6RA7018-6DS22-0 - Siemens - Datasheet.Live

Reference Manual

Edition

Migration Guide

06/2015

SINAMICS drives

SINAMICS DCM DC Converter

Answers for industry.

SINAMICS

SINAMICS DC MASTER

Migration Guide

Reference Manual

06/2015

A5E35776390A/RS

-AA/001;1

Introduction

SINAMICS DC MASTER –

an overview of the highlights

Comparison of the functions

Terminal assignment

SIMOREG DC-MASTER -

SINAMICS DC MASTER

Commissioning SINAMICS

DC MASTER using the

BOP20 operator panel

Siemens AG

Division Process Industries and Drives

Postfach 48 48

90026 NÜRNBERG

GERMANY

A5E35776390A/RS-AA/001;1

Ⓟ

06/2015 Subject to change

Legal information

Warning notice system

This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent

damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert

symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are

graded according to the degree of danger.

DANGER

indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING

indicates that death or severe personal injury

may

result if proper precautions are not taken.

CAUTION

indicates that minor personal injury can result if proper precautions are not taken.

NOTICE

indicates that property damage can result if proper precautions are not taken.

If more than one degree of danger is present, the warning notice representing the highest degree of danger will

be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to

property damage.

Qualified Personnel

The product/system described in this documentation may be operated only by

personnel qualified

for the specific

task in accordance with the relevant documentation, in particular its warning notices and safety instructions.

Qualified personnel are those who, based on their training and experience, are capable of identifying risks and

avoiding potential hazards when working with these products/systems.

Proper use of Siemens products

Note the following:

WARNING

Siemens products may only be used for the applications described in the catalog and in the relevant technical

documentation. If products and components from other manufacturers are used, these must be recommended

or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and

maintenance are required to ensure that the products operate safely and without any problems. The permissible

ambient conditions must be complied with. The information in the relevant documentation must be observed.

Trademarks

All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication

may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.

Disclaimer of Liability

We have reviewed the contents of this publication to ensure consistency with the hardware and software

described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the

information in this publication is reviewed regularly and any necessary corrections are included in subsequent

editions.

SINAMICS DC MASTER Migration Guide

Reference Manual, 06/2015, A5E35776390A/RS-AA/001;1 5

Table of contents

1 Introduction ............................................................................................................................................. 7

2 SINAMICS DC MASTER – an overview of the highlights ....................................................................... 11

3 Comparison of the functions .................................................................................................................. 13

4 Terminal assignment SIMOREG DC-MASTER - SINAMICS DC MASTER ............................................ 23

4.1 Digital inputs ........................................................................................................................... 23

4.2 Digital outputs ......................................................................................................................... 24

4.3 Analog inputs .......................................................................................................................... 25

4.4 Analog outputs ........................................................................................................................ 25

4.5 Pulse encoder ......................................................................................................................... 26

4.6 Interfaces ................................................................................................................................ 27

5 Commissioning SINAMICS DC MASTER using the BOP20 operator panel ........................................... 29

5.1 Preconditions .......................................................................................................................... 29

5.2 Commissioning steps .............................................................................................................. 30

Table of contents

SINAMICS DC MASTER Migration Guide

6 Reference Manual, 06/2015, A5E35776390A/RS-AA/001;1

SINAMICS DC MASTER Migration Guide

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Introduction

As a result of its functionality, range of power ratings and flexibility, for many years now

SIMOREG DC-MASTER has been an extremely successful product series. It has been used

for single and multi-motor applications for production machines, in general machinery

construction and in all industrial sectors.

After the discontinuation of SIMOREG DC-MASTER in February 2014, with our

SINAMICS DC MASTER as successor we are continuing the Siemens success story as

global market leader for DC converters.

Since 2010, with SINAMICS DCM 6RA80 we have a product series completely integrated in

the SINAMICS platform with extended modularity and functionality. For example, Drive

Control Chart (DCC) for graphically configuring and extending the device functionality using

freely available closed-loop control, arithmetic and logic blocks.

Motivation

Frequently, DC drives are being replaced by AC drives; however, many customers have high

regard for the advantages of DC technology

SINAMICS DC MASTER has been developed for this group of customers, and in turn the

proven technology of SIMOREG DC-MASTER integrated in the SINAMICS platform.

This modernization sends a clear signal to our customers: "Also in the future, Siemens will

place a lot of emphasis on DC technology!"

This document is intended to help customers better understand SINAMICS DC MASTER –

and especially its new functions, therefore providing valuable support when transitioning to

our new generation of devices.

