Read and Understand this Catalog Please read and understand this catalog before purchasing the product. Please consult your OMRON representative if you have any questions or comments. Warranty and Limitations of Liability WARRANTY OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted. IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR. Application Considerations SUITABILITY FOR USE OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of the product in the customer's application or use of the product. Take all necessary steps to determine the suitability of the product for the systems, machines, and equipment with which it will be used. Know and observe all prohibitions of use applicable to this product. NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user's programming of a programmable product, or any consequence thereof. Disclaimers CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons. Consult with your OMRON representative at any time to confirm actual specifications of purchased product. DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown. PERFORMANCE DATA Performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON's test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability. Note: Do not use this document to operate the Unit. OMRON Corporation Control Devices Division H.Q. Shiokoji Horikawa, Shimogyo-ku, Kyoto, 600-8530 Japan Tel: (81)75-344-7109 Fax: (81)75-344-7149 Regional Headquarters OMRON EUROPE B.V. Wegalaan 67-69, NL-2132 JD Hoofddorp The Netherlands Tel:(31)2356-81-300/ Fax:(31)2356-81-388 OMRON ELECTRONICS LLC 1 East Commerce Drive, Schaumburg, IL 60173 U.S.A. Tel:(1)847-843-7900/Fax:(1)847-843-8568 Printed on 100% Recycled Paper Authorized Distributor: OMRON ASIA PACIFIC PTE. LTD. 83 Clemenceau Avenue, #11-01, UE Square, Singapore 239920 Tel:(65)6835-3011/Fax: (65)6835-2711 OMRON (CHINA) CO., LTD. Room 2211, Bank of China Tower, 200 Yin Cheng Zhong Road, PuDong New Area, Shanghai, 200120 China Tel: (86)21-5037-2222/Fax: (86)21-5037-2200 Note: Specifications subject to change without notice. Cat. No. R128-E1-02 Printed in Japan 0106-2M Series Programmable Controllers CJ1G-CPU P Loop-control CPU Unit Unit Version 3.0 (Version Upgrade) CJ1W-P Process Input Units Fully Integrated Sequence and Loop Control New Built-in Loop Controller Introducing the New Style of Loop Control Advanced controller functions integrated with the same CJ-series functionality and high-speed capabilities Super compact: Only 90 mm High and 65 mm Deep, and Backplane-free structure enables flexible width design. Ultra-small size fits in most devices Backplane-free structure provides the functions you need in minimum space. Low-cost solution for controlling multiple loops Compact PLC Aids Machine Downsizing by Fitting Just About Anywhere. Wide Array of I/O Units, Special I/O Units, and CPU Bus Units Are Available to Suit Your Application. Function block programming for easy engineering Seamless integration of sequence control and loop control. HMI windows can be simply generated from function blocks automatically. Control functions have the added ability to control multiple loops. Consolidating the proven CS-series loop-control technology Effective maintenance functions Duct 90 mm high Power supply Greatly reduces space between ducts S82K SSR G3J Contactor J7AN Duct High-speed sequence control functions can be used directly for high-speed, advanced loop control. Integrated Loop Control and Sequence Control An engine for controlling analog quantities (e.g., temperature, pressure, flowrate) is built into the CPU Unit together with the engine for executing sequence control, delivering high-speed sequence control and high-speed, advanced analog quantity control in a single Unit. Sequence Control Engine Loop Control Engine 69 mm CPU Unit element: CJ1G-CPU4 H Loop Controller Element: Up to 300 or 50 function blocks CX-Programmer sequence control program (ladder, function block, structured text) Sequence control: Executes 20-Kstep ladder programs in 1 ms (with basic instructions only). PCMIX = 7.4 LD or OUT executed in 40 ns Loop control: Executes PID operations for 20 loops in up to 10 ms. This is a guide for general applications. (See note.) Sequencing Note: Loop configuration: Ai4 Terminal + Segment Linearizer + Basic PID + Ao4 Terminal The external I/O response time in the overall system refers to the conversion time. PCMIX Values CX-Process loop control program (function blocks) 7.4 CJ1G SYSMAC 1.4 90 mm Dedicated microcomputer board Execute 20-Kstep ladder programs in 1 ms (See note.) Note: Basic instructions only 2 D: 65 mm Loop-control CPU Unit SYSMAC CJ-series PLC Digital Controller Execute PID Control for 20 Loops in 10 ms (See note.) Note: General application (e.g., loop configuration: Ai4 Terminal + Segment Linearizer + Basic PID + Ao4 Terminal) The same level of high-speed processing High-speed processing (Example: 1-ms response) Only One CPU Unit Needed High-speed processing (Example: 50 ms) 3 Simply turn the DIP Switch ON/OFF to save or read the user program including function blocks using the Memory Card. Function blocks make loop-control programming easy. You can also create CX-Process Tool tuning windows to help adjust loops. Controller faceplates can be created automatically for touch panel displays. Sequence control programs: Standardize and simplify programs using structured programming. Special I/O Unit and CPU Bus Unit settings are easy with function blocks (using ladder programming language or structured text). Loop control programs: By combining function blocks, a wide array of control methods can be easily configured, from basic PID control used by Temperature Controllers to program, cascade, and feed-forward control. Simple backup function enables backup, recovery, and comparison of all PLC data including the function block programs for the Loop Control Board using the Memory Card. Save tag settings, comments, annotations, and connection data created using the CX-Process Tool to either a Memory Card or a Loop-control CPU Unit. Note: Supported by unit version 3.0 or later. CPU Unit Engineering Example: Program Control Loop-control CPU Unit CX-Process Tool (Software for Personal Computer) SP 1 Basic PID PV Y1 Analog Output Field Terminal X1 RSP MV Analog Output Unit Input channel 1 Temperature input 2 Y1 Adjust PID and other parameters in the tuning window. Tuning window Condition: Pin 7 is ON Output channel 1 Loop-control CPU Unit Segment program parameter setting window Loop control: Programming with function blocks to suit the application. System configuration: Choose and combine functions from a broad selection of I/O Units. Y1 Perform PID control Basic PID PV SP Perform heating/cooling control Split Conversion X1 DV Y2 Y3 RSP Control output from Analog Output Unit X1 Y2 X2 MV Process Input Units, Analog I/O Units, etc. System Configuration Expansion Rack X4 X5 Y6 X6 Y7 X7 Y8 X8 10 Units max. Expansion Rack 10 Units max. Expansion Rack: 3 Racks max. (See note.) Bank Conversion Y1 Y2 X1 Perform program control C_BNK C_PID C_SP Switch PID constants to SPs Expansion Rack 10 Units max. C_P C_I C_D C_MH C_ML 4 Loop control: Proven functionality of Temperature Controllers and CS-series Loop Control Boards (see note 1) in a compact size. Conventional PID gain adjustment New Algorithm Further Enhances Control Stability Disturbance Overshoot Adjustment Longer time required to stabilize Disturbance generated Disturbance Overshoot Time required to stabilize Using the Disturbance Overshoot Adjustment function Faster stabilization X3 Y5 Segment Program 2 Consolidating OMRON's expertise in temperature and process control cultivated over many years to provide you with effortless solutions using proven algorithms. This function