SITOP PSU100S ___________________ Overview 1 ___________________ Safety instructions SITOP power supply SITOP PSU100S Description, device design, 2 ___________________ dimension drawing 3 ___________________ Mounting/removal Mounting position, mounting 4 ___________________ clearances 5 ___________________ Installation Operating Instructions 6 ___________________ Technical data 7 ___________________ Safety, approvals, EMC 8 ___________________ Ambient conditions 9 ___________________ Applications 10 ___________________ Environment 11 ___________________ Service & Support SITOP PSU100S 24 V/2.5 A 6EP1332-2BA20 SITOP PSU100S 24 V/5 A 6EP1333-2BA20 SITOP PSU100S 24 V/10 A 6EP1334-2BA20 SITOP PSU100S 24 V/20 A 6EP1336-2BA10 SITOP PSU100S 12 V/7 A 6EP1322-2BA00 SITOP PSU100S 12 V/14 A 6EP1323-2BA00 07.2014 C98130-A7589-A1-5-7629 Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger. DANGER indicates that death or severe personal injury will result if proper precautions are not taken. WARNING indicates that death or severe personal injury may result if proper precautions are not taken. CAUTION indicates that minor personal injury can result if proper precautions are not taken. NOTICE indicates that property damage can result if proper precautions are not taken. If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage. Qualified Personnel The product/system described in this documentation may be operated only by personnel qualified for the specific task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems. Proper use of Siemens products Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems. The permissible ambient conditions must be complied with. The information in the relevant documentation must be observed. Trademarks All names identified by (R) are registered trademarks of Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner. Disclaimer of Liability We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions. Siemens AG Industry Sector Postfach 48 48 90026 NURNBERG GERMANY C98130-A7589-A1-5-7629 08/2014 Subject to change Copyright (c) Siemens AG 2014. All rights reserved Overview Description The 1-phase SITOP PSU100S from the SITOP smart product line is a powerful, regulated standard power supply for automated machines and systems. In addition to a high efficiency, these low-profile power supply units have an outstanding overload behavior. The key benefits of the product include: Wide-range input, which allows them to be connected to almost any 1-phase line supply around the world Output voltage can be adjusted in the range 22.2 (24)...28 V or 11.5...15.5 V Brief overload capability of 150% for 5 s/min (extra power) Continuous overload capability of 120% up to an ambient temperature of +45 C Integrated signaling contact for "24 V OK" or "12 V OK" Ambient temperature -25 (0)...+70 C To increase the system availability, these reliable power supplies can be expanded using SITOP supplementary modules (redundancy module, selectivity module, buffer module), as well as SITOP DC-UPS modules. SITOP PSU100S Operating Instructions, 07.2014, C98130-A7589-A1-5-7629 3 Overview Ordering data The following device options are available: Regulated SITOP PSU100S power supply Type Order number 1-phase 120/230 V AC input, 6EP1332-2BA20 24 V/2.5 A DC output 1-phase 120/230 V AC input, 6EP1333-2BA20 24 V/5 A DC output 1-phase 120/230 V AC input, 6EP1334-2BA20 24 V/10 A DC output 1-phase 120/230 V AC input, 6EP1336-2BA10 24 V/20 A DC output 1-phase 120/230 V AC input, 6EP1322-2BA00 12 V/7 A DC output 1-phase 120/230 V AC input, 6EP1323-2BA00 12 V/14 A DC output Accessories Item Order number Device identification labels 10 mm x 7 mm, pastel turquoise 3RT1900-1SB10 Device identification labels 20 mm x 7 mm, pastel turquoise 3RT1900-1SB20 SITOP PSU100S 4 Operating Instructions, 07.2014, C98130-A7589-A1-5-7629 Table of contents Overview................................................................................................................................................. 3 1 Safety instructions ................................................................................................................................... 7 2 Description, device design, dimension drawing........................................................................................ 9 2.1 Device description .......................................................................................................................... 9 2.2 Connections and terminal designation .........................................................................................10 2.3 Potentiometer ...............................................................................................................................11 2.4 Status displays and signaling.......................................................................................................12 2.5 Block diagram ..............................................................................................................................13 2.6 Dimensions and weight ................................................................................................................14 3 Mounting/removal ................................................................................................................................. 17 4 Mounting position, mounting clearances ................................................................................................ 19 5 6 4.1 Standard mounting position .........................................................................................................19 4.2 4.2.1 4.2.2 4.2.3 4.2.4 4.2.5 4.2.6 Other mounting positions .............................................................................................................22 6EP1332-2BA20 ..........................................................................................................................22 6EP1333-2BA20 ..........................................................................................................................24 6EP1334-2BA20 ..........................................................................................................................26 6EP1336-2BA10 ..........................................................................................................................28 6EP1322-2BA00 ..........................................................................................................................30 6EP1323-2BA00 ..........................................................................................................................32 Installation ............................................................................................................................................ 35 5.1 Line-side connection ....................................................................................................................35 5.2 Output-side connection ................................................................................................................37 Technical data ...................................................................................................................................... 