CJ1G-CPU45P-GTC - Omron Automation and Safety

Fully Integrated Sequence and Loop Control

New Built-in Loop Controller

CJ1G-CPU P Loop-control CPU Unit

Unit Version 3.0 (Version Upgrade)

CJ1W-P Process Input Units

Note: Do not use this document to operate the Unit.

Cat. No. R128-E1-02

Printed in Japan

0106-2M

Authorized Distributor:

Note: Specifications subject to change without notice.

Read and Understand this Catalog

Please read and understand this catalog before purchasing the product. Please consult your OMRON representative if you have any

questions or comments.

Warranty and Limitations of Liability

WARRANTY

OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or

other period if specified) from date of sale by OMRON.

OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT,

MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT

THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR

INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED.

LIMITATIONS OF LIABILITY

OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR

COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT,

WARRANTY, NEGLIGENCE, OR STRICT LIABILITY.

In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted.

IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS

UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND

MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.

Application Considerations

SUITABILITY FOR USE

OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of the

product in the customer's application or use of the product.

Take all necessary steps to determine the suitability of the product for the systems, machines, and equipment with which it will be

used.

Know and observe all prohibitions of use applicable to this product.

NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT

THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT IS PROPERLY

RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.

PROGRAMMABLE PRODUCTS

OMRON shall not be responsible for the user's programming of a programmable product, or any consequence thereof.

Disclaimers

CHANGE IN SPECIFICATIONS

Product specifications and accessories may be changed at any time based on improvements and other reasons. Consult with your

OMRON representative at any time to confirm actual specifications of purchased product.

DIMENSIONS AND WEIGHTS

Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown.

PERFORMANCE DATA

Performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute a

warranty. It may represent the result of OMRON's test conditions, and the users must correlate it to actual application requirements.

Actual performance is subject to the OMRON Warranty and Limitations of Liability.

Printed on 100%

Recycled Paper

OMRON Corporation

Control Devices Division H.Q.

Shiokoji Horikawa, Shimogyo-ku,

Kyoto, 600-8530 Japan

Tel: (81)75-344-7109

Fax: (81)75-344-7149

Regional Headquarters

OMRON EUROPE B.V.

Wegalaan 67-69, NL-2132 JD Hoofddorp

The Netherlands

Tel:(31)2356-81-300/

Fax:(31)2356-81-388

OMRON ELECTRONICS LLC

1 East Commerce Drive, Schaumburg,

IL 60173 U.S.A.

Tel:(1)847-843-7900/Fax:(1)847-843-8568

OMRON ASIA PACIFIC PTE. LTD.

83 Clemenceau Avenue,

#11-01, UE Square,

Singapore 239920

Tel:(65)6835-3011/Fax : (65)6835-2711

OMRON (CHINA) CO., LTD.

Room 2211, Bank of China Tower,

200 Yin Cheng Zhong Road,

PuDong New Area, Shanghai, 200120 China

Tel: (86)21-5037-2222/Fax: (86)21-5037-2200

Series

Programmable Controllers

Introducing the New Style of Loop Control

Advanced controller functions integrated with the same CJ-series

functionality and high-speed capabilities

Duct

90 mm high

S82K G3J J7AN

Power supply SSR Contactor

The same level of high-speed processing

Digital Controller

High-speed processing

(Example: 1-ms response)

High-speed processing

(Example: 50 ms)

SYSMAC CJ-series PLCDedicated microcomputer board

PCMIX Values

CJ1G

SYSMAC

7.4

1.4

Sequencing

Only One CPU Unit Needed

Greatly

reduces space

between ducts

Note: Loop configuration: Ai4 Terminal + Segment Linearizer + Basic PID + Ao4 Terminal

The external I/O response time in the overall system refers to the conversion time.

Ultra-small size fits in most

devices

Backplane-free structure provides

the functions you need in

minimum space.

Low-cost solution for controlling

multiple loops

Control functions have the added

ability to control multiple loops.

Consolidating the proven

CS-series loop-control technology

Effective maintenance functions

Function block programming for

easy engineering

Seamless integration of sequence

control and loop control.

HMI windows can be simply

generated from function blocks

automatically.

Super compact: Only 90 mm High and 65 mm Deep, and

Backplane-free structure enables flexible width design.

High-speed sequence control functions can be used directly for

high-speed, advanced loop control.

Compact PLC Aids Machine Downsizing by Fitting Just About Anywhere.

Wide Array of I/O Units, Special I/O Units, and CPU Bus Units Are Available to Suit Your Application.

Sequence control: Executes 20-Kstep ladder programs in 1 ms (with basic instructions only).

PCMIX = 7.4 LD or OUT executed in 40 ns

Loop control: Executes PID operations for 20 loops in up to 10 ms. This is a guide for general

applications. (See note.)

Integrated Loop Control and Sequence Control

Sequence Control Engine Loop Control Engine

An engine for controlling analog quantities (e.g., temperature, pressure, flowrate) is built into the CPU Unit together

with the engine for executing sequence control, delivering high-speed sequence control and high-speed, advanced

analog quantity control in a single Unit.

CPU Unit element:

CJ1G-CPU4 H

69 mm

D: 65 mm

90 mm

Loop-control

CPU Unit

CX-Programmer sequence control program

(ladder, function block, structured text)

Loop Controller Element:

Up to 300 or 50 function blocks

CX-Process loop control program (function blocks)

20-Kstep

1 ms

Execute 20-Kstep ladder

programs in 1 ms (See note.)

Note: Basic instructions only

20 Loops in 10 ms

Execute PID Control for

20 Loops 10 ms (See note.)

Note: General application (e.g., loop

configuration: Ai4 Terminal + Segment

Linearizer + Basic PID + Ao4 Terminal)

New Algorithm Further Enhances Control

Stability

Disturbance Overshoot Adjustment

Optimum Tuning to Suit the Application

Fine Tuning

Disturbance

Disturbance generated

Time required to

stabilize

Overshoot

Conventional PID gain adjustment

Using the Disturbance

Overshoot Adjustment function

Longer time required

to stabilize

Faster stabilization

This function restrains overshoot when a disturbance is

generated, allowing faster stabilization.

[Example]

• Temperature drops when adding objects to a furnace

• Control disturbances when retooling

Adjust PVs, SPs, and MVs while monitoring, and save

data as CSV files from the software tuning window.

Autotuning (AT) and fine-tuning functions can also be

used for automatically calculating PID constants (see note

2).

Note 1: For details on CS-series Loop Control Boards, refer to the PLC-based

Process Control Catalog (Cat. No. P051).

2: Control can be fine-tuned by automatically tuning PID parameters using

previous control parameters and three user-set requirements to execute

fuzzy logic. CS-Process Tool Tuning Window

Sequence

program

Function

block

program

I/O memory

Parameter Area

CPU Unit

Memory

Card

Condition: Pin 7 is ON

CX-Process Tool (Software for Personal Computer)

Face Plate Auto-Builder for NS

Touch panel windows are automatically generated.

Segment program

parameter setting window

Tuning window

NT-series PT

Loop-control CPU Unit

Serial or

Ethernet

communications

Control window

TIC

Input

channel 1

Output

channel 1

Time

RSP

PV MV

Temperature

input

Heater output

Loop-control CPU Unit

RSP MV

Analog Output

Field Terminal

Analog Input

Field Terminal

Segment

Program

Basic PID

Adjust PID and other parameters

in the tuning window.

Expansion Rack

10 Units max.

Note: CJ1G-CPU44P/45P

(CJ1G-CPU42P/43P: Expand up to 2 Racks)

Analog Input

Field Terminal

RSP

Basic PID Split Conversion

Y1X1

Bank Conversion

X1 X1 C_BNK

C_PID

C_SP

C_P

C_I

C_D

C_MH

C_ML

Segment

Program 2

Analog Output

Field Terminal

Function blocks make loop-control programming easy. You can also create

CX-Process Tool tuning windows to help adjust loops. Controller faceplates

can be created automatically for touch panel displays.

Lineup includes low-cost models that use up to 50 function

blocks and models that allow up to 300 blocks designed for

large-scale systems and complicated operations.

Sequence control programs: Standardize and simplify programs using structured programming. Special I/O

Unit and CPU Bus Unit settings are easy with function blocks (using ladder programming language or

structured text).

Loop control programs: By combining function blocks, a wide array of control methods can be easily

configured, from basic PID control used by Temperature Controllers to program, cascade, and feed-forward

control.

Simple backup function enables backup, recovery, and comparison of all PLC data including the

function block programs for the Loop Control Board using the Memory Card.

Save tag settings, comments, annotations, and connection data created using the CX-Process

Tool to either a Memory Card or a Loop-control CPU Unit.

Loop control: Proven functionality of Temperature Controllers and CS-series Loop Control

Boards (see note 1) in a compact size.

Loop control: Programming with function blocks to suit the application.

System configuration: Choose and combine functions from a broad selection of I/O Units.

