Application Specification
114--1002
Pre- Insulated Diamond Grip (PIDG*)
LOC B
1of 13
E2009 Tyco Electronics Corporation, Harrisburg, PA
All International Rights Reserved
TE logo and Tyco Electronics are trademarks.
*Trademark. Other products, logos, and company names used are the property of their respective owners.
TOOLING ASSISTANCE CENTER 1--800--722--1111
PRODUCT INFORMATION 1--800--522--6752
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.tycoelectronics.com
FASTON* Receptacle Contacts 16 NOV 09 Rev D
All numerical values are in metric units [with U.S. customary units in brackets]. Dimensions are in millimeters [and
inches]. Unless otherwise specified, dimensions have a tolerance of +0.13 [+.005] and angles have a tolerance of +2_.
Figures and illustrations are for identification only and are not drawn to scale.
1. INTRODUCTION
This specification covers the requirements for application of PIDG FASTON receptacle contacts. The contacts
are available in Series 250 (6.35 mm [.250 in.]), 205 (5.21 mm [.205 in.]), 187 (4.75 mm [.187 in.]), and 110
(2.79 mm [.110 in.]). The series designator corresponds to the width of the contact mating end (in thousands of
an inch). The contact insulation is color coded to provide a visual reference applicable to the wire size range
suitable for the contact. The serrations inside the wire barrel provide maximum contact and tensile strength
after crimping. These contacts are available in loose--piece for terminating with manual hand--held tools, and in
tape--mounted or reel-- mounted form for terminating with machines.
The contacts accept mating tabs in Series 250 (6.35 mm [.250 in.]), 205 (5.21 mm [.205 in.]), 187 (4.75 mm
[.187 in.], and 110 (2.79 mm [.110] in.]. The series designator corresponds to the width of the tab mating end
(in thousands of an inch).
When corresponding with Tyco Electronics Personnel, use the terminology provided in this specification to
facilitate your inquiries for information. Basic terms and features of this product are provided in Figure 1.
WIRE SIZE
RANGE (AWG)
CONTACT
INSULATION
COLOR
26--24
Y
e
l
l
o
w
12--10
Y
ellow
22--18 Red, Black, or
Natural
16--14 Blue
14--12 Green
NOTE
i
Figure 1
250 Series
187 Series
205 Series
110 Series
(Low Insertion Type Shown)
Insulation
Barrel
Cutoff
Tab
Color--Coded
Insulation
Wire Stop
Wire
Barrel
Width of Mating End
(Series Designator)
Mating Tab
(Typ)
Width of Mating End
(Series Designator)
114- 1002PIDG FASTON Receptacle Contacts
Rev D2 of 13 Tyco Electronics Corporation
2. REFERENCE MATERIAL
2.1. Revision Summary
Revisions to this application specification per EC 0990--1188--02 include:
SUpdated document to corporate requirements
SNew logo and format
2.2. Customer Assistance
Reference Product Part Number 640903 and Product Code 1164 are representative of PIDG FASTON
receptacle contacts. Use of these numbers will identify the product line and expedite your inquiries through a
service network established to help you obtain product and tooling information. Such information can be
obtained through a local Tyco Electronics Representative or, after purchase, by calling Product Information at
the number at the bottom of page 1.
2.3. Drawings
Customer Drawings for product part numbers are available from the service network. If there is a conflict
between the information contained in the Customer Drawings and this specification or with any other technical
documentation supplied, call Product Information at the number at the bottom of page 1.
2.4. Specifications
Product Specification 108--1033 provides product performance and test information.
