TITLE: SPECIFICATION CONTROL DRAWING PART IDENTIFIER: HR05XXXG (X)=TEST CODE: A=GROUP A; B=GROUP B; C=GROUP C (XX)=DB VALUE (01-20DB) DESCRIPTION: CHIP ATTENUATOR WITH HIGH RELIABILITY TESTING. NOTE: SINGLE LOT AND DATE CODE AVAILABLE UPON REQUEST. ASSEMBLY DWG: N/A 1.0 SPECIFICATIONS: 1.1 ELECTRICAL: 1.1.1 IMPEDANCE: 50 OHMS NOMINAL. 1.1.2 FREQUENCY RANGE: DC-18 GHZ. 1.1.3 ATTENUATION VALUES AVAILABLE: 0-20 DB IN 1 DB INCREMENTS. 1.1.4 ATTENUATION ACCURACY: SEE TABLE. DB 0 1 -3 4-6 7 - 10 11 - 15 16 - 20 1.1.5 1.1.6 ATTENUATION ACCURACY DC - 4 GHZ 4 - 8 GHZ 8 - 12.4 GHZ -0,+.3 -0,+.5 -0,+.5 0.3 0.5 0.5 0.4 0.5 0.5 0.5 0.5 0.75 0.75 +0.5,-3.0 +0.5,-3.5 1.0 +0.5,-4.0 +1.0,-6.0 12.4 - 18 GHZ -0,+.5 0.5 0.75 1.0 ----- VSWR: DC - 4 GHZ - 1.25 MAX 8 - 18 GHZ - 1.50 MAX 4 - 8 GHZ - 1.35 MAX INPUT POWER: 100 MILLIWATTS CW. 1.1.6.1 FULL RATED POWER TO 125C, DERATED LINEARLY TO 0 WATTS AT 150C. 1.1.6.2 PEAK POWER, 1 WATT FOR 10US PULSE WIDTH @ 1% DUTY CYCLE. 1.2 MECHANICAL: 1.2.1 OUTLINE DWG: SEE SHEET 3. 1.2.2 WORKMANSHIP: PER MIL-PRF-55342. 1.3 ENVIRONMENTAL: 1.3.1 ALTITUDE: 1.3.1.1 NON-OPERATING: SEA LEVEL TO 50,000 FEET. 1.3.1.2 OPERATING: SEA LEVEL TO 50,000 FEET. 1.3.2 TEMPERATURE RANGE: 1.3.2.1 NON-OPERATING: -55 C TO +150 C. 1.3.2.2 OPERATING: -55C TO +150C. 1.3.3 VIBRATION: PER MIL-STD-202, METHOD 204, COND. D. 1.3.4 SHOCK: PER MIL-STD-202, METHOD 213, COND. I. 1.3.5 MOISTURE RESISTANCE: PER MIL-STD-202, METHOD 106 EXCEPT SUBCYCLE STEPS 7A AND 7B AND POLARIZATION AND LOAD ARE NOT APPLICABLE. 2.0 UNIT MARKING: MARKED ONLY WITH COLOR DOT. LEGIBILITY AND PERMANENCY PER MIL-STD-130. 3.0 QUALITY ASSURANCE: 3.1 VERIFY 100% VISUAL PRE-CAP INSPECTION PERFORMED. PER TP-8965 3.2 PERFOM GROUP A, B AND/OR C TESTING AS INDICATED BY THE PART NUMBER PER TP-8965. 3.2.1 GROUP A TESTING 3.2.1.1 VISUAL AND MECHNICAL INSPECTION PER THE APPROPRIATE SCD PER SHEET 3. 3.2.1.2 INITIAL RF MEASUREMENTS - MEASURE AND RECORD VSWR @ 1 GHZ AND ATTENUATION AT DC (0 GHZ) AND 1.0 GHZ. 3.2.1.3 THERMAL SHOCK - 10 CYCLES FROM -55C TO +125C. 3.2.1.4 AFTER THERMAL SHOCK RF MEASUREMENTS - - MEASURE AND RECORD VSWR @ 1 GHZ AND ATTENUATION AT DC (0 GHZ) AND 1.0 GHZ. ENG PUR CC EMC TECHNOLOGY 8851 SW OLD KANSAS AVE. STUART, FL 34997 MFG PLAN SM QA CAGE CODE # 24602 CHANGE NOTICE EN 03-290 DWG # REV LVL SHEET 1010035000 - 1 OF 3 3.2.2 3.2.3 3.4 4.0 3.2.1.5 BURN-IN - DURATION OF 168 HRS AT INPUT POWER OF PER 1.1.6 GROUP B TESTING (7 SAMPLES APPROVED FROM GROUP A). 