1301025K003-006 - DELTA ELECTRONICS

(978)927-1060 • FAX (978)922-6430 •

www.DeltaRF.com

P.O. Box 53 • 416 Cabot St. • Beverly, MA 01915

Contents

CLICK ON ANY LINE TO GO DIRECTLY TO THE INDICATED PAGE

Navigation Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Speciﬁcations and interface dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Cable Connectors

Cable Plugs—Semi-Rigid Cable . . . . 4

Cable Jacks—Semi-Rigid Cable . . . . 4

Bulkhead Jacks—Semi-Rigid Cable . . . . 4

Panel Jacks—Semi-Rigid Cable. . . . . 4

Cable Plugs—Flexible Cable . . . . . . 5

Cable Jacks—Flexible Cable . . . . . . . 5

Bulkhead Jacks—Flexible Cable . . . . 5

Jack Receptacles

Panel Mount—Solder Pot Contact . . . . 6

Panel Mount—Tab Contact . . . . . . . 6

Panel Mount—Post Contact . . . . . . 6

Bulkhead Mount . . . . . . . . . . . . . . . 7

P.C. Board Through Hole. . . . . . . . . 7

Plug Receptacles

Panel Mount—Solder Pot Contact . . . . 8

Panel Mount—Tab Contact . . . . . . . 8

Panel Mount—Post Contact . . . . . . 8

Adapters

In-Series Adapters . . . . . . . . . . . . . . 9

Technical Information

Mounting Figures . . . . . . . . . . . . . 10

Cable Groups. . . . . . . . . . . . . . . . . 11

Cable Assembly Instructions . . . . . 12

Assembly Tooling . . . . . . . . . . . . . 14

Ordering and Warranty . . . . . . . . . 15

Connect Here.

E-Line Brass SMA

Connectors

ONLINE CATALOG

(978)927-1060 • FAX (978)922-6430 • www.deltarf.com 2

DELTA ELECTRONICS MANUFACTURING

Online Catalog Navigation Guide

We have conﬁgured this online catalog to take advantage of Acrobat navigation shortcuts (links).

However, these links are not visible on the pages— making them visible would compromise the

page’s readability.

• Clicking on any entry in the Table of Contents will take you to the indicated page.

• Shown below are the “hot spots” on all of the product pages that will take you to background

information on various connector characteristics.

• After you use a link to jump to another page, you can use the “back” arrow in Acrobat’s menu bar

to return to the page you jumped from.

• Conﬁgure Acrobat Reader to show bookmarks for a table of contents by speciﬁc characteristic

(for example, cable plugs broken out by cable attachment method).

• To ﬁnd a speciﬁc part number, use Acrobat’s search feature.

In addition, the pages are formatted to ﬁt within the margins of standard laser or inkjet printers—

no need to use the “shrink to ﬁt” option when printing pages from Acrobat.

Click hereto go to the Table of Contents

Panel Jack—Military Clamp for Flexible Cable

Cable Fig. Dimensions Mounting Plating Delta P/N

Group ABC Figure Body Contact

1 1 1.75 .63 .75 33 Nickel Silver 1011-001-N330 A/20

2, 3 1 1.75 .63 .75 33 Nickel Silver 1011-004-N330 A/20

5, 6 2 1.16 .55 .50 07 Nickel Silver UG-291C/U A/17

Figure 1 Figure 2

C dia.

Assembly

Procedure/

Trim Code

Click here to jump to a guide to Delta cable groups.

Click here to jump to dimensions

for Delta mounting ﬁgures. Click here to jump to the cable

assembly procedure for this connector.

DELTA ELECTRONICS MANUFACTURING

BNC Cable Jacks

Click on the Delta logo on any page

to jump to the table of contents. Click on the page title to jump to speciﬁcations

and interface dimensions.

Click here to go to Delta’s website if your computer is conﬁgured for Web connection via Acrobat.

DELTA ELECTRONICS MANUFACTURING

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E-Line Brass SMA Connectors

Electrical:

Nominal Impedance: 50 ohms.

Frequency Range: DC–18 GHz (with semi-rigid cable);

DC–12.4 GHz (with ﬂexible cable).