2.5. Instructional Material
Instruction Sheets (408--series) provide product assembly instructions or tooling setup and operation
procedures and Customer Manuals (409--series) provide machine setup and operation procedures. Documents
available which pertain to this product are:
408--1559 Hand Crimping Tool 48518--2
408--2423 Crimping Die Assembly 69877--2
408--2822 Crimping Die Assemblies 59826--1, 59827--1, and 59828--1
408--2823 TETRA--CRIMP* Hand Crimping Tool 59824--1
408--3295 Preparing Reel of Contacts for Application Tooling
408--7278 Hand Crimping Tool 90185--1
408--7424 Checking Terminal Crimp Height Gaging Die Closure
408--7426 Hand Crimping Tool 90246--1
408--7563 Crimping Die Assemblies 90240--2 and 90248--2
408--7903 Hand Crimping Tool 90276--2
408--8040 Heavy Duty Miniature Quick--Change Applicators (Side--Feed Type) with
Mechanical Feed System
408--8044 Miniature Quick--Change Applicator for Tape--Mounted Closed Barrel Terminals
408--8063 TETRA--CRIMP Heavy--Duty Miniature Quick--Change Applicators (Side--Feed Type) with
Air Feed for FASTON Terminals
408--8082 Miniature Quick--Change Applicators (Side--Feed Type) With Air Feed for
Tape--Mounted PIDG Terminals
408--9816 Handling of Reeled Products
409--1993 AMP--TAPETRONIC* Machine 69875
409--5128 AMP--O--LECTRIC* Model “K” Terminating Machine 565435--5
409--5842 AMP--O--LECTRIC Model “G” Terminating Machine 354500--[ ]
409--5852 AMPOMATOR* CLS III--G Lead--Making Machine 122500--[ ]
409--5866 AMPOMATOR CLS IV Lead--Making Machine 217500--[ ]
409--5878 AMPOMATOR CLS IV+ Lead--Making Machine 356500--[ ]
409--10016 Entry Level Terminator (ELT) Machine 1338600--[ ]
3. REQUIREMENTS
3.1. Storage
A. Ultraviolet Light
Prolonged exposure to ultraviolet light may deteriorate the chemical composition used in the contact
insulation material.
114- 1002
PIDG FASTON Receptacle Contacts
Rev D 3 of 13Tyco Electronics Corporation
B. Reel Storage
When using reeled contacts, store coil wound reels horizontally and traverse wound reels vertically.
C. Shelf Life
The contacts should remain in the shipping containers until ready for use to prevent deformation to the
contact. The contacts should be used on a first in, first out basis to avoid storage contamination that could
adversely affect signal transmissions.
D. Chemical Exposure
Do not store contacts near any chemicals listed below as they may cause stress corrosion cracking in the
contacts.
Alkalies Ammonia Citrates Phosphates Citrates Sulfur Compounds
Amines Carbonates Nitrites Sulfur Nitrites Tartrates
Where the above environmental conditions exist, phosphor--bronze contacts are recommended instead of brass
contacts.
3.2. Wire Selection and Preparation
The contacts will accept solid or stranded copper wire sizes 26 through 10 AWG with an insulation diameter
range of 1.02 through 6.35 mm [.040 through .250 in.].
Proper strip length is necessary to properly insert the wire into the contact. Reasonable care must be taken not
to nick, scrape, or cut any part of the wire during the stripping operation. The strip length of the wire is shown
in Figure 2.