39 6.1 Input .............................................................................................................................................39 6.2 Output ..........................................................................................................................................41 6.3 Efficiency ......................................................................................................................................47 6.4 Closed-loop control ......................................................................................................................50 6.5 Protection and monitoring ............................................................................................................51 6.6 MTBF ...........................................................................................................................................51 6.7 Mechanical system ......................................................................................................................52 6.8 Accessories ..................................................................................................................................53 6.9 Dimension drawing ......................................................................................................................53 SITOP PSU100S Operating Instructions, 07.2014, C98130-A7589-A1-5-7629 5 Table of contents 7 Safety, approvals, EMC ........................................................................................................................ 55 7.1 Safety .......................................................................................................................................... 55 7.2 Test voltage ................................................................................................................................. 56 7.3 Approvals .................................................................................................................................... 57 7.4 EMC ............................................................................................................................................ 58 8 Ambient conditions................................................................................................................................ 59 9 Applications .......................................................................................................................................... 61 9.1 Parallel connection to increase power rating .............................................................................. 61 9.2 Parallel connection for redundancy ............................................................................................. 63 9.3 Series connection for increased voltage ..................................................................................... 64 9.4 Overload protection in the 24 V output circuit ............................................................................. 65 9.5 Protection against short-time voltage dips .................................................................................. 66 9.6 Protecting against longer power failures ..................................................................................... 67 10 Environment ......................................................................................................................................... 69 11 Service & Support ................................................................................................................................. 71 SITOP PSU100S 6 Operating Instructions, 07.2014, C98130-A7589-A1-5-7629 Safety instructions 1 WARNING Correct handling of the devices When operating electrical devices, it is inevitable that certain components will carry dangerous voltages. Therefore, failure to handle the units properly can result in death or serious physical injury as well as extensive property damage. Only appropriately qualified personnel may work on or in the vicinity of this equipment. Perfect, safe, and reliable operation of this equipment is dependent on proper transportation, storage, installation and mounting. Before installation or maintenance work can begin, the system's main switch must be switched off and measures taken to prevent it being switched on again. If this instruction is not observed, touching live parts can result in death or serious injury. SITOP PSU100S Operating Instructions, 07.2014, C98130-A7589-A1-5-7629 7 Safety instructions SITOP PSU100S 8 Operating Instructions, 07.2014, C98130-A7589-A1-5-7629 Description, device design, dimension drawing 2.1 2 Device description SITOP PSU100S is a primary-clocked power supply for connection to a 1-phase AC line supply. An electronically regulated DC voltage that can be set via a potentiometer is available at the output of the device. The output of the device is isolated, no-load proof and short-circuit proof. The LED display indicates the operating status. The operating state of the device can be processed via the signaling contact. Line input DC output Signaling contacts Potentiometer 22.2...28 / 24...28 V / 11.5...15.5 V Indicator light (output voltage OK) DIN rail slider Natural convection Clearance above/below Figure 2-1 Design SITOP PSU100S Operating Instructions, 07.2014, C98130-A7589-A1-5-7629 9 Description, device design, dimension drawing 2.2 Connections and terminal designation 2.2 Connections and terminal designation The line input terminals can be used to establish the connection to supply voltage. The output terminals are used to connect to the loads to be supplied (see also Section Installation (Page 35)). The operating state of the device can be processed via the signaling contact (function and contact rating, see Chapter Status displays and signaling (Page 12)). Connections and terminal designations Line input L1, N, PE One screw terminal each Output + 2 screw terminals Output - 2 screw terminals Signaling contact 13, 14 One screw terminal each *1) Do not subject the end stop to higher loads Figure 2-2 *1) Terminal data for 6EP1332-2BA20, 6EP1333-2BA20, 6EP1334-2BA20, 6EP13222BA00, 6EP1323-2BA00 Do not subject the end stop to higher loads Figure 2-3 Terminal data for 6EP1336-2BA10 SITOP PSU100S 10 Operating Instructions, 07.2014, C98130-A7589-A1-5-7629 Description, device design, dimension drawing 2.3 Potentiometer 2.3 Potentiometer The potentiometer on the front of the device is used to adjust the output voltage. The output voltage is set to the rated value at the factory and can be set within certain limits; for example, to compensate voltage drops across long supply lines to the connected load. Figure 2-4 Potentiometer Type Factory setting Adjustment range 6EP1322-2BA00 12 V 11.5...15.5 V 24 V 22.2...28 V 24 V 24...28 V 6EP1323-2BA00 6EP1332-2BA20 6EP1333-2BA20 6EP1334-2BA20 6EP1336-2BA10 NOTICE Thermal overload possible When adjusting the output voltage to greater than the rated voltage, the output current must be derated by 4 %/V, or the permissible ambient temperature must be taken into account with 3 C/V. Note It is only permissible to use an insulated screwdriver when actuating the potentiometer. For notes on actuating the potentiometer (screwdriver, torque), refer to Figure 2-2 Terminal data for 6EP1332-2BA20, 6EP1333-2BA20, 6EP1334-2BA20, 6EP1322-2BA00, 6EP13232BA00 (Page 10) and Figure 2-3 Terminal data for 6EP1336-2BA10 (Page 10). SITOP PSU100S Operating Instructions, 07.2014, C98130-A7589-A1-5-7629 11 Description, device design, dimension drawing 2.4 Status displays and signaling 2.4 Status displays and signaling 6EP1322-2BA00, 6EP1323-2BA00, 6EP1332-2BA20 6EP1333-2BA20, 6EP1334-2BA20, 6EP1336-2BA10 Status display LED green for 24 V O.K. or 12 V O.K. Signaling contact Relay contact (NO contact, contact rating 30 V AC / 0.5 A, 60 V DC / 0.3 A, 30 V DC / 1 A) for 24 V O.K. or 12 V O.K. Figure 2-5 Status displays and signaling Signaling 6EP1322-2BA00 6EP1332-2BA20 6EP1323-2BA00 6EP1333-2BA20 6EP1336-2BA10 6EP1334-2BA20 LED lights up green Normal operation, Normal operation, Normal operation, Signaling contact , contacts 13-14 closed Output voltage Output voltage Output voltage >10 V 0.5 V >20 V 0.5 V >20 V 0.5 V LED dark Overload operation or power supply voltage missing Overload operation or power supply voltage missing Overload / hiccup operation, power supply missing or the device has tripped due to overtemperature (reset possible with power OFF for approx. 