Voltage Rating: 335–500 volts RMS (dependent on cable).

Dielectric Withstanding

Voltage: 500–1500 volts RMS (dependent on cable).

Insulation Resistance: 5,000 megohms.

Materials/Finishes:

Insulators: Teﬂon per ASTM D1710.

Male Contacts: Brass per ASTM B16, or

Beryllium Copper per ASTM B196.

Female Contacts: Beryllium Copper per ASTM B196.

Contact Plating: Gold per MIL-G-45204.

Gaskets: Silicone rubber per ZZ-R-765,

Class II, Grade 50.

Other Metal Parts: Brass per ASTM B16 or equivalent; gold plated per

MIL-G-45204, or nickel plated per QQ-N-290.

All other speciﬁcations are in accordance with the latest issues

of MIL-PRF-39012, or MIL-A-55339, or other applicable MIL

speciﬁcations, and interfaces are in accordance with MIL-STD-348.

*These speciﬁcations are typical and may not apply to all

connectors. Detailed speciﬁcations for individual connectors

are available on request.

General Description

Delta E-Line brass SMA connectors are subminiature, 50Ωimpedance connectors with

1⁄4"-36 threaded coupling. Their use of brass for body parts provides lower cost while

retaining electrical performance similar to that of stainless steel SMA counterparts.

If your application does not require the 500 mating cycles of service life provided by

stainless steel SMA connectors, E-Line SMAs can fulﬁll your needs at a reduced cost.

For additional economy, nickel-plated bodies can be speciﬁed instead of gold plating.

E-Line brass SMA connectors can be used with semi-rigid cables in applications up to

18 GHz, or miniature ﬂexible cables up to 12.4 GHz.

Our E-Line brass SMA product line is still growing, so please call if you don’t see

what you need.

E-Line Brass SMA Speciﬁcations*

Reference Plane

Insulator projection .000 max.

.100 max.

Contact shoulder projection

.000 max; recession .010 max.

.135 max.

.250 min.

.1808 max.

.0355/.0370

.015/.045

.250-36 UNS-2B,

.130 min.

full thread

Plug Interface**

Insulator projection .000 max. Contact projection .000 max;

recession .010 max.

.049

.051

.015/.045

.1810

min.

.208

.216

.218 min.

.250-36 UNS-2A,

.170 min. full thread

.074/.078

Reference Plane

Jack Interface**

**Some proportions altered to illustrate detail.

DELTA ELECTRONICS MANUFACTURING

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E-Line Brass SMA Cable Connectors

Figure 3

(4-hole ﬂange, direct solder)

.260

dia. typ.

B (L)

.513

.375

.065

Figure 2

(Bulkhead mount, direct solder)

hex

.125 max. panel

.312 hex

Straight, Panel and Bulkhead Jacks—For Semi-Rigid Cable

Figure 1

(Straight jack, direct solder)

B dia.

.25

Figure 4

(2-hole ﬂange, direct solder)

.513

.375

.065

C dia. typ.

B (L)

square

* Also available with nickel-plated body—change Gin Delta part number to N.•(C) in contact plating column indicates captive contact.

