D38999/20FB35PN-LC - CORSAIR ELECTRICAL CONNECTORS INC.

CORSAIR ELECTRICAL CONNECTORS

17100 Murphy Ave. | Irvine, California 92614

Phone: 949-833-0273 | Fax: 949-833-0280 | Web: www.corsairelectricalconnectors.com

MIL-DTL-5015 SERIES II & III CIRCULAR CONNECTORS

MIL-DTL-26482 SERIES 2 CIRCULAR CONNECTORS

AIRCRAFT EXTERNAL POWER RECEPTACLES

MS90362 MS3506-1

MIL-DTL-38999, SERIES I, II & III CIRCULAR CONNECTORS

http://www.corsairelectricalconnectors.com (949) 833-0273

Welcome to Corsair Electrical Connectors

Located in Irvine, California, we offer a “total concept” organizational interface to serve our

customers with “on time” quality products. The principle management team has over 75 years

of engineering and manufacturing experience in the connector eld. This “ know how” is

particularly strong in those connector applications utilized by our Military, Commercial Aircraft,

and the Aerospace Industry.

Our company name and logo was chosen as a reection of the success, reliability,

performance of the renowned F4U ghter, and our commitment to customer service.

We look forward to the opportunity to serve you with our qualied products.

The Vought F4U Corsair

This famous World War II ghter was rst ordered by the Navy in June 1938, and also saw active

service during the Korean War. There were over 12,500 aircraft manufactured, with production ending

in January 1952. It was easily recognizable by its unique inverted gull wing, necessary for sufcient

ground clearance required by the large propeller.

Over the years, seven congurations were manufactured, designated F4U through F4U-7. The aircraft

saw service with Navy and Marine squadrons, and was also utilized by the Royal Navy, where various

modications were made to improve the aircraft for carrier use.

A few are still ying in the hands of enthusiasts, or on display at various air museums, including

the Smithsonian.

Dimensions

Length: 33 feet, 8 inches

Wingspan: 40 feet, 11 inches

Height: 14 feet, 9 inches

Armament

Six of 50 caliber machine guns.

Optional eight rockets, or 2000 lb

bomb load

Performance

Max speed: 446 mph

Range: 2005 miles

Weight (empty): 9205 lbs.

Powerplant

Pratt & Whitney R-2800-18W

Double Wasp engine

2450 hp output

BASIC SPECIFICATIONS

http://www.corsairelectricalconnectors.com (949) 833-0273

TABLE OF CONTENTS

MILITARY CIRCULAR CONNECTORS

MIL-DTL-38999, SERIES I (MS274** SERIES) ........................................... Pages 3 to 9

Utilizes Rear Release contact retention, in

9 shell sizes (9 to 25), in a variety of insert arrangements and

contact sizes, (22D, 22M, 22, 16, 12, 8, 4 and 0 gage). Bayonet

coupling mechanism, Scoop Proof: polarization accomplished

by Shell rotation.

MIL-DTL-38999, SERIES II (MS274** SERIES) .......................................... Pages 10 to 20

Utilizes Rear release contact retention, in

9 shell sizes (8 to 24), in a variety of insert arrangements and

contact sizes, (22D, 22M, 22, 16, 12, 8, 4 and 0 gage). Bayonet

coupling mechanism, Scoop Proof: polarization accomplished

by Shell rotation.

MIL-DTL-38999, (SERIES III) ...................................................................... Pages 21 to 38

Utilizes Rear release contact retention, in

9 shell sizes (A to J), in a variety of insert arrangements and contact

sizes, (22D, 22M, 22, 16, 12, 8, 4 and 0 gage). Triple Start Threaded

coupling mechanism: polarization accomplished by Shell rotation.