Figure 1-1 SINAMICS DC MASTER product family

Introduction

SINAMICS DC MASTER Migration Guide

8 Reference Manual, 06/2015, A5E35776390A/RS-AA/001;1

Figure 1-2 SIMOREG DC-MASTER product family

Additional documentation on SINAMICS DC MASTER

● SINAMICS DC MASTER in the Internet

(https://www.industry.siemens.com/drives/global/de/umrichter/dc-stromrichter/sinamics-

dcm)

● SINAMICS DC MASTER operating instructions

(http://support.industry.siemens.com/WW/view/en/55622945)

Accessories

● SICROWBAR AC overvoltage protection

● SICROWBAR DC overvoltage protection

● SIMOREG DC-MASTER CCP

● Commutating reactors

● Radio interference suppression filters

● Advanced Operator Panel AOP30

● and more

You can obtain more information about all of the accessories in Catalog D23.1:

(https://www.industry.siemens.com/mcms/infocenter/content/de/Seiten/order_form.aspx?nod

eKey=key_9181486&InfoType=catalogs)

Introduction

SINAMICS DC MASTER Migration Guide

Reference Manual, 06/2015, A5E35776390A/RS-AA/001;1 9

Additional information in the Internet

● FAQ (http://support.industry.siemens.com/WW/view/de/38157755/133000)

● Selecting replacement DC converters

(http://support.industry.siemens.com/WW/view/de/26117006)

Service and support

Our specialist support and product management are more than willing to provide you with

information about reference projects and respond to any questions that you might have -

(DC-migration-support.industry@siemens.com)

You can find information about our services and regional contact persons in the Internet -

(www.siemens.de/industry/csi_de/service).

Introduction

SINAMICS DC MASTER Migration Guide

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SINAMICS DC MASTER Migration Guide

Reference Manual, 06/2015, A5E35776390A/RS-AA/001;1 11

SINAMICS DC MASTER – an overview of the

highlights

SINAMICS DC MASTER devices address all industrial applications involving low-voltage DC

drive technology. The open-design closed-loop control structure offers allows users to

optimally adapt the drive control to their particular requirements.

SINAMICS DC MASTER offers the following highlights:

● UL certification (for all devices up to 575 V)

● Marine certification

● 6 devices can be connected in parallel to increase the power rating and achieve

redundancy (n + m operation)

If a power unit fails, then the remaining functional SINAMICS DC MASTER devices

continue to operate without any interruption.

● The power rating can be extended with engineered solutions, up to 60 kA and more in a

cabinet design (12 pulse)

● Control Modules for retrofit drive projects and for high current rectifiers in electrochemical

applications up to 100 kA

● Rated input voltages from 3 AC 50 V up to 950 V

● Single-phase connection (110 V to 575 V AC) for devices up to 125 A

● Extended temperature range for transport and storage (-40 °C up to +70 °C)

● The DC motor insulation resistance can be measured without having to disconnect the

motor from the DC converter

● SIMOREG CCP to protect against inverter commutation faults

● Optimized cooling and service concept (optional, single-phase, quieter, integrated

operating hours counter)

● The memory card can be used to save the project, update the firmware and for series

commissioning

● Offline and online long-term traces

● Field power supply that complies with requirements

– Without field (for devices from 60 A rated armature current, with price reduction)

– With 1Q field (up to 85 A rated field current)

– With 2Q field and active current reduction, including field overvoltage protection (for

devices with 60 A rated armature current and above)

● DCC for demanding closed-loop control tasks

● Free function blocks the standard (no option S00)

● Onboard encoder interfaces

● Integrated electronics power supply for 24 V DC (option L05)

SINAMICS DC MASTER – an overview of the highlights

SINAMICS DC MASTER Migration Guide

12 Reference Manual, 06/2015, A5E35776390A/RS-AA/001;1

● Integrated in the SINAMICS drive family therefore, the same commissioning tools, same

look & feel, parameterization supported by graphic screen forms, same components used

for expansion

● Optional coated modules

● Optional nickel-plated busbars

● PROFIBUS on board/ PROFINET optional

● The Control Units can be variably configured – and therefore optimally adapted to

address a wide range of requirements, from a technical and cost perspective

● Optional armature circuit supply with low voltage

SINAMICS DC MASTER can be re-equipped for operation with line input voltages from

10 up to 50 V.

● Optional Ethernet-IP communication with CBE20

● SIMOLINK

replaced by other communication standards:

– SINAMICS Link

– Parallel interface

– CU-Link (controller-controller direct data exchange)

– OA link

● Position actual value sensing

● rms phase current sensing

● Password protection and know-how protection

● Commissioning engineers are supported by graphic screens

SINAMICS DC MASTER Migration Guide

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Comparison of the functions

The following comparison of the functions provides a factual comparison between

SINAMICS DC MASTER with its predecessor, the SIMOREG DC-MASTER.

