Amphenol Vehicle Interconnect System ee eeteVinelitsacele #25343 RSE - Vehicle Interconnect System | 45) HF) + About Amphenol TPI 47> About Amphenol- TP AmphenoltjszF 19324, ASERRAHE SH zZ. Amphenol EWS WHEE RARHEEAEPE A. A: MERERARRRRAR. ASL NER RRAR. FEL MWERAATR, ARTE RAR. TOE. SBE ERATE. BRLWVESERARS AmphenikASanPr Oe, MP LAER AT fa RSE AR, MEM. ZAM, ALT, KAMRRE CREME LAS. Amphenol PEPER AHCARAR, HEESRURY OOS LT RIS MASI, BRASANNE PRE HAD SHEA HL LARS 0 ATP ERB BRAUFMNSAREANERFAS), ATP ATPHRE SBD HL. Amphenol was founded in 1932, is one of the world's largest connector manufacturer. Amphenol is mainly for various industries to provide connection solutions and provide interconnect products. Include: aviation and military connector solutions, the automotive industry solutions, railway industrial link solution, wireless communication solutions, Internet connector solution, broad band communications link solution, general industrial solutions such as Amphenol has a compre hensive product line, tens of thousands of kinds of connector products applied in the field of com munications and information processing; Aviation, military areas, automobile industry, railway and other transportation and general industrial sectors and so on. Amphenol implement localization strategy in the whole world, set up more than 80 factories in the world and more than 100 sales offices, directly to the continents of customers with products and the implementation of the localiza tion service ATPI Amphenol Technical Products International Co is a subsidiary of amphenol group based in Canada. ATPI-G Amphenol Technical Products International (Guangzhou) Co. is a branch of ATPI based in China.Vehicle Application : #0 PAayelaveaarey Tai Vehicle Application PowerLok 1POS = PowerLok 4.0 2POS ees Ee FB Sth STB Be AaBzese Busbar; RADLOK HC 32:iMa'S ses . - = MCU Se "Hy mi eke HV Flange 83POS BLE Bes Charger FRB RA PowerLok 4.0 4FOS PowerLok 1POS PowerLok 3POS RASTER es eRe Amphenol 01Amphenol RAEI AE + Vehicle interconnect Svstem a On HY & Product Catalog PowerLok j4#22 PowerLok' Connector 2B PowerLok ania HT BI LBIBRADSOKM HER, EWFRAMARENM AMAA WE, RE WEN, Wetn, AFR, PAKANER RIAN RE AAR. PowerLok* MEST MKRR, RG, B REM, SHMESRITAR. Utilizing Amphenol latest RADSOK technology, Amphenol PowerLok product is the answer to HEV/EV where acustom, reliable, easy to install, and cost effective solution is required. PowerLok has many features: fully shielding, Automatic Second- ary Lock, HVIL optional , Multi Polarization. PowerLok4.0 3233 PowerLok4.0 Connector a Hi PowerLok 4.0 HBS Bae hs) BR FEM ERS. EM HPowerLok P REACS Hl BY, WP GAZ RATS A BRA BE BMF IE WY IR |) SS) BN BZFAo Amphenol PowerLok4.0 Connector is designed for EV s medium and small current application. In the supplementary PowerLok product all advantages at the same time, the 2 & 4 position small size design can be adapt to the application in narrow space better. PowerLok ##)j4#222 PowerLok Plastic Connector 288 EPowerLok WHEE SE PowerLok an PAL AWA, BE Mee F360 o heist AA Ait. Amphenol PowerLok plastic connector is Power- Lok products of low cost solutions. The character istics of this product is 360 degree rotating design and plastic low cost design. 