tyca / Electronics Instruction Sheet 408-7714 ANP Universal MATE-N-LOK* Connectors 18SEP00 RevE Plug Housing TwistLok Cap Housing Identification : Rib Back of Housing (Wire End} Polarizing Back of Cavity Housing (Wire End} Panal Mount Helix Identification Panel Locking Lateh Rib Identification Polarizing Rib Panel Mount housing Cavity Polarizing Rib (Wire End) Panel Mount Polarizing Latch Cavity Cap Housing Locking Tab HOUSINGS NUMBER OF PLUG PART NUMBER CAP PART NUMBER TWISTLOK CAP PART NUMBER CIRCUITS NATURAL! WHITE? NATURAL! WHITE? NATURAL! WHITE? 1 350867 350865 770421 350866 2@ 480698 350777 480699 350778 3@ 480700 350766 480701 350767 4e 480702 350779 480703 350780 5e 480763 350809 480764 350810 fe 640585 640581 926307 926307 6 480704 350715 480705 350781 794714 794760 ge 640586 640582 926308 926308 g 480706 350720 480707 350782 794715 794761 10 926302 26302 926309 926309 12 480708 350735 480709 350783 794716 794762 15 480710 350736 480711 350784 1 Natural colored housings are 94V-2 nylon material. 2 White colored housings are flameretardant 94V0 nylon material. @ Insine version Figure 1 1. INTRODUCTION NOTE Dimensions on this sheet are in metric units [with . . U.S. customary units in brackets}. This instruction sheet provides assembly procedures for the AMP* Universal MATE-N-LOK housings and printed circuit (pc) board headers listed in Figures 1, Reasons for reissue are provided in Section 8, 2, and 3. REVISION SUMMARY. 2000 Tyco Electronics Corporation, Harrisburg, PA. This controlled document is subject to change. TOOLING ASSISTANCE CENTER 1-800-722-1111 1of4 All Intemational Rights Reserved. For latest revision call the AMP FAX* number. AMP FAX/PRODUCT INFO 1-800-822-6752 *Trademark Loc Btyco / Electronics amP Universal MATE-N-LOK Connectors 408-7714 Vertical PC Board Header Cavity (Pin or Socket) Identification Front of Header (Mating End} Locking Tab Solder Tail (Typ) VERTICAL PC BOARD HEADERS PIN HEADER PART NUMBER? SOCKET HEADER PART NUMBER? NUMBER OF | HEADER STD STD TAIL LONG STD STD TAIL LONG CIRCUITS COLOR! TAIL? PLZD? TAIL! TAIL? PLZD? TAIL* 20 NATURAL | 350428 641963 350582 350759 643411 350986 20 WHITE 350786 641964 350787 350824 643412 350831 je NATURAL 350429 641965 350583 3507/60 649413 350987 30 WHITE 350789 641966 350790 350825 643414 350832 4e NATURAL | 350430 641967 350584 350761 643415 350988 4e WHITE 350792 641968 350793 350826 643416 350833 5e NATURAL | 640466 643405 = 640487 5e WHITE 640900 643406 640901 6e NATURAL | 641832 643407 6e WHITE 641831 643408 _ 770262 _ _ NATURAL | 350431 350585 350762 643423 350989 WHITE 350711 641970 350732 350827 643424 350834 ge NATURAL | 641825 770143 ge WHITE 641828 643410 9 NATURAL | 350432 641971 350586 350763 643425 350990 9 WHITE 350712 641972 350742 350828 643426 350835 12 NATURAL | 350433 641973 350587 350764 350991 12 WHITE 350713 641974 350737 350829 643428 350836 16 NATURAL 350434 641975 350588 350765 649429 350992 15 WHITE 350714 641976 350738 350830 643430 350837 1 Natural colored housings are 94V-2 nylon material. White colored housings are flameretardant 94V-0 nylon material. 2 Base numbers shown. Dash numbers indicate contacts with a pre-tin finish or a duplex finish. 3 Use standard tail (and standard tail polarized) for 1.57 [.062] thick pe board. 4 Use long tail for 3.18 [.125] thick pe board. @ InJine version. Figure 2 2. DESCRIPTION A connector consists of either (1) a housing (plug or cap) with a specified number of crimp contacts (pin or socket); or (2) a pc board header preloaded with solder tail contacts (pin or socket). Mating connectors may be a plug and 4 cap, or a plug and a pc board header, so long as both connectors have an identical number of circuits with a pin contact mating with a socket contact. Mating connectors are fully polarized for proper engagement and employ a positive locking feature to prevent accidental disengagement. The plug and cap housings are available with 1 through 15 circuits and accept pin and socket crimp contacts and programmable socket contacts (see Figure 5). Both the plug and the cap housings have individually numbered cavity identification on the BACK (wire end), plus an identification rib on the SIDE indicating the Number 1 cavity. 20f4 Rev Etyca / Electronics AMP Universal MATE-N-LOK Connectors 408-7714 The housings feature polarizing cavities on the mating end. The plug housing has two locking latches and the cap housing has two locking tabs. The housings are designed for free hanging or panel mounting applications (refer to Section 5, PANEL CUTOUT). The pe board headers are supplied preloaded with solder tail pin contacts or solder tail socket contacts. Vertical pin and socket headers are available in 2 through 15 circuits. Vertical headers are designed for either 1.67 mm [.062 in.] thick pc boards (standard solder tail length), or 3.18 mm [.125 in.] thick pc boards (long solder tail langth). Right-angle pin and socket headers are available in 2 through 8 circuits. All headers feature individually numbered cavity identification on the FRONT (mating end), polarizing cavities, and locking tabs. Refer to Section 6, PRINTED CIRCUIT BOARD LAYOUT. Right-Angle PC Board Header (Pin or Socket) Cavity Identification Mounting Ears (Use 6-32 UNC Pan Head Screws 3/8-In. Long Not Supplied} Locking Tab RIGHT-ANGLE PC BOARD HEADERS! NUMBER OF PIN HEADER SOCKET HEADER CIRCUITS PART NUMBER? PART NUMBER? 