DEUTSCH DMC-MD SERIES SINGLE MODULE EN4165, ARINC 809, BACC65 CONNECTORS Quick Change Modular Connector Solutions For Aircraft IFE and Cabin Systems AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-MD/EN4165/ARINC 809/BACC65 Table of Contents Introduction Overview and Specifications 3 4-5 Part Numbering System Shells 6 Accessories 7 Backshells (and Plugs) 8 Backshells (and Receptacles) 9 Additional Parts Shell Dimension and Panel Mounting 10 11 Modules 12 - 13 Panel Mount Cutout Dimensions 14 - 15 FLEXIBLE MODULARITY FOR CABIN SYSTEMS MODULARITY *C rimp and PCB contacts size 24 to size 8 *S ignal, coaxial, Quadrax, power, and optical contacts * High-speed Ethernet modules * Aluminum cable compliant *E asily replaced modules for fast reconfiguration Originally designed in the 1980s, DEUTSCH DMC-MD connectors have evolved into one of the most widely used connector styles for cabin applications in commercial aerospace. Standardized in European Standard EN4165, DMC-MD connectors provide a modular, flexible, and reliable system. The connectors are available in both multi-cavity and single-module configurations, using the same modules, to provide compact, lightweight connectivity. DEUTSCH DMC-MD Single-Module Connectors *A llows mixing of male and female modules in each connector half *W ide range of modules allows great flexibility in configuration EASY TO INSTALL * Multiple keying possibilities * Quick-install coupling * Toolless assembly RELIABILITY * Environmental sealing * Vibration resistant *E MI protection as per EN4165 standard *M eets FAA flammability, smoke, and toxicity requirements *E N4165, ARINC 809, and BACC65 compliant WEIGHT OPTIMIZATION * Nickel-plated composite shells * Compact solution TE Components . . . TE Technology . . . TE Know-how . . . AMP | Agastat | CII | Hartman | Kilovac | Microdot | Nanonics | Polamco | Raychem | Rochester | DEUTSCH SEACON Phoenix | L.L. Rowe | Phoenix Optix | AFP | SEACON Get your product to market faster with a smarter, better solution. AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-MD/EN4165/ARINC 809/BACC65 PAGE 3 THE STANDARD CONNECTOR FOR 4TH GENERATION CABIN NETWORKS ARINC 809, BACC65, EN4165 Specifications MATERIALS * Housing: Composite, nickel plated * Modules: Thermoplastic and fluoronated silicone * Crimp Contacts: Copper alloy, plated gold over nickel * PCB Contacts: Copper alloy, plated gold over nickel, with lead or RoHS tinning option QUALIFIED * EN4165 MECHANCIAL/ENVIRONMENTAL * Temperature Range: -55C to +175C * Vibration: 20 g * ARINC 809 * Durability: 500 mating cycles * BACC65 * Salt Spray: 500 hours * Interfacial Sealing: 1.1 x 10-2 bar APPLICATIONS * Cabin Systems * In-Flight Entertainment * Avionics ELECTRICAL * Insulation Resistance: 5000 M * Contact Current Rating: Size 24: 3 A Size 23: 5 A Size 22: 5 A Size 20: 7.5 A Size 16: 13 A Size 12: 23 A Size 8: 46 A EMI SHIELDING PERFORMANCE Frequency (MHz) 100 200 300 400 800 1000 Attenuation (dB) 50 45 45 40 35 30 WEIGHT Extender Receptacle Short Receptacle Plug Backshell 7 gr 6 gr 9 gr 4 - 7 gr 0.015 lbs 0.013 lbs 0.020 lbs 0.009 - 0.015 lbs AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-MD/EN4165/ARINC 809/BACC65 PAGE 4 Schematic 9 1 2 3 4 5 6 7 8 10 9 1 10 2* 3 4 5 6 7 8 10 1 2 2* 3 Nut plate (option) Short receptacle Extender receptacle Sealing gasket (option) 4 5 