restrains overshoot when a disturbance is generated, allowing faster stabilization. [Example] * Temperature drops when adding objects to a furnace * Control disturbances when retooling Analog Output Field Terminal Y1 Y4 X1 Simple backup to Memory Card, including function block data. Parameter Area Lineup includes low-cost models that use up to 50 function blocks and models that allow up to 300 blocks designed for large-scale systems and complicated operations. Analog Input Field Terminal Memory Card I/O memory Control window Heater output Read data from Analog Input Units Sequence program Serial or Ethernet communications MV Segment Program Analog Input Unit Function block program Press the Memory Card power supply switch for 3 s. NT-series PT X3 X4 RSP TIC Touch panel windows are automatically generated. X2 Y2 Y3 Y4 PV 3 Combine function blocks and connect graphically using the mouse. Analog Input Field Terminal Time Face Plate Auto-Builder for NS 10 Units max. Note: CJ1G-CPU44P/45P (CJ1G-CPU42P/43P: Expand up to 2 Racks) Optimum Tuning to Suit the Application Fine Tuning Adjust PVs, SPs, and MVs while monitoring, and save data as CSV files from the software tuning window. Autotuning (AT) and fine-tuning functions can also be used for automatically calculating PID constants (see note 2). Note 1: For details on CS-series Loop Control Boards, refer to the PLC-based Process Control Catalog (Cat. No. P051). 2: Control can be fine-tuned by automatically tuning PID parameters using previous control parameters and three user-set requirements to execute fuzzy logic. CS-Process Tool Tuning Window 5 Applications Loop Control Machines and Product Variations The Loop-control CPU Unit Provides You with Solutions for the Complex and Advanced Functions Demanded by Control Devices in an Increasingly Diverse Range of Equipment. Sterilization and Disinfection of Pharmaceuticals, Food and Beverages Model Selection Compact CJ-series Loop-control CPU units are ideal for equipment with built-in applications. CS-series and CS1D models designed for duplex systems are also available for processing equipment that requires high reliability. Industrial Furnace NS-series PT NS-series PT Monitoring and operation windows or heaters and temperature sensors Logging Trend Data (monitoring and operation windows) Processing facilities * Chemical/ pharmaceutical * Utilities * DCS replacement * Water treatment Etc. CS1D-series Process-control CPU Unit (See note 2.) CS-series/CS1D-S Loop Control Board (See note 2.) Loop-control CPU Unit Loop-control CPU Unit Cascade control of tunnel furnace Program pattern control Control outputs Pressure Control outputs Temperature Heater Workpiece Temperature sensor N2 atmosphere Machinery * Semi-conductor/ electrical components * Industrial furnaces (firing) * Food machines (sterilization) * Testing equipment Etc. CJ1G-CPU4 P CJ-series Loop-control CPU Unit CJ-series Temperature Control Unit (See note 1.) Solder Conveyor * Packaging machines * General food machines SCR Thyristor Easy Controlling analog quantities High-speed and highly reliable (duplex) Providing Solutions to Other Problems Electrical parts equipment requiring high-speed temperature control for higher precision and improved tact time. Fermentation equipment requiring temperature, pressure, flowrate, and pH control. Note 1: The Temperature Control Unit integrates control and I/O for either 2 loops or 4 loops. Temperature control is achieved simply by setting parameters. (CX-Process cannot be used.) 2: For details on CS-series Loop Control Boards and Process-control CPU Units, refer to the PLC-based Process Control Catalog (Cat. No. P051). System Configuration Example PLC PT Food machines, semi-conductor devices and other machines requiring multipoint temperature control. Personal computer for programming/ monitoring Compensating Conductor 4 to 20 mA Sensor Diffusion furnaces that perform cascade control of heater temperatures and internal chamber temperatures. Testing devices that frequently change setting conditions and program settings. 4 to 20 mA 4 to 20 mA Flow Rate Sensor 4 to 20 mA 4 to 20 mA Capacitive Flow Rate Sensor Thermocouple Process Example of Peripheral Devices Temperature Sensors E52 Thermocouples Platinum-resistance Thermometers Analog quantities (e.g., temperature, flowrate, concentration) ES1/ES1B Infrared Thermosensors Flow Rate Sensors, Displacement Sensors, Signal Converters, etc. Input CJ1W-P Analog Process Input Unit CJ1W-AD Analog Input Unit Control CJ1G-CPU P Loop-control CPU Unit Output CJ1W-DA Analog Output Unit (linear output) CJ1W-OD Transistor Output Unit (pulse output) * Position Control G3PX Power Controller * Cycle Control G32A-EA + G3PA * SSR G3PA/B/C, G3NA, etc. CJ1W-OC Relay Output Unit * ON/OFF Control RS-485 communications: Built-in serial port on CPU Unit CJ1W-SCU 1-V1 * Optimum Cycle Control G3ZA SYSMAC CJ Series 6 7 Peripheral Devices New Products Input Devices G3ZA Multi-channel Power Controller E52-series Temperature Controllers Plenty of Variation to Suit an Extensive Range of Applications Select from a variety of choices in number of elements, shape, protective tubing length, and terminal type. Economical models and special models are available as well as generalpurpose models.Select from a diverse range of models to suit the application: Models for high temperatures, metal patterns, surface measurement, and room temperatures, waterproof and anti-corrosive models, models for moving parts, and models with double elements. Multi-channel Power Controller with Zero-cross SSRs. Receives MVs from the PLC Using RS-485 Serial Communications (via FB* or Protocol Macro**), and Controls the Heater Power with High Precision Using the SSR. Optimum Cycle Control for High-precision Control with Low Noise Delay control: Energy-efficient, enabling equipment downsizing by using the peak current cut method, which delays the output timing between channels. Control variable conversion: Enables processing and output of input control quantities using the internal gradient and internal offset settings. Model Structure Example: E52-CA185A D:3.2 2M Element type Protective tubing length Terminal type Catalog No.: J147 Multi-channel Open-loop Heater Controller Serial Communications Unit PLC Protective tubing model Lead wire length Smaller than a Normal Power Controller Same height as G3PA and G3PB, enabling smaller panels and saving space. One Controller can control up to 8 SSRs. Models with 8 channels (control points) or with 4 channels and heater burnout detection are available. RS-485 communications to set manipulated variables and heater burnout detection. Number of connections per communications line Multi-channel Power Controllers: 31 Units max. Number of control channels: 124 channels (with failure detection for all channels) or 248 channels (without failure detection for all channels). PMCR instruction or ES1/ES1B-series Infrared Thermosensors Hygienic temperature measurement without damaging the workpiece.Ideal for workpieces on conveyors or other applications in which contact measurement is difficult. ES1 Series: Designed for high-precision, small-spot, high-temperature measurements. Two types of small spot: 3-mm dia. and 8-mm dia. High-precision and high-speed measurement with a repeatability of 0.5C and response speed of 0.4 s (95%). Models are available for medium (-500 to 500C), mid-low (-50 to 500C), and high (0 to 1000C) temperature ranges. from 4-channel and 8-channel models as required. *Select *Several SSRs can be connected to each channel. RS-485 (CompoWay/F) Control variable command Load status monitor G3ZA Output Devices G3PX-series Power Controllers Single-phase Power Controller for phase control systems requiring precision temperature control. Models with base up and soft start functions also available. Model Structure Example: G3PX-220EUN-CT03 Load power supply voltage 2: 200/220 V Phase D: Three-phase Current transformer types 03: 30-cm lead 10: 1-m lead Load current 20: 20 A 40: 40 A 60: 60 A Function classification UN: Single function H: Heater burnout detection HN: Multiple heater burnout detection C: Constant current *Three-phase Power Controllers are also available. G3PA/B/C Power Solid-state Relay G3PA New Power Solid-state Relay Dielectric strength of 4,000 VAC with a super slim profile and built-in heat sink Mount either using screws or DIN Track. G3PB Three-phase Solid-state Relay (Contactor) Upgraded heat sink saves space and labor costs. 