02 AmphenolProduct Catalog + * RAS O34 MIN Qn Zea POWERLINK Cable ae QB POWERLINK SR Bo AFA SSE aR KH, ZPRARS SOR. E, BPRS, FAC BaN A, AMAA, WA BHOSA, BbeSeS ik Amphenol POWERLINK HV Cable are used in high temperature / oil / flame-resistance require ments condition. High voltage, flexible, electromag- netically shielded automotive cable for applications on EV, HEV, FCEV, Battery and Energy Storage wiring systems. HV Flange HV Flange Conncetor RE VGHV Flange 3238 2 She CHER NO met ARRAN ATE. KE MMRRESBER AE, RPAH R SRE MR, BERT aA, Amphenol HV Flange connector is designed for some Non-pluggable requirement application. The characteristics of this product is we removed the plug and receptacle, automatic secondary lock and HVIL design, then reduced the cost. Gob A= Power Distribution Unit SRE HST CHRRANRE BANRA BIS RMR, SDR MAR KABA HS Hh LFS Hil RAL BS OE SB RS Bl AS. High voltage electrical control unit. It comprises a box body and a box cover, the box body is provided with a motor power supply control system, air conditioning control system for power supply, battery pack char- ger power control system, control system and DC power conversion device control system. Vehicle Interconnect System + B#HBAR Amphenol Amphenol 03Amphenol a ha Product! Et / HVIL IP67 Re Btiag / IP67 & Shielding e R#iO / Automatic Secondary Lock e 1-375) / 1-3Positions Available 90H 1808 task / 90 D and 180 D plug 5angetiz / 5Keys SEERA + Vehicle Interconnect System | PowerLok j#38 - Powerlok Connector PowerLok Recornmended Cabie Size & Currtent Rating Current Rating Accepted Current Rating of ConnectoriA) Chi Size(mm )* _ of Cabie(A) 120 Series 16 90 ; ; 25 120 DC Current Rating 90-500A 35 156 200 Series 50 200 TESA DC Voltage Rating 1000V 35 150 i i 5 300 Series 50 200 New Energy Electric Vehicles Temperature Range -40 Cto+125 C 70 250 o aye ae 95 300 asyngs / Frequency Converter Flammability UL94 V-0 anit - - e jitian = 5 135 400 SESE RE / Inverter Mating Cycie Min. 50 120 350 hz j 500 Series 135 400 Fuitbitess / Battery Connection Mutil Polarization 5 Keys 150 500 PowerLok 3242884854 / PowerLok Connector Piug A5180 SAAESCHS 4POS 180D Plug Connector 295180 282 atHH Ss 2POS 180D Plug Connector 375 180 2428 tH Sk 3POS 180D Plug Connector i SA7590 4B A 1POS 90D Plug Connector PowerLok#i Ait 5 3. PowerLok Plug Ordering Information 2ns90 Shae THA 2POS 90D Plug Connector SnhQ0 ZAse TSA 3POS 90D Plug Connector 10 x _ - 301 70 1POS 180D Overmolded Plug 180 JERE SR HBA 280 SEHR HRA 2PO8 180D Overmolded Plug SA90 SERBS 1POS 90D Overmolded Plug 290 FEMS 2POS 90D Overmolded Plug eR PIF Order Example | ic Overmoided Chie Assembiy, Straight X 1POS,Kev X" Orange 26 Overmoided Chie Assembly, Right Angie Y 1POS,Key "Y" Black 18 Plug Connector, Straight UU 1P0S,Key U" Yellow 28 Plug Connector,Right Angle V 4POS,Key "V" Green PL Powertok W 1POS,Key "W" Red 2% 2POS,Key "X" 2 2POS,Key Y" 3% 3POS,Key "xX" 3Y 3POS,Key Y" _ 120 120 Series 121 120 Series with HVIL, 206 200 Series. 