PartNo. 189721-1
(hand actuated) or 189722-1 (foot actuated).
SStandard reeling of strip form contacts.
*Commercial PRO-CRIMPER II hand tool for field repair
only. Note: Die Set can be adapted for use with the 626
Pneumatic Tool System.
‡Single contact, free-air test current is not to be construed
as contact rating current. Use only for testing. Refer to
contact current carrying capability information on page 3.
Insertion Tool Part No. 91002-1 (for insulation diameters
1.78 [.070] or less), No. 200893-2 (for insulation diameters
2.29 [.090] max.).
Extraction Tool Part No. 305183.
(Instruction Sheet 408-1216)
***Call Technical Support for Automatic Machine Applicator
Part Numbers.
Socket
Pin
Metrimate Pin and Socket Connectors
Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
10 10
Signal Contacts ( C o n t i n u e d )
Material
Contact Body and Tab—Brass
Retention Spring—Stainless steel
Finish
See chart on Page 11.
Pin
Solder-Type
(with Preformed Wire
Barrel/Insulation Support)
Socket
Socket
Type III+, Solder Versions Spring, Stainless Steel
Localized Plate Area
Pin Body, Brass
27.56
[1.085] Max.
20.96
[.825] Max.
9.91
[3.90] Min.
5.08
[.200]
Min.
1.588+.0254
.0625–.0508
[.0625+.0010]Dia.
[1.588–.0020]
13.46±0.25
[.530±.010]
Type III+, Crimp, Snap-In
Contact Size—16
Pin Diameter—1.57 [.062]
Material and Finish
Contact Body—Copper alloy, plated
tin or gold
Spring—Stainless steel
Wire Size Range Ins. Grounding Pin Part No. Strip Form Loose Piece
Dia. Contact Applicator Hand Tool
[mm2] AWG Range1Finish Strip Form Loose Piece Part No. Part No.
0.89-1.4 Tin-Lead 164159-3 164162-1 —91515-13or
0.12-0.2 26-24 .035-.055 Sel. Gold/Nickel2164159-4 164162-2 58495-1*
1.14-1.78 Bright Tin-Lead 164160-3 164163-1 466323- *** 91515-13or
0.2-0.6 24-20 .045-.070 or 91505-13or
Sel. Gold/Nickel2164160-4 164163-2 466907-2*** 58495-1*
1.98-2.49 Tin-Lead 164161-3 164164-1 466741- *** 91523-13or
0.8-1.4 18-16 .078-.098 or 91505-13or
Sel. Gold/Nickel2164161-4 164164-2 680114-3*** 58495-1*
1Overall insulation crimp diameter, including crimp barrel, must not exceed 3.18 [.125].
2Gold flash over 0.00076 [.000030] min. nickel on entire contact, with 0.00076 [.000030] gold in contact area.
3To use with the 626 Pneumatic Tool System: remove the crimping head from the Straight Action Hand Tool (SAHT) Assembly, order SAHT Adapter Part No. (Call Te c h n i-
cal Support), Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without), and Power Unit PartNo. 189721-1 (hand actuated) or 189722-1 (foot
actuated).
*Commercial PRO-CRIMPER II hand tool for field repair only. Note: Die Set can be adapted for use with the 626 Pneumatic Tool System.
***Call Technical Support for Automatic Machine Applicator Part Numbers.
Extraction Tool Part No. 725840-1
Grounding Pin
(make first - break last)
Related Product Data
Application Tooling—Pages 56, 57
Technical Documents—Page 58
Pin
Metrimate Pin and Socket Connectors
Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
11 11
Signal Contacts (Continued)
Material
Contact Body and Tab—Brass
Retention Spring—Stainless steel
Finish
See chart.
Pin
Pin
Solder Tab
Socket
Socket
Contact Size 16—Pin Diameter 1.57 [.062] (Test Current, 13 Amperes)‡
Wire Size Loose Piece
Range Contact Contact No.
AWG [mm2]Finish Pin Socket
26-20 0.12-0.6 Gold/Nickel1266182-1 266183-1
18-16 0.8-1.4 Gold/Nickel1266180-1 266181-1
Solder Duplex2202236-1 202237-1
Tab Bright Tin-Lead3202236-2 202237-2
10.00076 [.000030] gold in mating area over 0.00127 [.000050] nickel.
2Duplex plated 0.00076 [.000030] gold in mating area over 0.00127 [.000050] nickel on contact body; bright tin-lead
on solder tab.
3Bright tin-lead on entire contact.
Note: These contacts can be used in Multimate contact cavities of all connector housings.
‡Single contact, free-air test current is not to be construed as contact rating current. Use only for testing.
Refer to contact current carrying capability information on page 3.
Extraction Tool Part No. 305183 (Instruction Sheet 408-1216)
Type III+, Solder Versions
(Continued)
Spring, Stainless Steel
Pin Body, Brass
Localized Plate Area
Spring
Stainless Steel
Ferrule, Brass,
Nickel Flash Body
Brass Solder Tab
9.91
[.390] Min.
28.24
[1.112]Max. 9.27
[.365] Max.
9.27
[.365] Max.
0.51
[.020]
1.47
[.058]
2.67
[.105]
21.97
[.865]
3.05
[.120]
5.08
[.200]
Min.
20.17±0.25
[.794±..010]
13.46±.0.25
[.530±.010]
1.588+.0254
.0625–.0508
[.0625+.0010]
1.58 –.0020]
12 12
Power Contacts—High Current Upgrade
Metrimate Pin and Socket Connectors
Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
Extraction Tool Part No. 305183
Current-Carrying Capacity. The
graph shows current-carrying capacity
versus temperature rise for a fully ener-
gized 6 position Metrimate Square Grid
plug P/N 207152-1 and receptacle P/N
207153-1. These initial representative
amperage ratings were conducted with
14 AWG wires that were 2 feet long.
N o t e s : 1. High Current contacts with Louvertac bands are NOT intermateable with any other contact.
2. Additional information on CPC and CMC connectors is available in Catalog 82021.
3. Additional information on G Series connectors is available in Catalog 82046.
4. Additional information on M Series connectors is available in Catalog 82003.
5. Additional information on Metrimate connectors is available in Catalog 82045.
6. Additional information on Econoseal connectors is available in Catalog 82057.
7. Additional information on LGH connectors is available in Catalog 82024.
Current Rating for
30°C Temperature Rise
100% Energized
6 Circuit Metrimate Connec-
tor (Wire-to-Wire)
Plug (for Sockets) Receptacle (for Pins)
Standard
Type II Socket
Standard
Type III+ Socket
Standard
Type II Pin
Standard
Type III+ Pin
High Current
Size 16 Pin
(Board Mount)
Part No. 194264-1
Wire Size High Current Size 16
AWG Socket Part No.
Loose Piece Tape
14 193846-1 193846-2
18-16 796966-1 796966-2
Wire Size High Current Size 16
AWG Pin Part No.
Loose Piece Tape
14 193844-1 193844-2
18-16 796964-1 796964-2
Type II and Type III+,
Size 16
The features of the High Current Size 16
contact have been designed to fit into the
existing AMP Multimate Connectors such
as CPC (Circular Plastic Connector),
C M C (Circular Metal Connector),
G Series, M Series, Econoseal, Metrimate
Square Grid and Drawer Connector hous-
ings. An initial T-Rise test in free air has
shown a 23 amp capability with a 30°C
T-Rise. The contact may be crimped onto
14 AWG wire with a Tyco Electronics
hand tool P/N 601967-1. Use turret
TH502 (1-601967-6) for the pin and tur-
ret TH501 (1-601967-5) for the socket.
Material
Pin Body— Leaded Brass;
Copper Alloy (Board Mount)
Socket Body —Copper Alloy
Louvertac Band— Beryllium Copper
Retention Spring— Stainless Steel
Finish
Body —Silver
Louvertac Band— Gold
13 13
Coaxial Contacts
Metrimate Pin and Socket Connectors
Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
Subminiature, Crimp,
Snap-In, Size 16
Material
Outer Shell—Brass per MIL-C-50
Center Conductor—Beryllium copper
per QQ-C-533 (Pin); Brass per
QQ-B-626 (Socket)
Inner Dielectric—Polypropylene
Retention Spring—Stainless steel per
QQ-S-766
Ferrule—Copper per QQ-C-576 or
ASTM-B-152 (1-332056-0)
Finish
Outer Shell, Center Conductor—
See chart
Ferrule—Tin-lead per
MIL-T-10727
Note: Subminiature Coaxial
Contacts are used in Metrimate
In-Line Plug and Receptacle
Housings (page 39); NOT
recommended for use in
Metrimate Standard or Drawer
Connectors.
Pin
Ferrule
Part No. 225088-1—
Part No. 225088-3—
Socket
Socket
Selection Chart for Coaxial Cable
Tooling Part No.