6 7 Panel (up to 2 mm thick) Color coding plate (option) Screws (not supplied) Plug AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-MD/EN4165/ARINC 809/BACC65 8 Backshell 9 Modules 10 Cables PAGE 5 Part Numbering System DESIGNATION SYSTEM FOR SHELLS DMC-MD 24 D - K - S - T DEUTSCH CONNECTOR TYPE SHELL TYPE 20 Plug 24 Short Receptacle 26 Extender Receptacle SHELL KEYING N, A, B, C, D, E, F, G CODING PLATE (Receptacles Only) K With (Omit for Without) SEALING GASKET (Receptacles Only) S With (Omit for Without) NUT PLATE (Receptacles Only) T With (Omit for Without) EN4165 M 0 1 A D 1 G 1 EN STANDARD FINISH M Composite, Nickel Plating SHELL TYPE 6 Plug 0 Short Receptacle 7 Extender Receptacle SHELL TYPE 1 Single Module TYPE A Series 2 SHELL KEYING N, A, B, C, D, E, F, G CODING PLATE (Receptacles Only) 0 Without 1 With SEALING GASKET (Receptacles Only) U Without G With NUT PLATE (Receptacles Only) 0 Without 1 With BACC65 BV M D BOEING STANDARD SHELL BU BV CA TYPE Plug Short Receptacle Extender Receptacle FINISH M Composite, Nickel Plated SHELL KEYING N , A, B, C, D AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-MD/EN4165/ARINC 809/BACC65 PAGE 6 Part Numbering System DESIGNATION SYSTEM FOR ACCESSORIES 787-8055 - 20 M DEUTSCH CONNECTOR TYPE ACCESSORIES TYPE 10 Straight Chimney 11 Clampshell 12 Straight Tie Wrap O 7 13 Straight Tie Wrap O 10 20 45 Indexable Chimney 21 45 Indexable Chimney Tie Wrap 30 90 Indexable Chimney 31 90 Indexable Chimney Tie Wrap PLATING M Nickel EN4165 M 20 EN STANDARD FINISH M Composite, Nickel Plating ACCESSORIES TYPE 10 Straight Chimney 20 45 Indexable Chimney 30 90 Indexable Chimney 10 A Straight Tie Wrap O 10 20 A 45 Indexable Chimney Tie Wrap 30 A 90 Indexable Chimney Tie Wrap AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-MD/EN4165/ARINC 809/BACC65 PAGE 7 Part Numbering System BACKSHELLS PLUGS STRAIGHT CLAMPSHELL 787-8055-11M Screws delivered DMC-MD 20 N BACC65BUMN EN4165M61AN STRAIGHT CHIMNEY 787-8055-10M EN4165-026M10 DMC-MD 20 A BACC65BUMA EN4165M61AA STRAIGHT CHIMNEY TIE WRAP O 7 787-8055-12M DMC-MD 20 B BACC65BUMB EN4165M61AB STRAIGHT CHIMNEY TIE WRAP O 10 787-8055-13M EN4165-026M10A DMC-MD 20 C BACC65BUMC EN4165M61AC 45 INDEXABLE CHIMNEY 787-8055-20M EN4165-026M20 DMC-MD 20 D BACC65BUMD EN4165M61AD 45 INDEXABLE CHIMNEY TIE WRAP 787-8055-21M EN4165-026M20A DMC-MD 20 E EN4165M61AE 90 INDEXABLE CHIMNEY 787-8055-30M EN4165-026M30 DMC-MD 20 F EN4165M61AF 90 INDEXABLE CHIMNEY TIE WRAP 787-8055-31M EN4165-026M30A DMC-MD 20 G EN4165M61AG TE/DEUTSCH Part Numbers (DMC-MD / 787) BOEING Part Numbers (BACC65) STANDARD Part Numbers (EN4165) AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-MD/EN4165/ARINC 809/BACC65 PAGE 8 Part Numbering System RECEPTACLES BACKSHELLS EXTENDER RECEPTACLE STRAIGHT CLAMPSHELL 787-8055-11M Screws delivered DMC-MD 26 *X BACC65CAM*X EN4165M71A*X STRAIGHT CHIMNEY 787-8055-10M EN4165-026M10 STRAIGHT CHIMNEY TIE WRAP O 7 787-8055-12M : To be ordered separately (no BACC65 references) *X N A B C D E F G SHORT RECEPTACLE DMC-MD 24 *X BACC65BVM*X EN4165M01A*X STRAIGHT CHIMNEY TIE WRAP O 10 787-8055-13M EN4165-026M10A 45 INDEXABLE CHIMNEY 787-8055-20M EN4165-026M20 45 INDEXABLE CHIMNEY TIE WRAP 787-8055-21M EN4165-026M20A : To be ordered separately (no BACC65 references) NO ACCESSORY CAN BE USED WITH THIS RECEPTACLE 90 INDEXABLE CHIMNEY 