201 201 Series with HVIL Refer to "PowerLok 300 300 Series Recommended Cabie Size & 301 300 Series with HVIL Current Rating" 400 400 Series 401 401 Series with HVIL 500 500 Series sO. 500 Series with HVH.PowerLok Connector + Powerlok 4232 | Vehicle Interconnect System . #4 [PNT OW =19 Me) Meets PowerLok Connector Receptacle SSE aMtaiz Siz 1POS Receptacle 2POS Recepiacle 3POS Receptacle Amie, HHE eeimrest, SRE Aiea: eS Rimes, IODFHE Termination Type: Lug Termination Type: Thread Bolt Termination Type: Crimping Lug Termination Type: 80D Lug PowerLoki deta Hit BS 3 PowerLok Receptacle Ordering Information eB PL 30 X= ot, 10 ig).-S Oder Example 60 1 POS Receptacle K Key"X", Orange 120 120 Series 10 Lug M+Stud Size Screw Hole 0@ 2POS&3POSReceptacle Y Key"Y", Black 121 120SerieswithHVIL 20 Thread Pin D+Stud Size Throughe Hole U_ Key"U", Yellow 200 200 Series 30 CrimpingLug {2Thread Size. Thread Size VKey"V",Green 201-201 Series with HVIL 90 90D Lug Pi Powerlok W Key"W", Red 300 300 Series 2% 2POS,Key "x" 301 300 Series with HVIL 2Y 2POS,Key "Y" 400 400 Series 3X 3POS,Key "X" 401 401 Series with HVIL 3Y 3PO0S,Key "Y" 500 500 Series 501 500 Series with HVIL Amphenol 05Amphenol Sabi t Product SRE /HVIL e IP67 2 Bei / P67 & Shielding e RHO / Automatic Secondary Lock 2&4 ave / 2 & 4Positions Available 902218084 / 90 D and 180 D plug e FBS / Battery Connection e #SEyRE AIA / New Energy Electric Vehicles sings / Frequency Converter e AHF Xie / Large Switichgear oo iki BE 2POS Receptacle PowerLok P4i#}2 sit 258 PowerLok P4 Connector Ordering Information RAIEH AG + Vehicle Interconnect System PL 182 spp 082 182 PowerLok 2POS Receptacle 2POS Plug , Straight <x PL ( O06 Arnphenal PowerLok P4 Ye#ESs PowerLok P4 Connector DC Current Rating 20 A~60 A DC Voltage Rating 1000V Temperature Range -40 Cto+125 C Flammability UL94 V-0 Mating Cycle Min. 56 Mutil Polarization 3 Keys PowerLok 4.0 tjt#e# PowerLok 4.0,:2POS Connector an tack 2POS Plug EAL BT XK - et 4 Order Example Key "X", Orange 66 60 Series 25 2.5mm* 254 Key "Y", Black 61 60 Series with HVIL x 4mm 40A Key "U", Yellow 6 amin 454 10 10mm* 604A,PowerLok P4 Connector + PowerLokP4 E}E3 Pons) 9 Me) a MIN pg se eg PowerLok 4.0 POS Connector Vehicle Interconnect System + B4IEHAS Amphenol ARE 4k APOS Receptacle 4POS Plug PowerLok P4 #2 eit BSS PowerLok P4 Connector Ordering Information RS PL 182 X - 61 - 4 Order Example APPT X Key "X", Orange 40 AO Series 25 41 40 Series with HVIL 024 4POS Receptacle PL PowerLok 484 4POS Plug , Straight Y Key "Y", Black U Key "U", Yellow 25A 40A 45A Ampneno!l 07Amphenol Be IEE AAR + Vehicle Interconnect Systern | Powerlokl WBLeHESe PowerLok' Plastic Connector 360 fie#$/ 360 degree rotatable DC Current Rating 90 A~300 A e 2B#HEALZ / Plastic Low Cost DC Voltage Rating T000V IP67 #4" / P67 Protection Temperature Range -40 Cto+125 C e RSH / Automatic Secondary Lock Flammability UL94 V-0 90H 1808 Ss / 90 D and 180 D plug Mating Cycle Min. 50 Mutil Polarization 5 Keys Recommended Cable Size & Current Rating LNA: bo Current Rating Accepted Chl Size Current Rating ta) = Tolahs of Connector{A) (mn) of Cable(A) 4h} i 120 Series 16 90 FAZER / Battery Connection 35 120 e Maem BAAZ / New Energy Electric Vehicles aa 35 150 fe 50 200 6 3eeies / Frequency Converter 35 isd e KHF XIE / Large Switichgear _ 50 200 300 Series 70 250 95 300 PowerLok #8 Sb #233454 PowerLok Plastic Connector Plug (ree BAB BS SSA