Engineering Example: Program Control

Analog

Input

Unit

Analog

Output

Unit

Combine function blocks and connect graphically

using the mouse.

Read data from

Analog Input

Units

Perform PID

control

Perform

heating/cooling

control

Perform program

control

Switch PID

constants to SPs

Control output

from Analog

Output Unit

Process Input

Units, Analog

I/O Units, etc.

System Configuration

Expansion

Rack: 3

Racks

max.

(See note.)

Simply turn the DIP Switch ON/OFF to save or read the

user program including function blocks using the

Memory Card.

Consolidating OMRON's expertise in temperature and process control

cultivated over many years to provide you with effortless solutions

using proven algorithms.

Press the

Memory Card

power supply

switch for 3 s.

Simple backup

to Memory

Card, including

function block

data.

Note: Supported by unit version 3.0 or later.

Sterilization and Disinfection of

Pharmaceuticals, Food and Beverages

Loop-control CPU Unit

N2 atmosphere

Solder

Workpiece

Conveyor

NS-series PT

Heater Temperature

sensor

SCR

Temperature

Thyristor

Pressure

Control outputsControl outputs

Logging Trend Data

(monitoring and operation

windows)

Monitoring and operation

windows or heaters and

temperature sensors

Program pattern

control

Cascade control of

tunnel furnace

Industrial Furnace

Process

Applications

Loop Control Machines and Product Variations

Providing Solutions to Other Problems

Electrical parts equipment

requiring

high-speed

temperature

control for

higher precision

and

improved

tact time. Food machines, semi-conductor devices and

other machines

requiring

multipoint

temperature

control.

Fermentation equipment requiring temperature,

pressure, flowrate, and

pH control.

Testing devices that frequently

change setting

conditions

and program

settings.

Diffusion furnaces that perform cascade

control of heater

temperatures

and internal

chamber

temperatures.

High-speed and highly reliable (duplex)Easy Controlling analog quantities

CS1D-series

Process-control CPU Unit (See note 2.)

CS-series/CS1D-S

Loop Control Board (See note 2.)

CJ1G-CPU4 P CJ-series

Loop-control CPU Unit

Processing facilities

• Chemical/

pharmaceutical

• Utilities

• DCS replacement

• Water treatment

Etc.

• Packaging

machines

• General food

machines

Machinery

• Semi-conductor/

electrical components

• Industrial furnaces

(firing)

• Food machines

(sterilization)

• Testing equipment

Etc.

4 to

20 mA

4 to 20 mA4 to

20 mA

4 to 20 mA 4 to 20 mA

Model Selection

CJ1W-DA

Analog Output Unit

(linear output)

CJ1W-OD

Transistor Output Unit

(pulse output)

CJ1W-OC

Relay Output Unit

RS-485 communications:

Built-in serial port on CPU Unit

CJ1W-SCU 1-V1

E52

Thermocouples

Platinum-resistance

Thermometers

ES1/ES1B

Infrared Thermosensors

Flow Rate Sensors,

Displacement Sensors,

Signal Converters, etc.

• Position Control

G3PX Power Controller

• Cycle Control

G32A-EA + G3PA

• SSR

G3PA/B/C, G3NA, etc.

• ON/OFF Control

• Optimum Cycle Control

G3ZA

CJ1G-CPU P

Loop-control

CPU Unit

CJ1W-P

Analog Process

Input Unit

CJ1W-AD

Analog Input Unit

OutputControlInput

Temperature Sensors

Analog quantities (e.g., temperature,

flowrate, concentration)

Thermo-

couple

Compensating

Conductor

Sensor Flow Rate Sensor Capacitive

Flow Rate Sensor

Personal computer for

programming/

monitoring

PLC

SYSMAC CJ Series

The Loop-control CPU Unit Provides You with Solutions for the Complex and Advanced

Functions Demanded by Control Devices in an Increasingly Diverse Range of Equipment.

Compact CJ-series Loop-control CPU units are ideal for equipment with built-in applications. CS-series and CS1D

models designed for duplex systems are also available for processing equipment that requires high reliability.

CJ-series

Temperature Control Unit

(See note 1.)

Note 1: The Temperature Control Unit integrates control and I/O for either 2 loops or 4 loops.

Temperature control is achieved simply by setting parameters. (CX-Process cannot be used.)

2: For details on CS-series Loop Control Boards and Process-control CPU Units, refer to the PLC-based Process Control Catalog (Cat. No. P051).

System Configuration Example

Example of Peripheral Devices

Peripheral Devices New Products

Input Devices

Output Devices

E52-series Temperature Controllers

G3PX-series Power Controllers

G3PA/B/C Power Solid-state Relay

ES1/ES1B-series Infrared Thermosensors

Model Structure

Example: G3PX-220EUN-CT03

G3ZA Multi-channel Power Controller

Multi-channel Open-loop Heater Controller

PLC Serial Communications Unit

G3ZA SSR

Control variable

command

Load status

monitor

Optimum Cycle Control for High-precision Control with Low Noise

Delay control: Energy-efficient, enabling equipment downsizing by

using the peak current cut method, which delays the output timing

between channels.

Control variable conversion: Enables processing and output of input

control quantities using the internal gradient and internal offset

settings.

Smaller than a Normal Power Controller

Same height as G3PA and G3PB, enabling smaller panels and saving

space. One Controller can control up to 8 SSRs.

Models with 8 channels (control points) or with 4 channels and heater

burnout detection are available.

RS-485 communications to set manipulated variables and heater

burnout detection.

Catalog No.: J147

Catalog No.: V301

RS-485

(CompoWay/F)

PMCR

instruction

**: Use the Serial Communications Unit to execute serial communications from the Loop-control CPU Unit using a protocol macro.

Example: E52-CA185A D:3.2 2M

Plenty of Variation to Suit an Extensive Range of Applications

Select from a variety of choices in number of elements, shape, protective

tubing length, and terminal type.

Economical models and special models are available as well as general-

purpose models.Select from a diverse range of models to suit the application:

Models for high temperatures, metal patterns, surface measurement, and

room temperatures, waterproof and anti-corrosive models, models for moving

parts, and models with double elements.

Hygienic temperature measurement without damaging the workpiece.Ideal for

workpieces on conveyors or other applications in which contact measurement is

difficult.

ES1 Series: Designed for high-precision, small-spot, high-temperature

measurements.

Two types of small spot: 3-mm dia. and 8-mm dia.

High-precision and high-speed measurement with a repeatability of ±0.5°C

and response speed of 0.4 s (95%).

Models are available for medium (–500 to 500°C), mid-low (–50 to 500°C),

and high (0 to 1000°C) temperature ranges.

Single-phase Power Controller for phase control systems requiring precision

temperature control. Models with base up and soft start functions also available.

G3PA New Power Solid-state Relay

Dielectric strength of 4,000 VAC with a super slim profile and built-in heat sink

Mount either using screws or DIN Track.

Element type

Protective tubing length

Terminal type

Protective tubing model

Lead wire length

Model Structure

Load power supply voltage

Load current

Phase Current transformer types

2: 200/220 V D: Three-phase 03: 30-cm lead

10: 1-m lead

UN: Single function

H: Heater burnout detection

HN: Multiple heater burnout detection

C: Constant current

Function classification

20: 20 A

40: 40 A

60: 60 A

G3PB Three-phase Solid-state Relay (Contactor)

Upgraded heat sink saves space and labor costs.

480-VAC models for a broad range of applications.

G3PC SSR with Failure Detection Function

Detects SSR failure, which is difficult to identify in heater temperature control,

and outputs alarm signals simultaneously.

Contributing to safe design and improved maintenance of heater control

systems.

Multi-channel Power Controller with Zero-cross SSRs. Receives MVs from the PLC Using RS-485 Serial

Communications (via FB* or Protocol Macro**), and Controls the Heater Power with High Precision Using the SSR.

Multi-channel Power Controllers: 31 Units max.

Number of control channels: 124 channels (with failure

detection for all channels) or 248 channels (without

failure detection for all channels).

Number of connections per communications line

*Select from 4-channel and 8-channel models as required.

*Several SSRs can be connected to each channel.

*Three-phase Power Controllers are also available.

For details, refer to the Temperature Controllers Selection Guide (Cat. No. Y101).

*: Use the CPU Unit's built-in serial port or a Serial Communications Unit to execute serial communications using FB Library objects. A CJ1W-CIF11 RS-422A Adapter is required

to use the CPU Unit's built-in serial port.

Record Production Histories, Inspection Data, and Process Data

•Data can be collected by environment-resistant PLC Units, without

using a personal computer.

•Because the Unit has a direct bus connection to the PLC and does not

require communications, it can collect large quantities of data at high

speed.

•Data can be collected by means of a simple settings, with no need to

alter the ladder program.

Collecting Data on Equipment Operation to Analyze Errors and

Detect Operating Trends

•Data collection settings can be changed and collection can be

restarted without stopping the PLC.

•Files can be created in the desired data structure for only the required

data in the PLC.