2 350942 643226 3 350943 643228 4 350944 643230 5 350945 643232 6 640583 643234 8 640584 643236 1 All housings are white colored, flameretardant, 94V-0, nylon material. 2 Base numbers shown. Dash numbers indicate contacts with a pretin finish or a duplex finish. Figure 3 3. TEST CONNECTORS (Figure 4) Plug and cap test connectors are designed to mate with respective assembled plug and cap connectors and headers to test the electrical circuit. The test connectors are preloaded with spring-loaded contacts that will mate with pin or socket contacts in the connector. The 2.13 mm [.084 in.] diameter pin that extends out the BACK of the test connector will accept Universal MATEN-LOK socket contacts. Test Connectors 2.13 [.084] Dia Pin (Typ) 2.13 [,084] Dia Pin (Typ) TEST CONNECTORS@ NUMBER OF PLUG CAP CIRCUITS PART NUMBER PART NUMBER 2 350848-2 350849-2 3 350848-3 350849-3 4 350848-4 350849-4 5 350848-5 350849-5 6 350848-6 350849-6 g 350848-9 350849-9 12 1-350848-2 1-350849-2 15 1-350848-5 1-350849-5 @ All housings are white colored, flameretardant, 94V0, nylon material. The test connectors have a 5 amp maximum current rating per circuit. Figure 4 4, ACCESSORIES Keying Plugs Keying plugs provide additional polarization for the connectors. Refer to Instruction Sheet 408-3320 for insertion procedures. Strain Relief Assembly The strain relief assembly is designed to relieve the stress of the wires on the contacts. There are two strain relief versions (open and enclosed). Refer to Instruction Sheet 408-3320 for assembly procedures. 5. PANEL CUTOUT The cap housing features flexible mounting latches and is designed for panel mounting. The TwistLok cap housing has a panel mount helix and is designed to insert into a panel by twisting clockwise until seated. Refer to the customer drawing or Application Specification 114-1019 for cutout dimensions. 6. PRINTED CIRCUIT BOARD LAYOUT Headers are designed to be mounted and soldered onto pc boards. Refer to the customer drawing or Application Specification 114-1010 for layout dimensions. Rev E 3of4Universal MATE-N-LOK Connectors 408-7714 7. CONTACTS (Figure 5) 7.1. Selection Refer to Figure 5 for wire size and pin and socket Socket compatibility. Pin and socket crimp contacts are available in strip form for machine crimping, and in loose piace form for hand tool crimping. Split pin contacts are recommended for use in housings having 6, 9, 12, and 15 circuits to reduce mating force. Grounding pin contacts (2.54 mm [.100 in.] longer than standard pin contacts) are designed for a mate first, break last Programmable grounding application. Programmable socket contacts Socket Contact are designed to accept 110 Series FASTON* 350877 aa receptacle terminals. Locking Lance (Typ) Split Pin Contact 7.2. Crimping Follow termination procedures shown in Application Specification 114-1010. Strip form contacts are designed to be crimped with a heavy duty miniature applicator in an AMP CONTACT : . : : WIRE semi-automatic or automatic machine. Consult your SIZE LOOSE PIECE STRIP local AMP representative for assistance in selecting (AWG) TYPE PART PART the machine that will best suit your needs. NUMBER NUMBER ; Loose piece contacts are designed to be crimped with 30 to 26 Pin 0672 360924 an AMP hand crimping tool. Read the instruction Skt 770673 350925 sheet packaged with the tool for the proper crimping : procedure. Pin 350690 350561 Skt 640347 350851 7.3. Insertion 24 to 18 Skt 350689 950570 An insertion tool is generally NOT required for inserting contacts into the housings. Pin and socket Pine 350706 350699 contacts may be inserted in either the plug or the cap Pinee _ 770210 housing, or they may be intermixed in each housing to provide additional keying combinations. Pin 350547 350218 AMP Insertion Tool 455830-1 is available for inserting Skt 350550 360596 contacts crimped to small wire sizes. Refer to Pine 350705 350687 Instruction Sheet 408-7984 for insertion procedures. 20 to 14 Pinee 350669 350654 7.4, Extraction Pin 350552 350538 AMP Extraction Tool 318851-1 is designed for Skt 350551 950537 removing pin and socket contacts from plug and cap housings. Refer to Instruction Sheet 408-4371 for Pine 350707 350700 extraction procedures. Pin 350918 350873 18 to 14 Skt 350919 350874 8. REVISION SUMMARY Pin 840309 350922 Since the previous release of this instruction sheet, 1? to 10 Skt 840310 350923 the following changes have been made: Pines 770234 Per EC 0990-1143-00 Updated document to corporate requirements * Added TwistLok Cap drawing and part numbers Figure 5 to table in Figure 1 @ Split pin @@ Grounding pin 2.54 [.100] longerthan standard pin. 4o0f4 Rev E