1
2
3
4
5
FEMALE (SOCKETS) CONTACT ARRANGEMENTS
REAR (WIRING SIDE) VIEW
1
2
31
23
4
COUNTERCLOCKWISE COUNT
12
1
2
3
45
7
89
6
1
2
3
4
67
5
1
2
3
4
6
5
1
2
3
45
7
8
6
5
4
3
2
1
MALE (PINS) CONTACT ARRANGEMENTS
REAR (WIRING SIDE) VIEW
3
2
14
32
1
CLOCKWISE
COUNT
21
8
7
6
54
2
19
3
6
5
4
3
17
2
6
5
4
3
1
2
8
7
6
54
2
1
3
TS2 P 7 F 26 - BK
TS2 Series
Connector Type:
P
- Panel, Front-Mount
Options:
B
- Panel, Rear-Mount
K
- Kit Packaging (one unit/bag)
[blank]
- Bulk Packaging
Consult factory for other options
# of contacts:
2-5
for #20
6-9
for #26
Gender:
M
- Male (Pin)
F
- Female (Socket)
Contact Size:
20
- 20, 22, 24, 26 AWG wires
26
- 26,28, 30 AWG wires
Refer to TS2L SERIES drawing for Cable-to-Cable connectors.
Refer to TS2C SERIES drawing for mating Cable-End connectors.
0.60
15.3
0.34
8.7
0.19 MAX
4.8 MAX
PANEL THICKNESS
0.12±0.01
3.1±0.3
TYP
7/16-32 UNS
THREAD
7/16-32 UNS
THREAD
0.62
15.7
FRONT PANEL-MOUNT (STANDARD)
(TS2P7F26 SHOWN HERE)
0.56
14.3
0.430±0.003
10.9±0.1
0.400±0.003
10.2±0.1
RECOMMENDED PANEL CUT-OUT
0.60
15.3
0.12±0.01
3.1±0.3
TYP
0.19 MAX
4.7 MAX
PANEL THICKNESS
0.45
11.5
7/16-32 UNS
THREAD
0.56
14.3
REAR PANEL-MOUNT (OPTIONAL)
(TS2P7F26-B SHOWN HERE)
0.62
15.7
ALL DIMENSIONS FOR REFERENCE ONLY
TOOL
TOOL TYPE
POSITIONER
CONTACT SIZE
WIRE SIZES
EN3CR
HAND CRIMP TOOL
EN2POS20
20 and 22
20 and 22 AWG
EN3POS26
26
26, 28, and 30 AWG
EN3CRAUTO
PNEUMATIC CRIMP TOOL
EN2POS20
20 and 22
20 and 22 AWG
EN3POS26
26
26, 28, and 30 AWG
EN2CRL
HAND CRIMP TOOL
LARGE FRAME
EN2POS20L
20 and 22
20, 22, 24, and 26 AWG
EN2CRAUTOL
PNEUMATIC CRIMP TOOL
LARGE FRAME
INSTOOL20
CONTACT INSERTION
--
20
20, 22, 24, and 26 AWG
INSTOOL26
--
26
26, 28, and 30 AWG
REMTOOL20
CONTACT EXTRUCTION
--
20
20, 22, 24, and 26 AWG
REMTOOL26
--
26
26, 28, and 30 AWG
Contacts
Wire
(awg)
Current Rating (A) at Operating Temperature (°C)
Minimum
Test
Voltage
(V rms)
Voltage
(V rms)
tested per
UL2238
45°C max. 65°C max. 85°C max.
100°C max. 110°C max.
2 #20
20 10 9 8
7*
6
1300 125
22 8.5 7.5 7.5
5.5*
4.5
24 7 6 5
4.5*
3.5
26 4 4 3.5
3.5*
2.5
3 #20
20 9.5 8.5 7.5
6.5*
5
22 8 7 6
5*
4
24 6 5.5 4.5
4*
3
26 3.5 3.5 3
3*
2.5
4 #20
20 9 8 7
6*
5
22 7.5 6.5 5.5
4.5*
3.5
24 5 4.5 4
3.5*
2.5
26 3 3 2.5
2.5*
2
5 #20
20 8 7.5 6.5
5.5*
4.5
22 6.5 5.5 5
4*
3
24 4.5 4 3.5
3*
2.5
26 2.5 2.5 2
2*
1.5
6-7 #26
26 2.5 2.5 2
2*
1.5
1000 30
28 2 2 1.5
1.5*
1
30 1.5 1.5 1
1*
.5
8-9 #26
26 2 2 1.5
1.5*
1
28 1.5 1.5 1
1*
.5
30 1 1 .5
.5*
.5
*Temperature Rise does not exceed 30°C when tested according to UL2238. All other recommended current
ratings are based on the Relative Thermal Index of the insulating material.