•Sampling Mode can be selected for high-speed, detailed sampling, or

Data Storage Mode can be selected for data collection at specified

times or when a specified events occur.

CJ1W-SPU01 SYSMAC SPU Unit

The SPU Unit can read the PLC's I/O memory using specific data collection methods, and record the data in CSV files.

Storage and Processing Unit

Explorer

Computer running

Windows Ethernet

SYSMAC

CJ-series PLC

Files shared on

Windows network

LED

7-segment display

Card slot

SELECT switch

LAN port

DIP switch

Unit number switch

Card button

COMM port

Enter button

Data in CPU Unit's I/O memory

High-speed, high-capacity data collection

Sampling_000

0.csv

SYSMAC SPU Unit

Memory Card

Loop-control CPU Units Loop-control CPU Units

Loop-control CPU Units

Loop Controller Element Specifications

Model CPU Unit element Loop Controller element

I/O bit capacity Program

capacity Data memory capacity Programming

software Number of

fun c tion blocks Programming

software

CJ1G-CPU45P 1,280 bits (Up to 3

Expansion Racks) 60 Ksteps 128 K words (DM: 32 K words,

EM: 32 K words × 3 banks) CX-Programme r,

CX-Simulator, etc. 300 blocks CX-Process

CJ1G-CPU44P 30 Ksteps 64 K words (DM: 32 K words,

EM: 32 K words × 1 bank)

CJ1G-CPU43P 960 bits (Up to 2

Expansion Racks) 20 Ksteps

CJ1G-CPU42P 10 Ksteps 50 blocks

Item Specification

Name Loop-control CPU Unit

Model Number CJ1G-CPU@@P

Applicable PLCs CJ-series PLCs

Area for data

exchange

with CPU Unit

CPU Unit's

Auxiliary Area •Loop Controller element- to-CPU Unit element:

Run Status F lag, PV Error Input Flag, MV Error Input F lag, Execution Error Flag, Function Block Data-

base (RAM) Error Flag, Automatic Cold Star t Execution Flag, Backup during Operation Flag, Function

Block Changed Flag, etc.

•CPU Unit element-to-Loop Controller element:

Start Mode at Power ON: Hot/Cold Start bit.

User allocations in

I/O Memory User link tables are used to allocate function block ITEM data in any part of I/O memory in the CPU Unit.

(CIO , Work, Holding, or DM Areas, or EM Area bank 0)

Allocations for all

data HMI function used to allocate function block ITEM data for Control, Operation, External Co ntroller, and

System Common blocks in the specified bank of the EM Area in the CPU Unit.

Settings None

Indicators Two LED indicators: RUN and ready

Super capacitor backu p data All function block data (including sequence tables, step ladder program commands), stored error log data

Super capacitor backup time 5 minutes at 25°C

Data stored in flash memory Function block data

Backup from RAM to flash memory Executed from CX-Process Tool (as required).

Recovery from flash memory to

RAM Automatically transferred when power to CPU Unit is turned ON if startup mode is set for a cold start, or

exec uted from CX-Proces s Tool (as required).

Influence on CPU Unit cycle time 0.8 ms max. (depends on function block data contents)

Current consumption (supplied

from P ower Supply Unit) 1.06 A for 5 VDC (current consumption for Loop-control CPU Unit including CPU Unit element and Loop

Controller element)

Note: Increased by 150 mA when NT-AL001 Link Adapter is used.

Loop-control CPU Units Loop Controller Element Specifications

Loop Controller Element Specifications

Item Specifications

Model CJ1G-CPU42P CJ1G-CPU43/44/45P

Operation method Function block method

Loop Controller element LCB01 LCB03

Function

block analog

operations

Control and

operation

blocks

PID and other c ont rol

funct ions, squ are root op -

eration, time operations,

pulse train operation, and

other operation functions

for various processes.

50 blocks max. 300 blocks max.

Sequence

control Step ladder

program

blocks

Logic sequence and step

sequence functions 20 blocks max.

2,000 commands total

100 commands max. per block

Separable into 100 steps max.

200 blocks max.

4,000 commands total

100 commands max. per block

Separable into 100 steps max.

I/O blocks Field terminal

blocks Analog I/O function with

Analog I/O Unit, contact

I/O function with Basic I/O

Unit

30 blocks max. CJ1G-CPU43P: 30 bloc ks max.

CJ1G-CPU44 /45P: 40 blocks max.

User link ta-

bles Analog data I/O and con-

tact data I/O function for

CPU Unit

2,400 data items max.

HMI function I/O function for the speci-

fied bank of the EM Area

in the CPU Unit for func-

tion block ITEM data used

for Con t ro l, Oper a t ion,

Exter na l Controller, and

System Common blocks

for the HMI function.

Allocated 1 EM Area bank

Operation and Control blocks:

50 blocks max. × 20 send/receive words

System Common blocks:

20 send/receive words

Allocated 1 EM Area bank

Operation and Control blocks:

300 bloc ks max. × 20 send/receive words

System Common blocks:

20 send/receive words

System Com-

mon block System common opera-

tion cycle setting, run/

stop command, load rate

monitor, etc.

Single bloc k

Method for creating and transferring function blocks Created using CX-Process Tool (purchased separately) and transferred to Loop

Controller.

External I/O response time The time from external input of analog signals up to external output of analog signals

on a single control loop depends on the function block's operation cycle and the

CPU Unit's cycle time.

Operation cycle 0.01, 0.02, 0.05, 0.1, 0.2, 0.5, 1, or 2 s (default: 1 s) (See note.)

Can be set for each function block.

Note: 0.01, 0.02, and 0.05 s cannot be set for some b locks.

Internal operation Number of control loops • The maximum number of loops that can be used if the LCB load rate is 80% for a

standard applications (e.g., with each loop consisting of one Ai4 Ter minal, Seg-

ment Linearizer, Basic PID, and A04 terminal) is shown in the following table.

Note: Loop Controller element LCB01: 25 loops max.

Control method PID control me thod PID with 2 degrees of freedom

Control combinations Any of the following function blocks can be combined:

Basic PID control, cascade control, feed-f orward control, sample PI control, Smith

dead time compensation control, PID control with differential gap, override control,

program control, time-proportional control, etc.

Alarms PID block internal alarms 4 PV alarms (upper upper-lim it, upper limit, lower limit, lower lower-limit) and 1

deviation alarm per PID block

Alarm blocks High/low alarm blocks, deviat ion alar m blocks

Operation

cycle Maximum number

of loops Operation

cycle Maximu m number

of loops

0.01 s 20 loops 0.2 s 150 loops

(See note.)

0.02 s 35 loops (see note) 0.5 s

0.05 s 70 loops (see note) 1 s

0.1 s 100 loops (see note) 2 s

List of Function Blocks System Common Block

List of Function Blocks

System Common Block

Control Blocks

Operation Blocks

Note: The Function Blocks dealing with high-speed operation (operation cycle: 0.01, 0.02, and 0.05 seconds is possible).

Type Bloc k Name Function

--- System Common Makes settings common to all func-

tion bloc ks and outputs signals f or the

system.

Type Bloc k Name Function

Controller 2-position ON/OFF

(See note.) 2-position type ON/OFF controller

3-position ON/OFF

(See note.) 3-position type ON/OFF controller f or

heating/cooling ON/OFF control

Basic PI D

(See note.) Perf orms basic PID control.

Advanced PID

(See note.) Perf orms advanced PID control for

enabling deviation/MV compensation,

MV tracking, etc.

Blended PID Performs PID control on the cumula-

tive value (cumulative deviation) be-

tween the accumulated value PV and

accumulated value Remote Set Point .

Batch Fl owrate

Capture Functions to open the valv e at a fix ed

opening until a fix ed batch accumulat-

ed value is reached.

Fuzzy Logic Outputs up to 2 analog outputs based

on fuzzy logic performed on up to 8

analog inputs.

Indication and Set-

ting (See note.) Manual setter with PV indication and

SP setting functions

Indication and Op-

eration (See note.) Manual setter with PV indication and

MV setting functions

Ratio Setting

(See note.) Ratio and bias setter with PV indica-

tion and ratio setting function

Indicator

(See note.) PV indicator with PV alarm

Type Block Name Function

Alarm/Signal

restrictions/

Hold

High/Low Alarm

(See note.) Provides the alarm contact outputs for the high

and low limits of single analog signals.

Deviation Alarm

(See note.) Provides the alarm contact outputs for the devia-

tion of two analog signals.

Rate-of-change Opera-

tion and Alarm

(See note.)

Provides the alarm contact outputs for the high

and low limits of rate-of-change operation when

the analog signal rate-of-change is output.

High/Low Limit

(See note.) Limits the high and low limits of single analog sig-

nals.

Deviation Limit

(See note.) Calculates the deviation between two analog sig-

nals, and limits the deviation within that range.

Analog Signal Hold

(See note.) Holds the maximum, minimum or instantaneous

value of single analog signals.