The comparison includes all of the usual evaluation criteria.

Reading notes

The symbols in the table columns of the following chapter have the following significance:

Advantage

Neutral

Disadvantage

Ambient conditions

SINAMICS DC MASTER

SIMOREG DC-MASTER

Degree of protection +

IP00, IP20 possible up to 850 A

IP00

Ambient temperature

Storage

-40 °C ... +70 °C

-25 °C ... +70 °C

Ambient temperature

Operation

0 °C … +55 °C

above 40 °C derating

0 °C … +50 °C or +60 °C

(devices < 125 A)

above 40 °C derating

Max. installation altitude =

up to 5000 m above sea level

Current derating +

from 1000 m above sea level, temperature-

dependent current derating max. 70 %

from 1000 m above sea level, temperature-

dependent current derating max. 67 %

Voltage derating =

were relevant, from 4000 m above sea

level

from 4000 m above sea level

Rated frequency =

45 - 65 Hz

(extended range on request)

45 - 65 Hz

(extended range on request)

Field power supply +

integrated (up to 85 A field current)

for all types ≥ 1500 A

integrated (up to 85 A field current)

for 8 specific types ≥ 1500 A

Power semiconductors =

thyristor bridges

Comparison of the functions

SINAMICS DC MASTER Migration Guide

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SINAMICS DC MASTER

SIMOREG DC-MASTER

Closed-loop control stability

(operation with a pulse encoder

and digital setpoint and/or rated

speed)

Δn = 0.006 %

Closed-loop control accuracy

without encoder (EMF control,

dependent on the motor tem-

perature)

approx. 5 %, field weakening not possible

Power units

SINAMICS DC MASTER

SIMOREG DC-MASTER

Permissible line fluctuations =

Electronics power supply

AC 380 (-25 %) to 480 (+10 %)

Electronics power supply

AC 380 (-25 %) to 480 (+10 %)

Power range =

15-3000 A

Number of devices that can be

connected

in parallel

Compact size =

for devices with high and average

currents; 1200 A devices 268 mm wide

for devices with high and average

currents; 1200 A devices 410 wide

Noise when installed in a cabi-

net

no fan noise up to and including 125 A

devices

no fan noise up to and including 125 A

devices

Overload capability =

180%

Discharge resistance from the

power unit

(armature and field with respect

to ground)

very high (> 100 MΩ)

isolated voltage sensing

Armature 575 V = 0.91 MΩ

Armature 830 V = 1.3 MΩ

Armature 1000 V = 1.6 MΩ

Field 460 V = 1.8 MΩ

Comparison of the functions

SINAMICS DC MASTER Migration Guide

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Control Unit (CU/CUD)

SINAMICS DC MASTER

SIMOREG DC-MASTER

Memory card +

for a firmware update (the drive automati-

cally powers up with the new firmware),

offline trace or series commissioning

no memory card,

internal flash memory

Power-up time (up to o7.0)

40 s

3 s

Data interfaces

PROFIBUS ++

onboard

2 x 32 PZDs (IF1 and IF2)

Isochronous PROFIBUS

Slave-to-slave communication

Option

10 PZDs

No isochronous PROFIBUS

Slave-to-slave communication

RS232 or RS485 / USS =

onboard

Peer-to-peer =

onboard

Ethernet / PROFINET ++

via CBE20 + Advanced CUD

SIMOLINK =

functionally replaced by SINAMICS Link to

CU320-2 and using OA-Link

yes

EtherNet/IP ++

yes

CAN -

yes, via external bus coupler

CANopen on request

(option CBC)

Device Net -

yes, via external bus coupler

yes

Inputs and outputs

Digital inputs on board ++

4 inputs + 4 inputs or outputs

per CUD

Digital outputs on board ++

per CUD

Analog inputs on board ++

7 (+/-10 V)

per CUD

Resolution, analog outputs with

sign

3x with 14 bit

4x with 11 bit

4x with 14 bit

Comparison of the functions

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SINAMICS DC MASTER

SIMOREG DC-MASTER

Analog outputs on board =

per CUD

+ fixed current actual value output

Resolution, analog outputs with

sign

15 bit

11 bit

Onboard encoder interfaces =

1 x pulse encoder (15 V) (analog tachome-

ter connected to the basic device)

1x pulse encoder (analog tachometer con-

nected to the

basic device)

Temperature evaluation

onboard

1 (PTC / KTY84, PT100 and PT1000)

1 (PTC or KTY84-130)