Loose Piece Die Inserts for
Cable Size Contact Contact No. Ferrule Hand Tool 69710-1 Hand
(RG/U) Finish Pin Socket Part No. or Pneumatic Tool*Tool
Gold/Nickel
Gold/Copper1226537-2 51565-2
178, 196 Gold/Nickel 1-332057-0 69690-2 69656-2
Gold/Copper2— 51565-5
Gold/Nickel
196 Gold/Copper1226537-2 51565-2
(Double Braid) Gold/Nickel 1-225088-1 — 69656-9
Gold/Copper2— 51565-5
Gold/Nickel
Gold/Copper1226537-1 51565-1
174, 188, 316 Gold/Nickel 1-332056-0 69690-2 91911-3**
Gold/Copper2226537-4 51565-4
Gold/Nickel
174 Gold/Copper1226537-1 51565-1
(Double Braid) Gold/Nickel 1-225088-3 — 69656-7
Gold/Copper2226537-4 51565-4
Gold/Nickel
Gold/Copper1226537-1 51565-1
179, 187 Gold/Nickel 1-332056-0 69690-1 91911-4**
Gold/Copper2226537-4 51565-4
Gold/Nickel
187 Gold/Copper1226537-1 51565-1
(Double Braid) Gold/Nickel 1-225088-1 — 69656-8
Gold/Copper2226537-4 51565-4
Gold/Nickel
Gold/Copper1226537-1 51565-1
161 Gold/Nickel 1-332056-0 — 69656-5
Gold/Copper2226537-4 51565-4
*Use hand actuated Power Unit Part No. 189721-2 or foot actuated Power Unit Part No. 189722-2. Both units
require “C” Head Die Set Adapter Part No. 318161-1 and an Adapter Holder Part No. 356304-1 (with ratchet) or
Part No. 189928-1 (without ratchet). Request Catalog 124208 for information on the 626 Pneumatic Tool System.
**Die Set used with PRO-CRIMPER II hand tool frame Part No. 354940-1.
Extraction Tool Part No. 305183
25.65
[1.010] Ref.
16.51
[.650] Ref.
6.35
[.250]
2.845±..127
[.112±.005]
Dia.
2.134
2.184
[.084]
[.086]
Dia.
5.969
[.235] Max.
2.718+.127
–.000
[.107+.005]
–.000
A±.076
±.003
Dia. Dia.
A3.05
[.120] Dia.
A3.12
[.123] Dia.
Ferrule
Part No. 1-332057-0
2.82±..076
[.111±.003] Dia.
6.35±..203
[.250±.008]
Pin
Ferrule
Part No. 1-332056-0
14 14
Coaxial Contacts (Continued)
Metrimate Pin and Socket Connectors
Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
Material
Outer Shell—Brass per MIL-C-50
Center Conductor—Beryllium copper
per QQ-C-533 (Pin); Brass per
QQ-B-626 (Socket)
Inner Dielectric—Polypropylene
Retention Spring—Stainless steel per
QQ-S-766
Ferrule—Copper per QQ-C-576 or
ASTM-B-152 (1-332056-0)
Finish
Outer Shell, Center Conductor—
See chart
Ferrule—Tin-lead per
MIL-T-10727
Note: Subminiature Coaxial
Contacts are used in Metrimate
In-Line Plug and Receptacle
Housings (page 39); NOT
recommended for use in
Metrimate Standard or Drawer
Connectors.
Pin
Socket
Socket
25.65
[1.010] Ref.
16.51
[.650] Ref.
2.845±..127
[.112±.005]
Dia.
2.134
2.184
[.084]
[.086]
Dia.
5.969
[.235] Max.
Ferrule
Part No. 1-332057-0
Pin
Subminiature, Crimp,
Snap-In, Size 16
(Continued)
Selection Chart for Twisted Pair and Shielded Wire
10.00076 [.000030] gold over 0.00127 [.000050] nickel—outer shell and socket center conductor; 0.00076 [.000030]
gold over 0.00254 [.000100] copper—pin center conductor.
20.00127 [.000050] gold over 0.00127 [.000050] nickel—outer shell and socket center conductor; 0.00127 [.000050]
gold over 0.00254 [.000100] copper—pin center conductor.
*Use hand actuated Power Unit Part No. 189721-2 or foot actuated Power Unit Part No. 189722-2. Both units
require “C” Head Die Set Adapter Part No. 318161-1 and an Adapter Holder Part No. 356304-1 (with ratchet) or
Part No. 189928-1 (without ratchet). Request Catalog 124208 for information on the 626 Pneumatic Tool System.
**Die Set used with PRO-CRIMPER II hand tool frame Part No. 354940-1.
Note: A ferrule is required for each pin and socket.
Extraction Tool Part No. 305183
Tooling Part No.
Wire Size Contact Loose Piece Ferrule Die Inserts for
AWG [mm2]Finish Contact No. Part No. Hand Tool 69710-1 Hand
Pin Socket or Pneumatic Tool*Tool
30 0.05 Gold/Nickel
(Twisted Pair, Solid) Gold/Copper1226537-3 51565-3 1-332057-0 69690-2 69656-2
28 0.08-0.09 Gold/Nickel
(Twisted Pair, Solid) Gold/Copper1226537-3 51565-3 1-332057-0 69690 91911-3**
28 0.08-0.09 Gold/Nickel(Twisted Pair, Gold/Copper1226537-3 51565-3 1-332057-0 69690-1 91911-4**
Stranded 7 Str., or or
.0050 [0.13] Dia.) 69690-2 69656-2
26 0.12-0.15
(Twisted Pair, Solid Gold/Nickel1226537-3 51565-3 1-332057-0 69690 91911-3**
or Stranded 7 Str. Gold/Copper
.0063 [0.16] Dia.)
26 0.12-0.15 Gold/Nickel
(Shielded, .075 [1.91] Gold/Copper1226537-1 51565-1
Max. O.D.) Gold/Nickel 1-332057-0 69690-3 69656-3
Gold/Copper2226537-4 51565-4
15 15
Power Contacts
Metrimate Pin and Socket Connectors
Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
Standard, Size 8,
4/8 Indent Crimp
Material
Contact Body—Copper alloy
Retention Clip—Phosphor bronze
Finish
Contact Body—0.00127 [.000050]
gold over 0.00127 [.000050] nickel
Retention Spring—Nickel plated
Related Product Data
Technical Documents
108-10045 Product Specification
114-10014 Application Specification
Pin
Pin
Socket
Socket
Power Contacts, Standard, Size 8 (Test Current 50 Amperes)‡
Wire Range Contacts Crimping Tools
AWG [mm2] Pin Socket Tool No. Positioner
18-16 0.8-1.4 213567-1 212014-1 608668-1 (P) SP867
(S) 608668-2
14-12 2-3 213662-1 212008-1 608651-1 (P)SP867
(S) 608651-2
10 5 213740-1 213737-1 608651-1 (P) 608651-3
(S) 608651-2
8 8 213552-2 213750-1 608651-1 (P) 608651-3
(S) 608651-2
23.11
[.910]
22.61
[.890]
5.23
[.206] Dia.
5.23
[.206] Dia.
‡Single contact, free-air test current; not to be construed as contact rating
current. Use only for testing. Refer to contact current carrying capability
information, page 3.
Note: Standard Size 8, High
Current Upgrade Size 8 and
.125 POWERBAND contacts
are not intermateable.
16 16
Power Contacts—High Current Upgrade (Continued)
Metrimate Pin and Socket Connectors
Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
Receptacle
Plug
Metrimate Drawer
Connector, Size 8
The Louvertac bands have the versatility
of being designed into contact dimen-
sions used in existing Tyco Electronics
connectors.
Metrimate High Current contacts
have been designed to fit into the exist-
ing Drawer Connector housings. A fully
energized 8 position connector with
8 gage wires can handle 30 amps per
line with a 30°C T-rise on either the
cable-to-cable or cable-to-board.
Cable-to-Cable
Material
Contact Body— Copper Alloys
Louvertac Band— Beryllium Copper
Retention Spring— Stainless Steel
Finish —Gold
Product Specification
108-1449 Metrimate Pin and Socket
with Louvertac High Current Contact
Connector Voltage Rating—
600 VAC
■Recognized under the
Component Program of
Underwriters
Laboratories Inc.,
File No. E28476
■Certified by Canadian Stan-
dards Association,
File No. LR7189A
Cable-to-Board
Material
Contact Body— Copper Alloys
Louvertac Band— Beryllium Copper
Retention Spring— Stainless Steel
Finish —Gold
A typical application would have solder
tail pins mounted into the receptacle and
crimp sockets mounted into the plug.
■Recognized under the
Component Program of
Underwriters
Laboratories Inc.,
File No. E28476
■Certified by Canadian Stan-
dards Association,
File No. LR7189A
3.05 [.12] Diameter
Solder Tail Pins
Part No. 193814-1
Drawer Connector Housings
Size Housing Part Numbers
Configuration Plug Receptacle
8 Positions 213499-1 213500-1
(8 Size 8 Cavities)
15 Positions 213426-1 213427-1
(3 Size 8 Cavities & 12 Size 16 Cavities)
Extraction Tool Part No. 318813-1
N o t e : High Current contacts with Louvertac bands are NOT intermateable with any other contact.