Wire
Strip Length
Note: Not to Scale
CONTACT WIRE
SERIES COLOR CODE SIZE RANGE
(AWG)
INSULATION DIAMETER
RANGE
STRIP LENGTH
+0.41 [.016]
Yellow 26--24 1.27--2.08 [.050--.082] 6.76 [.266]
1
1
0
Black or Natural
2
2
1
8
1.02--2.79 [.040--.110] 5.16 [.203]
110 Red 22--18 2.67--3.56 [.105--.140] 7.92 [.312]
Blue 16--14 2.92--4.32 [.115--.170] 7.92 [.312]
Yellow 26--24 1.27--2.08 [.050--.082] 5.16 [.203]
187 Red 22--18 2.67--3.56 [.105--.140]
7
9
2
[
3
1
2
]
8
Blue 16--14 2.92--4.32 [.115--.170] 7.92
[
.312
]
2
0
5
Red 22--18 2.67--3.56 [.105--.140]
7
9
2
[
3
1
2
]
205 Blue 16--14 2.92--4.32 [.115--.170] 7.92
[
.312
]
Red 22--18 2.62--3.56 [.105--.140] 7.92 [.312]
2
5
0
Blue 16--14 2.92--4.32 [.115--.170] 7.92 [.312]
250 Green 14--12 3.81--6.35 [.150--.250] 8.74 [.344]
Yellow 12--10 3.81--6.35 [.150--.250] 8.74 [.344]
Figure 2
NOTE
i
114- 1002PIDG FASTON Receptacle Contacts
Rev D4 of 13 Tyco Electronics Corporation
3.3. Crimp Requirements
Periodic inspections must be made to ensure crimped contact formation is consistent as shown in Figure 3.
A. Conductor Location
The wire conductors must be located between the contact wire stop and wire barrel. See Figure 3.
B. Cutoff Tab and Burr
Cutoff tabs are the remaining portion of the carrier strip after the contact is cut from the strip. The following
dimensional requirements will ensure proper application for these contacts.
1. The cutoff tab must not exceed the dimension shown in Figure 3.
2. There shall be no burr resulting from the cutoff tab shearing.
C. Wire Barrel and Insulation Barrel Crimp
The crimped area must be symmetrical on both sides of the wire barrel and insulation barrel of contact.
The crimp may be off center but not off the end of the wire barrel or insulation barrel. All wire conductors
must be held firmly inside the wire barrel. No strands can be folded back over the wire insulation. The
insulation of the contact must not be deformed, cut, or show stress marks. See Figure 3.
D. Crimp Height
Because these contacts are insulated, crimp height readings cannot be measured over the insulation.
Therefore, to check for proper crimp height, a piece of solid--core solder must be crimped. Solder with a
ratio of 60% tin to 40% lead is recommended. Diameter of the solder must be as stated in Figure 3.
The height of the crimped solder must be checked against the crimp height dimensions stated in the
instructional material shipped with the application tooling. Gaging procedures are described in Instruction
Sheet 408--7424.
Solder must not be used in tools that crimp non--insulated contacts, unless specified by engineering (solder particles
could jam tooling locators, wire stops, ejectors, etc.).
Crimp height dimensions must not be applied directly to the contact. Applying crimp height dimensions directly to the
contact will over--crimp the contact, cracking the wire barrel, and possibly causing damage to the tooling.
E. Bellmouths
The front and rear bellmouths shall be evident as shown in Figure 3.
Front Bellmouth
is Visible
Crimped Area Symmetrical on Both Sides
of the Wire Barrel and Insulation Barrel
Wire Conductors Located
Between Wire Stop and
Wire Barrel
0.38 [.015] Max
Cutoff Tab
Rear Bellmouth
is Visible
No Burr
No Wire Strands Folded
Back Over Insulation
Figure 3 (cont’d)
NOTE
i
CAUTION
!
CAUTION
!
114- 1002
PIDG FASTON Receptacle Contacts
Rev D 5 of 13Tyco Electronics Corporation
CRIMP HEIGHT INSPECTION
WIRE SIZE RANGE (AWG) SOLDER DIAMETER
26--18 3.18 [.125] [1/8]
16--14 4.76 [.1875] [3/16]
14--10 6.35 [.250] [1/4]
Figure 3 (end)
F. Straightness
There shall be no twist, roll, deformation, or other damage to the mating portion of the crimped contact
that will prevent proper mating. See Figure 4.
Figure 4
8_Max
Datum Line
8_Max
G. Tensile Inspection
Crimped contacts should hold the wire firmly and have a pull--test tensile value specified in Figure 5.
Tensile testing machine should be adjusted for head travel of 25.4 mm [1.0 in.] per minute. Force should be applied
directly and gradually for 1 minute.