Others

Electronics power supply

24 V

yes

Accessories and supplementary components

SINAMICS DC MASTER

SIMOREG DC-MASTER

Commutating reactor

single and three-phase

as accessory

Line-side overvoltage protec-

tion to protect the

power semiconductors

Overvoltage protection

SICROWBAR AC

Overvoltage protection

SICROWBAR AC

Recommendation for overvolt-

age protection at the output

when supplying high induct-

ances

SICROWBAR DC overvoltage protection

and special thyristor control

"reliable triggering"

SICROWBAR DC overvoltage protection

and special thyristor control

"reliable triggering"

Protection against the

effects of inverter commutation

faults

CCP optional up to 2000 A

rated current up to 690 V

CCP optional up to 2000 A

rated current up to 690 V

Radio interference suppression

filter for

field and armature circuit

Optional

Integrated semiconductor pro-

tection fuses (arm fuse)

existing devices for ≥ 900 A

Optional encoder interfaces

SMC 30

SBP

HTL / TTL encoder =

yes

SSI encoder +

yes

Expanded interfaces

Comparison of the functions

SINAMICS DC MASTER Migration Guide

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SINAMICS DC MASTER

SIMOREG DC-MASTER

Terminal Module TM15

24 digital inputs/digital outputs

Terminal Module TM31

2 analog inputs

2 analog outputs

4 digital inputs

4 digital outputs

4 digital inputs/digital outputs

2 relay contacts

Terminal Module TM150

Up to 9 temperature sensors can be con-

nected (2, 3 or 4-wire connection) including

short-circuit and wire breakage monitoring

• PT100

• PT1000

• KTY84

• PTC

• Bimetallic NC contact (without monitor-

ing)

Max. 3 TM per CUD possible

Second CUD for performance and

terminal expansion

Terminal expansion board EB1

3 digital inputs

4 digital inputs/digital outputs

3 analog inputs

Terminal expansion board EB2

2 digital inputs

4 relay contacts

2 analog outputs

fiber optic cable modules SCI1, SCI2

T100, T300, T400

max. 2 EB modules possible per CUD

CUD2 to expand terminals

Optional panel

Advanced Operator Panel AOP30

Operator Panel OP1S

Control panel =

yes

Fault diagnostics in plain text +

yes

Fully graphic capable +

yes

Comparison of the functions

SINAMICS DC MASTER Migration Guide

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SINAMICS DC MASTER

SIMOREG DC-MASTER

Multilingual +

German

English

French

Spanish

Italian

Chinese

Russian

Polish

no Russian, Chinese with

special software

Numerical keypad =

yes

Engineering tools

SINAMICS DC MASTER

SIMOREG DC-MASTER

Engineering support +

SIZER LD web

DT Configurator

SINAMICS DCM Pro

SIZER WEB engineering

SIZER (free load cycles)

SIMOREG Pro

Engineering software

STARTER commissioning tool

DriveMonitor

Connection =

via PROFIBUS, PROFINET

also routing from a higher-level

control system

via RS232 / RS485

Graphic

function diagram screen forms

available

not available

Trace +

2 x 8 channels

Longer-term trace with memory card

Arithmetic functions (several y scales)

10 channels

Trace ½

Function generator +

available

not available

Scripting =

yes

Prompted commissioning Wiz-

ard

yes

only user-defined list

Comparison of the functions

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Functions

SINAMICS DC MASTER

SIMOREG DC-MASTER

12-pulse series =

possible

12-pulse parallel =

possible

Topology switchover

series/parallel

yes (option S50)

Single-phase connection

(armature circuit)

possible

not possible

Redundant operation

armature circuit

optimized for SINAMICS DC MASTER

possible without interruption

Redundant operation

field circuit

possible

Data sets

BICO data sets =

2 (CDS - command the data set)

4 drive data sets (DDS)

with 4 encoder data sets each

4 function data sets

Automatic optimization runs

Current controller =

yes

Speed controller including

precontrol (frictional torque and

moment of inertia)

yes

Plotting the field characteristic =

yes

EMF controller optimization =

yes

Optimization run for

mechanical systems that are

prone to oscillation

yes

Free function blocks

52 function blocks for basic

logic interconnections with standard per-

formance available at no additional price

DCC (license cost for each PC)

for high requirements, graphic editor, simu-

lation mode, as many block instances as

required (only restricted by the arithmetic

and storage capacity)

Option S00 (license cost for each device)

no graphic editor, no simulation mode, a

maximum of 300 blocks available

Comparison of the functions

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SINAMICS DC MASTER

SIMOREG DC-MASTER

Expanded by CUD inserted in the right-

hand

slot

CFC in technology modules T300 and

T400

Additional functions

Communication between 2

devices

SINAMICS Link

Peer-to-peer

CU-Link

SIMOLINK

Peer-to-peer

Control Module =

available

Know-how protection =

yes

Same speed controller refer-

ence model as for the

SINAMICS S120

Services

SINAMICS DC MASTER

SIMOREG DC-MASTER

Maintenance

See also maintenance concept

Fan replacement (if a fan is available) Fan replacement (if a fan is available)

Remote access

only with higher-level control

Fault diagnostics +

Faults and recommendations for resolving

faults are output in plain text (on the

AOP30 or the STARTER commissioning

tool)

Faults and recommendations for resolving

faults are output in plain text (in DriveMoni-

tor)

Detailed documentation in

several languages

7-languages including Russian.