30 min) Signaling contact , contacts 13-14 open (inactive position) SITOP PSU100S 12 Operating Instructions, 07.2014, C98130-A7589-A1-5-7629 Description, device design, dimension drawing 2.5 Block diagram 2.5 Figure 2-6 Block diagram Block diagram SITOP PSU100S Operating Instructions, 07.2014, C98130-A7589-A1-5-7629 13 Description, device design, dimension drawing 2.6 Dimensions and weight 2.6 Dimensions and weight Figure 2-7 Dimension drawing 6EP1332-2BA20 Figure 2-8 Dimension drawing 6EP1333-2BA20, 6EP1322-2BA00 SITOP PSU100S 14 Operating Instructions, 07.2014, C98130-A7589-A1-5-7629 Description, device design, dimension drawing 2.6 Dimensions and weight Figure 2-9 Dimension drawing 6EP1334-2BA20, 6EP1323-2BA00 Figure 2-10 Dimension drawing 6EP1336-2BA10 6EP1332-2BA20 6EP1333-2BA20 6EP1334-2BA20 6EP1322-2BA00 6EP1323-2BA00 6EP1336-2BA10 Dimensions (W x H x D) in mm 32.5 x 125 x 120 50 x 125 x 120 70 x 125 x 120 115 x 145 x 150 Weight Approx. 0.3 kg Approx. 0.4 kg Approx. 0.7 kg Approx. 2.4 kg SITOP PSU100S Operating Instructions, 07.2014, C98130-A7589-A1-5-7629 15 Description, device design, dimension drawing 2.6 Dimensions and weight SITOP PSU100S 16 Operating Instructions, 07.2014, C98130-A7589-A1-5-7629 Mounting/removal 3 WARNING Installing the device in a housing or a control cabinet SITOP PSU100S power supplies are built-in units. They must be installed in a housing or control cabinet where only qualified personnel have access. The device can be mounted in a control cabinet on standard mounting rails according to EN 60715. Mounting To mount the device, position it with the mounting rail guide at the upper edge of the standard mounting rail and press down to lock it into place. If this is too difficult, press slider at the same time, as described under "Removal". Removal To remove, pull up the slider using a screwdriver and disengage the device at the bottom edge of the standard mounting rail (see Removal diagram (Page 17)). Then you can remove the device from the upper edge of the standard mounting rail. Figure 3-1 Removal WARNING Use in hazardous zones If the device is to be used in a hazardous zone (Ex II 3G Ex nA nC IIC T4 Gc) it must be installed in a distributor box with degree of protection IP54 or higher. SITOP PSU100S Operating Instructions, 07.2014, C98130-A7589-A1-5-7629 17 Mounting/removal SITOP PSU100S 18 Operating Instructions, 07.2014, C98130-A7589-A1-5-7629 Mounting position, mounting clearances 4.1 4 Standard mounting position The device is designed for installation on standard EN 60715 35x7.5/15 mounting rails. The device must be mounted vertically to ensure proper cooling, and with the input terminals and output terminals at the bottom. A clearance of at least 50 mm should be maintained above and below the device (maximum depth of the cable duct, 50 mm). No space is required at the side. Output current as a function of the ambient temperature and mounting height Figure 4-1 6EP1332-2BA20: Output current in the standard mounting position Figure 4-2 6EP1333-2BA20: Output current in the standard mounting position SITOP PSU100S Operating Instructions, 07.2014, C98130-A7589-A1-5-7629 19 Mounting position, mounting clearances 4.1 Standard mounting position Figure 4-3 6EP1334-2BA20: Output current in the standard mounting position Figure 4-4 6EP1336-2BA10: Output current in the standard mounting position Figure 4-5 6EP1322-2BA00: Output current in the standard mounting position SITOP PSU100S 20 Operating Instructions, 07.2014, C98130-A7589-A1-5-7629 Mounting position, mounting clearances 4.1 Standard mounting position Figure 4-6 6EP1323-2BA00: Output current in the standard mounting position Figure 4-7 Mounting height derating Details see chapter Ambient conditions (Page 59) SITOP PSU100S Operating Instructions, 07.2014, C98130-A7589-A1-5-7629 21 Mounting position, mounting clearances 4.2 Other mounting positions 4.2 Other mounting positions For mounting positions that deviate from the standard mounting position, derating factors (reduction of the output power or the permissible ambient temperature) must be observed in accordance with the following diagrams. Note In the case of mounting positions that deviate from the standard mounting position, reduced mechanical resistance of the devices against vibration and shock must be expected. Particularly when installing on a vertically fastened standard mounting rail, additional measures may be required, e.g. to prevent the device from slipping on the standard mounting rail. 4.2.1 6EP1332-2BA20 Figure 4-8 Mounting position (1) Figure 4-9 Mounting position (2) SITOP PSU100S 22 Operating Instructions, 07.2014, C98130-A7589-A1-5-7629 Mounting position, mounting clearances 4.2 Other mounting positions Figure 4-10 Mounting position (3) Figure 4-11 Mounting position (4) Figure 4-12 Mounting position (5) SITOP PSU100S Operating Instructions, 07.2014, C98130-A7589-A1-5-7629 23 Mounting position, mounting clearances 4.2 Other mounting positions 4.2.2 6EP1333-2BA20 Figure 4-13 Mounting position (1) Figure 4-14 Mounting position (2) Figure 4-15 Mounting position (3) SITOP PSU100S 24 Operating Instructions, 07.2014, C98130-A7589-A1-5-7629 Mounting position, mounting clearances 4.2 Other mounting positions Figure 4-16 Mounting position (4) Figure 4-17 Mounting position (5) SITOP PSU100S Operating Instructions, 07.2014, C98130-A7589-A1-5-7629 25 Mounting position, mounting clearances 4.2 Other mounting positions 4.2.3 6EP1334-2BA20 Figure 4-18 Mounting position (1) Figure 4-19 Mounting position (2) Figure 4-20 Mounting position (3) SITOP PSU100S 26 Operating Instructions, 07.2014, C98130-A7589-A1-5-7629 Mounting position, mounting clearances 4.2 Other mounting positions Figure 4-21 Mounting position (4) Figure 4-22 Mounting position (5) SITOP PSU100S Operating Instructions, 07.2014, C98130-A7589-A1-5-7629 27 Mounting position, mounting clearances 4.2 Other mounting positions 4.2.4 6EP1336-2BA10 Figure 4-23 Mounting position (1) Figure 4-24 Mounting position (2) Figure 4-25 Mounting position (3) SITOP PSU100S 28 Operating Instructions, 07.2014, C98130-A7589-A1-5-7629 Mounting position, mounting clearances 4.2 Other mounting positions Figure 4-26 Mounting position (4) Figure 4-27 Mounting position (5) SITOP PSU100S