Cable Fig. Dimensions Mounting Plating Delta P/N

Group ABC Figure Body Contact

13 1 .500 .335 .— — Gold* Gold 1308-031-G003-500 H/01

13 2 .850 .500 .312 67 Gold* Gold 1317-031-G673-500 H/04

13 3 .500 .340 .102 05 Gold* Gold 1311-031-G053-500 H/01

13 4 .625 .481 .102 92A Gold* Gold 1311-031-G923-500 H/01

14 1 .500 .335 .— — Gold* Gold 1308-025-G003-500 H/01

14 2 .850 .500 .312 67 Gold* Gold 1317-025-G673-500 H/04

14 3 .500 .340 .102 05 Gold* Gold 1311-025-G053-500 H/01

14 4 .625 .481 .102 92A Gold* Gold 1311-025-G923-500 H/01

Assembly

Procedure/

Trim Code

Straight and Right Angle Plugs—For Semi-Rigid Cable

Cable Figure Dimensions Plating Delta P/N Assembly Procedure/

Group A B Body Contact Trim Code

13 1 .330 .344 Gold* None(1)1301-031-G003-502 G/01

13 2 .459 .330 Gold* None(1)1301-031-G003-501 G/01

13 2 .330 .459 Gold* Gold 1301-031-G003-500 H/03

13 3 .46 .63 Gold* Gold (C)1305-031-G003-500 J/02

14 2 .330 .459 Gold* Gold 1301-025-G003-500 H/03

14 3 .46 .63 Gold* Gold (C)1305-025-G003-500 J/02

Figure 1

(Straight plug—direct solder) Figure 2

(Straight plug—direct solder) Figure 3

(Right angle plug—direct solder)

(1)Cable center conductor used as contact.

DELTA ELECTRONICS MANUFACTURING

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E-Line Brass SMA Cable Connectors

* Also available with nickel-plated body—change Gin Delta part number to N.•(C) in contact plating column indicates captive contact.

Straight and Right Angle Plugs—Crimp Type For Flexible Cable

Cable Figure Dimensions Plating Delta P/N Assembly Procedure/

Group A B Body Contact Trim Code

5 1 .88 .330 Gold* Gold 1303-017-G000-500 K/05

5 3 .65 .63 Gold* Gold (C)1307-017-G001-500 L/03

6 1 .88 .330 Gold* Gold 1303-013-G000-500 K/05

6 3 .65 .63 Gold* Gold (C)1307-013-G001-500 L/03

9 1 .66 .330 Gold* Gold 1303-037-G000-500 K/06

9 3 .65 .63 Gold* Gold (C)1307-037-G001-500 L/03

10 1 .66 .330 Gold* Gold 1303-100-G000-500 K/06

10 3 .65 .63 Gold* Gold (C)1307-100-G001-500 L/03

11 2 .76 .330 Gold* Gold 1303-038-G000-500 K/07

11 4 .65 .63 Gold* Gold (C)1307-038-G001-500 L/03

Figure 1

(Straight plug) Figure 2

(Straight plug) Figure 3

(Right angle plug)

Figure 4

(Right angle plug)

Figure 3

(Bulkhead jack)

hex

.125 max. panel B

.312 hex

Figure 2

(Straight jack)

B dia.

.25

Straight and Bulkhead Jacks—Crimp Type For Flexible Cable

Figure 1

(Straight jack)

B dia.

.25

Figure 4

(Bulkhead jack)

hex

.125 max. panel B

.312 hex

Cable Fig. Dimensions Mounting Plating Delta P/N

Group ABC Figure Body Contact

5 1 .76 .335 .— — Gold* Gold 1310-017-G000-500 K/08

5 3 .99 .500 .312 67 Gold* Gold 1319-017-G670-500 K/10

6 1 .76 .335 .— — Gold* Gold 1310-013-G000-500 K/08

6 3 .99 .500 .312 67 Gold* Gold 1319-013-G670-500 K/10

9 1 .74 .335 .— — Gold* Gold 1310-037-G000-500 K/08

9 3 .99 .500 .312 67 Gold* Gold 1319-037-G670-500 K/10

10 1 .74 .335 .— — Gold* Gold 1310-100-G000-500 K/08

10 3 .99 .500 .312 67 Gold* Gold 1319-100-G670-500 K/10

11 2 .74 .335 .— — Gold* Gold 1310-038-G000-500 K/09

11 4 .99 .500 .312 67 Gold* Gold 1319-038-G670-500 K/11

Assembly

Procedure/

Trim Code

DELTA ELECTRONICS MANUFACTURING

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E-Line Brass SMA Receptacles

Panel Jack Receptacles

Figure Dimensions Mounting Plating Delta P/N

ABC Figure Body Contact

1 .500 .340 .102 05 Gold* Gold (C)1313-000-G051-500

2 .625 .481 .102 92 Gold* Gold (C)1313-000-G921-500

3 .500 .340 .102 05 Gold* Gold (C)1358-000-G051-500

4 .625 .481 .102 92 Gold* Gold (C)1358-000-G921-500

5 .500 .340 .102 05 Gold* Gold (C)1358-000-G051-501

6 .625 .481 .102 92 Gold* Gold (C)1358-000-G921-501

Figure 1

(Solder pot contact—square ﬂange)

Figure 5

(Tab contact—square ﬂange)

Figure 3

(Post contact—square ﬂange)

Figure 2

(Solder pot contact—2-hole ﬂange)

Figure 6

(Tab contact—2-hole ﬂange)

Figure 4

(Post contact—2-hole ﬂange)

.197

.037 I.D.