480-VAC models for a broad range of applications. G3PC SSR with Failure Detection Function Detects SSR failure, which is difficult to identify in heater temperature control, and outputs alarm signals simultaneously. Contributing to safe design and improved maintenance of heater control systems. Storage and Processing Unit CJ1W-SPU01 SYSMAC SPU Unit For details, refer to the Temperature Controllers Selection Guide (Cat. No. Y101). Catalog No.: V301 The SPU Unit can read the PLC's I/O memory using specific data collection methods, and record the data in CSV files. Record Production Histories, Inspection Data, and Process Data *Data can be collected by environment-resistant PLC Units, without using a personal computer. *Because the Unit has a direct bus connection to the PLC and does not require communications, it can collect large quantities of data at high speed. *Data can be collected by means of a simple settings, with no need to alter the ladder program. Collecting Data on Equipment Operation to Analyze Errors and Detect Operating Trends *Data collection settings can be changed and collection can be restarted without stopping the PLC. *Files can be created in the desired data structure for only the required data in the PLC. *Sampling Mode can be selected for high-speed, detailed sampling, or Data Storage Mode can be selected for data collection at specified times or when a specified events occur. 7-segment display Explorer Files shared on Windows network Computer running Windows Ethernet LED Data in CPU Unit's I/O memory Unit number switch Card slot SELECT switch SYSMAC SPU Unit Memory Card Card button DIP switch LAN port 8 SSR *: Use the CPU Unit's built-in serial port or a Serial Communications Unit to execute serial communications using FB Library objects. A CJ1W-CIF11 RS-422A Adapter is required to use the CPU Unit's built-in serial port. **: Use the Serial Communications Unit to execute serial communications from the Loop-control CPU Unit using a protocol macro. Sampling_000 0.csv COMM port SYSMAC CJ-series PLC Enter button High-speed, high-capacity data collection 9 Loop-control CPU Units Loop-control CPU Units Loop-control CPU Units Loop-control CPU Units Model CPU Unit element I/O bit capacity CJ1G-CPU45P Program capacity 1,280 bits (Up to 3 60 Ksteps Expansion Racks) CJ1G-CPU44P 30 Ksteps CJ1G-CPU43P 960 bits (Up to 2 20 Ksteps Expansion Racks) 10 Ksteps CJ1G-CPU42P Loop Controller element Data memory capacity Programming software Number of function blocks 128 K words (DM: 32 K words, CX-Programmer, 300 blocks EM: 32 K words x 3 banks) CX-Simulator, etc. Programming software CX-Process 64 K words (DM: 32 K words, EM: 32 K words x 1 bank) 50 blocks Loop Controller Element Specifications Item Specification Name Loop-control CPU Unit Model Number CJ1G-CPU@@P Applicable PLCs CJ-series PLCs Area for data CPU Unit's Auxiliary Area exchange with CPU Unit * Loop Controller element-to-CPU Unit element: Run Status Flag, PV Error Input Flag, MV Error Input Flag, Execution Error Flag, Function Block Database (RAM) Error Flag, Automatic Cold Start Execution Flag, Backup during Operation Flag, Function Block Changed Flag, etc. * CPU Unit element-to-Loop Controller element: Start Mode at Power ON: Hot/Cold Start bit. User allocations in I/O Memory User link tables are used to allocate function block ITEM data in any part of I/O memory in the CPU Unit. (CIO, Work, Holding, or DM Areas, or EM Area bank 0) Allocations for all data HMI function used to allocate function block ITEM data for Control, Operation, External Controller, and System Common blocks in the specified bank of the EM Area in the CPU Unit. Settings None Indicators Two LED indicators: RUN and ready Super capacitor backup data All function block data (including sequence tables, step ladder program commands), stored error log data Super capacitor backup time 5 minutes at 25C Data stored in flash memory Function block data Backup from RAM to flash memory Executed from CX-Process Tool (as required). Recovery from flash memory to RAM Automatically transferred when power to CPU Unit is turned ON if startup mode is set for a cold start, or executed from CX-Process Tool (as required). Influence on CPU Unit cycle time 0.8 ms max. (depends on function block data contents) Current consumption (supplied from Power Supply Unit) 1.06 A for 5 VDC (current consumption for Loop-control CPU Unit including CPU Unit element and Loop Controller element) Note: Increased by 150 mA when NT-AL001 Link Adapter is used. 10 Loop-control CPU Units Loop Controller Element Specifications Loop Controller Element Specifications Item Specifications Model CJ1G-CPU42P Operation method Function block method Loop Controller element CJ1G-CPU43/44/45P LCB01 LCB03 Function block analog operations Control and operation blocks 50 blocks max. PID and other control functions, square root operation, time operations, pulse train operation, and other operation functions for various processes. 300 blocks max. Sequence control Step ladder program blocks Logic sequence and step 20 blocks max. sequence functions 2,000 commands total 100 commands max. per block Separable into 100 steps max. 200 blocks max. 4,000 commands total 100 commands max. per block Separable into 100 steps max. I/O blocks Field terminal Analog I/O function with 30 blocks max. blocks Analog I/O Unit, contact I/O function with Basic I/O Unit CJ1G-CPU43P: 30 blocks max. CJ1G-CPU44/45P: 40 blocks max. User link tables Analog data I/O and con- 2,400 data items max. tact data I/O function for CPU Unit HMI function I/O function for the specified bank of the EM Area in the CPU Unit for function block ITEM data used for Control, Operation, External Controller, and System Common blocks for the HMI function. Allocated 1 EM Area bank Allocated 1 EM Area bank Operation and Control blocks: Operation and Control blocks: 50 blocks max. x 20 send/receive words 300 blocks max. x 20 send/receive words System Common blocks: 20 send/receive words System Common blocks: 20 send/receive words System Com- System common opera- Single block mon block tion cycle setting, run/ stop command, load rate monitor, etc. Method for creating and transferring function blocks Created using CX-Process Tool (purchased separately) and transferred to Loop Controller. External I/O response time The time from external input of analog signals up to external output of analog signals on a single control loop depends on the function block's operation cycle and the CPU Unit's cycle time. Operation cycle 0.01, 0.02, 0.05, 0.1, 0.2, 0.5, 1, or 2 s (default: 1 s) (See note.) Can be set for each function block. Note: 0.01, 0.02, and 0.05 s cannot be set for some blocks. Internal operation Number of control loops * The maximum number of loops that can be used if the LCB load rate is 80% for a standard applications (e.g., with each loop consisting of one Ai4 Terminal, Segment Linearizer, Basic PID, and A04 terminal) is shown in the following table. Operation cycle Maximum number of loops Operation cycle 0.01 s 20 loops 0.2 s 0.02 