Operating Instructions, 07.2014, C98130-A7589-A1-5-7629 29 Mounting position, mounting clearances 4.2 Other mounting positions 4.2.5 6EP1322-2BA00 Figure 4-28 Mounting position (1) Figure 4-29 Mounting position (2) Figure 4-30 Mounting position (3) SITOP PSU100S 30 Operating Instructions, 07.2014, C98130-A7589-A1-5-7629 Mounting position, mounting clearances 4.2 Other mounting positions Figure 4-31 Mounting position (4) Figure 4-32 Mounting position (5) SITOP PSU100S Operating Instructions, 07.2014, C98130-A7589-A1-5-7629 31 Mounting position, mounting clearances 4.2 Other mounting positions 4.2.6 6EP1323-2BA00 Figure 4-33 Mounting position (1) Figure 4-34 Mounting position (2) Figure 4-35 Mounting position (3) SITOP PSU100S 32 Operating Instructions, 07.2014, C98130-A7589-A1-5-7629 Mounting position, mounting clearances 4.2 Other mounting positions Figure 4-36 Mounting position (4) Figure 4-37 Mounting position (5) SITOP PSU100S Operating Instructions, 07.2014, C98130-A7589-A1-5-7629 33 Mounting position, mounting clearances 4.2 Other mounting positions SITOP PSU100S 34 Operating Instructions, 07.2014, C98130-A7589-A1-5-7629 5 Installation WARNING Hazard due to electric shock Before installation or maintenance work can begin, the system's main switch must be switched off and measures taken to prevent it being switched on again. If this instruction is not observed, touching live parts can result in death or serious injury. 5.1 Line-side connection The SITOP PSU100S power supply is designed for connection to a 1-phase AC line supply (TN or TT system according to VDE 0100 T 300 / IEC 364-3) with a rated voltage of 120/230 V AC, 50/60 Hz. Figure 5-1 Line connection (examples 6EP1334-2BA20 and 6EP1336-2BA10) The line supply is connected using terminals L1, N and PE (see Figure 5-1 Line connection (examples 6EP1334-2BA20 and 6EP1336-2BA10) (Page 35)), and must be implemented according to IEC 60364 and EN 50178 . A protective device (miniature circuit-breaker or circuit-breaker) and a disconnection unit for the power supply must be provided. A groundfault circuit interrupter is not permissible against indirect contact as the only protective measure. This is true for the complete line supply protected by the ground-fault circuit interrupter. SITOP PSU100S Operating Instructions, 07.2014, C98130-A7589-A1-5-7629 35 Installation 5.1 Line-side connection Protection SITOP PSU100S Recommended line-side protection 6EP1332-2BA20 Miniature circuit breaker (IEC 898) characteristic C, 3 A 6EP1333-2BA20 Miniature circuit breaker (IEC 898) characteristic C, 6 A 6EP1334-2BA20 Miniature circuit breaker (IEC 898) characteristic C, 10 A 6EP1336-2BA10 Miniature circuit breaker (IEC 898) characteristic C, 10 A or circuit breaker 3RV2411-1JA10 (120 V) or 3RV2411-1FA10 (230 V) 6EP1322-2BA00 Miniature circuit breaker (IEC 898) characteristic C, 6 A 6EP1323-2BA00 Miniature circuit breaker (IEC 898) characteristic C, 10 A The protective conductor of the line supply must be connected at the PE terminal. Other country-specific regulations may have to be observed when installing the device. SITOP PSU100S 36 Operating Instructions, 07.2014, C98130-A7589-A1-5-7629 Installation 5.2 Output-side connection 5.2 Output-side connection At its output, the SITOP PSU100S power supply provides an isolated (= non-grounded) SELV output voltage (Safety Extra Low Voltage). The output of the power supply is no-load, overload, and short-circuit proof. If an overload occurs, the electronic current limitation limits the output current to a maximum value (refer to chapter Technical data (Page 39)). Figure 5-2 Connecting the output voltage (examples 6EP1334-2BA20 and 6EP1336-2BA10) The output voltage is connected via the + and - terminals at the output of the power supply (see Figure 5-2 Connecting the output voltage (examples 6EP1334-2BA20 and 6EP13362BA10) (Page 37)). Ensure that the output cables are dimensioned correctly for the maximum output current rms value and fused accordingly. Note If the safety concept of the plant or system specifies that the DC output circuit should be grounded (PELV), then it is permissible that the output voltage of the SITOP power supply is grounded. In this case, ideally, the grounding at the output should be directly connected from terminal "-" of the power supply to a suitable connection point of the protective conductor system (PE) of the plant or system. SITOP PSU100S Operating Instructions, 07.2014, C98130-A7589-A1-5-7629 37 Installation 5.2 Output-side connection SITOP PSU100S 38 Operating Instructions, 07.2014, C98130-A7589-A1-5-7629 6 Technical data Note Technical data is applicable for a rated input voltage, rated load and +25 C ambient temperature (if nothing else is specified). 6.1 Input 6EP1332-2BA20 6EP1333-2BA20 6EP1334-2BA20 6EP1336-2BA10 Input 1-phase, AC Rated voltage Ue rated 120 / 230 V Voltage range 85-132 / 170-264 V automatic range switchover Yes Connect/shutdown threshold, typical 80 V / 61 V 77 V / 63 V 70 V / 66 V 80 V/78 V or 160 V/155 V Power failure buffering at Ia rated, min 20 ms 20 ms 20 ms 20 ms 85-132 / 176-264 V Power-failure buffering at 93 / 187 V at 120 / 230 V Rated line frequency 50/60 Hz Line frequency range 47...63 Hz Input current / at rated value of input voltage 120 V 1.25 A 2.34 A 4.49 A 7.5 A Input current / at rated value of input voltage 230 V 0.74 A 1.36 A 1.91 A 3.5 A Switch-on current limitation (+25 C), max. 33 A 40 A 60 A 11 A It, at 120 V AC, max 0.1 A2s 0.3 A2s 1.6 A2s 2.5 A2s It, at 230 V AC, max. 0.4 A2s 1.0 A2s 5.6 A2s 10 A2s Integrated input fuse Fuse T 3.15 A Fuse T 3.15 A Fuse T 6 A Fuse T 10 A SITOP PSU100S Operating Instructions, 07.2014, C98130-A7589-A1-5-7629 39 Technical data 6.1 Input 6EP1332-2BA20 6EP1333-2BA20 6EP1334-2BA20 6EP1336-2BA10 Protection in the line Recommended: Circuit Recommended: Circuit Recommended: Circuit Recommended: Circuit feeder cable (IEC 898) breaker, C breaker, C breaker, C breaker, C characteristic, 3 A characteristic, 6 A characteristic, 10 A characteristic, 10 A or Circuit breaker 3RV2411-1JA10 (120 V) or 3RV24111FA10 (230 V) Overvoltage strength 2.3 x Ue rated, 1.3 ms 6EP1322-2BA00 6EP1323-2BA00 Input 1-phase, AC Rated voltage Ue rated 120 / 230 V Voltage range 85-132 / 170-264 V automatic range switchover Yes Connect/shutdown threshold, typical 82 V / 66 V 66 V / 63 V Power failure buffering at Ia rated, min 20 ms 20 ms Power-failure buffering at 93 / 187 V Rated line frequency 50/60 Hz Line frequency range 47...63 Hz Input current / at rated value of input voltage 120 V 1.73 A 3.24 A Input current / at rated value of input voltage 230 V 0.99 A 1.41 A Switch-on current limitation (+25 C), max. 45 A 60 A It, at 120 V AC, max. 0.3 A2s 1.6 A2s It, at 230 V AC, max. 1.0 A2s 5.6 A2s Integrated input fuse Fuse T 3.15 A Fuse T 6 A Protection in the line feeder cable (IEC 898) Recommended: Circuit breaker, C characteristic, 3 A Recommended: Circuit breaker, C characteristic, 6 A Overvoltage strength 2.3 x Ue rated, 1.3 ms SITOP PSU100S 40 Operating Instructions, 07.2014, C98130-A7589-A1-5-7629 Technical data 6.2 Output Figure 6-1 6.2 Power-failure buffering Output 6EP1332-2BA20 6EP1333-2BA20 6EP1334-2BA20 6EP1336-2BA10 Output Regulated, isolated DC voltage Rated voltage value Ua rated DC 24 V Total tolerance, static 3% 3% 3% 3% Static line regulation, approx. 