Plastic Plug, Right Angle Plastic Plug, Straight PowerLok #2481 #2 #8 it BYE PowerLok Plastic Connector Ordering Information RUG Z X - 120 - 25 Order Example FPP Ls 40 Overmolded Cble Assembly, Straight X 1POS,Key"X" Orange 120 120 Series 50 Overmolded Chie Assembly, Right Angle 1 POS ,Key "Y" Black 200 200 Series Refer to "PowerLok PL PowerLok U1 POS ,Key "U" Yellw 300 300 Series Recommended Cabie Size & V 1POS,key "V" , Green Currant Rating Chart W 1POS,kKey "W", Red 08 AmphenolPowerLok Plastic Connector PowerLok #2 3 Vehicle Interconnect System. #2" DAU etal Poel g Me) eek bess eps PowerLok Plastic Connector Receptacle Barest. SHE TR, HE inten, AB Termination Type: Busbar Termination Type: Thread Bolt Termination Type: Tubular Lug i iahesk, RADLOKSaF PowerLok to RADLOK Termination Type: RADLOK Pin PowerLok #2834 feabit BEB PowerLok Plastic Connector Ordering Information ie BF PL 30tX:SC( 0D - 10s tS: er Example | LS | 30 1 POS Receptacle X Key"X" Orange 1420 120 Series 10 Busbar MsStud Size Screw Hole Y Key "Y", Black 260 200 Series 20 Thread Pin D+Stud Size Throughe Hole PL PowerLok U Key "U", Yellow 300 300 Series 30 Lug M+tThread Size Thread Size Vv Key "V", Green 40 Pin R+Pin Size Pin Size Key "W", Red Amphenol 09=m Production Name POWERLINK (es Fs BRR EB 4 /POWERLINK HV Shielding Cable St&-#id / Conductor Bare Copper e 482%-4f4 XLPE / Insulation - XLPE Orange BRR F5 SA Aw / Shielding - AL-MYLAR Sh 4 XLPE / Jacket ~ XLPE Orange RoHS#IREACHSERMLGF&/ROHS and REACH Compliant Standard: |SO 6722 Class C 125 =) fz / Reliable to high-voltage & current conditions RAR DIC | Flexible and easy to handle for harnessing IMZ2.5 mm? 2150 mm? / Range from 2.5 mm? to 150 mm2 FARE Ri / Excellent EMI, EMC noise reduction 444 RT /Construction & Dimensions AC-CP710020 2.5mm? 124/0.16 AC-CP710040 4mm? 199/0,16 AC-CP710060 6mm? 298/0.16 AC-CP71010 10mm? 497/0.16 AC-CP710160 16mm? 796/0.16 AC-CP710250 25mm? 1244/0.16 AC-CP710350 35mm? 1743/0.16 AC-CP7 10500 50mm? 2492/0.16 AC-CP710700 70mm? 3486/0.16 AC-CP710950 95mm? 4732/0.16 AC-CP711200 120mm? 5985/0.16 AC-CP711500 150mm? 7467/0.16 #345 / Characteristics Rating Voltage Conductor Resistance(Max.jQ /km@20C Temperature Rating Flame Test Withstand Voltage 0.6 0.6 0.6 1.0 i3 1.3 15 L 1.9 2.1 0,44 3.44, 0.44 0.62 0.80 104 1.04 1.20 1.20 1,52 1.61 L7S POWERLINK" i) EE SRR SG POWERLINK HV Shielding Cable She ( Jacket ) AI-MYLAR > Conductor Bape, EV, HEV, FCEV 3.30+ 0.2 4.102 6.2 4.804 0.2 .254 0.2 8,104 0.2 10.204 0.2 11,504 0.3 13.602 0.3 15,504 0.3 18.20% 6.5 20.204 0.5 22,50: 0.5 7.6000: fem (2.5 mm?) 4.7100 Jim (4 mm} 2.8900 /km (6 mm?) 1.8200 /km (10 mm?) 1.1600 /km (16 mm?) 0.7430 /km (25 mm?} MoMA, PSBIBIA 0.6 5.24 0.2 2 6.6 5.84 0.2 2 0.6 6.74 0.3 2 08 8.64 0.3 z 1.3 11.2+ 0.3 2 13 13.54 03 2 1.3 14,54 0.5 2 1.4 17.02 6.5 2 1.5 19.5+ 0.5 2 15 22.64 0.5 = 1.5 24.64 0.5 2 16 27.12 0.5 2 1500V DC 3.5270 /km (35 mm?) 9.3680) /kmn (50 mm?) 0.2590 /km (70 mm?