s 35 loops (see note) 0.5 s 0.05 s 70 loops (see note) 1s 0.1 s 100 loops (see note) 2 s Maximum number of loops 150 loops (See note.) Note: Loop Controller element LCB01: 25 loops max. Control method Alarms PID control method PID with 2 degrees of freedom Control combinations Any of the following function blocks can be combined: Basic PID control, cascade control, feed-forward control, sample PI control, Smith dead time compensation control, PID control with differential gap, override control, program control, time-proportional control, etc. PID block internal alarms 4 PV alarms (upper upper-limit, upper limit, lower limit, lower lower-limit) and 1 deviation alarm per PID block Alarm blocks High/low alarm blocks, deviation alarm blocks 11 List of Function Blocks System Common Block List of Function Blocks System Common Block Type --- Block Name System Common Function Makes settings common to all function blocks and outputs signals for the system. Operation Blocks Type Alarm/Signal restrictions/ Hold Control Blocks Type Block Name Function Controller 2-position ON/OFF 2-position type ON/OFF controller (See note.) 3-position ON/OFF 3-position type ON/OFF controller for (See note.) heating/cooling ON/OFF control Basic PID (See note.) Performs basic PID control. Advanced PID (See note.) Performs advanced PID control for enabling deviation/MV compensation, MV tracking, etc. Blended PID Performs PID control on the cumulative value (cumulative deviation) between the accumulated value PV and accumulated value Remote Set Point. Batch Flowrate Capture Functions to open the valve at a fixed opening until a fixed batch accumulated value is reached. Fuzzy Logic Outputs up to 2 analog outputs based on fuzzy logic performed on up to 8 analog inputs. Indication and Set- Manual setter with PV indication and ting (See note.) SP setting functions Indication and Op- Manual setter with PV indication and eration (See note.) MV setting functions Ratio Setting (See note.) Ratio and bias setter with PV indication and ratio setting function Indicator (See note.) PV indicator with PV alarm Arithmetic Block Name Function High/Low Alarm (See note.) Provides the alarm contact outputs for the high and low limits of single analog signals. Deviation Alarm (See note.) Provides the alarm contact outputs for the deviation of two analog signals. Rate-of-change Operation and Alarm (See note.) Provides the alarm contact outputs for the high and low limits of rate-of-change operation when the analog signal rate-of-change is output. High/Low Limit (See note.) Limits the high and low limits of single analog signals. Deviation Limit (See note.) Calculates the deviation between two analog signals, and limits the deviation within that range. Analog Signal Hold (See note.) Holds the maximum, minimum or instantaneous value of single analog signals. Addition or Subtraction (See note.) Performs addition/subtraction with gain and bias on up to 4 analog signals. Multiplication (See note.) Performs multiplication with gain and bias on up to 2 analog signals. Functions Division (See note.) Performs division with gain and bias on up to 2 analog signals. Arithmetic Operation (See note.) Performs various math operation (trigonometric, logarithmic, etc.) on floating-point decimal values converted (to industrial units) from up to 8 analog inputs. Range Conversion (See note.) Easily converts up to 8 analog signals simply by inputting the 0% and 100% input values and 0% and 100% output values. Square Root (See note.) Performs square root extraction (with low end cutout) on single analog signals. Absolute Value (See note.) Outputs the absolute value of single analog signals. Non-linear Gain (Dead Band) (See note.) Performs non-linear (3 gain values) operation on single analog signals. Analog signals can also set as a dead band (with different gap). Low-end Cutout (See note.) Sets output to zero close to the zero point of single analog signals. Segment Linearizer (See note.) Converts single analog signals to 15 segments before the signals are output. Temperature and Pressure Correction (See note.) Performs temperature and pressure correction. Time Function First-order Lag (See note.) Performs first-order lag operation on single analog signals. Rate-of-change Limit (See note.) Performs rate-of-change restriction on single analog signals. Moving Average (See note.) Performs moving average operation on single analog signals. Lead/Delay (See note.) Performs lead/delay operation on single analog signals. Dead Time (See note.) Performs dead time and first-order lag operations on single analog signals. Dead Time Compensation Used for Smith's dead time compensation PID control. Accumulator for instanta- Accumulates analog signals, and outputs 8-digit neous value input accumulated value signals. Run Time Accumulator Accumulates the operating time, and outputs the pulse signal per specified time. Time Sequence Data Statistics (See note.) Records time sequence data from analog signals and calculates statistics, such as averages and standard deviations. Ramp Program Ramp program setter for combining ramps for time and hold values. Segment Program Segment program setter setting the output values with respect to time. Segment Program 2 Segment program setting with wait function for setting the output values with respect to time. Note: The Function Blocks dealing with high-speed operation (operation cycle: 0.01, 0.02, and 0.05 seconds is possible). 12 List of Function Blocks Sequence Control Type Block Name Signal Selec- Rank Selector tion/Switching (See note.) Constant ITEM Setting Pulse Train Operation Type Function Selects the rank of up to 8 analog signals. Input Selector (See note.) Selects the specified analog signals specified by the contact signal from up to 8 analog signals. 3-input Selector (See note.) Selects and outputs one of three analog input signals. 3-output Selector (See note.) Outputs one analog input signal in three switched directions. Constant Selector (See note.) Selects 8 preset constants by the contact signal. Constant Generator (See note.) Outputs 8 independent constants. Ramped Switch Switches two analog inputs (or constants) with a ramp. Bank Selector Records the PID parameters (SP, P, I, D, MH, ML) in up to 8 sets in advance, and switches the PID parameter for Basic/Advanced/Blended PID Blocks according to the analog input range (zone) or input bits. Split Converter Inputs the MV from the Basic PID block or Advanced PID block, converts the MV into two analog outputs for V characteristics or parallel characteristics (e.g., MV for heating or cooling) and outputs them. Constant ITEM Setting (See note.) Writes the constant to the specified ITEM at the rising edge of the send command contact. Variable ITEM Setting (See note.) Writes the analog signal to the specified ITEM at the rising edge of the send command contact. Batch Data Collector (See note.) Stores each of max. 8 analog inputs to buffer by a certain timing within sequential processing. Accumulated Value Input Adder Adds up to four accumulated value signals. Accumulated Value Ana- Multiplies analog signals by the accumulated vallog Multiplier ue signals. Accumulator for accumulated value input Converts 4-digit accumulated value signals to 8 digits. Contact input/Accumulated value output Counts low-speed contact pulses, and outputs 8digit accumulated signals. Accumulated Value Input/Contact Output Converts 4-digit accumulated value signals to low-speed contact pulses before they are output. Others Analog/Pulse Width Converter (See note.) Changes the ON/OFF duration ratio in a constant cycle duration so that it is proportional to the analog signal. Sequence Operation Contact Distributor Connect contact signals between function blocks in a 1:1 