WIRE SIZE (AWG) CRIMP PULL--OUT TEST
MINIMUM FORCE (N [lbs])
26 13.3 [3]
24 22.2 [5]
22 35.6 [8]
20 57.8 [13]
18 89 [20]
16 133.4 [30]
14 222.4 [50]
12 311.4 [70]
10 355.9 [80]
Figure 5
3.4. Mating Tab
A. Dimensions
Features and dimensional requirements for tabs intended for mating with these contacts are shown in
Figure 6.
Dimensional measurements shall not include plating, burrs, or flatness tolerance.
Top and bottom tab surfaces shall be flat within .1% and free from burrs greater than 10% of tab thickness, or raised
plateaus except as noted in Section 3.3,C, Testing.
NOTE
i
NOTE
i
NOTE
i
114- 1002PIDG FASTON Receptacle Contacts
Rev D6 of 13 Tyco Electronics Corporation
10_+2_(Typ)
G
Radius
BMin
D
0.76 [.030] Max Side Surface Bevel
to Top Surface Bevel
45_Approx
(2 Places, See Note)
C
Overall Width of
Shoulders Not
Designated
Shoulders
(Optional)
A(Front to Top Surface
of Bevel)
Use if No Shoulder Exists
F EUse if Shoulder Exists
1.14 [.045] Min
0.25 [.010] Max
Cutoff Flash, No
Wider or Thicker
Than Lead Edge
HMin
(Tab Without Shoulders)
Note: Bevel need not be a straight line if within confines
as shown or a radius of G (+0.51 mm [.020 in.])
may be substituted.
Center of Detent (Hole or Dimple)
DIMENSION
MATING TAB A
+0.13 [.005]
B
(Min)
C
+0.03 [.001]
D
+0.08 [.003]
E
+0.20 [.008]
F
+0.08 [.003]
G
+0.51 [.020]
H
(Min)
6.35¢0.81
[.250¢.032]
With Dimple
0.89
[.035]
7.8
[.307]
0.81
[.032]
6.35
[.250]
3.86
[.152]
4.06
[.160]
1.27
[.050]
8.94
[.352]
6.35¢0.81
[.125¢.032]
With Hole
0.89
[.035]
7.8
[.307]
0.81
[.032]
6.35
[.250]
4.52
[.178]
3.4
[.134]
1.27
[.050]
8.94
[.352]
5.21¢0.81
[.205¢.032]
With Hole
0.89
[.035]
6.22
[.245]
0.51
[.020]
5.26
[.207]
3.18
[.125]
3.18
[.125]
1.14
[.045]
7.37
[.290]
5.21¢0.81
[.205¢.032]
With Dimple
0.89
[.035]
6.22
[.245]
0.81
[.032]
5.26
[.207]
2.54
[.100]
3.81
[.150]
1.27
[.050]
7.37
[.290]
5.21¢0.51
[.205¢.020]
With Hole
0.89
[.035]
6.22
[.245]
0.81
[.032]
5.26
[.207]
3.18
[.125]
3.18
[.125]
1.27
[.050]
7.37
[.290]
4.75¢0.51
[.187¢.020]
With Dimple
0.76
[.030]
6.22
[.245]
0.51
[.020]
4.75
[.187]
2.54
[.100]
3.81
[.150]
1.14
[.045]
7.37
[.290]
4.75¢0.51
[.187¢.020]
With Hole
0.76
[.030]
6.22
[.245]
0.51
[.020]
4.75
[.187]
3.18
[.125]
3.81
[.150]
1.14
[.045]
7.37
[.290]
2.79¢0.81
[.110¢.032]
With Dimple or Hole
0.51
[.020]
6.98
[.275]
0.81
[.032]
2.79
[.110]
1.57
[.062]
5.54
[.218]
0.89
[.035]
8.13
[.320]
2.79¢0.51
[.110¢.020]
With Dimple or Hole
0.51
[.020]
6.98
[.275]
0.51
[.020]
2.79
[.110]
1.57
[.062]
5.54
[.218]
0.89
[.035]
8.13
[.320]
Figure 6
114- 1002
PIDG FASTON Receptacle Contacts
Rev D 7 of 13Tyco Electronics Corporation
B. Retention and Detent (Hole and Dimple) Configurations
A tab configuration having no locking feature may be used for applications where low mating retention
forces are desirable. Holes provide the greatest retention forces and dimples provide acceptable
medium--range forces. Where higher forces are sought, a tab hole should meet the requirements shown in
Figure 7.