.050 dia. .375

A sq.

.065

B(L) typ.

dia.

typ.

.197

.375

.065

.223

.102

dia. typ.

B (L)

A.037 I.D.

.050 dia.

.232 .157

.162 dia.

.050 dia.

.375

A sq.

.065

B(L) typ.

dia.

typ.

.232 .157

.162 dia.

.050 dia.

.375

.065

.223

.102

dia. typ.

B (L)

.098

Tab

.005

thick x

.050 wide .375

A sq.

.065

B(L) typ.

dia.

typ.

.098

.375

.065

.223

.102

dia. typ.

B (L)

ATab

.005

thick x

.050 wide

* Also available with nickel-plated body—change Gin Delta part number to N.

All items available with other ﬂange, contact, and insulator conﬁgurations.

DELTA ELECTRONICS MANUFACTURING

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E-Line Brass SMA Receptacles

* Also available with nickel-plated body—change Gin Delta part number to N.

Bulkhead Jack Receptacles

Figure 1

(Rear mount, solder

pot contact, no

mounting gasket)

Figure 2

(Round body,

post contact)

.037 (I.D.)

hex

.050 dia.

.162 dia. B

.066 .375 hex

.500

.250

dia.

.162

dia.

.050

dia.

Figure Dimensions Max. Mounting Plating Delta P/N

ABC

Panel Figure Body Contact

1 .67 .450 .375 .125 67 Gold Gold (C)1321-000-G671-500

2 .66 .157 .075 .125 82 Gold Gold (C)1321-000-G821-500

2 .62 .118 .000 .125 82 Gold Gold (C)1321-000-G821-501

Printed-Circuit Board Receptacles

.276

sq.

.058

sq. typ.

.040

sq. typ.

.200

(L) typ.

C.050

dia.

.020 A

C .39

.276

sq.

.058

sq. typ.

.040

sq. typ.

.200

(L) typ.

C.050

dia.

.020

Figure Dimensions Max. Mounting Plating Delta P/N

ABC

Board Figure Body Contact

1 .55 .394 .155 .125 PCB05 Gold* Gold (C)1367-000-G001-500

2 .54 .594 .155 .125 PCB05 Gold* Gold (C)1369-000-G001-500

3 .56 .756 .155 .125 PCB05/82 Gold* Gold (C)1369-000-G821-500

4 .65 .494 .155 .125 PCB05 Gold* Gold (C)1368-000-G001-500

5 .54 .65 .155 .125 PCB05 Gold* Gold (C)1370-000-G001-500

Figure 1 (Straight jack)

Figure 2 (Right angle jack)

.276 sq.

.058

sq. typ.

.040

sq. typ.

.200

(L) typ.

C.050

dia.

.020

.330

.276

sq.

.058

sq. typ.

.040

sq. typ.

.200

(L) typ.

C.050

dia.

.020

.39

Figure 4 (Straight plug) Figure 5 (Right angle plug)

.630

C .41

.276

.058 typ.

.040

sq. typ.

.200

(L) typ.

C.050

dia.

.020

.100

max.

panel

Figure 3 (Right angle bulkhead jack)

DELTA ELECTRONICS MANUFACTURING

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E-Line Brass SMA Receptacles

Panel Plug Receptacles

Figure Dimensions Mounting Plating Delta P/N

ABC Figure Body Contact

1 .500 .340 .102 05 Gold* Gold (C)1323-000-G051-500

2 .625 .481 .102 92 Gold* Gold (C)1323-000-G921-500

3 .500 .340 .102 05 Gold* Gold (C)1359-000-G051-500

4 .625 .481 .102 92 Gold* Gold (C)1359-000-G921-500

5 .500 .340 .102 05 Gold* Gold (C)1359-000-G051-501

6 .625 .481 .102 92 Gold* Gold (C)1359-000-G921-501

Figure 1

(Solder pot contact—square ﬂange)

Figure 5

(Tab contact—square ﬂange)

Figure 3

(Post contact—square ﬂange)

Figure 2

(Solder pot contact—2-hole ﬂange)

Figure 6

(Tab contact—2-hole ﬂange)

Figure 4

(Post contact—2-hole ﬂange)

.037 I.D.