connection. Constant Comparator (See note.) Compares up to eight sets of analog signals and constants, and outputs the comparison results as contacts. Variable Comparator (See note.) Compares up to eight pairs of analog signals, and outputs the comparison results as contacts. Timer (See note.) --- Block Name Step Ladder Program (See note.) Function Performs logic sequence and step progression control. Field Terminals Type Contact I/O (See note.) Block Name DI 8-point Terminal Function Inputs 8 contacts from 8-point Input Unit. DI 16-point Termi- Inputs 16 contacts from 16-point Innal put Unit. DI 32-point Termi- Inputs 32 contacts from 32-point Innal put Unit. DI 64-point Termi- Inputs 64 contacts from 64-point Innal put Unit. DO 8-point Termi- Outputs 8 contacts from 8-point Outnal put Unit. DO 16-point Terminal Outputs 16 contacts from 16-point Output Unit. DO 32-point Terminal Outputs 32 contacts from 32-point Output Unit. DO 64-point Terminal Outputs 64 contacts from 64-point Output Unit. DI 16-point/Do16- Inputs and outputs 16 contacts each point Terminal from 16-point Input/16-point Output Units. Analog I/O AI 4-point Terminal (PTS51) (See note.) Inputs 4 analog signals from CJ1WPTS51 (Isolated-type Thermocouple Input Unit) AI 4-point Terminal (PTS52) Inputs 4 analog signals from CJ1WPTS52 (Isolated-type Temperature Resistance Input Unit). AI 2-point Terminal (PTS15/16, PDC15) Inputs 2 analog signals from CJ1WPTS15 (Isolated-type Thermocouple Input Unit), CJ1W-PTS16 (Isolatedtype Temperature Resistance Input Unit), or CJ1W-PDC15 (Isolatedtype DC Input Unit). 2-stage output type addition timer for forecast values and reached values. Can also output the present value. AI 8-point Terminal (AD081) Inputs 8 analog signals from the CJ1W-AD081(-V1). ON/OFF Timer (See note.) Timer for performing ON-OFF operation at preset ON and OFF times. Clock Pulse (See note.) Outputs a clock pulse at the setting time interval for a single operation cycle. AO 8-point Termi- Outputs 8 analog signals from the nal (DA08V/C) CJ1W-DA08V/DA08C. Counter (See note.) 2-stage output type addition timer for forecast values and arrival values. Can also output the current value. Internal Switch (See note.) Temporary storage contact for accepting relays in the Step Ladder Program block. Note: (One internal switch is already allocated as "temporary storage" in CX-Process Tool.) Level Check (See note.) Checks an analog input for 8 levels and outputs a contact corresponding to the level. The level number is also output as an analog value at the same time. Contact Type ON/OFF Valve ManipuControl Target lator Motor Manipulator Manipulates and monitors ON/OFF valves with open/close limit switches. Manipulates and monitors motor operation. Reversible Motor Manip- Manipulates and monitors reversible motor operulator ation. Motor Opening Manipu- Inputs a target opening, and manipulates an lator electric positional-proportional motor. AI 4-point Terminal (AD041) Inputs 4 analog signals from the CJ1W-AD041(-V1). AO 4-point Termi- Outputs 4 analog signals from the nal (DA041) CJ1W-DA041(-V1). AO 2-point Termi- Outputs 4 analog signals from the nal (DA021) CJ1W-DA021. AI 4-point/AO 2point Terminal (MAD42) Inputs 4 analog signals and outputs 2 analog signals each from the CJ1W-MAD42. AI 4-point Termi- Inputs 4 analog signals from a nal (DRT1-AD04) DRT1-AD04 DeviceNet Slave Analog Input Unit. AO 2-point Termi- Outputs two analog signals from a nal (DRT1-DA02) DRT1-DA02 DeviceNet Slave Analog Output Unit. Note: The Function Blocks dealing with high-speed operation (operation cycle: 0.01, 0.02, and 0.05 seconds is possible). 13 CX-Process Tool and Monitor Software Specifications CX-Process Tool and Monitor Software Specifications Specifications Item CX-Process Tool CX-Process Monitor Plus Name CX-Process CX-Process Monitor Plus Model number WS02-LCTC1-EV5 WS02-LCMC1-E Applicable PLCs CS-series PLCs CJ-series PLCs Applicable Units CJ-series Loop-control CPU Units CS-series Loop Control Units/Boards CS1D Process-control CPU Units Compatible computers Communications method CJ-series Loop-control CPU Units CS-series Loop Control Units/Boards CS1D Process-control CPU Units Computer IBM PC/AT or compatible CPU Minimum: Pentium 133 MHz min. Recommended: Celeron 400 MHz min. OS Microsoft Windows 2000 (Service Pack 3 or higher), NT4.0 Microsoft Windows 2000, NT4.0 or XP (Service Pack 6a), 98SE, Me (See note 2), or XP Memory Minimum: 32 Mbytes Recommended: 64 Mbytes min. Minimum: 96 Mbytes Recommended: 128 Mbytes min. Hard disk storage Minimum: 50 Mbytes free space Recommended: 100 Mbytes min. free space Minimum: 400 Mbytes free space Recommended: 500 Mbytes min. free space Monitor Minimum: XGA Recommended: SXGA 65,536 colors or more Minimum requirement: XGA (XGA or above recommended) CD-ROM drive 1 drive min. Sound board --- Mouse Recommended: Microsoft mouse or compatible pointing device 1 Connection with CPU Unit When FinsGateway Serial Unit driver is used: (or Serial CommunicaCommunications protocol with PLC: Host Link Host Link (Peripheral Bus is not supported.) (See note 3.) tions Board/Unit) * Connect the computer to the peripheral port or built-in RS-232C port of the CPU Unit, or to the RS-232C port of the Serial Communications Board/Unit. * Connecting cable: For connecting to peripheral port of CPU Unit: CS1W-CN@@@ (2 m or 6 m) For connecting to RS-232C port of CPU Unit: XW2Z-@@@-@ (2 m or 5 m) When CX-Server is used: CX-Server is not supported. Communications protocol with PLC: Host Link or Peripheral Bus Connecting Cable: * For connecting to peripheral port of CPU Unit: CS1W-CN@@@ (2 m or 6 m) For connecting to RS-232C port of CPU Unit: XW2Z-@@@-@ (2 m or 5 m) Connection via Controller When FinsGateway Controller Link driver or CX-Server is used: Link Install the software in a computer with a Controller Link Support Board to communicate with a PLC with a Controller Link Unit mounted. Connection via Ethernet 14 When FinsGateway ETN_UNIT driver or CX-Server is used: Install the software in a computer with an Ethernet Board to communicate with a PLC with an Ethernet Unit mounted. CX-Process Tool and Monitor Connections to PLC Item Specifications Offline functions Construction of user screens ITEM data settings for function blocks * Software connections for analog signals * Displaying and printing text strings (annotation) pasted on function block diagrams and ladder diagrams. * Instructions for step ladder blocks and commands for sequence table blocks * Tag settings for CX-Process Monitor Online functions * Transfer of function block data (Downloading/Uploading for Loop Control Boards/Units.) * Starting/stopping all function blocks (LCU/LCB) * Monitoring system operation: Monitoring and controlling the System Common block (including LCB/LCU load rates) * Validating LCB/LCU operation: Checking function block connections (including starting and starting individual function blocks), validating ladder diagrams and sequence tables, and monitoring ITEMs * Tuning PID constants and other parameters (fine tuning and autotuning) * Initialization of Loop Control Unit memory (RAM) User screens * Overview screen * Control screen * Tuning screen * Trend screen * Graphic screen * Operating guide message screen System screens * Alarm history screen * System monitor screen * Operation log screen Note: 1. The CX-Process functions that can be used depend on the version. For details, refer to the operation manuals (Cat. No.: W372-E1-@ and W373-E1-@). 2. When using Windows Me, the CPU must be a Pentium 150 MHz or higher. 