Hole or dimple detents may be at the same location on the longitudinal centerline if no shoulder or obstruction is
present at the base of the tab.
LDia
Spherical Radius
0.08 [.003] Min Depth
(2 Places)
K(See Note)
Radius
0.08 [.003] Min Depth
(2 Places)
LDia
Through Hole
Note: Dimension applies to dimple detents only.
J
(See Note)
DIMENSION
MATING TAB SERIES J
+0.13 [+.005]
K
+0.13 [+.005]
L
(Dia)
250 2.36
[.093]
1.9
[.075]
1.78+0.25/--0.13
[.070+.010/--.005]
205 2.36
[.093]
1.9
[.075]
1.78+0.25/--0.13
[.070+.010/--.005]
187 1.57
[.062]
1.37
[.054]
1.4+0.13
[.055+.005]
110 1.57
[.062]
1.22
[.048]
1.22+0.08
[.048+.003]
Figure 7
C. Testing
Mating and unmating force must be measured using a testing device capable of holding the reading. It
must also provide accurate alignment with slow and steady mating and unmating of the test tab and
contact. Testing may be performed as described in National Electrical Manufacturers Association (NEMA)
DC 2, “Residential Controls—Quick--Connect Terminals.”
Test mating tabs must have dimensions as specified in Figure 6, except for the following:
1. Dimension C must have a tolerance of +0.008 mm [+.0003 in.] for brass tabs and +0.013 mm
[+.0005 in.] for steel tabs.
2. Raised plateaus around detents must be limited to a total of 0.03 mm [.001 in.] for both sides.
The forces required to mate and unmate a test mating tab and contact shall be as specified in Figure 8.
NOTE
i
114- 1002PIDG FASTON Receptacle Contacts
Rev D8 of 13 Tyco Electronics Corporation
MATING AND UNMATING FORCES (N [lbs])
MATING TAB
SERIES
FIRST
INSERTION
(Max)
FIRST
WITHDRAW
(
M
a
x
)
FIRST WITHDRAW (Min) SIXTH WITHDRAW (Min)
Individual (Max) Average Individual Average Individual
250 76 [17] 76 [17] 22 [5] 13 [3] 18 [4] 13 [3]
250 (Unplated) 80 [18] 80 [18] 27 [6] 18 [4] 22 [5] 18 [4]
205 67 [15] 89 [20] 22 [5] 13 [3] 13 [3] 9[2]
187 67 [15] 89 [20] 22 [5] 13 [3] 13 [3] 9[2]
110 53 [12] 62 [14] 13 [3] 9[2] 9[2] 4[1)
Figure 8
3.5. Repair
The contacts are not repairable once a termination has been made. Any defective or damaged contact must be
replaced. These contacts must not be re--used by removing the wire.
4. QUALIFICATION
PIDG FASTON receptacle contacts are Component Recognized by Underwriters Laboratories Inc. (UL) in File
E66717 and Certified by CSA International in File LR7189.
UL 310, “Standard for Electrical Quick--Connect Terminals” and CSA 22.2 #153, “Quick--Connect Terminals”
provides product performance requirements and test information for all wire sizes except 26 through 24 AWG.
5. TOOLING
Tooling part numbers and instructional material packaged with the tooling are shown in Figure 9.
For assistance in setting up prototype and production line equipment, contact the TOOLING ASSISTANCE CENTER
at the number at the bottom of page 1.
