tyca /cecrones ANF Solder Assembly Kit 1055469-1 Instruction Sheet 408-8783 06 JANO3 Revo 6s OCT) @)- (2) o Rag rh J Ade] ITEM NUMBER fe ST UMGER DESCRIPTION QTY PER KIT 1 1055439-1 Cable Fixture Sub-Assembly 1 2 1055441-1 Clamp Insert for 2.16 [.085] Cable 1 Set 3 1055440-1 Clamp Insert for 3.58 [.141] Cable 1 Set 4 91362-3 0.81 [.032] Thick Solder Gage 1 5 1055477-1 Locator Tool 1 6 1055476-1 Locator Teol 1 7 1055474-1 Center Contact Holder 1 Figure Tf 1. INTRODUCTION NOTE Dimensions are in metrie units [with U.S. customary units in brackets], unless otherwise Solder Assembly Kit 1055469-1 (see Figure 1} for TN and BNC Connectors contains everything necessary to solder TNC and BNC solder style indicated. TNC SOLDER-STYLE CONNECTORS connectors to 2.16 [.085] and 3.58 [.141] diameter : semi-tigid cable. Connector Part Number Instruction Sheet 1057679-1 408-4720 Tool directions in this document are for CAUTION ' 1057699-1 | CAUTION | reference only. Refer to the appropriate 1049681-1 408-4722 connector assembly instructions to insure proper assembly. Refer to Figure 2 for specific TNC 10576311 408-8201 solder-style connector assemblies and the 4057697_1 408-8203 associated instruction sheets. 1057676-1 408-8205 Note that additional tools may be required for 43195954 connector assembly. Refer to connector 4060840-1 408-8206 assembly instructions for required tooling. 1058565-1 408-8208 . 1063038-1 NOTE Contact customer service or refer to Catalog 1307191 for additional information. Figure 2 2003 Tyco Electronics Corporation, Harrisburg, PA. This controlled document is subject to change. TOOLING ASSISTANCE CENTER 1-800-722-1111 10f3 All Intemational Rights Reserved. For latest revision call the AMP FAX* number. AMP FAX/PRODUCT INFO 1-800-822-6752 AMPand Tyco are trademarks. Trademark For Regional Customer Service, visit our website at LOC B Other products, logos, and company names used are the property of their respective owners. www.tycoelectronics.comtyco / Electronics AMP Solder Assembly Kit 1055469-1 408-8783 2. DESCRIPTION Solder Assembly Kit 1055469-1 contains the tooling required to properly solder TNC and BNC solder-style connectors to semi-rigid coax cable. The kit contains a cable fixture sub-assembly, two sets of clamp inserts for 2.16 [.085] and 3.58 [.141] cable, and two types of locators that are used to properly align the connector and cable. The kit also contains a solder gage for proper spacing of the center contact, anda center coniact holder. The cable fixture subassembly consists of a fixture frame, thumbscrew, positioning tool and spring. See Figure 3. When used with the proper clamp inserts the assembly holds and locates coaxial cable for soldering. 3. INSTALLING/REPLACING THE CLAMP INSERT 1. Select the appropriate clamp inserts. Refer to Figure 1 for tne appropriate clamp inserts. Clamp inserts come in sets of two. Upper and lower inserts are interchangeable. 2. Remove the cable fixture thumbscrew by rotating it in a counterclockwise direction. 3. Remove the positioning tool by rotating itin a counterclockwise direction. 4. Remove the clamp inserts from the frame after the positioning teal is removed. 5. Sandwich the spring in the pockets on the replacement clamp inserts. 6. Place clamp inserts in the fixture frame and reinstall the positioning tool. f. Retighten positioning tool. 8. Reinstall the thumbscrew. 4. TRIMMING CABLE WITH FIXTURE FRAME The fixture frame is equipped with six trimming holes designed to remove the outer jacket and cable dielectric. The side marked with the number 2 is for trimming 1.78 [.070], 2.16 [.085], and 3.58 [.141] cable. Sea Figures 3 and 5. When cable is fully bottomed during trimming, a strip length of 2.79 [.110] will result. If different strip lengths are required the center conductor must be trimmed separately. The side marked with a number the number 1 is for trimming cable already mounted in a connector housing. See the connector specific instruction sheet for more information. 5. USING SOLDER GAGES AND CENTER CONTACT HOLDER The center contact holder is designed to hold both male and female connector center contacts. Trim blades are NOT included with the kit Use a razor blade with 0.38 [.015] maximum thickness, Thumb Fixture Frame Screw Cable \ Positioning Clamp Tool ! ! Inserts ! ! Trimming Holes rerares Soars be Shs SSO ECOL) Bee ee SSeS eS CCS] eee ea eae eee PS Spring Figure 3 20f3 Rev Otyca / Electronics For 2.16 [.085] Cable KW so Qu For 3.58 [.141] Cable For 1.78 [.070] Cable Solder Assembly Kit 1055469-1 Figure 4 Solder gages are used to properly space the center contact away from the cable dielectric. Refer to the connector specific instruction sheet for the appropriate solder gage to be used during the assembly procedure. Ei Center contact holders contains small amounts of lead. The lead is used for assembly. Maximum operating temperature for the center contact holder is 300 C [572 F] To avoid personal injury, be sure io observe ail local safety practices (including the use of gloves). The solder gage, canter contact holder, and the contact may be hot after soldering. 408-8783 6. USING LOCATING TOOLS Solder Assembly Kit 1055469-1 contains two locating tools. Refer io the connector specific instruction sheet for selection of proper locator tool and assembly instructions. These tools are designed to be used with the fixture subassembly. To insure proper connector assembly, follow the instructions listed below. 1. Place connector housing on end of cable sub-assembly. The subassembly refers to cable with center contact. . Place loose connector assembly in fixture base. . Nest the center contact in locator tool. . Tighten the thumbscrew to secure the cable. . Tighten the locator tool to seat the cable firmly. nom oO FF WH DN . Slide connector housing over locator tool. 7. Maintain position of housing firmly against locator tool. 8. Solder according to the connector specific instructions. 7. REVISION SUMMARY Per EC 0990-1873-02 * Initial release of instruction sheet To avoid personal injury, be sure fo follow all local satety practices when using solder and solder equipment. Fixture should be clamped vertically in vise to keep housing seated against locator tool. Rev O 3o0f3