Switches and Indicators 01 01 Switches and Indicators Index Series 01 Description Page 15 Product Assembly Page 16 Product Range - pushbutton for standard mounting - accessories / spare parts 14 01.2000 Page 17 Page 19 Technical Data Page 25 Technical Drawing / Dimension / Layouts Page 27 Circuit Drawing Page 31 Typical Applications Page 32 Marking Page 33 01 Description General Notes Number structure The Series 01 illuminated pushbuttons are equipped with snapaction, low level switching elements. In addition to the standard contacts (gold-plated silver), on request silver contacts for switching elements 2.8 mm plug-in terminals are available. The front dimensions of these units are 18 x 24 mm, 18 x 18 mm or 18 mm dia. In addition to a number of illuminated pushbuttons, the customer can choose from a wide range of other units and accessories having the same front and mounting dimensions. 01-XXX.0XX Kind of terminals Contact material Lens Example: -Illuminated pushbutton, circular; momentary action, gold-plated silver contact; soldered terminals,1 switching element 01-131.025 Mounting Mount from the front through the mounting hole. The universal terminals of the low-level switching elements permit them to be mounted on printed circuit boards (PCB). These terminals are also suitable for dip soldering. For these terminals we can also supply a plug-in base which, when soldered on to the board, enables the switch to be plugged in. All rectangular switches are secured against rotation. Lenses The flat lenses, made of polymethyl methacrylate, are obtainable in various colours, as well as translucent or transparent. 01 Switch variant 01-9XX.X -Lens red 01-983.2 Specimen order Indicator: - indicator, soldering terminals, 18 x 24 mm Recommended accessories: - lens, blue, 18 x 24 mm - LED, 1 chip, 12 VDC, white 01-040.005 01-982.6 10-2109.3139 Marking For engraving, hot stamping and film inserts, see under "Marking" on page 33. Illumination Perfect illumination of the different coloured lenses is assured by lamps T 5,5 (6-60 V). For supply voltages above 60 V, it is necessary to use a voltage reduction element (external series resistor, capacitor, or transformer). Do not solder the terminals directly, because of the high surface temperature. Multi-LED lamps T 5,5 (6, 12, 24, 48 V) are available in the colours white, red, yellow and green. Position Indication When a switch with maintained action is actuated, the lens remains in the depressed position mechanically. The state of the switch is apparent at all times from the position of the lens. All dimensions in mm. We reserve the right to modify technical data. 15 01.2000 01 Product Assembly illuminated-/pushbutton 1 lens 2 switch housing 3 fixing nut 16 01.2000 01 Pushbuttons for Standard Mounting indicator recommended accessories: d lens 19 d incandescent lamp 21; LED 22 18 mm dia. part no. 01-030.002 01-030.005 01-031.006 01-741.006 01-742.006 components layout 18 x 18 mm part no. 01-050.002 01-050.005 01-051.006 01-703.006 01-704.006 mounting dimension 1 2 PT ST UT UT UT b 18 x 24 mm part no. 01-040.002 01-040.005 01-041.006 01-701.006 01-702.006 technical drawing - a circuit drawing indicator connection method diode (1N 4007) 01 e 1 2 1 3 4 1 1 3 2 2 1 1 1 1 1 1 1 1 1 1 0,006 0,006 0,006 0,008 0,008 connection method: ST = soldering terminal; PT = plug-in terminal; UT = universal terminal; PCB plug-in base page 20 marking