NOTE
i
114- 1002
PIDG FASTON Receptacle Contacts
Rev D 9 of 13Tyco Electronics Corporation
DESCRIPTION PART
NUMBER
DOCUMENT
NUMBER
48518--2 408--1559
H
a
n
d
T
o
o
l
90185--1 408--7278
Hand Tool 90246--1 408--7426
90276--2 408--7903
59826--1 408--2822
59827--1 408--2822
D
i
e
A
s
s
e
m
b
l
y
59828--1 408--2822
Die
A
ssembly 69877--2 408--2423
90240--2 408--7563
90248--2 408--7563
466554--3 408--8040
466788--3 408--8063
466788--4 408--8063
466789--3 408--8063
Applicator 466789--4 408--8063
p
p
466790--4 408--8063
567200--2, --3 408--8082
687658--1 408--8044
687987--1 408--8040
Figure 9 (cont’d)
Die Assembly (Typ,
Refer to Table)
Hand Crimping Tool (Typ,
Refer to Table)
TETRA--CRIMP Hand Crimping
Tool 59824--1 (408--2823)
Applicator (Typ,
Refer to Table)
AMP--O--LECTRIC Model “G”
Terminating Machine 354500--[ ]
(409--5842)
AMPOMATOR CLS IV+
Lead--Making Machine 356500--[ ]
(409--5878)
AMPOMATOR CLS III--G
Lead--Making Machine 122500--[ ]
(409--5852)
No Longer Manufactured New
AMP--O--LECTRIC Model “K”
Terminating Machine 565435--5
(409--5728)
No Longer Manufactured New
ELT Machine 1338600--[ ]
(409--10016)
AMP--TAPETRONIC Machine
69875 (409--1993)
AMPOMATOR CLS IV
Lead--Making Machine 217500--[ ]
(409--5866)
No Longer Manufactured New
NOTE: Only TETRA--CRIMP tools should
be used for UL and CSA applications.
114- 1002PIDG FASTON Receptacle Contacts
Rev D10 of 13 Tyco Electronics Corporation
CONTACT
SERIES
WIRE SIZE
RANGE (AWG) HAND TOOL
DIE ASSEMBLY
(For Reeled
Contacts Only)
APPLICATOR POWER UNIT
48518--2 — — —
567200--2 565435--5
26--24
6
9
8
7
7
2
567200--3 354500--[ ] or
1338600--[ ]
—
69877--2
687658--1 122500--[ ] or
356500--[ ]
—69875
59824--1
s90185--1s
—
—
—
567200--2 565435--5
5
9
8
2
6
1
567200--3 354500--[ ] or
1338600--[ ]
110 22--18
59826--1
687658--1 122500--[ ] or
356500--[ ]
——69875
466554--3 565435--5
—466788--3 122500--[ ] or
356500--[ ]
687987--1 or
466788--4 565435--5
567200--2 565435--5
1
6
1
4
5
9
8
2
7
1
567200--3 354500--[ ] or
1338600--[ ]
16--14
—
59827--1
687658--1 122500--[ ] or
356500--[ ]
—69875
sFor contacts with natural or black insulation only.