3.2.2.1 SUB-GROUP 1 (3 SAMPLES) 3.2.2.1.1 LOW TEMPERATURE OPERATION 3.2.2.1.1.1 USE FINAL ELECTRICAL MEASUREMENTS FROM GROUP A. 3.2.2.1.1.2 DISSIPATE LOW POWER FOR A DURATION OF 45 +5/-0 MINUTES. ALLOW TO STABILIZE AT 25C FOR 24 HOURS. 3.2.2.1.2 AFTER LOW TEMPERATURE ELECTRICAL MEASUREMENTS - MEASURE AND RECORD VSWR @ 1 GHZ AND ATTENUATION AT DC (0 GHZ) AND 1.0 GHZ. 3.2.2.1.3 HIGH TEMPERATURE BAKE - +125C +/- 5C FOR 100 HRS THEN STABILIZE AT 25C FOR 4 HRS. 3.2.2.1.3.1 VISUAL EXAMINATION - INSPECT FOR EVIDENCE OF MECHANCIAL DAMAGE. 3.2.2.1.4 AFTER HIGH TEMPERATURE BAKE ELECTRICAL TEST - MEASURE AND RECORD VSWR @ 1 GHZ AND ATTENUATION AT DC (0 GHZ) AND 1.0 GHZ. 3.2.2.1.5 TERMINATION ADHESION - SOLDER A WIRE AND PULL WITH 15 GRAMS PERPENDICULAR TO AND AWAY FROM THE SURFACE AREA. 3.2.2.1.5.1 VISUAL INSPECTION - THERE SHALL BE NO SEPARATION OF MATERIAL. 3.2.2.1.6 TERMINATION SOLDERABILITY IMMERSE EACH SAMPLE 5 SECONDS IN A SOLDER POT HELD AT 220C +/- 5C USING 60/40 OR 63/37 TIN-LEAD COMPOSITION. 3.2.2.2 SUB-GROUP 2 (4 SAMPLES) 3.2.2.2.1 INITIAL RF MEASUREMENTS - USE FINAL ELECTRICAL MEASUREMENTS FROM GROUP A. 3.2.2.2.2 LIFE TEST - OPERATE SAMPLES UNITS FOR 1000 HRS AT 70C AT INPUT POWER PER 1.1.6. ELECTRICAL MEASUREMENTS SHALL BE MADE AT 250 +48/-0 HRS, 500 +48/0 HRS, AND 1000 +48/-0 HRS. 3.2.2.2.3 FINAL RF MEASUREMENTS - MEASURE AND RECORD VSWR @ 1 GHZ AND ATTENUATION AT DC (0 GHZ) AND 1.0 GHZ. GROUP C (QCI TESTING 4 SAMPLES APPROVED FROM GROUP A). 3.2.3.1 LOAD LIFE TEST - BURN-IN UNITS AT 70C WITH INPUT POWER PER 1.1.6 FOR A DURATION OF 1000 HOURS (11/2 HOURS ON, 1/2 HOUR OFF). MEASURE AND RECORD ELECTRICALS AT 0, 250, 500, AND 1000 HOURS. 3.2.3.2 AFTER LOAD LIFE RF MEASUREMENTS - MEASURE AND RECORD VSWR AND ATTENUATION AT 1 GHZ AT 25C. TEST ACCEPTABLE LIMITS PER 4.2.1 OF TP-8965. TEST DATA REQUIREMENTS: 3.4.1 TEST DATA REQUIRED FOR CUSTOMER - SEE PARAGRAPH 5.0 OF TP-8965. 3.4.2 DATA RETENTION - 24 MONTHS. 3.4.3 TEST SAMPLES REQUIRED FOR CUSTOMER - SEE PARAGRAPH 5.0 OF TP-8965. PACKAGING: STANDARD PACK PER MC0023. (SERIALIZED WAFFLE PACK) EMC TECHNOLOGY 8851 SW OLD KANSAS AVE. STUART, FL 34997 CAGE CODE # 24602 CHANGE NOTICE EN 03-290 DWG # REV LVL SHEET 1010035000 - 2 OF 3