Standard
Size 8 Socket
Standard
Size 8 Pin
High Current
Size 8 Socket
High Current
Size 8 Pin
High Current Contacts
Wire Size Contact Part Numbers Crimp Tools
AWG mm2Pin Socket
8 8 193457-1 193458-1 Daniels†
10 5 193642-1 193643-1 Hand Tool #M310 or AMP P/N 356114-1
12-14 3-2 193534-1 193535-1 Positioner #TP944 or AMP P/N 356336-1
Extraction Tool Part No. 318813-1 or 305183-6
†Daniels Manufacturing Corp., Orlando, FL
12.7
[.50]
Metrimate Pin and Socket Connectors
Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
17
Power Contacts (Continued)
17
.125 POWERBAND Contacts
Pin Diameter—.125 [3.175]
Test Current—50 Amperes‡
Material and Finish
Contact —Copper
Spring — Beryllium copper
Plating Code
A. 0.00508 [.000200] min. silver on
contact area, 0.00127 [.000050] min. on
remainder, all over 0.00127 [.000050]
min. nickel underplate
B. 0.00076 [.000030] min. gold on
contact area, gold flash on remainder, all
over 0.00127 [.000050] min. nickel
underplate
Related Product Data
Application Tooling—Pages 56, 57
Technical Document—Page 58
Extraction Tool
Part No. 318813-1
(Instruction Sheet 408-4374)
.125 POWERBAND Pin Contact .125 POWERBAND Socket Contact
1For use in Metrimate Drawer Connectors listed in chart below and Two-Piece Sealed Circular Plastic Connectors (CPC), Series 5 and 6.
‡Single contact, free-air test current; not to be construed as contact rating current. Use only for testing.
Refer to contact current carrying capability information, page 3.
Note: Standard Size 8, High Current Upgrade Size 8, and .125 POWERBAND contacts are not intermateable.
*A typical 626 Pneumatic Tool System requires: a power unit (Part No. 189721-2, hand actuated or 189722-2, foot actuated), an adapter
holder (Part No. 356304-1, with ratchet), and “C” Head adapter Part No. 318161-1.
.125 POWERBAND Metrimate Drawer Connectors
No. of Housing Part No.
Pos. Plug Receptacle
8 213886-1** 213500-3**
Color: blue
* *For use with .125 POWERBAND contacts (Extended Pin Length),
listed above.
3.18
[.125]
Dia.
10.16
[.400]
Standard
Extended1
12.32
[.485]
5.23
[.206] Dia.
5.23
[.206]
Dia.
Contact
Strip
Serrations
Contact Part No. Tooling Part No.
Heavy Duty Miniature (HDM) Die Sets for
Wire Size Contact Pin Strip Loose Piece Applicators (for AMP-O-LECTRIC Hand Tool 69710-1
AWG/mm2Finish Length Pin Socket Pin Socket Model G Machine, or 626 Pneumatic Tool
Base Part No. 354500) System*
A Standard 213845-1 213847-1 213845-3 213847-3
14-12 B Standard 213845-2 213847-2 213845-4 213847-4 680195-3 356612-1
2-3 A Extended1213845-5 — 213845-7 —
B Extended1213845-6 — 213845-8 —
A Standard 213841-1 213843-1 213841-3 213843-3
10-8 B Standard 213841-2 213843-2 213841-4 213843-4 356611-1 (8 AWG)
5-8 A Extended1213841-5 — 213841-7 — 680197-3 356611-2 (10 AWG)
B Extended1213841-6 — 213841-8 —
18 18
Metrimate Pin and Socket Connectors
Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
Drawer Connectors
Standard Drawer Connector
Panel Mount
Product Facts
■4-, 12-, 19- and 25-position
connectors for Size 16
c o n t a c t s
■8-position connector for
Size 8 power contacts, and
a 15-position connector for
3 Size 8 power contacts and
12 Size 16 contacts
■Provides “blind” mating
with up to 2.3 [.090] mis-
alignment in any direction
■Guide pins molded into plug
h a l f
■Plug and receptacle can be
front- or rear-panel mounted
M a t e r i a l
Black glass-filled thermoplastic, 94V-0
rated
Related Product Data
Contacts—Pages 9–17
Mounting Screw—Page 20
Keying Plug—Page 44
Dimensional Specifications and
Recommended Panel Cutouts—
Pages 21–26
Performance Characteristics—
Page 3
Technical Documents—Page 58
Product Specifications—
108-10033
108-10045
Application Specifications—
114-10039
114-10014
Standard Drawer Connectors
No. of Connector Housing Part Nos.* PC Header Part Nos. Grounding Pins should
Pos. Receptacle Pin Headers Socket Headers not be used in these
Plug Receptacle With 8/32 Inserts Solder Tails ACTION PIN Solder Tails receptacle cavities
4 212608-1 212609-1 213749-1 — — — 1 and 4
12 211758-1 211759-1 213748-1 213824-1A— — 1 and 12
19 208210-2 208209-2 — 213738-2A— — 1 and 19
25 211150-1 211149-1 — 213672-1A213558-1B213881-1A1 and 25
213558-2C213784-1B
*Housings only, order contacts separately. See pages 9-12 for contact specifications.
PC Header Plating Code:
AContact brass plated 0.00076 [.000030] min. gold on mating end, gold flash remainder, both over 0.00127 [.000050] min. nickel underplating. Post end brass
plated 0.00254 [.000100] min. tin-lead over 0.00254 [.000100] min. copper. Spring—Stainless steel.
BContact phosphor bronze plated 0.00254 [.000100] min. tin-lead over 0.00127 [.000050] min. nickel.
CContact phosphor bronze plated 0.00076 [.000030] min. gold on the mating area, 0.00038 [.000150] min. tin-lead on the ACTION PINcontact end, all over
0.00127 [.000050] min. nickel.
Note: Select loaded configurations including grounding pins can be made available; consult Tyco Electronics.
19 19
Metrimate Pin and Socket Connectors
Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
Drawer Connectors ( C o n t i n u e d )
Power Drawer Connector,
Size 8*
*For use with Size 8 contacts found on
page 15
Power Drawer Connector,
.125 POWERBAND*
*For use with .125 POWERBAND contacts
found on page 17
Blindmate Power Connectors
No. of Housing Part No.* With PCB Headers
Pos. Plug Receptacle 8/32 Insert Pin Socket
8213499-1 213500-1 213752-1 213882-1 213883-1
(8 size 8)
15 213426-1 213427-1 — 1213713-111213908-21
(3 size 8, 12 size 16)
1Loaded with Size 16 contacts only.
*Housing only, order contacts separately. See pages 15 and 16 for contact specifications.
.125 POWERBAND Connectors
No. of Housing Part No.
Pos. Plug Receptacle
8 213886-1* 213500-3*
*Color: blue
Metrimate Pin and Socket Connectors
Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
2020
Drawer Hardware
Material
Stainless steel
Thread Size Part No.
M4×0.7-6H/6g 208211-1
SAE 6/32 208211-4
Note: These shoulder screws are
used for mounting the plug housing
and they provide float for positioning
of misaligned connectors. Two are
required for each plug. Mounting
screws are to be ordered separately.
Nuts are to be supplied by the
customer.
Kit Includes: 2—M4 screws,
2—Springs, 2—Washers
Screw Kits are recommended in
order to compensate for misaligned
connector halves and to provide
float in X, Y, and Z directions.
Mounting Screw
Screw Kits
Part No. 213283-2
Plug
Connector
Cabinet
Panel
31.1
[1.224]
Ref. 9.5
[.375]
21.7
[.854]
Ref.
1.6
[.063]
Ref.
Metrimate Pin and Socket Connectors
Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
4 Position Housings
12 Position Housings
Plug (for Sockets)
21 21
Drawer Connector Specifications
Receptacle (for Pins)
Receptacle (for Pins)
Plug (for Sockets)
Metrimate Pin and Socket Connectors
Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
19 Position Housings
2222
Drawer Connector Specifications ( C o n t i n u e d )
Plug (for Sockets)
Receptacle (for Pins)
Metrimate Pin and Socket Connectors
Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
25 Position Housings
23 23
Drawer Connector Specifications ( C o n t i n u e d )
Plug (for Sockets)
Receptacle (for Pins)
Metrimate Pin and Socket Connectors
Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
2424
Drawer Connector Specifications ( C o n t i n u e d )
25 Position Headers
(mates with Plug Connector
Part No. 211150-1)
Receptacle with ACTION PIN Contacts
Receptacle ( P o s t e d )
Metrimate Pin and Socket Connectors
Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
25 25
Drawer Connector Specifications ( C o n t i n u e d )
Recommended
Panel Cutouts
No. of Dimensions
Positions A B C D E F G H
45.3 14 17.3 4.5 17.3 26.2 36.3
4Plug 1.783 .552 .680 .176 .680 1.032 1.430 —
40.5 13.9 12.8 6.7 17.3 26.2 31.5 3.6
Receptacle 1.595 .547 .502 .265 .680 1.032 1.240 .140
55.45 14 27.4 4.5 17.3 36.4 36.3
12 Plug 2.183 .552 1.080 .176 .680 1.432 1.430 —
50.7 13.9 22.9 6.7 17.3 36.4 31.5 3.6
Receptacle 1.995 .547 .902 .265 .680 1.432 1.240 .140
19, 61 15.9 29.2 6.4 17.8 42 36.9
Power Plug 2.403 .626 1.150 .251 .702 1.652 1.452 —
Connectors- 56.3 15.93 24.4 8.8 17.8 42 32 4.6
8 & 15 Receptacle 2.215 .627 .960 .346 .702 1.652 1.262 .180
68.7 15.9 36.8 6.4 17.8 49.6 36.9
25 Plug 2.703 .626 1.450 .251 .702 1.952 1.452 —
63.9 15.93 32 8.8 17.8 49.6 32 4.6
Receptacle 2.515 .627 1.260 .346 .702 1.952 1.262 .180
Metrimate Pin and Socket Connectors
Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
2626
Power Drawer Connector Specifications
Receptacle (for Pins)
(Size 8 or POWERBAND Pins)
8 Position Housings
(Size 8)
Plug (for Sockets)
15 Position Housings
(Accept 3 Size 8 Contacts and 12 Size 16 Contacts)
Plug (for Sockets)
Receptacle (for Pins)
P l u g
(for POWERBAND Sockets) 44.70
[1.760]
11.30
[.445]
26.31
[1.036]
30.78
[1.212]
12.70
[.500]
54.91
[2.162]
9.65
[.380] Dia.