Operating instructions and List Manual

including function diagrams

5 languages

Range of training courses +

Service & commissioning- DR-DCM-SI

Diagnostics & maintenance- DR-DCM-DG

Repair (only for Siemens personnel) - DR-

DCM-REP

5-day training course

Comparison of the functions

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Certificates/tests/standards

SINAMICS DC MASTER

SIMOREG DC-MASTER

UL approval =

yes

Marine +

yes, in the standard version

yes, with EMC envelope/covering

EAC (GOST) +

yes

PROFIBUS +

PROFIdrive certified according to PNO

PROFINET +

PROFIdrive certified according to PNO

Quality

SINAMICS DC MASTER

SIMOREG DC-MASTER

Ruggedness of the devices +

The ruggedness of the devices has been

decisively

improved as a result of continuous im-

provement,

internal quality standards and the more

stringent

situation regarding standards.

Comparison of the functions

SINAMICS DC MASTER Migration Guide

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Terminal assignment SIMOREG DC-MASTER -

SINAMICS DC MASTER

4.1

Digital inputs

Table 4- 1 Digital inputs

Terminal number

SIMOREG DC-MASTER

Terminal number

SINAMICS DC MASTER

Comment

X171.34

X177.9, X177.10

24 V DC short-circuit proof

X171.35

X177.23, X177.24

Digital ground

X171.36 X177.11 Binary select input 1

X171.37

X177.12

Binary select input 2

X171.38

X177.13

Binary select input 3

X171.39

X177.14

Binary select input 4

If CUD2 is inserted

X163.40

X177.15

Binary select input/output 1

X163.41

X177.16

Binary select input/output 2

X163.42

X177.17

Binary select input/output 3

X163.43

X177.18

Binary select input/output 4

X163.44

X177.9

24 V DC short-circuit proof

Replaced by Terminal Module TM31

X161.210

X540.1

24 V DC short-circuit proof

X161.211

X520.1

Binary select input

X161.212

X520.2

Binary select input

X161.213

X520.3

Binary select input

X161.214

X520.4

Binary select input

X161.215

Ground for binary inputs

X161.216

X520.5

Ground for binary inputs

X161.217

X520.6

Ground

Terminal assignment SIMOREG DC-MASTER - SINAMICS DC MASTER

4.2 Digital outputs

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4.2

Digital outputs

Table 4- 2 Digital outputs

Terminal number

SIMOREG DC-MASTER

Terminal number

SINAMICS DC MASTER

Comment

X171.46

X177.19

Binary select output 1

X171.47 X177.23 Ground, digital

X171.48

X177.20

Binary select output 2

X171.54

X177.23

Ground, digital

If CUD2 is inserted

X163.50

X177.21

Binary select output 3

X163.51

X177.24

Ground, digital

X163.52

X177.22

Binary select output 4

X163.53

X177.24

Ground, digital

Terminal assignment SIMOREG DC-MASTER - SINAMICS DC MASTER

4.3 Analog inputs

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4.3

Analog inputs

Table 4- 3 Analog inputs

Terminal number

SIMOREG DC-MASTER

Terminal number

SINAMICS DC MASTER

Comment

X174.1

X177.33, X177.34

Ground, analog

X174.2 X177.31 P10

X174.3

X177.32

N10

X174.4

X177.25

Main setpoint +

X174.5

X177.26

Main setpoint -

X174.6

X177.27

Analog select input 1 +

X174.7

X177.28

Analog select input 1 -

X174.22

X177.53

Motor temperature +

X174.23

X177.55

Motor temperature-

X174.24

X177.33

Ground, analog

If CUD2 is inserted

X164.8

X177.29

Analog select input 2

X164.9

X177.30

Ground, analog

X164.10

X177.1

Analog select input 3

X164.11

X177.2

Ground, analog

X164.204

X522.7

Motor temperature 2 + (on TM31)

X164.205

X522.8

Motor temperature 2 - (on TM31)

4.4

Analog outputs

Table 4- 4 Analog outputs

Terminal number

SIMOREG DC-MASTER

Terminal number

SINAMICS DC MASTER

Comment

X175.12

Current actual value

X175.13 Ground, analog

X175.14

X177.49

Analog output 1

X175.15

X177.50

Ground, analog

X175.16

X177.51

Analog output 2

X175.17

X177.52

Ground, analog

If CUD2 is inserted

X164.18

X522.1

Analog output 3 (on TM31)

