Embedded Power for Business-Critical Continuity Rev. 07.19.11_89 MP Series 1 of 8 MP Series 400 - 1200 Watts Total Power: 400 - 1200 Watts Input Voltage: 85 - 264 VAC 120 - 350 VDC # of Outputs: Up to 21 Special Features * C urrent share on all outputs with ratings of 10 A or greater * Remote sense on all outputs with ratings greater than 2 A * Overload protection on all outputs * Voltage adjustment on all outputs * Margining on all single output modules * Input OK signal and status indicator LED * Global DC OK signal and status indicator LED * Global and individual module inhibits/ enable * 2 year warranty * Forced air cooling, field replaceable fan * Isolated 5 V bias voltage * Power factor correction * EN61000-3-2 harmonic distortion compliance * CISPR 22, EN55022 Curve B conducted / radiated EMI * European CE Mark requirements * Optional VME timing and system DC OK module * Customer-provided air option * Additional 200 W output @ high line (180-264 VAC) * Low leakage option for medical applications * EN61000 immunity standards * Standard modification flexibility (consult factory) Low noise fan Fan fail signal Module enable Outputs down to 0.5V * Field Demonstrated MTBF: > 550,000 hours at full load, 220 Vac & 25 C ambient conditions Safety * UL * CSA * IEC * VDE * BABT * CB * CE UL1950 CSA22.2 No. 234 Level 5 IEC950, Class 1 EN60950, Compliance to EN 60950, BS 7002 Certificate and report Mark Electrical Specifications Input Input range: 85 - 264 Vac 120 - 350 Vdc Frequency: 47 - 440 Hz Inrush current: 40 A peak max. (soft start) Efficiency: 70 - 80% typ. @ full case load Power Factor: 0.99 typ. meets EN61000-3-2 Turn-on time: AC on 1.5 sec typ. inhibit/enable 150 ms typ. EMI filter standard: CISPR 22/EN55022 Level "B" EMI filter (low leakage option): CISPR 22/EN55022 Level "A" Leakage current standard: 2.0 mA max. @240 Vac Leakage current (low leak- 300A max. @ 240 Vac age option): Radiated EMI: CISPR 22/EN55022 Level "B" Holdover storage: 20 ms minimum (independent of input Vac) AC OK: >5 ms early warning min. before outputs lose regulation Full cycle ride thru (50 Hz) Harmonic distortion: Meets EN61000-3-2 Isolation: Meets EN60950 Global Inhibit/Enable: TTL, Logic "1" and Logic "0" Input fuse (internal): MP4: 10 A; MP6: 15 A; MP8: 20 A; MP1: 20 A Warranty: 2 years Embedded Power for Business-Critical Continuity Rev. 07.19.11_89 MP Series 2 of 8 Output Output (cont.) Adjustment range: Margining: 10% minimum all outputs 4 - 6% nominal1 Overall regulation: 0.4% or 20mV max. (36 W modules 4% maximum) Ripple: RMS: 0.1% or 10mV, whichever is greater Pk-Pk: 1.0% or 50mV, whichever is greater Single wire parallel: Bandwidth limited to 20 MHz DC OK: < 2% or 100 mV, with 25% load step Dynamic response: Recovery time: Overcurrent protection:** Short-circuit protection: Thermal protection: Remote sense: To within 1% in < 300 sec Single output module & main output of dual output module 105-120% of