Arithmetic Addition or Subtraction

(See note.) Performs addition/subtraction with gain and bias

on up to 4 analog signals.

Multiplic ation (See note.) P erforms m ultiplication with gain and bias on up to

2 analog signals.

Division (See note.) P erf orms division wit h gain an d bias on up to 2 an-

alog signals.

Arithmetic Operation

(See note.) Performs various math operation (trigonometric,

logarithmic, etc.) on floating-point decimal values

conv e rted (to industrial units) from up to 8 analog

inputs.

Range Conversion

(See note.) Easily conv erts up to 8 analog signals simply by in-

putting th e 0% and 10 0% input v alues and 0% and

100% output values.

Functions Square Root

(See note.) Performs square root extraction (with low end cut-

out) on single analog signals.

Absolute Value

(See note.) Outputs the absolute value of single analog sig-

nals.

Non-linear Gain

(Dead Band)

(See note.)

Performs non-linear (3 gain values) operation on

single analog signal s. Anal og signals can also set

as a dead band (with different gap).

Low-end Cutout

(See note.) Sets output to zero close to the ze ro point of single

analog signals.

Segment Linearizer

(See note.) Conv erts single analog signals to 15 segments be-

fore the signals are output.

Temperature and Pres-

sure Correction

(See note.)

Performs temperature and pressure correction.

Time Function First-orde r Lag

(See note.) P erforms fir st-order lag operati on on single analog

signals.

Rate-of-change Limit

(See note.) Performs rate-of-change restriction on single ana-

log signals.

Moving Average

(See note.) Performs moving average operation on single an-

alog signals.

Lead/Delay (See note.) Performs lead/delay operation on single analog

signals.

Dead Time (See note.) Performs dead time and first-order lag operations

on single analog signals.

Dead Time Compensa-

tion Used for Smith's dead time compensation PID

control.

Accumulator for instanta-

neous value input Accumulates analog signals, and outputs 8-digit

accumulated value signals.

Run Time Accumulator Accumulates the operating time, and outputs the

pulse signal per specified time.

Time Sequence Data

Statistics (See note .) Records time sequence data from analog signals

and calculates statistics, such as averages and

standard deviations.

Ramp Prog ram Ramp prog ram setter f or combining r amps fo r time

and hold values.

Segment Progr a m Segment prog ra m se tter setting the output v al ues

with respect to time.

Segment Program 2 Segment program setting with wait function for

setting the output values with respect to time.

List of Function Blocks

Sequence Control

Field Terminals

Note: The Function Blocks dealing with high-speed operation (operation cycle: 0.01, 0.02, and 0.05 seconds is possible).

Type Block Name Function

Signal Selec-

tion/Switching Rank Selector

(See note.) Selects the rank of up to 8 analog signals.

Input Selector (See

note.) S elects the spe cified ana log signals speci fied b y

the contact signal from up to 8 analog signals.

3-input Selector

(See note.) Selects and outputs one of three analog input

signals.

3-output Selector

(See note.) Outputs one analog input signal in three switched

directions.

Constant Selector

(See note.) Selects 8 preset constants by the contact signal.

Constant Generator

(See note.) Outputs 8 independent constants.

Ramped Switch Switches two an alog i nputs (o r co nstant s) wi th a

ramp.

Bank Selector Records the PID par ameters (SP, P, I, D , MH, ML)

in up to 8 sets in adva nce , and s wi tch es the PID

parameter for Basic/Advanced/Blended PID

Blocks according to the analog input range

(zone) or input bits.

Split Converter Inputs the MV from the Basic PID block or Ad-

v anced PID b l oc k, con verts the MV into two ana -

log outputs for V characteristics or parallel

characteristics (e.g., MV for heating or cooling)

and outputs them.

Constant

ITEM Setting Constant ITEM Setting

(See note.) Writes the constant to the specified ITEM at the

rising edge of the send command contact.

Va riable ITEM Setting

(See note.) Writes the analog si gnal to the specified ITE M at

the rising edge of the send command contact.

Batch Data Collector

(See note.) Stores each of max. 8 analog inputs to buffer by

a certain timing within sequential processing.

Pulse Train

Operation Accumulated Value In-

put Adder Adds up to four accumulated value signals.

Accumulate d V alue Ana-

log Multiplier Multiplies an alog signal s by th e accumula ted va l-

ue signals.

Accumulator for accu-

mulated value input Converts 4-digit accumulated value signals to 8

digits.

Contact input/Accumu-

lated value output Counts low-speed conta ct pulses, and outputs 8-

digit accumulated signals.

Accumulated Valu e In-

put/Contact Output Converts 4-digit accumulated value signals to

low-sp eed co ntact p ulses be f or e they are output.

Others Analog/Pulse Width

Converter (See note.) Cha nges the ON/OFF dur ation ratio i n a constant

cycle duration so that it is proportional to the an-

alog signal.

Sequence

Operation C ontact Distrib utor C onnect contac t signals betwee n function blocks

in a 1:1 connection.

Constant Comparator

(See note.) Com pares up to eight sets of analog signal s and

constants, and outputs the comparison results as

contacts.

Variable Comparator

(See note.) Compares up to eight pairs of analog signals,

and outputs the comparison results as contacts.

Timer (See note.) 2-stage output type addition timer for forecast

values and reached values. Can also output the

present value.

ON/OFF Timer

(See note.) T imer for performing ON -OFF oper ation at preset

ON and OFF times.

Clock Pulse (See note. ) Outputs a cloc k pulse at the setting ti m e interval

for a single operation cycle.

Counter (See note.) 2-stage output type addition timer for forecast

values and arrival values. Can also output the

cur rent value.

Internal Switch

(See note.) Temporary storage contact f or accepting rela ys in

the Step Ladder Program block.

Note: (One internal switch is already allocated

as “temporary storage” in CX-Process

Tool.)

Level Check (See note.) Checks an analog input for 8 levels and outputs

a contact corresponding to the level. The level

number is also output as an analog value at the

same time.

Contact Type

Control Target ON/OFF Valve Manipu-

lator Manipulates and monitors ON/OFF valves with

open/close limit switches.

Motor Manipulator Manipulates and monitors motor operation.

Reversible Motor Manip-

ulator M anipulates and moni tors rev ers ib l e moto r oper -

ation.

Motor Opening Manipu-

lator Inputs a target opening, and manipulates an

electric positional-proportional motor.

Type Block Name Function

--- Step Ladder Pro-

gram (See note.) Performs logic sequence and step

progression control.

Type Block Name Function

Contact

I/O

(See

note.)

DI 8-point Termi-

nal Inputs 8 contacts from 8-point Input

Unit.

DI 16-point Termi-

nal Inputs 16 contacts from 16-point In-

put Unit.

DI 32-point Termi-

nal Inputs 32 contacts from 32-point In-

put Unit.

DI 64-point Termi-

nal Inputs 64 contacts from 64-point In-

put Unit.

DO 8-point Termi-

nal Outputs 8 contacts from 8-point Out-

put Unit.

DO 16-point Ter-

minal Outputs 16 contacts from 16-point

Output Unit.

DO 32-point Ter-

minal Outputs 32 contacts from 32-point

Output Unit.

DO 64-point Ter-

minal Outputs 64 contacts from 64-point

Output Unit.

DI 16-point/Do16-

point Terminal Inputs and outputs 16 contacts each

from 16-point Input/16-point Output

Units.

Analog I/O

(See

note.)

AI 4-point Termi-

nal (PTS51) Inputs 4 analog signals from CJ1W-

PTS51 (Isolated-type Thermocouple

Input Unit)

AI 4-point Termi-

nal (PTS52) Inputs 4 analog signals from CJ1W-

PTS52 (Isolated-type Temperature

Resistance Input Unit).

AI 2-point Termi-

nal (PTS15/16,

PDC15)

Inputs 2 analog si gnals from CJ1W-

PTS15 (Isolated-type Thermocouple

Input Unit), CJ1W-PTS16 (Isolated-

type Temperature Resistance Input

Unit), or CJ1W-P DC15 (Isolated-

type DC Input Unit).

AI 8-point Termi-

nal (AD081) Inputs 8 analog signals from the

CJ1W-AD081(-V1).

AO 8-point Termi-

nal (DA08V/C) Outputs 8 analog signals from the

CJ1W-DA08V/DA08C.

AI 4-point Termi-

nal (AD041) Inputs 4 analog signals from the

CJ1W-AD041(-V1).

AO 4-point Termi-

nal (DA041) Outputs 4 analog signals from the

CJ1W-DA041(-V1).

AO 2-point Termi-

nal (DA021) Outputs 4 analog signals from the

CJ1W-DA021.

AI 4-point/AO 2-

point Terminal

(MAD42)

Inputs 4 analog signals and outputs

2 analog signals each from the

CJ1W-MAD42.

AI 4-point Termi-

nal (DRT1-AD04) Inputs 4 analog si gnals from a

DRT1-AD04 DeviceNet Sla ve Ana-

log Input Unit.