3. Peripheral Bus cannot be used when FinsGateway V3 is used. Connections to PLC The following 4 methods can be used to connect to a PLC. Communications network Communication driver FinsGateway V3 Host Link Connection via PLC's peripheral port or RS-232C port Peripheral Bus Controller Link Ethernet FinsGateway Version 2003 (See note 1.) CX-Server V2.2 Supported (Serial Unit version is used.) Supported (See note 2.) Not supported Supported (See note 2.) Supported Connection to PLC with Controller Link Unit via Controller Link Support Board (PCI board). Supported (See note 3.) (CLK (PCI) version is used.) Supported Connection to PLC with Controller Link Unit via Controller Link Support Board (ISA board). Supported (CLK (ISA) version is used.) Connection to PLC with Ethernet Unit via Ethernet Supported (Ethernet version is used.) Board. Supported Supported Note: 1. The Windows 2000 and XP operating systems are supported. (Windows 95, 98, and Me are not supported.) 2. When CX-Server is used for communications, CX-Programmer can be simultaneously connected via the same COM port. 3. The Windows 95 operating system cannot be used. 15 Utility Software Touch Panel Software Utility Software Touch Panel Software Face Plate Auto-Builder for NS Simply specify the CSV tag file created using the CX-Process Tool to automatically create a project constructed with a Face Plate for Loop-control CPU Units for use with OMRON's NS-series Programmable Terminals. Function Overview * Create windows for monitoring and tuning PID and other function blocks for up to 100 loops (NS System version 4 or higher). * NS project files for monitoring multiple Loop-control CPU Units from a single NS-series PT can be generated from CX-Process projects for up to 32 multiple nodes. * When a Segment Program 2 function block is used for program operation, the Detailed Setting Windows (Time Interval vs. Output Value Setting Window, Wait Interval Setting Window) used for the parameter settings are also automatically generated. Basic Specifications Item Specifications Name Face Plate Auto-Builder for NS Model number WS02-NSFC1-EV2 Applicable PLC products CJ-series Loop-control CPU Units CS-series Loop Control Boards (unit version 1.0 or later) CS-series Loop Control Units (unit version 2.0 or later) CS1D Process-control CPU Units Applicable PTs NS-series NS12, NS10, and NS8 (PT version 2.0 or later) CX-Designer System require- Computer ments CPU IBM PC/AT or compatible Celeron 400 MHz or better recommended OS Microsoft Windows 95 (see note.), 98, Me, NT4.0, 2000, or XP Memory Recommended: 32 Mbytes min. Hard disk storage Recommended: 200 Mbytes free space min. Monitor Minimum: 640 x 480 dots Basic functions Number of generated loops:100 max., control windows and tuning windows Applicable face plates: 2-position ON/OFF, 3-position ON/OFF, Basic PID, Advanced PID, Indication and Operation, Indicator, Segment Program 2 (includes the parameter setting windows) Number of loops in control windows: 6 loops per window for NS12, 4 loops per window for NS10/NS8 Realtime trend in tuning window: 1-second cycle Example of Automatically Created Windows Alarm setting To Tuning Window Tag No. Tag comment Parameter settings Switch status Status display 1 (AUTO, MAN, CAS) Status display 2 (PV error, MV error) PV numerical value display Alarm status indicators SP numerical value display/input Unit display CAS button/display PV bar display Function Block Face Plate Realtime trend display SP bar display Alarm set value display Up/Down buttons to change SP Tuning Window Write/read setting data AUTO button/display MAN button/display MV indicator MV bar display Up/Down buttons to change MV MV numerical value display/input Time interval, output value, and unit for each step Basic PID Block Screen Setting confirmation graph (horizontal axis shows steps) Segment program details setting window 16 To Control Window Dimensions CPU Units Dimensions CPU Units Loop-control CPU Units CJ1G-CPU42P CJ1G-CPU43P CJ1G-CPU44P CJ1G-CPU45P 2.7 RUN SYSMAC CJ1G-CPU44P ERR/ALM INH PROGRAMMABLE CONTROLLER LCB03 RDY EXEC INNER LOOP CONTROLLER PRPHL COMM OPEN MCPWR BUSY 90 PERIPHERAL PORT 2.7 65 73.9 69 Process Input Units CJ1W-P@@@@ 2.7 PTS51 RUN ERC ERH B1 A1 MACH No. 90 2.7 31 65 89 17 Ordering Information Basic Configuration Units Ordering Information Basic Configuration Units Name Loop-control CPU Unit Specifications Program capacity Data memory capacity 1,280 (3 Expansion Racks) 60 Ksteps 0.04 s 128 K words (DM: 32K words, EM: 32 K words x 3 banks) 960 (2 Expansion Racks) 20 Ksteps 30 Ksteps CPU Units I/O bits (without Loop Control Engine) 2,560 (3 Expansion Racks) LD instruction execution time --- 300 blocks UC1, CE, N CJ1G-CPU45P CJ1G-CPU44P 64 K words (DM: 32K words, EM: 32 K words x 1 bank) CJ1G-CPU43P 10 Ksteps 50 blocks CJ1G-CPU42P Data memory capacity LD instruction execution time Built-in I/O --- --- 250 Ksteps 448 K words (DM: 32K words, EM: 32 K words x 13 banks) 0.02 s --- CJ1H-CPU67H UC1, CE, N, L 120 Ksteps 256 K words (DM: 32K words, EM: 32K words x 7 banks) CJ1H-CPU66H 60 Ksteps 128 K words (DM: 32K words, EM: 32K words x 3 0.04 s banks) CJ1H-CPU65H 30 Ksteps 64 K words (DM: 32K words, EM: 32K words x 1 bank) CJ1G-CPU44H CJ1G-CPU45H 960 (2 Expansion Racks) 20 Ksteps CJ1G-CPU43H 640 (1 Expansion Rack) 20 Ksteps 320 (no expansion) 10 Ksteps 160 (no expansion) 5 Ksteps 640 (1 Expansion Rack) 20 Ksteps 320 (no expansion) 10 Ksteps CJ1M-CPU22 (See note 1.) 160 (no expansion) 5 Ksteps CJ1M-CPU21 (See note 1.) 10 Ksteps CJ1G-CPU42H 32 K words (DM: 32K words, no EM) 0.1 s CJ1M-CPU13 CJ1M-CPU12 CJ1M-CPU11 10 inputs and 6 outputs CJ1M-CPU23 (See note 1.) 100 to 240 V AC (with RUN output), Output capacity: 5 A, 5 V DC CJ1W-PA205R 100 to 240 V AC, Output capacity: 2.8 A, 5 V DC CJ1W-PA202 24 V DC, Output capacity: 5 A, 5 V DC CJ1W-PD025 RS-422A Adapt- Converts RS-232C to RS-422A/RS-485. er CJ1W-CIF11 I/O Control Unit Mount 1 Unit on the CJ-series CPU Rack when connecting a CJ-series Expansion Rack. CJ1W-IC101 I/O Interface Unit 1 required on each CJ-series Expansion Rack CJ1W-II101 I/O Connecting Cable For connecting CJ-series Expansion Racks to the CJ-series CPU Cable length: 0.3 m Rack or another CJ-series Expansion Rack. Cable length: 0.7 m CS1W-CN713 Memory Cards Standards Number of func- --tion blocks Program capacity 1,280 (3 Expansion Racks) Power Supply Units Model I/O bits CS1W-CN313 Cable length: 2 m CS1W-CN223 Cable length: 3 m CS1W-CN323 Cable length: 5 m CS1W-CN523 Cable length: 10 m CS1W-CN133 Cable length: 12 m CS1W-CN133-B2 Flash memory, 30 MB HMC-EF372 (See note 2.) Flash memory, 64 MB HMC-EF672 (See note 2.) Memory Card Adapter (for computer PCMCIA slot) HMC-AP001 L, CE CE Note: 1. The CJ1M-CPU23/22's connector for built-in I/O is not included. Purchase one of the connectors in the following table separately. 2. The HMC-EF172, HMC-EF372, and HMC-EF672 Memory Cards cannot be used with the following products. The following CPU Units with lot numbers of 020108 or earlier (manufactured 8 January 2002 or earlier): CS1G-CPU@@H, CS1H-CPU@@H, CJ1G-CPU@@H, and CJ1H-CPU@@H, and NS7-series PTs with lot numbers of 0852 or earlier (manufactured 8 May 2002 or earlier). 18 Ordering Information Programming Devices Programming Devices Name Specifications Model Standards Note: Connects to peripheral port on CPU Unit An English Keyboard only (cannot be connected to RS-232C sheet (CS1W-KS001-E) port). is required. CQM1H-PRO01-E U, C, CE CQM1-PRO01-E U, C, N, CE Programming Console Key Sheet For CQM1H-PRO01-E, CQM1-PRO01-E, and C200H-PRO27-E CS1W-KS001-E Programming Console Connecting Cables Connects the CQM1-PRO01-E Programming Console. (Length: 0.05 m) CS1W-CN114 Connects the C200H-PRO27-E Programming Console. (Length: 2.0 m) CS1W-CN224 Programming Consoles CX-One In- 1 license tegrated 3 license Tool Package Ver. 10 licenses 1.1 30 licenses 50 licenses C200H-PRO27-E Connects the C200H-PRO27-E Programming Console. (Length: 6.0 m) CS1W-CN624 CX-One is a package that integrates Support Software for OMRON PLCs and components. It can be run in a Windows 98SE, Me, NT 4.0 (Service Pack 6a), 2000 (Service Pack 3 or later) or XP environment. CX-One includes CX-Programmer Ver 6.