.050 dia.

.197

.507

A sq.

.065

B(L) typ.

dia.

typ.

.330

.197

.037 I.D.

.050 dia.

.223

.102

dia. typ.

B (L)

.507

.065

.330

.232 .157

.162 dia.

.050 dia.

.507

A sq.

.065

B(L) typ.

dia.

typ.

.330

.223

.102

dia. typ.

B (L)

.232 .157

.162 dia.

.050 dia.

.507

.065

.330

.098

Tab

.005

thick x

.050 wide .507

A sq.

.065

B(L) typ.

dia.

typ.

.330

.098

Tab

.005

thick x

.050 wide

.223

.102

dia. typ.

B (L)

.507

.065

.330

* Also available with nickel-plated body—change Gin Delta part number to N.

All items available with other ﬂange, contact, and insulator conﬁgurations.

DELTA ELECTRONICS MANUFACTURING

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E-Line Brass SMA Adapters

* Also available with nickel-plated body—change Gin Delta part number to N.

Straight Adapters

Figure Dimensions Plating Delta P/N

A B Body Contact

1 .500 .250 Gold* Gold (C)1328-000-G001-500

2 .875 .— Gold* Gold (C)1327-000-G001-500

3 .86 .335 Gold* Gold (C)1334-000-G001-500

4 .654 .594 Gold* Gold (C)1329-000-G001-500

5 .913 .654 Gold* Gold (C)1330-000-G001-500

6 .913 .594 Gold* Gold (C)1338-000-G001-500

.330

typ.

B dia.

.330

B dia.

.25

Figure 1

(Straight jack–jack; connects two plugs) Figure 2

(Straight plug–plug; connects two jacks)

Figure 3

(Straight jack–plug; connects one plug and one jack)

Figure 4

(Right angle plug–jack; connects one plug and one jack)

Figure 5

(Tee jack–plug–jack; connects two plugs and one jack) Figure 6

(Tee jack–jack–jack; connects three plugs)

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Mounting Figures

Connector Flanges

(Panel mounted connectors)

4-hole ﬂanges

Figure AB C

04 1/2.360 .089

05 1/2.340 .102

07 11/16 .500 #3-56 tap

08 11/16 .500 .136

09 11/16 .500 .125

10 11/16 .500 .120

12 11/16 .500 .109

18 3/4.531 .136

26 1 .718 #6-32 tap

27 1 .718 #4-40 tap

30 1 .718 .166

32 1 .718 .136

32A 1 .718 .136*

33 1 .718 .125

34 13/32 .812 .150

36 13/16 .906 #6-32 tap

39 13/16 .906 .152

40 13/16 .906 .125

45 2 1.437 .257

91 .375 .250 .067

91A .375 .232 .093

square

C dia. typ.

(L) typ.

dia. typ.

B (L)

* Countersunk to .245 dia.

2-hole ﬂanges

Figure ABCD

92 .223 .481 .625 .102

92A .260 .481 .625 .102

95 .640 1.015 1.30 .125

Panel Cutouts

(Bulkhead mounted connectors)

D-Hole

Figure A B

51 .755 .723

54 .630 .598

55 .630 .583

57 .557 .531

59 .505 .473

62 .442 .410

63 .407 .362

65 .380 .348

66 .319 .292

67 .255 .236

68 .195 .176

Double D-Hole

Figure A B

69 .755 .692

72 .630 .536

75 .380 .341

84 .319 .278

A dia.

Round Hole

Figure A

82 .255

89 .380

A dia.

P.C. Board Drilling

Twinax connectors

Figure A B C D

PCB04 .045 .500 .250 .045

A dia. typ.

dia.