rated output current. Aux output of dual output module 105140% of rated output current Protected for continuous short-circuit Recovery auto upon removal of short Overvoltage protection: (measured at sense connection) Single output module: 2-5.5 V 122-134% ; 6-60 V 100-120% Dual output module: 2-6 V 122-134% ; 8-28 V 110-120% Triple output module: No overvoltage protection provided. Recycle AC input voltage to reset OVP circuit Reverse voltage protection: 100% of rated output current Environmental Specifications Operating temperature: Shock/Vibration: Humidity: Storage temperature: Temperature coefficient: Cooling: All outputs disabled when internal temp exceeds safe operating range. > 5ms warning (AC OK signal) before shutdown Up to 0.5 V total drop (not avbl on triple output module) Current share to within 2% of total rated current2 -2% to -8% of nominal for any monitored output2 Not required on single or triple output. 10% required on main of dual output3 Minimum load: Housekeeping bias voltage: Module inhibit: Switching frequency: Output/Output isolation: VME signal option board: Hold-up module (HUP): 5 Vdc @ 1.0 A max. present whenever AC input is applied TTL, isolated, singles and dual (both outputs) only 250k Hz >1 Megohm POR signal & quad external DC OK 1-slot module providing additional 34mSec (60mSec total); hold-up @ 600 W loading. 1. Single output modules only. 2. Single and main of dual output modules only 3. Contact factory for optional preload if required Field Demonstrated MTBF: > 550,000 hours at full load, 220 Vac and 25 C ambient conditions -20 C to 50 C (start @ 0 C) (derate each output linearly to 50% at 70 C) (-20 C to 40 C max. with rear air option) Mil-Hdbk 810E 95% non-condensing -40 C to 85 C 0.02% per C Internal DC fan or customer provided air (option) Output Module Line-up Module Type Single Single 1 1 Max output power 210 W 360 W Max output current 35 A 60 A 2-60 V 25 Output Volts Standard voltage increments Remote sense on outputs Remote margin/V-Program Module Inhibit (isolated) Single wire active current share Over voltage / over current protection Minimum load required Slots occupied in any MP case Single Dual Triple 2 3 600 W 144 W 36 W 120 A 10 A 2A 2-60 V 2-60 V 2-28 V 2-28V 25 25 19 18 Yes Yes Yes Yes Yes No Yes Yes Yes Yes Yes No Yes Yes Yes Yes Yes No Yes, both No -Yes, main only Yes Yes (10%) main only No No --Over current No 1 2 3 1 1 Embedded Power for Business-Critical Continuity Output Module Voltage/Current Non-std* Z 2.4 V -2.7 V 3.6 V - 4.5 V 35 A 35 A Special Voltage - Consult Factory for specifications 60 A 120 A -- 10 A -- -- 60 A 120 A -- 10 A -- -- 2A 2A 6.6 V -9.2 V 8.8 V - 9.0 V 20 A 18 A 36 A 32 A 1A 1A 68 A 60 A 10 A 10 A 4A 4A -- -- -- -- 5 4 MP8 3 2 1 Slot 2 Slot 2 Slot 1 6 Slot 1 Slot 1 7 MP4 & MP6 Slot 2 V3 2A 2A 2A 2A 2A 2A 2A 2A 1A 1A 1A 1A 1A 1A 0.5 A 0.5 A 0.5 A 0.5 A -- -- -- -- -- -- -- Slot 4 V2 -- -- -- -- -- -- -- -- 1A 