AS50151 (MIL-DTL-5015) II (MS3400 SERIES).......................................... Pages 39 to 60

Utilizes Front Release contact retention, in 12 shell sizes (8 to 40),

in a variety of insert arrangements and contact sizes, (16, 12, 8, and

4 gage). Threaded coupling mechanism: polarization accomplished

by insert rotation.

http://www.corsairelectricalconnectors.com (949) 833-0273

TABLE OF CONTENTS

MILITARY CIRCULAR/RECTANGULAR CONNECTORS

AS50151 (MIL-DTL-5015) II (MS3450 SERIES).......................................... Pages 61 to 81

Utilizes Rear Release contact retention, in

12 shell sizes (8 to 40), in a variety of insert arrangements and

contact sizes, (16, 12, 8, and 4 gage). Threaded coupling

mechanism: polarization accomplished by insert rotation.

MIL-DTL-26482 2 (MS3470 SERIES) .......................................................... Pages 82 to 90

Utilizes Rear Release contact retention, in 9 shell sizes (8 to 24), in

a variety of insert arrangements and contact sizes, (20, 16 and 12

gage). Bayonet coupling mechanism: polarization accomplished by

insert rotation.

AIRCRAFT EXTERNAL POWER RECEPTACLES ..................................... Pages 91 to 95

MS 90362 Series Connector Receptacle, Aircraft, External power,

Shield and Cover Included. 115 / 200 Volt, 400 Hertz, 6 pin

MS 3505 Cover for use with MS 90362-1 and MS 90362-4

MS 17845 Shield for use with MS 90362 Series

MS 3506-1 Connector Receptacle, Aircraft, External power,

28 Volt DC operating power, 3 pin

SUPPORTING INFORMATION

CONTACT AND ASSEMBLY TOOLING INFORMATION ........................... Pages 96 to 101

APPLICABLE MANUFACTURING PROCESS FINISHES ......................... Pages 102 to 103

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

http://www.corsairelectricalconnectors.com (949) 833-0273

MIL-DTL-38999

SERIES I

MIL-DTL-38999, REAR RELEASE, SERIES I, CORSAIR PART

NUMBER CROSS REFERENCE

M389991 OF 1

MIL-DTL-38999

SERIES I

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE

MIL-DTL-38999, REAR RELEASE, SERIES I, CORSAIR PART

NUMBER CROSS REFERENCE

SHEET

1 OF 1

DWG. NO.

M38999

REV

http://www.corsairelectricalconnectors.com (949) 833-0273

MILITARY PREFIX MS27 466 A 25 A 16 P W

CORSAIR PREFIX CJ08 66 A 25 A 16 P W

CONNECTOR CONFIGURATION

27466 (66) RECEPTACLE, WALL MOUNT

27467 (67) PLUG, STANDARD

27468 (68) RECEPTACLE, JAM NUT MOUNT

27496 (96) RECEPTACLE, BOX MOUNT

27505 (05) RECEPTACLE, BACK PANEL BOX MTG

27656 (56) RECEPTACLE, BACK PANEL WALL MOUNT

SHELL SIZE

9, 11, 13, 15, 17, 19, 21, 23 AND 25

INSERT ARRANGEMENT

REFER TO LAYOUT PATTERNS PER MIL-DTL-1560

CONTACT TYPE

P PIN

S SOCKET

A CONNECTOR LESS PINS

B CONNECTOR LESS SOCKETS

POLARIZATION

N NORMAL (NOT INCLUDED IN PART NUMBER)

W, X, Y, OR Z ALTERNATE POSITIONS, REFER TO

POLARIZATION CHART

CLASS

E ENVIRONMENTAL RESISTING-BOX AND THRU-BULKHEAD

MOUNTING RECEPTACLE TYPES

TENVIRONMENTAL RESISTING-BOX AND JAM NUT

MOUNTING RECEPTACLE AND PLUG TYPES

GENERAL SPECIFICATIONS

REAR RELEASE CONTACT RETENTION SYSTEM. 9 SHELL

SIZES (9 TO 25) IN OVER 150 INSERT ARRANGEMENTS

UTILIZING CONTACT SIZES 22D, 20, 16, 12, 8, 4, AND 0 GAGE

CRIMP CONTACTS PER AS39029. USES BAYONET

COUPLING MECHANISM. ACCEPTS AS85049 BACKSHELLS

USES HIGH RELIABILITY METAL CONTACT

RETENTION CLIPS

OPERATING TEMPERATURE RANGE:

ALUMINIUM: -65° C TO 175° C

STAINLESS STEEL: -65° C TO 200° C

ENVIRONMENTAL FLOUROSILICONE

ELASTOMERS

REFER TO ADDITIONAL CONTACT AND

TOOLING INFORMATION

FINISHES

ASILVER/YELLOW CADMIUM OVER NICKEL (CONDUCTIVE)

B OLIVE DRAB CADMIUM OVER A SUITABLE UNDERPLATE

(CONDUCTIVE)

C ANODIC (NON CONDUCTIVE)

FELECTROLESS NICKEL (CONDUCTIVE)

T NICKEL FLOUROCARBON POLYMER (CONDUCTIVE)

Z ZINC NICKEL (CONDUCTIVE)

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

http://www.corsairelectricalconnectors.com (949) 833-0273

MS27466

MIL-DTL-38999 SERIES I

CONNECTORS, ELECTRICAL, RECEPTACLE, WALL MOUNT,

FLANGE, BAYONET COUPLING, CRIMP CONTACTS,

MIL-DTL-38999, SERIES I

MS274661 OF 1

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

http://www.corsairelectricalconnectors.com (949) 833-0273

MS27467

MIL-DTL-38999 SERIES I

CONNECTORS, ELECTRICAL, PLUG, STRAIGHT, BAYONET

COUPLING, CRIMP CONTACTS, SERIES I, MIL-DTL-38999

MS274671 OF 1

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

http://www.corsairelectricalconnectors.com (949) 833-0273

MS27468

MIL-DTL-38999 SERIES I

CONNECTORS, ELECTRICAL, RECEPTACLE, JAM NUT,

MOUNTING, BAYONET COUPLING, CRIMP CONTAQCTS,

MIL-DTL-38999, SERIES I

MS274681 OF 1

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

http://www.corsairelectricalconnectors.com (949) 833-0273

MS27496

MIL-DTL-38999 SERIES I

CONNECTORS, ELECTRICAL, RECEPTACLE, BOX MOUNT,

FLANGE, BAYONET COUPLING, CRIMP CONTACTS,

MIL-DTL-38999, SERIES I

MS274961 OF 1

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

http://www.corsairelectricalconnectors.com (949) 833-0273

MS27505

MIL-DTL-38999 SERIES I

CONNECTORS, ELECTRICAL, RECEPTACLE, BACK PANEL,

BOX MOUNT, FLANGE, BAYONET COUPLING, CRIMP

CONTACTS, MIL-DTL-38999, SERIES I

MS275051 OF 1

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

http://www.corsairelectricalconnectors.com (949) 833-0273

MS27656

MIL-DTL-38999 SERIES I

CONNECTORS, ELECTRICAL, RECEPTACLE, WALL MOUNT,

BACK PANEL, BAYONET COUPLING CRIMP CONTACTS,

MIL-DTL-38999, SERIES I

MS276561 OF 1

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

http://www.corsairelectricalconnectors.com (949) 833-0273

MIL-DTL-38999

SERIES II

MIL-DTL-38999, REAR RELEASE, SERIES II, CORSAIR PART

NUMBER CROSS REFERENCE

M389991 OF 1

MIL-DTL-38999

SERIES II

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE

MIL-DTL-38999, REAR RELEASE, SERIES II, CORSAIR PART

NUMBER CROSS REFERENCE

SHEET

1 OF 1

DWG. NO.