} 0.1960 /km (95 mm?) 0.1530 /km (120 mm?) 9.1290 /km (150 mm?s -40C to +125C VW. 7 6000V / Smin Oil Resistant Acid and Alkali Resistant 10 Araphenol PCat) 344% Vehicle Interconnect System | POWERLINK #346 - POWERLINK Cable 4X0OD 4xap 4X0OD 4x00 4X 0D 5X OD 5X OD 5xXOD 5X OD SXOD 6X OD 6X ODPOWERLINK Capie POWERLINK 83% fmS Production Name POWERLINK #3 Fe 344/POWERLINK HV Cable Viateria e Stk #48/Conductor Bare Copper o 4 WEXLPE/In ROHS#IREACHJEM4F-4/ ROHS and REACH Compliant Brit Standard: a hd sulation XLPE Orange ISO 6722 Class C 125 Prog eatures Vehicle Interconnect System - Bee Re BU ayei tate) SES in) g2/Reliable to high-voltage & current conditions o Bin S4e/Flexible and easy to handle for harnessing 5482.5 mm? 2150 mm?2/Range from 2.5 mm? to 150 mm? RT /Construction & Dimensions AC-CP700020 AC-CP700040 AC-CP700060 AC-CP700100 AC-CP700160 AC-CP700250 AC-CP700350 AC-CP700500 AC-CP700700 AC-CP700950 AC-CP701200 AC-CP701500 2.5mm? 124/0.16 4mm? 199/0.16 6mm? 298/0.16 10mm? 497/0.16 16mm? 796/0.16 25mm? 1244/0.16 35mm? 1743/0.16 50mm? 2492/0.16 70mm? 3486/0.16 95mm? 4732/0 .16 120mm? 5985/0.16 150mm? 7467/0.16 S-4F / Characteristics Conductor Re Rating Voltage sistance(Max.JO /km@20 C Temperature Rating Flame Test Withstand Voltage 0.6 0.6 0.6 0.8 1.0 ae) i) 15 15 18 1.9 2.4 Oil Resistant Acid and Alkali Resistant POWERLINK E245 POWERLINK HV Cable eit, TaBEA Battery, Energy Storage 0.44 0.44 0.44 0.62 0.80 1.04 1,04 1.20 1.20 1.52 1.61 1.79 7.6000 /km (2.5 mm?) 4.7100 /km (4 mm?) 2.8900, /km (6 mm) 1.8200 /km (10 mm) 1.1600 /km (16 mm?) 0.7430 /km (25 mm?) 3.304 4.104 4.804 6.25+ 8.104 10.201 11.504 13.604 15.50% 18.204 20.204 22.504 1500V DC VW-1 / me Insulation Conductor 0.2 0.2 0.2 02 0.2 02 0.3 03 0.3 05 0.5 05 Vv Vv iv Vv vw Vv Vv IV Vv 3X0OD 3xX0D 3XOD 3XOD 3xXOD 4X OD 4X 0D 4xXob 4XOD 4xoD 5X OD 5X OD 0.5270 /km (35 mm) 0.3680 /km (50 mm) 0.2590 /km (70 mm) 0.1960 /km (95 mm) 0.1530 /kmn (120 mr) 0.1290 fkm (150 mm) -40C to +125C 6000V / 5min Amphenol 11Vineltsele #34} 4% . Vehicle Interconnect System | HV Flange ERS - HV Flange Connector e IP67(RIP /IP67 Protection e BFK / Shielding 1-37 RJ / 1-3 positions Available e {&pk# / Integrated Design Hath / Battery Connection e #ragRAAAZ / New Energy Electric Vehicles FAZNHL / Electric Motor Recommended Cable Size & Current Rating DC Current Rating 20 A~60 A Series Recommended Chl Size Current Rating are (mre) of Cable(A) DC Voltage Rating 1000V : 16 90 Temperature Range -40 Cto+125 C 06 Series 25 120 Flammability UL94 V-0 08 Series 30 150 30 200 10 Series 70 rely 95 300 HV Flange #22 tees HV Flange Connector Ordering Information En PIF HV3 3 - 06 - 25 Order Example e ae Ge 6mm Refer to "PowerLok R ded Cable Si eter to "PowerLok ecommended Cable Size HV3 HV Flange 8 4 ZS OB Smo & Current Rating" Chart 3 3 POS 1G 10mm 42 AmphenoiEV/HEV Application - B12 FH | Vehicle Interconnect System. BEHBRR PAV eltetare)| Fa 18: E41) GPE Sa ses Amphenol 13Amphenol KRARBGAZP ARS fa: Www.amphenol-tpi.com fEMUHBAR: CSR-ATPIG@amphenol-gasf.com RRARBIA: 86-20-34839801 (EH: 86-20-348339800 Serax EKAA. BRPESZ KAI: 86-188-9839-6008 LVEHBAB: micky.chen@amphenol-gasf.com fer. HAG EKAA: Bie RABI: 15011785871 THFRA: kevin.cao@amphenol-gasf.com FOR MORE INFORMATION Technical Support and Customer Service Internet: www.tpil.com North America: E-mail:CSR@tpil.com Phone:1-204-697-2222 Fax:1-204-694-67164 EMEA: Contact: Arthur Heijmerikx E-mail: aheijmerikx@amphenol-aio.com Telephone: +39 348 3145390