Series 450 Data Sheet (R) Electrocomponents Rotary Potentiometer Industrial 24mm Diameter 1/2 Watt, Composition Rotary Potentiometer Features - Bushing - Twist or Bend Tab - Snap-in PC Bracket - PC Terminal Electrical and Mechanical Specifications Resistance Range 100 ohms through 10 Megohms, linear 1K ohms through 1 Megohms, audio Rotational Torque Standard: 54 - 432 gf-cm Resistance Tolerance 30%, 20%, 10% Stop Strength 10.36 kgf-cm minimum Power Rating 1/2 watts @ 55C (Resistance up to 100K ohms) 1/3 watts @ 55C (Resistance above 100K ohms) Push-Pull Strength of Shaft 10 kg for 10 seconds Dielectric Strength 1080 VAC for 1 minute Rotational Life Standard: 10K cycles Special: 100K, 250K cycles Maximum Operating Voltage 750 VDC Operating Temperature -10C to +80C Insulation Resistance 100 Megohms minimum @ 250 VDC Angle of Rotation Total Rotation (Potentiometer and Switch) With rotary switch: 320 Without switch or with push switch: 300 Electrical Effective Angle (Potentiometer) 300 1-9 CTS Electrocomponents (Consult CTS for special torque) Solder Heat Resistance 260C for 5 seconds Mounting Information - Bushing - Twist Tab - Bend Tab - Snap-in PC Bracket - PC Terminal (c) 2015 CTS Corporation. All rights reserved. Information subject to change. 04/29/15 www.ctscorp.com OPTIONAL POWER SWITCHES Series FR-GC GC Contact Arrangement SPST Rotary SPST Rotary Electrical Rating 3 amps @ 125 volts, 1 amp @ 250 volts AC UL Recognized 5 amps @ 20 volts DC (Automotive) Actuating Angle - 20 Outline Drawing 13.1 .515 SWITCH TERMINAL HOLES 2.39/.094x3.18/.125 6.7 .265 6.4 .250 Actuating Torque - 7 to 17 in. oz. (504 to 1225 gf-cm) O23.4 .921 DIMENSION: mm inch TGC SPST Rotary 6 amps @ 125 volts AC UL & CSA Recognized Actuating Angle - 20 13.1 .515 Actuating Torque - 7 to 17 in. oz. (504 to 1225 gf-cm) SWITCH TERMINAL HOLES 2.39/.094x3.18/.125 6.7 .265 6.4 .250 O23.4 .921 DIMENSION: mm inch TV-023 SPST Rotary TV-5 rating UL & CSA Recognized 13.1 .515 Actuating Angle - 20 6.4 .250 Actuating Torque - 10 to 20 in. oz. (720 to 1441 gf-cm) 6.7 .265 O23.4 .921 DIMENSION: SWITCH TERMINAL HOLES 2.39/.094x3.18/.125 mm inch 2-9 CTS Electrocomponents (c) 2015 CTS Corporation. All rights reserved. Information subject to change. 04/29/15 www.ctscorp.com OPTIONAL POWER SWITCHES Contact Arrangement Series 040 Electrical Rating Outline Drawing 17.5 .687 6 amps @ 125 volts AC SPST Push-on Push-off 5.6 .219 11.9 .469 Pre-travel 13/64" (5.2 mm) Activating Force: 2 to 5 lb (0.9 to 2.3 kg) O23.6 .930 DIMENSION: O17.5 .687 SWITCH TERMINAL HOLES-1.93/.076x3.15/.124 mm inch 041 SPDT Push-on Push-off 6 amps @ 125 volts AC 17.5 .687 5.6 .219 11.9 .469 Pre-travel 13/64" (5.2mm) Activating Force: 2 to 5 lb (0.9 to 2.3 kgf) O23.6 .930 DIMENSION: O17.5 .687 mm SWITCH TERMINAL HOLES-1.93/.076x3.15/.124 inch 050 SPST Rotary 3 amps @ 125 volts AC (Shallow construction switch) UL & CSA Recognized 7.5 amps @ 20 volts DC (Automotive) 7.14 .281 9.5 .375 7.14 .281 4.0 .156 5.6 .219 Actuating