Mounting Hole (2)
Mating
Face
Metrimate Pin and Socket Connectors
Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
*5 power, 13 signal
18 Position Hybrid
Drawer Connector
Right-Angle Header
Part No. 213942-1
Product Facts
■13 signal (Type III+)
■Two Size 8 Power—HOT
PLUGGABLE! (10 amps AC)
■Three .125 POWERBAND
Contacts
27
Low Profile Drawer Connectors
No. of Plug Receptacle Page No.
Positions (for sockets) Header Housing
23 213766-1 213768-1 — 29
30 213973-1 — 213974-1 30
*18* 213940-1 213942-1 — 27, 28
Material and Finish
Housing—Black glass-filled thermo-
plastic, 94V-0 rated
Contacts—Copper alloy duplex plated
0.00076 [.000030] min. gold on mating
end, tin-lead on termination end, with
entire contact nickel underplated
Recommended PC Board Layout
21.77
[.857]
28.83
[1.135]
2.50
[.098]
Typ.
6.79
[.267]
Typ.
9.86
[.388]
Typ.
8.00
[.315]
Typ.
1.60
[.063]
Dia.
3.43
[.135]
Dia.
3.18
[.125]
Dia.
95.07
[3.743]
87.30
[3.437]
87.30
[3.437]
98.09
[3.862]
Eyelet
Mating End
POWERBAND
Pin Contact
Pin Contact
Power 8
POWERBAND
Pin Contact
Ground
4.06
[.160]
5 Plc.
5.08
[.200]
17.53
[.690]
Housing
2.50
[.098]
Typ.
2.92
[.115]
Typ.
8.00
[.315]
Typ.
2.54
[.100]
Typ.
5.08
[.200]
Typ. 3.18
[.125]
Typ.
Dia.
Contact
Typ.
Boardlock
Typ. 1.003
[.0395]
Typ.
Metrimate Pin and Socket Connectors
Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
28
Low Profile Drawer Connectors ( C o n t i n u e d )
18 Position Plug Housing
(for Sockets)
Part No. 213940-1
Material and Finish
Housing—Black glass-filled thermo-
plastic, 94V-0 rated
Recommended Panel Cutout
4.09
[.161]
2 Plc.
15.62
[.615]
32.00
[1.260]
7.24
[.285]
2 Plc.
6.35
[.250]
11.05
[.435]
12.19
[.480]
3.81
[.150]
2 Plc.
10.67
[.420]
2 Plc.
2.54
[.100]
4 Plc. R
77.72
[3.060]
122.99
[4.842]
110.03
[4.332]
110.03
[4.332
Ref.
90.42
[3.560]
14.99
[.590]
Dia.
102.41
[4.032]
21.34
[.840]
2.49
[.098]
Typ.
8.00
[.315]
Typ.
2.54
[.100]
Typ.
5.08
[.200]
2 Plc.
4.98
[.196]
Typ.
Metrimate Pin and Socket Connectors
Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
29
Low Profile Drawer Connectors ( C o n t i n u e d )
23 Position Plug Housing
(for Sockets)
Part No. 213766-1
Material and Finish
Housing—Black glass-filled thermo-
plastic, 94V-0 rated
23 Position
Receptacle Header
Part No. 213768-1
Material and Finish
Housing—Black glass-filled thermo-
plastic, 94V-0 rated
Contacts—Copper alloy duplex plated
0.00076 [.000030] min. gold on mating
end, tin-lead on termination end, with
entire contact nickel underplated
Metrimate Pin and Socket Connectors
Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
30
Low Profile Drawer Connectors ( C o n t i n u e d )
30 Position Plug Housing
(for Sockets)
Part No. 213973-1
30 Position Receptacle Housing
(for Pins)
Part No. 213974-1
9.65
[.380]
2 Plc.
15.62
[.615]
6.35
[.250]
Typ.
6.35
[.250]
Typ.
3.81
[.150]
2 Plc.
10.67
[.420]
Typ.
2.54
[.100]
Typ. R
3.18
[.125]
Typ. R
95.00
[3.740]
122.99
[4.842]
110.03
[4.332]
110.03
[4.332]
90.42
[3.560]
15.11
[1.520]
118.49
[4.665] 15.24
[.600]
16.51
[.650]
8.26
[.325]
Dia.
9.65
[.380]
Typ.
Dia.
4.39
[.173]
Typ.
Dia.
102.41
[4.032]
110.03
[4.332]
96.27
[3.790]
21.34
[.840]
5.08
[.200]
5.08
[.200]
Typ.
5.08
[.200]
Typ.
9.65
[.380]
2 Plc.
110.03
[4.332]
Dia.
5.08
[.200] 5.08
[.200]
6.88
[.271]
Typ.
32.38
[1.275]
Typ.
38.61
[1.520]
Typ.
23.95
[1.275]
Typ. 37.59
[1.480]
Metrimate Pin and Socket Connectors
Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
Free-Hanging and Panel
Mount Connectors
M a t e r i a l
Red thermoplastic, 94V-0 rated
Related Product Data
Mateable PC Board Headers—
page 34
Contacts—Pages 9–14
Keying Plug—Page 44
Strain Relief Kits—See below
Dimensional Specifications and
Recommended Panel Cutout—
Pages 32 and 33
Performance Characteristics—
Page 3
Technical Documents—Page 58
Product Specification—108-10033
Application Specification—
114-10040
Strain Relief Kits
(For use with plugs and/or receptacles)
M a t e r i a l
Red thermoplastic, 94V-0 rated
Related Product Data
Dimensional Specifications—
page 33
No. of Cable Strain Relief Kit No.
Positions O.D. Individual Bulk
(Connector) (Max.) Packs Packaging
9.5
6.375 207600-1 213792-1
11.7
9.460 207601-1 213793-1
13.45
12 .530 207602-1 213794-1
16.5
18 .650 207603-1 213795-1
19.05
24 .750 207088-1 213796-1
23.3
36 .918 207604-1 213797-1
Notes: 1. Cable gates are supplied with each strain relief kit
to accommodate various cable diameters up to the
maximum specified.
2. Components for all strain relief kits are packaged
unassembled.
No. of Housing Part No.*
Positions Plug Receptacle
4 207015-1 207016-1
6 207152-1 207153-1
9 207439-1 207440-1
12 207017-1 207018-1
18 207442-1 207443-1
24 207304-1 207305-1
36 207019-1 207020-1
*Housing only, order contacts separately.
See pages 9–14 for contact specifications.
31 31
Square Grid Connectors
Metrimate Pin and Socket Connectors
Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
No. of Connector Dimensions Panel Cutout Dimensions
Positions ABCD
20.1 12.6 20.57 18.1
4.791 .496 .810 .712
25.04 17.5 25.35 18.1
6.986 .689 .998 .712
24.8 17.5 25.35 24
9.976 .689 .998 .945
29.8 22.5 30.23 24
12 1.173 .886 1.190 .945
40.45 32.85 40.77 24
18 1.592 1.293 1.605 .945
32 32
Square Grid Connector Specifications
4 and 6 Position Housings
Plug (for Sockets) Receptacle (for Pins)
9, 12 and 18 Position Housings
Plug (for Sockets) Receptacle (for Pins)
5
[.197] Typ.
17.85
[.703]
Max.
5
[.197] Typ.
27.15
[1.069]
9.2
[.362] Ref.
5
[.197] Typ.
17.85
[.703]
Max.
5
[.197] Typ.
5
[.197]Typ. 5
[.197] Typ. 5
[.197]Typ. 5
[.197] Typ.
23.8
[.937]
Max.
23.8
[.937]
Max.
27.15
[1.069]
9.2
[.362] Ref. 9.2
[.362] Ref. 9.2
[.362] Ref.
33
[1.300] 33
[1.300]
0.25
[.010]
R Max.
0.25
[.010]
R Max.
Note: Panel thickness 0.76-2.29 [.030-.090]
Recommended Panel Cutout
(for Plug or Receptacle) Recommended Panel Cutout
(for Plug or Receptacle)
Metrimate Pin and Socket Connectors
Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
Strain Relief Kits (for 6, 9, 12, 18, 24 and 36 Position Connectors)
No. of Dimensions Cable O.D.