see page 33 technical drawing as of page 27, mounting dimensions, components layouts as of page 29, circuit drawing as of page 31 17 01.2000 01 Pushbuttons for Standard Mounting illuminated-/pushbutton recommended accessories: - 2NC - 2NO - 1NC + 1NO - mom 1 2 2NC + 2NO 1 2 3NC + 3NO - 4NC + 4NO - main mom main mom main mom main mom main mom main mom main mom 18 mm dia. part no. 01-476.036 01-436.036 01-473.036 01-433.036 01-475.036 01-435.036 01-472.036 01-432.036 01-471.036 01-431.036 01-271.022 components layout 1NO UT UT UT UT UT UT UT UT UT UT ST/ PT ST ST/ PT ST UT UT UT UT ST ST UT UT UT UT ST ST ST ST 18 x 18 mm part no. 01-486.036 01-456.036 01-483.036 01-453.036 01-485.036 01-455.036 01-482.036 01-452.036 01-481.036 01-451.036 01-281.022 mounting dimension - connection method 1NC + 1NO main mom main mom main mom main mom main mom main contacts - b 18 x 24 mm part no. 01-466.036 01-426.036 01-463.036 01-423.036 01-465.036 01-425.036 01-462.036 01-422.036 01-461.036 01-421.036 01-261.022 technical drawing SA 1NC a circuit drawing LL switching action illuminated-/pushbutton diode (1N 4007) switching system d lens 19 d incandescent lamp 21; LED 22 e 14 28 17 31 16 30 15 29 18 32 10 3 3 3 3 3 3 3 3 3 3 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 0,009 0,009 0,009 0,009 0,009 0,009 0,009 0,009 0,009 0,009 0,008 01-261.025 01-121.022 01-281.025 01-151.022 01-271.025 01-131.022 13 24 4 4 1 1 - 0,008 0,008 01-121.025 01-713.029 01-705.029 01-714.029 01-706.029 01-262.025 01-122.025 01-715.029 01-707.029 01-716.029 01-708.029 01-263.025 01-123.025 01-264.025 01-124.025 01-151.025 01-717.029 01-709.029 01-718.029 01-710.029 01-282.025 01-152.025 01-719.029 01-711.029 01-720.029 01-712.029 01-283.025 01-153.025 01-284.025 01-154.025 01-131.025 01-747.029 01-743.029 01-748.029 01-744.029 01-272.025 01-132.025 01-749.029 01-745.029 01-750.029 01-746.029 01-273.025 01-133.025 01-274.025 01-134.025 27 11 25 12 26 9 23 7 21 8 22 6 20 5 19 4 5 5 5 5 4 4 5 5 5 5 4 4 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 0,008 0,010 0,010 0,010 0,010 0,010 0,010 0,012 0,012 0,012 0,012 0,012 0,012 0,014 0,014 switching system: LL = Low Level switching element, SA = snap-action switching element switching action: main = maintained action, mom = momentary action connection method: ST = soldering terminal; PT = plug-in terminal; UT = universal terminal; PCB plug-in base page 20 contacts: NC = normally closed, NO = normally open power rating: Low Level switching element: 42 V/100 mA, snap-action switching element: 250 V/5 A marking see page 33 technical drawing as of page 27, mounting dimensions, components layouts as of page 29, circuit drawing as of page 31 18 01.2000 01 Accessories at front lens lens 12,8 x 18,8 mm, of plastic shape flat lens/support transparent/translucent of plastic (not for film insert and LED) flat translucent/translucent of plastic (not for film insert and illumination) of plastic (not recommended for film insert) flat opaque/translucent flat transparent/transparent a b colour blue colourless, clear green orange red yellow blue green orange red white yellow black grey 18 x 24 mm part no. 01-982.6 01-982.7 01-982.5 01-982.3 01-982.2 01-982.4 01-901.6 01-901.5 01-901.3 01-901.2 01-901.9 01-901.4 01-901.0 01-901.8 18 x 18 mm part no. 01-985.6 01-985.7 01-985.5 01-985.3 01-985.2 01-985.4 01-951.6 01-951.5 01-951.3 01-951.2 01-951.9 01-951.4 