787-8055-30M EN4165-026M30 90 INDEXABLE CHIMNEY TIE WRAP 787-8055-31M EN4165-026M30A TE/DEUTSCH Part Numbers (DMC-MD / 787) BOEING Part Numbers (BACC65) STANDARD Part Numbers (EN4165) AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-MD/EN4165/ARINC 809/BACC65 PAGE 9 Part Numbering System OPTIONAL PARTS FOR RECEPTACLE Keying Plate Sealing Gasket 28.80 (1.134) 25.80 (1.016) N: 787-0015-00 A: 787-0015-01 B: 787-0015-02 C: 787-0015-03 D: 787-0015-04 E: 787-0015-05 F: 787-0015-06 G: 787-0015-07 Nut Plate 30.80 (1.213) EN4165-25CN EN4165-25CA EN4165-25CB EN4165-25CC EN4165-25CD EN4165-25CE EN4165-25CF EN4165-25CG Panel Mounting Bracket 28.80 (1.134) 30.80 (1.213) 27.80 (1.094) Recommended Screw Torque 0.5 0.1 N.m or 4.4 0.9 in.lbf 3.40 / (0.134) 2.50 / (0.098) 28.90 (1.138) 33.50 (1.319) 25.80 (1.016) 787-0011-00 EN4165-25E 787-0016-00 EN4165-25D 787-8014-00 PROTECTIVE CAPS Protection Level Plug Cap Receptacle Cap ESD Receptacle Cap Receptacle and Extender Cap Plug Flight Cap 104-0236-00 104-0235-00 104-0334-00 With Lanyard: 787-8011-00 W/O Lanyard: 787-8009-00 787-8010-00 EMI x x - x x - x x x - x x - x x - x x Low Pressure Sealing - - - - x x Shipping Dust Receptacle and Extender Flight Cap With Lanyard: 787-8017-00 EN4165M3C W/O Lanyard: 787-8016-00 LANYARD 787-8013-00 MOUNTING BRACKETS * Locate mating parts * Align receptacle with bracket * Install rear dowels * Fix and snap in position * Install and fix in position AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-MD/EN4165/ARINC 809/BACC65 * Installed * Assembled PAGE 10 Dimensions RECEPTACLES & PLUG Receptacle BACKSHELL / CHIMNEY INDEXATION Extender Receptacle Plug 29.10 max. (1.146 max.) 29 max. (1.142 max.) 26 max. (1.024 max.) 28.90 max. (1.0138 max.) 29 max. (1.142 max.) 21 max. (0.827 max.) 26 max. (1.024 max.) 24.60 max. (0.969 max.) 27.40 max. (1.079 max.) MOUNTING PANEL DETAILS Box Mounting Receptacle Extender Receptacle 35.30 max. (1.39 max.) 13.50 max. (0.531 max.) Straight Chimney Tie Wrap 44.50 max. (1.752 max.) Straight Chimney 35.30 max. (1.39 max.) 5.40 max. (0.213 max.) Straight Clampshell All backshells can be indexed in eight positions on the rear of plug and extender receptacle shell. This gives maximum flexibility during design and cable installation and reduces the number of variants and components. 13.50 max. (0.531 max.) 55.30 max. (2.177 max.) 5.40 max. (0.213 max.) 49.10 max. (1.933 max.) Universal Unshielded Accessory 51 max. (2.008 max.) 5.40 max. (0.213 max.) 45 Indexable Chimney 45 Indexable Chimney Tie Wrap 60.30 max. (2.374 max.) 64.80 max. (2.551 max.) 13.50 max. (0.531 max.) AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-MD/EN4165/ARINC 809/BACC65 90 Indexable Chimney 60 max. (2.362 max.) 5.40 max. (0.213 max.) PAGE 11 Modules ELECTRICAL MODULES / AS39029/57 AND /58 AND EN3155 CONTACT COMPLIANT Configuration Pin Contacts View Socket Contacts Part No. View Part No. 30 Size 23 Contacts DMC-MR 30-23 AN DMC-MR 30-23 BN 20 Size 22 Contacts DMC-M 20-22 AN BACI10BC2022PNB EN4165A20-221NA DMC-M 20-22 BN BACI10BC2022SNB EN416520-22 A1NB 20 Size 22 Contacts DMC-MA 20-22 AN EN4165A20A221NA DMC-MA 20-22 BN EN4165A20A221NB 12 Size 20 Contacts DMC-M 12-20 AN BACI10BC1220PNB EN4165A12-201NA DMC-M 12-20 BN BACI10BC1220SNB EN4165A12-201NB 8 Size 16 Contacts DMC-M 08-16 AN BACI10BC0816PNB EN4165A08-161NA DMC-M 08-16 BN