@, CX-Simulator Ver. 1.@, CX-Protocol Ver. 1.@, CX-Process Tool Ver. 5.@, CX-Designer Ver. 1.@, and NS-series Face Plate Auto Builder Ver. 2.@. Refer to the CX-One catalog (R134) for details. (See note.) CXONE-AL01C-E CE --- CXONE-AL03C-E CXONE-AL10C-E CXONE-AL30C-E CXONE-AL50C-E The CX-Programmer, CX-Simulator, CX-Protocol, CX-Process Tool, CX-Designer, and NS-series Face Plate Auto Builder can still be ordered separately, using the following model numbers as before. CX-Programmer Ver. 6.@ 1 license 3 licenses Windows-based Support Software WS02-CXPC1-E-V6@ --OS: Windows 98SE, Me, NT 4.0 (Service Pack 6a), 2000 (Service Pack 3 or WS02-CXPC1-EL03later), or XP V6@ 10 licenses WS02-CXPC1-EL10V6@ WS02-LCTC1-EV5 Support Software for loop control OS: Windows 98SE, Me, NT 4.0 (Service Pack 6a), 2000 (Service Pack 3 or later), or XP --- 1 license WS02-SIMC1-E Support Software for simulation of ladder program operation OS: Windows 98SE, Me, NT 4.0 (Service Pack 6a), 2000 (Service Pack 3 or later), or XP --- CX-Pro- 1 license tocol Ver. 1.@ Support Software for creating protocol macros WS02-PSTC1-E Use with CJ1G/CJ1H Ver. 1.2 or later, or CJ1M Ver. 1.3 or later. OS: Windows 98SE, Me, NT 4.0 (Service Pack 6a), 2000 (Service Pack 3 or later), or XP --- NS-series PT screen design software NS-CXDC1-V1 OS: Windows 98SE, Me, NT 4.0 (Service Pack 6a), 2000 (Service Pack 3 or later), or XP CX-Designer Ver. 1.0 includes Ladder Monitor software. --- CX-Pro- 1 license cess Tool Ver. 5.@ CX-Simulator Ver. 1.@ CX-Designer Ver. 1.@ 1 license Note: Ladder Monitor software is NS-series PT software for monitoring ladder programs in CS/CJ-series PLCs. To use it, a Memory Card and Memory Card Adaptor must be ordered separately. 1 license NS-series Face Plate Auto Builder Ver. 2.@ 1 license CX-Process Moni- 3 licenses tor Plus 10 licenses WS02-NSFC1-EV2 NS-series PT software for automatic generation of screen data OS: Windows 98SE, Me, NT 4.0 (Service Pack 6a), 2000 (Service Pack 3 or later), or XP --- Loop control monitoring software for Windows NT4.0, 2000, or XP. --- WS02-LCMC1-E WS02-LCMC1-EL03 WS02-LCMC1-EL10 Peripheral Device Connect- Connects DOS computers, D-Sub 9-pin receptacle Note: Conversion cable CS1W-CN118 to connect RSing Cables (for peripheral (Length: 0.1 m) 232C cable to peport) ripheral port Connects DOS computers, D-Sub 9-pin (Length: 2.0 m) Note: Peripheral bus or CS1W-CN226 Host Link Connects DOS computers, D-Sub 9-pin (Length: 6.0 m) CS1W-CN626 CE Note: Site licenses are also available for users that need to use the CX-One on many computers. Ask your OMRON representative for details. 19 Ordering Information Name Basic I/O Units Specifications Peripheral Device Connect- Connects DOS computers, D-Sub 9-pin (Length: 2.0 m) ing Cables (for RS-232C port) Connects DOS computers, D-Sub 9-pin (Length: 5.0 m) Connects DOS computers, D-Sub 9-pin (Length: 2.0 m) Connects DOS computers, D-Sub 9-pin (Length: 5.0 m) USB-Serial Conversion Cable Model XW2Z-200S-CV Note: Peripheral Bus and Host Link, and ESD connec- XW2Z-500S-CV tor (antistatic) Standards --- XW2Z-200S-V Note: Host Link only. Peripheral Bus is not possible. XW2Z-500S-V USB-to-RS-232C Conversion Cable (Length: 0.5 m) and PC driver (on CD-ROM), Complies with USB Specification 1.1 On personal computer end: USB (A plug connector, male) On PLC end: RS-232C (D-sub 9-pin, male) Driver: Provided for Windows 98, Me, 2000, and XP CS1W-CIF31 Basic I/O Units Classification Input Units Name DC Input Units AC Input Units Output Units Specifications Model 12 to 24 VDC, 8 inputs, 10 mA UC, CE, N, L 24 V DC, 16 inputs, 7 mA CJ1W-ID211 UC1, CE, N, L 24 V DC, 32 inputs, 4.1 mA (Fujitsu-compatible connector) CJ1W-ID231 (See note 1.) 24 V DC, 32 inputs, 4.1 mA (MIL connector) CJ1W-ID232 (See note 1.) 24 V DC, 64 inputs, 4.1 mA (Fujitsu-compatible connector) CJ1W-ID261 (See note 1.) 24 V DC, 64 inputs, 4.1 mA (MIL connector) CJ1W-ID262 (See note 1.) 100 to 120 V AC, 7 mA (100 V, 50 Hz), 16 inputs, terminal block CJ1W-IA111 200 to 240 V AC, 10 mA (200 V, 50 Hz), 8 inputs, terminal block CJ1W-IA201 Interrupt Input Unit 24 VDC, 7 mA, 16 inputs, terminal block CJ1W-INT01 High-speed Input Unit 24 VDC, 7 mA, 16 inputs, terminal block CJ1W-IDP01 Relay Bit Output Units 250 V AC/24 V DC, 2 A, independent contacts, 8 outputs max. CJ1W-OC201 Transistor Output Units Standards CJ1W-ID201 250 V AC/24 V DC, 2 A, independent contacts, 16 outputs max. CJ1W-OC211 250 V AC/24 V DC, 2 A, independent contacts, 8 outputs max. CJ1W-OD201 24 V DC, 2 A, 8 outputs, sourcing, load short-circuit protection, alarm, terminal block CJ1W-OD202 12 to 24 V DC, 0.5 A, 8 outputs, sinking, terminal block CJ1W-OD203 24 V DC, 0.5 A, 8 outputs, sourcing, load short-circuit protection, alarm, terminal block CJ1W-OD204 12 to 24 V DC, 0.5 A, 16 outputs, sinking, terminal block CJ1W-OD211 24 V DC, 0.5 A, 16 outputs, sourcing, load short-circuit protection, discon- CJ1W-OD212 nection detection, alarm, terminal block 12 to 24 V DC, 0.5 A, 32 outputs, sinking, Fujitsu-compatible connector CJ1W-OD231 (See note 1.) 24 VDC, 0.5 A, 32 outputs, sourcing, load short-circuit protection, alarm, CJ1W-OD232 (See note 1.) MIL connector 12 to 24 VDC, 0.5 A, 32 outputs, sinking, MIL connector Triac Output I/O Units CJ1W-OD233 (See note 1.) 12 to 24 VDC, 0.3 A, 64 outputs, sinking, Fujitsu-compatible connector CJ1W-OD261 (See note 1.) 24 VDC, 0.3 A, 64 outputs, sourcing, MIL connector CJ1W-OD262 (See note 1.) 12 to 24 VDC, 0.3 A, 64 outputs, sinking, MIL connector CJ1W-OD263 (See note 1.) Unit 250 VAC, 0.6 A, 8 outputs, terminal block CJ1W-OA201 DC Input/Transistor Out- 16 inputs, 24 V DC, 7 mA Fujitsu-compatible put Units connector 16 outputs, 12 to 24 V DC, 0.5 A, sinking outputs 16 inputs, 24 V DC, 7 mA CJ1W-MD231 (See note 2.) UC1, CE, N MIL connector CJ1W-MD232 (See note 2.) MIL connector CJ1W-MD233 (See note 2.) Fujitsu-compatible connector CJ1W-MD261 (See note 1.) MIL connector CJ1W-MD263 (See note 1.) MIL connector CJ1W-MD563 (See note 1.) 16 outputs, 24 V DC, 0.5 A, sourcing outputs, load short-circuit protection, alarm 16 inputs, 24 V DC, 7 mA 16 outputs, 12 to 24 V DC, 0.5 A, sinking outputs 32 inputs, 24 V DC, 4.1 mA 32 outputs, 12 to 24 V DC, 0.3 A, sinking outputs 32 inputs, 24 V DC, 4.1 mA 32 outputs, 12 to 24 V DC, 0.3 A, sinking outputs TTL I/O Unit 32 inputs, 5 V DC, 35 mA 32 outputs, 5 V DC, 35 mA 20 Ordering Information Classification Special I/O Units Name B7A Interface Units Specifications 64 inputs Model CJ1W-B7A14 64 outputs CJ1W-B7A04 32 inputs/32 outputs CJ1W-B7A22 Standards CE Note: 1. Connectors are not provided with these connector models. Either purchase one of the following 40-pin Connectors, or use an OMRON XW2@ Connector-Terminal Block Conversion Unit or a G7@ I/O Relay Terminal. 