Angle: 25 Actuating Torque: 2 to 15 in. oz. (144 to 1080 gf-cm) DIMENSION: 0.40 .016 0.4 .016 mm O2.4 .094 0.8 .031 inch FR-027 DPST Rotary 3 amps @ 125 volts, 1 amp @ 250 volts AC UL Recognized 13.1 .515 6.4 .250 POLE #1 6.7 .265 Actuating Angle: 20 Actuating Torque: 10 to 20 in. oz. (720 to 1441 gf-cm) O23.39 .921 POLE #2 DIMENSION: SWITCH TERMINAL HOLES 2.39/.094 x 3.18/.125 mm inch 3-9 CTS Electrocomponents (c) 2015 CTS Corporation. All rights reserved. Information subject to change. 04/29/15 www.ctscorp.com OPTIONAL POWER SWITCHES Series Contact Arrangement TV-020 DPST Rotary Electrical Rating 125 volts AC Pole #1, TV-1 rating Pole #2, TV-3 rating UL & CSA Recognized Outline Drawing 13.1 .515 POLE #1 6.7 .265 6.4 .250 Actuating Angle Actuating Torque 10 to 20 in. oz. (720 to 1440 gf-cm) DIMENSION: O23.4 .921 SWITCH TERMINAL HOLES 2.39/.094x3.18/.125 POLE #2 mm inch FR-028 SPDT Rotary 3 amps @ 125 volts AC UL Recognized 13.1 .515 POLE #1 6.4 .250 6.7 .265 Actuating Angle Actuating Torque 10 to 20 in. oz. (720 to 1440 gf-cm) DIMENSION: mm O23.4 .921 SWITCH TERMINAL HOLES 2.39/.094x3.18/.125 POLE #2 inch TV-021 SPDT Rotary 13.1 .515 TV-4 rating UL Recognized 6.4 .250 6.7 .265 Actuating Angle Actuating Torque 10 to 20 in. oz. (720 to 1440 gf-cm) O23.4 .921 POLE #1 DIMENSION: mm inch FR-K SWITCH TERMINAL HOLES 2.39/.094x3.18/.125 POLE #2 SPST Pull-on Push-off 3 amps @ 125 volts AC UL & CSA Recognized 16.3 .641 6.8 .266 Pre-travel 5/32" (3.97mm) Actuating force 7 to 16 oz. - Single section control (198 to 454 gf) 7 to 20 oz. - Tandem control (198 to 567 gf) 10.2 .406 20.65 .813 9.5 .375 8.33 .328 SWITCH TERMINAL DIMENSION: mm inch 4-9 CTS Electrocomponents HOLES 2.39/.094 X 3.18/.125 (c) 2015 CTS Corporation. All rights reserved. Information subject to change. 04/29/15 www.ctscorp.com 450T Metal Shaft, Bushing Mou, Type "T" Solder Lug Terminals 11.3 .445 MTG. SURFACE CLEARANCE HOLE 0.8 "L" .031 4.160.08 .164.003 11.1 .438 0.4 "A" .016 2.080.08 .082.003 O23.8 .937 3.20.13 .125.005 15.1 .594 10.410.08 10.410.08 .410.003 .410.003 1.570.08 .062.003 19.8 .781 MAX. 2 1.570.08 .062.003 WIPER 3/8-32NEF CCW 1 12.7 MAX. .500 2 20.4 .804 1 3 3 CW CLOCKWISE CIRCUIT DIMENSION: mm inch 450X / 450Y Metal Shaft, Bushing Mount, Printed Circuit Type "X" Or "Y" Terminals 11.3 .445 LOC. LUG 2.03 .080 ABOVE MTG. SURFACE 11.1 .438 5.97 .235 3/8-32 UNEF-2A THRD. 5.97 .235 MOUNTING SURFACE 4.70 .185 O23.8 .937 2.08O (3) HOLES .082 15.1 .594 3.20.13 .125.005 0.05 PANEL PIERCING GEN. TOL. .002 X=17.48 .688 Y=22.23 .875 "A" 0.4 .016 0.69 .027 2 X=22.23 .875 Y=28.17 1.109 CCW WIPER 1 "L" 0.8 .031 3 CW CLOCKWISE 1 2 CIRCUIT 3 20.4 .804 DIMENSION: mm inch 450U Metal Shaft, Bushing Mount, Printed Circuit Type "U" Terminals 11.3 .445 MTG. SURFACE "L" 0.8 .031 10.410.08 10.410.08 .410.003 .410.003 1.570.08 .062.003 11.1 .438 "A" 0.4 .016 2.080.08 .082.003 16.150.05 .636.002 O23.8 .937 3.20.13 .125.005 4.170.08 .164.003 CLEARANCE HOLE 5.970.05 .235.002 5.970.05 .235.002 