01-951.0 01-951.8 18 mm dia. part no. 01-983.6 01-983.7 01-983.5 01-983.3 01-983.2 01-983.4 01-931.6 01-931.5 01-931.3 01-931.2 01-931.9 01-931.4 01-931.0 01-931.8 0,001 0,001 0,001 0,001 0,001 0,001 0,001 0,001 0,001 0,001 0,001 0,001 0,001 0,001 colourless, clear green red yellow 01-972.7 01-972.5 01-972.2 01-972.4 01-975.7 01-975.5 01-975.2 01-975.4 01-973.7 01-973.5 01-973.2 01-973.4 0,001 0,001 0,001 0,001 e 01 protective cover hinged, transparent, cover to prevent accidental operation a b 18 x 24 mm part no. 01-925 18 x 18 mm part no. 31-920 technical drawing protective cover e 6 7 0,002 0,002 technical drawing as of page 27 sprayproof cover front shape rectangular square material made of silicone made of PVC part no. 31-924.2 31-923 mounting dimension sprayproof cover two-part technical drawing front protection IP 67 e 8 8 2 2 0,003 0,003 technical drawing as of page 27, mounting dimensions as of page 29 19 01.2000 01 Accessories construction broad sides bent upwards narrow ends bent upwards protective guard matt chromium-plated part no. 01-927 01-926 technical drawing protective guard e 10 9 0,011 0,011 technical drawing as of page 27 colour black blind plug a b 18 x 24 mm part no. 01-947.0 18 x 18 mm part no. 01-948.0 18 mm dia. part no. 01-949.0 mounting dimension blind plug e 1 0,001 mounting dimensions as of page 29 at back PCB plug-in base 16.4 mm dia. x 9.8 mm high 17.8 mm dia. x 9.8 mm high 17.9 x 8.4 mm high for Low Level switching element pin orientation axial part no. 31-940 snap-action switching element 2.8 mm Low Level switching element With the extendable mounting the distance between PCB plug-in base and PCB can be varied up to 3mm. axial right-angled 31-942 31-941 components layouts as of page 29 20 01.2000 components layout PCB plug-in base e 2 0,002 4 3 0,002 0,004 01 Accessories cable shoe connection method plug-in terminal 2.8 x 0.5 mm universal terminal 2.0 x 0.5 mm cable shoe part no. 31-946 31-945 e 0,001 0,001 connection method: PT = plug-in terminal, UT = universal terminal 01 insulation socket insulation socket for connector 31-945 for connector 31-946 for snap-action switching element 2.8 mm to cover the plug-in terminals e part no. 31-928 0,001 31-929 01-928 0,001 0,001 part no. 01-929 0,010 part no. 10-1106.1369 (01-903.0) 10-1109.1329 (01-903.1) 10-1109.1279 (01-913.12) 10-1112.1199 (01-913.24) 10-1112.1279 (01-903.2) 10-1113.1249 (01-903.28) 10-1114.1249 (01-903.3) 10-1116.1229 (01-903.4) 10-1119.1199 (01-903.5) 10-1120.1179 (01-903.6) 0,001 0,001 0,001 0,001 0,001 0,001 0,001 0,001 0,001 0,001 terminal cover terminal cover e for illumination incandescent lamp incandescent lamp base T 5.5 voltage/current 6 AC/DC/200 mA 12 AC/DC/100 mA 12 AC/DC/50 mA 24 AC/DC/25 mA 24 AC/DC/50 mA 28 AC/DC/40 mA 30 AC/DC/40 mA 36 AC/DC/35 mA 48 AC/DC/25 mA 60 AC/DC/20 mA e 21 01.2000 01 Accessories LED number of chips 1 chip LED base T 5.5 6 chips voltage/current 12 VDC/14 mA 24 VDC/14 mA 28 VDC/14 mA 6 VDC/45 mA colour white white white green red yellow green red yellow green red yellow green red yellow green red yellow 12 VDC/30 mA 24 VDC/15 mA 28 VDC/15 mA 48 VDC/14 mA e part no. 10-2109.3139 10-2112.3139 10-2113.3139 10-5106.3255 (01-968.05) 10-5106.3252 (01-968.02) 10-5106.3254 (01-968.04) 10-5109.3205 (01-968.15) 10-5109.3202 (01-968.12) 10-5109.3204 (01-968.14) 10-5112.3145 (01-968.25) 10-5112.3142 (01-968.22) 10-5112.3144 (01-968.24) 