1A 1A 1A 1A 1A 0.5 A 0.5 A 0.5 A 0.5 A -- -- -- -- -- -- -- Slot 3 Slot 3 V1 -- -- -- -- -- -- -- -- 1A 1A 1A 1A 1A 1A -- -- -- -- -- -- -- -- -- -- -- Slot 3 V2 10 A 10 A 10 A 10 A 10 A 10 A 10 A 10 A -- -- -- 4A 4A 4A -- -- 2A 2A -- -- -- -- -- -- -- Slot 5 3 120 A 120 A 120 A 120 A 120 A 115 A 109 A 78 A 68 A 60 A 54.5 A 50 A 40.5 A 39 A 33.3 A 30 A 23.5 A 21.4 A 20 A 18.2 A 16.6 A 12.5 A 12.5 A 11 A 10 A Slot 4 V1 -- -- -- -- 10 A -- -- -- -- -- -- 10 A 9A 8A -- -- 4A 3A -- -- -- -- -- -- -- 2 60 A 60 A 60 A 60 A 60 A 60 A 58 A 42 A 36 A 32 A 31 A 30 A 21 A 20 A 19 A 18 A 15 A 12.8 A 12 A 10.9 A 10 A 7.5 A 7.5 A 6.0 A 6.0 A Slot 4 1 35 A 35 A 35 A 35 A 35 A 35 A 34 A 23 A 20 A 18 A 17 A 17 A 14 A 14 A 11 A 10.5 A 8.5 A 6.7 A 6.5 A 6.2 A 5.8 A 4.2 A 4.0 A 3.7 A 3.5 A Parallel Codes Triple Output Slot 6 A B C D E F G H I J K L M N O P Q R S T U V W X Y Dual Output** Slot 5 Slot 5 2V 2.2 V 3V 3.3 V 5V 5.2 V 5.5 V 6.0 V 8.0 V 10 V 11 V 12 V 14 V 15 V 18 V 20 V 24 V 28 V 30 V 33 V 36 V 42 V 48 V 54 V 60 V Single Output Module Code Slot 6 Voltage Code Slot 7 Voltage Rev. 07.19.11_89 MP Series 3 of 8 available slots available slots MP1 available slots 0 = no parallel 1=1&2 2=2&3 3=3&4 4=4&5 5=3&4&5 6=5&6 7=4&5&6 8=6&7 9 = 3 & 4, 6 & 7 A = 1 & 2, 3 & 4, 5 & 6 C = 2 & 3, 4 & 5 E = 3 & 4, 5 & 6 F = 2 & 3, 4 & 5, 6 & 7 Notes: 1. Omit digits that do not apply. 2. Specify modules from lowest number of outputs to highest. (Single/Dual/Triple) 3. If number of outputs are equal, specify modules from highest to lowest power increments. If power increments are equal, specify in descending alphabetical order (1A, B, C . . .). 4. Always start with Slot 1. 5. All MP model configurations created using this selection guide are standard MP products with standard availability and lead times. 6. Optional VME/DCOK module must always be located in the last slot. Module designator is "VME". Ordering Information Case Size MP1 Case Size (mm) 4 = 2.5" x 5" x 10"; 400 W-600 W, 5 Slots (63.5 x 127 x 254) 6 = 2.5" x 5" x 11"; 600 W-800 W, 5 Slots (63.5 x 127 x 279.4) 8 = 2.5" x 7" x 10"; 800 W-1000 W, 6 Slots (63.5 x 177.8 x 254) 1 = 2.5" x 8" x 11"; 1000 W-1200 W, 7 Slots* (63.5 x 203.2 x 279.4) Module/Voltage/Option Codes First - Module Code Second - Voltage Code -3L - 2E - 1Q - 4LL Module Codes Module/Voltage/Option Codes Module codes: (None) = 36 W triple O/P (1 slot) 1 = 210 W single O/P (1 slot) 2 = 360 W single O/P (2 slot) 3 = 600 W single O/P (3 slot) 4 = 144 W dual O/P (1 slot) 5 - 9 = future Voltage Codes: See Output Module Voltage/ Current table above Add-on Modules - HUP HUP = Hold up module VME = VME POR signal and isolated DC Case Option Codes - 00 Case Option Codes First digit 0 - 9 = parallel code (See Parallel Codes table above) Second digit Standard Options 0 = No options 1 = Rear Air Exhaust 3 = Global enable 5 = Opt 1 + Opt 3 M = Low Leakage N = Low Leakage + Opt 1 P = Low Leakage + Opt 3 R = Low