15.1 .594 2.080.05 .082.002 DIA. 3 HOLES 3/8-32 UNEF-2A THRD. 2 1 9.90.4 .390.016 2 20.4 .804 WIPER 3 CCW 1 3 CW CLOCKWISE CIRCUIT 5-9 CTS Electrocomponents 1.570.08 .062.003 (c) 2015 CTS Corporation. All rights reserved. Information subject to change. DIMENSION: mm inch 04/29/15 www.ctscorp.com 450V Metal Shaft, Bushing Mount, Printed Circuit Type "V" Terminals 11.3 .445 "L" 0.8 .031 11.1 .438 1.570.08 .062.003 2.080.08 .082.003 "A" 0.4 .016 4.170.08 .164.003 16.150.05 .636.002 O23.8 .937 3.20.13 .125.005 CLEARANCE HOLE 5.970.05 .235.002 5.970.05 .235.002 15.1 .594 1 11.90.4 .469.016 10.410.08 10.410.08 .410.003 .410.003 1.570.08 .062.003 MTG. SURFACE 2 2 3 3/8-32 UNEF-2A THRD. WIPER CCW 20.4 .804 2.080.05 .082.002 DIA. 3 HOLES CW 1 3 CLOCKWISE CIRCUIT DIMENSION: T2-450 mm inch Dual-section, Metal Shaft, Bushing Mount, Type "T" Solder Lug Terminals 22.2 .874 MTG. SURFACE CLEARANCE HOLE 11.1 .438 (R) 4.160.08 .164.003 (P) 2.080.08 .082.003 O23.8 .937 15.09 .594 3.20.13 .125.005 10.410.08 10.410.08 .410.003 .410.003 1.570.08 .062.003 2 WIPER CCW CW 3/8-32 UNEF-2A THRD. "A" 1 0.4 .016 "L" 4 0.8 .031 2 5 1.570.08 .062.003 1 3 4 6 3 6 20.4 .804 5 WIPER CLOCKWISE CIRCUIT * Consult CTS for its part no. or availability of more sections 6-9 CTS Electrocomponents (c) 2015 CTS Corporation. All rights reserved. Information subject to change. DIMENSION: mm inch 04/29/15 www.ctscorp.com TC2-450 Dual-section, Concentric Metal Shafts, Bushing Mount, Type "T" Solder Lug Terminals 22.2 .874 MTG. SURFACE CLEARANCE HOLE 11.1 .438 4.160.08 .164.003 3/8-32 UNEF-2A THRD. 2.080.08 .082.003 O23.8 .937 3.20.13 .125.005 15.09 .594 "A" 10.410.08 10.410.08 .410.003 .410.003 1.570.08 .062.003 0.4 .016 "l" 2 0.8 .031 "L" 0.8 .031 1 4 2 3 5 6 WIPER CCW CW 1 3 4 6 20.4 .804 5 1.570.08 .062.003 WIPER CLOCKWISE DIMENSION: CIRCUIT * Consult CTS for its part no., or availability of more sections mm inch 040-TMG450 Metal Shaft, Bushing Mount with Insulated Plate, Type "T" Solder Lug Terminals, 040 Switch MOUNTING SURFACE 5.56 .219 11.89 .468 12.7 .500 1.57 .062 3/8-32 UNEF-2A THRD. 11.1 .438 11.100.05 .437.002 11.100.05 .437.002 0.51 .020 O3.58 O.141 (2) HOLES O23.8 .937 CLEARANCE FOR BUSHING 6.35 .250 5.16 TRAVEL .203 3.15 .124 15.09 .594 WIPER 2 CCW 1 12.7 .500 MAX "L" 0.8 .031 2 CW 1 3 3 CLOCKWISE 20.4 .804 CIRCUIT DIMENSION: * Refer to page 3 for switch details mm inch 041-TMG450 Metal Shaft, Bushing Mount with Insulated Plate, Type "T" Solder Lug Terminals, 041 Switch MOUNTING SURFACE 5.56 .219 11.89 .468 12.7 .500 1.57 .062 3/8-32 UNEF-2A THRD. 11.1 .438 11.100.05 .437.002 11.100.05 .437.002 0.51 .020 O3.58 O.141 (2) HOLES O23.8 .937 CLEARANCE FOR BUSHING 6.35 .250 5.16 TRAVEL .203 3.15 .124 15.09 .594 2 WIPER CCW 1 12.7 .500 MAX "L" 0.8 .031 2 20.4 .804 3 CW 1 3 CLOCKWISE CIRCUIT DIMENSION: * Refer to page 3 for 041 switch detail 7-9 CTS Electrocomponents (c) 2015 CTS Corporation. All rights reserved. Information subject to change. mm inch 04/29/15 www.ctscorp.com 050-T450 