B (L) typ.

C (L) typ.

A dia. typ.

.0625 typ.

dia.

typ.

B (L) typ.

C (L) typ.

.125 (L)

Coaxial connectors

Figure ABCD

PCB01 .067 .400 .200 .045

PCB02 .045 .500 .250 .045

PCB03 .067 .300 .150 .035

PCB05 .067 .200 .100 .055

PCB06 .067 .200 .100 .045

(PCB traces are shown for illustrative purpose only,

and are not representative of actual circuitry.)

(PCB traces are shown for illustrative purpose only,

and are not representative of actual circuitry.)

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Cable Groups

Delta Cable Groups

Group

Cables

1A RG-5, 5A, 5B, 21, 21A; M17/73, /162

1 1B RG-6, 6A; M17/2

1C RG-143, 143A, 212, 222; M17/73, /112, /162

22A RG-8, 8A, 213; M17/74

2B RG-11, 11A; M17/6

3A RG-9, 9A, 9B, 214; M17/75

3 3B RG-13A, 216; M17/77

3C RG-225; M17/127

4 RG-393; M17/127

5 RG-58, 58A, 58C, 141, 141A; M17/28, /111

66A RG-55A, 142, 142A, 223, 400; M17/60, /84, /128

6B RG-55, 55B, 142B; M17/60, /84

77A

RG-59, 59A, 59B, 62, 62A, 62B, 62C, 210; M17/29, /30, /97

7B RG-71, 71A, 71B; M17/90

88A RG-122; M17/54

8B RG-180, 180A, 180B, 195; M17/95, /137

99A RG-174, 188, 188A, 316; M17/152

9B RG-179A, 179B, 187, 187A; M17/94, /136

10 Double-Shielded RG-174, 316; M17/152

11 RG-178, 178A, 178B, 196, 196A; M17/93

12 .250" semi-rigid; RG-401; M17/129

13 .141" semi-rigid; RG-402; M17/130

14 .085" semi-rigid; RG-405; M17/133

15 RG-10, 12, 215; M17/6, /74

16 RG-14A, 217; M17/78, /165

17 RG-17A, 218

18 RG-18A, 219

19 RG-115A

20 RG-118A, 228A

21 RG-126

22 RG-302

23 RG-303

24 RG-304

25 Special 8X cable; contact factory for details.

26 Belden 8281

27 RG-108, 108A; M17/45

28 RG-22, 22A, 22B; M17/15

29 Belden 9207; Dearborn 6207; IBM 7362211

30 M17/176

31 AT&T 735A

RG-5, 5A, B 1A

RG-6, 6A 1B

RG-8, 8A 2A

RG-9, 9A, B 3A

RG-10 15

RG-11, 11A 2B

RG-12 15

RG-13A 3B

RG-14A 16

RG-17A 17

RG-18A 18

RG-21, 21A 1A

RG-22, 22A, B 28

RG-55, 55B 6B

RG-55A 6A

RG-58, 58A, C 5

RG-59, 59A, B 7A

RG-62, 62A, B, C 7A

RG-71, 71A, B 7B

RG-108, 108A 27

RG-115A 19

RG-118A 20

RG-122 8A

RG-126 21

RG-141, 141A 5

RG-142, 142A 6A

RG-142B 6B

RG-143, 143A 1C

RG-174 9A

RG-174DS 10

RG-178, 178A, B 11

RG-179A, 179B 9B

RG-180, 180A, B 8B

RG-187, 187A 9B

RG-188, 188A 9A

RG-195 8B

RG-196, 196A 11

RG-210 7A

RG-212 1C

RG-213 2A

RG-214 3A

RG-215 15

RG-217 16

RG-218 17

RG-219 18

RG-222 1C

RG-223 6A

RG-225 3C

RG-228A 20

RG-302 22

RG-303 23

RG-304 24

RG-316 9A

RG-316DS 10

RG-393 4

RG-400 6A

RG-401 12

RG-402 13

RG-405 14

M17/2 1B

M17/6 2B

M17/15 28

M17/28 5

M17/29 7A

M17/30 7A

M17/45 27

M17/73 1A

M17/162 1A

M17/112 1C

M17/74 2A

M17/75 3A

M17/127 3C

M17/77 3B

M17/60 6A

M18/84 6A

M17/128 6A

M17/97 7A

M17/54 8A

M17/95 8B

M17/137 8B

M17/152 9A

M17/93 11

M17/129 12

M17/130 13

M17/133 14

M17/78 16

M17/165 16

M17/176 30

AT&T 735A 31

Belden 8281 26

Belden 9207 29

Dearborn 6207 29

IBM 7362211 29

Cable Group Finder

Cable

Group

Cable

Group

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Assembly Procedures

Cable Positioner

.50

.375

.250-36 UNS-2A thread

Using this positioner in the ﬁnal step of assembly procedure H or I (for plugs only)

will ensure that the contact and insulator are retained in the proper position to