SPECIFICATIONS:
MECHANICAL
Mating / Locking Type:
Threaded Coupling
Life
5,000 cycles minimum
Operating Forces
10 lb. [44.5 N] maximum Insertion or Withdrawal
Vibration
Mil-Std 202G Method 201A
Panel-Mount Hex Nut Tongue
40 in-lb [4.5 Nm] maximum
Cable Securing System:
Threaded on metal Clamp
ELECTRICAL
Voltage Rating
125 V AC/DC for 2-5 contact arrangements
30 V AC/DC for 6-9 contact arrangements
Current Rating
Refer to Current Carry Capacity Table
Insulation Resistance
1000 MΩ minimum
Contact Resistance
10 mΩ typical
EMI Shielding
360°
ENVIRONMENTAL
Temperature Limits
-40ºC to +135ºC (-40ºF to +275°F)
Operating Temperature Range
Refer to Current Carry Capacity Table
Moisture Resistance
Mil-Std 202G Method 106G
Insulation Resistance
Mil-Std 202G Method 302
Thermal Shock
Mil-Std 202G Method 107G
Salt Atmosphere (Corrosion)
Mil-Std 202G Method 101E
Ingress Protection Ratings
IP66, IP67, IP68 (6 ft. for 24 hours) per IEC60529,
NEMA 250 6P
MATERIAL
Outer Shell Metal components
Copper Alloy, electroless nickel plated
Hex Nut & Inner Metal components
Copper Alloy, nickel plated
Electrical Insulator
Medical Technology LCP, natural
Seal O-rings
Thermoplastic Elastomer
Contacts Assembly
Copper Alloy, gold plated with Stainless Steel locking clip
DO NOT SCALE DRAWING
REVISIONS
APVD
BY
DATE
ECO NUMBER
REV REV
PART No.
NAME
OF
SHEET
APVD
CHKD
BY
DATE DRAWN
SCALE
FIRST USED ON
SPEC No.SPEC No.
MATERIAL
FINISH
UNLESS OTHERWISE SPECIFIED
TEMPER
LBS/M
MULT
WIDTH
SIZE
THIS DRAWING DESCRIBES A DESIGN CONSIDERED PROPRIETARY IN NATURE, DEVELOPED AND MANUFACTURED
BY SWITCHCRAFT INC. AND IS RELEASED ON A CONFIDENTIAL BASIS FOR IDENTIFICATION PURPOSES ONLY.
1
2
3
4
5
6
7
8
A
B
C
D
E
F
4
5
6
7
8
A
B
C
D
E
F
C
0A
PRELIMINARY
04/21/16
PNK
SRC
3:1
04/21/16
PNK PNK
SRC
04/21/16 04/21/16
1
2
PANEL-MOUNT
TS2 SERIES CONNECTOR
TS2P SERIES
0B
1. ALL DIMENSIONS IN INCHES [mm]
- TWO PLACE DECIMALS
0.02 [0.5]
- THREE PLACE DECIMALS
0.005 [0.13]
SolidWorks CAD File
CUSTOMER DRAWING
09/22/16
SRC
0B
10 lb WAS 5 lb
PNK
0.12
3.1
WHEN CONTACTS LOCKED INTO INSERT
SHELL
PANEL SEAL O-RING
HEX NUT
(9/16" ACROSS FLATS)
WASHER
PANEL
STANDARD FRONT PANEL-MOUNT SHOWN HERE,
SEE REAR PANEL-MOUNT OPTION BELOW
7/16-32 UNS
THREAD
CRIMP OR SOLDER
ONE CONTACT SHOWN HERE FOR CLARITY
CONTACT
0.18±0.008
4.5±0.2
CONDUCTOR
0.50 MIN
12.8 MIN
JACKET
FRONT PANEL-MOUNT (STANDARD)
REAR PANEL-MOUNT (OPTION)
TS2 SERIES PANEL-MOUNT
FIELD ASSEMBLY INSTRUCTIONS
INSTALL PANEL SEAL O-RING ONTO SHELL AS SHOWN.
NOTE:
CONVENIENTLY, CONTACTS CAN BE INSTALLED EITHER BEFORE OR
AFTER SHELL INSTALLATION ON THE PANEL.
GUIDE EACH WIRED CONTACT INTO INSERT HOLE AND PUSH UNTIL CONTACT
SNAPS IN PLACE. USE INSERTION TOOL* IF NECESSARY.
COLORED CONDUCTORS CAN BE ASSIGNED TO CONTACT POSITION NUMBERS
AS DESIRED.
TO REMOVE A CONTACT, INSERT THE EXTRACTION TOOL* FROM THE FRONT OF
INSERT AND LIGHTLY PRESS THE SPRING LOADED PLUNGER INWARD TO PUSH
THE CONTACT OUT.
CRIMP CONDUCTORS TO CONTACTS USING HAND OR PNEUMATIC CRIMP TOOL*
WITH CRIMP POSITIONER* SET PER CONTACT SIZE AND WIRE GAGE.
IF SOLDERING, IT IS RECOMMENDED TO SOLDER CONDUCTORS TO CONTACTS
BEFORE INSTALLATION.
ALIGN AND INSTALL FINISHED CONNECTOR INTO PANEL CUT-OUT.
TIGHTEN HEX NUT TO A MAXIMUM OF 40 IN-LB [4.5 Nm] TORQUE.
A 9/16" WRENCH CAN BE USED.
STEP 2
STEP 3
STEP 4
STEP 1
STRIP THE CABLE OR SINGLE CONDUCTORS AS SHOWN.
*REFER TO TOOLS TABLE ON THIS DRAWING FOR SELECTION OF TOOLS
PER CONTACT AND WIRE SIZE.
DRAWN BY
REV
PART No.
OF
SHEET
DATE DRAWN
SCALE
1
2
3
4
5
6
7
8
A
B
C
D
E
F
A
B
C
D
E
F
3
4
5
6
7
8
2:1
04/20/16
PNK
TS2P SERIES_CD
0A
22
SolidWorks CAD File
C
