®
Altera Corporation 1
Reflow Soldering Guidelines
for Surface-Mount Devices
January 1999, ver. 3 Application Note 81
A-AN-081-03
Introduction
Altera’s surface-mount products include quad flat pack (QFP), ceramic
and plastic J-lead chip carriers (JLCC and PLCC, respectively), ball-grid
array (BGA), including FineLine BGA
TM
, and small-outline integrated
circuit (SOIC) devices, as well as QFP development sockets. Several
soldering methods exist for these devices, but forced-air convection and
infrared reflow soldering (or a hybrid) are the most common ways to
secure surface-mount technology (SMT) devices to printed circuit boards
(PCBs). These reflow processes consist of applying a eutectic solder paste
to a circuit board, placing devices onto the paste, and then conveying the
board through an oven with successive heating elements of varying
temperatures. In the oven, each board typically passes through a gradual
preheating stage followed by a brief duration at the higher soldering
temperature. The maximum temperature, the rate of heating, and the time
a device spends at each temperature are the most critical parameters for
effective soldering.
Customers’ experiences have shown that Altera
®
surface-mount products
can be mounted successfully on boards over a wide range of
temperatures. Any plastic package, especially if it is sensitive to moisture,
can be damaged by an inappropriate reflow process. Although Altera
does not perform board assembly, guidelines for reflow processes have
been developed. These guidelines are based on extensive experiments
that subject Altera devices to the controlled introduction of moisture,
simulation of infrared and vapor-phase reflow, and temperature cycling.
Altera cannot specify a universally optimal temperature profile without
knowing each customer’s board design, application, and available
equipment. However, the following recommendations do provide
adequate guidelines and limits to ensure that devices are not unduly
stressed.
Temperature
Profiles
Because different board designs use different number and types of
devices, solder paste, and circuit boards, no single temperature profile
works for all PCBs. However, Figure 1 shows a sample temperature
profile based on successful profiles used by Altera. The graph illustrates
the four basic stages of a reflow oven:
■
Preheat
■
Flux Activation
■
Reflow
■
Cool
2 Altera Corporation
AN 81: Reflow Soldering Guidelines for Surface-Mount Devices
Figure 1. Temperature Profile for Infrared or Convection Reflow
Reflow Stages
In the preheat stage, the solder paste dries while its more volatile
ingredients evaporate. After preheating, the leads should be kept at about
150° C for a minimum of two minutes so the flux in the paste can clean the
bonding surfaces properly. During the flux activation stage, the solder on
all areas of the board should be roughly the same temperature. The
devices enter the reflow stage when the temperature increases at a rate of
1° to 3° C per second. To prevent warping, bridging, and cold solder
joints, keep the leads above the solder’s melting point (about 183° C) for
at least 60 seconds. Ideally, the leads should only be subjected to the peak
temperature (220° C) for approximately 10 seconds to reduce the risk of
damage to the solder and devices. In addition, the device body
temperature—which may vary from the temperature of the leads by as
much as 15° C—should not exceed 220° C.
Post-Reflow Cooling
The reflow stage is complete when the molten solder connections cool and
solidify to form strong solder joint fillets. A fast cooling rate reduces the
grain size of the intermetallic compounds and strengthens the solder
joints. However, due to the risk of thermal shock, cooling should be less
than 3° C per second.
Time (Seconds)
0
0
50 100 150 200 250
50
100
150
200
250
300
Preheat Flux Activation Reflow Cool
1o to 3o C
per Second
1o to 3o C
per Second
2 Minutes or More
Maximum Package Body Temperature (220o C)
Melting Temperature of Solder (183o C)
Temperature (o C)
Less than 3o C
per Second
Altera Corporation 3
AN 81: Reflow Soldering Guidelines for Surface-Mount Devices
Post-Reflow Cleaning
After the soldering process, a simple wash with de-ionized water
sufficiently removes most residue from the board. Most board-assembly
manufacturers use either water-soluble fluxes with a tap water wash, or
“no-clean” fluxes that do not require cleaning after reflow.
Reflow Tips
The following tips provide information on how to optimize the reflow
process:
■
For more uniform heating, use convection and hybrid ovens rather
than plain, infrared ovens. Some boards (especially those with large
devices or sockets) require fine-tuned ovens that provide uniform
temperatures to all devices on the board.
■
Use an oven with more heating elements on both its floor and ceiling
to minimize temperature variations, deliver precise temperature, and
provide the necessary heat to board areas that might be shielded.
■
Place thermocouples on the leads and bodies of the devices. Monitor
the lead temperatures to ensure good solder joints, and monitor the
device body temperatures to protect the devices. The difference
between the lead and device body temperatures can be as high as
15° C. Therefore, it is risky to rely on temperature measurements at
only one location. Thermocouples should not be applied to heatsinks,
but to alternative surfaces such as the package substrate or the PCB
board immediately adjacent the package.
■
Adjust the reflow duration to create good solder joints without
raising the device body temperature beyond the allowed maximum
of 220° C.