0,1 % 0,1 % 0,1 % 0,5 % Static load regulation, approx. 1% 1% 1% 1% Residual ripple Peak-peak, max. 150 mV 150 mV 150 mV 150 mV in the load range >100 mA 300 mV in the load range up to 100 mA Spikes peak-peak, max. (bandwidth, 200 MHz) 240 mV Adjustment range 22.8...28.0 V 240 mV 240 mV 240 mV 24...28.0 V Product function / output Yes voltage can be adjusted Output voltage setting * Using a potentiometer Max. 480 W Remark Status display LED green for 24 V O.K. Signaling Relay contact (NO contact, rating 60 V DC /0.3 A) for 24 V O.K. Response when switching on/off Overshoot of Ua<720 mV Starting delay, max. 300 ms 300 ms No overshoot of Ua (soft start), with the exception of a capacitive load 300 ms 1.5 s SITOP PSU100S Operating Instructions, 07.2014, C98130-A7589-A1-5-7629 41 Technical data 6.2 Output 6EP1332-2BA20 6EP1333-2BA20 6EP1334-2BA20 6EP1336-2BA10 Start delay, typ. 200 ms 160 ms 150 ms 500 ms Voltage rise 100 ms 100 ms 100 ms 500 ms 15 ms 15 ms 20 ms 50 ms Rated current Ia rated 2.5 A 5A 10 A 20 A Current range 0...2.5 A 0...5 A 0...10 A 0...20 A 3 A to +45 C 6 A to +45 C 12 A to +45 C 24 A to +45 C +60 to +70 C; derating: 3 % Ia rated/K +60 to +70 C; derating: 3 % Ia rated/K +60 to +70 C; derating: 3 % Ia rated/K +60 to +70 C; derating: 5 % Ia rated/K Output active power / typical 60 W 120 W 240 W 480 W Overload capability (Extra Power) 3.75 A for 5 s/min 7.5 A for 5 s/min 15 A for 5 s/min 30 A for 5 s/min Short-time overload 9A current / for a short circuit when powering up / typical 18 A 33 A 35 A Duration of the overload capability, overcurrent / for a short circuit while powering up 800 ms 800 ms 800 ms 100 ms once-only once-only once-only every 2.5 s Short-time overload current / for a short circuit in operation / typical 9A 18 A 33 A 35 A Duration of the overload capability, overcurrent / for a short circuit in operation 800 ms 800 ms 800 ms 100 ms once-only once-only once-only every 2.5 s see diagram, output characteristic for 6EP1333-2BA20 (Page 45) see diagram, output characteristic for 6EP1334-2BA20 (Page 45) see diagram, output characteristic for 6EP1336-2BA20 (Page 45) 120 V / 230 V AC max. Voltage rise 120 V / 230 V AC typ. * * * Remark Remark Remark Can be connected in parallel to increase the power rating Yes Number of devices that can be connected in parallel to increase the power rating, units 2 Output characteristic see diagram, output characteristic for 6EP1332-2BA20 (Page 44) Capacitive load, max. 2 mF/A SITOP PSU100S 42 Operating Instructions, 07.2014, C98130-A7589-A1-5-7629 Technical data 6.2 Output 6EP1322-2BA00 6EP1323-2BA00 Output Regulated, isolated DC voltage Rated voltage value Ua rated DC 12 V Total tolerance, static 3% 3% Static line regulation, approx. 0,1 % 0,1 % Static load regulation, approx. 1% 1% Residual ripple Peak-peak, max. 150 mV 150 mV Spikes peak-peak, max. (bandwidth, 200 MHz) 240 mV 240 mV Adjustment range 11.5...15.5 V Product function / output voltage Yes can be adjusted Output voltage setting Using a potentiometer Status display LED green for 12 V O.K. Signaling Relay contact (NO contact, rating 60 V DC /0.3 A) for 12 V O.K. Response when switching on/off Overshoot of Ua<360 mV Starting delay, max. 300 ms 300 ms Start delay, typ. 180 ms 170 ms Voltage rise 100 ms 100 ms 10 ms 10 ms Rated current Ia rated 7A 14 A Current range 0...7 A 0...14 A +55...+70 C derating: 5 % Ia rated/K +55...+70 C derating: Output active power / typical 84 W 168 W Overload capability (Extra Power) 10.5 A for 5 s/min 21 A for 5 s/min 120 V / 230 V AC max. Voltage rise 120 V / 230 V AC typ. * Remark 5 % Ia rated/K Short-time overload current / for 26 A a short circuit when powering up / typical 48 A Duration of the overload capability, overcurrent / for a short circuit while powering up 800 ms 800 ms once-only once-only 26 A 48 A * Remark Short-time overload current / for a short circuit in operation / typical SITOP PSU100S Operating Instructions, 07.2014, C98130-A7589-A1-5-7629 43 Technical data 6.2 Output Duration of the overload capability, overcurrent / for a short circuit in operation * Remark Can be connected in parallel to increase the power rating 6EP1322-2BA00 6EP1323-2BA00 800 ms 800 ms once-only once-only Yes Number of devices that can be 2 connected in parallel to increase the power rating, units Output characteristic see diagram, output characteristic for 6EP13222BA20 (Page 46) Capacitive load, max. 2 mF/A Figure 6-2 Startup delay/voltage rise Figure 6-3 Output characteristic 6EP1332-2BA20 see diagram, output characteristic for 6EP13232BA20 (Page 46) SITOP PSU100S 44 Operating Instructions, 07.2014, C98130-A7589-A1-5-7629 Technical data 6.2 Output Figure 6-4 Output characteristic 6EP1333-2BA20 Figure 6-5 Output characteristic 6EP1334-2BA20 Figure 6-6 Output characteristic 6EP1336-2BA10 SITOP PSU100S Operating Instructions, 07.2014, C98130-A7589-A1-5-7629 45 Technical data 6.2 Output Figure 6-7 Output characteristic 6EP1322-2BA00 Figure 6-8 Output characteristic 6EP1323-2BA00 The device supplies a constant output voltage until the current limit is reached. In the event of an overload, the output current and the output voltage are reduced. When the output voltage falls below approx. 10 V, the 6EP1336-2BA10 device switches off, and automatically restarts. This response is repeated as long as the overload condition is present. SITOP PSU100S 46 Operating Instructions, 07.2014, C98130-A7589-A1-5-7629 Technical data 6.3 Efficiency 6.3 Efficiency Efficiency at Ua rated, Ia rated 6EP1332-2BA20 6EP1333-2BA20 6EP1334-2BA20 6EP1336-2BA10 83 % / 85 % 86 % / 87 % 89 % / 90 % 89 % / 90 % 11 W / 10 W 18 W / 16 W 27 W / 25 W 59 W / 53 W 1.7 W / 1.2 W 1.8 W / 1.3 W 3.0 W / 2.4 W 4.1 W / 3.6 W 120 V / 230 V AC approx. Power loss at Ua rated, Ia rated 120 V / 230 V AC approx. Power loss when idling 120 V / 230 V AC approx. Efficiency at Ua rated, Ia rated 6EP1322-2BA00 6EP1323-2BA00 82 % / 83 % 86 % / 87 % 16 W / 15 W 27 W / 15 W 1.5 W / 1.0 W 2.8 W / 2.3 W 120 V / 230 V AC approx. Power loss at Ua rated, Ia rated 120 V / 230 V AC approx. Power loss when idling 120 V / 230 V AC approx. Figure 6-9 Efficiency 6EP1332-2BA20 SITOP PSU100S Operating Instructions, 07.2014, C98130-A7589-A1-5-7629 47 Technical data 6.3 Efficiency Figure 6-10 Efficiency 6EP1333-2BA20 Figure 6-11 Efficiency 6EP1334-2BA20 SITOP PSU100S 48 Operating Instructions, 07.2014, C98130-A7589-A1-5-7629 Technical data 6.3 Efficiency Figure 6-12 Efficiency 6EP1336-2BA10 Figure 6-13 Efficiency 6EP1322-2BA00 SITOP PSU100S Operating Instructions, 07.2014, C98130-A7589-A1-5-7629 49 Technical data 6.4 Closed-loop control Figure 6-14 6.4 Efficiency 6EP1323-2BA00 Closed-loop control 6EP1332-2BA20 6EP1336-2BA10 6EP1333-2BA20 6EP1322-2BA00 6EP1323-2BA00 6EP1334-2BA20 Dyn. line regulation 0.3 % Ua 0.3 % Ua 0.3 % Ua 5 % Ua - 15 % UA - 3 % Ua - 1 ms 10 ms 1 ms - 2 ms - 1 ms 10 ms 1 ms - 2 ms - (Ue rated 15%), max. Dyn. load regulation (Ia: 10/90/10 %), max. Dyn. load regulation (Ia: 10/90/10 %), typ. Load-step settling time 10 to 90 %, max. Load-step settling time 10 to 90 %, typ. Load-step settling time 90 to 10 %, max. Load-step settling time 90 to 10 %, typ. SITOP PSU100S 50 Operating Instructions, 07.2014, C98130-A7589-A1-5-7629 Technical data 6.5 Protection and monitoring 6.5 Protection and monitoring 6EP1332-2BA20 6EP1333-2BA20 Output overvoltage protection in the case of an internal fault Ua < 33 V Current limitation 3.75 A 7.5 A 6EP1334-2BA20 Yes, according to EN 60950-1 15 A 21.5 A (>45 C) Typ. * 6EP1336-2BA10 25.5 A (<45 C) Overload capability with 150 % Ia rated up to 5 s/min Remark Overload capability with 150 % Ia rated up to 5 s/min Short-circuit protection Yes, current is statically limited Continuous shortcircuit current rms value, approx. 