Positions ABC(Max.)
17.75 25.53 22.75 9.5
6.700 1.005 .896 .375
23.9 32.4 22.75 11.7
9.940 1.275 .896 .460
23.9 32.4 27.58 13.45
12 .940 1.275 1.086 .530
23.9 38.1 38.1 16.5
18 .940 1.500 1.500 .650
27.94 38.1 38.1 19.05
24 1.100 1.500 1.500 .750
27.94 38.1 53.1 23.3
36 1.100 1.500 2.090 .918
*Plug shown for illustration purposes only. Strain Relief Kits can be used on
either plug or receptacle.
33 33
Square Grid Connector Specifications ( C o n t i n u e d )
24 and 36 Position Housings
Plug (for Sockets) Receptacle (for Pins)
Note: Panel thickness 0.76-2.29 [.030-.090]
No. of Connector Dimensions Panel Cutout
Dimensions
Positions ABC
40.45 32.85 40.77
24 1.592 1.293 1.605
55.45 47.85 55.75
36 2.183 1.885 2.195
Recommended
Panel Cutout
(for Plug or
Receptacle)
Metrimate Pin and Socket Connectors
Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
PC Board Mount Headers
Material and Finish
Housing—Red thermoplastic, 94V-0
rated
Pin Contacts—Copper alloy, plated tin
or gold duplex
Socket Contacts—Phosphor bronze,
plated tin or gold duplex
Related Product Data
Mateable Free-Hanging
Connectors—Page 31
(Pin and Socket Headers do not mate.)
Dimensional Specifications and
Recommended PC Board Layout—
Pages 35–38
Performance Characteristics—
Page 3
Technical Documents—Page 58
Product Specification—108-10033
Application Specification—
114-10040
Pin Header Part No. Mates with Socket Header Part No. Mates with
No. of Contact With Without Plug With Without Receptacle
Positions Plating Mounting Ears Mounting Ears Part No. Mounting Ears Mounting Ears Part No.
(Page 31) (Page 31)
Tin 207119-1 207119-2 207496-1 207496-2
4Gold* 207119-3 207119-4 207015-1 207496-3 207496-4 207016-1
Tin 207158-1 207158-2 207524-1 207524-2
6Gold* 207158-3 207158-4 207152-1 207524-3 207524-4 207153-1
Tin 207441-1 207441-2 207526-1 207526-2
9Gold* 207441-3 207441-4 207439-1 207526-3 207526-4 207440-1
Tin 207120-1 207120-2 207528-1 207528-2
12 Gold* 207120-3 207120-4 207017-1 207528-3 207528-4 207018-1
Tin 207444-1 207444-2 207530-1 207530-2
18 Gold* 207444-3 207444-4 207442-1 207530-3 207530-4 207443-1
Tin 206763-1 206763-2 207532-1 207532-2
24 Gold* 206763-3 206763-4 207304-1 207532-3 207532-4 207305-1
Tin 207121-1 — 207534-1 207534-2
36 Gold* 207121-3 207121-4 207019-1 207534-3 207534-4 207020-1
*Duplex plated 0.00076 [.000030] gold on mating end, tin-lead on termination end, with entire contact nickel
underplated.
Note: Pin and Socket Headers do not mate.
34 34
Square Grid Connectors
Metrimate Pin and Socket Connectors
Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
4 and 6 Position Headers
9, 12 and 18 Position
H e a d e r s
No. of Header Dimensions PC Board Layout Dimensions
Positions A B C D* B D* E F
22.61 17.4 12.7 2.65 17.4 2.65 6.2 5
4.890 .685 .500 .104 .685 .104 .244 .197
27.69 22.4 17.6 2.65 22.4 2.65 6.2 10
61.090 .882 .693 .104 .882 .104 .244 .394
27.69 22.4 17.78 2.65 22.4 2.65 6.2 10
91.090 .882 .700 .104 .882 .104 .244 .394
32.5 27.3 22.61 2.65 27.3 2.65 6.2 15
12 1.280 1.075 .890 .104 1.075 .104 .244 .591
47.32 40.6 32.85 3.3 40.6 3.3 7.8 25
18 1.863 1.598 1.293 .130 1.598 .130 .307 .984
*DDia.—2.65 [.104] for No. 2 screw; 3.3 [.130] for No. 4 screw.
35 35
Square Grid Pin Header Specifications
Recommended PC Board Layout
Recommended PC Board Layout
Metrimate Pin and Socket Connectors
Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
24 and 36 Position Headers
PC Board Layout
No. of Header Dimensions Dimensions
Positions ABCDBE
47.32 40.6 32.85 29.36 40.6 25
24 1.863 1.598 1.293 1.156 1.598 .984
62.31 55.58 48.01 29.87 55.58 40
36 2.453 2.188 1.890 1.176 2.188 1.575
36 36
Square Grid Pin Header Specifications ( C o n t i n u e d )
Metrimate Pin and Socket Connectors
Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
4 and 6 Position Headers
9, 12 and 18 Position
H e a d e r s
No. of Header Dimensions PC Board Layout Dimensions
Positions A B C* B C* D E
22.61 17.4 2.65 17.4 2.65 6.2 5
4.890 .685 .104 .685 .104 .244 .197
27.69 22.4 2.65 22.4 2.65 6.2 10
61.090 .882 .104 .882 .104 .244 .394
27.69 22.4 2.65 22.4 2.65 6.2 10
91.090 .882 .104 .882 .104 .244 .394
32.5 27.3 2.65 27.3 2.65 6.2 15
12 1.280 1.075 .104 1.075 .104 .244 .591
47.32 40.6 3.3 40.6 3.3 7.8 25
18 1.863 1.598 .130 1.598 .130 .307 .984
*CDia.—2.65 [.104] for No. 2 screw; 3.3 [.130] for No. 4 screw.
37 37
Square Grid Socket Header Specifications
Metrimate Pin and Socket Connectors
Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
24 and 36 Position Headers
PC Board Layout
No. of Header Dimensions Dimensions
Positions ABBC
47.32 40.6 40.6 25
24 1.863 1.598 1.598 .984
62.31 55.58 55.58 40
36 2.453 2.188 2.188 1.575
38 38
Square Grid Socket Header Specifications ( C o n t i n u e d )
Metrimate Pin and Socket Connectors
Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
Free-Hanging Connectors
M a t e r i a l
Red thermoplastic, 94V-0 rated
Related Product Data
Mateable PC Board Mount
Headers—Pages 41 and 48-51
Contacts—Pages 9–14
Keying Plug—Page 44
Dimensional Specifications—
Page 40
Performance Characteristics—
Page 3
Technical Documents—Page 58
Product Specification—108-10033
Application Specification—
114-10040
39 39
In-Line Connectors, 5 [.197] Centerline
No. of Housing Part No.*
Positions Plug Receptacle
1 (Positive Latch) 207535-1** 207535-1**
1 (Breakaway Latch) 211076-1** 211076-1**
3 207360-1** 207359-1**
6 207377-1** 207376-1**
10 207396-1** 207397-1**
16 207542-1** 207543-1**
*Housing only, order contacts separately. See pages
9–14 for contact specifications.
**Hermaphroditic housing accepts pins or sockets and
mates with itself.
Note: 1-Position Housings with Positive Latch NOT
designed to be unmated; Breakaway Latch designed to
be unmated.
1 position Housing (Breakaway Latch shown)
Metrimate Pin and Socket Connectors
Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
Single Position Hermaphroditic Housings 6, 10 and 16 Position Housings
Plug (for Sockets)
3 Position Housings
Plug (for Sockets) Receptacle (for Pins)
40 40
In-Line Connector Specifications, 5 [.197] Centerline
No. of Dimensions
Positions A B
38.7 41.3
61.524 1.625
58.7 61.3
10 2.312 2.413
89.79* 91.19
16 3.535 3.59
*ADim. is Max. for 16-position
housing.
Receptacle (for Pins)
Metrimate Pin and Socket Connectors
Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
PC Board Mount Headers
Material and Finish
Housing—Red thermoplastic, 94V-0
rated
Pin Contacts—Copper alloy, plated tin
or gold duplex
Socket Contacts—Phosphor bronze,
plated tin or gold duplex
Related Product Data
Mateable Free-Hanging
Connectors—Page 39 (Pin and Socket
Headers do not mate.)
Dimensional Specifications and
Recommended PC Board Layout—
Pages 42, 43
Performance Characteristics—
Page 3
Technical Documents—Page 58
Product Specification—108-10033
Application Specification—
114-10040
41 41
In-Line Connectors, 5 [.197] Centerline
No. of Contact Pin Header Part No. Mates with
Plug Part No.
Positions Plating Straight-Thru Right-Angle (Page 39)
Tin 207365-1 207541-1
3Gold* 207365-3 207541-3 207360-1
Tin 207583-1 207378-1
6Gold* 207583-3 207378-3 207377-1
Tin 207584-1 207398-1
10 Gold* 207584-3 207398-3 207396-1
Tin 207599-1 207544-1
16 Gold* 207599-3 207544-3 207542-1
*Duplex plated 0.00076 [.000030] gold on mating end, tin-lead on termination
end, with entire contact nickel underplated.
Note: Pin and Socket Headers do not mate.