2. Connectors are not provided with these connector models. Either purchase one of the following 20-pin or 24-pin Connectors, or use an OMRON XW2@ Connector-Terminal Block Conversion Unit or a G7@ I/O Relay Terminal. This eco label is displayed only on products that satisfy stringent environmental standards established by OMRON. Special I/O Units Type Special I/O Units Name Specifications Model Standards 8 inputs (1 to 5 V, 0 to 5 V, 0 to 10 V, -10 to 10 V, 4 to 20 mA) Resolution: 1/8000, Conversion speed: 250 s/point max. (Settable to 1/4000 and 1 ms/point.) CJ1W-AD081-V1 4 inputs (1 to 5 V, 0 to 5 V, 0 to 10 V, -10 to 10 V, 4 to 20 mA) Resolution: 1/8000, Conversion speed: 250 s/point max. (Settable to 1/4000 and 1 ms/point.) CJ1W-AD041-V1 8 outputs (1 to 5 V, 0 to 5 V, 0 to 10 V, -10 to 10 V) Resolution: 1/4000, Conversion speed: 1 ms/point max. (Settable to 1/8000, 250 s/point) CJ1W-DA08V 8 outputs (4 to 20 mA) Resolution: 1/4000, Conversion speed: 1 ms/point max. Settable to 1/8000, 250 s/point) CJ1W-DA08C UC1, CE, N 4 outputs (1 to 5 V, 0 to 5 V, 0 to 10 V, -10 to 10 V, 4 to 20 mA) Resolution: 1/4,000, Conversion speed: 1 ms/point max. CJ1W-DA041 UC1, CE, N, L 2 outputs (1 to 5 V, 0 to 5 V, 0 to 10 V, -10 to 10 V, 4 to 20 mA) Resolution: 1/4000, Conversion speed: 1 ms/point max. CJ1W-DA021 Analog I/O Units 4 inputs, 2 outputs (1 to 5 V, 0 to 5 V, 0 to 10 V, -10 to 10 V, 4 to 20 mA) Resolution: 1/4000, Conversion speed: 1 ms/point max. (Settable to 1/8000, 250 s/point) CJ1W-MAD42 Process Input Units (High Resolution Models) 2 inputs, B, E, J, K, L, N, R, S, T, U; WRe5-26; PL II; 100 mV Resolution: 1/64,000; Conversion speed: 10 ms/Unit CJ1W-PTS15 2 inputs, Pt 100 (JES, IEC), JPt 100 , Pt 50 , Ni 508 Resolution: 1/64,000; Conversion speed: 10 ms/Unit CJ1W-PTS16 2 inputs, 0 to 100 V, 10 V, 0 to 5 V, 5 V, 0 to 1.25 V, 1.25 V Resolution: 1/64,000; Conversion speed: 10 ms/Unit CJ1W-PDC15 Process Input Units (Economy Models) 4 inputs, R, S, K, J, T, L, B; Conversion speed: 250 ms/4 inputs CJ1W-PTS51 4 inputs, Pt 100 (JIS, IEC), JPt100 , Conversion speed: 250 ms/4 inputs CJ1W-PTS52 Temperature Control Units 4 loops, thermocouple input, NPN output CJ1W-TC001 4 loops, thermocouple input, PNP output CJ1W-TC002 Analog Input Units Analog Output Units UC1, CE, N, L UC1, CE UC1, CE, N L 2 loops, thermocouple input, NPN output, heater burnout detection func- CJ1W-TC003 tion 2 loops, thermocouple input, PNP output, heater burnout detection func- CJ1W-TC004 tion 4 loops, platinum resistance thermometer input, NPN output CJ1W-TC101 4 loops, platinum resistance thermometer input, PNP output CJ1W-TC102 2 loops, platinum resistance thermometer input, NPN output, heater burn- CJ1W-TC103 out detection function 2 loops, platinum resistance thermometer input, PNP output, heater burn- CJ1W-TC104 out detection function High-speed Counter Unit 2 inputs, max. input frequency: 500 kpps CompoBus/S Master Unit CompoBus/S remote I/O, 256 points max. CJ1W-CT021 CJ1W-SRM21 ID Sensor Units (See note.) For V600 Series, 1 R/W Head CJ1W-V600C11 For V600 Series, 2 R/W Heads CJ1W-V600C12 --- Note: Refer to the FA System Devices Group Catalog for details on the V600 Series RFID System. 21 Ordering Information CPU Bus Units CPU Bus Units Type CPU Bus Units Name Specifications Controller Link Units Model Wired (Shielded twisted-pair cable) Controller Link Relay Terminal Wired Includes 5 Terminals Standards CJ1W-CLK21-V1 UC1, CE, N, L CJ1W-TB101 --- Controller Link Support Board Twisted pair, PCI bus (wired), with Support Software 3G8F7-CLK21-EV1 CE Controller Link Repeater Units Wired-wired type CS1W-RPT01 UC1, CE Serial Communications Units Wired-optical (H-PCF) type CS1W-RPT02 Wired-optical (GI) type CS1W-RPT03 1 RS-232C port and 1 RS-422/485 port CJ1W-SCU41-V1 UC1, CE, N, L 2 RS-232C ports CJ1W-SCU21-V1 10Base-T CJ1W-ETN11 100Base-TX CJ1W-ETN21 FL-net Unit 100Base-TX CJ1W-FLN22 DeviceNet Unit Functions as master and/or slave; allows control of 32,000 points max. per CJ1W-DRM21 master. UC1, CE, N, L Position Control Unit Equipped with MECHATROLINK-II, multiple axis control for 16 axes max. CJ1W-NCF71 --- Ethernet Units UC1, CE, N, L UC1, CE NS-series Programmable Terminals Model name Specifications Ethernet NS12 12-inch TFT, 800 x 600 dots No Yes NS10 10-inch TFT, 640 x 480 dots No Yes NS8 8-inch TFT, 640 x 480 dots No Yes NS5 5-inch STN, 320 x 240 dots No Yes 5-inch TFT, 320 x 240 dots No Yes 5-inch, monochrome, 320 x 240 dots No Yes NS5 Hand-held 22 5-inch STN, 320 x 240 dots No Model number Standards Case color Ivory NS12-TS00-V2 Black NS12-TS00B-V2 Ivory NS12-TS01-V2 Black NS12-TS01B-V2 Ivory NS10-TV00-V2 Black NS10-TV00B-V2 Ivory NS10-TV01-V2 Black NS10-TV01B-V2 Ivory NS8-TV00-V2 Black NS8-TV00B-V2 Ivory NS8-TV01-V2 Black NS8-TV01B-V2 Ivory NS5-SQ00-V2 Black NS5-SQ00B-V2 Ivory NS5-SQ01-V2 Black NS5-SQ01B-V2 Ivory NS5-TQ00-V2 Black NS5-TQ00B-V2 Ivory NS5-TQ01-V2 Black NS5-TQ01B-V2 Ivory NS5-MQ00-V2 Black NS5-MQ00B-V2 Ivory NS5-MQ01-V2 Black NS5-MQ01B-V2 Black NSH5-SQR001B-V2 CU, CE CE, CU (approval pending) Ordering Information Model name Cable (See note 1.) NSH5 Cables Ordering Information Specifications Model number Screen transfer cable for DOS/V XW2Z-S002 USB Host Cable, cable length: 5 m NS-US52 (5 m) USB Host Cable, cable length: 2 m NS-US22 (2 m) USB-RS-232C Conversion Cable, cable length: 0.5 m CS1W-CIF31 RS-422A cable (loose wires), Cable length: 10 m NSH5-422CW-10M RS-232C cable (loose wires), Cable length: 3 m NSH5-232CW-3M RS-232C cable (loose wires), Cable length: 10 m NSH5-232CW-10M PT-to-PLC Connecting Cable PT connection: 9 pins PLC connection: 9 pins Length: 2 m XW2Z-200T Length: 5 m XW2Z-500T NSH5 Wall-mounting Bracket NSH5-ATT02 Note: 1. Use an OMRON USB Host Cable to connect an NS-series PT to a printer. 2. Site licenses are also available for users that need to use the CX-One on many computers. Ask your OMRON representative for details. Options Model name RS-422A Adapter Specifications Model number Transmission distance: 500 m total length NS-AL002 Note: Use this model when connecting PT models without a V@ suffix. Note: PT models with a suffix of V@ can also be connected. CJ1W-CIF11 Transmission distance: 50 m total length Note: Only PT models with a suffix of V@ are connectable. Use the NS-002 to connect models without a V@ suffix. Sheet/Cover Anti-reflection Sheets (5 surface sheets) Protective Covers (5 pack) (anti-reflection coating) Protective Covers (5 covers included) (Transparent) NS12/10 NS12-KBA04 NS8 NS7-KBA04 NS5 NT30-KBA04 NS12/10 NS12-KBA05 NS8 NS7-KBA05 NS5 NT31C-KBA05 NS12/10 NS12-KBA05N NS8 NS7-KBA05N NS5 NT31C-KBA05N Ordering Information International Standards * The standards indicated in the "Standards" column are those current for UL, CSA, cULus, cUL, NK, and Lloyd standards and EC Directives as of the end of September 2004. The standards are abbreviated as follows: U: UL, UR: UL Recognition Mark, U1: UL Class I Division 2 Products for Hazardous Locations, C: CSA, UC: cULus, UC1: cULus Class I Division 2 Products for Hazardous Locations, CU: cUL, N: NK, L: Lloyd, and CE: EC Directives. * Ask your OMRON representative for the conditions under which the standards were met. EMC Directives Applicable Standards EMI: EN61000-6-4 EMS: EN61131-2 and EN61000-6-2 (See note.) EMC-related performance will vary depending on the configuration, wiring, and other conditions of the equipment or control panel in which the PLC is installed. The customer must, therefore, perform final checks to confirm that the overall machine or device conforms to EMC standards. Note: The applicable EMS standard depends on the product. Low Voltage Directive Applicable Standard: EN61131-2 Devices that operate at voltages from 50 to 1,000 V AC or 75 to 150 V DC must satisfy the appropriate safety requirements. With PLCs, this applies to Power Supply Units and I/O Units that operate in these voltage ranges. These Units have been designed to conform to EN61131-2, which is the applicable standard for PLCs. PLCs are electrical devices that are incorporated in machines and manufacturing installations. OMRON PLCs conform to the related EMC standards so that the devices and machines into which they are built can more easily conform to EMC standards. The actual PLCs have been checked for conformity to EMC standards. Whether these standards are satisfied for the actual system, however, must be checked by the customer. 23 Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: Omron: CJ1G-CPU43P CJ1G-CPU45P CJ1G-CPU44P CJ1G-CPU42P CJ1G-CPU45P-GTC