meet MIL-C-39012 requirements. The positioner should be screwed ﬁnger-tight

into the mating end of the connector (as shown at right) before the cable jacket is

soldered to the body assembly.

For .085" Cable:

P/N 63-10072-2

For .141" Cable:

P/N 63-10072-1

Trim Codes

Code A

H/01 .090

H/02 .060

H/03 .115

H/04 .150

Assembly Procedure G

Cable end flush

with end of body

Soft solder

all around

Coupling nut

Gasket

‘C’ ring

Body

1) Trim cable as shown.

Remove any burrs

from jacket and

center conductor.

2) Soft solder cable jacket to

body, making sure that end

of cable is ﬂush with end of

body. After solder joint has

cooled, retrim any protrud-

ing dielectric ﬂush with end

of body.

3) Assemble ‘C’ ring and gasket

to body. Compress ‘C’ ring

and slide body assembly into

coupling nut until ring is

seated in groove.

Trim Codes

Code A B

G/01 .090 70-90°

Assembly Procedure H

Assembly Procedure I

Cable end flush

with insulator

Body assembly

Contact

A.015"

Soft solder

all around

1) Trim cable as shown.

Remove any burrs

from jacket and

center conductor.

2) Solder contact to center

conductor, ﬁxturing to

maintain gap as shown.

Remove any excess solder

from outside of contact.

3) Insert cable into body and

solder cable jacket to body,

keeping end of cable ﬂush

with insulator as shown.

Plug body assembly and contact shown; procedure is identical for jack connectors.

Cable end flush

with insulator

Body assembly Soft solder

all around

1) Trim cable as shown.

Remove any burrs

from jacket and

center conductor.

2) Insert cable into body and

solder cable jacket to body,

keeping end of cable ﬂush

with insulator as shown.

Plug body assembly and contact shown; procedure is identical for jack connectors.

Trim Codes

Code A B

I/01 .090 70-90°

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Assembly Procedures

Assembly Procedure J

Assembly Procedure K

Soft solder

all around

Solder center

conductor to

contact

Cable end flush with step Press cap in

until seated

Cap

Insulator

(if supplied)

1) Trim cable as shown.

Remove any burrs

from jacket and

center conductor.

2) Soft solder cable jacket to body, making sure

that end of cable is ﬂush with step in body.

Solder center conductor into contact slot,

assemble insulator disc (if supplied), then press

cap into body until seated or screw into place.

Solder

.015"

Crimp or solder sleeve

Cable dielectric end

flush with insulator

Heat-shrink tubing

Crimp or solder sleeve

Solder hole

(for solder-type

connectors only)

Heat-shrink tubing

(if supplied)

B C

1) Trim cable per chart. Slide crimp (or

solder) sleeve and heat-shrink tubing

(if supplied) back onto cable.

2) Solder contact onto center conductor, ﬁxturing to

maintain gap as shown. Flare cut end of braid slightly

by rotating dielectric.

3) Insert cable/contact into rear of body, with all braid wires on outside

of crimp tail. Push cable in until cable dielectric bottoms in connector.

Trim excess braid wires even with shoulder of body. Slide crimp sleeve

forward until ﬂush with body and crimp (see page 190 for hex die

sizes). (For solder-type connectors, solder braid to body and sleeve

through hole in sleeve.) Slide heat-shrink tubing into place and shrink

with hot-air gun.