AO 2-point Termi-

nal (DRT1-DA02) Outputs two analog signals from a

DRT1-DA02 DeviceNet Slave Ana-

log Output Unit.

CX-Process Tool and Monitor Software Specifications

CX-Process Tool and Monitor

Software Specifications

Item Specifications

CX-Process Tool CX-Process Monitor Plus

Name CX-Process CX-Process Mo nitor Plus

Model number WS02-LCTC1-EV5 WS02-LCMC1-E

Appl icable PLC s CS- s eries PL C s

CJ-series PLCs

Applica ble Units CJ-series Loop-control CPU Units

CS-series Loop Control Units/Boards

CS1D Process-control CPU Units

CJ-series Loop-control CPU Units

CS-series Loop Control Units/Boards

CS1D Process-control CPU Units

Compatible com-

puters Computer IBM PC/AT or compatible

CPU Minimum: Pentium 133 MHz min.

Recommended: Celeron 400 MHz min.

OS Microsoft Windows 2000 (Service P ac k 3 or higher), NT 4.0

(Service Pack 6a), 98SE , Me (See note 2), or XP Microsof t Windows 2000, NT4.0 or XP

Memory Minimum: 32 Mbytes

Recommended : 64 Mbyt es min. Minimum: 96 Mbytes

Recommended: 128 Mbytes min.

Hard disk storage Minimum: 50 Mbytes free space

Recommended: 100 Mbytes min. fre e sp ace Minimum: 400 Mbytes free space

Recommended: 500 Mbytes min. free spac e

Monitor Minimum: XGA

Recommended: SXGA 65 ,536 color s or more Minimum requirement: XGA

(XGA or above recommended)

CD-ROM driv e 1 drive min.

Sound board --- 1

Mouse Recommended: Microsof t mouse or compatible pointing device

Communications

method Conne ction with CPU Unit

(or Serial Communica-

tions Board/Unit)

When FinsGateway Serial Unit driver is used:

Communications pr otocol with PLC: Host Link Host Link (Peripheral Bus i s not supported.) (See note 3.)

•Connect the computer to the peripheral port or built-in RS-232C port of the CPU Unit, or to the

RS-232C port of the Serial Communications Board/Unit.

•Connecting cable:

For connecting to peripheral por t of CPU Unit: CS1W-CN@@@ (2 m or 6 m)

For connecting to RS-232C port of CPU Unit: XW2Z-@@@-@ (2 m or 5 m)

When CX-Server is used:

Communications protocol with PLC: Host Link or Peripher-

al Bus

Connecting Cable:

•For connecting to peripheral por t of CPU Unit:

CS1W-CN@@@ (2 m or 6 m)

For connecting to RS-232C port of CPU Unit:

XW2Z-@@@-@ (2 m or 5 m)

CX-Server is no t supported.

Connection via Controller

Link When FinsGateway Controller Link driver or CX-Serve r i s used:

Install the software in a computer wi th a Controller Lin k Support Board to commun ica te with a PLC with a

Controller Link Unit mounted.

Connection via Ethernet When FinsGateway ETN_UNIT driver or CX-Server is used:

Install t he s oft wa re in a co mputer with a n Eth ernet Board t o co mmunic ate with a PLC with an Ethernet Unit

mounted.

CX-Process Tool and Monitor Connections to PLC

Note: 1. The CX-Process functions that can be used depend on the v ersion. F or details , ref er to the operation man uals (Cat. No .: W372-E1-@ and

W373-E1-@).

2. When using Windows Me, the CPU must be a Pentium 150 MHz or higher.

3. Peripheral Bus cannot be used when FinsGateway V3 is used.

Connections to PLC

The foll owing 4 methods can be used to connect to a PLC.

Note: 1. The Windows 2000 and XP operating systems are supported. (Windows 95, 98, and Me are not supported.)

2. When CX-Server is used for communications, CX-Programmer can be simultaneously connected via the same COM por t.

3. The Windows 95 operating system cannot be used.

Item Specifications

Offline functions ITEM data settings for function blocks

•Software connections for analog signals

•Displaying and printing text strings (annotation)

pasted on function block diagrams and ladder

diagrams.

•Instructions f or step ladder blocks and commands for

sequence table blocks

•Tag settings for CX-Process M onitor

Construction of user screens

Online functions •Transfer of function block data (Do wnloading/Upload-

ing for Loop Control Boards/Units.)

•Starting/stopping all function blocks (LCU/LCB)

•Monitoring system operation: Monitoring and

controlling the System Common block (including

LCB/LCU load rates)

•Validating LCB/LCU operation: Checking function

block connections (including starting and starting

individual function blocks), validating ladder

diagrams and sequence tables, and monitoring

ITEMs

•Tuning PID constants and other parameters

(fine tuning and autotuning)

•Initialization of Loop Control Unit memory (RAM)

User scree ns

•Overview screen

•Control screen

•Tuning screen

•Trend screen

•Graphic screen

•Operating guide message screen

System screens

•Alarm hist ory screen

•System monitor screen

•Operation log screen

Communications network Communication driver

FinsGateway V3 FinsGateway Vers ion

2003 (See note 1.) CX-Server V2.2

Host Link Connection via PLC's peripheral port or

RS-232C port Supported (Serial Unit version is used.) Supported

(See note 2.)

Peripher al Bus Not supported Suppo rted Supported

(See note 2.)

Contro ller Link Connection to PLC with Controll er Link Unit via

Controller Link Support Board (PCI board). Supported (See note 3.) (CLK (PCI) version is used.) Supported

Connection to PLC with Controller Link Unit via

Controller Link S upport Board (ISA board). Supported (CLK (ISA) version is used.) Supported

Eth ernet Connec tion to PL C with Ethe rnet Unit v ia Ether net

Board. Supported (Ethernet version is used.) Supported

Utility Software Touch Panel Software

Utility Software

Touch Panel Software

■Face Plate Auto-Builder for NS

Simply specify the CSV tag file created using the CX-Process Tool to automatically create a project constructed with a Face Plate for Loop-control

CPU Units for use with OMRON's NS-series Programmable Terminals.

Function Overvie w

•Create windows for monitoring and tuning PID and other function b locks f or up to 100 loops (NS System version 4 or higher).

•NS project files for monitoring multiple Loop-control CPU Units from a single NS-series PT can be generated from CX-Process projects for up to

32 multiple nodes.

•When a Segment Program 2 function block is used for program operation, the Detailed Setting Windows (Time Interval vs. Output Value Setting

Window, Wait Interval Setting Window) used for the parameter settings are also automatically gener ated.

Basic Specifications

Example of Automatically Created Windows

Item Specifications

Nam e Face Pl at e Aut o- B ui l d e r for NS

Model number WS02-NSFC1-EV2

Applicable PLC products CJ-series Loop-con trol CPU Units

CS-series Loop Control Boards (unit v ersion 1. 0 or later)

CS-series Loop Control Units (unit version 2.0 or later)

CS1D Process-control CPU Units

Applicable PTs NS-series NS12, NS10, and NS8 (PT versio n 2.0 or later)

CX-Designer

System re quire-

ments Computer IBM PC/AT or compatible

CPU Celeron 40 0 MHz or better recommended

OS Microsoft Windows 95 (see note .), 98, Me, NT4.0, 2000, or XP

Memory Recommended: 32 Mbytes min.

Hard disk storage Recommended: 200 Mbytes free space min.

Monitor Minimum: 640 x 480 dots

Basic func tions Number of generated loops:100 max., contro l windows and tuning windows

Applicable face plates: 2- position ON/OFF, 3-position ON/OFF, Basic PID, Advanced PID, Indi cation and Op-

eration, Indicator, Segment Program 2 (includes the parameter setting windo ws)

Number of loops in control windows: 6 loops per window for NS12, 4 loops per window for NS10/NS8

Realtime trend in tuning window: 1-second cycle

Tuning Window

Basic PID Block Screen

Segment program details setting window

MV numerical value

display/input

MAN button/display

AUTO button/display

Time interval,

output value,

and unit for

each step

Setting confirmation

graph (horizontal axis

shows steps)

Up/Down buttons to change SP

SP bar display

CAS button/display

Unit display

SP numerical value display/input

PV numerical value display

Status display 2

(PV error, MV error)

Status display 1

(AUTO, MAN, CAS)

Tag No.

Tag comment

Alarm status

indicators

PV bar display

Alarm set

value display

MV indicator

MV bar display

Up/Down

buttons to change

To Tuning Window To Control

Window

Write/read setting data

Realtime trend

display

Switch status

Alarm setting Parameter settings

Function

Block Face

Plate

Dimensions CPU Units

Dimensions

CPU Units

■Loop-control CPU Units

CJ1G-CPU42P

CJ1G-CPU43P

CJ1G-CPU44P

CJ1G-CPU45P

■Process Input Units

CJ1W-P@@@@

CONTROLLER

CJ1G-CPU44P

SYSMAC

PROGRAMMABLE ERR/ALM

RUN

COMM

INH

PRPHL

OPEN

PERIPHERAL

BUSY

MCPWR

PORT

69 73.9

2.7

LCB03 EXEC

RDY

INNER LOOP CONTROLLER

MACH

No.

