DC POWER SUPPLY GPS-S SERIES (ANALOG / DIGITAL TYPE) SAFETY TERMS AND SYMBOLS These terms may appear in this manual or on the product: WARNING. Warning statements identify conditions or practices that could result in injury or loss of life. CAUTION. Caution statements identify conditions or practices that could result in damage to this product or other property. The following symbols may appear in this manual or on the product: A A A @Yg DANGER DANGER ATTENTION Protective Equipotentiality High Voltage Hot Surface refer to Manual Conductor erminal 82PS-30300MMEC Declaration of Conformity We GOOD WILL INSTRUMENT CO.,LTD. No.7-1, Jnongsing Road, Tucheng City, Taipei County 236, Taiwan GOOD WILL INSTRUMENT (SUZHOU) CO., LTD. No.69 Lushan Road, Suzhou New District Jiangsu, China declare that the below mentioned products GPS-1830, GPS-1830D, GPS-1850, GPS-1850D, GPS-3030, GPS-3030D, GPS-6010 are herewith confirmed to comply with the requirements set out in the Council Directive on the Approximation of the Law of Member States relating to Electromagnetic Compatibility (89/336/EEC,92/3 1/EEC, 93/68/EEC) and Low Voltage Equipment Directive (73/23/EEC). For the evaluation regarding the Electromagnetic Compatibility and Low Voltage Equipment Directive, the following standards were applied: EN 61326-1:Electrical equipment for measurement, control and laboratory use EMC requirements (1997+A1:1998) Conducted Emission EN 55022 class B (1994) Electrostatic Discharge IEC 1000-4-2 (1995) Radiated Emission Radiated Immunity TEC 1000-4-3 (1995) Current Harmonics EN 61000-3-2 (1995) Electrical Fast Transients | IEC 1000-4-4 (1995) Voltage Fluctuations EN 61000-3-3 (1995) Surge Immunity IEC 1000-4-5 (1995) Conducted Susceptibility | TEC 61000-4-6 (1996) Power Frequency EN 61000-4-8 (1993) Magnetic field - Voltage Dip/Interruption EN 61000-4-11 (1994) Low Voltage Equipment Directive 73/23/EEC Low Voltage Directive LIEC/EN 61010-1: 2001CONTENTS SECTION PAGE 1. INTRODUCTION..........cccscssscenscsscesssessssaeesenessceaeseeeeeneneeeeseesseeeneassenanceseesenaseeseaesenseaessaereoneeeeanensonenes 1 2. SPECIFICATIONS. .........c0ccccccsesscesseccsecaacaneceseeeseesecceusceseseeeenenereneneeseeeeeeneesaeneatacencanesnsoaneooeresaanens 2-1 GEM ral ooocccccec ce ee nee nee een en eee EEE See PEE EEE BOR EEE EEE EEA SOAS OUEST EEE AEE EEE EEO SEES IEEE EEE EE EDEN CHEESE ESOS 2 2-2 Constant Voltage Operation 3 2-3 Constant Current Operation 3 2-4 Indicator Meter 20000... cccc cece eee eee nee ee ener een een eee eee eRe OOU EO a EGA OEE EEE ESE EEE EEE EEE EEE EEE EEE EEE EE EOE EERIE SEES EEE E 3 7a Fa 10 | (C0) 0 ESET ESSE OOESOSEOSCOSESIOD 4 3. THEORY OF OPERATION .........:.:cceseesccsesecceseenenscerenavcesensesees peuseeeesseecseccoeccanecaeceeeeuerseesuenecsenenseees 4 4, PANEL CONTROLS AND INDICATORS. ..........c:cccceeccescnsecescencoevenessuecsanscusecsecaenesseeasegseneneaesseseaesaoees 6 4-1 Front Panel 6 4-2 Rear Panel 6 5 OPERATION INSTRUCTIONG. ...........2ccccceressscscssecesenseceesesousccessanssuuscesseesseaseneseaseeeeenerseseuseseucossees 10 K-17 PRECAUTION. eee cece cece cece eee eee eee nee rte EERE EEO EE DEER A TERA EEE DEED EEE OEE EEE DEE EEE OOH EEE EES EEE E REED IEEE EEO E EOD 10 5-2 Setting Current Limit .....0... 0. creer renee rte eee nner caret e 10 5-3 Constant Voltage/Constant Current Characteristic 10 5-4 Operation Mode............ 0.0... cece e cece eee ete tte eee eee eee ve 12 GB _ MAINTANCE ................cccccscsccerecscececeerscccecscnsscenanecceeseseeecesneeseeseneeeasseneneasseaeneaneneneesecesnanensansnenees 18 6-1 Fuse Replacement ............ccccccceccceec cece eee neste eee e ee eee nee cn eee DEH EEE EE EE RESO EEE CEE EGG CGO PEO EEC Fee cnr Erb GL EEEE HOES 18 6-2 Line Voltage CONMVersion ........... cece ccc c cece ec eeesn cee cee eee aaa eee eeeeee eee ne ene eee eee eeeeneeeeseetea see eneeeeceeena ees 18 See BAO} {UTD (00 3A). (3) Recovery time<100us (50% Load change, minimum load 0.5A) (4) Ripple & Noise <0.5mVrms (5Hz~1MHz) (rating current<3A). Ripple & Noise <1.0mVrms (5Hz~1MHz) (rating current>3A). (5) Temperature coefficient<300PPM/C. 2-3 Constant Current Operation (1) Output current range 0 to rating current continuously adjustable. (2) Current regulation line regulation<0.2%+3mA. load regulation<0.2%+3mA. (3) Ripple & Noise<3mArms. 