No. of Contact Socket Header Part No. Mates with
Receptacle Part No.
Positions Plating Straight-Thru Right-Angle (Page 39)
Tin 207609-1 207608-1
3Gold* 207609-3 207608-3 207359-1
Tin 207611-1 207610-1
6Gold* 207611-3 207610-3 207376-1
Tin 207613-1 207612-1
10 Gold* 207613-3 207612-3 207397-1
Tin 207615-1 207614-1
16 Gold* 207615-3 207614-3 207543-1
*Duplex plated 0.00076 [.000030] gold on mating end, tin-lead on termination
end, with entire contact nickel underplated.
Note: Pin and Socket Headers do not mate.
Metrimate Pin and Socket Connectors
Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
S t r a i g h t - T h r u
3 Position Header
R i g h t - A n g l e
3 Position Header
6, 10 and 16 Position Headers6, 10 and 16 Position Headers
42 42
In-Line Pin Header Specifications, 5 [.197] Centerline
No. of Header Dimensions PC Board Layout Dimensions
Positions A B C* B C* D
36.86 31.6 2.65 31.6 2.65 10
31.451 1.244 .104 1.244 .104 .394
51.87 46.6 2.65 46.6 2.65 25
62.042 1.834 .104 1.834 .104 .984
71.86 66.6 2.85 66.6 2.85 45
10 2.829 2.622 .112 2.622 .112 1.772
102.64 96.6 2.85 96.6 2.85 75
16 4.041 3.803 .112 3.803 .112 2.953
*CDia.—2.65 [.104] for No. 2 screw; 2.85 [.112] for No. 3 screw.
Metrimate Pin and Socket Connectors
Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
43 43
In-Line Socket Header Specifications, 5 [.197] Centerline
S t r a i g h t - T h r u
3 Position Header
R i g h t - A n g l e
3 Position Header
6, 10 and 16 Position Headers6, 10 and 16 Position Headers
No. of Header Dimensions PC Board Layout Dimensions
Positions A B C* B C* D
36.55 31.6 2.65 31.6 2.65 10
31.439 1.244 .104 1.244 .104 .394
51.59 46.6 2.65 46.6 2.65 25
62.031 1.834 .104 1.834 .104 .984
71.6 66.6 2.85 66.6 2.85 45
10 2.819 2.622 .112 2.622 .112 1.772
101.78 96.6 2.85 96.6 2.85 75
16 4.007 3.803 .112 3.803 .112 2.953
*CDia.—2.65 [.104] for No. 2 screw; 2.85 [.112] for No. 3 screw.
Metrimate Pin and Socket Connectors
Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
Free-Hanging Connector and
PC Board Mount Pin Header
Material and Finish
Connector
Red thermoplastic, 94V-0 rated
Header
Housing—Red thermoplastic, 94V-0
rated
Contact—Copper alloy, plated tin or
gold duplex
Related Product Data
Contacts—Pages 9–14
Keying Plug—See Below
Dimensional Specifications and
Recommended PC Board Layout—
Pages 45–47
Performance Characteristics—
Page 3
Technical Documents—Page 58
44 44
In-Line Connectors, 5.08 [.200] Centerline
No. of In-Line Connector Right-Angle Pin Header
Positions Plug Part No.* Contact Standard Keyed
Plating Part No. Part No.
6 208117-1 Tin ***208116-1*** —
10 208404-1 Tin 208403-1 1-208403-11,
2-208403-12
Tin 208099-1 —
19 208100-1 Gold** 212630-1 —
***Housing only, order contacts separately. See pages 9–14 for contact
specifications.
***Duplex plated 0.00076 [.000030] gold on mating end, tin-lead on
termination end, with entire contact nickel underplated.
***Longer tail version also available.
****1Location A knocked out.
****2Location B knocked out.
Keying Plugs
Keying Plugs
(for use with all types)
M a t e r i a l
Nylon
Related Product Data
Used with:
Square Grid Connectors—
Pages 31–34
In-Line Connectors—Pages 39–41
Drawer Connectors—Pages 18, 19
For Socket HeadersFor Plug Housings
Keying We d g e
Part No. 208400-1
(for use with In-Line Plug Connectors,
a b o v e )
Metrimate Pin and Socket Connectors
Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
6 Position Plug Housing
(for Sockets) 10 Position Plug Housing
(for Sockets)
19 Position Plug Housing
(for Sockets)
45 45
In-Line Connector Specifications, 5.08 [.200] Centerline
Metrimate Pin and Socket Connectors
Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
6 Position Header
10 Position Header
46 46
In-Line Right-Angle Pin Header Specifications, 5.08 [.200] Centerline
Recommended PC Board Layout
Recommended PC Board Layout
Metrimate Pin and Socket Connectors
Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
47 47
In-Line Right-Angle Pin Header Specifications, 5.08 [.200] Centerline ( C o n t i n u e d )
19 Position Header
Recommended PC Board Layout
Metrimate Pin and Socket Connectors
Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
4848
In-Line Coaxial Socket Headers, Straight-Thru (PC Board Mount)
3 Circuit Assembly
Part No. 208708-1
Material and Finish
(Coaxial Contacts)
Center Conductor—Copper Alloy
plated 0.00127 [.000050] gold over
0.00076 [.000030] nickel
Outer Shell—Copper alloy, plated
0.00038 [.000015] gold over 0.00127
[.000050] nickel
*Drill 1.6 [.063] Dia. holes in rows “W” and “Y” for subminiature coaxial contacts; and in row “X” only for
power contacts.
Notes: 1.All cavities are preloaded with subminiature coaxial socket contacts.
2.3 circuit assembly mates with in-line receptacle. Part No. 207359-1 (page 39).
Mounting Holes
(for No. 2 Screws) 11.0
[.433]
31.6
[1.244]
31.6
[1.244]
36.55
[1.439]Max.
Max.
5.0
[.197]
1.6
[.063]
Dia.*
5.0
[.197]
1.0
[.039]
2.54
[.100]
1.27
[.050]
3.73
[.147]
10.8
[.425]
20.8
[.819]
15.8
[.622]
19.5
[.768]
Ref.
5.21
[.205] Ref.
3.61
[.142] Ref.
Dia. Post
2.65
[.104] Dia.
(for No. 2 Screw)
Recommended PC Board Layout
X*
W*
Y*
Metrimate Pin and Socket Connectors
Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
Cavity Loading Mates with
No. of Dimensions Mounting Hole Coaxial Power Socket Header In-Line Receptacle
Positions A B (for Screw Size) Contacts Contacts Part No. Part No.
71.6 66.6 All — 208309-1 207397-1
10 2.869 2.622 33, 8 thru 10 1, 2, 4 thru 7 208309-2 (page 39)
49 49
In-Line Coaxial Socket Headers, Straight-Thru (PC Board Mount)( C o n t i n u e d )
10 Position Circuit
A s s e m b l i e s
Material and Finish
Coaxial Contacts
Center Conductor—Copper Alloy
plated 0.00127 [.000050] gold over
0.00076 [.000030] nickel
Outer Shell—Copper alloy, plated
0.00038 [.000015] gold over 0.00127
[.000050] nickel
Power Contacts
Body—Copper Alloy plated 0.00076
[.000030] gold on mating area, 0.00381
[.000150] tin-lead on remainder, both
over 0.00127 [.000050] nickel
Hood—Stainless steel
*Drill 1.6 [.063] Dia. holes in rows “W” and “Y” for subminiature coaxial contacts; and in row “X” only for
power contacts.
**C Dia. = 2.85 [ . 112] for No. 3 Screw.
Mounting Holes
(See chart below.)
11.0
[.433]
A Max.
C Dia.**
B
B
D
Max.
5.0
[.197]
1.6
[.063]
Dia.*
4.72
[.186]
Ref.
5.0
[.197]
2.54
[.100]
1.27
[.050]
3.73
[.147]
10.8
[.425]
19.5
[.768]
Ref.
5.0
[.197] Typ.
5.21
[.205] Ref.
3.61
[.142] Ref.
No. of Dimensions
Positions B**C** D
66.6 2.85 45
10 2.622 .112 1.772
In-Line Coaxial Socket Headers, Straight-Thru
PC Board Layout
Recommended PC Board Layout
X*
W*
Y*
Power Contacts
Coaxial Contacts
Metrimate Pin and Socket Connectors
Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
5050
In-Line Coaxial Socket Headers, Right-Angle (PC Board Mount)( C o n t i n u e d )
3 Circuit Assembly
Part No. 208222-2
Material and Finish
Coaxial Contacts
Center Conductor—Copper Alloy
plated 0.00127 [.000050] gold over
0.00076 [.000030] nickel
Outer Shell—Copper alloy, plated
0.00038 [.000015] gold over 0.00127
[.000050] nickel
Mounting Holes
(for No. 2 Screws)
11.0
[.433]
31.6
[1.244]
31.6
[1.244]
36.55
[1.439]Max.
Max.
5.0
[.197]
1.6
[.063]
Dia.*
5.0
[.197]
2.54
[.100]
3.81
[.150]
8.81
[.347]
10.8
[.425]
20.8
[.819]
15.8
[.622]
19.5
[.768]
Ref.
4.7
[.185] Ref.