BACI10BC0816SNB EN4165A08-161NB 4 Size 12 Contacts DMC-M 04-12 AN EN4165A04-121NA DMC-M 04-12 BN EN4165A04-121NB 1 Size 8 Contact DMC-M 01-08 AN EN4165A01-081NA DMC-M 01-08 BN EN4165A01-081NB 6 Size 16 Contacts 5 Size 22 Contacts DMC-M 99-01 AN BACI10BC1622PNB EN4165A99-011NA DMC-M 99-01 BN BACI10BC1622SNB EN4165A99-011NB 8 Size 22 Contacts 2 Size 12 Contacts DMC-M 99-06 AN BACI10BC1001PNB DMC-M 99-06 BN BACI10BC1001SNB 8 Size 20 Contacts 2 Size 16 Contacts DMC-M 99-10 AN EN4165A99-101NA DMC-M 99-10 BN EN4165A99-101NB 6 Size 16 Contacts 5 Size 22 Contacts DMC-MA 99-01 AN EN4165A99A011NA DMC-MA 99-01 BN EN4165A99A011NB ELECTRICAL MODULES / BACC47 CONTACT COMPLIANT Configuration Pin Contacts View Socket Contacts Part No. View Part No. 8 Size 20 Contacts 2 Size 16 Contacts DMC-MB 99-10 AN BACI10BC0910PNB DMC-MB 99-10 BN BACI10BC0910SNB 12 Size 20 Contacts DMC-MB 12-20 AN BACI10BC1220APNB DMC-MB 12-20 BN BACI10BC1220ASNB Note : DMC-MD connector modules are compatible with aluminium cable contacts and with EN3155-70 / 71 size 22. Aluminium cable technology possible with size 22 contacts AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-MD/EN4165/ARINC 809/BACC65 TE/DEUTSCH Part Numbers (DMC-MD / 787) BOEING Part Numbers (BACI10BC) STANDARD Part Numbers (EN4165) PAGE 12 Modules BLANKING MODULES Configuration SHUNT MODULES View Blanking Module Part No. Configuration View Part No. DMC-M 00-00 PN EN4165-1N 20 Size 22 Contacts 5 Shunts 4 Ways DMC-M 22-05 BN EN4165A20Y221NB 20 Size 22 Contacts 3 Shunts 4 Ways 4 Shunts 2 Ways DMC-M 22-07 BN EN4165A2AY221NB 20 Size 22 Contacts 10 Shunts 2 Ways DMC-M 22-10 BN EN4165A2BY221NB Distribution shunt modules use dedicated contacts based on standard AS39029. The shunt modules can only be mated with DMC-M 20-22 AN or DMC-MA 20-22 AN modules. HIGH-SPEED ETHERNET MODULES Pin Contacts Configuration View Socket Contacts Part No. View Part No. 6 Size 16 Contacts 2 Size 22 Contacts 8 Size 24 Contacts 2226454-1 2226455-1 8 Size 22 Contacts 3 Size 20 Contacts DMC-M 99-02 AN DMC-M 99-02 BN 8 Size 20 Contacts 8 Size 24 Contacts DMC-M 99-03 AN DMC-M 99-03 BN 6 Size 20 Contacts 2 Size 22 Contacts 8 Size 24 Contacts DMC-M 99-04 AN DMC-M 99-04 BN FIBER OPTIC AND HYBRID MODULES Configuration Module Part No. Pin Part No. Socket Part No. Alignment Sleeve 6 MC5 Termini 458235 458238 458237-C (Ceramic) 458237-M (Metal) 1 MT Ferrule (12 or 24 Fibers) DMC-M01-MC6N DMC-M01-MC6N Not required 2 ARINC 801 Termini 5 Size 16 Contacts 2 Size 22 Contacts 459736 459736-P (With Contacts) 459823 (Right Angle) 459737 (Ceramic Sleeve) 459737-S (Ceramic Sleeve with Contacts) 459737-M (Metal Sleeve) 459737-M-S (Metal Sleeve with Contacts) Included with socket module Note : DMC-M connector's modules are compatible with aluminium cable contacts and with EN3155-70 / 71 size 22. AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-MD/EN4165/ARINC 809/BACC65 TE/DEUTSCH Part Numbers (DMC-MD / 787) BOEING Part Numbers (BACI10BC) STANDARD Part Numbers (EN4165) PAGE 13 Panel Mounting Cutout Details F All panels are represented from Mating Face F GENERIC DIMENSIONS FREE 23.30 0.1 2R 3 0.0 25 21 0.1 ORIENTATION 21.00 0.1 O 3.10 0.1 4 times 2R 0.6 0.025 D1 21.00 0.1 20.40 0.1 20.40 0.1 2R 3 0.025 20.30 0.1 (holes) 18.30 0.1 1.95 0.03 D1 Detail 18.30 0.1 20.40 0.1 2R 4.55 0.0 25 4R 3 0.025 7 0.1 7 0.1 Note: Dimensions