Moisture-
Sensitivity of
Devices
Semiconductor moisture sensitivity becomes an important issue as board
assemblers switch to hotter and faster reflow processes. Any
non-hermetic package can absorb moisture. Like popcorn, the moisture in
some plastic packages can vaporize and expand rapidly due to high
temperatures causing cracks or delamination (a slight separation of the
plastic from the die or leadframe inside a device). Delamination
sometimes, but not always, degrades devices.
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AN 81: Reflow Soldering Guidelines for Surface-Mount Devices
Altera is dedicated to improving package materials to reduce the risk of
moisture-induced damage. Nevertheless, as a precaution, Altera
currently bakes and dry-packs devices in the following package families
(these are plastic surface mount packages that may require dry-pack,
depending on the number of leads and the device):
■
Thin quad flat pack (TQFP)
■
Power quad flat pack (RQFP)
■
Plastic quad flat pack (PQFP)
■
Plastic J-lead chip carrier (PLCC)
■
Ball-grid array (BGA), including FineLine BGA
Based on the sensitivity of each device to moisture, Altera has specified
the floor life of each package, which is the maximum recommended time
between removing devices from a dry pack and soldering them onto a
PCB. To determine the floor life for each moisture-sensitive device, Altera
forced moisture into sample packages, then subjected them to typical
reflow temperatures and temperature cycling. The devices were
subsequently tested electrically and analyzed physically with x-ray and
acoustic microscopy to gauge their sensitivity to moisture. Altera
performs moisture sensitivity tests according to
Procedures for
Characterizing & Handling of Moisture-/Reflow-Sensitive ICs
(IPC-SM-786A),
the standard from the Institute for Interconnecting and Packaging
Electronic Circuits, and
Moisture/Reflow Sensitivity Classification for
Non-Hermetic Solid State Surface Mount Devices
(J-STD-020A). Reliability
and solder tests demonstrated that 220° C is both a satisfactory and safe
maximum body temperature for Altera devices during reflow (i.e., 220° C
is adequate for soldering devices onto PCBs
and
220° C is the maximum
safe temperature).
Altera provides a broad range of packages, pin counts, and device sizes.
While this variety provides convenient options for designers, it precludes
Altera’s ability to specify one level of sensitivity per package type. For
instance, QFP packages with a larger die or pin count tend to be more
sensitive to moisture than QFP packages with smaller die or pin count.
Therefore, Altera tests the sensitivity of packages by using representative
devices with a variety of die sizes, die shapes, and pin count. (Although
similar packages tend to have similar sensitivity, all devices in a particular
package rarely have the same floor life.) Based on the tests of the
representative devices, Altera specifies the sensitivity of each device and
package combination. However, designers should refer to the dry-pack
labels, which have the most current and reliable information about a
device’s sensitivity to moisture. When transferring devices to new dry-
pack bags, operators should carefully copy the floor life and expiration
date onto the new dry-pack labels.
Altera Corporation 5
AN 81: Reflow Soldering Guidelines for Surface-Mount Devices
Reflow of
Moisture-
Sensitive
Devices
Once the moisture-sensitive devices are removed from their dry-pack
bags or other controlled environments, the devices should be soldered
onto a PCB within the floor life specified on the dry-pack label. Devices
can be stored indefinitely in a desiccant cabinet, which is a controlled
environment kept at less than 30° C and 20
%
relative humidity. If a device
is over-exposed to moisture, bake it for 12 hours at 125° C to dry it, then
mount the device within the specified floor life.
f
For more information about storing and handling moisture-sensitive
devices, see
Application Note 71
(
Guidelines for Handling J-Lead, QFP & BGA
Devices
).
During reflow, the device’s temperature should be kept below 220° C, and
the rate of temperature change should be kept between 1° to 3° C per
second. Based on testing done by Altera, the devices can operate safely at
any humidity level after reflow.
Guidelines for
Removing SMT
Devices
When the soldering process is complete, you may need to rework or
remove SMT devices from PCBs. Although Altera devices are designed
for ease-of-use, you should be careful when separating them from PCBs.
Careless heating or removal of a plastic package can cause thermal and
lead damage. These degradations may render a device useless, impeding
any failure analysis and preventing the reuse of the device. Therefore, it is
important to observe the thermal and lead damage precautions outlined
in this section.
Preventing Thermal Damage
Removing SMT devices requires guidelines similar to those for soldering
parts. The temperature, rate of heating, and time a device spends at each
temperature are the most critical parameters for effective soldering. These
thermal guidelines are also important when removing devices from
PCBs—whether you use an oven, heat gun, or soldering iron. Most
importantly, you should ensure that the temperature of the plastic
packages does not exceed 220° C. By adjusting the duration of heating,
you can safely remove devices in almost all cases without raising the
temperature of the package body beyond 220° C.
To prevent thermal damage, follow these guidelines:
■
Place thermocouples on the leads and body of a device. You should
monitor the leads’ temperature to ensure clean removal of solder and
the package body temperature to protect the device. The difference
between the lead and device body temperatures should be no higher
than 15° C. Therefore, it is risky to rely on temperature measurements
at only one location. Thermocouples should not be applied to
6 Altera Corporation
AN 81: Reflow Soldering Guidelines for Surface-Mount Devices
heatsinks, but to alternative surfaces such as the package substrate or
the PCB board immediately adjacent to the package.