M38999

REV

http://www.corsairelectricalconnectors.com (949) 833-0273

MILITARY PREFIX MS27 472 E 24 A 16 P W

CORSAIR PREFIX CJ13 72 E 24 A 16 P W

CONNECTOR CONFIGURATION

27472 (72) RECEPTACLE, WALL MOUNT

27473 (73) PLUG, STANDARD

27474 (74) RECEPTACLE, JAM NUT MOUNT

27484 (84) PLUG, RFI, STANDARD

27497 (97) RECEPTACLE, WALL MOUNT

27499 (99) RECEPTACLE, BOX MOUNT

27508 (08) RECEPTACLE, BOX MOUNT, FLANGE

27513 (13) RECEPTACLE, BOX MOUNT, LONG GROMMET

SHELL SIZE

8, 10, 12, 14, 16, 18, 20, 22, AND 24

INSERT ARRANGEMENT

REFER TO LAYOUT PATTERNS PER MIL-DTL-1560

CONTACT TYPE

P PIN

S SOCKET

A CONNECTOR LESS PINS

B CONNECTOR LESS SOCKETS

POLARIZATION

N NORMAL (NOT INCLUDED IN PART NUMBER)

W, X, Y, OR Z ALTERNATE POSITIONS, REFER TO

POLARIZATION CHART

CLASS

E ENVIRONMENTAL RESISTING-BOX AND THRU-BULKHEAD

MOUNTING RECEPTACLE TYPES

TENVIRONMENTAL RESISTING-BOX AND JAM NUT

MOUNTING RECEPTACLE AND PLUG TYPES

GENERAL SPECIFICATIONS

REAR RELEASE CONTACT RETENTION SYSTEM. 9 SHELL

SIZES (8 TO 24) IN OVER 150 INSERT ARRANGEMENTS

UTILIZING CONTACT SIZES 22D, 20, 16, 12, 8, 4, AND 0 GAGE

CRIMP CONTACTS PER AS39029. USES BAYONET COUPLING

MECHANISM. ACCEPTS AS85049 BACKSHELLS

USES HIGH RELIABILITY METAL CONTACT

RETENTION CLIPS

OPERATING TEMPERATURE RANGE:

ALUMINIUM: -65° C TO 175° C

STAINLESS STEEL: -65° C TO 200° C

ENVIRONMENTAL FLOUROSILICONE

ELASTOMERS

REFER TO ADDITIONAL CONTACT AND

TOOLING INFORMATION

FINISHES

ASILVER/YELLOW CADMIUM OVER NICKEL (CONDUCTIVE)

B OLIVE DRAB CADMIUM OVER A SUITABLE UNDERPLATE

(CONDUCTIVE)

C ANODIC (NON CONDUCTIVE)

FELECTROLESS NICKEL (CONDUCTIVE)

T NICKEL FLOUROCARBON POLYMER (CONDUCTIVE)

Z ZINC NICKEL (CONDUCTIVE)

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

http://www.corsairelectricalconnectors.com (949) 833-0273

MS27472

MIL-DTL-38999 SERIES II

CONNECTORS, ELECTRICAL, RECEPTACLE, WALL MOUNT,

FLANGE, BAYONET COUPLING, CRIMP CONTACTS,

MIL-DTL-38999, SERIES II

MS274721 OF 1

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

http://www.corsairelectricalconnectors.com (949) 833-0273

MS27473

MIL-DTL-38999 SERIES II

CONNECTORS, ELECTRICAL, PLUG, STRAIGHT, BAYONET

COUPLING, CRIMP CONTACTS,

SERIES II, MIL-DTL-38999

MS274731 OF 1

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

http://www.corsairelectricalconnectors.com (949) 833-0273

MS27474

MIL-DTL-38999 SERIES II

CONNECTORS, ELECTRICAL, RECEPTACLE, JAM NUT,

MOUNTING, BAYONET COUPLING, CRIMP CONTACTS,

MIL-DTL-38999, SERIES II

MS274741 OF 1