3.4 A 7.3 A Overload capability with 150 % Ia rated up to 5 s/min Overload capability with 150 % Ia rated up to 5 s/min Electronic trip, automatic restart (hiccup) 14.6 A 7A Overload / short-circuit display 6EP1322-2BA00 6EP1323-2BA00 Output overvoltage protection < 20 V < 20 V Current limitation, typ. 10.5 A 21 A Overload capability with 150 % Ia rated up to 5 s/min Overload capability with 150 % Ia rated up to 5 s/min * 6.6 Remark Short-circuit protection Yes, current is statically limited Continuous short-circuit current rms value, approx. 8.8 A Overload / short-circuit display - 16.4 A MTBF 6EP1332-2BA20 6EP1336-2BA10 6EP1333-2BA20 6EP1334-2BA20 6EP1322-2BA00 6EP1323-2BA00 Mean Time Between Failures SN29500: > 1600000 h at 40 C, rated load, 24 h operation SN29500: > 500000 h (typ. 700000 h) at 40 C, rated load, 24 h operation SITOP PSU100S Operating Instructions, 07.2014, C98130-A7589-A1-5-7629 51 Technical data 6.7 Mechanical system 6.7 Mechanical system 6EP1332-2BA20 6EP1333-2BA20 6EP1334-2BA20 6EP1322-2BA00 6EP1323-2BA00 6EP1336-2BA10 Connection system Screw-type terminal Connections / line supply L, N, PE: 1 screw terminal each for 0.5 ... 2.5 mm solid/finely stranded L1, N, PE: 1 screw terminal each for 0.2 ... 4 mm solid/finely stranded Connections / output +, -: 2 screw terminals each for 0.5 ... 2.5 mm +, -: 2 screw terminals each for 0.2 ... 4 mm Connections / auxiliary Signaling contact: 2 screw terminals for 0.5 mm ... 2.5 mm contacts 13, 14 (signaling contact): 1 screw terminal each for 0.14 ... 1.5 mm Width of the housing 32.5 mm 50 mm 70 mm 115 mm Height of the housing 125 mm 125 mm 125 mm 145 mm Depth of the housing 120 mm 120 mm 120 mm 150 mm Installation width 32.5 mm 50 mm 70 mm 120 mm Mounting height 225 mm 225 mm 225 mm 245 mm Weight, approx. 0.32 kg 0.5 kg 0.8 kg 2.4 kg Product feature of the Yes housing / housing that can be lined up next to one another Type of mounting / panel mounting No Type of mounting / rail mounting Yes Type of mounting / S7-300 rail mounting No Mounting Can be snapped onto standard EN 60715 35x7,5/15 mounting rails SITOP PSU100S 52 Operating Instructions, 07.2014, C98130-A7589-A1-5-7629 Technical data 6.8 Accessories 6.8 Accessories Accessories 6EP1332-2BA20 6EP1333-2BA20 6EP1334-2BA20 6EP1336-2BA10 6EP1322-2BA00 6EP1323-2BA00 Electrical accessories Redundancy module, buffer module Mechanical accessories Device identification labels 10 mm x 7 mm, pastel turquoise 3RT1900-1SB10 6.9 Device identification labels 20 mm x 7 mm, pastel turquoise 3RT1900-1SB20 Dimension drawing See chapter Dimensions and weight (Page 14) CAD data that can be downloaded from the Internet: 6EP1332-2BA20 (http://www.automation.siemens.com/bilddb/index.aspx?objKey=G_KT01_XX_00727) 6EP1333-2BA20 (http://www.automation.siemens.com/bilddb/index.aspx?objKey=G_KT01_XX_00730) 6EP1334-2BA20 (http://www.automation.siemens.com/bilddb/index.aspx?objKey=G_KT01_XX_00733) 6EP1336-2BA10 (http://www.automation.siemens.com/bilddb/index.aspx?objKey=G_KT01_XX_00720) 6EP1322-2BA00 (http://www.automation.siemens.com/bilddb/index.aspx?objKey=G_KT01_XX_00736) 6EP1323-2BA00 (http://www.automation.siemens.com/bilddb/index.aspx?objKey=G_KT01_XX_00739) SITOP PSU100S Operating Instructions, 07.2014, C98130-A7589-A1-5-7629 53 Technical data 6.9 Dimension drawing SITOP PSU100S 54 Operating Instructions, 07.2014, C98130-A7589-A1-5-7629 Safety, approvals, EMC 7.1 7 Safety 6EP1332-2BA20, 6EP1333-2BA20, 6EP1334-2BA20, 6EP1336-2BA10, 6EP1322-2BA00, 6EP1323-2BA00 Primary/secondary galvanic isolation Galvanic isolation Yes SELV output voltage Ua according to EN 60950-1 and EN 50178 Transformer according to EN 61558-2-16 Protection class Class I Degree of protection (EN 60529) IP20 Leakage current, typ. 1 mA Leakage current, max. 3.5 mA Test voltage See Table 7-1 Test voltage (Page 56) SITOP PSU100S Operating Instructions, 07.2014, C98130-A7589-A1-5-7629 55 Safety, approvals, EMC 7.2 Test voltage 7.2 Test voltage Figure 7-1 Test voltage diagram Only the manufacturer can perform the type test and production test; users can also perform the field test. Preconditions for performing the field test: Tests (A) & (B) Connect the input terminals with one another (L, N) Connect the output terminals, signaling contact and PE with one another Test (C) Connect the output terminals and signaling contact with one another and measure with respect to PE Table 7- 1 Test voltage Type test Production test Field test Test time Prim sec (A) Prim PE (B) Sec PE (C) 60 s 4200 VDC 2200 VDC 700 VDC 60 s 3000 VAC 1500 VAC 500 VAC 1s 2200 VDC 2200 VDC 500 VDC 1s 1500 VAC 1500 VAC 350 VAC 1s 2200 VDC 2200 VDC 500 VDC 1s 1500 VAC 1500 VAC 350 VAC Remark: Tripping current for DC measurement: 0 mA Tripping current for AC measurement: <100 mA SITOP PSU100S 56 Operating Instructions, 07.2014, C98130-A7589-A1-5-7629 Safety, approvals, EMC 7.3 Approvals 7.3 Approvals 6EP1332-2BA20 6EP1336-2BA10 6EP1333-2BA20 6EP1322-2BA00 6EP1323-2BA00 6EP1334-2BA20 CE marking Yes, (2004/108/EG and 2006/95/EG) CSA approval Yes, CSA C22.2 No. 60950-1, cCSAus (ANSI/ISA 12.12.01) UL/cUL approval cULus-listed (UL 508, CSA 22.2 No. 107.1), File E197259 Explosion protection ATEX EX II 3G Ex nA nC IIC T4 Gc; cCSAus Class I, Div. 2, GROUPS A, B, C, D, T4 CB approval Yes CB-Scheme IEC 60950-1 SEMI F47 compliance Not tested fulfilled Not tested Marine approvals Germanischer Lloyd (GL), BV marine Germanischer Lloyd (GL) Germanischer Lloyd (GL) SITOP PSU100S Operating Instructions, 07.2014, C98130-A7589-A1-5-7629 57 Safety, approvals, EMC 7.4 EMC 7.4 EMC 6EP1332-2BA20 6EP1336-2BA10 6EP1333-2BA20 6EP1334-2BA20 6EP1322-2BA00 6EP1323-2BA00 Electrostatic discharge EN 61000-4-2 8 kV contact, 8 kV air 8 kV contact, 8 kV air Electromagnetic fields EN 61000-4-3 80...1,000 MHz 10 V/m 80...1,000 MHz 15 V/m 1400...2,000 MHz 10 V/m 1000...2700 MHz 10 V/m 2000...2700 MHz 10 V/m 895...905 MHz and 1.89 GHz 10 V/m High-speed transient disturbance variables (burst) EN 61000-4-4 Surge voltages EN 61000-4-5 2 kV at line connections 4 kV at line connections 1 kV at DC output 2 kV at DC output 2 kV symmetrical at the line connections 4 kV asymmetrical at the line connections 500 V symmetrical/asymmetrical on DC output cables High-frequency fields EN 61000-4-6 10 V; 0.15...80 MHz 10 V; 0.15...80 MHz Magnetic fields EN 61000-4-8 Not applicable 30 A/m; 50 Hz Voltage dips EN 61000-4-11 100% for 20 ms, 60% for 200 ms, 30% for 500 ms 100% for 20 ms, 60% for 200 ms, 30% for 500 ms Voltage interruptions EN 61000-4-11 100% for 5000 ms 100% for 5000 ms Emitted interference EN 55022 Class B Class B Line harmonics limitation EN 61000-3-2 Class A Class A Generic standards EN 61000-6-2 Immunity for industrial environments EN 61000-6-3 Emission for residential areas SITOP PSU100S 58 Operating Instructions, 07.2014, C98130-A7589-A1-5-7629 8 Ambient conditions 6EP1332-2BA20 6EP1336-2BA10 6EP1333-2BA20 6EP1334-2BA20 6EP1322-2BA00 6EP1323-2BA00 Ambient temperature -25 ... +70 C with natural convection (self convection) 0 ... +70 C with natural convection (self convection) Derating for 24 V versions: Derating: from +60C: 3 % Ia, rated/K; from +60C: 5 % Ia, rated/K; from Ua>24 V: -10...