Leakage + Opt 5 Hardware Code -### Factory assigned for modifications Embedded Power for Business-Critical Continuity Single RRev. 07.19.11_89 MP Series 4 of 8 MP4 & MP6 4.3 +.8 .17 +-.03 S L O T S L O T 5 4 S L O T S L O T S L O T 3 2 1 -A- 23.9 +-.5 (4 PL) .94 +-.02 Input 85-264 Vac 180-264 Vac NON-CUMULATIVE 210 W MP4 = MP6 = 2.5" x 5" x 10" 5 available slots (63.5 x 127 x 254mm) 2.5" x 8" x 11"5 available slots (63.5 x 127 x 279.4mm) MP8 AC INPUT 400 W max. 600 W max. 600 W max. 800 W max. 177.8 7.0 S L O T S L O T S L O T S L O T S L O T S L O T 6 5 4 3 2 1 360 W OUTPUT MODULE AREA Input 85-264 Vac 180-264 Vac MP8 = 2.5" x 7" x 10" 6 available slots (63.5 x 177.8 x 254mm) 800 W max. 1000 W max. MP1 600 W Dual Input 85-264 Vac 180-264 Vac MP1 = 2.5" x 8" x 11"7 available slots (63.5 x 203.2 x 279.4mm) 1000 W max. 1200 W max. Pin Connectors Figure 1. Connector J1 J1 Control Connector 144 W Triple 36 W PFC Input Connector Mates with Molex 90142-0010 Housing 90119-2110 Pin Standard for all cases Pin No. J1-1 J1-2 J1-3 J1-4 J1-5 J1-6 J1-7 J1-8 J1-9 Function Input AC OK - "emitter" Input AC OK - "collector" Global DC OK - "emitter" Global DC OK - "collector" Spare Global inhibit/optional enable logic "0" Global inhibit/optional enable logic "1" Global inhibit/optional enable return SELV 5 V housekeeping J1-10 SE:V 5 V housekeeping return Embedded Power for Business-Critical Continuity Rev. 07.19.11_89 MP Series 5 of 8 Mechanical Drawings MP Modules DC-DC Converter Output Modules Single 210 Watt (2X) PFC Input Connector Pin No. 1 2 3 4 5 6 7 8 9 10 Function + Remote Sense Remote Margin / V. Program N 1 Margin High 2 ~ - Remote Sense/Margin Low Spare 3 Module, Isolated Inhibit Module Inhibit Return Current Share (SWP) Figure 1. AC Input + Remote Sense V2 - Remote Sense V2 M4X8 SCREWS (2X) single or dual o/p main single o/p single o/p single or dual o/p main single or dual o/p single or dual o/p single or dual o/p main dual o/p, single is spare dual o/p, single is spare .48 (12.1) 1 5 6 10 V- 1.38 (35.1) V ADJ .44 (11.3) PIN 1 .32 (8.1) Figure 4. Connector J1 Single 600 Watt Mates with Figure 2. Connector J1 Molex 90142-0010 Housing 90119-2110 Pin .59 (15.0) Single 360 Watt .63 (16.0) V+ M4X8 SCREWS (4X) VPIN 1 V.44 (11.3) V+ .33 (8.5) .61 (15.6) 1.24 (31.6) (2X)(2X) M4X8 SCREWS (4X) .63 (16.0) .48 (12.1) 1.38 (35.1) (2X) (2X) .44 (11.3) V+ .44 (11.2 ) V ADJ .32 (8.1) V ADJ PIN 1 .32 (8.1) Triple 36 Watt Dual 144 Watt .46 (11.7) V1 + V1 ADJ (4X) V1 V2 + V2 - PIN 1 M3X8 SCREWS (4X) 1.17 (29.7) .42 (10.7) .32 (8.1) V2 ADJ V1 ADJ PIN 1 .84 (21.3) .30 (7.5)(3X) V2 ADJ DC OUTPUT CONNECTION .48 (12.1) V3 ADJ V1+ V1V2+ V2V3+ V3- Embedded Power for Business-Critical Continuity MP Series MP4 (400/600 Watts Max) MP6 (600/800 Watts Max) 5-Inch Case Size: MP4: 2.5" x 5" x 10" (63.5mm x 127mm x 254mm) 5-Inch Case Size: MP6: 2.5" x 5" x 11" (63.5mm x 127mm x 279.4mm) Weight: MP4 Case: 2.6 lbs. * MP6 Case: 