8 7 6 2 2 3 1 3 3 F 1 2 COUNTERCLOCKWISE COUNT 2 3 5 1 5 3 4 4 5 3 6 3 6 3 7 2 7 2 6 7 8 1 8 9 3 2 4 1 4 5 1 CLOCKWISE COUNT 3 3 4 2 5 2 6 1 4 4 5 4 7 1 5 6 3 6 2 7 2 7 1 8 1 9 Gender: M - Male (Pin) F - Female (Socket) 0.60 15.3 0.4000.003 10.20.1 0.56 14.3 7/16-32 UNS THREAD D 0.4300.003 10.90.1 0.120.01 TYP 3.10.3 7/16-32 UNS THREAD FRONT PANEL-MOUNT (STANDARD) RECOMMENDED PANEL CUT-OUT 0.60 15.3 0.45 11.5 0.56 14.3 C Contacts 0.62 15.7 0.19 MAX PANEL THICKNESS 4.7 MAX REAR PANEL-MOUNT (OPTIONAL) (TS2P7F26-B SHOWN HERE) ALL DIMENSIONS FOR REFERENCE ONLY TOOL TOOL TYPE EN3CR HAND CRIMP TOOL EN3CRAUTO A PNEUMATIC CRIMP TOOL HAND CRIMP TOOL LARGE FRAME EN2CRL PNEUMATIC CRIMP TOOL LARGE FRAME EN2CRAUTOL INSTOOL20 INSTOOL26 REMTOOL20 REMTOOL26 CONTACT INSERTION CONTACT EXTRUCTION 8 POSITIONER CONTACT SIZE WIRE SIZES EN2POS20 EN3POS26 EN2POS20 EN3POS26 20 and 22 26 20 and 22 26 20 and 22 AWG 26, 28, and 30 AWG 20 and 22 AWG 26, 28, and 30 AWG EN2POS20L 20 and 22 20, 22, 24, and 26 AWG ----- 20 26 20 26 7 D Copper Alloy, electroless nickel plated Copper Alloy, nickel plated Medical Technology LCP, natural Thermoplastic Elastomer Copper Alloy, gold plated with Stainless Steel locking clip Minimum Test Voltage (V rms) Current Rating (A) at Operating Temperature (C) Voltage (V rms) tested per UL2238 C B CUSTOMER DRAWING THIS DRAWING DESCRIBES A DESIGN CONSIDERED PROPRIETARY IN NATURE, DEVELOPED AND MANUFACTURED BY SWITCHCRAFT INC. AND IS RELEASED ON A CONFIDENTIAL BASIS FOR IDENTIFICATION PURPOSES ONLY. UNLESS OTHERWISE SPECIFIED WIDTH - TWO PLACE DECIMALS 0.02 - THREE PLACE DECIMALS 0.005 [0.13] 10 lb WAS 5 lb 09/22/16 PNK SRC DATE DRAWN 0A PRELIMINARY 04/21/16 PNK SRC 04/21/16 ECO NUMBER DATE REVISIONS 4 BY APVD MULT DO NOT SCALE DRAWING SolidWorks CAD File NAME C LBS/M TEMPER MATERIAL SPEC No. FIRST USED ON [0.5] 0B REV 5 SIZE FINISH 1. ALL DIMENSIONS IN INCHES [mm] 20, 22, 24, and 26 AWG 26, 28, and 30 AWG 20, 22, 24, and 26 AWG 26, 28, and 30 AWG 6 -40C to +135C (-40F to +275F) Refer to Current Carry Capacity Table Mil-Std 202G Method 106G Mil-Std 202G Method 302 Mil-Std 202G Method 107G Mil-Std 202G Method 101E IP66, IP67, IP68 (6 ft. for 24 hours) per IEC60529, NEMA 250 6P 45C max. 65C max. 85C max. 100C max. 110C max. 20 10 9 8 7* 6 22 8.5 7.5 7.5 5.5* 4.5 2 #20 24 7 6 5 4.5* 3.5 26 4 4 3.5 3.5* 2.5 20 9.5 8.5 7.5 6.5* 5 22 8 7 6 5* 4 3 #20 24 6 5.5 4.5 4* 3 26 3.5 3.5 3 3* 2.5 1300 125 20 9 8 7 6* 5 22 7.5 6.5 5.5 4.5* 3.5 4 #20 24 5 4.5 4 3.5* 2.5 26 3 3 2.5 2.5* 2 20 8 7.5 6.5 5.5* 4.5 22 6.5 5.5 5 4* 3 5 #20 24 4.5 4 3.5 3* 2.5 26 2.5 2.5 2 2* 1.5 26 2.5 2.5 2 2* 1.5 6-7 #26 28 2 2 1.5 1.5* 1 30 1.5 1.5 1 1* .5 1000 30 26 2 2 1.5 1.5* 1 8-9 #26 28 1.5 1.5 1 1* .5 30 1 1 .5 .5* .5 *Temperature Rise does not exceed 30C when tested according to UL2238. All other recommended current ratings are based on the Relative Thermal Index of the insulating material. 