1.0
[.039] Dia. Post
2.65
[.104] Dia.
(for No. 2 Screw)
Recommended PC Board Layout
X*
Y*
*Drill 1.6 [.063] Dia. holes in rows “X” and “Y” for subminiature coaxial contacts.
Notes: 1.All cavities are preloaded with subminiature coaxial socket contacts.
2.3 circuit assembly mates with in-line receptacle. Part No. 207359-1 (page 39).
Metrimate Pin and Socket Connectors
Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
51 51
In-Line Coaxial Socket Headers, Right-Angle (PC Board Mount)( C o n t i n u e d )
6 Circuit Assembly
Part No. 208212-3
Material and Finish
Coaxial Contacts
Center Conductor—Copper alloy
plated 0.00127 [.000050] gold over
0.00076 [.000030] nickel
Outer Shell—Copper alloy, plated
0.00038 [.000015] gold over 0.00127
[.000050] nickel
Mounting Holes
(See chart below.)
11.0
[.433]
Max.
Dia.**
X*
Y*
Max.
5.0
[.197]
1.6
[.063]
Dia.*
4.70
[.185]
Ref.
5.0
[.197]
2.54
[.100]
46.6
[1.834]
46.6
[1.834]
25
[.984]
51.59
[2.031]
10.8
[.425]
2.65
[.104]
19.5
[.768]
Ref.
5.0
[.197] Typ.
Recommended PC Board Layout
1.0
[.039] Dia.
Post
8.81
[.347]
3.81
[.150]
**Drill 1.6 [.063] Dia. holes in rows “X” and “Y” for subminiature coaxial contacts; and in row “Y” only for
power contacts.
**Dia. = 2.65 [.104] for No. 2 Screw.
Notes: 1.All cavities are preloaded with subminiature coaxial socket contacts.
2.6 circuit assembly mates with in-line receptacle. Part No. 207376-1 (page 39).
Metrimate Pin and Socket Connectors
Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
62 Position Rectangular
Connector (Panel Mount)
M a t e r i a l
Black thermoplastic, 94V-0 rated
52 52
Rectangular Connectors
Rectangular Connector
Mating Half With Male With Female Pin
Jackscrew Jackscrew Threads Headers
Plug 208334-41208627-12—
Receptacle 208628-1 — 211580-2 (19.76 [.778] posts)
211580-3 (3.56 [.140] posts)
1Mates with 211580-2 or 211580-3.
2Mates with 208628-1.
Note: Housings shown with jackscrew in plug and female jackscrew threads in receptacle. Either
half can be equipped with female jackscrew threads or jackscrew as necessary.
Recommended Panel Cutout for Front & Rear Mounted Plug
and Rear Mounted Receptacle
Panel Dimensions*
Thickness A B C D E F
0.8–1.4 29.9 13.3 41.7 68 82.7 2.6
.031–.055 1.177 .524 1.642 2.677 3.256 .102
1.4–2 32.2 13.3 41.7 68 82.7 1.6
.055–.078 1.268 .524 1.642 2.677 3.256 .063
Recommended Panel Cutout for Front Mounted Receptacle
Panel Dimensions*
Thickness A B C D E F
0.8–1.4 35.4 15.9 44.3 70.2 85.4 2.6
.031–.055 1.394 .626 1.744 2.764 3.362 .102
1.4–2 37.7 15.9 44.3 70.2 85.4 1.6
.055–.078 1.484 .626 1.744 2.764 3.362 .063
*All dimensional tolerances listed are +0.3 [.012, −.001].
Metrimate Pin and Socket Connectors
Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
62 Position PC Pin Headers
(Mates with Plug
Part No. 208334-4)
M a t e r i a l
Black thermoplastic, 94V-0 rated
Related Product Data
Mateable Plug—Page 52
Performance Characteristics—
Page 3
Technical Documents—Page 58
Product Specification—108-10033
Application Specification—
114-10040
53 53
Rectangular Connectors ( C o n t i n u e d )
Recommended PC Board Layout
Recommended PC Board Layout
Metrimate Pin and Socket Connectors
Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
54 54
Commoning Connectors
Product Facts
■36-circuit commoning
system
■Choice of bussing configura-
tions: full bus and split bus
of 8-8-8-8-4. Other arrange-
ments are available, consult
Tyco Electronics.
■Compact design:
95.1 [3.744] x 33 [1.300]
■Mounts onto machine frame
and other panel areas
Material and Finish
Contacts—Copper alloy, tin plated
Bus Commoning
Configuration Arrangements Part Number
1 thru 8
9 thru 16
Split 17 thru 24 208062-1
8-8-8-8-4 25 thru 32
33 thru 36
Full All Circuits Common 208062-3
Notes: 1. See chart below for bus configurations.
2. These connectors mate with 36-circuit Square Grid Plug Part No. 207019-1 (page 31).
Notes: 3. Dimensional tolerances are not illustrated. This information is available on engineering drawings; use
product part number when ordering drawings.
95.1
[3.744]
84.9
[3.344] 5.1
[.200]
4.3
[.169] Dia.
6.35
[.250]
20.3
[.800]
16.5
[.650]
33
[1.300]
Copper Bus Plates
(See Note 1.)
Pin Header
(See Note 2.)
Circuit No. 1
Base
Metrimate Pin and Socket Connectors
Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 9-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
55 55
Power Distribution Connectors
Product Facts
■36-circuit power distribution
system
■High current capability
■Compact design:
95.1 [3.744] x 33 [1.300]
■Accommodates one or two
voltages (with split bus)
Notes: 1. Copper bus for Part Nos. 208063-2 and 208063-4 is divided lengthwise, providing dual 18-circuit buses.
Other bussing configurations can be made available, consult Tyco Electronics.
Notes: 2.These connectors mate with 36-circuit Square Grid Receptacle Part No. 207020-1 (page 31).
Notes: 3.Dimensional tolerances are not illustrated. This information is available on Tyco Electronics engineering
drawings; use product part number when ordering drawings.
95.1
[3.744]
84.9
[3.344] 5.1
[.200]
6.35
[.250]
20.3
[.800]
16.5
[.650]
33
[1.300]
Split Bus
(See Note 1.)
Copper Bus
Base
4.3
[.169] Dia.
Socket Header
(See Note 2.)
M5 x 0.8
[10-32] Screw (2)
Heat Rise
Characteristics
The following graph indi-
cates the maximum temper-
ature rise of a power
distribution connector with
various currents being
applied. The specific con-
nector under test is a fully
bussed, 36-circuit power
distribution connector with
7-8 mm2[8 AWG] input
wire. The mating connector
is a standard 36-circuit
Metrimate receptacle with
all contacts terminated to
1 219 [48] leads using
2 mm2[14 AWG] wire.
30
20
10
A B C D E F G H
Current Applied
A—13 amperes, one central contact.
B—13 amperes (combined), two adjacent central contacts.
C—20 amperes (combined), four central contacts.
D—40 amperes (combined), four central contacts.
E—60 amperes (combined), four central, three end contacts.
F—50 amperes (combined), four corner contacts.
G—100 amperes (combined), 36 contacts.
H—155 amperes (combined), 36 contacts.
Bus Contact Connector
Configuration Plating Part No.
Full Bus Tin 208063-1
Split Bus Tin 208063-2
(See Note 1.) Sel. Gold/ 208063-4
Nickel1
10.00076 [.000030] gold on mating
area, 0.00381 [.000150] tin-lead on
remainder, both over 0.00127
[.000050] nickel.
Metrimate Pin and Socket Connectors
Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
56 56
Application To o l i n g
Features include:
■Toolless changeover
of applicators
■Rates up to 1,800
terminations per hour
■Accepts Heavy Duty
Miniature (HDM)
applicators
■Designed for optimum
operator ease of use with
either end-feed or side-
feed applicators.
(Shown with optional Crimp
Quality Monitor)
For further information,
request Catalog 65828.
Need more information?
For further information
specifically about AMP
tooling, call Technical Support
at 1-800-522-6752.
A M P O M ATOR CLS IV+
Lead-Making Machine
This microprocessor-
controlled, fully-automatic
lead maker combines ease
of operation with the flex-
ibility to handle production
requirements ranging from
non-stop high volume to
countless series of short
runs. Production rates
range up to 4,800 leads per
hour (for 76 [3] lengths).
It can produce leads up
to 25,400 [1,000] using
optional long-lead conveyors.
For further information,
request Catalog 124324.
AMP-O-LECTRIC Model G
Terminating Machine
A totally new design of our
most popular machine for
bench-top operation. It fea-
tures a quiet and highly-
reliable direct motor drive,
microprocessor controls for
ease of setup and opera-
tion, and improved guard-
ing and lighting for operator
convenience and safety. It
also includes a precision
crimp height adjustment
that enables you to maintain
tight tolerances.
E n t ry Level Terminator (ELT )
Semiautomatic Bench
Terminator for side- and
end-feed reeled terminals
and contacts. The ELT uses
a DC motor with gear box
drive. Cycle time is less
than 0.400 seconds with an
operation sound level of
76dBA. With a crimp force
capacity of 3,000 pounds,
the ELT is available for all
but the highest crimp force
applications.