10-5113.3145 (01-968.35) 10-5113.3142 (01-968.32) 10-5113.3144 (01-968.34) 10-5119.3135 (01-968.45) 10-5119.3132 (01-968.42) 10-5119.3134 (01-968.44) 0,001 0,001 0,001 0,001 0,001 0,001 0,001 0,001 0,001 0,001 0,001 0,001 0,001 0,001 0,001 0,001 0,001 0,001 part no. 02-917.0 0,004 part no. 02-904.0 02-904.1 02-904.3 02-904.7 0,003 0,003 0,003 0,003 part no. 02-912.1 02-912.2 02-912.3 02-912.4 0,015 0,045 0,040 0,045 capacitor for lamp voltage reduction value 230 VAC/0.27 F capacitor use with 60 VAC/20 mA, 50 Hz lamp voltage e Wire in accordance with local electrical safety regulations. series resistor for lamp voltage reduction value 110 V/2.7 kOhm 125 V/3.3 kOhm 145 V/4.7 kOhm 230-240 V/10 kOhm series resistor use with 60 VAC/20 mA lamp rating e Wire in accordance with local electrical safety regulations. terminal plate empty for fitting with series resistors and capacitors terminal plate empty 22 01.2000 no. of spaces 5 spaces 10 spaces 15 spaces 20 spaces e 01 Accessories terminal plate with capacitor terminal plate with capacitor use with 60 VAC/20 mA lamp rating value 0,27 F/230 VAC/60 VAC no. of components 5 spaces 10 spaces 15 spaces 20 spaces part no. 02-914.10 02-914.20 02-914.30 02-914.40 e 0,045 0,090 0,135 0,180 01 Wire in accordance with local electrical safety regulations. terminal plate with series resistor terminal plate with series resistor use with 60 VAC/20 mA lamp rating value 2.7 kOhm/110/60 V 3.3 kOhm/125/60 V 10 kOhm/230-240/60 V no. of components 5 spaces 10 spaces 15 spaces 20 spaces 5 spaces 10 spaces 15 spaces 20 spaces 5 spaces 10 spaces 15 spaces 20 spaces e part no. 02-913.10 02-913.20 02-913.30 02-913.40 02-913.11 02-913.21 02-913.31 02-913.41 02-913.17 02-913.27 02-913.37 02-913.47 0,040 0,075 0,115 0,155 0,040 0,075 0,115 0,155 0,040 0,075 0,115 0,155 part no. 02-905 0,011 part no. 02-906 0,002 part no. 51-996 0,024 Wire in accordance with local electrical safety regulations. assembling lens remover lens remover e lamp remover lamp remover e LED remover LED remover e 23 01.2000 01 Accessories dressing tool dressing tool for aligning buttons e part no. 01-906 0,030 part no. 01-907 0,020 mounting tool mounting tool for tightening (or loosening) fixing nuts 24 01.2000 e 01 Technical Data actuator with snap-action switching element switching system Self-cleaning, double-break, snap action switching system. (with contact gap 2 x 0.5 mm). 1 normally closed or 1 normally open contact per element. snap-action switching elements with soldering terminals at the sides: up to 4 switching element can be on a pushbutton (max. 4 normally closed and 4 normally open contacts). snap-action switching element with axial plug-in terminals 2,8 mm not stachable, only 1 switching element can be on a pushbutton. material actuator case polyphenylene PPO, self-extinguishing material of contacts gold-plated silver switching element axial plug-in-/soldering terminal 2.8 mm: diallyl phthalate DAP, polyamide 66, polysulfone, heat-resistant and self-extinguishing soldering terminal: PA 6.6 Ultramid mechanical characteristics actuating force 2-5.5 N, depending on the number of switching elements actuating travel 3 mm ambient air temperature -25C to +55C for indicators and illuminated pushbuttons mounted as a block , make sure the heat can escape freely (as per DIN IEC 68-) connection method snap-action switching element with tinned soldering terminals at the sides: max. wire diameter: 2 wires of 1.2 mm max. wire cross-section of stranded cable: 1x 1 mm2. snap-action switching element with axial plug-in terminals, which can also be used as soldering terminals: plug-in terminal: 2.8 x 0.5 mm soldering terminal: max. wire diameter: 2 wires of 1 mm2 max. wire cross-section of stranded cable: 2 x 0.75 mm2 or 1 x 1.0 mm2 degree of protection front as per IEC 529: IP 40 IP 67 with spray cover mechanical life momentary action 2 million cycles of operation maintained action 1 million cycles of operation rebound time <= 5ms resistance to climate standard condition as per IEC 68-2-3 and 2-30 changing condition as per IEC 68-2-14 and 2-33 resistance to shock (single impacts, semi-sinusoidal) 15 g for 11 ms as per IEC 512-4-3, IEC 68-2-27 resistance to vibration (sinusoidal) 10 g at 0-2000 Hz, amplitude 1.5 mm as per IEC 512-4-4, IEC 682-6 storage temperature -40C to + 85C (as per DIN IEC 68-) electrical characteristics continuous thermal current lth2 5A The maximum current in continuous operation and at ambient temperature not exceeding the quoted maximum values. electric strength 2500 VAC, 50 Hz, 1 min. between all terminals and earth, as per IC 512-2-11. protection class II rated current 5A rated voltage 250 VAC/VDC switch rating 250 VAC/5 A (cos 1) 250 VAC/3 A (cos 0.3) switch rating AC, cos 0,7: voltage 125 V 250 V current 3A 2A switch rating DC (inductive), L:R = 30 ms: voltage 24 V 60 V 110 V 220 V current 2A 0,7 A 0,2 A 0,1 A volume resistance starting value (initial) <= 50 m rules IEC 1058 EN 61 058 approvals - SEV 250 VAC/5A - CSA 300 VAC - UL actuator with Low Level switching element switching system This low level switching element was designed for switching low powers in electronic circuits. The mechanism assures reliable switching of loads ranging from a few A/V up to 100 mA/42 VAC/ VDC. Single-break momentary contact, as normally open or normally closed with 4 independent points of contact. 2 momentary contacts per switching element; combination of normally open and normally closed is possible. Special features are the long life, extremely short rebound time and stable contact resistance. material actuator case polyphenylene PPO, self-extinguishing material of contacts gold-plated 25 01.2000 0 Technical Data switching element polysulfone, heat-resistant and self-extinguishing mechanical characteristics actuating force 3-3.5 N actuating travel 3 mm ambient air temperature -25C to +55C for indicators and illuminated pushbuttons mounted as a block , make sure the heat can escape freely (as per DIN IEC 68-) connection method The universal terminals permit these units to be mounted on printed circuit boards (PCB). These terminals can also be used as soldering or plug-in terminals. For these terminals we can also supply a plug-in base which, when soldered on to the board, enables the switch to be plugged in. soldering terminal: max. wire diameter: 2 wires a 0.8 mm max. wire cross-section of stranded cable: 1x 0.75 mm2 plug-in terminal: 2.0 x 0.5 mm degree of protection front as per IEC 529: IP 40 IP 67 with spray cover mechanical life momentary action 5 mio. cycles of operation maintained action 1 mio. cycles of operation rebound time Typ. < 100 s resistance to climate standard condition as per IEC 68-2-3 and 2-30 changing condition as per IEC 68-2-14 and 2-33 resistance to shock (single impacts, semi-sinusoidal) 15 g for 11 