2-4 Indicator Meter (1) Digital Type Display: 3 1/2 Digits 0.5 Red LED DISPLAY (Voltage and current switchable). Accuracy: +(0.5% of rdg + 2 digits). -3-Voltage range: 19.99V of full scale (rating voltage<18V). 199.9V of full scale (rating voltage=20V). Current range: 1.999A of full scale (rating current<2A). 19.99A of full scale (rating current=2A). (2) Analog Type Meter: Voltmeter and Ammeter each one. Class: 2.5 Dimensions: 50x50 m/m. 2-5 Insulation Between chassis and output terminal. 20M0Q or above (DC500V). Between chassis and AC cord. 30MO or above (DC500V). 3. THEORY OF OPERATION The power supply consists of an AC input circuit and transformer, a bias supply consisting of a rectifier and filter and reference voltage source, a main regulator circuit consisting of the main rectifier and filter, a series regulator, a current comparator, a voltage comparator, a reference voltage amplifier, a remote control and a relay control circuit. The circuit element are several of integrated circuit (U101, U102, U103, U104, U105, U106). The circuit arrangement is shown in block diagram from Fig. 1. The circuit is discussed with reference to the block diagram Function Description. Single phase input power is applied to transformer through the input circuit. Auxiliary rectifier D1021-D1024 provides a bias voltage filtered by capacitor C103, C104 for the preregulator U101, Q105, Q106, that provides a regulator voltage for element of action. The main rectifier, a full wave bridge rectifier, provides the power which is filtered by capacitor C101 and then regulated via a series regulator and deliver to the output. U105 acted as a current limiter. When current is over predominante rating, it acted and decreased the current U102 provides a reference voltage for U103A, U103B, U103 is a invertor amplifier, U105 is a current comparator. Both via OR gate and driver amplifier to series control 0101, 0102. The relay control circuit provides limited power dissipation is series regulator. -4-AC INPUT AUXILIARY REFERENCE RECTIFIER AND VOLTAGE Lg frre D102 Ka] TRANSFORMER | U102 D1024 ,U101 TS101 Q105,0106 REMOTE CONTROL . MAIN RELAY T101,S105 REFERENCE OR'GATE & RECTIFIER CONTROL , CURRENT DRIVER AMP #& FILTER D101 K-19109,Q110,Q111 COMPARATOR D108,0109 -D1014,C101 12,011 ser; OH ON Q103,0104 Q112,Q115 U103B ; RIO! RL101,RL102 MASTER! 0/P 7 PAR| v a || SER | SER! Onli) GO CURRENT SERIES o/P SLAVE| 1/P A COMPARATOR REGULATOR > Par} () cs vies Q101,0102 REFERENCE VOLTAGE || Re L____m_ AMPLIFIER | > COMPARATOR AMPLIFIER U103A U104 Nerds Fig. 1 Block Diagram -5-4. PANEL CONTROLS AND INDICATORS 4-1 Front panel 2OEO SOEQQEOSEGOO CV indicator CC indicator Voltage coarse Voltage fine Current coarse Current fine "+" output terminal GND terminal " output terminal meter meter AWN selects switch Power control Current HI/LO control 4-2 Rear panel Gee 86 @ Fuse holder Power cord AC selects switch AC selects switch Master-Slave Switch Input-Output connector lights when the power turn on and constant voltage operation. lights when this unit in constant current operation. for the coarse adjustment of the output voltage. for the fine adjustment of the output voltage. for the coarse adjustment of the output current. for the fine adjustment of the output current. positive polarity (Red). earth and chassis ground (Green). negative polarity (Black). indicates the output voltage (Analog type). indicates the output voltage or current (Digital type). indicates the output current (Analog type). selects the meter indicates of the output voltage or current (Digital type). on/off switch. current indicates HI/LO range SELECTS. With (8) switch selects the line voltage at the high end (Right position) of the range 120V or 240V and at the low end (left position) of the range 100V or 220V. Selects the line Voltage is in the 100V-120V range (left position) or is in the 220V-240V range (Right position). Selects for Master (internal control) or Slave (external remote control) tracking operation. With Master-Slave switch selects, permit from the Master unit (SER. or PAR.) output connected to Slave unit (SER. or PAR.) inputs.