■
When heated, some plastic devices are especially sensitive to
moisture, which can quickly expand and irrevocably destroy devices.
After reflow, based on Altera’s testing, even these devices can
operate safely in any level of humidity. If a device has been exposed
to too much moisture, bake it for 12 hours at 125° C to dehydrate it,
and then remove it from the board within five days (one day for
RQFPs). If all moisture-sensitive devices on the board are within the
original specified floor-life times, baking is unnecessary.
Preventing Lead Damage
Although Altera uses industry-standard materials and assembly
processes for QFP, SOIC, and J-lead packages, you should handle SMT
devices carefully to prevent lead damage, which can cause solder-related
problems. In addition, extreme temperatures can damage the solder
plating (i.e., by oxidation), and solder from the PCB may remain on leads
and cause shorts by bridging. To prevent these types of lead damage, you
should ensure that the leads are heated for the right amount of time at a
uniform temperature before removing a device. The actual temperatures
and durations depend on the heating tools and methods, which require
some experimentation.
To prevent lead damage, follow these guidelines:
■
Place thermocouples on the leads and bodies of the devices. You
should monitor the leads’ temperature to ensure clean removal of
solder and the package body’s temperature to protect the parts. The
difference between the lead and device body temperatures can be as
high as 15° C. Therefore, it is risky to rely on temperature
measurements at only one location.
■
Once the solder on the PCB is sufficiently heated, use a vacuum pen
to lift a device straight up off a PCB. Avoid twisting or rotating the
device while removing it. Also, do not touch or cut leads if the device
will be reused or returned to Altera for failure analysis.
■
Soon after removing a device from a PCB, wash it with de-ionized
water to remove excess solder and residues.
■
Using a vacuum pen, immediately transfer removed QFPs to an
Altera-approved, Peak-manufactured tray. Ensure that each device
sits in the tray correctly.
f
For more information on Peak-manufactured trays, see
Application Note 71
(Guidelines for Handling J-Lead, QFP & BGA Devices)
.
Altera Corporation 7
AN 81: Reflow Soldering Guidelines for Surface-Mount Devices
References
Institute for Interconnecting and Packaging Electronic Circuits, Inc.
Component Packaging and Interconnecting with Emphasis on Surface Mounting
(ANSI/IPC-SM-780). New York: Institute for Interconnecting and
Packaging Electronic Circuits, Inc., 1988.
Institute for Interconnecting and Packaging Electronic Circuits, Inc.
Procedures for Characterizing and Handling of Moisture-/Reflow-Sensitive ICs
(IPC-SM-786A). New York: Institute for Interconnecting and Packaging
Electronic Circuits, Inc., 1995.
Institute for Interconnecting and Packaging Electronic Circuits, Inc.
Recommended Procedures for Handling of Moisture-Sensitive, Plastic IC
Packages
(ANSI/IPC-SM-786). New York: Institute for Interconnecting
and Packaging Electronic Circuits, Inc., 1990.
Institute for Interconnecting and Packaging Electronic Circuits, Inc.
Test Methods Manual
(IPC-TM-650). New York: Institute for
Interconnecting and Packaging Electronic Circuits, Inc., 1991.
JEDEC/Electronic Industries Association, Inc.
Moisture-Induced Stress
Sensitivity for Plastic, Surface-Mount Devices
(JESD22-A112). New York:
JEDEC/Electronic Industries Association, 1994.
JEDEC/Electronic Industries Association, Inc.
Moisture/Reflow Sensitivity
Classification for Non-Hermetic Solid State Surface Mount Devices
(J-STD-
020A). New York: JEDEC/Electronic Industries Association, 1994.
JEDEC/Electronic Industries Association, Inc.
Preconditioning Procedures
of Plastic Surface-Mount Devices Prior to Reliability Testing
(JESD22-A113).
New York: JEDEC/Electronic Industries Association, 1994.
JEDEC/Electronic Industries Association, Inc.
Symbols and Labels for
Moisture-Sensitive Devices
(EIA/JEP113-A). New York: Electronic
Industries Association, 1995.
Altera and FineLine BGA are trademarks of Altera Corporation. Altera products are protected under
numerous U.S. and foreign patents and pending applications, maskwork rights, and copyrights. Altera
warrants performance of its semiconductor products to current specifications in accordance with Altera’s
standard warranty, but reserves the right to make changes to any products and services at
any time without notice. Altera assumes no responsibility or liability arising out of the
application or use of any information, product, or service described herein except as
expressly agreed to in writing by Altera Corporation. Altera customers are advised to
obtain the latest version of device specifications before relying on any published
information and before placing orders for products or services.
Copyright 1999 Altera Corporation. All rights reserved.
101 Innovation Drive
San Jose, CA 95134
(408) 544-7000
http://www.altera.com
Applications Hotline:
(800) 800-EPLD
Customer Marketing:
(408) 544-7104
Literature Services:
(888) 3-ALTERA
lit_req@altera.com
®
AN 81: Reflow Soldering Guidelines for Surface-Mount Devices
8 Altera Corporation
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