Fine Adjust Applicator for Sabre™ Flat Blade Crimp Terminal
Doc No. ATS-639013000 Release Date: 11-05-09 UNCONTROLLED COPY Page 1 of 5
Revision:B Revision Date: 03-16-10
FineAdjust Applicator
Specification Sheet
Order No. 63901-3000
FEATURES
Directly adapts to most automatic wire processing machines
Quick punch removal with the push of a button for fast and easy tooling change
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator
from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for
conductor crimp height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without
affecting each other
SCOPE
Products: Sabre™ Flat Blade Crimp Terminal-(2) 20 AWG, UL1015 wires.
Wire Size Insulation Diameter Strip Length
Terminal Series No. Terminal Order No. AWG mm² mm In. mm In.
43374 43374-5001 (2) 20 (2) 0.50 (2) 2.54 (2) .100 3.96-5.54 .156-.218
43375 43375-5001 (2) 20 (2) 0.50 (2) 2.54 (2) .100 3.96-5.54 .156-.218
Note: Terminal will accommodate the UL1015 wires.
For UL1007 wires use Applicator 63901-2900.
DEFINITION OF TERMS
The above terminal drawing is a generic terminal representation. It is not an image of any terminal listed in the
scope.
INSULATION CRIMP
BRUSH
STRIP
LENGTH
BELL
MOUTH
CRIMP HEIGHT
BEND
DOWN
BEND UP
ROLLING
CONDUCTOR
CRIMP
TWISTING
CUT-OFF
TAB
SEAM
Fine Adjust Applicator for Sabre™ Flat Blade Crimp Terminal
Doc No. ATS-639013000 Release Date: 11-05-09 UNCONTROLLED COPY Page 2 of 5
Revision:B Revision Date: 03-16-10
CRIMP SPECIFICATION
Bell mouth Cut-off Tab
Maximum
Conductor Brush
Maximum Terminal Series No.
mm In. mm In. mm In.
43374
43375 0.20-0.50 .008-.020 0.30 .012 0.76 .030
Punch Width (Ref)
Bend up Bend down
Twist Roll Conductor
Insulation
Terminal Series No.
Degree (Max) Degree (Max)
mm In mm In
43374
43375 3 3 4 8 2.50
.098
4.30
.169
Seam
Seam shall not be open
and no wire allowed out
of the crimping area
After crimping, the conductor profile should measure the following.
Wire Size Conductor Crimp
Height
Insulation Crimp
Height (Ref)
Pull Force
Minimum Terminal Series No.
AWG mm2 mm In. mm In. N Lb.
43374 (2) 20
(2) 0.50
1.23-1.31 .048-.051 3.30 .130 57.0
13.00
43375 (2) 20
(2) 0.50
1.23-1.31 .048-.051 3.30 .130 57.0
13.00
Pull Force should be measured with no influence from the insulation crimp.
The above specifications are guidelines to an optimum crimp.
Fine Adjust Applicator for Sabre™ Flat Blade Crimp Terminal
Doc No. ATS-639013000 Release Date: 11-05-09 UNCONTROLLED COPY Page 3 of 5
Revision:B Revision Date: 03-16-10
PARTS LIST
FineAdjust Applicator 63901-3000
Item Order No Engineering No. Description Quantity
Perishable Tooling
63901-3070 63901-3070 Tool Kit (All “Y” Items) REF
1 63444-2513 63444-2513 Conductor Punch 1 Y
2 63445-2562 63445-2562 Conductor Anvil 1 Y
3 63446-4313 63446-4313 Insulation Punch 1 Y
4 63445-4317 63445-4317 Insulation Anvil 1 Y
5 63443-0035 63443-0035 Cut-Off Plunger 1 Y
6 63443-0036 63443-0036 Front Plunger Retainer 1 Y
Other Components
7 11-18-4083 60707-8 Feed Guide 1
8 63443-0009 63443-0009 Scrape Chute 1
9 63443-0024 63443-0024 Key 1
10 63443-0090 63443-0090 Wire Stop 1
11 63443-1719 63443-1719 18.90mm Spacer 1
12 63443-2215 63443-2215 15.00mm Spacer 1
13 63443-2302 63443-2302 3.10mm Spacer 1
14 63443-2801 63443-2801 Front Plunger Striker 1
15 63443-2913 63443-2913 Wire Hold Down Plunger 1
16 63443-6121 63443-6121 Rear Cover 1
17 63600-1057 63600-1057 Striker Plunger Spring 1
18 63700-0539 63700-0539 Cut-off Plunger Spring 1
Frame
19 63800-4901 63800-4901 Top 1
20 63801-3281 63801-3281 Base 1
21 63801-4650 63801-4650 Track 1
Hardware
22 N/A N/A M3 by 6 Long SHCS 2**
23 N/A N/A M3 by 6 Long FHCS 1**
24 N/A N/A M4 by 6 Long SHCS 2**
25 N/A N/A M4 by 12 Long BHCS 2**
26 N/A N/A M4 by 50 Long SHCS 2**
27 N/A N/A M5 by 12 Long SHCS 1**
28 N/A N/A #10-32 by 3/8”Long Flat Point SSS 1**
29 N/A N/A #10-32 Hex Jam Nut 1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Fine Adjust Applicator for Sabre™ Flat Blade Crimp Terminal
Doc No. ATS-639013000 Release Date: 11-05-09 UNCONTROLLED COPY Page 4 of 5
Revision:B Revision Date: 03-16-10
Figure 1
23
18
10
21
1
3
7
29
24
26
5
6
14
25
13
16
28
20
2
4
(2)
(2)
9
10
8
19
19
22
12
11
(2)
27
24
15
17
Assembly Drawing
Fine Adjust Applicator for Sabre™ Flat Blade Crimp Terminal
Doc No. ATS-639013000 Release Date: 11-05-09 UNCONTROLLED COPY Page 5 of 5
Revision:B Revision Date: 03-16-10
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that all
screws are tight.
3. Slugs, Terminals, Dirt and Oil should be kept clear of work area.
4. Wear safety glasses at all times.
5. For recommended maintenance refer to the FineAdjust Manual.
CAUTION: This applicator should only be used in a press with a shut height of 135.8mm (5.346”). Tooling
damage could result at a lower setting.
CAUTION: To prevent injury never operate this Applicator without the guards supplied with the press or
wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction
manual.
CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and
tooling.
Americas Headquarters
Lisle, Illinois 60532 U.S.A.
1-800-78MOLEX
amerinfo@molex.com
Far East North Headquarters
Yamato, Kanagawa, Japan
81-462-65-2324
feninfo@molex.com
Far East South Headquarters
Jurong, Singapore
65-6-268-6868
fesinfo@molex.com
European Headquarters
Munich, Germany
49-89-413092-0
eurinfo@molex.com
Corporate Headquarters
2222 Wellington Ct.
Lisle, IL 60532 U.S.A.
630-969-4550
Fax: 630-969-1352
Visit our Web site at http://www.molex.com