3.2 lbs. * 36 W Triple: 0.5 lb. * 210 W Single: 0.6 lb. * 360 W Single: 1.0 lb. *600 W Single: 2.0 lbs *144 W Dual: 0.6 lb #8-32 MTG HOLES 4 PL MARKED "A" 171.45 6.750 A 19.05 .750 B Rev. 07.19.11_89 MP Series 6 of 8 M4 MTG HOLES 4 PL MARKED "B" B Standard Airflow 101.60 4.000 A B A B 29.05 1.144 171.45 6.750 12.70 .500 3.5 .14 M4 MTG HOLES 4 PL (TYP) 38.10 63.5 +.0 -.5 1.500 2.50 +.00 -.02 17.3 + - 1.0 .68 +-.04 MP6 279.4 +.0 -.5 MP4 0 254.0 +. -.5 10.00 +.00 -.02 19.05 .750 171.45 6.750 11.00 +.00 -.02 12.70 .500 3.7 TYP .15 MOUNTING HOLES DIMENSIONS IDENTICAL ON BOTH SIDES +.0 -.5 +.00 5.00 -.02 127.0 19.0 .75 1 49.2 1.94 2 Notes 1. Input: Barrier type. Three No. 6-32 B.H. screws (0.375" centers). Max torque: 6 in-lbs. (0.67 N-m). 2. Control connectors: (J1 and J2) 10 position housing, gold plated contacts. Mates with Molex 90142-0010 housing with 90119-2110 crimp contacts (Molex C - Grid III Series). Connector kit includes mating connector and 10 pins, Astec part #70-841-004. 3. Chassis material: aluminum with chemical film coating (conductive). 4. All dimensions are in millimeters and inches, and are typical. 5. Customer mounting -3 sides M4, bottom also includes 8-32 mounting holes. Max. penetration is 0.150" (3.8 mm). Max. torque: 5 in-lbs. 6. Output module connections: All single O/P modules are M4 x 8mm screws. Max. torque: 10 in-lbs. Dual O/P module is M3 x 8mm screws. Max. torque: 5 in-lbs. Triple O/P module is .045" square pins on .156" centers. Mates with Moelx 09-50-8063 or equivalent. Embedded Power for Business-Critical Continuity MP Series MP8 (800/1000 Watts Max) 7-Inch Case Size: MP8: 2.5" x 7" x 10" (63.5mm x 177.8mm x 254mm) Weight: MP8 Case: 4.1 lbs. * 36 W Triple: 0.5 lb. * 210 W Single: 0.6 lb. * 360 W Single: 1.0 lb. * 600 W Single: 2.6 lbs. * 144 W Dual: 0.6 lb. 12.70 0.5 254 10.0 M4 MOUNTING HOLES MARKED "B" (4X) "A" Standard Airflow Rev. 07.19.11_89 MP Series 7 of 8 171.45 6.75 19.05 0.75 "B" "B" "A" 152.40 6.0 "A" "A" "B" "B" #8-32 MOUNTING HOLES MARKED "A" (4X) 171.45 6.75 29.05 1.1 19.05 0.7 171.45 6.75 38.10 1.5 35.0 1.38 M4 MOUNTING HOLES 254 10.0 12.70 0.5 60.5 2.38 (4X) 59.5 2.34 14.7 0.58 31.8 1.25 177.8 7.0 Notes 63.5 2.5 14.0 0.55 63.5 2.5 2 1. Input: Barrier type. Three No. 6-32 B.H. screws (0.375" centers). Max torque: 6 in-lbs. (0.67 N-m). 2. Control connectors: (J1 and J2) 10 position housing, gold plated contacts. Mates with Molex 90142-0010 housing with 90119-2110 crimp contacts (Molex C - Grid III Series). Connector kit includes mating connector and 10 pins, Astec part #70-841-004. 3. Chassis material: aluminum with chemical film coating (conductive). 4. All dimensions are in millimeters and inches, and are typical. 