X164.19

X522.2

Ground, analog

X164.20

X522.4

Analog output 4 (on TM31)

X164.21

X522.5

Ground, analog

Terminal assignment SIMOREG DC-MASTER - SINAMICS DC MASTER

4.5 Pulse encoder

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4.5

Pulse encoder

Table 4- 5 Pulse encoder

Terminal number

SIMOREG DC-MASTER

Terminal number

SINAMICS DC MASTER

Comment

X173.26 X177.41 P15 for supply in the

pulse encoder

X173.27

X177.42

Ground

X173.28

X177.43

Track 1 +

X173.29

X177.44

Track 1 -

X173.30

X177.45

Track 2 +

X173.31

X177.46

Track 2 -

X173.32

X177.47

Zero mark +

X173.33

X177.48

Zero mark -

Terminal assignment SIMOREG DC-MASTER - SINAMICS DC MASTER

4.6 Interfaces

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4.6

Interfaces

Table 4- 6 Interfaces

Terminal number

SIMOREG DC-MASTER

Terminal number

SINAMICS DC MASTER

Comment

X165

Parallel interface

X166 X166 Parallel interface

RS232/G-SST1

X300.1

Housing ground

X300.2

X179.4

Receive line RXD1

X300.7

X179.3

Transmit line TXD1

X300.5

X179.2

Ground

RS485/G-SST1

X300.3 X178.3 Transmit and receive line

RxD/TxD-P

X300.8 X178.4 Transmit and receive line

RxD/TxD-N

X300.9

X178.5

Ground

RS485/G-SST2 -if parameter 790 = 2

X172.58 Not replicated Transmit and receive line

RxD/TxD-P

X172.59 Not replicated Transmit and receive line

RxD/TxD-N

X172.60 Not replicated Ground

RS485/G-SST2 -if parameter 790 = 5

X172.56

X177.37

Transmit line TX+

X172.57

X177.38

Transmit line TX-

X172.58

X177.39

Receive line RX+

X172.59

X177.40

Receive line RX-

X172.60

X177.35, X177.36

Ground

RS485/G-SST3

X162.61

Not replicated

Transmit line TX+

X162.62

Not replicated

Transmit line TX-

X162.63

Not replicated

Receive line RX+

X162.64

Not replicated

Receive line RX-

X162.65

Not replicated

Ground

X162.63

Not replicated

RS485/GSST3

Terminal assignment SIMOREG DC-MASTER - SINAMICS DC MASTER

4.6 Interfaces

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Commissioning SINAMICS DC MASTER using the

BOP20 operator panel

5.1

Preconditions

Fundamentals of SINAMICS

If you do not already know the fundamentals of SINAMICS (parameters, drive objects, BICO

technology etc.), then before starting commissioning, in the SINAMICS DCM operating

instructions in Chapter “Operation” read the "Fundamentals" section.

BOP20 basic operator panel

If you still do not know the BOP20 operator panel, before commissioning, in the SINAMICS

DCM operating instructions, in Chapter "Operation", read the section "Parameterizing using

the BOP20".

Parameter notation

A complete parameter comprises

drive object + parameter number + index the following notation

(oo)pxxxxx[ii]

for indexed parameters

(oo)pxxxxx

for non-indexed parameters

To improve readability, in this chapter, the drive object is omitted for all parameters

belonging to the drive object "Closed-loop drive control" (= drive object 2).

For example, p50076[1] means parameter (2)p50076[1] (= drive object 2, parameter 50076,

index 1).

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5.2

Commissioning steps

Note

Parameter with [D] depend on a data set. Commissioning must be carried out for each data

set.

〈1〉Access authorization

In order to be able to set access authorization, at the BOP20 basic operator panel, drive

object 1 (DO1) must be activated; see the operating instructions of SINAMICS DCM,

Chapter 9, Section Display and operation using the BOP20 basic operator panel.

Access level

(1)p0003 = 1

Standard

(1)p0003 = 2

Advanced

(1)p0003 = 3

Expert

〈2〉Adapting the rated device currents

Note

For the base drives produced in North America (Type 6RA80xx

-2xxxx), the US rating must

be adjusted at p50067.