Stripping Module (shown on
the Entry Level Te r m i n a t o r )
The Stripping Module can
be added to the Entry Level
Terminator (ELT) or the
AMP-O-LECTRIC Model G
Terminator providing an
economic method of strip-
ping the wire and crimping
terminals on the same
machine. The wires are
stripped moments before
crimping, minimizing
chances of damaging the
wire conductors during
handling or storage.
Metrimate Pin and Socket Connectors
Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
57 57
Application Tooling ( C o n t i n u e d )
“C” Head Straight Action
Hand Tool
Part No. 69710-1
For .125 P O W E R B A N D
c o ntacts, see page 17.
Straight Action Hand Tool
For Type III+contacts, see
pages 9 and 10.
626 Pneumatic Tool System
For contacts, see pages
9-17.
For further information,
request Catalog 124208.
PRO-CRIMPER II Hand To o l
with SDE Dies
The PRO-CRIMPER II Hand
Tool with an all-new design
re q u i res dramatically less
hand force to produce the
same connection as compa-
rable tools. PRO-CRIMPER II
hand tools are ideally suited
for R&D prototypes, net-
working applications, and
c o m m e rcial, industrial and
institutional maintenance
and repair work. For use
with Type III+contacts, see
pages 9 and 10.
For further inform a t i o n ,
request Catalog 82276.
Crimp Quality Monitor
This system measures the
crimp height of each termi-
nation as it is made. It also
evaluates the quality of
each crimp. If a crimp is
questionable, the monitor
alerts the operator with both
visual and audible alarms. It
also features ports for print-
ing and networking.
For further information,
request Catalog 82275.
A M P - O - M ATIC Side Feed
S t r i p p e r-Crimper Machine
As the name implies, this
machine also strips wire,
and is therefore used to ter-
minate jacketed cable. All
adjustments can be made
from the front of the
machine without special
tools, providing setup times
of 10 minutes or less.
(Shown with optional Crimp
Quality Monitor)
For further information,
request Catalog 65004.
C E R TI-CRIMP Hand To o l s
These tools are ideal for small production, prototype
and experimental applications. They are used for termi-
nating pin and socket contacts to wire and feature a
ratchet device to provide for consistently formed crimps
each and every time.
A p p l i c a t o r s
These various applicators
can be changed to afford
maximum flexibility and min-
imum production downtime
for a wide range of auto-
matic machines. Crimp
height for a given wire size
is simply “dialed in.”
For further information, see
specific AMP automatic
machine catalogs.
SDE Electric Te r m i n a t o r
Compact, portable, electric
terminator allows for hori-
zontal or vertical loading
and is compatible with SDE
dies. UL and CE approved.
PH 1600 Crimp Unit
Completely portable,
battery-powered, hydraulic
crimp unit, producing
approx. 200 crimps per
charge (12 min. re-charge).
SDE die compatible. CE
and UL approved.
Metrimate Pin and Socket Connectors
Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 11-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
58 58
Technical Documents
The following is a list of technical documents covering the application, performance and
maintenance of Metrimate Connectors.
Product Specifications describe technical performance characteristics and verification tests.
They are intended for the Design, Component and Quality Engineer.
108-10033 Metrimate Connectors
108-10042 Contacts, Type III+Stamped and Formed
108-12011 Subminiature COAXICON Contacts
108-1317 Power Drawer Connectors
108-1682 Power Drawer Connectors with .125 POWERBAND Contacts
108-1449 Power Drawer with High Current Louvertac Size 8
108-10033-1 Metrimate Connectors loaded with contacts
Application Specifications describe requirements for using the product in its intended
application and/or crimping information. They are intended for the Packaging and Design
Engineer and the Machine Setup Person.
114-10014 Contacts, Pin and Socket, Power Application of
114-10004 Contacts, Type III+
114-10039 Drawer Connectors
114-10040 Metrimate Connectors
114-10043 POWERBAND Contacts
Instruction Sheets provide instructions for assembling or applying the product. They are
intended for the Manufacturing Assembler or Operator.
408-7846 Metrimate Connectors (Square Grid)
408-1379 Pin and Socket Contacts
408-7347 Insertion Tool 91002-1, Type III+Contacts
408-2024-2 Subminiature COAXICON Contacts, Instruction, Maintenance and Inspection
408-1216 Extraction Tool 305183, Type III+and Subminiature COAXICON Contacts
408-4374 Extraction Tool 318813-1
408-4391 CERTI-CRIMP SAHT 90716-1
408-8547 Operation and Maintenance of CERTI-CRIMP II Straight Action Hand Tools
408-7414 CERTI-CRIMP SAHT 90225-2
408-9819 PRO-CRIMPER II Hand Tool 58495-1
408-1817 Insertion Tool 200893-2
408-2095 “C” Head Hand Tool 69710-1
408-9930 PRO-CRIMPER II Hand Crimping Tool Frame Assembly 354940-1
Customer Manuals provide a compilation of customer prints, product specifications, applica-
tion specifications, features and benefits, IS sheets, test specifications and could include a
product catalog.
409-5862 AMP 626 Pneumatic Tool Assemblies
Metrimate Pin and Socket Connectors
82045–5M–MS–NVO–11-03–0G3B Tyco Electronics Corporation
Printed in U.S.A. www.tycoelectronics.com
59 59
Part Number Index
Note: This numerical index lists all
cataloged part numbers by base
number only. Complete part num-
bers (with prefixes and/or suffixes)
are shown on the page indicated.
51565 13, 14
66098 9
66099 9
66100 9
66101 9
66102 9
66103 9
66104 9
66105 9
66106 9
66107 9
66108 9
66109 9
66180 11
66181 11
66182 11
66183 11
66331 9
66332 9
66358 9
66359 9
66360 9
66361 9
66393 9
66394 9
66399 9
66400 9
66405 9
66406 9
66424 9
66425 9
66428 9
66429 9
66563 9
66564 9
66565 9
66566 9
66597 9
66598 9
66601 9
66602 9
164159 10
164160 10
164161 10
164162 10
164163 10
164164 10
193457 16
193458 16
193534 16
193535 16
193642 16
193643 16
193814 16
193844 12
193846 12
194264 12
202236 11
202237 11
206763 34
207015 31, 34
207016 31, 34
207017 31, 34
207018 31, 34
207019 31, 34, 54
207020 31, 34, 55
207088 31
207119 34
207120 34
207121 34
207152 31, 34
207153 31, 34
207158 34
207304 31, 34
207305 31, 34
207359 39, 41, 48, 50
207360 39, 41
207365 41
207376 39, 41, 51
207377 39, 41
207378 41
207396 39, 41
207397 39, 41, 49
207398 41
207439 31, 34
207440 31, 34
207441 34
207442 31, 34
207443 31, 34
207444 34
207496 34
207524 34
207526 34
207528 34
207530 34
207532 34
207534 34
207535 39
207541 41
207542 39, 41
207543 39, 41
207544 41
207583 41
207584 41
207599 41
207600 31
207601 31
207602 31
207603 31
207604 31
207608 41
207609 41
207610 41
207611 41
207612 41
207613 41
207614 41
207615 41
207654 44
208062 54
208063 55
208099 44
208100 44
208116 44
208117 44
208209 18
208210 18
208211 20
208222 50
208309 49
208212 51
208334 52, 53
208400 44
208403 44
208404 44
208627 52
208628 52
208708 48
211076 39
211108 44
211149 18
211150 18, 24
211580 52, 53
211758 18
211759 18
212008 15
212014 15
212608 18
212609 18
212630 44
213283 20
213426 16, 19
213427 16, 19
213499 16, 19
213500 16, 17, 19
213552 15
213558 18
213567 15
213662 15
213672 18
213713 19
213737 15
213738 18
213740 15
213748 18
213749 18
213750 15
213752 19
213766 27, 29
213768 27, 29
213784 18
213792 31
213793 31
213794 31
213795 31
213796 31
213797 31
213824 18
213841 17
213843 17
213845 17
213847 17
213881 18
213882 19
213883 19
213886 17, 19
213908 19
213940 27, 28
213942 27
213973 27, 30
213974 27, 30
225088 13
226537 13, 14
332056 13
332057 13, 14
788085 9
788088 9
796964 12
796966 12
Part No. Page No.
Part No. Page No. Part No. Page No. Part No. Page No.
58495 9, 10
69656 13, 14
69690 13, 14
69710 13, 14, 17, 57
90225 9
90716 9
91002 9
91505 9, 10
91515 9, 10
91519 9
91521 9
91523 9, 10
91542 9
91911 13, 14
189721 9, 10, 13, 14, 17
189722 9, 10, 13, 14, 17
189928 9, 10, 13, 14
200893 9
305183 9, 11, 12, 13, 14, 16
318161 13, 14, 17
318813 16
354500 17
354940 13, 14
356114 16
356304 9, 10, 13, 14, 17
356336 16
356611 17
356612 17
466321 9
466323 9, 10
466324 9
466325 9
466326 9
466383 9
466585 9
466598 9
466741 10
466906 9
466907 9, 10
466908 9
466923 9
466942 9
466958 9
466979 9
567363 9
567364 9
567867 9
567947 9
601967 12
608651 15
608668 15
680114 10
680195 17
680197 17
680602 9
725840 10
To o l i n g