are in millimeters. Each hole O 3.1 mm must receive a No. 4-40 screw (not supplied) Recommended thickness panel: 0.8 mm min. - 2 mm max. 18.30 0.1 7 0.1 R 4.55 0.025 7 0.1 Recommended screw torque is 0.5 0.1 N.m or 4.4 0.9 in.lbf PANEL MOUNTING BRACKET CUTOUT DETAILS 0.8 min. [0.03 min.] 20 01 [0.787 0.004] A 10 0.5 [0.394 0.02] 15 0.1 [0.59 0.004] A-A 0.8 [0.03] 120 A O5.1 0.1 [O0.2 0.004] O8.1 min. [O0.32 min.] AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-MD/EN4165/ARINC 809/BACC65 Overall dimensions and characteristics are given for indication guidance only. TE Connectivity reserves the right to modify them for production improvement reasons. PAGE 14 Panel Mounting Cutout Details PANEL CODING KEYING 6.52 0.05 [0.257 0.002] 6.52 0.05 [0.257 0.002] 5.4 0.05 [0.213 0.002] 0.95 0.05 [0.037 0.002] 2.04 0.05 [0.08 0.002] 5.4 0.05 [0.213 0.002] 4.28 0.05 [0.169 0.002] 5.4 0.05 [0.213 0.002] 0.95 0.05 [0.037 0.002] Coding A Coding N 6.52 0.05 [0.257 0.002] 4.28 0.05 [0.169 0.002] 3.16 0.002 [0.124 0.002] 2.04 0.05 [0.08 0.002] 0.09 0.05 0.09 0.05 [0.004 0.002] [0.004 0.002] 5.4 5.40.05 0.05 [0.213 [0.2130.002] 0.002] Coding FF Coding 6.52 0.05 [0.257 0.002] 3.16 0.05 [0.124 0.002] 3.16 0.05 [0.124 0.002] Coding B 4.28 0.05 [0.169 0.002] 1.21 0.002 [0.048 0.05] Coding C 4.28 0.05 [0.169 0.002] 5.4 0.05 [0.213 0.002] Coding D 2.04 0.05 [0.08 0.002] 3.16 0.002 [0.124 0.002] 2.04 0.05 [0.08 0.002] 0.95 0.05 [0.037 0.002] Coding E 4.28 0.05 0.05 4.28 [0.169 0.002] 0.002] [0.169 4.28 0.05 [0.169 0.002] 5.4 5.40.05 0.05 [0.213 [0.2130.002] 0.002] 3.16 0.002 [0.124 0.002] 2.04 0.05 [0.08 0.002] 5.4 0.05 [0.213 0.002] Coding G AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-MD/EN4165/ARINC 809/BACC65 PAGE 15 LET'S CONNECT We make it easy to connect with our experts and are ready to provide all the support you need. Just call your local support number or visit www.te.com/industrial to chat with a Product Information Specialist. Technical Support te.com/support-center North America +1 800 522 6752 Asia Pacific +86 400 820 6015 North America (Toll) +1 717 986 7777 Japan 044 844 8180 EMEA/South Africa +800 0440 5100 Australia +61 2 9554 2695 EMEA (Toll) +31 73 624 6999 New Zealand +64 (0) 9 634 4580 India (Toll-Free) +800 440 5100 QUICK CHANGE MODULAR CONNECTOR SOLUTIONS FOR AIRCRAFT IFE AND CABIN SYSTEMS te.com/deutsch DEUTSCH, TE, TE Connectivity and the TE connectivity (logo) are trademarks of the TE Connectivity Ltd. family of companies. Other products, logos, and company names mentioned herein may be trademarks of their respective owners. While TE has made every reasonable effort to ensure the accuracy of the information herein, nothing herein constitutes any guarantee that such information is error-free, or any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. The TE entity issuing this publication reserves the right to make any adjustments to the information contained herein at any time without notice. All implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose are expressly disclaimed. The dimensions herein are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult TE for the latest dimensions and design specifications. (c) 2016 TE Connectivity Ltd. family of companies 1-1773725-9 All Rights Reserved. 03/16 AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-MD/EN4165/ARINC 809/BACC65