PTS51

B1 A1

RUN

ERC

ERH

89 65

2.7

Ordering Information Basic Configuration Units

Ordering Information

Basic Configuration Units

Note: 1. The CJ1M-CPU23/22’s connector for built-in I/O is not included. Purchase one of the connectors in the following table separately.

2. The HMC-EF172, HMC-EF372, and HMC-EF672 Memor y Cards cannot be used with the following products. The following CPU Units

with lot numbers of 020108 or earlier (manufactured 8 January 2002 or earlier): CS1G-CP U@@H, CS1H-CPU@@H, CJ1G-CPU@@H,

and CJ1H-CPU@@H, and NS7-series PTs with lot numbers of 0852 or earlier (manufac tured 8 May 2002 or earlier).

Name Specifications Model Standards

Loop-control

CPU Unit I/O bits Program

capacity Data memory capacity LD instruction

execution time Number of func-

tion blocks --- ---

1,280 (3 Expansion

Racks) 60 Ksteps 128 K words (DM: 32K

words, EM: 32 K words × 3

banks)

0.04 µs 300 blocks CJ1G-CPU45P UC1, CE, N

30 Ksteps 64 K words (DM: 32K

words, EM: 32 K words × 1

bank)

CJ1G-CPU44P

960 (2 Expansion

Racks) 20 Ksteps CJ1G- CP U43P

10 Ksteps 50 blocks CJ1G-CPU42P

CPU Units

(without Loop

Control En gine)

I/O bits Program

capacity Data memory capacity LD instruction

execution time Built-in I/O --- ---

2,560 (3 Expansion

Racks) 250 Ksteps 448 K words (DM: 32K

words, EM: 32 K words x

13 banks)

0.02 µs --- CJ1H-CPU67H UC1, CE, N, L

120 Ksteps 256 K words (DM: 32K

words, EM: 32K words × 7

banks)

CJ1H-CPU66H

60 Ksteps 128 K words (DM: 32K

words, EM: 32K words × 3

banks)

CJ1H-CPU65H

1,280 (3 Expansion

Racks) 0.04 µs CJ1G-CPU45H

30 Ksteps 64 K words (DM: 32K

words, EM: 32K words × 1

bank)

CJ1G-CPU44H

960 (2 Expansion

Racks) 20 Ksteps CJ1G- CP U43H

10 Ksteps C J1G- CP U42H

640 (1 Expansion

Rack) 20 Ksteps 32 K words (DM: 32K

words, no EM) 0.1 µs CJ1M-CPU13

320 (no expansion) 10 Ksteps CJ 1M -CP U12

160 (no expansion) 5 Ksteps CJ1M-CPU11

640 (1 Expansion

Rack) 20 Ksteps 10 inputs and 6

outputs CJ1M-CPU23

(See not e 1.)

320 (no expansion) 10 Ksteps CJ 1M -CP U22

(See not e 1.)

160 (no expansion) 5 Ksteps CJ1M-CPU21

(See not e 1.)

Power Supply

Units 100 to 240 V AC (with RUN output), Output capacity: 5 A, 5 V DC CJ1W-PA205R

100 to 240 V AC, Output capacity: 2.8 A, 5 V DC CJ1W-PA202

24 V DC, Output capacity: 5 A, 5 V DC CJ1W-PD025

RS-422A Adapt-

er Converts RS-232C to RS-422A/RS-485. CJ1W-CIF11

I/O Control Unit Mount 1 Unit on the CJ-series CPU Rack when connecting a CJ-series Expansion Rack. CJ1W-IC101

I/O Interface

Unit 1 required on each CJ-series Expansion Rac k CJ1W-II101

I/O Connecting

Cable For connecting CJ-series Expansion Racks to the CJ-series CPU

Rack or another CJ-series Expansion Rack. Cable length: 0.3 m CS1W -CN313 L, CE

Cable length: 0.7 m CS1W -CN713

Cable length: 2 m CS1W-CN223

Cable length: 3 m CS1W-CN323

Cable length: 5 m CS1W-CN523

Cable length: 10 m CS1W-CN133

Cable length: 12 m CS1W-CN133-B2

Memory Cards Flash memory, 30 MB HMC-EF372 (See note 2.)

Flash memory, 64 MB HMC-EF672 (See note 2.)

Memory Card Adapter (for computer PCMCIA slot) HMC-AP001 CE

Ordering Information Progr ammin g Devices

Programming Devices

Note: Site licenses are also available for users that need to use the CX-One on many computers. Ask your OMRON representative for details.

Name Specifications Model Standards

Program ming Co n s oles An English Keyboard

sheet (CS1W -KS001-E)

is required.

Note: Connects to peripheral port on CPU Unit

only (cannot be connected to RS-232C

port).

CQM1H-PRO01-E U, C, CE

CQM1 -P RO0 1- E U, C, N , CE

C200H-PRO27-E

Program ming Co n s ole

Key Sheet For CQM1H-PRO01-E, CQM1-PRO01-E, and C200H-PRO27-E CS1W-KS001-E CE

Program ming Co n s ole

Connecting Cables Connects the CQM1-PRO01-E Programming Console. (Length: 0.05 m) CS1W-CN114

Connects the C200H-PRO27-E Programming Console. (Length: 2.0 m) CS1W-CN224

Connects the C200H-PRO27-E Programming Console. (Length: 6.0 m) CS1W-CN624

CX-One In-

tegrated

Tool Pack-

age Ver.

1.1

1 license CX-One is a package that integrates Support Software f or OMRON PLCs

and components. It can be run in a Windows 98SE, Me, NT 4.0 (Service

Pack 6a), 2000 (Service Pack 3 or later) or XP environment.

CX-One includes CX-Programmer Ver 6.@, CX-Simulator Ver. 1.@, CX-Pro-

tocol Ver. 1.@, CX-Process Tool V er. 5.@, CX-Designer Ver . 1.@, and NS-se-

ries Face Plate A uto Builder Ver. 2.@. Refer to the CX-One catalog (R134)

for details . (See note.)

CXONE-AL01C-E ---

3 license CXONE-AL03C-E

10 licenses CXONE-AL10C-E

30 licenses CXONE-AL30C-E

50 licenses CXONE-AL50C-E

The CX-Progr ammer, CX-Simulator, CX-Protocol, CX-Process Tool, CX-Designer, and NS-series Face Plate Auto Builder can still

be ordered separately, using the following model numbers as befor e.

CX-Pro-

gram-

mer Ver.

6.@

1 license Windows-based Support Software

OS: Windows 98SE, Me, NT 4.0 (Service Pack 6a), 2000 (Service Pack 3 or

later), or XP

WS02-CXPC1-E-V6@---

3 licenses WS02-CXPC1-EL03-

V6@

10 licenses WS02-CXPC1-EL10-

V6@

CX-Pro-

cess

Tool Ver.

5.@

1 license Support Software for loop control

OS: Windows 98SE, Me, NT 4.0 (Service Pack 6a), 2000 (Service Pack 3 or

later), or XP

WS02-LCTC1-EV5 ---

CX-Sim-

ulator

Ver. 1.@

1 license Support Software for simulation of ladder program operation

OS: Windows 98SE, Me, NT 4.0 (Service Pack 6a), 2000 (Service Pack 3 or

later), or XP

WS02-SIMC1-E ---

CX-Pro-

tocol Ver.

1.@

1 license Support Software for creating protocol macros

Use with CJ1G/CJ1H Ver. 1.2 or later, or CJ1M Ver. 1.3 or l ater.

OS: Windows 98SE, Me, NT 4.0 (Service Pack 6a), 2000 (Service Pack 3 or

later), or XP

WS02-PSTC1-E ---

CX-De-

signer

Ver. 1.@

1 license NS-series PT screen design software

OS: Windows 98SE, Me, NT 4.0 (Service Pack 6a), 2000 (Service Pack 3 or

later), or XP

CX-Designer Ver. 1.0 includes Ladder Monitor software.

Note: Ladder Monitor software is NS -series PT sof tware for monitor ing lad-

der programs in CS/CJ-series PLCs. To use it, a Memory Card and

Memory Card Adaptor must be ordered separ atel y.