The

rated armature DC current for the unit

must be adjusted by setting p50076[0] (in %) or

p50067 if:

Maximum armature current < 0.5 × rated armature DC current for the unit

The

rated field DC current for the unit

must be adapted by setting p50076[1] (in %) if:

Maximum field current < 0.5 × rated field DC current for the unit

〈3〉Adapting the actual device supply voltage

p50078[0]

Rated DC converter input voltage, armature (in Volt)

p50078[1]

Rated DC converter input voltage, field (in Volt)

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〈4〉Entering the motor data

The motor data according to the motor rating plate must be entered into the following

parameters (see also the operating instructions of SINAMICS DCM, Chapter "Thermal

overload protection of the DC motor" and "Speed-dependent current limiting"):

Fig.

p50100[D]

Rated armature current (in amperes)

p50101[D]

Rated armature voltage (in vol

ts)

p50102[D]

Rated excitation current (in amperes)

p50104[D]

Speed n1 (in rpm)

p50105[D]

Armature current I1 (in amperes)

p50106[D]

Speed n2 (in rpm)

p50107[D]

Armature current I2 (in amperes)

p50108[D]

Maximum operating speed n3 (in rpm)

p50109[D]

1 = Speed-dependent current limitation active

p50114[D]

Motor thermal time constant (in seconds)

〈5〉Speed actual value sensing data

〈5.1〉Operation with analog tachometer

p50083[D] = 1

The actual speed value comes from the "Main actual value" (r52013)

chan-

nel

(terminals XT.103, XT.104).

p50741[D]

Tachometer voltage at maximum speed (

– 270.00 to +270.00 V)

Remark:

The value set here defines 100% speed for the closed-loop speed control.

p2000

Speed in rpm for tachometer voltage set on p50741[0]

Comment

Parameter p2000 is used to convert from a "physical speed" (rpm) into a

"relative speed" (%) and vice versa.

This conversion is required for:

•

Speed setpoint input via the operator panel in the STARTER

commissioning tool

•

Speed setpoint input via the operating screen form of the AOP30

advanced operator panel

•

Calculating the display values r020, r021, r060 and r063

Remark 2:

Parameter p2000 and parameters r020, r021, r060 and r063 are not data

set

dependent. This is the reason that the physical speed can on

ly be displayed

correctly for one data set (DDS).

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〈5.2〉Operation with pulse encoder

p50083[D] = 2

The speed actual value is received from a pulse encoder (r0061) connected

at terminal block X177

p0400[0]

Encoder type selection

p2000

Speed in rpm at 100% speed

Remark:

The value set here defines 100% speed for the closed-loop speed control.

〈5.3〉Operation without tachometer (EMF control)

p50083[D] = 3

The actual speed value comes from the "Actual EMF value" channel

(r52287),

but is evaluated with p50115.

p50115[D]

EMF at 100% speed

(1.00 to 140.00

% of the rated device supply voltage (p50078[0])

Remark:

The value set here defines 100% speed for the closed-loop speed control.

p2000

Speed in rpm for EMF set on p50115[0]

Comment 1:

Parameter p2000 is used to convert from a "physical speed" (rpm) into

"relative speed" (%) and vice versa.

This conversion is required for:

•

Speed setpoint input via the operator panel in the STARTER

commissioning tool

•

Speed setpoint input via the operating screen form of the AOP30

advanced operator panel

•

Calculating the display values r020, r021, r060 and r063

Remark 2:

Parameter p2000 and parameters r020, r021, r060 and r063 are not data

set

dependent. This is the reason that the physical speed can only be displayed

correctly for one data set (DDS).

〈5.4〉Freely wired actual value

p50083[D] = 4

The actual-value input is defined with p50609[C]

p50609[C]

Number of the parameter that is switched to the actual speed controller

value

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p2000

Speed in rpm at which the parameter selected on p50609[0] accepts the

value 100%

mment 1:

Parameter p2000 is used to convert from a "physical speed" (rpm) into a

"relative speed" (%) and vice versa.

This conversion is required for:

•

Speed setpoint input via the operator panel in the STARTER

commissioning tool

•

Speed setpoint input via the operating screen form of the AOP30

advanced operator panel

•

Calculating the display values r020, r021, r060 and r063

Remark 2:

Parameter p2000 and parameters r020, r021, r060 and r063 are not data

set

dependent. For that reason, the physical speed can onl

y be displayed cor-

rectly for one data set (CDS).

〈5.5〉Operation with pulse encoder and SMC30

p50083[D] = 5

The actual speed value comes from an incremental encoder connected to

an SMC30 (r3770).

p0400[1]

Encoder type selection

p2000

Speed in rpm at 100% speed

Remark:

The value set here defines 100% speed for the closed-loop speed control.