Code A B C

K/01 .250 .270 .110

K/02 .200 .270 .140

K/03 .225 .290 .110

K/04 .225 .330 .110

K/05 .250 .330 .110

Code A B C

K/06 .250 .315 .095

K/07 .220 .290 .135

K/08 .420 .620 .090

K/09 .090 .135 .160

K/10 .250 .415 .115

K/11 .250 .400 .150

Plug body assembly and contact shown; procedure is identical for jack connectors.

Trim Codes

Code A B

J/01 .109 .047

J/02 .059 .039

J/03 .059 .079

J/04 .050 .059

Trim Codes

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Assembly Procedures

Frame only—P/N M22520/5-01—Use with interchangeable dies listed below.

For Cable Group(s) Hex Die Size Die Set P/N Closure

2, 3, 4 .429 hex, .400 wide M22520/5-61 A

5, 6 .213 hex, .400 wide M22520/5-19 B

7 .255 hex, .400 wide M22520/5-19 A

9 .128 hex, .400 wide M22520/5-35 B

10 .151 hex, .400 wide M22520/5-37 B

11 .105 hex, .400 wide M22520/5-33 B

M22520/5-01

Crimp Tools for Flexible Cable

Crimp or solder sleeve

Solder hole

(for solder-type

connectors only)

Heat-shrink tubing

(if supplied)

B C

Crimp or solder sleeve

Solder center

conductor to

contact

Press cap in

until seated

Cap

Heat-shrink tubing

Insulator

(if supplied)

1) Trim cable per chart. Slide crimp (or

solder) sleeve and heat-shrink tubing

(if supplied) back onto cable.

2) Insert cable into rear of body, with all braid wires on outside of crimp

tail. Push cable in until end of braid touches connector body shoulder

and center conductor rests in contact slot. Trim excess braid wires

even with shoulder of body.

Slide crimp sleeve forward until ﬂush with body and crimp (see page

176 for hex die sizes). (For solder-type connectors, solder braid to

body and sleeve through hole in sleeve.)

Slide heat-shrink tubing into place and shrink with hot-air gun.

Solder center conductor into contact slot, assemble insulator disc (if

supplied), then press cap into body until seated or screw into place.

Trim Codes

Code A B C

L/01 .250 .438 .109

L/02 .125 .219 .109

L/03 .234 .344 .109

L/04 .195 .270 .050

L/05 .095 .155 .050

Assembly Procedure L

Warranty

We warrant our parts to be free from defects in materials and workmanship for

one year from date of purchase. During that time, we will repair or replace

(at our option) any parts found to be defective.

This warranty does not apply to parts which have been modiﬁed, used in

conditions exceeding Delta or military speciﬁcations, or disassembled. We will

not, under any circumstances, be responsible for consequential or incidental

damages or installation costs.

No other warranties apply, and no other liability may be assumed or extended

by representatives or distributors.

Returns

Returns will be accepted only with a Return Authorization number issued by

Delta, and are subject to inspection and acceptance upon arrival. Restocking

charges will be determined prior to issuance of Return Authorization.

All claims for shortages must be made within 30 days of receipt by customer.

Ordering Information

Orders are subject to the terms and conditions on our order acknowledgement,

which may only be modiﬁed by written agreement prior to sale. Order changes,

cancellation, or termination will be accepted only with written approval from

Delta Electronics Manufacturing.

Reproduction rights are hereby granted for, and speciﬁcally limited to,

printing or other reproduction of drawings and speciﬁcations for inclusion in

speciﬁcation or source control drawings, or for purchasing procedures, by Delta

customers only.

Heli-Grip, PressMount, and the New England Craftsmanship logo are

trademarks. The Heli-Grip design is covered by U.S. and foreign patents.

Delta Electronics Manufacturing Corporation

416 Cabot Street, P.O. Box 53

Beverly, MA 01915

FSCM/CAGE 00795

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DELTA ELECTRONICS MANUFACTURING

Catalog # Elinepdf 1.2 (7/09)

Ordering and Warranty Information