NS-CXDC1-V1 ---

NS-se-

ries Face

Plate

Auto

Builder

Ver. 2.@

1 license NS-series PT software for automatic generation of screen data

OS: Windows 98SE, Me, NT 4.0 (Service Pack 6a), 2000 (Service Pack 3 or

later), or XP

WS02-NSFC1-EV2 ---

CX-Pro-

cess Moni-

tor Plus

1 license Loop control monitoring software for Windows NT4.0, 2000, or XP. WS02-LCMC1-E ---

3 licenses WS02-LCMC1-EL03

10 licenses WS02-LCMC1-EL10

P eripheral Device Connect-

ing Cables (for peripheral

port)

Connects DOS computers, D-Sub 9-pin receptacle

(Length: 0.1 m) Note: Conversion cable

to connect RS-

232C cable to pe-

ripheral por t

CS1W-CN118 CE

Connects DOS computers, D-Sub 9-pin (Length:

2.0 m) Note: Peripheral bus or

Host Link CS1W-CN226

Connects DOS computers, D-Sub 9-pin (Length:

6.0 m) CS1W-CN626

Ordering Information Basic I/O Units

Basic I/O Units

Name Specifications Model Standards

P eripheral Device Connect-

ing Cables (for RS-232C

port)

Connects DOS computers, D-Sub 9-pin (Length:

2.0 m) Note: Peripheral Bus

and Host Link,

and ESD connec-

tor (antistatic)

XW2Z-200S-CV ---

Connects DOS computers, D-Sub 9-pin (Length:

5.0 m) XW2Z-500S-CV

Connects DOS computers, D-Sub 9-pin (Length:

2.0 m) Note: Host Link only.

Peripheral Bus is

not possible.

XW2Z-200S-V

Connects DOS computers, D-Sub 9-pin (Length:

5.0 m) XW2Z-500S-V

USB-Serial Conversion

Cable USB-to-RS-232C Conversion Cable (Length: 0.5 m) and PC driver (on

CD-ROM), Complies with USB Specification 1.1

On personal computer end: USB (A plug connector, male)

On PLC end: RS-232C (D-sub 9-pin, male)

Driver: Provided for Windows 98, Me, 2000, and XP

CS1W-CIF31

Classification Name Specifications Model Standards

Input Units DC Input Units 12 to 24 VDC, 8 inputs, 10 mA CJ1W-ID201 UC, CE, N, L

24 V DC, 16 inputs, 7 mA CJ1W-ID211 UC1, CE, N, L

24 V DC, 32 inputs, 4.1 mA (Fujitsu-compatible connector) CJ1W-ID231 (See note 1.)

24 V DC, 32 inputs, 4.1 mA (MIL connector) CJ1W-ID232 (See note 1.)

24 V DC, 64 inputs, 4.1 mA (Fujitsu-compatible connector) CJ1W-ID261 (See note 1.)

24 V DC, 64 inputs, 4.1 mA (MIL connector) CJ1W-ID262 (See note 1.)

AC Input U nit s 100 to 120 V AC, 7 mA (100 V, 50 Hz), 16 inputs , terminal block CJ1W-IA111

200 to 240 V AC , 10 mA (200 V, 50 Hz), 8 inputs, terminal block CJ1W-IA201

Interrupt Input Unit 24 VDC, 7 mA, 16 inputs, terminal block CJ1W-INT01

High-s peed Inpu t Unit 24 VDC, 7 mA, 16 inputs, terminal block CJ1W-IDP01

Output Units Relay Bit Output Units 250 V AC/24 V DC, 2 A, independent contacts, 8 outputs max. CJ1W-OC201

250 V AC/24 V DC , 2 A, independent contacts, 16 outputs max. CJ1W-OC211

Tran sis to r Ou tp ut Units 250 V AC/24 V DC, 2 A, independent contacts, 8 outputs max. CJ1W-OD201

24 V DC, 2 A, 8 outputs, sourcing, load short-circuit protection, alarm,

terminal block CJ1W-OD202

12 to 24 V DC, 0.5 A, 8 outputs, sinking, terminal block CJ1W-OD203

24 V DC, 0.5 A, 8 outputs, sourcing, load short-circuit protection, alarm,

terminal block CJ1W-OD204

12 to 24 V DC, 0.5 A, 16 outputs, sinking, terminal block CJ1W-OD211

24 V DC, 0.5 A, 16 outputs, sourcing, load short-circuit protection, discon-

nection detection, alarm, terminal block CJ1W-OD212

12 to 24 V DC, 0.5 A, 32 outputs, sinking, Fujitsu-compatible connector CJ1W-OD231 (See note 1.)

24 VDC, 0.5 A, 32 outputs, sourcing, load short-circuit protection, alarm,

MIL connector CJ1W-OD232 (See note 1.)

12 to 24 VDC, 0.5 A, 32 outputs, sinking, MIL connector CJ1W-OD233 (See note 1.)

12 to 24 VDC, 0.3 A, 64 outputs, sinking, Fujitsu-compatible connector CJ1W- OD261 (See note 1.)

24 VDC, 0.3 A, 64 outputs, sourcing, MIL connector CJ1W-OD262 (See note 1.)

12 to 24 VDC, 0.3 A, 64 outputs, sinking, MIL connector CJ1W-OD263 (See note 1.)

Triac Output Unit 250 VAC, 0.6 A, 8 outputs, terminal block CJ1W-OA201

I/O Units DC Input/Transistor Out-

put Units 16 inputs, 24 V DC, 7 mA Fujitsu-compatible

connector CJ1W-MD231 (See note 2.) UC1, CE, N

16 outputs, 12 to 24 V DC, 0.5 A, sinking outputs

16 inputs, 24 V DC, 7 mA MIL connector CJ1W- MD232 (See note 2.)

16 outputs, 24 V DC, 0.5 A, sourcing outputs, load

short-circuit protection, alarm

16 inputs, 24 V DC, 7 mA MIL connector CJ1W- MD233 (See note 2.)

16 outputs, 12 to 24 V DC, 0.5 A, sinking outputs

32 inputs, 24 V DC, 4.1 mA Fujitsu-compatible

connector CJ1W-MD261 (See note 1.)

32 outputs, 12 to 24 V DC, 0.3 A, sinking outputs

32 inputs, 24 V DC, 4.1 mA MIL connector CJ1W- MD263 (See note 1.)

32 outputs, 12 to 24 V DC, 0.3 A, sinking outputs

TTL I/O Unit 32 inputs, 5 V DC, 35 mA MIL connector CJ1W-MD563 (See note 1.)

32 outputs, 5 V DC, 35 mA

Ordering Information Special I/O Units

Note: 1. Connectors are not provided with these connector models. Either purchase one of the following 40-pin Connectors, or use an OMRON

XW2@ Connector-Ter minal Block Conversion Unit or a G7@ I/O Relay Terminal .

2. Connectors ar e not provided with these connec tor models. Either purchase one of the following 20-pin or 24-pin Connectors, or use an

OMRON XW2 @ Connector-Terminal Block Conversion Unit or a G7@ I/O Relay Terminal.

Special I/O Units

Note: Ref er to the FA Sy st em Devices Group Catalog for details on the V600 Series RFID System.

B7A Interface Units 64 inputs CJ1W-B7A14 CE

64 outputs CJ1W-B7A04

32 inputs/32 outputs CJ1W-B7A22

Classification Name Specifications Model Standards

This eco label is displayed

only on products that satisfy

stringent environmental

standards established by

OMRON.

Type Name Specifications Model Standards

Special I/O

Units Analog Input Units 8 inputs (1 to 5 V, 0 to 5 V, 0 to 10 V, −10 to 10 V, 4 to 20 mA)

Resolution: 1/8000, Conversion speed: 250 µs/point max.

(Settable to 1/4000 and 1 ms/point.)

CJ1W-AD081-V1 UC1, CE, N, L

4 inputs (1 to 5 V, 0 to 5 V, 0 to 10 V, −10 to 10 V, 4 to 20 mA)

Resolution: 1/8000, Conversion speed: 250 µs/point max.

(Settable to 1/4000 and 1 ms/point.)

CJ1W-AD041-V1

Analog Output Units 8 outputs (1 to 5 V, 0 to 5 V, 0 to 10 V, −10 to 10 V)

Resolution: 1/4000, Conversion speed: 1 ms/point max.

(Settable to 1/8000, 250 µs/point)

CJ1W-DA08V

8 outputs (4 to 20 mA)

Resolution: 1/4000, Conversion speed: 1 ms/point max.

Settable to 1/8000, 250 µs/point)

CJ1W-DA08C UC1, CE, N

4 outputs (1 to 5 V, 0 to 5 V, 0 to 10 V, −10 to 10 V, 4 to 20 mA)

Resolution: 1/4,000, Conversion speed: 1 ms/point ma x. CJ1W-DA041 UC1, CE, N, L

2 outputs (1 to 5 V, 0 to 5 V, 0 to 10 V, −10 to 10 V, 4 to 20 mA)

Resolution: 1/4000, Conversion speed: 1 ms/point max. CJ1W-DA021

Analog I/O Units 4 inputs, 2 outputs (1 to 5 V, 0 to 5 V, 0 to 10 V, −10 to 10 V, 4 to 20 mA)

Resolution: 1/4000, Conversion speed: 1 ms/point max.