Figure 9 (cont’d)
114- 1002
PIDG FASTON Receptacle Contacts
Rev D11 of 13Tyco Electronics Corporation
CONTACT
SERIES
WIRE SIZE
RANGE (AWG) HAND TOOL
DIE ASSEMBLY
(For Reeled
Contacts Only)
APPLICATOR POWER UNIT
48518--2 — — —
567200--2 565435--5
26--24
6
9
8
7
7
2
567200--3 354500--[ ] or
1338600--[ ]
6
—
69877--2
687658--1 122500--[ ] or
356500--[ ]
—69875
59824--1 — — —
567200--2 565435--5
5
9
8
2
6
1
567200--3 354500--[ ] or
1338600--[ ]
1
8
7
22--18
—
59826--1
687658--1 122500--[ ] or
356500--[ ]
187 —69875
—
466788--3 122500--[ ] or
356500--[ ]
466788--4 565435--5
567200--2 565435--5
5
9
8
2
7
1
567200--3 354500--[ ] or
1338600--[ ]
16--14
—
59827--1
687658--1 122500--[ ] or
356500--[ ]
1
6
1
4
—69875
—
466789--3 122500--[ ] or
356500--[ ]
466789--4 565435--5
59824--1 — — —
567200--2 565435--5
5
9
8
2
6
1
567200--3 354500--[ ] or
1338600--[ ]
22--18
—
59826--1
687658--1 122500--[ ] or
356500--[ ]
—69875
205 g90185--1g
—
466788--3 122500--[ ] or
356500--[ ]
2
0
5
g
9
0
1
8
5
1
g
466788--4 565435--5
59824--1 — — —
567200--2 565435--5
16--14
5
9
8
2
7
1
567200--3 354500--[ ] or
1338600--[ ]
6
—
59827--1
687658--1 122500--[ ] or
356500--[ ]
—69875
gFor contacts with natural insulation only.
Figure 9 (cont’d)
114- 1002PIDG FASTON Receptacle Contacts
Rev D12 of 13 Tyco Electronics Corporation
CONTACT
SERIES
WIRE SIZE
RANGE (AWG) HAND TOOL
DIE ASSEMBLY
(For Reeled
Contacts Only)
APPLICATOR POWER UNIT
59824--1 — — —
567200--2 565435--5
5
9
8
2
6
1
567200--3 354500--[ ] or
1338600--[ ]
22--18
—
59826--1
687658--1 122500--[ ] or
356500--[ ]
—
—69875
—
466788--3 122500--[ ] or
356500--[ ]
—
466788--4 565435--5
59824--1 — — —
567200--2 565435--5
5
9
8
2
7
1
567200--3 354500--[ ] or
1338600--[ ]
16--14
—
59827--1
687658--1 122500--[ ] or
356500--[ ]
—
—69875
250
—
466789--3 122500--[ ] or
356500--[ ]
—
466789--4 565435--5
90246--1 — — —
567200--2 565435--5
14--12
9
0
2
4
0
2
567200--3 354500--[ ] or
1338600--[ ]
—
90240--2
687658--1 122500--[ ] or
356500--[ ]
—69875
59824--1
90276--2
—
—
—
567200--2 565435--5
12--10
5
9
8
2
8
1
567200--3 354500--[ ] or
1338600--[ ]
—59828--1
687658--1 122500--[ ] or
356500--[ ]
—69875
—466790--4 565435--5
Figure 9 (end)
114- 1002
PIDG FASTON Receptacle Contacts
Rev D13 of 13Tyco Electronics Corporation
6. VISUAL AID
Figure 10 shows a typical application of PIDG FASTON receptacle contacts. This illustration should be used by
production personnel to ensure a correctly applied product. Applications which DO NOT appear correct should
be inspected using the information in the preceding pages of this specification and in the instructional material
shipped with the product or tooling.
FIGURE 10. VISUAL AID
CONTACT INSULATION
MUST NOT BE CRACKED
OR DAMAGED
THEREMUSTBENOWIRE
STRANDS FOLDED OVER
INSULATION
CONTACT INSULATION
MUST BE CRIMPED
TIGHTLY ONTO WIRE
CUTOFF TAB MUST
NOT INTERFERE
WITH MATING TAB
REAR BELLMOUTH
MUST BE VISIBLE
FRONT BELLMOUTH
MUST BE VISIBLE
WIRE CONDUCTORS MUST BE
VISIBLE BETWEEN CONTACT
WIRE STOP AND WIRE BARREL
CRIMPED AREA MUST BE SYMMETRICAL
ON BOTH SIDES OF THE WIRE BARREL
AND INSULATION BARREL