+50 C from Ue<100 V and lower, output power is reduced depending on the ambient temperature from Ue<100 V or Ue<200 V and lower, output power is reduced depending on the ambient temperature Derating for 12 V versions: from +55 C: 5 % Ia, rated/K Tested according to: Transport and storage temperature * EN 60068-2-1 cold * EN 60068-2-2 dry heat * EN 60068-2-78 humid heat, constant * EN 60068-2-14 temperature change -40 ... +85 C Tests (packed for shipping) according to: * Humidity class EN 60068-2-1 cold * EN 60068-2-2 dry heat * EN 60068-2-30 humid heat, cyclic Climatic class 3K3 according to EN 60721, without condensation SITOP PSU100S Operating Instructions, 07.2014, C98130-A7589-A1-5-7629 59 Ambient conditions 6EP1332-2BA20 6EP1336-2BA10 6EP1333-2BA20 6EP1334-2BA20 6EP1322-2BA00 6EP1323-2BA00 Mechanical stressing in operation Damaging gases Atmospheric pressure Tested according to: * EN 60068-2-6 vibration, test Fc: 3.5 mm deflection in the range 5 - 8.4 Hz 2 g acceleration in the range 8.4 - 150 Hz * EN 60068-2-27 shock, test Ea: acceleration 150 m/s2 , test duration 11 ms Tested according to: * EN 60068-2-42 sulfur dioxide * EN 60068-2-43 hydrogen sulfide Operation: * 1080 ... 795 hPa (-1000 ... +2000 m) * For operation at altitudes of 2000 m up to 6000 m above sea level: output must be derated by -7.5 % / 1000 m or the ambient temperature must be reduced by 5 K / 1000 m see Figure 4-7 Mounting height derating (Page 21) Overvoltage category: III to 2000 m (EN 50178) II from 2000 m to 6000 m (EN 50178) II to 2000 m (EN 60950-1) I from 2000 m to 6000 m (EN 60950-1) Storage: * * 1080 ... 660 hPa (-1000 ... +3500 m) SITOP PSU100S 60 Operating Instructions, 07.2014, C98130-A7589-A1-5-7629 9 Applications 9.1 Parallel connection to increase power rating To increase the power rating, two SITOP PSU100S power supplies of the same type can be directly connected in parallel. The following must be observed: The cables connected to each power supply at terminals "+" and "-" must have identical lengths and the same cable cross-sections (or the same impedance) up to a common external connection point (terminal strip) if possible. The power supplies connected in parallel must be switched on simultaneously with a common switch in the line feeder cable (e.g. with the main switch available in control cabinets). The output voltages measured in no-load operation for the power supplies that are not yet connected in parallel should not deviate more than a maximum of 50 mV. This usually corresponds to the factory setting. If the output voltage is changed, you should connect the "-" terminals and then, in no-load operation, measure the voltage difference between the "+" terminals that have not yet been connected. The voltage difference should not exceed 50 mV. Figure 9-1 Parallel connection Note It is not permissible to take into account simultaneous overload capability (Extra-Power 150% for 5 s/min) of several power supplies connected in parallel when configuring the power supply system. SITOP PSU100S Operating Instructions, 07.2014, C98130-A7589-A1-5-7629 61 Applications 9.1 Parallel connection to increase power rating NOTICE Protective circuit for the parallel connection of more than two power supplies For connection of more than two power supplies in parallel, additional measures must be taken to prevent high backward feeding currents in the event of a secondary device fault. For this purpose, a suitable protective circuit (e.g. decoupling diode or DC-conform circuitbreaker) must be installed between each "+" terminal of the power supply and the common connection point. SITOP PSU100S 62 Operating Instructions, 07.2014, C98130-A7589-A1-5-7629 Applications 9.2 Parallel connection for redundancy 9.2 Parallel connection for redundancy Connecting several SITOP PSU100S power supplies in parallel for redundancy purposes is required if especially high demands are placed regarding the availability of a reliable 24 V power supply. Using the SITOP PSE202U redundancy module, two 24 V power supplies of the same type up to 20 A can be decoupled (Figure 9-2 Redundant configuration with two power supplies and SITOP PSE202U redundancy module (Page 63)). When one of the devices fails, then the other automatically takes over the power supply. If one of the power supplies fails, then this is signaled using an LED on the redundancy module as well as an isolated relay contact. When dimensioning the system, it must be ensured that n+1 redundant connected power supplies can handle the total power requirement of the remaining n power supplies. Note For a high reliability of the supply, it is recommended that the redundant switched power supplies are fused separately on the line-side and, if possible, be connected to different power supply networks. Figure 9-2 Redundant configuration with two power supplies and SITOP PSE202U redundancy module You can find additional information at: SITOP PSE202U manual (http://support.automation.siemens.com/WW/view/en/42248598) SITOP PSU100S Operating Instructions, 07.2014, C98130-A7589-A1-5-7629 63 Applications 9.3 Series connection for increased voltage 9.3 Series connection for increased voltage To achieve an output voltage of 48 V DC, two 24 V SITOP PSU100S power supplies of the same type can be connected in series. In this case, connect the "-" terminal of the first power supply to the "+" terminal of the second power supply. The "+" terminal of the first power supply and the "-" terminal of the second power supply are routed to the load. Depending on the grounding point of the secondary output voltages, voltages of +48 V, 24 V or -48 V can be realized. In the case of an asymmetric load distribution, it is not possible to guarantee correct functionality. WARNING SELV is not guaranteed in the case of a fault When connecting two power supplies in series, the continuous, permissible SELV voltage of a maximum of 60 VDC according to EN 60950-1 cannot be guaranteed in the case of a fault. Figure 9-3 Series connection SITOP PSU100S 64 Operating Instructions, 07.2014, C98130-A7589-A1-5-7629 Applications 9.4 Overload protection in the 24 V output circuit 9.4 Overload protection in the 24 V output circuit If overload occurs, the electronic current limiting of the SITOP PSU100S power supply limits the output current to a maximum value (refer to chapter Technical data (Page 39)). The output cables are protected against a thermal overload if they are dimensioned corresponding to the maximum rms output current, or protected using additional components (for example, miniature circuit breaker, fuses). However, a load circuit that fails as a result of overload, for instance, should frequently be reliably and quickly identified and specifically switched off before the power supply goes into current-limiting mode (in current-limiting mode, the supply voltage would also be reduced for all of the remaining 24 V loads). The SITOP PSE200U selectivity module with 4 channels (versions with adjustable