(Settable to 1/8000, 250 µs/point)

CJ1W-MAD42

Process Input Units

(High Reso lu tio n Mode ls) 2 inputs, B, E, J, K, L, N, R, S, T, U; WRe5-26; PL II; ±100 mV

Resolutio n: 1/64 ,00 0; Conversion speed: 10 ms/U n it CJ1W-PTS15 UC1, CE

2 inputs, Pt 100 Ω (JES, IEC), JPt 100 Ω, Pt 50 Ω, Ni 508 Ω

Resolutio n: 1/64 ,00 0; Conversion speed: 10 ms/U n it CJ1W-PTS16

2 inputs, 0 to 100 V, ±10 V, 0 to 5 V, ±5 V, 0 to 1.25 V, ±1.25 V

Resolutio n: 1/64 ,00 0; Conversion speed: 10 ms/U n it CJ1W-PDC15

Process Input Units

(Econo my Mode ls) 4 inputs, R, S, K, J, T, L, B; Conversion speed: 250 ms/4 inputs CJ1W-PTS51

4 inputs, Pt 100 Ω (JIS, IEC), JPt100 Ω, Conversion speed: 250 ms/4 in-

puts CJ1W-PTS52

Temperature Control Units 4 loops, thermocouple input, NPN output CJ1W-TC001 UC1, CE, N L

4 loops, thermocouple input, PNP output CJ1W-TC002

2 loops, thermocouple input, NPN output, heater burnout detection func-

tion CJ1W-TC003

2 loops, thermocouple input, PNP output, heater burnout detection func-

tion CJ1W-TC004

4 loops, platinum resistance thermometer input, NPN output CJ1W-TC101

4 loops, platinum resistance thermometer input, PNP output CJ1W-TC102

2 loops, platinum resistance thermometer input, NPN output, heater burn-

out detection function CJ1W-TC103

2 loops, platinum resistance thermometer input, PNP output, heater burn-

out detection function CJ1W-TC104

High-speed Counter Unit 2 inputs, max. input frequency: 500 kpps CJ1W-CT021

CompoBus/S Master Unit CompoBus/S remote I/O, 256 points max. CJ1W-SRM21

ID Sensor Units (See note.) For V600 Series, 1 R/W Head CJ1W-V600C11 ---

For V600 Series, 2 R/W Heads CJ1W-V600C12

Ordering Information CPU Bus Units

CPU Bus Units

NS-series Programmable Terminals

Type Name Specifications Model Standards

CPU Bus

Units Controller Link Units Wired (Shielded twisted-pair cable) CJ1W-CLK21-V1 UC1, CE, N, L

Controller Link Relay Terminal Wired

Includes 5 Terminals CJ1W-TB101 ---

Controller Link Support Board Twisted pair, PCI bus (wired), with Support Software 3G8F7-CLK21- EV1 CE

Controller Link Repeater Units Wired-wired type CS1W-RPT01 UC1, CE

Wired-optical (H-PCF) type CS1W-RPT02

Wired-optical (GI) type CS1W-RPT03

Serial Communications Units 1 RS- 232C port and 1 RS-422/485 port CJ1W-SCU41-V1 UC1, CE, N, L

2 RS- 232C ports CJ1W-SCU21-V1

Ethernet Units 10Base-T CJ1 W-ETN11 UC1, CE, N, L

100Base-TX CJ1W-ETN21

FL-net Unit 100Base-TX CJ1W-FLN22 UC1, CE

DeviceNet Unit Functions as master and/or slave; allows control of 32,000 points max. per

master. CJ1 W-DRM21 UC1, CE, N, L

Position Control Unit Equipped with MECHATROLINK-II, multiple axis control for 16 axes max. CJ1W -NCF71 ---

Model name Specifications Model number Standards

Ethernet Case color

NS12 12-inch TFT, 800 × 600 dots No Ivory NS12-TS00-V2 CU, CE

Black NS12-TS00B-V2

Yes Ivory NS12-TS01-V2

Black NS12-TS01B-V2

NS10 10-inch TFT, 640 × 480 dots No Ivory NS10-TV00-V2

Black NS10-TV00B-V2

Yes Ivory NS10-TV01-V2

Black NS10-TV01B-V2

NS8 8-inch TFT, 640 × 480 dots No Ivory NS8-TV00-V2

Black NS8-TV00B-V2

Yes Ivory NS8-TV01-V2

Black NS8-TV01B-V2

NS5 5-inch STN, 320 × 240 dots No Ivory NS5- SQ00-V2

Black NS5-SQ00B-V2

Yes Ivory NS5-SQ01-V2

Black NS5-SQ01B-V2

5-inch TFT, 320 × 240 dots No Ivory NS5-TQ00-V2

Black NS5-TQ00B-V2

Yes Ivory NS5-TQ01-V2

Black NS5-TQ01B-V2

5-inch, monochrome,

320 × 240 dots No Ivory NS5-MQ00-V2

Black NS5-MQ00B-V2

Yes Ivory NS5-MQ01-V2

Black NS5-MQ01B-V2

NS5 Hand-held 5-inch STN, 320 × 240 dots No Black NSH5- SQR001B-V2 CE, CU

(approval

pending)

Ordering Information Ordering Information

Note: 1. U se an OMRON USB Host Cable to connect an NS-series PT to a printer.

2. Site licenses are also avail able for users that need to use the CX-One on many computers. Ask your OMRON representativ e for details.

■Options

Ordering Information

International Standards

•The standards indicated in the “Standards” column are those cur-

rent for UL, CSA, cULus, cUL, NK, and Lloyd standards and EC

Directives as of the end of September 2004. The standards are

abbreviated as follows: U: UL, UR: UL Recognition Mark, U1: UL

Class I Division 2 Products for Hazardous Locations, C: CSA, UC:

cULus, UC1: cULus Class I Division 2 Products for Hazardous

Locations, CU: cUL, N: NK, L: Llo y d, and CE: EC Directives.

•Ask your OMRON representative for the conditions under which the

standards were met.

EMC Directives

Applicable Standards

EMI: EN61000-6 -4

EMS: EN61131-2 and EN61000-6-2 (See note.)

PLCs are electrical devices that are incorporated in machines and

manufacturing installations. OMRON PLCs conform to the related

EMC standards so that the devices and machines into which they are

built can more easily conform to EMC standards. The actual PLCs

have been checked for conformit y to EM C s tandar ds. Whether these

standards are satisfied for the actual system, however, must be

checked by the customer.

EMC-related performance will vary depending on the configuration,

wiring, and other conditions of the equipment or control panel in

which the PLC is installed. The customer must, therefore, perform

final checks to confirm that the overall machine or de vice conf orms to

EMC standards.

Note: The applicable EMS standard depends on the product.

Low Voltage Directive

Applicable Standard: EN61131-2

Devices that operate at voltages from 50 to 1,000 V AC or 75 to 150

V DC must satisfy the appropriate safety requirements. With PLCs,

this applies to Po wer Supply Units and I/O Units that operate in these

voltage ranges.

These Units have been designed to conform to EN61131-2, which is

the applicable standard for PLCs.

Mod e l n a m e Spe c if i c a t i ons Model number

Cable (See note 1.) Screen transfer cable for DOS/V XW2Z-S002

USB Host Cable, cable length: 5 m NS-US52 (5 m)

USB Host Cable, cable length: 2 m NS-US22 (2 m)

USB-RS-232C Conversion Cable, cable length: 0.5 m CS1W- CIF31

NSH5 Cables RS-422A cable (loose wires), Cable length: 10 m NSH5-422CW-10M

RS-232C cable (loose wires), Cable length: 3 m NSH5-232CW-3M

RS-232C cable (loose wires), Cable length: 10 m NSH5-232CW-10M

PT-to - PLC Conn e c ting Cabl e PT connection: 9 pins

PLC connection: 9 pins Length: 2 m XW2Z-200T

Length: 5 m XW2Z-500T

NSH5 Wall-mounting Bracket NSH5-ATT02

Mod e l n a m e Spe c if i c a t i ons Model number

RS-422A Adapter Transmission distance: 500 m total length

Note: Use this model when connecting PT models without a V@ suf-

fix.

Note: PT models with a suffix of V@ can also be connected.

NS-AL002

Transm ission distance: 50 m total length

Note: Only PT models with a suffix of V@ are connectable. Use the

NS-002 to connect models without a V@ suffix.

CJ1W-CIF11

Sheet/Cover Anti-reflection Sheets (5 surface sheets) NS12/10 NS12-KBA04

NS8 NS7-KBA04

NS5 NT30-KBA04

Protective Cove rs (5 pack)

(anti-reflection coating) NS12/10 NS12-KBA05

NS8 NS7-KBA05

NS5 NT31C-KBA05

Protective Cove rs (5 covers included)

(Transparent) NS12/10 NS12-KBA05N

NS8 NS7-KBA05N

NS5 NT31C-KBA05N

Mouser Electronics

Authorized Distributor

Click to View Pricing, Inventory, Delivery & Lifecycle Information:

Omron:

CJ1G-CPU43P CJ1G-CPU45P CJ1G-CPU44P CJ1G-CPU42P CJ1G-CPU45P-GTC