Metal Shaft, Bushing Mount, Solder Lug terminals, 050 Switch 11.3 .445 MOUNTING SURFACE * Refer to Ordering Information for switch details 9.5 .374 "L" 0.8 .031 5.6 .220 CLEARANCE HOLE 4.160.08 .164.003 11.1 .438 1.52 (4) .060 2.080.08 .082.003 "A" 0.4 .016 O23.8 .937 0.4 .016 10.410.08 10.410.08 .410.003 .410.003 1.570.08 .062.003 3.20.13 .125.005 15.09 .594 2 WIPER CCW O2.4 (2) .094 1 3/8-32 UNEF-2A THRD. 12.7 .500 1.570.08 .062.003 2 CW 1 3 3 CLOCKWISE 20.4 .804 CIRCUIT MAX DIMENSION: mm inch * Refer to page 3 for 050 switch detail TGC-TMG450 Metal Shaft, Bushing Mount with Insulated Plate, Type "T" Solder Lug Terminals, TGC Switch SWITCH TERMINAL 13.1 .516 2.4 x 3.2 HOLES .010 x .126 12.7 11.1 .438 "L" 0.8 .031 6.7 .264 6.4 .252 O23.8 .937 CLEARANCE HOLE MOUNTING SURFACE .500 4.160.08 .164.003 2.080.08 .082.003 6.35 .250 15.09 .594 O23.4 .921 3.15 .124 3/8-32 UNEF-2A THRD. 10.410.08 10.410.08 .410.003 .410.003 1.570.08 .062.003 2 WIPER CCW 1 2 CW 1 3 1.570.08 .062.003 3 CLOCKWISE 20.4 .804 CIRCUIT DIMENSION: mm inch * Refer to page 2 for TGC switch detail Shaft Trim Options 9.53 .375" 6.35 .250" 6.35 .250" 3.96 .156" 1.57 .062" 8.74 .344" 5.99 .236" 1.57 .062" 5.99 .236" 24 TEETH 1.17 .046" DIMENSION: 8-9 CTS Electrocomponents (c) 2015 CTS Corporation. All rights reserved. Information subject to change. mm inch 04/29/15 www.ctscorp.com Ordering Information 450 T TERMINAL STYLE T - SOLDER LUG X - PC (STD.) Y - PC (LONG) U - FORMED TO FRONT V - FORMED TO REAR 2 20 SHAFT LENGTH "L" EXAMPLES METAL SHAFT 20 - .625" (15.9mm) 24 - .750" (19.1mm) 28 - .875" (22.2mm) 32 - 1.000" (25.4mm) DIAMETER: 1/4" LENGTH INCREMENT: 1/32" MOUNTING STYLE "A" BRASS BUSHING MOUNT 2 - .250" (6.35mm) 3 - .375" (9.53mm) 8 - 1.000" (25.4mm) DIAMETER: 3/8" LENGTH INCREMENT: 1/8" DIE-CAST BUSHING MOUNT A - .250" (6.35mm) B - .375" (9.53mm) DIAMETER: 3/8" MOLDED BUSHING MOUNT M - .250" (6.35mm) DIAMETER: 3/8" R 103 RESISTANCE CODE EXAMPLES CODE 501 102 252 502 103 253 104 RESISTANCE 500 1K 2.5K 5K 10K 25K 100K MOLDED SHAFT M1 - .500" (12.7mm) B 1 1 A TAPER SPECIALS 1 - LINEAR 2 - 10% AUD 3 - 10% CCW AUD 1 - LEFT SIDE LUG 4 - RIGHT SIDE LUG 5 - NO LOCATING LUG *6 - BOTH SIDE LUGS Notes: * BOTH SIDE LUG OPTION AVAILABLE WITH BRASS BUSHING ONLY RESIST TOL A - 10% B - 20% M2 - .625" (15.9mm) M3 - .750" (19.1mm) M4 - .875" (22.2mm) M5 - 1.000" (25.4mm) Notes: * Reduce .014" length when molded bushing is used * Molded shafts for pot only, or pot with rotary switch. SHAFT TRIM R - ROUND F - FLATTED K - KNURLED & SLOTTED S - SLOTTED SWITCH ACTUATION A - NONE B - SPST C - SPST D - DPST E - SPDT F - SPST G - SPST H - SPDT J - SPST ROTARY ROTARY ROTARY ROTARY PULL-PUSH PUSH-PUSH PUSH-PUSH ROTARY CTS TYPE 050 TGC 027 028 FRK 040 041 FR-GC TWIST TAB MOUNT 1 - TWIST TAB Please consult factory for other mounting options or custom features not listed. 9-9 CTS Electrocomponents (c) 2015 CTS Corporation. All rights reserved. Information subject to change. 04/29/15 www.ctscorp.com