0.120.01 TYP 3.10.3 7/16-32 UNS THREAD B 125 V AC/DC for 2-5 contact arrangements 30 V AC/DC for 6-9 contact arrangements Refer to Current Carry Capacity Table 1000 M minimum 10 m typical 360 Current Rating Insulation Resistance Contact Resistance EMI Shielding ENVIRONMENTAL Temperature Limits Operating Temperature Range Moisture Resistance Insulation Resistance Thermal Shock Salt Atmosphere (Corrosion) Ingress Protection Ratings Wire (awg) E Threaded Coupling 5,000 cycles minimum 10 lb. [44.5 N] maximum Insertion or Withdrawal Mil-Std 202G Method 201A 40 in-lb [4.5 Nm] maximum Threaded on metal Clamp MATERIAL Outer Shell Metal components Hex Nut & Inner Metal components Electrical Insulator Seal O-rings Contacts Assembly 0.19 MAX PANEL THICKNESS 4.8 MAX (TS2P7F26 SHOWN HERE) SPECIFICATIONS: MECHANICAL Mating / Locking Type: Life Operating Forces Vibration Panel-Mount Hex Nut Tongue Cable Securing System: ELECTRICAL Voltage Rating E 0.34 8.7 Contact Size: 20 - 20, 22, 24, 26 AWG wires 26 - 26,28, 30 AWG wires Refer to TS2L SERIES drawing for Cable-to-Cable connectors. Refer to TS2C SERIES drawing for mating Cable-End connectors. 8 MALE (PINS) CONTACT ARRANGEMENTS REAR (WIRING SIDE) VIEW 0.62 15.7 F # of contacts: 2-5 for #20 6-9 for #26 3 6 Options: B - Panel, Rear-Mount K - Kit Packaging (one unit/bag) [blank] - Bulk Packaging Consult factory for other options Connector Type: P - Panel, Front-Mount 5 1 1 TS2 Series 2 1 2 TS2 P 7 F 26 - BK 4 FEMALE (SOCKETS) CONTACT ARRANGEMENTS REAR (WIRING SIDE) VIEW 2 1 2 6 3 2 4 3 5 1 5 2 1 4 4 1 4 5 BY A SPEC No. SCALE CHKD PNK PNK 04/21/16 3:1 APVD SRC 04/21/16 PANEL-MOUNT TS2 SERIES CONNECTOR SHEET PART No. 1 OF TS2P SERIES 2 REV 0B 8 7 6 5 4 3 2 1 0.50 MIN 12.8 MIN JACKET F 0.180.008 4.50.2 CONDUCTOR STEP 1 STRIP THE CABLE OR SINGLE CONDUCTORS AS SHOWN. F CONTACT E CRIMP CONDUCTORS TO CONTACTS USING HAND OR PNEUMATIC CRIMP TOOL* WITH CRIMP POSITIONER* SET PER CONTACT SIZE AND WIRE GAGE. ONE CONTACT SHOWN HERE FOR CLARITY STEP 2 IF SOLDERING, IT IS RECOMMENDED TO SOLDER CONDUCTORS TO CONTACTS BEFORE INSTALLATION. CRIMP OR SOLDER E PANEL SEAL O-RING WASHER HEX NUT SHELL D INSTALL PANEL SEAL O-RING ONTO SHELL AS SHOWN. NOTE: CONVENIENTLY, CONTACTS CAN BE INSTALLED EITHER BEFORE OR AFTER SHELL INSTALLATION ON THE PANEL. (9/16" ACROSS FLATS) STEP 3 STANDARD FRONT PANEL-MOUNT SHOWN HERE, SEE REAR PANEL-MOUNT OPTION BELOW 7/16-32 UNS THREAD D GUIDE EACH WIRED CONTACT INTO INSERT HOLE AND PUSH UNTIL CONTACT SNAPS IN PLACE. USE INSERTION TOOL* IF NECESSARY. COLORED CONDUCTORS CAN BE ASSIGNED TO CONTACT POSITION NUMBERS AS DESIRED. TO REMOVE A CONTACT, INSERT THE EXTRACTION TOOL* FROM THE FRONT OF INSERT AND LIGHTLY PRESS THE SPRING LOADED PLUNGER INWARD TO PUSH THE CONTACT OUT. PANEL 0.12 WHEN CONTACTS LOCKED INTO INSERT 3.1 C C ALIGN AND INSTALL FINISHED CONNECTOR INTO PANEL CUT-OUT. TIGHTEN HEX NUT TO A MAXIMUM OF 40 IN-LB [4.5 Nm] TORQUE. A 9/16" WRENCH CAN BE USED. STEP 4 B B FRONT PANEL-MOUNT (STANDARD) REAR PANEL-MOUNT (OPTION) *REFER TO TOOLS TABLE ON THIS DRAWING FOR SELECTION OF TOOLS PER CONTACT AND WIRE SIZE. TS2 SERIES PANEL-MOUNT FIELD ASSEMBLY INSTRUCTIONS A A SCALE 2:1 DATE DRAWN 04/20/16 DRAWN BY PNK 8 7 6 5 4 3 SolidWorks CAD File SHEET PART No. 2 OF TS2P SERIES_CD C 2 REV 0A