() (2) (ML Laboratory HW DC Power Supply naee ol; @! CURRENT 5 ele COARSE Ox Os AMPS] _ FINE rp vo TAG E @ couse mON OFF 7 = GND (em! {gO} (nav owsa O~5A 4|| || fe ee ot Fig. 4-1 Front Panel (Digital Type) -7- y O errinthg ar ccoansemn I \| __ I 40 20 40 20 | yogi tins %b littl, 4 z Le a & ne v ule |" o eo. Ie (1) CURRENT VOLTAGE Hf 1 py SL a @.0 Cl 6!) rarer a LP COARSE |AMPS] FINE COARSE mON MOFF f =- GND + O9O \ {= | 0) [0~3044 O~3A v } ) 0 6 Fig. 4-2 Front Panel (Analog Type) -8-DEPRESS TAB TO INSERT ON QM PROGRAMMING ED) OR REMOVE WIRE & Goat ou = 0-10V SER PaR SERIIPAR) 0% SER Pan (SERITPAR MASTER SLAVE FULL RANGE MASTER FOR SETUP PROGRAMS TPUT = INPUT REFER TO MARUAT SLAVE gm ac oO LINE SELECT Miiy 9 J &) 2 100v/ 2~ 220v = 120V| 2 240V 1 LINE | FUSE | FREQ ] POWER TOO | 12.5A 120v | 2s0v | sonz | SOW 200VA : 220v |T1.25a| S0Hz | ay 4 240v | 250v \) ( AC OS co oo FIG. 4-3 REAR PANEL -9- tt i i) @ @) on5. OPERATION INSTRUCTIONS 5-1 Precaution (1) AC input AC input should be within the range of line voltage +10% 50/60Hz Z)\ warnine. To avoid electrical shock, the power cord protective grounding conductor must be connected to ground. (2) Installation Avoid using the supply in a place where ambient temperature exceeds 40C. The heat sink located at the rear of the supply must have sufficient air space for radiation. CAUTION. To avoid damaging the power supply, dont use it in a place where ambient temperature exceeds 40C. (3) Output voltage overshoot Voltage between output terminals never exceeds the present value when the power is turned on or off. 5-2 Setting Current Limit (1) Determine the maximum safe current for the device to be powered. (2) Temporarily short the (+) and (-) terminals of the power supply together with a test lead. (3) Rotate the COARSE VOLTAGE control away from zero sufficiently for the CC indicator to light. (4) Adjust the CURRENT control for the desired current limit. Read the current value on the Ammeter. (5) The current limit (overload protection) has now been preset. Do not change the CURRENT control setting after this step. (6) Remove the short between the (+) and () terminals and hook up for constant voltage operation. 5-3 Constant Voltage/Constant Current Characteristic The working characteristic of this series Power Supplies is called a constant voltage/constant current automatic crossover type. This permits continuous transition from constant current to constant voltage modes in response to the load change. The intersection of constant voltage and constant current modes is called the crossover point. Fig. 5-1 shows the relationship between this crossover point and the load. For example, if the load is such that the power supply is operating in the constant voltage mode, a regulated output voltage is provided. The output voltage remains constant as the load increases, up until the point where the preset current limit is reached. At that point, the output current becomes constant and the output voltage drops is proportion to further increases in load. The crossover point is indicated by the front panel LED indicators. The cross- over point is reached when the CV indicator goes off and the CC indicator comes on. -10-Vo Max Constant Current lo Max Range -Crossover Point Constant oltage Output ange Voltage Output Current Fig. 5-1 Constant Volitege/Constant Current Characteristic. Similarly, crossover from the constant current to the constant voltage mode automatically occurs from a decrease in load. A good example of this would be seen when charging a 12-volt battery. Initially, the open circuit voltage of the power supply may be preset for 13.8 volts. A low battery will place a heavy load on the supply and it will operate in the constant current mode, which may be adjusted for a 1 amp charging rate. As the battery becomes charged, and its voltage approaches 13.8 volts, its load decreases to the point where it no longer demands the full 1 amp charging rate. This is the crossover point where the power supply goes into the constant