〈6〉Field data

〈6.1〉Controlling the field

p50082 = 0

Internal field is not used

(e.g. for permanent-magnet motors)

p50082 = 1

The field is also switched with the line contactor

(the field pulses are energized de

-energized simultaneously with the

line contactor)

p50082 = 2

The selected standstill field set using p50257 is automatically activated after

a time that can be parameterize using p50258 after operating state o7 or

higher is reached

p50082 = 3

Field current permanently switched on

〈6.2〉Field weakening

p50081 = 0

No speed or EMF-dependent field weakening

p50081 = 1

Field weakening operation using the internal EMF control, so that in the

field

-weakening range, this means speeds above the rated motor speed

"Transition speed"), the motor EMF is kept constant at the setpoint

“EMFset” (r52289) = p50101 – p50100 * p50110.

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〈7〉Setting the basic technological functions

〈7.1〉Current limits

p50171[D]

System current limit in torque direction I (as % of p50100)

p50172[D]

System current limit in torque direction II (as % of p50100)

〈7.2〉Torque limits

p50180[D]

Torque limit 1 in torque direction I

(as % of rated motor torque)

p50181[D]

Torque limit 1 in torque direction II

(as % of rated motor torque)

〈7.3〉Ramp-function generator

p50303[D]

Ramp-up time 1 (in seconds)

p50304[D]

Ramp-down time 1 (in seconds)

p50305[D]

Initial rounding 1 (in seconds)

p50306[D]

Final rounding 1 (in seconds)

〈8〉Completing fast commissioning

Set p3900 = 3.

This triggers the calculation of the motor data (Ra, La, Lf) as well as the calculation of the

controller parameters resulting from the data that was entered in the previous steps.

p3900 is then set back to 0 and fast commissioning completed; this means that p0010 is

reset to 0.

〈9〉Executing the optimization runs

Perform the optimization runs one after the other:

p50051 = 24

Optimization of closed-loop field-current control

p50051 = 25

Optimization of closed-loop armature current control

p50051 = 26

Optimization of speed control

p50051 = 27

Optimizing the EMF control (including plotting the field characteristic)

p50051 = 28

Plotting the friction characteristic

p50051 = 29

Optimization of closed

-loop speed control for drives with a mechanical sys-

tem capable of oscillation

For more detailed information, refer to the SINAMICS DCM operating instructions, Chapter

"Drive optimization".

If an optimization run is not carried out, the motor control uses the motor characteristic

values calculated from the rating plate data rather than the measured values.

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DANGER

During optimization runs, the drive initiates motor movements that can reach the maximum

motor speed. The EMERGENCY OFF functions must be fully operational during

commissioning. To protect man and machines, the relevant safety regulations must be

observed.

〈10〉Checking and possibly finely calibrating the maximum speed

Once the optimization runs have been executed, the maximum speed needs to be checked

and, if necessary, the setting for it corrected.

If the maximum speed has now shifted by more than around 10%, the control response of

the closed-loop speed control circuit will need to be checked; it may be necessary to repeat

the optimization run for the speed controller or carry out re-optimization manually.

The optimization runs for field weakening and for friction and moment of inertia

compensation must be repeated if there is any change to the maximum speed.

〈11〉Checking the drive settings

The optimization runs do not produce the best results for every application, so in all cases it

is necessary to check the controller settings using the appropriate tools (oscilloscope,

STARTER trace, and so on). Some cases may require manual re-optimization.

〈12〉Manually (post) optimizing (if required)

If the result of the optimization runs is not satisfactory, then manual post or new optimization

can be performed.

The procedure is described in the operating instructions, in Chapter "Manual optimization".

〈13〉Saving the setting values in a non-volatile fashion

Previously, all changes in the set values were made in the RAM (Random Access Memory).

If the device is switched off in this state, all settings made previously are lost. To

permanently store the settings in the ROM (non-volatile memory), a RAM to ROM must be

triggered by setting p0977 to 1 (p0977 is allocated to the DO 1). While data is being saved,

the BOP20 flashes (and the RDY-LED on the CUD also flashes); this takes approx. 45 s.

After the save operation the settings are backed up in the ROM.

The drive can now be switched off (POWER OFF) without losing the settings that have been

made. Also refer to the "Operation" chapter, "CompactFlash Card functions" section.

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〈14〉Documenting the setting values

The following facilities are available so that the settings made can be recorded outside the

unit:

● External CompactFlash Card was inserted during the RAM to ROM (p0977=1). The

parameters were therefore also transferred to the external CompactFlash Card.

● Write the parameters to a CompactFlash Card (p0804).

● Document the parameters in a STARTER project (load to PG). Also refer to the

"Operation" chapter, "CompactFlash Card functions" section and "Commissioning with

the STARTER commissioning tool" chapter.

Siemens AG

Division Process Industries & Drives

Postfach 48 48

90026 NÜRNBERG

GERMANY

Subject to change without prior notice

6A5E35776390A/RS-AA/001;1

DC Converters

SINAMICS DCM