ms as per IEC 512-4-3, IEC 68-2-27 storage temperature -40C to + 85C (as per DIN IEC 68-) electrical characteristics electric strength 2500 VAC, 50 Hz, 1 min. between all terminals and earth, as per IC 512-2-11. protection class II switch rating 10 A/100 V to 100 mA at 42 VAC/VDC volume resistance starting value (initial) <= 50 m rules EN 61 058 26 01.2000 01 01 Technical Drawing, Dimension, Layouts technical drawing 1 indicator page 17 01 2 indicator page 17 3 indicator, illuminated-/pushbutton page 17, 18 4 illuminated-/pushbutton page 18 27 01.2000 Technical Drawing, Dimension, Layouts 5 illuminated-/pushbutton page 18 6 protective cover page 19 7 protective cover page 19 8 sprayproof cover page 19 9 protective guard page 20 10 protective guard page 20 28 01.2000 01 01 Technical Drawing, Dimension, Layouts mounting dimension 1 indicator, illuminated-/pushbutton, blind plug page 17, 18, 20 01 2 sprayproof cover page 19 components layouts 1 indicator, illuminated-/pushbutton page 17, 18 2 PCB plug-in base page 20 3 PCB plug-in base page 20 29 01.2000 Technical Drawing, Dimension, Layouts 4 PCB plug-in base page 20 30 01.2000 01 01 Circuit Drawing circuit drawing circuit drawing 1 21 2 22 3 23 01 4 24 5 25 6 26 7 27 8 28 9 29 10 30 11 31 12 32 13 14 15 16 17 18 19 20 31 01.2000 Typical Applications 01 With indicators and illuminated pushbuttons equipped with diodes, the user is able to perform a lamp check or wire an alarm circuit simply with a considerable saving of space. 32 01.2000 01 Marking 1. Engraving 2. Hot stamping 3. Film inserts Typefaces For large batches it is worth while to have the lettering produced by hot stamping. Symbols Instead of using engraving, the lenses can be fitted with transparent film inserts. For this purpose, though, it is advisable to use transparent lenses.When a smoked lens is used, the lettering does not become visible until the lens lights. To insert the film, the feet of the lens support have to be pushed together far enough to enable the lens to be lifted off easily. A list of the symbols available can be supplied on request. Film dimensions In addition to the most commomly used world languages (see DIN 1451) with close spacing, the following typefaces are available: Scandinavian, Slavian, Greek, Russian. Coloured filling of engraving Specify whether engraving should be on the diffuser, or on the lens. Specify the infill colour, character height and the text or symbol orientation. Typefaces For letters and figures, typefaces with 2,5 mm, 3 mm and 4 mm are available.. max. 10,2 x 16,2 mm 10,2 x 10,2 mm 12,8 mm Symbols A list of the symbols available can be supplied on request. Film thickness 0,2 mm Important! Before engraving, check the position of the illuminated pushbuttons or indicator. Number of letters per line Number of letters per line Number of letters per line Number of letters per line (small) (caps) (small) (caps) (small) 4 6-7 7 3 6 6 3 6-7 7 3 0,4 2 8-9 9 4 5-6 6 2 5 6 2 5-6 6 4 0,5 2 6 6-7 3 4 4 2 3 4 2 4 4 5 0,5 1 5 5-6 2 3 3-4 1 2 3 1 3 3-4 6 0,6 1 4 4-5 1 2-3 3 1 2 2 1 2-3 3 8 0,6 1 3 3-4 1 2 2 1 2 2 1 2 2 Number of lines Number of letters per line (caps) 10-11 Number of lines Number of letters per line (small) 10 Number of lines (caps) 3 Number of lines s 0,4 Thickness of letters h 2,5 Height of letters Number of letters per line Vertical mounting Number of letters per line Horizontal mounting 33 01.2000 01