voltage mode. -ll-5-4 Operation Mode Single Operation Use the supply as it is for single operation. (1) (2) mmOO > Set Power switch to OFF position. Make sure that line voltage is correct for the input power voltage. Plug power cord into the power outlet. Set Power switch to ON position. Adjust Voltage and Current control to the desired output voltage and current. Connect the external load to the output binding posts. Make sure both + and - terminals are connect correctly. Series Operation ( only applied to the same models } Two power supplies can be connected in series to provide higher voltage and rating current output. See Fig. 5-2 for the connection scheme. A. B. C. Set power switch to OFF position. Set the MASTER power supply INT-SLAVE switch to INT position and set the SLAVE power supply INT-SLAVE switch to SER-SLAVE position. From the "MASTER" power supply SER output terminal to SLAVE power supply SER input. Set power switch to ON position. WARNING. Voltage more than 60V DC are a lethal shock hazard to the user. Be careful when connecting /\ power supplies in series to achieve voltage higher than 60V DC total or 60V DC between any connection and earth ground. -12-we we eee ee eww we eH we ee ee ewe a ww He tee ewe meee en REAR PANEL SER. I/P ! ' OOOO POWER : + 6) jp SUPPLY ' - ! i " i: i | (MASTER)! LINT_ 7 SLAVE ___o LOAD CONNECTED ! 1/P ; [OO POWER 6) R. SUPPLY . ! ~ i | INT SLAVE (SLAVE) ! Fig. 5-2 Connecting Two Power Supplies in Series -13-E. F. G. Set the SLAVE VOLTAGE and CURRENT control to maximum output. When connected in series, from the master VOLTAGE controls of each power supply exercise control over 0 to rating range. Add the two voltmeter readings together to determine the total output voltage, or an external voltmeter may be connect across the load. Load current may be monitored from either supply; the reading will be identical since they are connected in series. Also, since the supplies are connected in series, it is only necessary to set the current limit of the master power supply; the slave would set for maximum. (3) Parallel Operation Two power supplies may be connected in parallel to provide rating voltage and higher current output. See Fig. 5-3 for the connection scheme. A. B. c. D. When connected in parallel the VOLTAGE controls of each power supply exercise control over a 0 to rating range. Add Set power switch to OFF position. Set the Master power supply INT-SLAVE switch to INT position and set the SLAVE power supply INT-SLAVE switch to "PAR-SLAVE position. From the MASTER power supply "PAR" output terminal connected to "SLAVE" power supply PAR input. the two ammeter readings together to determine the total output current or an external ammeter may be connected series the load. The output voltage may be monitored from either supply; the readings will be identical since they are connected in parallel. Also, since the supplies are connected in parallel, it is only necessary to set the current limit of the master power supply; the slave would set for maximum. Set power switch to ON position. Set the SLAVE VOLTAGE and CURRENT control to maximum output. Set the MASTER output voltage iower than 0.2-0.5V of SLAVE output voltage, this point is very important. -14-REAR PANEL an eae. \/P OOOO To POWER S \o/p/ SUPPLY | | [o i. oN (MASTER) INT! SLAVE | CONNECTED [" 1/P | 1 ||} 000 power KH | Ir SUPPLY |_| , | : (SLAVE) | [INT] SLAVE | Fig. 5-3 Connecting Two Power Supplies in Parailel. -15- LOAD(4) Remote control of output voltage The output voltage of the power supply can be remote-controlled with an external voltage, the connection scheme as follow, See Fig. 5-4. Fig. 8-4 REAR PANEL + REMOTE CONTROL VOLTAGE SOURCE 1/P | O000 POWER | /PSeR. SUPPLY lint] stave | A. Set the power supply INT-SLAVE switch to "SER-SLAVE position. B. The"+" line of control voltage source is connected to the "SER input terminal and the "" line of control voltage source is connected to the power supply output + terminal. C. The output voltage Eo calculate as follows formula: Eo = -ErxEc 10 Eo: Output voltage of the power supply. Er: Rated voltage of the power supply. Ec: Remote control voltage. 0