5. Customer mounting -3 sides M4, bottom also includes 8-32 mounting holes. Max. penetration is 0.150" (3.8 mm). Max. torque: 5 in-lbs. 6. Output module connections: All single O/P modules are M4 x 8mm screws. Max. torque: 10 in-lbs. Dual O/P module is M3 x 8mm screws. Max. torque: 5 in-lbs. Triple O/P Module is .045" square pins on .156 centers. Mates with Moelx 09-50-8063 or equivalent. Embedded Power for Business-Critical Continuity MP Series MP1 (1000/1200 Watts Max) 8-Inch Case Size: MP1: 2.5" x 8" x 11" (63.5mm x 203.2mm x 279.4mm) Weight: MP1 Case: 5.0 lbs. *36 W Triple: 0.5 lb. Americas * 210 W Single: 0.6 lb. * 360 W Single: 1.0 lb. 5810 Van Allen Way * 600 W Single: 2.0 lbs. * 144 W Dual: 0.6 lb. Carlsbad, CA 92008 USA Telephone: +1 760 930 4600 Facsimile: +1 760 930 0698 M4 MTG HOLES 4 PL Europe (UK) MOUNTING HOLES - DIMENSIONS IDENTICAL ON BOTH SIDES 38.10 1.500 19.05 .750 279.4 11.00 #8-32 MTG HOLES 4 PL MARKED "A" 63.5 2.50 35.0 1.38 171.45 6.750 12.70 .500 Rev. 07.19.11_89 MP Series 8 of 8 171.45 6.750 16.50 6.50 19.05 .750 M4 MTG HOLES 4 PL MARKED "B" Waterfront Business Park Merry Hill, Dudley West Midlands, DY5 1LX United Kingdom Telephone: +44 (0) 1384 842 211 Facsimile: +44 (0) 1384 843 355 Asia (HK) 14/F, Lu Plaza 2 Wing Yip Street Kwun Tong, Kowloon Hong Kong Telephone: +852 2176 3333 Facsimile: +852 2176 3888 For global contact, visit: www.Emerson.com/EmbeddedPower STD AIR FLOW BOTTOM MOUNTING SURFACE 177.80 7.000 techsupport.embeddedpower @emerson.com While every precaution has been taken to ensure accuracy and completeness in this literature, Emerson Network Power assumes no responsibility, and disclaims all liability for damages resulting from use of this information or for any errors or omissions. 171.45 6.750 29.05 1.144 12.70 .500 203.2 8.00 Emerson Network Power. The global leader in enabling business-critical continuity. AC Power Connectivity 14.7 .58 31.8 1.25 Notes 2 76.2 3.00 14.0 .55 69.9 2.75 1. Input: Barrier type. Three No. 6-32 B.H. screws (0.375" centers). Max torque: 6 in-lbs (0.67 N-m). 2. Control connectors: (J1 and J2) 10 position housing, gold plated contacts. Mates with Molex 90142-0010 housing with 90119-2110 crimp contacts (Molex C - Grid III Series). Connector kit includes mating connector and 10 pins, Astec part #70841-004. 3. Chassis material: aluminum with chemical film coating (conductive). 4. All dimensions are in millimeters and inches, and are typical. 5. Customer mounting -3 sides M4, bottom also includes 8-32 mounting holes. Max. penetration is 0.150" (3.8 mm). Max. torque: 5 in-lbs. 6. Output module connections: All single O/P modules are M4 x 8mm screws. Max. torque: 10 in-lbs. Dual O/P module is M3 x 8mm screws. Max. torque: 5 in-lbs. Triple O/P module is .045" square pins on .156 centers. Mates with Molex 09-50-8063 or equivalent. DC Power Embedded Computing Embedded Power Monitoring Outside Plant Power Switching & Controls Precision Cooling Racks & Integrated Cabinets Services Surge Protection EmersonNetworkPower.com Emerson Network Power and the Emerson Network Power logo are trademarks and service marks of Emerson Electric Co. (c)2011 Emerson Electric Co.