output current range for each channel from 0.5-3 A and 3-10 A) is available; this monitors the 24 V branches for overloading and short-circuiting (Figure 9-4 Electronic protection of 24 V loads using the SITOP PSE200U selectivity module (Page 65)). Brief current peaks, e.g. as a result of a high inrush current, are permitted, and branches with a longer overload are switched into a no-current condition. This is also ensured for cables in a high-ohmic condition and for short-circuits that slowly develop over time. When a channel fails, the fault is signaled using a group signal contact or as a single channel signal, and the branch of the module involved is displayed using an LED. For variants with single-channel signaling, function blocks for evaluation purposes are available for SIMATIC S7-1200/1500/300/400, for STEP 7 Classic and TIA Portal at no charge. You can find additional information at: SITOP PSE200U selectivity module manuals (http://support.automation.siemens.com/WW/view/en/10807226/130000) Figure 9-4 Electronic protection of 24 V loads using the SITOP PSE200U selectivity module SITOP PSU100S Operating Instructions, 07.2014, C98130-A7589-A1-5-7629 65 Applications 9.5 Protection against short-time voltage dips 9.5 Protection against short-time voltage dips For a drop in the line-side supply voltage, the SITOP PSU100S power supply still maintains the output voltage for a short time in the millisecond range (see Chapter Technical data (Page 39)). For line supplies that manifest frequent brief voltage dips, in order to increase the power supply reliability, it may make sense to increase the line buffering time in the device using an additional SITOP PSE201U buffer module. The SITOP PSE201U buffer module, based on electrolytic capacitors, is connected in parallel to the 24 V power supply output (Figure 9-5 Buffering brief power failures using the SITOP PSE201U buffer module (Page 66)). The buffer time is 200 ms at 40 A up to 1.6 s for a load current of 5 A. This time can be increased a multiple number of times by connecting buffer modules in parallel; the maximum buffer time is 10 s. You can find additional information at: SITOP PSE201U manual (http://support.automation.siemens.com/WW/view/en/41129219) Figure 9-5 Buffering brief power failures using the SITOP PSE201U buffer module SITOP PSU100S 66 Operating Instructions, 07.2014, C98130-A7589-A1-5-7629 Applications 9.6 Protecting against longer power failures 9.6 Protecting against longer power failures Sudden and longer failures of the line supply voltage can result in undefined states and significant danger as a result of the associated failure of the plant or system control. The SITOP power supply product portfolio includes various DC-UPS solutions to prevent the failure of the 24 V power supply voltage. Power supply failures up into the minutes range can be buffered using the maintenance-free SITOP UPS500 DC-UPS modules based on capacitors (Figure 9-6 24 V buffering to allow the saving of process data and controlled shutdown of PCs (Page 67)). Figure 9-6 24 V buffering to allow the saving of process data and controlled shutdown of PCs Using the free-of-charge SITOP DC-UPS software tool, DC-UPS systems can be simply integrated into PC-based automation solutions. This supports further processing of the status signals and safely running down the PC. You can find additional information at: DC UPS with capacitors manual (http://support.automation.siemens.com/WW/view/en/48932766/133300) SITOP PSU100S Operating Instructions, 07.2014, C98130-A7589-A1-5-7629 67 Applications 9.6 Protecting against longer power failures Using DC UPS SITOP UPS1600 and SITOP UPS100 battery modules, buffer times in the range of hours can be implemented. Intelligent battery management using Energy Storage Link automatically detects the UPS1100 energy storage device, and ensures optimum temperature-controlled charging and continuous monitoring. The UPS1600 can be flexibly integrated into the widest range of automation applications with its digital inputs/outputs as well as optional USB interface or Ethernet/PROFINET port. Figure 9-7 24 V buffering with SITOP UPS1600 to maintain communication, signaling functions, sensor measured values and position values For open, PC-based automation systems, configuration and monitoring is realized using the SITOP UPS Manager PC software, which is available at no charge. This allows PC responses to the operating states of the DC UPS to be freely selected - and offers comprehensive diagnostic functions. For TIA-based automation systems, the UPS1600 is engineered using the TIA Portal. Special function blocks for SIMATIC S7-300/400/1200 and S7-1500 - available at no charge - make it easy to integrate operating and diagnostics information into STEP 7 user programs. Preconfigured UPS faceplates for WinCC visualization can be downloaded at no charge. You can find additional information at: DC UPS SITOP UPS1600/UPS1100 Manual (http://support.automation.siemens.com/WW/view/en/84977415) SITOP PSU100S 68 Operating Instructions, 07.2014, C98130-A7589-A1-5-7629 Environment 10 The device is in conformance with RoHS. As a rule, only non-silicon precipitating materials are used. Disposal guidelines Packaging and packaging aids can and should always be recycled. The product itself may not be disposed of as domestic refuse. SITOP PSU100S Operating Instructions, 07.2014, C98130-A7589-A1-5-7629 69 Environment SITOP PSU100S 70 Operating Instructions, 07.2014, C98130-A7589-A1-5-7629 Service & Support 11 Technical support Technical support for all IA/DT products can be accessed through the following communication channels: Phone: + 49 (0) 911 895 7222 E-Mail (mailto:support.automation@siemens.com) Internet: Online support request form (http://www.siemens.de/automation/support-request) Technical documentation on the Internet Operating instructions and manuals for SITOP are available in the Internet: Operating instructions/manuals (http://www.siemens.de/sitop/manuals) SITOP power supply homepage General news about our power supplies is available in the Internet at the SITOP homepage: SITOP (http://www.siemens.de/sitop) Information material SITOP information can be downloaded from the Internet: Information and download center (http://www.siemens.de/sitop-infomaterial) CAx data 2D/3D data and circuit diagram macros can be downloaded from the Internet: Siemens image database (http://www.siemens.de/sitop-cax) Request all CAx data via the CAx download manager: CAx shopping cart (http://www.siemens.de/cax) SITOP Selection Tool Simply and quickly select the optimum the power supply or DC-UPS: SITOP Selection Tool (http://www.siemens.de/sitop-selection-tool) Online catalog and ordering system The online catalog and the online ordering system are available through the Industry Mall homepage: Industry Mall (http://www.siemens.com/industrymall/de) SITOP PSU100S Operating Instructions, 07.2014, C98130-A7589-A1-5-7629 71 Service & Support Contact persons If you have any questions regarding the use of our products, then contact the Siemens contact person in your regional Siemens sales office. You can find these addresses as follows: On the Internet (http://www.siemens.de/automation/partner) In Catalog CA 01 SITOP PSU100S 72 Operating Instructions, 07.2014, C98130-A7589-A1-5-7629